GROUP 2 SPECIFICATIONS

1. GENERAL LOCATIONS

14

2
4 6 7 12
5 8
9 13
10
3 11

15

16

17
18
24

19
23

20
21
22
BR147GEN01

1 Head guard 9 Reach lever 17 Drive motor

2 Monitor panel 10 Attachment lever 18 Drive unit
3 Key switch 11 Accelerator 19 Drive wheel
4 Head lamp switch 12 Dircection indication lamp switch 20 Hydraulic oil tank
5 Work lamp switch(Opt) 13 Hazard lamp switch 21 Brake pedal
6 Beacon lamp switch(Opt) 14 Mast 22 Caster wheel
7 Lift lever 15 Steering wheel 23 Battery cover
8 Tilt lever 16 EPS motor 24 Load wheel

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2. SPECIFICATIONS
1) HBR14/15/18-7
c'
c

M F

I
E
A

H
B

L K M'
J

G
BR147SP01

Model Unit HBR 14-7 HBR 15-7 HBR 18-7

Capacity kg 1350 1500 1800

Load center R mm 500
Weight(Unloaded, with battery) kg 2210 2290 2350
Lifting height A mm 3000
Free lift B mm 357
Fork Lifting speed(Unload/Load) mm/sec 480/300 480/290 480/280
Lowering speed(Unload/Load) mm/sec 450/500
L W T L,W,T mm 90 100 35
Tilt angle (forward/backward) C/C’ degree 3/5
Mast Max height D mm 4025
Min height E mm 2003
Travel speed(Unload/Load) km/h 10.9/9.6 10.7/9.2 10.2/9.0
Body Gradeability(Unload/Load) degree 12.8/15.8 12.5/15.1 11.8/13.4
Min turning radius(Outside) F mm 1550 1640 1775
Max hydraulic pressure kgf/cm2 175
ETC
Hydraulic oil tank 18
Overall length(With fork) G mm 2085
Overall width(Load wheel) H mm 1095
Overhead guard height I mm 2258
Ground clearance J mm 85
Wheel base K mm 1250 1350 1500
Wheel tread(Front/rear) M, M' mm 976 *1003/610
Reach stroke O mm 485 585 735
* Rubber tire

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2) HBR20/25-7
c'
c

M F

I
E
A

H
B

L K
J M'
G

BR147SP01

Model Unit HBR 20-7 HBR 25-7

Capacity kg 2000 2500

Load center R mm 500
Weight(Unloaded, with battery) kg 2920 3010
Lifting height A mm 3000
Free lift B mm 415
Fork Lifting speed(Unload/Load) mm/sec 430/280 430/260
Lowering speed(Unload/Load) mm/sec 450/500
L W T L,W,T mm 1050 100 45
Tilt angle(Forward/backward) C/C’ degree 3/5 3/5
Mast Max height D mm 4030
Min height E mm 2040
Travel speed(Unload/Load) km/h 11.8/9.7 11.7/9.2
Body Gradeability(Unload/Load) degree 11.8/9.7 10.1/8.6
Min turning radius(Outside) F mm 1795 1985
Max hydraulic pressure kgf/cm 2 175
ETC
Hydraulic oil tank 24
Overall length(With fork) G mm 2330
Overall width(Load wheel) H mm 1230
Overhead guard height I mm 2294
Ground clearance J mm 85
Wheel base K mm 1500 1700
Wheel tread(Front/rear) M, M' mm 1090/708
Reach stroke O mm 650 850

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3. SPECIFICATION FOR MAJOR COMPONENTS
1) HBR14/15/18-7
(1) MOTOR

Item Unit Drive motor Hydraulic pump motor

Model KNAS4003 KNAQ4004
Type SEM, self ventilated DC series, self ventilated
Rated voltage V 48
Output kW 5.0 9.5
Brush size mm 16 32 30 16 20 25
Insulation Class H

(2) BATTERY
HBR14/15-7(OPT)
Item Unit HBR14/15-7(STD) HBR18-7(STD)
Model VCF 280 VCI 335
Rated voltage V 48
Capacity AH/hr 280/5 335/5
Electrolyte WET
Dimension(W D H) mm 994 378 581.7
Connector(CE spec) SB350(SBE320)
Weight kg 480 560

(3) CHARGER

Item Unit HBR14/15/18-7

Type Constant current, constant voltage
Battery capacity for charge V-AH 48-280~335
Triple phase 410
Single phase 220
AC input V
Triple phase 220/380
Triple phase 440
DC output V 62 1
Charge time hr 8 2
Connector(CE spec) SB 350(SBE320)

