1 2 3 4 5 6 7 8 9 10 11 12

Company / customer Terex

Project description XAR400S
drawing number 20_XAR400S_MK5m

Project name 20_XAR400S_MK5m

Manufactured by Westbury Control Systems Ltd.

Created on 11/11/2010
Edit date 19/09/2012 by AV Number of pages 23

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 Title page / cover sheet Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 15/08/2012 Date last modified 15/08/2012 Pages 23 Page 1 of 23
 1 2 3 4 5 6 7 8 9 10 11 12

Table of contents Column X: An automatically generated page was edited

Page Page description supplementary page field Date Edited by X

=PLANT/1 Title page / cover sheet 15/08/2012 AV X
=PLANT/2 Table of contents : =PLANT/1 - =PLANT/23 19/09/2012 AV
=PLANT/3 ENGINE SCHEMATIC 15/08/2012 AV
=PLANT/4 REAR VALVE BANK 15/08/2012 AV
=PLANT/5 INCOMING POWER 15/08/2012 AV
=PLANT/6 CAT TOOL & POWER CB's 15/08/2012 AV
=PLANT/7 EMERGENCY STOPS 15/08/2012 AV
=PLANT/8 SCREEN & PLC 15/08/2012 AV
=PLANT/9 RADIO & UMBILICAL 15/08/2012 AV
=PLANT/10 OPERATOR PANEL, SPEEDWHEEL & ALARMS 15/08/2012 AV
=PLANT/11 SENSORS & INTERNAL OUTPUTS 15/08/2012 AV
=PLANT/12 OUTPUTS TO REAR VALVE BANK 15/08/2012 AV
=PLANT/13 PTECH CLUTCH CONTROL 15/08/2012 AV
=PLANT/14 PT TECH CLUTCH LOOM 15/08/2012 AV
=PLANT/15 PLANT ITEMS 15/08/2012 AV
=PLANT/16 PLANT ITEMS 15/08/2012 AV
=PLANT/17 TERMINAL LAYOUT 15/08/2012 AV
=PLANT/18 PANEL DOOR FRONT 15/08/2012 AV
=PLANT/19 PANEL DOOR REAR 15/08/2012 AV
=PLANT/20 DOOR FITTED 15/08/2012 AV
=PLANT/21 PLUG LAYOUT 15/08/2012 AV
=PLANT/22 WCSGP22revC 15/08/2012 AV
=PLANT/23 Gland Plate Layout 15/08/2012 AV

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 Table of contents : =PLANT/1 - =PLANT/23 Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 19/09/2012 Date last modified 19/09/2012 Pages 23 Page 2 of 23
 HEATER

100A
1

RELAY
HEATER
ALTERNATOR

80A

G
2

ISOLATOR

CAT C9 ENGINE

Revision description
3

MOTOR
STARTER

BOX
ENGINE
30A

JUNCTION
4

SMMS

Date
MAINTENANCE
RESET SWITCH

+WE-XP
+ENG-XS
16A

5.1 / -RED_24V

1
1
5.2 / -RED_24V_1

5
5

By
5.1 / -BLK_GRD

4
4
5

5.2 / -BLK_GRD_1

8
8
15A

Approved by
Approved date
BLK/ORN
53
+B

This drawing is copyright

6

AT

and must not be reproduced

RELAY

Westbury Control Systems Ltd

52

without written permission from

TU
+B NS
AT WI
SHUTDOWN

48 TU TC
HE
+B NS
WI D
AT
70 TU TC
HE
+B NS
WI D
AT
65 TS TC
HE
-BA WI
TC D
TT
63 HE
7

LE67 3HE
-BA

Email: Design@Westbury-uk.com
TT
61
BLK
5.8 / -ENG-XP_17_ENG_CNTRL1 -BA
17
17

TT
44

Unit 5 Wylam Court,

Stephenson Ind. Est.
BLK/PUR
5.10 / -ENG-XP_6_GND_VIA_E-STOP
6
6

SH
UT

Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756

6

Coalville, Leicestershire UK.

