Professional Documents
Culture Documents
Reflexomat, Variomat
Reflex—
a powerful brand for decades
Reflex Winkelmann GmbH—part of the Building+ With its energy-efficient and sustainable products,
Industry division—is a leading provider of high-quality the company is already doing its bit to help the environ-
heating and hot water supply technology systems. Under ment, as evidenced by its commitment to sustainability
its Reflex brand, the company, which has its headquar- and the climate policy goals agreed by the German
ters in Ahlen in the German region of Westphalia, Federal Government. This support is built on proven
develops, produces and sells not only diaphragm technologies and future-oriented innovations. What’s
expansion vessels, but also innovative components and more, Reflex Winkelmann GmbH works together with
holistic solutions for pressure maintenance, water others as equals, always maintains its focus on the
make-up, degassing and water treatment, storage water customer and offers additional services such as its own
tanks and plate heat exchangers, as well as hydraulic factory service centre fleet and a comprehensive range
manifold and tank components. Reflex Winkelmann of training options.
GmbH has over 1500 employees worldwide, giving it an
international presence in all major markets.
of
brand
2
Contents
Reflex City p. 4
Reflexomat
Key advantages p. 9
Design, function and application p. 10
Product range p. 13
Make-up options p. 17
Selection and calculation p. 18
Installation and commissioning p. 20
Variomat
Key advantages p. 24
Design, function and application p. 26
Product range p. 30
Selection and calculation p. 36
Installation and commissioning p. 40
Services p. 50
3
Reflex City
Variomat
Reflexomat
4
Variomat Giga
Reliable pressure maintenance for any requirements We offer a broad portfolio of pressurisation stations to enable
Living, shopping, working, manufacturing: cities are synonymous automated and precise pressure maintenance in systems with the
with diversity. The requirements for supply technology are as broadest spectrum of different requirements: Office buildings from
individual as the buildings themselves. Whether it’s a 5 kW facility in 100 kW heating capacity or more to power plants up to 300 MW,
a detached home or a safety-related cooling system in a computer water as hot as 250 °C or cooling water with -10 °C, flat buildings
centre—Reflex offers products and solutions for systems of all 10 m tall to high-rises up to 200 m tall, as well as customised
sizes and complexities. As shown in our Reflex City concept. solutions for complex hydraulic systems.
5
Pressurisation stations
6
Pressure maintenance
Z
A compressor controls the pressure on the gas side of the vessel. Z
Pumps are used to control the pressure on the water side.
Z
If the set pressure is exceeded, the overflow valve opens and Z
If the set pressure is exceeded, the overflow valve opens and
releases air from the expansion vessel. releases water from the system into the expansion vessel. If the
With the pressure dropping, water flows out of the system into pressure falls below the programmed setting, the pump activates
the expansion vessel. If the pressure falls below the programmed and conveys water from the expansion vessel into the system.
setting, the compressor cuts in and feeds air to the gas side of Z
Degassing is included in the performance specification of the
the expansion vessel. As a result, water is forced into the system.
Variomat: A timer controls a partial flow from system to
Z
Reflexomat can be upgraded with additional make-up and pressureless expansion vessel, where it depressurises. In slight
degassing equipment. The option for intelligent make-up and overpressure, released gases escape through a special valve.
degassing inclusion is already integrated in the control unit of Z
Make-up is also part of the performance specification. If the
Reflex Control.
water falls below the lower level, the leakage and tube fracture
detection capability ensures automatic make-up.
7
Pressurisation stations
Dynamic pressurisation
Compressor-controlled Pump-controlled
8
Reflexomat
Key advantages
Reflexomat
Precise and reliable pressure maintenance Easy installation and commissioning
Flexible pressure maintenance within the tightest
Z
Supplied pre-assembled and ready for operation
Z
Low-maintenance operation
Z
control concept Reflex Control and Reflex Control (controlled by the level sensor on the RG primary
Remote for remote monitoring and maintenance of vessel)
systems
Combination with Reflex Servitec vacuum spray tube
Z
9
Pressurisation stations
+ Accessories
Transport aid
(from 1,000 l)
Vessel
Control unit Available in 6, 10 and 16 bar
MBM II
bladder rupture detector
Bladder
High-quality material
reliably protects the
expansion water from
air ingress
Flexible connection
ensures optimal operating
of the level control
Pressure pick-up
(level sensor)
For determining the
Maximum reliability and quiet Robust mounting skid for filling level
compressor, equalises up compressor and control unit
to 12 MW
10
Reflexomat
3 4
Full capacity Cool down
At maximum system temperature, If the system cools down, the
the Reflexomat stores all the system pressure drops and the
expansion water and reaches the Reflexomat feeds the expansion
maximum filling level in normal water back into the system with
operation. the aid of the compressor. The
maximum pressure fluctuation is
±0.1 bar.
