PROJECT 33rd Street Pump Station Replacement/Rehabilitation

SUBMITTAL NO. 15200-01A

DESCRIPTION Process Piping
DATE 7/19/16

REVIEWED ONLY FOR CONFORMANCE WITH DESIGN

CONCEPT AND WITH INFORMATION CONTAINED IN
CONTRACT DOCUMENTS. CONTRACTOR SHALL BE
RESPONSIBLE FOR ACCURACY OF ALL DIMENSIONS
AND FOR COMPATIBILITY WITH CONNECTED SYSTEM
COMPONENTS AND EQUIPMENT.
APPROVED REVISE AND RESUBMIT
APPROVED AS NOTED NOT APPROVED
DATE 7/29/16 BY RND

RK&K
ENGINEERS

Comments:

1. In accordance with Section 15200, 1.4.F, a scaled drawing of interior piping is required. The
Contractor is advised, the pump connection diameters for the approved pumping equipment
are different than shown on the Contract Drawings. It is the Contractor's responsibility to
coordinate pipe and fitting sizes with proposed products.

END OF COMMENTS
 Shop Drawing Transmittal No. 15200–01-A
Project Name: 33rd Street Pump Station Replacement/Rehabilitation Date Received:

Project Owner: Hampton Roads Sanitation District Checked By:

Contractor: MEB General Contractors Engineer: RK&K, LLP Log Page:

Address: Address: Engineer No.:

4016 Holland Blvd. Spec Section: 15200

Chesapeake, VA. 23323 2901 South Lynnhaven Rd., Suite 300
Virginia Beach, VA 23452
Drawing/Detail No.:

Attn: Brandon Jones Attn: Leanne Kay 1st. Sub ReSub.

Date Transmitted: 7/19/16 Previous Transmittal Date:

Item No. Description Manufacturer Mfr/Vendor Dwg or Data No. Action Taken*
No. Copies
1 1 Process Piping

Remarks:

* The Action designated above is in accordance with the following legend:

A - Furnish as Submitted D - Rejected

B - Furnish as Noted E - Engineer's review not required

1. Submittal not required.
C - Revise and Submit 2. Supplemental Information. Submittal retained for
1. Not enough information for review. informational purposes only.
2. No reproducibles submitted. 3. Information reviewed and approved on prior submittal.
3. Copies illegible. 4. See comments.
4. Not enough copies submitted.
5. Wrong sequence number.
6. Wrong resubmittal number.
7. Wrong spec. section.
8. Wrong form used.
9. See comments.
Comments:

Brandon Jones 7/19/16

By Date
D
Distribution: Contractor File Field Owner Other
Approved
Approved As Noted
Rejected/ Resubmit

MEB General Contractors, Inc. has satisfied Contractor’s obligations under the
Contract Documents with respect to Contractor’s review and approval as
stipulated under General Conditions.

Reviewed By: Brandon Jones Date:

7/19/16
 Chesapeake Branch 209
2112 Smith Ave.
Chesapeake, VA 23320
Ph(757) 424-4604 Fax (757) 424-1314

Contractor: MEB General Contracting

Job Name: 33rd Street Pump Station

Section 15200-01 (Submittal Review Comments 6/20/16)

Date: 7/18/16

To Whom It May Concern:

We have attached revised submittals and addressed the following comments:

1) All hardware and pipe supports will be 316 SS.
2) Verified actual pump sizes for dismantling joints.
3) Interior pipe drawings to be provided by contractor.
4) We replaced all pages that were not legible.

If you have any questions or concerns, please do not hesitate to contact us.

Sincerely,

David Huber
Account Manager
 Williamsburg Branch 558
224 Industrial Blvd.
Toano, VA 23168
Ph: (757) 566-2631 Fax: (757) 566-2636

July 18, 2016

Contractor: MEB General Contractors Inc.

Job Name: 33rd Street Pump Station Replacement
Newport News, VA

To Whom It May Concern:

Attached and listed below are ___ ( ) copies of certifications, data sheets and/or
drawings for use as submittal data for the above referenced job. Please have one (1) copy of
each marked “APPROVED” and returned to us as soon as possible. Thank you.

