SERVICE MANUAL

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CONTENTS

1. GENERAL NOTES 2

2. HOW DOES GAS BURNER OPERATE 3

3. COMPONENTS SPECIFICATION 4

4. TOOLS 6

5. REPAIR PROCESS 6
5.1 Remove the dirty oil from nozzle
5.2 Remove the gas valve

6. WIRING DIAGRAM 8

7. CONVERSION DETAILS 9

8. SPARE PARTS 10

9. TROUBLE SHOOTING 17

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1. GENERAL NOTES

1. WARNING: For models which connect to mains electrical power, before exposing any of the
internal electrical wiring the appliance must be disconnected from electrical power by unplugging
the service cord from the electrical outlet. For models which connect to battery power, before
exposing any of the internal electrical wiring the appliance must be remove the battery also.
2. Any servicing carried out on gas containing components where seals are broken including
manifold, regulator, valves and burner supply pipes should be followed by a leak test. Gross leaks
can be detected by connecting a manometer to the regulator test point, pressurising the manifold
and then shutting off the gas with a ball valve. A falling manometer reading indicates a leak.
Small leaks can be located with soap and water applied at the connection.
3. Burner supply pipes leading from the burner control to the burner should have their compression
fittings tightened firmly but not over tightened (If a torque spanner is used set this to 10 –
12Nm). If the tubes are damaged they should be replaced. The soundness of the connections on
the burner supply tubes can be tested by blocking the injector orifice temporarily, eg by fitting an
injector that has been blocked and leak testing the fittings.
4. When reassembling the appliance any earth leads which have been disconnected must be re-
connected.
5. Reassembly procedures are a reversal of removal procedures.
6. Replace the spare part with original spare parts. The modify part must not be used.
7. All the screws in this appliance have been designed for difference purpose. They must be use in
the right position and must be the right dimension. If there are any differences from the original
design they may have the serious excident.

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2. HOW DOES GAS BURNER OPERATE

1. Gas tank
2. Low pressure regulator (Safety warning: Do not use high pressure regulator)
3. Flexible rubber hose or copper tube
4. Elbow coupling gas with fiber washer (Warning: Do not use regular rubber washer)
5. 2 steps safety valve
6. Burner
7. Ignition switch
8. Battery 1..5V size D
9. Spark generator

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10. Spark plug

Gas from the tank (1) is released from the low pressure regulator (2) into the hose or tube (3),
travelling pass the elbow coupling to the valve (4). To ignite the burner, press down and turn the
safety valve (5) counter-clockwise simultaneously. This opens up the valve, letting the gas to the
nozzle of the burner (6), and turns the ignition switch to on (7) at the same time. The electrical
current is automatically supplied from the battery to spark plug generator (8), and then to the pin
heads (9), causing the ignition (10). The burner is ignited and bursts into flame (11).

2. COMPONENTS SPECIFICATION

- Stainless top plate

- Glass 3B = Float glass 8.0x500x860 mm

- Bottom plate forming=Zinc coat

- Knob= heat + flame resistance >17

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- Washer= fiber

- Elbow = Brass (size1/2”)

- Hose end=Brass (size1/2”)

- Rubber grommet (glass model)= Silicone heat resistance

- Rubber grommet (Stainless model)

- Spark generator 4p=1.5Vdc+90C+electrode10KV

- Push button switch 3p=0.1A+250V+130C

- Screw, M4x0.7x10 IP
- Screw, M4x0.7x18 H
- Screw, M3x12T + B stainless
- Screw, #6/32 x 9 PPZF
- Screw, #8 x ½ T+ Z

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4. TOOLS
- Nut spinner No. 7
- Philip / Flat screw driver
- Spanner No. 15
- Nozzle cleaner
- Gas leak detector

5. REPAIR PROCESS
5.1 Remove out the dirty oil from nozzle

1. Clean the head of nozzle with the cloth

2. Use the nozzle cleaner or the needle insert into the hole of nozzle.
3. Do repeat the step 1 and 2 for a few time until the nozzle is clean.

5.2 Removal of Hob & Access to Internal Components

1. Isolate the appliance from battery power.

2. Remove trivets and burners from hob.
3. Remove the control knobs from the valve shafts.

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4. Remove burner mount retaining screws, 2 screws per burner and 4 on the wok burner (2.5mm
Torx Screwdriver required).

5. For models with a separate button ignition system, remove the switch button and ignition pack
retaining nut. Alternatively, lift the hob sufficiently to access and release the ignition leads and
battery supply cable from the ignition pack.
6. The hob may now be lifted away from the appliance.

By removing the hob the following parts are accessible for service or replacement.
• Burner mounting cups.
• Burner supply tubes. Note: When fitting the burner tubes to the valves and burner
mounting cups the nuts should be fastened with a torque of 10-12Nm.
• Manifold & Valves. Note: To remove the manifold or valves it will be necessary to
isolate and disconnect the appliance from gas supply.

