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Silo - Tips Concrete Swimming Pool Tanks Guidance On The Design of in Situ Concrete Water Retaining Structures
Silo - Tips Concrete Swimming Pool Tanks Guidance On The Design of in Situ Concrete Water Retaining Structures
Outline
Scope
Concrete (swimming pool) Tanks
Guidance on the design of Structural Design
in-situ concrete water retaining structures • Eurocodes
Scope
Outline
www.sportengland.org/facilities.../design _and.../idoc.ashx?...
Scope Scope
Scope
www.sportengland.org/facilities.../design _and.../idoc.ashx?. ..
Scope
Outline
Planning: Design:
Scope
Location Architect
Type Structural engineer, Structural Design
Shape M & E consultant • Eurocodes
Dimensions Interior designer
• ULS design
Diving? Sub Aqua? Swimming pool specialist
• SLS design
Features
Roof structure Materials
Plant Hydraulic design criteria, AHU spec.,
ducts, pipes filters/pumps and water
treatment, plantroom, penetrations, Specification
Services lighting, moving floors
Eurocodes Eurocodes
What’s new in
water retaining structures)?
• Withdrawal of BS 8110, BS 8007 etc
• Eurocodes
• New information:
• CIRIA C660
• Revision to BS 8102
• Debate
• S Alexander, TSE Dec 06
• B Hughes, TSE Aug 08?
• ICE project 0706 on reinforcement to control
cracking (report Feb 2010)
BS 8007
Eurocodes Eurocodes
Eurocode 2: relationships – BS EN 1992-3
BS EN 1990
BS EN 1997 BASIS OF STRUCTURAL BS EN 1998
GEOTECHNICAL DESIGN SEISMIC DESIGN
DESIGN
BS EN 10138
BS EN 1991 Prestressing
ACTIONS ON STRUCTURES Steels
BS 8500 BS EN 206
Spe cifying BS EN 10080
Concrete Reinforcing
Concrete BS EN 1992
DESIGN OF CONCRETE Steels Pic of eurocodes incl pt 3
STRUCTURES
BS EN 13670
NSCS Part 1-1: General Rules for
Execution of BS 4449
Structures
Structures Reinforcing
DMRB? Part 1-2: Structural Fire Design
Steels
NBS?
Rail? BS EN 1994 BS EN 13369
BS EN 1992 BS EN 1992
CESWI? Design of Pre-cast
Part 2: Part 3: Liquid
Comp. Concrete
Bridges Ret. 13
Struct.
Structures
Eurocodes Eurocodes
Typical water-retaining structure
BS EN 1992-3 (cont)
Utility structures
- all about
minimising
material and
maintenance
cost
“A degree of
leakage may be
acceptable” -
discuss tightness
class with clients
… crack width?
0.05 to 0.2mm or
0.3?
BS EN 1992-3 (cont)
Eurocodes Eurocodes
Edge details
www.sportengland.org/facilities.../design _and.../idoc.ashx?...
Eurocodes
Outline
Concrete pool construction www.sportengland.org/facilities. ../design _and.../idoc.ashx?...
Structural Option 1:
• Monolithic design for whole of tank and pool surrounds when Scope
constructed from in-situ water retaining concrete to BS 8007/ BS
EN 1992 Part 3 gives a highly stable structure Structural Design
Option 2:
• Eurocodes
• Gunite sprayed reinforced concrete
• Reinforced concrete block work with waterproof renders /coatings • ULS design
An Integral transfer channel is the most common option
• SLS design
Fixtures and fittings need to be integrated into the tank design
Waterproofing • Inherent within well constructed in-situ reinforced concrete pools Materials
meeting BS 8007/ BS EN 1992 Part 3
• Can be augmented by waterproof liner and/or render Specification
Finishes Option 1
• Fully ceramic tiles on render backing is the preferred finish AOB
Option 2
• Specialist finish renders and paint finishes have been used where
long term durability is not so important
Manifested by graphs or
tables
Horizontal moments in a
8 x 6 x 4 m deep tank
Courtesy HAC
Scope
Design for Serviceability Limit State
Structural Design
• Eurocodes
• ULS design ≡ Control of cracking
• SLS design
Materials
Specification
AOB
seasonal Act = area of concrete in the tension zone just prior to onset of cracking. Act is determined from section
Stress due to early properties but generally for basement slabs and walls is most often based on full thickness of the
section.
thermal & drying fct,eff == fctm
shrinkage mean tensile strength when cracking may be first expected to occur:
§ for early thermal effects 3 days
§ for long-term effects, 28 days (which considered to be a reasonable approximation)
Stress due to early thermal – See Table A5 for typical values.
allowing for creep fyk = characteristic yield strength of the reinforcement.
