ITEM NAME

BTSS 180
NAME BTSS 6.5 GRM GRM
TIME(IN TIME(IN
TIME-PCS SEC) PCS PER MAN SEC) PCS
MATERIAL PROCUREMENT 300.00 180.00
HOPER FILLING 2400.00 6000.00 0.40 320.00 250.00
RESIN FILLING 60.00 24.00 2.50 60.00 24.00
HARDNER FILLING 60.00 24.00 2.50 60.00 24.00
CARTON MAKING 60.00 21.00 2.86 60.00 13.00
PROCESSING

CARTON FILLING 60.00 15.00 4.00 60.00 4.00

BUNDLE MAKING/ DENGULAR 78.00 30.00 2.60 0.00 1.00

BUNDLE SHRINKING 60.00 360.00 0.17 0.00 1.00
STICKER ATTACH 60.00 180.00 0.33 0.00 1.00
JAR PACKING 64.00 60.00 1.07 82.00 6.00
CORRO. MAKING 25.00 360.00 0.07 58.00 60.00
CORRO. FILLING 46.00 360.00 0.13 180.00 60.00
CORRO. NOTING 19.00 360.00 0.05 33.00 60.00
CORRO. WEIGHT 9.00 360.00 0.03 14.00 60.00
CORRO. TRANSFER 8.00 360.00 0.02 45.00 60.00
TIME (SEC ) PER PCS 16.72

TOTAL PCS IN 8 HOURS 1722.38

 BTSS 13 GRM(BUNDLE) BTSS 13 GRM(DANGLER) ZESTA FEBRIC GLUE 30 ML
TIME(IN TIME(IN TIME(IN
PER MAN SEC) PCS PER MAN SEC) PCS PER MAN SEC) PCS
58.00 1.00 58.00 1200.00
1.28
2.50 60.00 24.00 2.50 60.00 24.00 2.50 60.00 24.00
2.50 60.00 24.00 2.50 60.00 24.00 2.50 60.00 24.00
4.62 60.00 22.00 2.73 60.00 22.00 2.73 60.00 3.00
15.00 60.00 9.00 6.67 60.00 9.00 6.67 52.00 12.00

0.00 117.00 20.00 5.85 91.00 18.00 5.06

0.00 60.00 140.00 0.43 0.00 1.00 0.00
0.00 60.00 240.00 0.25 0.00 1.00 0.00 60.00 3.00
13.67 77.00 60.00 1.28 0.00 1.00 0.00
0.97 42.00 480.00 0.09 34.00 360.00 0.09 31.00 168.00
3.00 80.00 480.00 0.17 115.00 360.00 0.32 75.00 168.00
0.55 30.00 480.00 0.06 40.00 360.00 0.11 28.00 168.00
0.23 12.00 480.00 0.03 8.00 360.00 0.02 18.00 168.00
0.75 32.00 480.00 0.07 9.00 360.00 0.03 34.00 168.00
45.06 22.61 20.02

639.12 1273.54 1438.44

FEBRIC GLUE 30 ML BT U/W 90 GRM BTSS 270 GRM BT METALLAIC 12 GRM
TIME(IN TIME(IN TIME(IN
PER MAN SEC) PCS PER MAN SEC) PCS PER MAN SEC) PCS
1321.00 1.00

2.50 60.00 24.00 2.50 60.00 6.00 10.00 60.00 4.00

2.50 60.00 24.00 2.50 60.00 4.00 15.00 60.00 5.00
20.00 60.00 12.00 5.00 60.00 10.00 6.00 60.00 19.00
4.33 60.00 4.00 15.00 60.00 4.00 15.00 60.00 12.00

0.00 1.00 0.00 38.00 4.00 9.50 117.00 20.00

0.00 1.00 0.00 60.00 20.00 3.00 60.00 140.00
20.00 0.00 1.00 0.00 0.00 1.00 0.00 60.00 240.00
96.00 10.00 9.60 0.00 1.00 0.00 77.00 60.00
0.18 19.00 80.00 0.24 15.00 32.00 0.47 42.00 480.00
0.45 75.00 80.00 0.94 77.00 32.00 2.41 80.00 480.00
0.17 34.00 80.00 0.43 38.00 32.00 1.19 30.00 480.00
0.11 27.00 80.00 0.34 11.00 32.00 0.34 12.00 480.00
0.20 15.00 80.00 0.19 7.00 32.00 0.22 32.00 480.00
50.44 36.73 63.13

