GROUP 2 SPECIFICATIONS

1. GENERAL LOCATIONS

20
19

18
1
17

16

2 15

3 14
4
13

21
5
6

8
12

11

10
9
25L7AOM57

1 Steering wheel 8 Forks 15 LPG tank

2 Mast 9 Tilt cylinder 16 Clamp
3 Lift chain 10 Front wheel 17 Overhead guard
4 Lift cylinder 11 Bonnet 18 Rear combination lamp
5 Cluster 12 Rear wheel 19 Turn signal lamp
6 Backrest 13 Counterweight 20 Head lamp
7 Carriage 14 Seat 21 Sub bonnet

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 2. SPECIFICATIONS

C' C

D
M'

A
E
I

M
H
B

W
T
J

K L
G F
25L7SP01

Model Unit 15L-7A 18L-7A 20L-7A

Capacity kg 1500 1750 2000

Load center R mm 500 ← ←
Weight(Unloaded) kg 2788 2962 3109
Lifting height A mm 3325 ← ←
Free lift B mm 145 ← ←
Fork Lifting speed(Unload/Load) mm/sec 680/650 ← ←
Lowering speed(Unload/Load) mm/sec 450/500 ← ←
L×W×T L,W,T mm 900×100×35 ← 900×100×40
Tilt angle (Forward/Backward) C/C’ degree 6/10 ← ←
Mast Max height D mm 4332 ← ←
Min height E mm 2155 ← ←
Travel speed(Unload) km/h 20.2 ← ←
Body Gradeability(Load) % 39 34.8 32.5
Min turning radius(Outside) F mm 1985 2013 2050
Hydraulic oil tank ℓ 33 ← ←
ETC
Fuel tank(Gasoline) ℓ - - -
Overall length G mm 2233 ← 2303
Overall width H mm 1070 ← ←
Overhead guard height I mm 2110 ← ←
Ground clearance(Load) J mm 120 ← ←
Wheel base K mm 1410 ← ←
Wheel tread front/rear M, M' mm 890/910 ← ←

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3. SPECIFICATION FOR MAJOR COMPONENTS
(1) ENGINE

Item Unit Specification

Model - HYUNDAI beta, L4GC

Type - 4-cycle, vertical
Cooling Method - Water cooled
Number of cylinders and arrangement - 4 cylinders, In line
Firing order - 1-3-4-2
Cylinder bore X stroke mm(in) 82×93.5(3.2×3.7)
Piston displacement cc(cu in) 1975(120.5)
Compression ratio - 9.4
Rated gross horse power ps/rpm 50/2450
Maximum gross torque at rpm kgf·m/rpm 16.3/1600
Engine oil quantity ℓ(U.S.gal) 4(1.06)
Dry weight kg(lb) 150(331)
High idling speed rpm 2700
Low idling speed rpm 800
Rated fuel consumption g/ps.hr -
Starting motor V-kW 12 - 1.7
Alternator V-A 13.5 - 90
Battery V-AH 12 - 60
Fan belt deflection mm(in) 10~15(0.4~0.6)

(2) MAIN PUMP

Item Unit Specification

Type - Gear
Capacity cc/rev 26
Maximum operating pressure bar 210
Rated speed (Max/Min) rpm 3000/500

(3) MAIN CONTROL VALVE

Item Unit Specification

Type - Sectional
Operating method - Mechanical
Relief valve pressure(Main/Aux) bar 190/150
Flow capacity lpm 65

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 (4) STEERING UNIT

Item Unit Specification

Type - Load sensing/Non load reaction/Dynamic signal

Capacity cc/rev 125
Max. input pressure Mpa 17.5
Back pressure Mpa 2
Input torque N.m 1.5±0.2

(5) POWER TRAIN DEVICES

Item Specification

Model ZF 280 27 613/G7, KAPEC 280DB

Torque converter Type 3 Element, 1 stage, 2 phase
Stall ratio 2.9 : 1
Type Full auto, Power shift
Gear shift (FR/RR) 1/1
Transmission Adjustment Electrical single lever type, kick down system
FR 1.143 : 1
Gear ratio
RR 1.143 : 1
Type Front-wheel drive type, fixed location
Axle Gear ratio 14.2 : 1
Gear Ring & pinion gear type
Q'ty (FR/RR) 2/2
Wheels Front 6.50-10-12PR
Rear 5.00-8-10PR
Travel Front wheel, wet disk brake
Brakes
Parking Ratchet, wet disk brake
Type Hydro static, power steering
Steering
Steering angle 81°to both right and left angle, respectively

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4. TIGHTENING TORQUE OF MAJOR COMPONENTS