= 500 MPa
[1]CIRIA C660 Recent research[61] would suggest that a factor of 0.8 should be applied to fct,eff in the formula for crack
inducing strain due to end restraint. This factor accounts for long-term loading, in-situ strengths compared with laboratory
strengths and the fact that the concrete will crack at its weakest point. TR 59[62] concludes that the tensile strength of
concrete subjected to sustained tensile stress reduces with time to 60–70% of its instantaneous value.
Lined
pools?
Tiled
pools
(most?)
Above
ground?
Special?
Crack width, wk = sr,max ecr BS EN 1992-1-1 Exp (7.8) Consider a crack in a section:
where Debonding length
4.1 sr,max = Maximum crack spacing = 3.4c + 0.425 (k1k2f /rp,eff)
where S0 S0
c = nominal cover, cnom
Plan (or section)
k1 = 0.8
(CIRIA C660 suggests 1.14)
k2 = 1.0 for tension (e.g. from restraint) Strain in reinforcement
= 0.5 for bending εs
= (e 1 + e 2)/2e 1 for combinations of bending and tension ε εsm
Strain e sm - e cm
f = diameter of the bar in mm. εc ectu
rp,eff = As/Ac,eff ε εcm
Ac,eff for each face is based on {0.5h; 2.5(c + 0.5f); (h – x)/3} where h ε ε= 0
= thickness of section and x = depth to neutral axis. Sr,max
Strain in concrete
e cr = Crack-inducing strain
= Mean strain in steel – mean strain in concrete, over the
debonding length either side of the crack wk = sr,max ecr = sr,max (e sm - e cm) ecm ≈ ectu /2
= (e cs - e cm ) . . . . . .
Materials use cement replacements, aggregates with low a c, avoid high • SLS design
strength concretes
Materials
Construction construct at low temperatures, use GRP or steel formwork,
sequential pours
Specification
Detailing use small bars at close centres, avoid movement joints,
prestress? AOB
Specification
Outline
Specification:
Scope • BS EN 13670
• NSCS / NBS
Structural Design
Joints
• Eurocodes
• Construction joints
• ULS design • Water stops
• SLS design Miscellaneous
• Kickers
Materials • Formwork ties
• Membranes & coatings
Specification • Admixtures & additives
• Service penetrations
AOB
• Drainage
Inspection, remedials & maintenance
Specification
Materials
National
Structural Inspections
Concrete
Specification,
NSCS Waterstop
s
Ties
Specification
Additives
Kickers
Inspections Ties
Contractors’ Joints
choice of
materials
Guidance Waterstops
Performance
Spec
Specification Specification
Table 1: AREAS AND DIMENSIONS FOR DIFFERENT
TYPES OF CONSTRUCTION. Testing:
Maximum Maximum
Construction Area (m )
2 Dimension (m ) No longer in BS EN 1992-3
Water – resisting walls 25 5
Suggest putting the testing to BS 8007 in project
Water – resisting slabs 100 10
specification
Slabs with major restraint at both ends 100 13
Slabs with major restraint at one end only 250 20
Slabs with little restraint in any direction 500 30
Walls 40 10
AOB
Outline
BS8007 vs EC2
Scope
• No 0.7 bond factor in EC2
Structural Design (however detailing rules . . . )
• Eurocodes • Rebar cover and exposure:
• Pool water not ‘severe’ . . . XC2?, XC3/4? . 35 mm?
• ULS design
• Ground: determine Exposure class.
• SLS design • Nominal cover from EC2 & BS8500
Materials • SLS still dominates
• Min area of steel > 0.35%
Specification
• Avoid joints
AOB • %age of fly ash (35%) and ggbs (50%) no longer specifically
restricted
• Testing: nowhere. Suggest put in specification
• Different crack width formulae
AOB AOB
Cracking vs time
Restraint and loading 4.5
4.0 Loading
To determine whether a section cracks
STRENGTH or STRESS, MPa
3.5
Add e and Rax efree due to restraint and loading
3.0 Early ffctm
ctm
age
2.5
To determine crack widths thermalCuring
Restraint stage
0.5
fctm
0.0
0 5 10 15 20 25 30 35 40
TIME, days 0.8fctm
AOB AOB
Far side
Near side
AOB AOB
Possible revision to C660
2. Minimum reinforcement 2 Minimum reinforcement
As,min = kc k Act (fct,eff /fyk) BS EN 1992-1-1 Exp (7.1) As,min = k kc k Act (a ct fct,eff /fyk) BS EN 1992-1-1 Exp (7.1)
where kc = A coefficient to account for stress distribution. where kc = A coefficient to account for stress distribution.
= 1.0 for pure tension. = 1.0 for pure tension.