5
Make-up
If the water content in the vessel
sinks below the defined target
value, the Reflexomat auto
matically opens the make-up
valve (optional accessory) to
balance out the water loss on
the system side.
11
Pressurisation stations
Applications
Reflex pressurisation stations always consist of a controller, hydraulic system and one or
more vessels. A huge range of customised solutions can be developed with the broad
selection of matching components and the extremely precise control design.
12
Reflexomat
Z
Compressor-controlled pressurisation system in a compact design for
Technical
features
heating- and cooling-watersystems
Z
Approval according to Pressure Equipment Directive 2014/68/EU
Z
Diaphragm according to DIN EN 13831 norm
Z
Degree of protection IP 54
h
Z
Max. operating pressure 6 bar
Z
Power supply 230 V / 50 Hz
Z
Max. operating temperature 70 °C
Z
Permissible ambient temperature 0 – 45 °C
h2
Z
With Control Basic controller, group fault signal and RS-485 interface for
c
internal communication
Z
Automatic water make-up via Fillvalve possible
Reflexomat Silent Compact
Z
Max. permissible system temperature 120 °C
13
Pressurisation stations
D D
w w
Z
Compressor-controlled pressurisation system for Z
Power supply 230 V / 400 V
Technical
features
Reflexomat vessels
d
h2
h2 c
c
RG 500 RG 1000
Technical
features
Z
Replaceable bladder according to DIN EN 13831 Z
Max. operating temperature 70 °C
Z
Approval according to Pressure Equipment Directive Z
Max. permissible system temperature 120 °C
2014/68/EU
15
Pressurisation stations
+ Reflexomat Accessories
I/O module Busmodule
Z
Two additional analogue outputs for Z
For exchanging data between controller
pressure and level control and central building management
system
Z
Six freely programmable digital inlets
Z
Six freely programmable floating outputs
16
Reflexomat
Make-up options
To ensure lasting reliable and automatic operation of the system, have to be entirely eliminated. Automatic make-up is already
we advise fitting the pressurisation equipment with make-up incorporated into the Reflexomat controller and is automatically
systems or adding Servitec degassing systems. This is particularly activated if the primary vessel reaches make-up level.
important for cooling water systems as any thermal venting effects
230 V
Make-up is controlled by the Reflex Fillvalve solenoid valve using
the inherent pressure of the make-up water. If making up from
Fillvalve Fillset
the drinking water system, the Reflex Fillset with integrated
DVGW-tested system separator must be installed upstream.
Make-up water
Requisite flow
pressure: min. 1.3 bar
higher than the G½" connection
final pressure of the
Reflexomat
Make-up water
max. 6 bar
17
Pressurisation stations
p0 [bar]
10.0 Z
In this respect, the
9.0 Reflexomat Silent Compact
8.0 (RSC) is equivalent to the
RS 90/1
7.0
p0 [bar]
10.0
9.0
8.0
7.0
6.0
3.0
RS RS RS RS RS
2.0 90/2 150/2 300/2 400/2 580/2 Z
When selecting the control
1.0 unit for cooling water
0.5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 systems to 30 °C, only 50 %
·
Total output of the heat generating system Q [MW]
of the rated heat output
may be included in the
Reflexomat with two compressors calculation.
If the expansion line is longer than 10 m, we recommend choosing a size larger.
18
Reflexomat
Vn [litres]
200
400
600
800
1,000
1,200
1,500
6 l/
kW
con
2,000 vec
tor Alternative calculation method
s
8.5
2,500 l/k
W
pla
tes
3,000 /v 0.031 [70 °C ]*
en
13
tio
l/
n
0.054 [100 °C ]*
kW
ra
20
0.063
dia
[110 °C ]*
l/k
to
4,000
rs
W
5,000
1 2 3 4 5 6 7 8 9 10 11 12 13 14
·
Installed output of heating surfaces Q [MW]
Z
The nominal volume can be split Permissible operating pressure:
between multiple vessels (RG primary Z
Up to 800 litres: 6 bar
and RF secondary vessels). Z
350, 500, 750 litres: 10 bar
Z
More than 1,000 litres: 6 and 10 bar
19
Pressurisation stations
Installation clearances
2-compressor system
Installation
example
on site
20
Reflexomat
Hydraulic integration
The hydraulic integration of the pressure maintenance into the Intake pressure maintenance (suction pressure maintenance)
facility system has a fundamental influence on the operating The pressure maintenance function is tied in upstream of the
pressure distribution. The latter is composed of the pressure level circulating pump, i.e. on the suction side. This type is the most
when pressure maintenance is not in operation and the differential commonly used as it is the easiest to control.