570.97 784.21 456.24

ETALLAIC 12 GRM

PER MAN

15.00
12.00
3.16
5.00

5.85
0.43
0.25
1.28
0.09
0.17
0.06
0.03
0.07
43.38

663.93
 IT
NAME BS 2 IN 1 50 GRM
A B A
TIME(IN TIME(IN TIME(IN
TIME-PCS SEC) PCS PER MAN SEC) PCS PER MAN TOTAL SEC)

MATERIAL
PROCUREMENT 1380.00 1.00 1380.00 1.00 1380.00
PUTTY TAPING
FROM MIXTURE 40.00 2.60 15.38 87.00 3.60 24.17 39.55 40.00

ROLLING OF PUTTI 57.00 1.00 57.00 46.00 1.00 46.00 103.00 27.00
WEIGHING OF
PUTTI 60.00 17.00 3.53 60.00 14.00 4.29 7.82 60.00
ROLE IN PLY 173.00 1.00 173.00 x x 98.00
RESIN MIX IN
HARDNER 0.00 1.00 0.00 60.00 15.00 4.00 4.00
INNER 0.00 1.00 0.00 60.00 16.00 3.75 3.75
WRAPPING 0.00 1.00 0.00 60.00 21.00 2.86 2.86
SEALING 0.00 1.00 0.00 60.00 17.00 3.53 3.53
STICKER IN DIBBI 0.00 1.00 0.00 60.00 9.00 6.67 6.67
PUTTI IN DIBBI 0.00 1.00 0.00 60.00 11.00 5.45 5.45
MAKING CARTON 0.00 1.00 0.00 60.00 6.00 10.00 10.00
DIBBI IN CARTON 0.00 1.00 0.00 67.00 20.00 3.35 3.35
TAPE IN CRTON 0.00 1.00 0.00 60.00 100.00 0.60 0.60
CORROGATION
MAKING 0.00 1.00 0.00 27.00 360.00 0.08 0.08
CORROGATION
FILLING 0.00 1.00 0.00 93.00 360.00 0.26 0.26
CORROGATION
NOTING 0.00 1.00 0.00 94.00 360.00 0.26 0.26
WEIGHT 0.00 1.00 0.00 15.00 360.00 0.04 0.04
TRANSFER 0.00 1.00 0.00 6.00 360.00 0.02 0.02
TIME (SEC ) PER PCS 191.23
TOTAL (8 HOURS) 150.61
 ITEM NAME
BS 2 IN 1 20 GRM BS 2 IN 1 100 GRM
A B A B
TIME(IN TIME(IN TIME(IN
PCS PER MAN SEC) PCS PER MAN TOTAL SEC) PCS PER MAN SEC)

1.00 1380.00 1.00 1380.00 1.00 1380.00

2.60 15.38 87.00 3.60 24.17 39.55 96.00 5.00 19.20 114.00

1.00 27.00 56.00 1.00 56.00 83.00 33.00 1.00 33.00 66.00

16.00 3.75 60.00 12.00 5.00 8.75 60.00 13.00 4.62 60.00
1.00 98.00 x x 422.00 1.00 422.00

60.00 15.00 4.00 4.00 60.00

60.00 13.00 4.62 4.62 60.00
60.00 12.00 5.00 5.00 60.00
60.00 17.00 3.53 3.53 60.00
60.00 11.00 5.45 5.45 60.00
60.00 7.00 8.57 8.57 60.00
60.00 6.00 10.00 10.00 60.00
59.00 30.00 1.97 1.97 37.00
60.00 150.00 0.40 0.40 60.00

16.00 600.00 0.03 0.03 20.00

94.00 600.00 0.16 0.16 106.00

84.00 600.00 0.14 0.14 34.00

18.00 600.00 0.03 0.03 12.00
9.00 600.00 0.02 0.02 19.00
175.21
164.38
2 IN 1 100 GRM
B

PCS PER MAN TOTAL

1.00

7.00 16.29 35.49

1.00 66.00 99.00

12.00 5.00 9.62

7.00 8.57 8.57

13.00 4.62 4.62
15.00 4.00 4.00
17.00 3.53 3.53
8.00 7.50 7.50
5.00 12.00 12.00
4.00 15.00 15.00
10.00 3.70 3.70
40.00 1.50 1.50