When cracking first occurs the cause is usually early thermal effects and the whole section is likely When cracking first occurs the cause is usually early thermal effects and the whole section is likely
to be in tension. to be in tension.
k = A coefficient to account for self-equilibrating stresses k = A coefficient to account for self-equilibrating stresses
= 1.0 for thickness h < 300 mm and 0.65 for h > 800 mm (interpolation allowed for thicknesses = 1.0 for thickness h < 300 mm and 0.65 for h > 800 mm (interpolation allowed for thicknesses
between 300 mm and 800 mm). between 300 mm and 800 mm).
Act = area of concrete in the tension zone just prior to onset of cracking. Act is determined from section Act = area of concrete in the tension zone just prior to onset of cracking. Act is determined from section
properties but generally for basement slabs and walls is most often based on full thickness of the properties but generally for basement slabs and walls is most often based on full thickness of the
section. section.
fct,eff == fctm fct,eff == fctm
mean tensile strength when cracking may be first expected to occur: mean tensile strength when cracking may be first expected to occur:
§ for early thermal effects 3 days § for early thermal effects 3 days
§ for long-term effects, 28 days (which considered to be a reasonable approximation) § for long-term effects, 28 days (which considered to be a reasonable approximation)
See Table A5 for typical values. See Table A5 for typical values.
fyk = characteristic yield strength of the reinforcement. fyk = characteristic yield strength of the reinforcement.
= 500 MPa = 500 MPa
[1]CIRIA C660 Recent research[61] would suggest that a factor of 0.8 should be applied to fct,eff in the formula for crack [1]CIRIA C660 Recent research[61] would suggest that a factor of 0.8 should be applied to fct,eff in the formula for crack
inducing strain due to end restraint. This factor accounts for long-term loading, in-situ strengths compared with laboratory inducing strain due to end restraint. This factor accounts for long-term loading, in-situ strengths compared with laboratory
strengths and the fact that the concrete will crack at its weakest point. TR 59[62] concludes that the tensile strength of
concrete subjected to sustained tensile stress reduces with time to 60–70% of its instantaneous value.
k = factor for stess relief, 0.8
strengths and the fact that the concrete will crack at its weakest point. TR 59[62] concludes that the tensile strength of
concrete subjected to sustained tensile stress reduces with time to 60–70% of its instantaneous value.
a ct = factor for sustained loading, 0.75
Provision of minimum reinforcement does not guarantee any Provision of minimum reinforcement does not guarantee any
specific crack width. It is simply a necessary amount presumed by specific crack width. It is simply a necessary amount presumed by
models to control cracking; but not necessarily a sufficient amount models to control cracking; but not necessarily a sufficient amount
to limit actual crack widths. to limit actual crack widths.
AOB AOB
Possible revision to C660
Crack widths and watertightness –recommendations for basements (TCC) Crack widths and watertightness
Construction Expected Crack width requirement Tight wk mm BS EN 1992-3 Cl 7.3
typea and water performance of -ness Flex-
Tightness Classes - notes
Restraint
table structure Class ural / axial
wk,max wk,1
A (membrane) Structure itself is not Design to Tightness class 0 of BS EN 1992-3. See
0 0.30 0.30e
considered watertight Table 9.2. Generally 0.3 mm for RC structure
B – high Structure is almost Design to Tightness class 1 of BS EN 1992-3. See
1 0.30b 0.05 to
watertight Table 9.2. Generally 0.3 mm for flexural cracks
permanently high but 0.2 mm to 0.05 mm for cracks that pass 0.20
water table through the section
(wrt
hd/h)
B – variable Structure is almost Design to Tightness class 1 of BS EN 1992-3. See
1c 0.30 b 0.20
watertight Table 9.2. Generally 0.3 mm for flexural cracks
fluctuating water but 0.2 mm for cracks that pass through the
table section
B – lowd Structure is watertight
under normal
Design to Tightness class 0 of BS EN 1992-3. See
Table 9.2. Generally 0.3 mm for RC structures
0c 0.30 0.30
water table conditions. Some risk
permanently below under exceptio nal
underside of slab conditions.
AOB AOB
Possible revision to C660
Concrete pool tanks (cont)
Possible revisions to allowable crack widths wk1 Pre-cast concrete panels … and permanent shuttering ..Structural
movement joints should be avoided where possible. . . . . .If joints
are unavoidable, these must have an effective proprietary water
NB Dwk = Dwk bar system suitable for their application. . . . .Pool surrounds
= diurnal change in should be designed to the same standard as the pool tank.
crack width Other concrete pool construction forms include sprayed concrete
= possible new (gunite) and concrete blockwork formwork filled with reinforced
limits tied to concrete. These forms are primarily associated with private and
allowable time for hotel pools, and . . . Expert independent advice should be sought
cracks to heal before considering these forms of pool construction.
under full head The use of tanking membranes in the pool surrounds, as an
alternative to water retaining concrete should generally be
avoided. However if tanking is unavoidable great care must be
taken . . . . .
