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Ayadi1
Departement Genie Mecanique et
Système Complexes,
Institut Pprime,
CNRS-Universite de Poitiers-ENSMA
(UPR 3346),
Futuroscope Chasseneuil 86962, France
e-mail: khouloud.ayadi@univ-poitiers.fr
Experimental Thermal Analysis
N. Brunetière of a Mechanical Face Seal
Departement Genie Mecanique et
Système Complexes, An experimental study quantifying the thermal behavior of a mechanical seal is per-
Institut Pprime, formed. Temperature measurements are obtained using embedded thermocouples within
CNRS-Universite de Poitiers-ENSMA the stator at different locations, and the tests are carried out at different sealed fluid pres-
(UPR 3346), sures and rotary shaft speeds. Furthermore, an inverse method is used to calculate the
Futuroscope Chasseneuil 86962, France heat transfer from the measured local temperatures. The Nusselt number is calculated
along the wetted surface as a function of operating conditions; the obtained values are
B. Tournerie discussed in comparison to previous works. Our results demonstrate that the amplitude of
Departement Genie Mecanique et the thermal effects is highly dependent on the operating conditions. The temperature rise
Système Complexes, being increased by 600% when the rotating speed is raised from 1000 to 6000 rpm and
Institut Pprime, the fluid pressure from 1 to 5 MPa. Moreover, the temperature can vary by several
CNRS-Universite de Poitiers-ENSMA degrees when the distance from the wetted diameter (cooled by convection) and the fric-
(UPR 3346), tion face (heat source) is varied from less than 2 mm. [DOI: 10.1115/1.4033212]
Futuroscope Chasseneuil 86962, France
A. Maoui
CETIM P^ole Technologies de l’Etancheite 74,
route de la Jonelière-BP 82617,
Nantes 44326, France
1 Introduction (viz., water and oil). The experiments showed that the temperature
at the friction faces increases in the radial direction of leakage.
A mechanical seal is one of the most common and efficient
Moreover, the temperature level increases with the rotational
dynamic sealing components for rotating shafts. The sealing is
speed. Tournerie et al. [2] adopted infrared thermography to
realized by the plane-to-plane frictional contact of two metallic
obtain experimental temperature maps of the rotating face through
annular faces in relative rotation. To reduce the undesirable
a transparent stator in calcium fluoride, using an infrared camera.
effects of friction (i.e., wear, overheat, power loss inter alia), it is
This measurement technique was improved by Reungoat and
required that a lubricant fluid film is correctly formed between
Tournerie [3] and applied by Brunetière et al. [4] in the case of oil
the two contact surfaces. This lubricant film characterizes the
lubrication. The same test bench was modified by Migout et al.
mechanical seals’ performance, and it depends on several physical
[5] in order to observe fluid vaporization within the interface.
phenomena that are coupled together. During operation of the
Pressurized hot water was considered as the sealed fluid and the
mechanical seal, the lubricating film can be highly sheared due to
calcium fluoride disk was replaced by a sapphire ring, better
the shaft rotation effect, thus resulting in temperature rises. Fric-
adapted to the defined test conditions.
tion between asperities also contributes to the heat generation.
However, despite the information provided by these methods,
The heat dissipated in the friction faces during operation and
they are not suitable to industrial mechanical face seals that are
mechanical loading may have a significant influence on the seal-
the subject of our study. Indeed, the use of transparent rings con-
ing performance because of the induced thermal deformation of
siderably modifies the real operating conditions. For real seals, the
the annular faces and the thermoviscous behavior of the lubricant
main difficulty in experimental thermal analysis is measuring tem-
fluid. These phenomena explain why it is important to have a
perature at the contact faces. Usually, the temperatures of
good understanding of heat transfer concepts in mechanical seals.
mechanical seals are measured by thermocouples embedded in the
In order to investigate experimentally the thermal behavior of
stator, as performed by Doane et al. [6]. They used a balanced me-
mechanical seals, several techniques were used, such as consider-
chanical seal tested with water for rotational speed values varying
ing a modified mechanical seal with a transparent face adapted to
between 1500 and 3000 rpm. By means of extrapolation, they
contact visualization [1–5].
were able to determine the temperature at the contact surface and
In 1969, Orcutt [1] presented an experimental setup using a
the local distribution of the heat fluxes, which are not directly
mechanical seal with a rotor composed of a transparent disk,
accessible with thermocouples. Phillips et al. [7] also used embed-
offering the possibility of radial temperature profile measure-
ded thermocouples.Their work showed that the highest tempera-
ments. The temperature distribution at the interface was acquired
tures was occurred near the inner diameter in the case of outer
with an infrared pyrometer. The tests were carried out over a wide
pressurized mechanical seals. This fact is due to a low level of
range of rotational speeds, and using various values of the operat-
heat transfer in the confined space between the ring and the shaft.
ing pressure and temperature, with two different sealed fluids
The largest portion of the heat flow generated in the contact is
transferred to the rotor in the silicon carbide and then to the water.
1
Corresponding author. In addition, they were able to calculate heat fluxes by mean of
Contributed by the Heat Transfer Division of ASME for publication in the
JOURNAL OF THERMAL SCIENCE AND ENGINEERING APPLICATIONS. Manuscript received
polynomial extrapolation. Lebeck et al. [8] performed an experi-
September 12, 2015; final manuscript received March 10, 2016; published online mental study for a wide range of operating conditions with two
May 3, 2016. Assoc. Editor: Sandra Boetcher. types of fluid: water and oil. The temperature in the stator was
Journal of Thermal Science and Engineering Applications SEPTEMBER 2016, Vol. 8 / 031011-1
Copyright VC 2016 by ASME
2 Experimental Apparatus
2.1 Test Rig. Figure 1 presents a general view of the test rig.
One piece of additional equipment not shown on this figure is the
fluid circulating loop, which supplies water to the mechanical seal
through the experimental cell. Fig. 2 Sectional view of the experimental cell
The test rig is composed of a horizontal precision spindle with
a special test cell enclosing the mechanical seals to be tested. The
Fig. 1 General view of the test rig Fig. 3 Tested mechanical seal
Rotor: silicon carbide Stator: carbon with antimony impregnation Sealed fluid: water at T ¼ 40 C
Circulation flow rate (l/min) 30 Pressure (MPa) 1 to 5
Rir (m) 0.042 Ris (m) 0.04605 l (mPa s) 0.65 Cp (kJ/kg K) 4.18
Ror (m) 0.052 Ros (m) 0.05145 q (kg/m3) 1000 kf (W/m K) 0.61
er (m) 0.0155 es (m) 0.012
Operating conditions
Conductivity 125 Conductivity 13
Rotation speed (rpm) 1000–6000
(W m1 K1) (W m 1 K1)
Journal of Thermal Science and Engineering Applications SEPTEMBER 2016, Vol. 8 / 031011-3
Fig. 8 Experimental and analytical maps of temperature rise in the stator for
x 5 6000 rpm and P 5 1, 3, and 5 MPa
Journal of Thermal Science and Engineering Applications SEPTEMBER 2016, Vol. 8 / 031011-5
Cp l
Pr ¼ (18)
kf
Nu ¼ 0:0207 Re0:8
D Pr
1=3
(20)
Nu ¼ 0:363 Re0:545
D Pr0:056 Re0:041
m (21)
Journal of Thermal Science and Engineering Applications SEPTEMBER 2016, Vol. 8 / 031011-7