Section 15200- Process Piping:

18”, 16”, 12”, 10”, 6” & 4” ITP 316 Stainless Steel Flange Packs w/ Cloth Inserted Rubber
Gaskets

½”, ¾”, 1”, 1-1/2” & 6” IPEX Inc. SCH80 Bell End PVC Pipe

½”, ¾”. 1”, 1-1/2” & 6” Spears Mfg. SCH80 PVC Fittings

1” Charter Plastics IPS HDPE Tubing

10” Romac Series Style DJ400 Dismantling Joint (Suction)

8” Romac Series Style DJ400 Dismantling Joint (Discharge)

16” HD-Supply SDR11 DIPS HDPE Pipe w/ Georg Fischer Central Plastics Flange
Adapters (f/ Emergency Pump Connection)

16” Georg Fischer Central Plastics Electrofusion Coupling

6” Ford Meter Box FC2W Ultra Flex Coupling (f/Odor Control)

¾” Matco Norca Lead Free Brass Fittings & Nipples

If you have any questions or concerns, please do not hesitate to contact us.

Sincerely,

Rob Larson
Inside Sales Representative
18",16",12", 10",6" & 4"
 ROMAC INDUSTRIES, INC.

STYLE DJ400 DISMANTLING JOINT

3”- 12” w/ TIE RODS 10" for Suction
8" for Discharge
SUBMITTAL INFORMATION
MATERIALS
Flanged Spool AWWA C207 Class D Steel Ring Flange, compatible
with ANSI Class 125 and 150 bolt circles. Pipe is
STD Weight Class per ASTM A53.

End Ring and Body The end ring and body are made from ASTM A536
65-45-12 Ductile Iron.

Gaskets Compounded for water and sewer service meeting

the requirements of ASTM D 2000. Other compounds
available on request.

Bolts and Nuts ASTM A588 HSLA bolt material. Ten inch uses a
ductile iron through bolts per ASTM A536 with HSLA
heavy hex nuts. Stainless Steel, Types 304 or 316 is
optional.
Tie Rods High tensile steel per ASTM A193 grade B7. Stainless
steel, type 304 or 316 is optional.
Coatings Fusion bonded epoxy, NSF 61 certified. All surfaces
are coated, including flange faces.
PRESSURE When properly installed on a pipe that is within the
coupling manufacturer's tolerances, Romac style
DJ400 Dismantling Joint can work at pressures up to
the maximum rating of the flange. AWWA Class D
flanges are rated for 175 psig. Higher working
pressures can be accommodated. Consult your
representative.
ASSEMBLY Two inch adjustment. For a different length, contact
TOLERANCE Romac Engineering.
SIZE 3” – 12”, See drawing B1970-A. Larger sizes available see
catalog.

AWWA C219 The DJ400 meet the specifications set forth in the
AWWA C219 Standard.

Romac Document Number 20-8-0026 6/14

This information is based on the best data available at the date printed above, please check with Romac
Engineering Department for any updates or changes.

26
 November 12, 2012
ROMAC
Style DJ400
INDUSTRIES,
INC.
Dismantling Joint
1-800-426-9341
www.romac.com

Flange Spool: AWWA Class D Ring Flange, compatible with ANSI Class 125
and 150 bolt circles. For 3" - 12" sizes, pipe is Sch 40 ASTM A53. For 14" - 72"
sizes, ASTM A36 Carbon Steel. Other flange classes available. Bolts, nuts
and gaskets for flange end not supplied. For more information contact Romac
Industries.
Material Specifications

End Ring & Body: For 3" - 12" sizes, body and end ring are ASTM A536 ductile
(nodular) iron meeting or exceeding Grade 65-45-12. For 14" - 72" ASTM A36
Carbon Steel with AWWA C207 Class D flanges. 3" - 72" meet the dimensional
requirments of ANSI CLass 125 and 150 bolt circles.

Gaskets: Compounded for water and sewer service in accordance with ASTM
D 2000 (ductile iron flange bodies, 3" - 12" have flange o-ring gaskets). Other
compounds available for petroleum, chemical or high temperature services.

Bolts & Nuts: High strength low alloy steel bolts and nuts. Steel meets ASTM
A588. Type 304 and 316 Stainless Steel bolt material available.

Coating : Fusion bonded epoxy.

Tie-Rods : High strength steel per ASTM A193 B7. Optional stainless steel per
ASTM A193 gr B8 or B8M.

Other lengths, materials and higher pressures can be accomodated.