The risk of damage due to thermal shock when the pool is emptied
or filled with water and heated is a critical issue. This must be
taken into account. . . Max fill/empty rate 0.03m/hour
(0.75m/day) Max heating rate 0.25°C/hour (6°C/day)
Prefabricated sectional stainless steel tank structures . . Is. . an
www.sportengland.org/facilities.../design _and.../idoc.ashx?... emergent market. These are supported on a concrete slab . . . A
welded reinforced plastic liner may also be used for the walls
and/or floor of the tank.
AOB AOB
Sustainability: environmental Sustainability: social, economic www.sportengland.org/facilities.../design _and.../idoc.ashx?...
Robustness • Robust - minimal risk of damage from vandalism or pool hall activities.
Materials – should be selected with • Durable • Stable construction
regard to their environmental • Workmanship is critical to waterproofing and long term life of the pool
sustainability, whilst also ensuring Service life Proven long service life. Examples c 100 years
durability and lifecycle qualities:
Maintenance Minimal long term maintenance of pool tank structure. Re-grouting of ceramic
• Recyclable content tiles may be required c 20 year intervals. Life of finishes will depend upon
• BRE green guide rating quality of materials, maintenance of pool water
• Environmental profile. quality, wave action and chemicals Utilized
Concrete Industry
Construction • Long construction period for building the concrete shell
Sustainable Construction
• Wet trade of finishes require an extensive period for application and curing
May be OK for concretes Strategy. See
• Lack of a long term warranty. (Usually, the latent defects period will be 6/12
on large projects but: sustainableconcrete.org
years and the patent defects period will be12 months)
provenance, increased .uk
• Long overall construction program
cement content for 92% of concrete
angular aggregate. Quality • Resolution of severe defects and leakage can be complex requiring potential
surveyed is responsibly
26% of all aggregate is control drainage of pool and resulting in extended closure
sourced.
recycled. • Dimensional control dependant on quality of workmanship on site
45% improvement in
All recycled concrete is energy consuptyion in Costs • Tank construction: Normally used as benchmark
www.sportengland.org/facilities.../design _and.../idoc.ashx?... already being used. cement manufacture • Other associated costs: Dependant on the under-croft and basements
since 1990 plant room configurations and the contractors allowances for prelims.
AOB
Outline
Masonry design has changed too!
. . . . . BS EN 1996
Scope
Structural Design
• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
To
The Editor of Concrete.
4 Meadows Business Park,
Blackwater, Camberley,
GU17 9AB
5th September 2012
Dear Sir,
‘Waterproof concrete’
Concrete (swimming pool) I note the recent space given to ‘waterproof concrete’. To suggest (Success with waterproof concrete,
Concrete, Aug 2012) that it can satisfy Types A, B and C construction is clearly fatuous. Type A relies on
a barrier or membranes and while admittedly a better outer wall will reduce water ingress, Type C
Tanks relies on the cavity. It is Type B, structurally integral protection, where the potential benefits lie.
The publicity is all very well but we engineers realise that besides joints, it is the cracks that cause leakage
Guidance on the design of and concern in Type B structures - not the concrete between. CIRIA C660 and the Eurocodes give us
in-situ concrete water retaining structures sound principles on which to base our assessment of the likelihood of cracking. Assuming cracks occur,
these documents may be used to give the appropriate amounts of reinforcement required to restrict
crack widths so that in time water ingress stops. Cracking and crack-width calculations are based on
fundamental properties of concrete (e.g. ac , T1, e ca, e cd, e ctu). Unfortunately the effects that
waterproofing admixtures have on these properties is largely unknown – despite the best efforts of a
recent Concrete Society Working Party to find out. So where these products are used, structural
designers often ignore effects or are reliant on warranties for the design.
Good workmanship is key and proponents’ efforts in this regard are to be applauded - as are the usual
warranties to seal any cracks that occur. However, the cost to our clients, the disruption caused by
making good, the lack of appropriate design information and the relinquishing of responsibility should
cause specifiers and designers some thought.
Yours sincerely
Charles Goodchild
Principal Structural Engineer The Concrete Centre
T 01276 606829 M 07870 179755 E cgoodchild@concretecentre.com
S 01276 606800 F 01276 606701 W www.concretecentre.com
4 M eadows Business Park, Blackwater, Camberley, GU17 9AB
The Concrete Centre is part of the Mineral Products Association, the trade association for the aggregates,
e cr ³ 0.6 (s s)/Es
BS EN 1992-1-1 Exp (7.9)