RED/YEL
DO
5.4 / -ENG-XP_7_24V_SWT_E-STP
7
7

MA WN
IN
YEL/BLK
30 T.C
5.5 / -ENG-XP_14_MAINT_LAMP LE
8

MA
14
14

IN AR
45 T.

XAR400S
WHT/RED O

Drawn by AV
IN VE
TE RD
29 R UE
GRN/WHT ME
5.6 / -ENG-XP_15_WARN_LAMP WA DI LA
A
15
15

Page Description
RN TE MP
58 IN S
GRN/BLK
Project Description
PT GL PE
ENGINE SCHEMATIC
O AM ED
WHT/BLK
60 RA
MP P
PT
O UP
9

56 RA
PUR MP
PT
O DO
EN WN
YEL AB
5.4 /
Date started 11/11/2010

-ENG-XP_30_START_AC LE
30
30

GRN
5.7 / -ENG-XP_19_FUEL_LEVEL
19
19

26
RED
5.6 / -ENG-XP_16_DIAG_LAMP DI
16
16

AG
50 NO
CLEAR
10

5.10 / -ENG-XP_10_J1939_POS +J ST
IC
10
10

19 LA
34 39
BLK MP
5.10 / -ENG-XP_9_J1939_NEG
9
9

-J1
93
42 9
5.11 /
Date last modified 19/09/2012

-ENG-XP_11_J1939_SHD J19
11
11

39
8
WHT SC
5.11 / -ENG-XP_12_CAT_POS
++
==

+C RN
12
12

AT
9
BLK DA
Pages 23

5.11 / -ENG-XP_13_CAT_NEG -CA TA

Project Total
13
13
11

TD
4 AT
-D A
IG
49 I T AL
CO SE
+

OL NS
3 AN OR
+D T LE
= PLANT

IG VE
BLK/GRN
GRN

ITA LS
LS IG
Drg No. 20_XAR400S_MK5m

I S A B C EN
12

SO
R
Page 3 of 23

FUEL SENSOR COOLANT SENSOR

 1 2 3 4 5 6 7 8 9 10 11 12

-WHT_CLUTCH_PURGE_SOL / 8.10
-WHT_PROD_CONV_DWN / 11.7
-RED_PROD_CONV_POS / 11.5

-WHT_PROD_CONV_UP / 11.6
-BLU_PROD_CONV_SIG / 11.5
-RED_LH_TRACK_POS / 12.3

-RED_24V_SWITCHED / 6.7
-BLU_LH_TRACK_SIG / 12.4

-WHT_JAW_CLOSE / 11.9
-WHT_JAW_OPEN / 11.8
-YEL_LH_TRACK_ERR /

-ORG_HYDR_LVL / 11.9
BLU_SPARE /

81
+WE-XP 22 21 23 25 24 26 27 28 29 31 32 3 20

ENGINE 22 21 23 25 24 26 27 28 29 31 32 3 20
JUNCTION
BOX
109

108

107

17

40

22

49

31

48

81

19
1 2
2 2/B 2/B 1
1 2 1 1/A 1/A
3 4

3 E E 2
3 4

GND
N/S TRACK

PRODUCT
CONVEYOR

PRODUCT
RAISE/LOWER

CYLINDER A/B

CLUTCH
PURGE SOL

OIL LEVEL
SWITCH
Revision description Date By This drawing is copyright Unit 5 Wylam Court,
and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 REAR VALVE BANK Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 19/09/2012 Pages 23 Page 4 of 23
 1 2 3 4 5 6 7 8 9 10 11 12