For more information, contact your Romac representative.
LENGTH ER BOLTS TIE-RODS LIST PRICE
NOM. CATALOG APPROX.
PIPE SIZE QTY
SIZE NOM. MIN. MAX. NUMBER QTY SIZE LENGTH ALLOY w/STD B&N w/304 SS B&N w/316 SS B&N WEIGHT
(LBS.)
(UNC) STEEL S.S.

3" 8.00 7.00 9.00 DJ400-03 2 5

/8 - 11 x 7 1/2 5
/8 - 11 13.50
2 2 $566.35 $621.05 $684.74 31

4" 8.00 7.00 9.00 DJ400-04 4 5

/8 - 11 x 7 /21 5
/8 - 11 13.50
2 2 582.10 636.96 704.61 36

6" 8.38 7.38 9.38 DJ400-06 4 3

/4 - 10 x 8 3
/4 - 10 15.00
2 2 692.22 796.21 859.92 55

8" 8.38 7.38 9.38 DJ400-08 4 3

/4 - 10 x 8 3
/4 - 10 15.00
2 2 849.55 955.47 1,019.15 72

10" 10.50 9.50 11.50 DJ400-10 6 5

/8 - 11 X 7/8 - 9 x 9 1/2 7
/8 - 9 17.75
2 2 1,211.39 1,369.48 1,433.19 108

12" 10.50 9.50 11.50 DJ400-12 6 7

/8 - 9 x 9 7
/8 - 9 17.75
2 2 1,557.50 1,719.81 1,783.52 134

14" 13.50 12.00 15.00 DJ400-14 8 5

/8 - 11 x 5 1-8 22.00
2 2 2,139.61 2,356.80 2,484.18 175

16" 13.50 12.00 15.00 DJ400-16 10 /8 - 11 x 5 1-8 22.00

2 2 210
5
2,407.05 2,643.44 2,802.67

18" 13.75 12.25 15.25 DJ400-18 10 5

/8 - 11 x 5 1 1/8 - 7 23.25
2 4 2,627.31 3,296.34 3,551.13 230

20" 13.75 12.25 15.25 DJ400-20 12 /8 - 11 x 5 1 /8 - 7 23.25

2 4 270
5 1
2,973.44 3,789.99 4,060.70

24" 14.25 12.75 15.75 DJ400-24 14 5

/8 - 11 x 5 1 1/4 - 7 25.50
2 4 3,822.98 4,697.67 4,984.30 365

30" 14.75 13.25 16.25 DJ400-30 16 5

/8 - 11 x 5 1 /4 - 7
1
25.50
4 6 4,924.24 6,099.00 6,481.18 585

36" 15.75 14.25 17.25 DJ400-36 18 5

/8 - 11 x 5 1 1/2 - 6 27.50
4 6 6,670.55 8,646.90 9,045.00 855

42" 16.50 15.00 18.00 DJ400-42 20 5

/8 - 11 x 6 1 /2 - 6
1
29.25
4 6 8,747.25 10,764.83 11,226.63 1,120

48" 16.75 15.25 18.25 DJ400-48 22 5

/8 - 11 x 6 1 1/2 - 6 29.25
6 8 12,145.44 14,698.14 15,255.50 1,400

54" 17.75 16.25 19.25 DJ400-54 24 /8 - 11 x 6 1 /4 - 5 31.75

6 8 1,825
5 3
16,361.74 20,367.19 21,450.03

60" 18.00 16.50 19.50 DJ400-60 28 /8 - 11 x 6 1 3/4 - 5 31.75

6 10 2,175
5
29,671.38 35,176.78 36,514.42

72" 18.75 17.25 20.25 DJ400-72 32 /8 - 11 x 6 1 /4 - 5 33.50

10 14 3,300
5 3
37,317.35 44,731.37 46,578.58

To Order: Specify catalog number.

Example: For a 12" DJ400 Order: DJ400-12

3-8
 16" SDR 11 DIPS Spools Flanged on Both Ends

R
13'-6"

16" SDR 11 DIDS HDPE Pipe 16" DIPS Back UP Ring

16" SDR 11 DIPS Flange Adapter

98 Black Betsy Btm Rd

Poca, WV 25159
8'

HD Supply shall maintain a tolerance of +/- .5" for all dimensions shown for fabricated items.
HD Supply shall maintain a tolerance of +/- 2 degrees for fabricated elbows, tees, and wyes
Approved Drawn By

Scott Boden
Any changes to these tolerances requested by the customer, must be approved by HD Supply.
Tolerances on parts with required machining will vary and should be requested by the customer
By:____________________ Date

3-16-2016
Date:____________________________
HD Supply Salesman
and confrimed by HD Supply prior to fabrication beginning.
Drawing Approval must be signed and dated before fabrication can
begin.
16"
16" Per Plans
 Lead Free Certification
Lead Free Products

Matco-Norca, Inc. certifies that the products listed below comply with 0.25%
weighted average lead content on wetted surfaces in accordance with
the Safe Water Drinking Act (SDWA) / Federal Public Law No. 111-380.

