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1. General:
85 °C
CONT.OPERATION
a) Microprocessor logic (with EEPROM memory for saving data) for all control, checking and
display functions;
b) Key pad with 6 keys for switching the compressor on and off, and also for entering target
and limit values;
c) Customer-specic LCD for displaying the current actual and target values and operational
status, and also warnings and malfunctions;
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2. Hardware Description:
2.1) Microprocessor logic:
2.2 Keyboard:
2.3 Display:
2nd Line: 16 character text (14 segment display), character size 6mm;
The background illumination is turned on for about 1 minute each time a key is depressed.
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2.6) Digital Output:
Electricity supply 10 Vac (6VA) and 18 Vac (6 VA), ±10%, 50/60 Hz;
Connected via Phoenix plug in and screw terminals (type MSTBVA for relay outputs,
type Minicombicon for the remaining connections);
Steel plate housing (strength 1mm, front plate 1.5mm),
coated or galvanised,
Front plate 240mm x 120mm, housing depth 57mm,
Mounted on armature table using four 3mm threaded bolts;
ATTENTION: If a RS-323 or RS-485 module will be insert, the twoo jumpers which are near
terms 32 -35 will have to be removed before!!!
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ALUP - LC Socket / Terminal Arrangement
(Rear View)
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3. Software Description
3.1) Assignment of the Keys:
If a key has been assigned with several functions, each time it is depressed the next item is
selected.
56 :Editing of target / limit values / codes
Enter :Transfer of the edited value to the current variable;
INFO : Display / Editing of:
- „P_MIN. ##.# BAR“ (Cut-in pressure / 3.5 - 16.0 bar)
- „P_MAX ##.# BAR“ (Cut off pressure / 3.5 - 16.0 bar)
- „P_SAV. ##.# BAR“ (Safety pressure / display only!)
- “C-TEMP.MIN 5.0*C“ (Display only!)
- “C-TEMP.MAX 110.*C“ (Display only!)
- “TOTAL OP. ####H“ (Operating hours)
- “ON LOAD ####H“ (Load hours)
- “AIR FILT. ####H“ (Residual time / display only!)
- “OIL/OILF. ####H“ (Residual time / display only!)
- “SEPARAT. ####H“ (Residual time / display only!)
- “MOT./LUBR. ####H“ (Residual time / display only!)
- “MAINTEN. ####H“ (Residual time / display only!)
O (1) When compressor is ON:
Switches the compressor off;
(2) After malfunction has occurred:
acknowledges the malfunction message (= RESET key)
(3) Key depressed for longer than 3 seconds:
Introduce code entry (only possible when the system is OFF);
The message „INPUT CODE 0000“ appears, a value can now be
entered with the arrow keys and transferred by pressing Enter.
<red LED> : ashes for warning, remains on for malfunction
I : Turns the compressor on;
<green LED> : Operating display (lights up when the compressor is switched on /
ashes whenever the compressor is about to switch on)
The values which are called up using the INFO key can only be changed if CODE 0011 has
already been entered. Without this code, you can only display these values.
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3.2) Other parameter entries:
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3.2.3) Current dialogue language:
WARNING
If you dene the entry e02.6 as feedback [„GLW OK“] via code 0008, and this
signal is missing (e02.6 = 0), then the GLW operation is automatically switched
off, and further processing is carried out by the local pressure sensor, until
e02.6 = 1 again.
If you activate the GLW operation then this will also be displayed in the LCD
by the static symbol „Remote“.
For GLW operation, the local pressure sensor is only used for checking the
safety pressure (P_SAV.).
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3.2.6 Editing the target values for the maintenance cycle:
3.2.7 Idle and Standstill time, delay star and delta start up:
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3.2.9 Cut-out temperature for auxiliary heating:
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3.2.13 Setting the system address: (re: PC connection/Visualisation)
CAUTION:
Please note that an individual (different) address must be set up for every system
connected!!!
The appropriate interface module (RS-485) must additionally be available in the
control for the PC connection!