62
SUPPLY / 6.1
-X1 26
-X3 62 CAN2_H / 8.7
1 1 CANH_PT / 13.2
-Q10 -Q11 CAN2_L / 8.7
-X1 25
6A B 2 1A B 2 CANL_PT / 13.2

+DOOR-XP
-XP

61

66
A B G F C D E

+DOOR OFF ON START

BAT 13
-S1 S
-K11
IGN /7.2 14

62

63

64
-X2 62 11 66 66 66 62 62 0 0
-K13
/11.10 14
23
-K11

65
+DOOR /7.2 24

-X2 63 65 -H4

73
FUEL +
x1 x1 x1 3
GUAGE
-H1 -H2 -H3 -S2
0V / 6.1

WHT
BLK
MAINT x2 DIAG x2 WARN x2 ENG 4 21
- S
LAMP LAMP LAMP SPEED -K13
SELECTION
/11.10 24

74
60

LINK LINK
A1
-K10
A2 0 0 74

LINK
13 14 /6.3

-X1 60 0 60 0 -X2 67 -X1 68 69 70 71 76 72 75 26 25 SCN C+ C-

+PNL-XP
60

60

67

68

69

70

71

76

72

75

26

25
0

0
3.4 / RED_24V

3.5 / BLK_GRD

3.5 / RED_24V_1

3.5 / BLK_GRD_1

ENG-XP_30_START_AC

ENG-XP_7_24V_SWT_E-STP

ENG-XP_14_MAINT_LAMP

ENG-XP_16_DIAG_LAMP

ENG-XP_15_WARN_LAMP

ENG-XP_19_FUEL_LEVEL

ENG-XP_17_ENG_CNTRL1

ENG-XP_6_GND_VIA_E-STOP

ENG-XP_10_J1939_POS

ENG-XP_9_J1939_NEG

ENG-XP_11_J1939_SHD

ENG-XP_12_CAT_POS

ENG-XP_13_CAT_NEG
3.11 /

3.11 /
3.10 /
3.9 /

3.10 /

3.10 /
3.10 /

3.10 /
3.8 /

3.7 /
3.8 /
3.8 /

3.7 /
Revision description Date By This drawing is copyright Unit 5 Wylam Court,
and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
Mk5m - Changed wire sizes of incoming cables 19/09/12 A.V without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 INCOMING POWER Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 19/09/2012 Pages 23 Page 5 of 23
 1 2 3 4 5 6 7 8 9 10 11 12

60
5.12 / SUPPLY SUPPLY / 13.2

1 1 1 1 1
-Q12 -Q13 -Q14 -Q15 -Q16
10A B 2 1A B 2 4A C 2 4A B 2 6A B 2

77
13
-K10
/5.3 14

78

79

80

23

81

5
-G1
LOAD DUMP
33
-K11
/7.2 34

-X3 23 81 81 34

1
-Q17
2A B 2

82

34

34
0

ES_SUPPLY

PLC_SUPPLY

9.2 / INPUTS

RED_24V_SWITCHED

UMB_SUPPLY

8.1 / VBBR

PT_SUPPLY

8.1 / VBBO
7.2 /

13.2 /
8.1 /

9.7 /
4.11 /

5.1 / 0V 0V / 7.1

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 CAT TOOL & POWER CB's Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 19/09/2012 Pages 23 Page 6 of 23
 1 2 3 4 5 6 7 8 9 10 11 12