pressure when the circulating pump is running. We recommend the
use of upstream pressure maintenance:
Z
Direct connection of Reflexomat to heat generator Z
If the bladder is at risk of permanent exposure to
stress > 70 °C, Reflex V auxiliary vessels must be
Z
Low temperature stress on the bladder
incorporated into the expansion line
Z
Use suction pressure maintenance!
Z
Only deviate in justified exceptions.
Z
Please don’t hesitate to get in touch with us!
Working pressure
+
+
+ Idle pressure
S
- Pump
-
Refelxomat
21
Pressurisation stations
Installation examples
Solution No- 05 Reflexomat Silent Compact
When installing the oil
meter, make sure it is
mounted on a base and
always clean (no paint
or coating, etc.).
Reflex
Fillvalve
Fillset Impuls
Incorporate an auxiliary
vessel if the return flow Sinus Compact Manifold Sinus Compact Hydraulic Separator
temperature is > 70 °C!
Reflexomat
Reflex
Fillset
Fillvalve
Fillsoft II
Reflex V
22
Reflexomat
An electrical connection
Exdirt
M M
on site must be put in
place between the
appliances.
>500 mm
Longtherm
.
HydroFixx Servitec must be set to
Levelcontrol mode.
Reflexomat
Servitec
Reflexomat
Reflex
Fillvalve
Fillset Impuls
Fillsoft I
Z
Reliable pressure maintenance within very operating convenience
tight limits
With extendable microprocessor controller, Reflex-
Z
Z
Efficient, atmospheric degassing of the system water Control and Reflex Control Remote for remote
for long-term operational safety monitoring and maintenance of systems
Z
Automatic make-up depending on the filling level Master-Slave operation enables parallel operation of
Z
Z
Supplied pre-assembled and ready for operation
incorporation into modern building management
Z
Easy to install; no need for mechanical adjustments
Z
Low-maintenance operation
24
Variomat
Z
No need for decentralised
venting
Z
Reliable pressure maintenance
thanks to automated and
monitored operation
Z
No risk of underpressure
forming, unlike MAG
Z
Circuit water with low gas
content:
less corrosion, sludge
formation and malfunctions,
better circulation
Z
Elimination of the need for
mechanical air separators
25
Pressurisation stations
+ +
+ Accessories
Exvoid T
Air vent with check valve
Expansion band
Pressure equalisation between vessel and atmosphere
Butyl bladder
Isolates the air from the
water and protects the
system water against air
ingress
Pressure maintenance Controller
pump(s) MBM II bladder rupture detector
Pressure cell
Pressure relief tube Make-up tube (level sensor)
With motorised ball valve The solenoid valve opens For measuring the filling
and patent-protected automatically when the level level
automatic function in the primary vessel falls
below the set filling level
26
Variomat
+ +
+ Accessories
Flexible connection
For the expansion line;
crucial to ensure proper
performance of the level
sensor
Pressure cell
(level sensor)
For measuring the filling
level
Safety valve
Safeguard for the GG and
Pressure relief tube GF vessels
Min.-pressure limiter
Connection
GG primary vessel
Connection DN 80/PN 6
DN 80/PN 16 expansion line
Make-up solenoid valve
Shut-off
Safeguarded against accidental Pump
closure Pump
Throttle valve
27
Pressurisation stations
Variomat–function principle
1 2 3
Low temperature Temperature increase Full capacity
The Variomat is fed the If the system temperature–and At maximum system tempera-
minimum amount of water with it, the pressure–increases, the ture, the Variomat stores all the
at the lowest system controller responds immediately by expansion water and reaches the
temperature. opening the pressure relief tube. highest filling level in normal
Expansion water flows into the operation.
pressureless vessel and is degassed
by means of pressure relief.