Lead Free Brass Ball Valves Lead Free Aztec Low Pressure Valves
Lead Free Brass Gate Valves Lead Free Brass Fittings
Lead Free Brass Check Valves Lead Free Brass Hydrant Adapters
Lead Free Foot Valves Lead Free Chrome Fittings
Lead Free Meter Valves Lead Free Dielectric Fittings
Lead Free Brass Y Strainers Lead Free Bronze Insert Fittings
Lead Free Brass Globe Valves Lead Free Brass Sweat Adapter Fittings
Lead Free Stop Valves Lead Free Compression Fittings
Lead Free Boiler Drains Lead Free Brass Pex Fittings
Lead Free Garden Valves Lead Free Meter Couplings & Flanges
Lead Free Hose Bibbs Lead Free CPVC Adapters
Lead Free Sillcocks Lead Free Tank Tees
Lead Free Backflow Preventers Lead Free Supply Valves
Lead Free Pressure Relief Valves Lead Free Supply Connectors

150# & 300# Schedule 40 & 80 Schedule 40 Wrot Copper Plastic Pex Chrome
Black & Galvanized Black & Galvanized Steel Brass Nipples Fittings Fittings Nipples
Malleable Fittings Nipples and Redi-Cut Pipe

In accordance with SWDA (effective January 2014), all gate valves for water main distribution services
that are 2” and larger, do not need to be lead free.

This list is subject to change as new products are added.

For the latest version please visit our website at www.matco-norca.com/leadfree
 Certificate of Compliance • Specification & Compliance Guide

Effective May 1, 2010

Bronze Threaded Fittings Copper Fittings
ASTM B62-93-93 (C83600) 85-5-5-5 Threaded Ends ANSI/ASME B1.20.1
ANSI/ASME B1.20.1 Solder Ends ASTM B88
ANSI/ASME B16.5 ASTM A306
ANSI B16.18, B16.3 Class 125 NSF-61 (Alloy C12200)
ISO 9001:2000
Fed Spec. WW-P460C MSS-SP-106
ASTM B584-93B Forged Steel Fittings
Unions WW-U-516B ASME A105, ASTM 182 (F301, F304L, F316, F316L,
UL/FM Listed & Approved – EX15226 F304H, F316H, F317L, F321, F11, F22, F91)
NSF-61 Approved ASME B16.11
ASME B1.230.1
Bronze Threaded Flanges MSS-SP-79/83/95/97 Normalized
ASTM B62 ISO 9001:2000
ASME B16.24 2000 lb., 3000 lb., and 6000 lb.
ASME B1.20.1, Class 150 Threaded and Socket Weld
ISO 9001:2000

Bronze Threaded Nipples

Malleable Iron Fittings ASTM B43
ASTM A197, ASTM A153 ANSI B1.20.1, WW-N-351
ASME 16.3, ASME B16.34 ANSI/ASTM B687-96
ASME B1.20.1, ASME B16.39 NSF-61 Approved
Coating ASTM A164 LS or
ASTM A165 NS S1255
All fittings pressure tested to 300# Class Merchant Steel Couplings
UL/FM Listed & Approved – EX15174 ASTM A865, ANSI B1.20.1
Union WW-U-5116-B, EX9172 ISO 9001:2000
Others GS143, JIS H-0401 API Line API 5L
BS 21 DIN 2999 FED Spec WW-P-404
ISO 9001:2000 XH AAR, Recessed and
Galvanized Fittings meet NSF-61 Non-recessed

Cast Iron Flanges

ASTM A126 Steel Welded Nipples
ASTM A48, ASME 16.1 Sch. 40 & 80
ASME B1.20.1 Galvanized Nipples - NSF Approved
ISO 9001:2000 ASTM A733, ASTM A53
ASME B1.20.1
ISO 9001:2000
Cast Iron Fittings ISO 14001:1996
ASTM A126
ASTM B16.4
ASME B1.20.1
ISO 9001:2000