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• Switch harness assembly and low voltage wiring.

• Ignition spark plug and lead assemblies. These are fastened to the burner bases by retaining clips,
located on the underside of the burner base.
• Ignition pack. For models without a separate ignition switch this is clipped to the base or attached
with double sided adhesive. For models with a separate ignition switch this is fastened to the hob
with a retaining nut. Observe the active & neutral are correctly connected in accordance with the
markings on the ignition pack when replacing this unit.

6.WIRING DIAGRAM

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7. CONVERSION DETAILS

The appliance is convertible between Natural Gas & LP.

Procedure

1. Turn off gas supply to appliance.

2. Disconnect appliance from electrical power.
3. Remove the trivets and the burner caps & distributors.
4. Remove the existing injectors and replace with the injectors shown in the table below.
5. Remove the control knobs to access the by-pass screw in the valve bodies.
6. Remove the regulator and replace with appropriate regulator or test point adapter as stated in table
below, and reconnect the appliance.
7. Turn on gas & check for leaks. Replace the Burner crowns & caps.
8. Check and adjust the test point pressure according to the procedure in the installation instructions.
9. Manually light all burners with a hand held ignition source and operate burners at maximum.
Note: Do not reconnect the appliance to electrical power until this procedure is complete.
10. For each hotplate burner adjust the burner to minimum and screw in the bypass screw until a
small stable flame results. Adjust the burner to maximum and back to minimum to ensure correct
adjustment.
11. Re-connect to electrical power and check ignition.

Models With Standard Valves (No Flame Failure Safety Devices)

LPG Citigas Natural Gas
30.0 mbar 8.0 mbar 20.0 mbar

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BURBERS Injector Rating Injector Rating Injector Rating
size (KW) size (KW) size (KW)
Triple crown 0.98 4.0 4.00 4.5 1.5 4.0
Semi-rapid 0.71 2.0 2.10 2.0 0.96 2.0
Auxiliary 0.50 1.0 1.42 1.0 0.70 1.0

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Part Name Part Number
Aluminium Pipe, Center 3B (glass top) 376003200
Aluminium Pipe, Center 3B (stainless top) 376002300
Aluminium Pipe, front left 4B (stainless top) 376002400
Aluminium Pipe, front right 4B (stainless top) 376002600
Aluminium Pipe, Left 2B (glass top) 376002800
Aluminium Pipe, Left 2B (stainless top) 376001900
Aluminium Pipe, Left 3B (glass top) 376003000
Aluminium Pipe, Left 3B (stainless top) 376002100
Aluminium Pipe, rear left 4B (stainless top) 376002500
Aluminium Pipe, rear right 4B (stainless top) 376002700
Aluminium Pipe, Right 2B (glass top) 376002900
Aluminium Pipe, Right 2B (stainless top) 376002000
Aluminium Pipe, right 3B (glass top) 376003100
Aluminium Pipe, Right 3B (stainless top) 376002200
Auxiliary burner body 354004212
Auxiliary burner body with injector (0.5) for GPL 358195048
Auxiliary burner body with injector (1.42) for City gas 357717101
Auxiliary burner cap, enamel black 354000608
Auxiliary burner crown 354004502
Battery box 376003600
Battery, Size D 376005500
Bottom plate Forming 376000500
Burner stand, Big 376000600
Burner stand, Small 376000700
Carton box 376006300

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Part Name Part Number
Center Stand, stainless, (stainless top) 2B,3B,4B 376007700
Chrome rack 376005100
Elbow 376003300
EPS front/back, 376006500
EPS pad 376006800
EPS Pan support, center cover, (glass top) 376006700
EPS Pan support, left/right cover, (glass top) 376006600
EPS Semi-rapid burner cover, (stainless top) 376007000
EPS side, 376006400
EPS Triple crown burner cover, (stainless top) 376006900
Fastener 2,5x100 (cable tie 4") 539151011
Fiber Washer 376003500
Foam sheet, 500mm x 1000mm 376005600
Gas rail 2 burner (glass top) 376001801
Gas rail 2 burner (stainless top) 376001601
Gas rail 3 burner (glass top) 376001802
Gas rail 3 burner (stainless top) 376001602
Gas rail 4 burner (stainless top) 376001700
Gas valve saddle, (glass top) 376000900
Gas valve saddle, (stainless top) 376000800
Gas valve, normal, CAM 17501-070.28 357717410
Glass 2B 376000300
Glass 3B 376000400
Ground Wire 376006200
Hob Polyfoam 376007800