NO ITEMS SIZE kgf·m lbf·ft

1 Engine mounting bolt, nut M12×1.25 12.5±2.5 90±18

2 Engine Radiator mounting bolt, nut M 8×1.25 2.5±0.5 18.1±3.6
3 Torque converter mounting bolt M10×1.25 6.9±1.4 50±10
4 Hydraulic MCV mounting bolt, nut M10×1.5 4.0±0.5 29±3.6
5 system Steering unit mounting bolt M10×1.5 4.0±0.5 29±3.6
6 Transmission mounting bolt, nut M16×2.0 7.5 54
7 Drive axle mounting bolt, nut M20×1.5 62.5±9.5 452±69
Power
8 train Steering axle mounting bolt, nut M20×2.5 58±8.5 420±61
system
9 Front wheel mounting nut M14×1.5 17.5±1.5 127±10.8
10 Rear wheel mounting nut M12×1.5 10±1 72±7.2
11 Counterweight mounting bolt M30×3.5 60±5 434±36
12 Others Operator's seat mounting nut M 8×1.25 2.5±0.5 18.1±3.6
13 Head guard mounting bolt M12×1.75 6.2 44.8

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5. TORQUE CHART
Use following table for unspecified torque.
1) BOLT AND NUT
(1) Coarse thread
8T 10T
Bolt size
kgf·m lbf·ft kgf·m lbf·ft
M 6×1.0 0.85 ~ 1.25 6.15 ~ 9.04 1.14 ~ 1.74 8.2 ~ 12.6
M 8×1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.7 ~ 4.1 19.5 ~ 29.7
M10×1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60.0
M12×1.75 7.4 ~ 11.2 53.5 ~ 81.0 9.8 ~ 15.8 70.9 ~ 114
M14×2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 163
M16×2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18×2.0 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 344
M20×2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22×2.5 48.3 ~ 63.3 349 ~ 458 65.8 ~ 98.0 476 ~ 709
M24×3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30×3.0 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1656
M36×4.0 174 ~ 236 1261 ~ 1704 250 ~ 310 1808 ~ 2242

(2) Fine thread

8T 10T
Bolt size
kgf·m lbf·ft kgf·m lbf·ft
M 8×1.0 2.2 ~ 3.4 15.9 ~ 24.6 3.0 ~ 4.4 21.7 ~ 31.8
M10×1.2 4.5 ~ 6.7 32.5 ~ 48.5 5.9 ~ 8.9 42.7 ~ 64.4
M12×1.25 7.8 ~ 11.6 56.4 ~ 83.9 10.6 ~ 16.0 76.7 ~ 116
M14×1.5 13.3 ~ 18.1 96.2 ~ 131 17.9 ~ 24.1 130 ~ 174
M16×1.5 19.9 ~ 26.9 144 ~ 195 26.6 ~ 36.0 192 ~ 260
M18×1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20×1.5 40.0 ~ 54.0 289 ~ 391 53.4 ~ 72.2 386 ~ 522
M22×1.5 52.7 ~ 71.3 381 ~ 516 70.7 ~ 95.7 511 ~ 692
M24×2.0 67.9 ~ 91.9 491 ~ 665 90.9 ~ 123 658 ~ 890
M30×2.0 137 ~ 185 990 ~ 1339 182 ~ 248 1314 ~ 1796
M36×3.0 192 ~ 260 1390 ~ 1880 262 ~ 354 1894 ~ 2562

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2) PIPE AND HOSE(FLARE TYPE)

Thread size(PF) Width across flat(mm) kgf·m lbf·ft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253

3) PIPE AND HOSE(ORFS TYPE)

Thread size(UNF) Width across flat(mm) kgf·m lbf·ft

9/16-18 19 4 28.9
11/16-16 22 5 36.2
13/16-16 27 9.5 68.7
1-3/16-12 36 18 130
1-7/16-12 41 21 152
1-11/16-12 50 35 253

4) FITTING

Thread size(PF) Width across flat(mm) kgf·m lbf·ft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253

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6. RECOMMENDED LUBRICANTS
Use only oils listed below or equivalent.
Do not mix different brand oil.

Capacityℓ(U.S.gal) Ambient temperature 。

C (。
F)
Service Kind of
point fluid 1.5~2.0 -20 -10 0 10 20 30 40
ton (-4) (14) (32) (50) (68) (86) (104)

Engine oil 3.9

pan Engine oil (1.0) SAE 10W-30(API SL class or better)

Torque
ATF 8.5ℓ
converter ATF DEXRON III
Engine oil (2.2)
transmission

3.5ℓ
Axle Gear oil Mobil Fluid 424
(0.9)

ISO VG32
Hydraulic Hydraulic STD : 33(8.7)
tank oil ISO VG46
OPT : 40(10.6)
ISO VG68

Fuel tank LPG 15 LPG

NLGI No.1
Fitting Grease -
(Grease nipple) NLGI No.2

Brake
0.5
reservoir Brake oil (0.13) Azola ZS10(Hydraulic oil SAE 10W)
tank

Radiator Antifreeze:Water 17 Ethylene glycol base permanent type

50:50 (4.5)

NOTES :
① SAE numbers given to engine oil should be selected according to ambient temperature.
② For engine oil used in engine oil pan, use SAE 10W oil when the temperature at the time of
。C , even if the ambient temperature in daytime is expected to rise
engine start up is below 0。
to 10。C or more.

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