-UMB_STOP_SND / 9.7
-UMB_STOP_RTN / 9.9
+OS/S -S1 +OS/B -S1

ES_SUPPLY / 6.5
1 2 1 2

1 2 1 2
+W1-CAB BRN WHI BLK BLU +W2-CAB BRN WHI BLK BLU

+W1-XP 1 2 4 3 +W2-XP 1 2 4 3

+XRA-XS 1 2 4 3 +W2-XS 1 2 4 3

+XRA-XP A8 A6 A5 A7

+PNL-XRA A8 A6 A5 A7

-X1 93 83 86 96
80

90

93

83

-K11 A1 S11 S21 S52

+N/FRNT -S1 +BTM/PLAT -S1 +PLTFRM -S1
E/STOP RELAY
1 2 1 2 1 2
A2 S34 S22 S12

1 2 1 2 1 2
100

99

89
0

+W5-CAB BRN WHI BLK BLU +W4-CAB BRN WHI BLK BLU +W3-CAB BRN WHI BLK BLU

+W5-XP 1 2 4 3 +W4-XP 1 2 4 3 +W3-XP 1 2 4 3

31
-K13 +XLA-XS 1 2 4 3 1 2 4 3 1 2 4 3
/11.10 32

+XLA-XP A8 A6 A5 A7

+PNL-XLA A8 A6 A5 A7

-X1 99 89 86 96

13 14 /5.4
23 24 /5.10
33 34 /6.8
41 42 /11.3

6.12 / 0V 0V / 8.1

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
PLUG & PLAY KIT ADDED 05.03.2009 ST without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 EMERGENCY STOPS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 15/08/2012 Pages 23 Page 7 of 23
 6.6 /