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 (4) GEAR PUMP
Item Unit Specification

Type Fixed displacement gear pump

Capacity cc/rev 22
Maximum operating pressure bar 210
Rated speed(max/min) rpm 3000/500

(5) MAIN CONTROL VALVE

Item Unit Specification

Type 3 spool, 4 spool

Operating method Mechanical
Main relief valve pressure bar 175

(6) DRIVE UNIT

Item Unit Specification

G2 : G1 35 : 8 (4.375 : 1)
Gear ratio G3 : G2 46 : 10 (4.6 : 1)
Total 20.125
Oil quantity 1.6

(7) WHEELS
Item Specification

Type(Load / Drive /Caster) Urethane / Rubber / Rubber

Quantity(Load / Drive /Caster) 2/1/2
Load wheel 254 100
Drive wheel 305 145
Caster wheel 178 73

(8) BRAKES

Item Specification

Brakes(Service & Parking) Drive wheel, leading & trailing type drum brake.

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2) HBR20/25-7
(1) MOTOR

Item Unit Drive motor Hydraulic pump motor

Model KNAS4005 KNAQ4004
Type SEM, self ventilated DC Series, self ventilated
Rated voltage V 48
Output kW 5.0 9.5
Brush size mm 16 32 30 16 20 25
Insulation Class H

(2) BATTERY

Item Unit HBR20/25-7

Model(Type) VCI 335
Rated voltage V 48
Capacity AH/hr 335/5
Electrolyte WET
Dimension(W D H) mm 994 378 581.7
Connector(CE spec) SB350(SBE320)
Weight kg 560

(3) CHARGER

Item Unit HBR20/25-7

Type Constant current, constant voltage
Battery capacity for charge V-AH 48-280~335
Triple phase 410
Single phase 220
AC input V
Triple phase 220/380
Triple phase 440
DC output V 62 1
Charge time hr 8 2
Connector(CE spec) SB 350(SBE320)

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 (4) GEAR PUMP
Item Unit Specification

Type Fixed displacement gear pump

Capacity cc/rev 22
Maximum operating pressure bar 210
Rated speed(max/min) rpm 3000/500

(5) MAIN CONTROL VALVE

Item Unit Specification

Type 3 spool, 4 spool

Operating method Mechanical
Main relief valve pressure bar 175

(6) DRIVE UNIT

Item Unit Specification

Max input torque kgf m 2200

Max input rpm rpm 3500
G2 : G1 42 : 7 (6.000 : 1)
Gear ratio G3 : G2 80 : 23 (3.478 : 1)
Total 20.870
Oil quantity 4.4

(7) WHEELS
Item Specification

Load / Drive / Caster Urethane / Rubber / Rubber

Quantity(Load / Drive / Caster) 2 /1 /2
Load wheel 267 114
Drive wheel 382 142
Caster wheel 204 76

(8) BRAKES

Item Specification

Brakes(Service & Parking) Drive wheel, leading & trailing type drum brake.

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4. TIGHTENING TORQUE FOR MAJOR COMPONENTS
1) HBR14/15/18-7

NO Items Size kgf m lbf ft

1 Hyd pump motor mounting bolt M10 1.5 6.9 1.4 50 10

Electric
2 Drive motor mounting bolt M 8 1.25 2.0 0.2 14.4 1.4
system
3 Steering motor mounting bolt M10 1.5 6.9 1.4 50 10
4 Hydraulic Hydraulic pump mounting bolt M10 1.5 5 1.0 36.2 7.2
5 system MCV mounting bolt, nut M 8 1.25 2.5 0.5 18.1 3.6
6 Drive wheel mounting nut M16 1.5 20.5 1.5 148.3 10.8
7 Power train Load wheel mounting nut 5 0.5
system M40 1.5 36.2 3.6
8 Caster wheel mounting bolt M12 2.75 10 2.0 72.3 14.4
9 Other Head guard mounting bolt M12 1.75 19 3.0 137.4 21.7