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3.2.15 Testing the digital inputs/outputs:
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3.4 Processing malfunctions / warnings:
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3.5 Information regarding the program:
b) The compressor has been turned on but the current pressure is still
higher than the cut-in pressure (starting safety):
d) The compressor is in operation, but the load valve is switched off, i.e.
the compressor is not compressing air (start-up phase or idle running)
e) The compressor is in operation and the load valve is switched on, i.e.
the compressor is compressing air (load operation):
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3.5.2 Operating modes: (see also section 3.2.1)
a) AUTOMATIC operation:
After the cut-out pressure has been reached the system goes into „idle“
for the duration of the „idle running time“ (see 3.2.7). After the „idle run-
ning time“, the compressor switches off. (After the cut-out, the green
LED ashes ð ready for renewed start up). As soon as the pressure
drops to below the switch-on level, the system will start again.
b) LOAD / IDLING operation:
The compressor alternates between „Load“ and „Idle running“ operation,
i.e. it continues running on idling operation for an unlimited time.
c) OPT. AUTOMATIC operation:
When the system changes from LOAD to IDLE operation, the network
pressure is stored after 10 and 40 seconds.
Should the determined pressure drop be above the [PRE.DIFF.ABO]
threshold, the system remains in idle operation for the „long“ coasting
time (Section 3.2.7 /NO LOAD TIME), otherwise it switches off after the
„short“ coasting time (45 sec).
After every start up of the compressor motor an internal counter is
increased by 1 (number of start cycles). As soon as this counter has
reached the specied maximum number of operating cycles
[MAX. MOT STRT.], the motor does not switch off after the coasting
time, but remains in idle operation until the counter reading has once
again fallen below the appropriate threshold [MAX. MOT STRT.].
After the cyclic elapsing of a time (tsp = 3600s / MAX. MOT STRT.) the
counter will be reduced by 1.
3.5.3 Switching on procedure:
If the current network pressure is higher than the switching on pressure when you
switch on the compressor, then the green LED ashes (ready for operation). Only
if the network pressure drops below the cut-in pressure the compressor goes into
operation, and the green LED remains illuminated.
If the compressor temperature is below +1°C then the message „OIL TEMP. TOO
LOW“ will appear, and the green LED will also ash. If the temperature climbs
over +1°C the compressor will start. (see also 3.5.7).
3.5.4 Cut-out procedure:
If the compressor is switched off via the 0 key (or via the remote OFF), then
initially it will switch to idle running.
The message „NO LOAD #### S“ will appear and will remain show the time until
switch-off of the unit.
(As time here the Start delay time is used / see 3.2.7). Only after this time is the
system will completely switch off.
3.5.5 Standstill time:
(see Section 3.5.10/automatic restart)
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3.5.6 Safety pressure: („P_SAF.“)
The safety pressure is the set cut-out pressure („P_MAX“) plus 0.8 bar.
Example: „P_MAX“ = 10.0 bar ð „P_SAF.“ = 10.8 bar
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3.5.9 Basic setting of the system data:
Enter code 0088 ð All parameters which can be set are set to xed basic
values.
(NOTE: data which has previously been set manually will be overwritten!)
If the „automatic restart after power failure „ has been programmed, the display
„AUTOM.REST. ## S“ will appear once the power supply has been restored. It
will run for the length of time which has been pre-entered in „START DELAY ##
S“. If the system had been in operation before the power supply failure, then it
will restart after the end of this period of time, otherwise it will then remain in stop
mode. The message „POWER LOSS“ does not appear after the power has been
restored if „AUTORESTART“ has been activated.
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3.6 Codes used in the program:
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3.7 Error messages from the control operating system:
The following error messages are generated directly from the operating system control, and
lead to the shut-down of the system.
The control goes to STOP, and can only be restarted via network ON / OFF.
„F01: EPROM/AWL“ Only the operation system has been found, but no AWL program.
ð Check the program and re-transfer to the control.
„F02: AC LOW“ The electricity supply has dropped to below approx. 180 Vac
ð Check voltage.
„F11: EEPROM-1“ „ The EEPROM, which, amongst other things, contains the parame
ter adjustments for the analogue entries, is faulty.
ð The control unit must be sent for repair and re-adjustment.
If an error in the program memory (Flash-EPROM) is recognised after switching the power
ON, the following message will appear in the display:
If indenable symbols appear in the text line of the display, the text data must rst be
transferred to the control!
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