+DOOR
1

6.10 /
6.9 /

-A10

7.12 / 0V
-VBBO
PLC_SUPPLY
-VBBR

2 0V DC +24V DC 6

0
5
23
34
2

3 CAN GND CAN H 5

CAN L 1

DISPLAY SCREEN

-X1

Revision description
14
3

32
120Ω

120Ω
-R10
-R17
-A11

A11_HDR
A11_HDR

0 23
01 GND S VBB S 23

01
23
4

0 5
15 GND 0 VBB O 05

Date
15
05

0 34
12 GND A VBB R 34

12
34

By
5

-X1
-X1

06 24
06 RxD TEST 24

6
06
24
24
23

07
07 TxD

7
07
33

Approved by
33 GND

Approved date
33

33
14
CAN1 H 14
14

32

This drawing is copyright

6

13 ERROR

and must not be reproduced

CAN1 L 32

Westbury Control Systems Ltd

without written permission from
32
120R
-R11

44
11.10 / ENGINE_ENABLE 44 QX0.00
PLC

44

45 26
11.11 / RADIO_TRACK_ENABLE 45 QX0.01 CAN H 26 -CAN2_H / 5.12
45
26
26

46 25
11.11 / UMBILICAL_TRACK_ENABLE 46 QX0.02 CAN L 25 -CAN2_L / 5.12
7

46
25
25

LE67 3HE
47

Email: Design@Westbury-uk.com
11.7 / CRUSHER_CLUTCH 47 QX0.03
47

36
11.4 / PRODUCT_CONV_SPEED 36 QX0.04

Unit 5 Wylam Court,

Stephenson Ind. Est.
36

54 8
12.9 / FEEDER_SPEED 54 QX0.05 IW03 08 FEEDER_SPEED_REF / 10.3

Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756

Coalville, Leicestershire UK.
54
08

17 27
11.5 / PRODUCT_CONV_ON 17 QX0.06 IW04 27 JAW_PRESSURE / 10.7
17
27
8

53 9 BELT_PROTECT
12.10 / FEEDER_ON 53 QX0.07 IW05 09 / 10.10
53
09

XAR400S
SENSOR

Drawn by AV
39 28
12.2 / BEACON 39 QX0.08 IW06 28 JAW_LEVEL_SENSOR / 11.2
39
28

SCREEN & PLC

3 10

Page Description
12.3 / SOUNDER 03 QX0.09 IX0.04 10 E/STOP_OPERATED / 11.3
03
10

Project Description

40 29
11.6 / PRODUCT_CONV_RAISE 40 QX0.10 IX0.05 29 RADIO_STOP / 9.3
40
29

22 11
22 QX0.11
9

11.7 / PRODUCT_CONV_LOWER IX0.06 11 FEEDER_ON/OFF / 9.4

22
11

30
41 QX0.12 IX0.07 30 HYD_OIL_TEMP / 10.12
30

Date started 11/11/2010

20
42 QX0.13 IX0.12 20 SPEED_WHEEL / 10.5
20

2
43 QX0.14 IX0.13 02 DUMP_SIGNAL / 10.8
02

-X2

4 21
04 QX0.15 IX0.14 21 RADIO_SOUNDER / 9.4
4
04
21
10

48 38
4.9 / WHT_CLUTCH_PURGE_SOL 48 QX0.16 IX0.15 38 UMBILICAL_STOP / 9.9
48
38

48

49 19
11.8 / CYLINDER_A 49 QX0.17 IX0.20 19 OIL_LEVEL / 11.9
49
19

Date last modified 19/09/2012

31 55
11.9 / CYLINDER_B 31 QX0.18 IX0.21 55 UMB_SOUNDER / 9.9
31
55

++
==

50 18
12.11 / DUMP_VALVE 50 QX0.19 IX0.22 18 FEEDER_START / 10.2
50
18

Pages 23

51 37
Project Total
11

12.7 / DIRT_CONV_ON 51 QX0.20 IX0.23 37 FEEDER_STOP / 10.2

51
37

52
12.7 / DIVERTER_VALVE 52 QX0.21
52

16
+

12.8 / DIRT_CONV_RAISE 16 QX0.22

16

35
= PLANT

12.8 / DIRT_CONV_LOWER 35 QX0.23

35

Drg No. 20_XAR400S_MK5m

12

Page 8 of 23
0V / 9.2
-VBBR / 9.2
1 2 3 4 5 6 7 8 9 10 11 12

81
6.7 / INPUTS INPUTS / 10.1
34
8.12 / -VBBR 83
7.3 / -UMB_STOP_SND
82
6.8 / UMB_SUPPLY

-X1 82 83 81

+PLT-XR RED BRN ORG WHT

+RADIO-U1 +UMB-U1

RED +24VDC

BRN RADIO STOP

ORG ENGINE STOP

WHT FEEDER ON/OFF

C1 +24VDC

C2 UMB STOP

C6 ENGINE STOP
RADIO 16 WAY
UMBILICAL
CONNECTOR

WHT FEEDER ON/OFF

GRN OUTPUT VALVE1

BLU OUTPUT VALVE2

C9 OUTPUT VALVE1

C5 OUTPUT VALVE2
GRY SOUND ALARM
ORG ENGINE STOP

YEL VALVE POWER

C4 SOUND ALARM

C8 VALVE POWER
BRN RADIO STOP

C7 ENGINE STOP
C3 UMB STOP
BLK 0VDC

G/Y 0VDC
+PNL-XR BLK BRN ORG WHT GRY YEL GRN BLU

-X2 29 11 21 0 90 38 55 104 105 106

GRN

BLU

104

105

106
YEL
29

11

21

90

38

55
-RADIO_STOP

8.9 / FEEDER_ON/OFF

8.10 / RADIO_SOUNDER

12.3 / -RADIO_TRK_PWR

-RADIO_TRK_VALVE1

-RADIO_TRK_VALVE2

-UMB_STOP_RTN

-UMBILICAL_STOP

8.11 / -UMB_SOUNDER

12.5 / -UMB_TRK_PWR

-UMB_TRK_VALVE1

-UMB_TRK_VALVE2
8.9 /

7.2 /

8.10 /

12.6 /

12.6 /
12.4 /

12.4 /

0
8.12 / 0V 0V / 10.1

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 RADIO & UMBILICAL Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 15/08/2012 Pages 23 Page 9 of 23
 1 2 3 4 5 6 7 8 9 10 11 12