4 5 6
Cool down Make-up Continuous/interval degassing
If the system cools down, the If the water content in the vessel Pump and overflow ball valve are
system pressure drops and the sinks below the defined target both in operation. System pressure
Variomat feeds the expansion value, the Variomat automatically remains stable within the target
water back into the system opens the make-up valve to value range. System water is
with the aid of the pump. The balance out the water loss on the specifically channelled through the
maximum pressure fluctuation system side. primary vessel and degassed by
is ±0.2 bar. means of pressure relief.
28
Variomat
Applications
By combining the various control and hydraulic designs, and Variomat Giga can even satisfy the extreme requirements of
different vessels, Variomat systems can meet requirements in a industrial heal supply and district heating supply.
whole host of different areas.
29
Pressurisation stations
D D
w w
Z
Approval according to Pressure Equipment Directive Z
Permissible ambient temperature 0 – 45 °C
Technical
features
2014/68/EU Z
Sound pressure level ~ 55 dB (A)
Z
Variomat controller VS 1 with Control Basic control unit Z
Degree of protection IP 54
Z
From Variomat controller VS 2 with Control Touch Z
Connection water make-up Rp ½"
controller and softstart
Z
Group fault signal and RS 485 interface for internal
Z
Supply temperature 120 °C
communication
Z
Max. operating temperature 70 °C
Type Art. No. Max. Electric Connection Electric Height Width Depth Weight
p0 setting connection c power h w D
[bar] [kW] [mm] [mm] [mm] [kg]
Control unit VS with 1 pump
Control Basic control unit
6 bar
VS 1 8910100 2.5 230 V/50 Hz Rp 1" 0.70 681 470 570 25.00
70 °C
Control Touch control unit
VS 2-1/35 8910110 2.5 230 V/50 Hz Rp 1" 0.80 921 470 572 30.00
10 bar VS 2-1/60 8910200 4.8 230 V/50 Hz Rp 1" 1.10 921 470 572 36.90
70 °C VS 2-1/75 8910300 6.5 230 V/50 Hz Rp 1" 1.10 921 470 588 49.90
VS 2-1/95 8910400 8.0 230 V/50 Hz Rp 1" 1.10 921 470 588 51.40
16 bar
VS 1-1/140 8910500 13.0 400 V/50 Hz Rp 1" 2.20 964 470 557 47.00
70 °C
Control unit VS with 2 pumps
Control Touch control unit
VS 2-2/35 8911100 2.5 230 V/50 Hz G 1 ¼" 1.50 921 750 799 57.50
10 bar VS 2-2/60 8911200 4.8 230 V/50 Hz G 1 ¼" 2.20 921 750 799 61.10
70 °C VS 2-2/75 8911300 6.5 230 V/50 Hz G 1 ¼" 2.20 921 750 706 89.00
VS 2-2/95 8911400 8.0 230 V/50 Hz G 1 ¼" 2.20 921 750 706 92.00
16 bar
VS 1-2/140 8911500 13.0 400 V/50 Hz Rp 1 ¼" 2.20 964 750 698 85.00
70 °C
30
Variomat
c
h2
h2
c
Z
Replaceable bladder according to DIN EN 13831 Z
Max. operating temperature 70 °C
Technical
features
Z
Approval according to Pressure Equipment Directive Z
Max. permissible system temperature 120 °C
2014/68/EU Z
Optional heat insulation, 50 mm thick
31
Pressurisation stations
2 connecting hoses
G 1" x G 1" with safe
shut-off
Variomat connections for systems with one pump
2 connecting hoses
G 1 ¼" x G 1"
Variomat connection set Variomat connections for systems with two pumps
32
Variomat
+ Variomat Accessoires
I/O modules Busmodule
Z
Two additional analogue outputs for Z
For exchanging data between controller
pressure and level control and central building management
system
Z
Six free-programmable digital inputs
Z
Six free-programmable floating outputs
Master-Slave Valve
Z
Software Tool Z
Reliable make-up for special applications