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Part Name Part Number
Hose End 376003400
Injector (0.5) for GPL (LPG) 354400071
Injector (0.71) for GPL (LPG) 354400036
Injector (0.88) for GPL (LPG) 354400003
Injector (0.98) for GPL (LPG) 354401310
Injector (1.42) for City gas 354400422
Injector (2.1) for City gas 354400421
Injector (2.82) for City gas 354400420
Injector (4.0) for City gas 131002405
Instruction manual, 376007100
Jumper Wire 376006100
Knob with satin chrome 376005202
Knob, black 376005201
Packing label 376007500
Packing PP Strap 376007200
Pan support center, (stainless top) 3 burner 376004700
Pan support left (stainless top) 3 burner 376004500
Pan support left, (stainless top) 2 burner 376004300
Pan support left, (stainless top) 4 burner 376004800
Pan support right (stainless top) 2 burner 376004400
Pan support right (stainless top) 3 burner 376004600
Pan support right (stainless top) 4 burner 376004900
Pan support, (glass top), center 376004200
Pan support, (glass top), left 376004000
Pan support, (glass top), right 376004100

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Part Name Part Number
Plastic Bag, 254 mm. x 384 mm 376008600
Plastic Bag, 80 x 120mm 376008700
Push-button switch, 2P, MS930P42 376003701
Push-button switch, 3P, MS930P42 376003702
Push-button switch, 4P, MS930P42 376003703
Push-button switch, 5P, MS930P42 376001403
Rapid burner body 354004441
Rapid burner body 354004307
Rapid burner body with injector (0.88) for GPL 357712370
Rapid burner body with injector (2.82) for City gas 357717103
Rapid burner cap, enamel black 354000610
Rapid burner crown 354004707
Rating label 376007600
Raw Material For Bottom Plate 376008900
Rubber bumper for chrome rack 376001400
Rubber bumper for pan support 376005300
Rubber grommet (glass top) 376008200
Rubber grommet Nicole 376008300
Screw, #6 / 32 x 9 PPZF 376006000
Screw, M3 x 12 T + B stainless 376005900
Screw, M4 x 0.7 x 10 IP 376005700
Screw, M4 x 0.7 x 18 H 376005800
Semi-rapid burner body 354004307
Semi-Rapid burner body 354004441
Semi-rapid burner body with injector (0.71) for GPL 357717123

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Part Name Part Number
Semi-Rapid burner body with injector (2.1) for City gas 357717102
Semi-rapid burner cap, enamel black 354000609
Semi-rapid burner crown 354004602
Shutter aeration, semi-rapid & auxiliary burner 353000201
Shutter aeration, triple crown & rapid burner 353000202
Silicon rubber seal, 315mm 376001302
Silicon rubber seal, 520mm 376001301
Silicon Washer 376008400
Spark generator, 2P, 1.5V, BK50020.01 376003800
Spark generator, 4P, 1.5V, BK50040.01 376003900
Spark generator, 5P, 220-240V, BF50066.N00 0
Spark plug clip 354308101
Spark plug for aux/semi-rapid/rapid, L= 500mm 357044807
Spark plug for triple crown, L=500mm 357040602
Spark plug for triple crown, L=700mm 357040605
Spill bowl big, left 376001000
Spill bowl big, right 376001100
Spill bowl, small, center 376001200
Stainless Steel Material 376008800
Stainless Top plate, 2B 430 brush # 4, 862mm X 500mm 376000000
Stainless Top plate, 3B 430 brush # 4, 862mm X 500mm 376000100
Stainless Top plate, 4B 430 brush # 4, 862mm X 500mm 376000200
Triple crown body with injector (0.98) for GPL 357717125
Triple crown burner body 354006202
Triple crown burner body 354006202

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Part Name Part Number
Triple crown burner body with injector (4.0) for City gas 376008100
Triple crown burner crown 389051201
Triple crown inner cap, enamel black 389051302
Triple crown outer cap, enamel black 389051402
Wok pan adaptor 376005000

9. TROUBLE SHOOTING

Fault Possible cause Remedy

Burner will not light even
though the spark plug is
working
No spark is obtained when the
control knob is activated
-Gas supply valve turned off
-Control knob not on
-Wrong knob turned
-Port blockage in ignition
area
-Ignition electrode wet or dry
-Sparking at wrong point
because of incorrectly fited
burner crown
-Battery is flat
-Polarity wrong on battery
-Ignition electrode wet or dry
-Turn on gas supply to appliance
-Turn knob on
-Ensure the knob you are turning
correspond to the burner you want
to light
-Ensure that ports in ignition area
are clean and dry
-Dry or clean ignition electrode
-Ensure that crown is seated
property so that the spark fires to
the receiving point in burner crown
-Replace battery
-Re-orient battery to correct
position
-Dry or clean ignition electrode

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Flames uneven or tending to lift -Flame ports blocked or wet
Low heat, slow cooking
Flame won’t turn down
sufficiently
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-Burner cap/crown incorrectly
fitted
Incorrect cooking utensil used
-Incorrect injector or gas
control valve incorrectly
adjusted
18
-Clean or dry frame ports
Ensure these components are fitted
correctly
-Use only pots and pans with bases
that fit the size of the burner
-Contact installer