81
9.11 / INPUTS INPUTS / 11.2

-X1 81 81 81 81 81

+PNL-XLA B2 C1 +PNL-XRA C1 +PNL-X9 1

+XLA-XP B2 C1 +XRA-XP C1 1

+CAB-W6 +CAB-W7 +CAB-W9 BRN

+XLA-XS P1

=ELEC_PACK+HYD_OIL_TEMP
=ELEC_PACK+BELT_PROTECT
+OP-XP P1 +XRA-XS

=ELEC_PACK+PROD_CONV
1

=ELECTRIC_PACK+CRUSHER
=ELEC_PACK+OP_PANEL

C1 -S1 -S1 -S1

1
3 1 -B1
1 4 PRESSURE 1 4 1 2
-S1 -S2 -R1

+
SWITCH +
4 2 2.5KW
2 - P 2 4
- - -
C4 C5 C2 C3
3 2 4

+OP-XP P4 P5 P2 P3 P6
+XRA-XS 3 2 4

+CAB-W6 +CAB-W7 +CAB-W9 WHT

+XLA-XS P4 P5 P2 P3 P6

+XLA-XP B5 B6 B3 B4 B7 C4 C2 +XRA-XP C3 C2 C4 2

+PNL-XLA B5 B6 B3 B4 B7 C4 C2 +PNL-XRA C3 C2 C4 +PNL-X9 2

-X1 18 37 8 0 0 0 20 0 27 2 0 9 30
18

37

20

27

30
8

9
-FEEDER_START

FEEDER_STOP

8.8 / -FEEDER_SPEED_REF

8.9 / -SPEED_WHEEL

-JAW_PRESSURE

8.10 / -DUMP_SIGNAL

-BELT_PROTECT
SENSOR

8.9 / HYD_OIL_TEMP
8.11 /

8.8 /
8.11 /

8.8 /

A1
-K12
A2
0
9.12 / 0V 0V / 11.1
11 14 /12.11

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
PLUG & PLAY KIT ADDED 05.03.2009 ST without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 OPERATOR PANEL, SPEEDWHEEL & ALARMS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 15/08/2012 Pages 23 Page 10 of 23
 1 2 3 4 5 6 7 8 9 10 11 12

10.12 / INPUTS

-UMBILICAL_TRACK_ENABLE / 8.7
-PRODUCT_CONV_LOWER / 8.9
-PRODUCT_CONV_SPEED / 8.7

-PRODUCT_CONV_RAISE / 8.9
-X1

-RADIO_TRACK_ENABLE / 8.7
81

-PRODUCT_CONV_ON / 8.8

CRUSHER_CLUTCH / 8.7

-ENGINE_ENABLE / 8.6
-CYLINDER_A / 8.10

-CYLINDER_B / 8.11

OIL_LEVEL / 8.10
+CAB-W8
=ELEC_PACK+JAW_LVL

36

17

40

22

47

49

31

19

44

45

46
-S1
1 4 41
+

-K11
2 /7.2 42
-

-X2 36 107

-R14
+CAB-W8 10k

+
-R13 -C10
1k 1uF

-X1 0 28 -X2 0 -X1 107 17 40 22 49 31 19

47 STILL TO BE WIRED
INTO PLC HEADER.
WHEN WIRING PANEL COIL
UP AND LEAVE IN TRUNKING
107
28

10

AS SPARE.

pin25 pin24 pin26 pin27 pin28 pin29 pin20

-JAW_LEVEL_SENSOR

-E/STOP_OPERATED

4.4 / -BLU_PROD_CONV_SIG

4.4 / -RED_PROD_CONV_POS

-WHT_PROD_CONV_UP

-WHT_PROD_CONV_DWN

-WHT_JAW_OPEN

-WHT_JAW_CLOSE

-ORG_HYDR_LVL
4.11 /
4.7 /

4.7 /
8.9 /
8.8 /

4.5 /

4.6 /

A1 A1 A1
-K13 -K14 -K15
A2 A2 A2

0
10.12 / 0V 0V / 12.1
11 14 /5.4 11 14 /12.3 11 14 /12.5
21 24 /5.10 21 24 /12.4 21 24 /12.6
31 32 /7.2 31 34 /12.4 31 34 /12.6

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 SENSORS & INTERNAL OUTPUTS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 15/08/2012 Pages 23 Page 11 of 23
 1 2 3 4 5 6 7 8 9 10 11 12