Z
For the operation of up to ten Variomat/-Giga units Z
Part number available with pre-assembled
in a hydraulic network over a distance up to 1,000 m Safecontrol on request
Z
Rp ½"
33
Pressurisation stations
Z
Pump-controlled pressurisation station with integrated water make-up
Technical
features
and degassing (Return ≤ 70 °C) for hot and cold water systems
Z
With two pumps and two overflow valves
Z
Max. operating pressure 16 bar
h Z
Supply temperature 120 °C
Z
Max. operating temperature 70 °C
Z
Sound pressure level ~ 55 dB (A)
Z
Connection Pump DN 80 / PN 16
D
w Z
Connection Primary vessel DN 80 / PN 6
Z
Connection water make-up Rp ½"
Variomat Giga Z
Control Touch control unit
Type Art. No. For hydraulic Max. p0 Electric Connection Electric Height Width
Depth Depth Weight
module setting connection c power h Pw[mm] D
[bar] [kW] [mm] [mm] [mm] [kg]
Control Units
GS 1.1 8912500 GH 50 / GH 70 – 230 V/50 Hz – 2.20 921 380 477 8.00
GS 3 8912600 GH 90 / GH 100 – 400 V/50 Hz – 6.00 921 380 477 8.00
Hydraulic modules
GH 50 8931000 – 4.0 230 V/50 Hz DN80/PN16 2.20 1,194 1,168 830 203.00
16 bar GH 70 8932000 – 6.0 230 V/50 Hz DN80/PN16 2.20 1,194 1,168 830 206.00
70 °C GH 90 8931400 – 8.0 400 V/50 Hz DN80/PN16 6.00 1,194 1,168 830 270.00
GH 100 8931200 – 9.5 400 V/50 Hz DN80/PN16 6.00 1,194 1,168 830 275.00
34
Variomat
h h
h2 h2
c c
Z Z
Z
Approval according to Pressure Equipment Directive Z
Max. permissible system temperature 120 °C
2014/68/EU
35
Pressurisation stations
9.0 9.0 DN 40 DN 50
8.0 8.0
VS 80 l VS 140 l
7.0 2-1/95 7.0 2-2/95
DN 32
50 l 100 l 80 l
6.0 6.0 VS
VS 100 l
2-1/75 2-2/75
5.0 DN 32 5.0
50 l 80 l 80 l 140 l
4.0 VS 4.0
140 l VS
2-1/60 DN 32 100 l 200 l
3.0 3.0 2-2/60
80 l 100 l
DN 25 DN 32 50 l 200 l
2.0 2.0
VS 1 35 l 50 l 100 l VS 35 l 80 l 140 l
1.0 VS 2-1/35 1.0
2-2/35
0 1 2 3 4 0 1 2 3 4 5 6 7 8
·
Total output of the heat generating system Q [MW]
36
Variomat
Vn [litres]
200
400
600
800
1,000 6 l/k
1,200 W co
nvect
ors
8.5
1,500 l/kW
plat
es/
ven
tilat
2,000 ion
13.
5l
/k
W
2,500 rad
iat Alternative calculation method
ors
3,000
20
l/ 0.031 [70 °C ]*
kW
Vn ≥ Va x 0.045 [90 °C ]*
0.054 [100 °C ]*
4,000
Z
Nominal volume Vn approximation from Z
The nominal volume can be split
sketch or calculated using a formula between multiple vessels (VG primary
and VF secondary vessels).
37
Pressurisation stations
p0 [bar]
8.0
300 l 400 l
GH 90
600 l
7.0
6.0
GH 70 200 l
5.0 Alternative calculation method
250 l
0.2 bar [≤100 °C ]**
4.0
140 l 0.5 bar [≤105 °C ]**
GH 50 300 l
* 0.7 bar [≤110 °C ]**
3.0 p0 ≥ H [m] +
250 l 10 1.2 bar [120 °C ]**
300 l 1.9 bar [130 °C ]**
2.0
2.8 bars [140 °C ]**
1 2 3 4 5 10 15 20 21
·
Total output of the heat generating system Q [MW]
Z
When selecting the control unit for
cooling water systems to 30 °C, only
50 % of the rated heat output may be
included in the calculation.
38
Variomat
Vn[litres]
35,000
30,000
25,000
°C
110
20,000
°C
100
Alternative calculation method
C
15,000 90 °
0.031 [70 °C ]*
Vn ≥ Va x 0.045 [90 °C ]*
Variant 1 70 °C
10,000 0.054 [100 °C ]*
Variant 2 0.063 [110 °C ]*
Z
Nominal volume Vn approximation from sketch or
calculated using a formula
Customised solutions and higher outputs or
Z
The nominal volume can be split between multiple temperatures > 120 °C are available on request.
vessels (GG primary and GF secondary vessels).