200.00 0.10 0.10

200.00 0.53 0.53

200.00 0.17 0.17

200.00 0.06 0.06
200.00 0.10 0.10
205.47
140.16
BT 1 KG JAR (OLD) TIME (SEC) PCS PER MAN BT 1 KG (NEW) 800 GRM
MATERIAL PROCUREMENT 1800.00 MATERIAL PROCUREMENT
MACHINE SETTING 1800.00 MACHINE SETTING
REMOVE CAP 60.00 14.00 4.29 FILLING
FILLING 60.00 9.00 6.67 INNER
INNER 60.00 8.00 7.50 CAPPING
PUTTING IN BOX 79.00 22.00 3.59 PUTTING IN BOX
SHIFTING IN SECTION 85.00 22.00 3.86 SHIFTING IN SECTION
COOLING COOLING
PUTTING IN BOX 84.00 22.00 3.82 PUTTING IN BOX + SHIFTING
CAPPING 60.00 6.00 10.00 CAP TIGHTING
LEAD SEALING 60.00 2.00 30.00 JAR CLEANING
STICKERING 60.00 4.00 15.00 STICKERING
LABEL-PVC SHRINK 60.00 4.00 15.00 CAP SEAL WRAPPING
SEALING M/C 60.00 12.00 5.00 CAP SEAL SEALING
CORRO. MAKING 25.00 20.00 1.25 CORRO. MAKING
CORRO. FILLING 95.00 20.00 4.75 CORRO. FILLING
CORRO. NOTING 32.00 20.00 1.60 CORRO. NOTING
CORRO. WEIGHT 10.00 20.00 0.50 CORRO. WEIGHT
CORRO. TRANSFER 8.00 20.00 0.40 CORRO. TRANSFER
TIME (SEC ) PER PCS 113.23
TOTAL PCS (8 HOUR/MAN) 254.36
TIME (SEC) PCS PER MAN BTSS PART-A 500 GRM TIME (SEC) PCS PER MAN
1800.00 MATERIAL PROCUREMENT
2700.00 MACHINE SETTING
60.00 11.00 5.45 FILLING
60.00 16.00 3.75 INNER
60.00 10.00 6.00 CAPPING
445.00 96.00 4.64 PUTTING IN BOX
398.00 96.00 4.15 SHIFTING IN SECTION
COOLING
113.00 22.00 5.14 PUTTING IN BOX + SHIFTING 135.00 30.00 4.50
60.00 8.00 7.50 CAP TIGHTING 60.00 4.00 15.00
46.00 1.00 46.00 JAR CLEANING 60.00 7.00 8.57
60.00 4.00 15.00 STICKERING 60.00 4.00 15.00
60.00 7.00 8.57 CAP SEAL WRAPPING 60.00 4.00 15.00
60.00 13.00 4.62 CAP SEAL SEALING 60.00 15.00 4.00
30.00 20.00 1.50 CORRO. MAKING 42.00 24.00 1.75
96.00 20.00 4.80 CORRO. FILLING 74.00 24.00 3.08
22.00 20.00 1.10 CORRO. NOTING 38.00 24.00 1.58
11.00 20.00 0.55 CORRO. WEIGHT 15.00 24.00 0.63
9.00 20.00 0.45 CORRO. TRANSFER 10.00 24.00 0.42
119.21 184.00 69.53
241.59 156.52 414.21
BTSS PART-A 400 GRM TIME (SEC) PCS PER MAN
MATERIAL PROCUREMENT 1560.00
MACHINE SETTING
FILLING 60.00 7.00 8.57
INNER 60.00 9.00 6.67
CAPPING 60.00 13.00 4.62
PUTTING IN BOX 90.00 30.00 3.00
SHIFTING IN SECTION 150.00 30.00 5.00
COOLING
PUTTING IN BOX + SHIFTING
CAP TIGHTING
JAR CLEANING
STICKERING
CAP SEAL WRAPPING
CAP SEAL SEALING
CORRO. MAKING
CORRO. FILLING
CORRO. NOTING
CORRO. WEIGHT
CORRO. TRANSFER
27.85
1033.98
 ITEM NAME
PROCESS NAME CBHP 250 GRM CBHP 500 GRM PART-B
TIME PCS TIME PCS PER MAN TIME PCS PER MAN
MATERIAL PROCUREMENT 900.00 360.00
FILLING 112.00 1.00 112.00 60.00 1.00 60.00
INNER 60.00 6.00 10.00 X X
SEAL INNER X X X X
CAP TIGHT 60.00 7.00 8.57 60.00 6.00 10.00
STICKERING 60.00 3.00 20.00 60.00 3.00 20.00
LABELLING X X 60.00 6.00
SHRINKING X X 60.00 10.00
CORROGATED MAKING 39.00 40.00 0.98 32.00 10.00 3.20
CORROGATED FILLING 100.00 40.00 2.50 65.00 10.00 6.50
CORROGATED NOTING 23.00 40.00 0.58 62.00 10.00 6.20
CORROGATED WT 14.00 40.00 0.35 27.00 10.00 2.70
CORROGATED TRANSFER 24.00 40.00 0.60 25.00 10.00 2.50
TIME (SEC ) PER PCS 155.57 111.10
TOTAL 8 HOURS 185.12 259.23
 CBHP 1 KG PART-A
TIME PCS PER MAN
240.00
60.00 1.00 60.00
60.00 9.00
60.00 2.00
60.00 7.00 8.57
60.00 2.00 30.00
X X
X X
32.00 10.00 3.20
65.00 10.00 6.50
62.00 10.00 6.20
27.00 10.00 2.70
25.00 10.00 2.50
119.67
240.66
 ITEM NAME
PROCESS NAME ZESTA 666- 5 KG ZESTA 666-1 KG
TIME PCS TIME PCS PER MAN TIME PCS PER MAN
MATERIAL PROCUREMENT 3600.00 200.00 18.00 3600.00 1000.00 3.60
Hoper filling 840.00 24.00 35.00
FILLING 300.00 2.00 150.00 60.00 4.00 15.00
Wad fitting 60.00 6.00 10.00 60.00 13.00 4.62
CAPING 60.00 4.00 15.00 60.00 8.00 7.50
Wad sealing 61.00 1.00 61.00 60.00 4.00 15.00
STICKERING 41.00 1.00 41.00 60.00 2.00 30.00
CORROGATED MAKING 72.00 4.00 18.00 46.00 20.00 2.30
CORROGATED FILLING 93.00 4.00 23.25 67.00 20.00 3.35
CORROGATED NOTING 27.00 4.00 6.75 38.00 20.00 1.90
CORROGATED WT 4.00 0.00 20.00 0.00
CORROGATED TRANSFER 58.00 4.00 14.50 10.00 20.00 0.50
TIME (SEC ) PER PCS 357.50 118.77
TOTAL 8 HOUR 80.56 242.49
ITEM NAME
ZESTA 666-500 G ZESTA 666-250 G ZESTA 666-100 G
TIME PCS PER MAN TIME PCS PER MAN TIME PCS PER MAN
3600.00 1600.00 2.25 3600.00 2000.00 1.80 3600.00 2400.00 1.50
840.00 48.00 17.50 840.00 96.00 8.75 60.00 240.00 0.25
60.00 6.00 10.00 60.00 9.00 6.67 60.00 12.00 5.00
60.00 32.00 1.88 60.00 36.00 1.67 60.00 40.00 1.50
60.00 11.00 5.45 60.00 15.00 4.00 60.00 14.00 4.29
60.00 6.00 10.00 60.00 11.00 5.45 60.00 16.00 3.75
60.00 4.00 15.00 60.00 5.00 12.00 60.00 7.00 8.57
60.00 40.00 1.50 68.00 60.00 1.13 68.00 180.00 0.38
61.00 40.00 1.53 82.00 60.00 1.37 219.00 180.00 1.22
30.00 40.00 0.75 33.00 60.00 0.55 35.00 180.00 0.19
0.00 40.00 0.00 0.00 1.00 0.00 0.00 180.00 0.00
71.00 40.00 1.78 76.00 60.00 1.27 71.00 180.00 0.39
67.63 44.65 27.04
425.85 644.95 1065.07
 BONDSET FAST SETTING BONDSET FAST SETTING BONDSET FAST SETTING
ITEM 30 GRM DANGLER 30 GRM JAR 15 GRM DANGLER
PER PER PER
PROCESSING TIME PCS MAN TIME PCS MAN TIME PCS MAN