2) HBR20/25-7

NO Items Size kgf m lbf ft

1 Hyd pump motor mounting bolt M10 1.5 6.9 1.4 50 10

Electric
2 Drive motor mounting bolt M 8 1.25 2.0 0.2 14.4 1.4
system
3 Steering motor mounting bolt M10 1.5 6.9 1.4 50 10
4 Hydraulic Hydraulic pump mounting bolt M10 1.5 5 1.0 36.2 7.2
5 system MCV mounting bolt, nut M 8 1.25 2.5 0.5 18.1 3.6
6 Drive unit mounting bolt, nut M12 1.75 13.4 0.6 96.9 4.3
7 Power Drive wheel mounting nut M14 1.5 14 1.5 101.2 10.8
train
8 system Load wheel mounting nut M50 1.5 5 0.5 36.2 3.6
9 Caster wheel mounting bolt M12 2.75 10 2.0 72.3 14.4
10 Others Head guard mounting bolt M12 1.75 19 3.0 137.4 21.7

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5. TORQUE CHART
Use following table for unspecified torque.
1) BOLT AND NUT - Coarse thread
8T 10T
Bolt size
kgf m lbf ft kgf m lbf ft
M 6 1.0 0.85 ~ 1.25 6.15 ~ 9.04 1.14 ~ 1.74 8.2 ~ 12.6
M 8 1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.7 ~ 4.1 19.5 ~ 29.7
M10 1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60.0
M12 1.75 7.4 ~ 11.2 53.5 ~ 81.0 9.8 ~ 15.8 70.9 ~ 114
M14 2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 163
M16 2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18 2.0 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 344
M20 2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22 2.5 48.3 ~ 63.3 349 ~ 458 65.8 ~ 98.0 476 ~ 709
M24 3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30 3.0 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1656
M36 4.0 174 ~ 236 1261 ~ 1704 250 ~ 310 1808 ~ 2242

(1) Fine thread

8T 10T
Bolt size
kgf m lbf ft kgf m lbf ft
M 8 1.0 2.2 ~ 3.4 15.9 ~ 24.6 3.0 ~ 4.4 21.7 ~ 31.8
M10 1.2 4.5 ~ 6.7 32.5 ~ 48.5 5.9 ~ 8.9 42.7 ~ 64.4
M12 1.25 7.8 ~ 11.6 56.4 ~ 83.9 10.6 ~ 16.0 76.7 ~ 116
M14 1.5 13.3 ~ 18.1 96.2 ~ 131 17.9 ~ 24.1 130 ~ 174
M16 1.5 19.9 ~ 26.9 144 ~ 195 26.6 ~ 36.0 192 ~ 260
M18 1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20 1.5 40.0 ~ 54.0 289 ~ 391 53.4 ~ 72.2 386 ~ 522
M22 1.5 52.7 ~ 71.3 381 ~ 516 70.7 ~ 95.7 511 ~ 692
M24 2.0 67.9 ~ 91.9 491 ~ 665 90.9 ~ 123 658 ~ 890
M30 2.0 137 ~ 185 990 ~ 1339 182 ~ 248 1314 ~ 1796
M36 3.0 192 ~ 260 1390 ~ 1880 262 ~ 354 1894 ~ 2562

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2) PIPE AND HOSE(FLARE TYPE)

Thread size(PF) Width across flat mm

kgfÂm lbfÂft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130.2
1" 41 21 151.9
1-1/4" 50 35 253.2

3) PIPE AND HOSE(ORFS TYPE)

Thread size(UNF) Width across flat mm

kgfÂm lbfÂft

9/16-18 19 4 28.9
11/16-16 22 5 36.2
13/16-16 27 9.5 68.7
1-3/16-12 36 18 130.2
1-7/16-12 41 21 151.9
1-11/16-12 50 35 253.2

4) FITTING

Thread size(PF) Width across flat mm

kgfÂm lbfÂft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130.2
1" 41 21 151.9
1-1/4" 50 35 253.2

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6. RECOMMENDED LUBRICANTS
Use only oils listed below or equivalent.
Do not mix different brand oil.
Capacity (U.S. gal Ambient temperature C( F)
Service Kind of
point fluid HBR HBR -35 -20 -10 0 10 20 30 40
14/15/18-7 20/25-7 (-31) (-4) (14) (32) (50) (68) (86) (104)

Drive 1.6 4.4 SAE 80W/90

Gear oil
unit (0.42) (1.16)
SAE 75W/90

ISO VG 32
Hydraulic Hydraulic 18.1 24 ISO VG 46
oil tank oil (4.0) (5.3)
ISO VG 68

Fitting NLGI No.1

0.1 0.1
(Grease Grease
(0.03) (0.03)
nipple) NLGI No.2

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