INTERACTIVE SCHEMATIC

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 UENR2542
November 2011

Water Delivery System

785C Off-Highway Truck
Hydraulic System
WDS: 785C:
M3J1-UP APX1-UP

© 2012 Caterpillar All Rights Reserved

COMPONENT AND TAP TABLES

Component Location
Part Machine Schematic
Description
Number Location Location
Actautor Gp - Spray Head Control Front (Water) 354-757 NOTE A D-1
Actautor Gp - Spray Head Control Rear (Water) 354-7578 2 C-4 thru E-4
Breather As - Hydraulic Tank 9G-5127 3 C-6
Cannon Gp - Water Actuators 355-8625 4 E-1
Cooler As - Hydraulic Oil 129-1807 5 C-6
Filter Gp - Charge 177-6979 6 D-7
Manifold Gp - Dump Bar Flow Control Rear 354-0340 7 E-4
Manifold Gp - Spray Head Flow Control Front (Pilot) 354-2266 8 C-1 thru D-1
Manifold Gp - Spray Head Flow Control Rear (Pilot) 354-2266 9 C-4 thru E-4
Manifold Gp - Water Cannon Flow / Position Control 354-0303 10 E-1
Motor Gp - Water Delivery System 358-0163 11 D-6
Pump Gp - Charge 177-8924 12 D-7
Pump Gp - Water 354-2735 13 D-5
Pump Gp - Water Delivery System 356-0314 14 D-8
Tank Gp - Hydraulic Oil 368-7651 15 B-6
Valve Gp - Bypass Cooler 126-0747 16 C-5
Valve Gp - Charge Relief 198-9219 17 D-7
Valve Gp - Check 4E-1437 18 C-5

Note A: Component location not provided.

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
AA Charge Pump Pressure D -7
S OS Oil Sampling Port D -7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

F F

REAR MANIFOLD
CUSTOMER SUPPLIED
DUMP BAR
FLOW CONTROL VALVE (7) MANIFOLD GP - DUMP BAR FLOW CONTROL (REAR)
354-0340

FRONT MANIFOLD CUSTOMER SUPPLIED

WATER CANNON
FLOW CONTROL VALVE

(4) CANNON GP - WATER ACTUATORS

E 355-8625
E

(10) MANIFOLD GP - WATER CANNON FLOW/POSITION CONTROL

354-0303
(2) ACTUATOR GP - SPRAY HEAD CONTROL (WATER)
354-7578

AA SOS

(8) MANIFOLD GP - SPRAY HEAD FLOW CONTROL (PILOT)

354-2266

(11) MOTOR GP - WATER DELIVERY SYSTEM

358-0163
(14) PUMP GP - WATER DELIVERY SYSTEM
362-3625
F X (6) FILTER GP - CHARGE
177-6979 U (9) MANIFOLD GP - SPRAY HEAD FLOW CONTROL (PILOT)
354-2266
L S MS A

D D
F L

(17) VALVE GP -
CHARGE E
(13) PUMP GP - WATER HOIST CONTROL VALVE
RELIEF
354-2735
198-9219 X
(1) ACTUATOR GP - SPRAY HEAD CONTROL (WATER)
354-7578

B
(12) PUMP GP - CHARGE

RELIEF
COOLING
BRAKE
297-6787
(Dimensions: 39 inches x 28 inches)

P MP U

Z
(18) VALVE GP - CHECK FRONT MANIFOLD
(5) COOLER AS - HYDRAULIC OIL

SOLENOID
FLOAT, SNUB
LOWER,
4E-1437
Y 129-1807
UENR2542

C C

HOLD
LOWER

RAISE
SNUB
FLOAT
T REAR MANIFOLD
(3) BREATHER AS - HYDRAULIC TANK
9G-5127 (16) VALVE GP - BYPASS (COOLER)

SOLENOID
RAISE
126-0747

U
V
(15) TANK GP - HYDRAULIC OIL
368-7651
30 Page,

BRAKE COOLING/HOIST TANK

B HYDRAULIC CIRCUIT COLOR DESCRIPTIONS B
PILOT PUMP OUTPUT
CHARGE PUMP OUTPUT
SUPPLY LINE
WATER DELIVERY PUMP OUTPUT
DRAIN / RETURN LINE
DUMP BAR CONTROL
WATER PUMP OUTPUT
SPRAY HEAD CONTROL
CANNON POSITION / FLOW CONTROL

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

Attachment

Air Line

CALLOUTS

A YY Taps (Pressure, Sampling, Sensor - by letter) A

52 Components (By number)

THIS SCHEMATIC IS FOR THE 785C WATER DELIVERY SYSTEM HYDRAULIC SYSTEM
MEDIA NUMBER: UENR2542
SCHEMATIC PART NUMBER: 359-3452, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
CAB / FRONT CHASSIS / FRONT OF WATER TANK
VIEW ALL CALLOUTS

10
9
HYDRAULIC SYSTEM
VIEW ALL CALLOUTS

12 14

SOS AA

17 6

5 3 15 16 18
REAR OF WATER TANK
VIEW ALL CALLOUTS

21
8

21
7

21
2 21
11

13
21 21
2
VOLUTE
VIEW ALL CALLOUTS