·
Heat generator Q = 2x 6,500 kW p0 ≥ H [m] bar + 1.2 bar [120 °C] Variant 1 :
10 Vn for design flow temperature = 110 °C
= 13,000 kW
25 Vn = 0,063 x VA
Water capacity VA = 156 m³ p0 ≥ bar + 1.2 bar = 3.7 bar
10 = 0,063 x 156 m³ = 9.82 m³
Design flow
temperature = 110 °C
Design return
Variant 2 : Selection
Vn for average
temperature = 70 °C 110 + 70 °C
39
Pressurisation stations
≥ 500 mm*
VG primary VF secondary** max 70 °C
System with 1 pump | |
Room temperature
Integration detail
Fillset
0 °C to 45 °C p. 41
NS P Ü
Integration detail
Fillset p. 41
NS P Ü
* 900 mm for vessels more than Ø 1,000 mm Control unit G 1¼" connection
** with flexible connection 700 900*
40
Variomat
Flow rates
The Variomat degassing function will only work reliably if the Variomat
Variomat is tied into a representative main flow of the facility
·
system. The following minimum flow rates V must be adhered to 1 2-1 2-2/35 2 -2/60-95
in operation. Given a spread of dT = 20 K, this corresponds to a ·
· V 2 m³/h 4 m³/h 2 m³/h 4 m³/h
minimum design output of the customer's facility of Q. ·
Q 47 kW 94 kW 47 kW 94 kW
Hydraulic integration
To avoid any coarse dirt getting directly into the Variomat, the connection tubes must be
tied in from above, from the side, or from below as immersion tubes into the main line.
A minimum distance of 500 mm between the integration points must be observed.
≥ 500
≥ 500
≥ 500
from above from below from the side
immersion tube (optionally horizontal or vertical)
Caution: dirt!
Z
Tying the pump and pressure relief tubes into the system in Z
If the Fillset is not installed, at the very least a dirt trap (mesh-
such a way as to avoid the ingress of coarse dirt (see above). size < 0.25 mm) must be incorporated to protect the make-up
Dimensioning the expansion lines, see pages 36 and 38. solenoid valve.
Z
When connecting the make-up tube directly to a drinking Z
The tube between the dirt trap and the solenoid valve must
water system, a Reflex Fillset (shut-off, system separator, be kept as short as possible and must be flushed.
water meter, dirt trap) must be installed upstream.
41
Pressurisation stations
Installation examples
Solution No- 09 Pressure maintenance and degassing by Variomat
Pump-controlled
pressure maintenance Exvoid T
with simultaneous
degassing in a Reflex
Variomat.
Reflex diaphragm M M
expansion vessel as
individual protection of Legionixx Reflex
the heat generator in
the return flow.
HydroFixx
Exdirt steel
Secondary vessel Primary vessel >500mm .
Storatherm Aqua
Fillset Impuls
Fillsoft I
Refix Variomat control unit
Reflex
Exvoid T
When combining
Servitec and Variomat,
>500mm
the degassing function .
Automatic make-up of
pre-mixed heat transfer Kompaktverteiler
42
Variomat
>500 mm
Sinus Compact distributor operation of cooling and
Cold buffer vessel
heating systems, or a
.
group of several heat
Primary vessel
generating systems.
Primary vessel Variomat control unit Variomat control unit
Fillset Impuls
Reflex
Fillsoft
Connection of the
Refix vessels must be flexible.
M M Factory connections are
provided for this
Longtherm >500mm
.
purpose. The tube
connection between the
hydraulic units and the
Reflex
Sinus Compact distributor vessels must be
Primary vessel provided on site.