-DIRT_CONV_LOWER / 8.12
-RADIO_TRK_VALVE1 / 9.5

-RADIO_TRK_VALVE2 / 9.5

-DIRT_CONV_RAISE / 8.11
-UMB_TRK_VALVE1 / 9.10

-UMB_TRK_VALVE2 / 9.10

/ 8.11
-RADIO_TRK_PWR / 9.5

-DIRT_CONV_ON / 8.11
-UMB_TRK_PWR / 9.10

-FEEDER_SPEED / 8.8

-DUMP_VALVE / 8.11
-DIVERTER_VALVE

-FEEDER_ON / 8.8
-SOUNDER / 8.9
-BEACON / 8.8

104

105

106
GRN

BLU
YEL
39

51

52

16

35

54

53

50
3

-X1 39 3A 3 3B
11 21 31 11 21 31
+PNL-XRA A3 A2 -K14 -K15 -X2 54 112
/11.11 14 24 34 /11.11 14 24 34
-R16
109 10k
+XRA-XP A3 A2
11
110
+ -K12

112
-R15 -C11 /10.9 14
108 1k 1uF
+XRA-XS P5 P5

111
112 53
-XP P5 P5 108 109 108 110 51 52 16 35 0 111 50
=ELEC_PACK+OS_SOUNDER

USE TERMINAL 111

=ELEC_PACK+OS_BEACON

FOR DUMP VALVE

CONNECTION IF MACHINE
pin21 pin22 +PNL-XRA B2 B3 A4 C6 B7 B8 B6 B5 IS TO BE IN HR MODE C8
4.2 / -RED_LH_TRACK_POS

4.2 / -BLU_LH_TRACK_SIG

+ + +XRA-XP B2 B3 A2 C6 B7 B8 B6 B5 C8
-H1 -H1

=ELEC_PACK+CRUSHER
BEACON - SOUNDER - =ELEC_PACK+R_VLVS
1 1 2 1
2 1 1 1 2
-Y1 -Y2 -Y3 -Y5 -Y1
O/S TRACK 3 4 3 4
VALVE
-Y4
-XP P6 P6 E 2 PE 2

+XRA-XS P6 P6

+XRA-XP A1 C7 A9 C9

+PNL-XRA A1 C7 A9 C9

-X1 0 0 0 0

0
11.12 / 0V 0V / 13.1

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 OUTPUTS TO REAR VALVE BANK Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 15/08/2012 Pages 23 Page 12 of 23
 1 2 3 4 5 6 7 8 9 10 11 12

26
5.12 / -CANH_PT

25 PT TECH CLUTCH
5.12 / CANL_PT
CONTROLLER
34
6.9 / -PT_SUPPLY (Optional - Not usually fitted)
60
6.12 / SUPPLY
-R12
120Ω

A B C
1 2

602 0

-F1 60
5A 34 0 25 26 600 601

600

601

602
34

25

26
+

0
+PT_TECH_LOOM +PNL-XSPT 1 2 3 4 5 6 7 8

-X1 1 2 3 4 5 6 7 8
8 WAY ILME PLUG

YELLOW "A" CAN1

GREEN "B" CAN1

WHITE SHIELD

BLACK SHIELD

YELLOW
BLACK
GREY
RED

-X6 1 2 -X7 1 2
PWM COIL CLUTCH ON/OFF

PURPLE

GREEN
BLACK

BLACK
-X5 1 2 3 -X4 2 1 4

WHITE
BLACK

BLACK
SCRN
INPUT SPEED PICKUP

RED

RED
PT TECH CLUTCH
PRESSURE TRANSDUCER

BARE METAL SHIELD

BARE SHIELD DRAIN

YELLOW "A" CAN1

GREEN "B" CAN1
BLACK SHIELD
BLACK SHIELD

WHITE SHIELD
RED SHIELD
ORANGE

YELLOW
PURPLE

WHITE
BLACK
GREEN
BLACK
GREY

RED
RED

-X2 1 2 3 4 5 6 7 8 9 10 11 12 -X3 1 2 3 4 5 6 7 8 9 10 11 12
0 12 Way Grey Plug 12 Way Black Plug
0
12.12 / -0V

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
Mk05l - Clutch bulkhead colours changed 15/08/12 A.V without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 PTECH CLUTCH CONTROL Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 19/09/2012 Pages 23 Page 13 of 23
 1 2 3 4 5 6 7 8 9 10 11 12

CLUTCH PWM

8 WAY ILME PLUG

XSPT TO MCP 0
30

INPUT SPEED
PICKUP
500 600

CLUTCH ON/OFF
CLUTCH CONTROLLER
200
CONNECTION 300

600
300
CLUTCH PRESSURE
CLUTCH CONTROLLER TRANSDUCER
CONNECTION 5000

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 PT TECH CLUTCH LOOM Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 11/11/2010 Date last modified 15/08/2012 Pages 23 Page 14 of 23
1 2 3 4 5 6 7 8 9 10 11 12

1 CORE 1 CORE 1 1 2
2 CORE 2 250 mm CORE 2
3 CORE 3 CORE 3
4 CORE 4 CORE 4
5 CORE 5 CORE 5 3 4

1
2

1 CORE 1 CORE 1 3 4
2 CORE 2 CORE 2
3 CORE 3 CORE 3
4 CORE 4 CORE 4 3 4
CORE 7 CORE 7
-X1 1 CORE 1 250 mm CORE 1 3 4
5 CORE 5 CORE 5
6 CORE 6 CORE 6 - BLU + BRN 3 CORE 3 CORE 3
2 CORE 2 CORE 2 3 4
4 CORE 4 CORE 4

1 CORE 1 CORE 1 3 4
2 CORE 2 CORE 2
3 CORE 3 CORE 3
4 CORE 4 CORE 4 3 4
CORE 7 CORE 7
5 CORE 5 CORE 5
6 CORE 6 CORE 6 - +
-X2 1 CORE 1 250 mm CORE 1 3 4

3 CORE 3 CORE 3
2 CORE 2 CORE 2 3 4
4 CORE 4 CORE 4

4m -X3 1 CORE 1 250 mm CORE 1 3 4

3 CORE 3 CORE 3
2 CORE 2 CORE 2 3 4
-W9
4 CORE 4 CORE 4
7000-40021-6240400

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 PLANT ITEMS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 07/03/2011 Date last modified 15/08/2012 Pages 23 Page 15 of 23
1 2 3 4 5 6 7 8 9 10 11 12

FRONT
250 mm

PIN1 - CORE 1
PIN2 - CORE 2
PIN3 - CORE 3
PIN4 - CORE 4

FRONT
250 mm
FRONT
250 mm
PIN1 - CORE 1
PIN2 - CORE 2
PIN3 - CORE 3
PIN4 - CORE 4
PIN1 - CORE 1
PIN2 - CORE 2
PIN3 - CORE 3
PIN4 - CORE 4

1 2 1 2
blu 1
blu 2 NC NC NC NC
FRONT gry 3
250 mm 3 4 3 4

PIN1 - CORE 1
PIN2 - CORE 2
PIN3 - CORE 3
PIN4 - CORE 4

FRONT
250 mm 4m

PIN1 - CORE 1
PIN2 - CORE 2
PIN3 - CORE 3
PIN4 - CORE 4

-W9
7000-40021-6240400

FRONT
250 mm
80 mm

PIN1 - CORE 1
PIN2 - CORE 2
PIN3 - CORE 3
PIN4 - CORE 4

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == = PLANT
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
XAR400S ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 20_XAR400S_MK5m
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 PLANT ITEMS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 03/03/2011 Date last modified 15/08/2012 Pages 23 Page 16 of 23