Exdirt steel
Fillset Impuls
Fillsoft II
achieved for:
honoured as:
Ease of use
Functionality BEST PRODUCT
2016/2017
l Touch
Reflex Contro
Info » t
/ Hilfe Übersich
Informationen
Allgemeines
n
Anschlusspla
Diagnose
ng
Fehlerbehebu
16,6 bar 100%
44
Reflex Control
Z
2-line LCD display Z
4.3" touch screen colour display
Z
8 operating keys Z
Graphical user interface
Z
2 status displays Z
Simply structured plain text menus, incl. operating instruc-
Z
Integrated control of system pressure, degassing and water tions and help documentation
make-up Z
Integrated control of system pressure, degassing and water
Z
Manual and automatic operation make-up
Z
Floating-contact external group fault signal
Z
Manual and automatic operation
Z
Counting pulse inlet for contact water meter
Z
Permanent display of key operating parameters on system
diagram
Z
RS-485 interface for BMS connection via Busmodules
Z
Intelligent plug-and-play function management
Z
Remote ready
Z
Key operating data can be analysed and stored
Z
Wide array of interfaces:
→ 1 x meter pulse inlet for contact water meter
→ 2 x floating outputs for fault messages
→ 2 x analogue parametrisable outputs for pressure & level
→ 2 x RS-485 interfaces for connection to building
management system and other networks
→ Slots for HMS Networks and SD memory card
Z
Remote Ready
Z
Remote access via safe server Z
Runtime monitoring charts Z
Access via Bluetooth interface
Z
Computer or mobile system support Z
Fault messages by email or text Z
Parameterisation of the degassing
— wherever and whenever mode (continuous or intermittent
Z
On-site Internet or GSM connection
operation, number of cycles)
Z
Professional remote servicing Z
Factory supplied, regardless of whether including days of the week
by Reflex's service team
Touch or Basic and time
Z
Reflex remote portal with intuitive Z
Fault message display
user interface
Z
System pressure checking
Z
Simple administration of multiple
systems Z
Software updates
Z
Visualisation of all parameters
45
Pressurisation stations
Network solutions
using Reflex Control
The Reflex Control control concept ensures the flexible and easy Additional I/O and bus modules with the required interfaces are
networking of pressure maintenance, make-up and degassing. available for sophisticated requirements, e.g. complex hydraulic
Reflex Control Touch and Control Basic are standard equipped with systems with heating or cooling, or integrations to building
RS-485 data interface. management systems.
Master-Slave operation
Reflex Control really shows what it is capable of when connecting If the level of a Slave facility deviates by more than ±5% from the
multiple facility parts together. A Master/Slave configuration can Master, level equalisation is initiated. The hardware in the control-
switch up to ten pressure maintenance stations in hydraulically lers (Control Touch/ Basic) is ready for Master/Slave configuration.
coupled systems (e.g. combined heating/cooling network). In this In addition to the relevant wiring of the controllers, facility-specific
mode of operation, pressure maintenance is performed by one programming is required, which is performed by the Reflex
facility (Master), while the other facilities (Slaves) are only used for customer service team and which must be ordered as an option for
volume compensation. The relevant current level of the Master the relevant pressure maintenance station.
facility is transferred cyclically to the Slaves.
2
RL
2 Fillvalve
VL
Fillset
kW
Motorised
485
RS-
Reflexomat, Slave
1
VL
1
RL
kW
Reflexomat, Master
46
Reflex Control
Control Remote—
Remote monitoring and maintenance via the internet
Reflex Control Remote is setting new standards for facility control. Z
Read, record, analyse data
Authorised users can read, record and analyse stored data, alter the Z
Alter the software configuration of a facility
software configuration of a facility, or call up messages and Z
Update the control software
malfunctions via the internet. To do this, the Reflex facility must be Z
Display current messages and malfunctions
equipped with a local internet connection. Alternatively, the Remote
Box can use the mobile data network via GSM. Remote access is
channelled through a web browser or appropriate app. The router
must have a fixed IP address and open ports for external communi-
cation. DHCP is optionally possible.
Remote access
Mobile
Reflexomat
t
terne
In
Variomat
Website
Servitec Control function
Monitoring function
47
Pressurisation stations
Communication overview
Reflex Control Basic
GLT/BMS
Management level
6 digital 1 digital
outputs output
(programmable)
Automation level
485
Field level
RS-
485 RS-
485
Reflex Control Basic RS-
Master-Slave
Inte
rne
t
485
RS- Levelcontrol
RS-485 Interface Analogue outputs Digital inputs and outputs Internet connection Field bus
48
Reflex Control
Dry-run protection
Group fault signal
Pressure PLC
Level
6 digital 2 digital
outputs outputs
(programmable)
Automation level
485
RS-
Field level
RS-
485
485
Reflex Control Touch RS-
Inte Master-Slave
rne
t Interconnected configuration
485
RS- Levelcontrol
RS-485 Interface Analogue outputs Digital inputs and outputs Internet connection Field bus
49
Pressurisation stations
Solutions Pro
The new generation Reflex configuration tool
rsp.reflex.de/en
50
Services
51
Discover Reflex with augmented reality
Always up to date
Further product literature and materials can be
downloaded at or hard copies ordered from
www.reflex-winkelmann.com/int/services-downloads