MATERIAL PROCUREMENT 2700.00 2700.00 2700.00

PUTTI TAKING FROM
MIXTURE 198.00 20.00 3.37 198.00 20.00 3.37 198.00 20.00 6.73
ROLLING OF PUTTI 100.00 4.00 1.33 100.00 4.00 1.33 100.00 2.00 1.33
WEIGHING OF PUTTI 120.00 35.00 3.43 120.00 35.00 3.43 120.00 43.00 2.79
SHAPING
PAPER WRAPPING 120.00 39.00 3.08 120.00 39.00 3.08 120.00 35.00 3.43
SEALING IN BOPP 120.00 39.00 3.08 120.00 39.00 3.08 120.00 39.00 3.08
CARTON MAKING 60.00 25.00 2.40 60.00 10.00 6.00 60.00 12.00 5.00
CARTON FILLING 60.00 10.00 6.00 60.00 10.00 6.00 60.00 12.00 5.00
DANGLER/JAR 145.00 18.00 8.06 99.00 40.00 2.48 120.00 21.00 5.71
SEALING OF BOXES 0.00 1.00 0.00 0.00 1.00 0.00 0.00 1.00 0.00
SHRINKING 0.00 1.00 0.00 0.00 1.00 0.00 0.00 1.00 0.00
SEALING 0.00 1.00 0.00 0.00 1.00 0.00 0.00 1.00 0.00
CORROGATION MAKING 30.00 486.00 0.06 27.00 360.00 0.08 26.00 840.00 0.03
CORROGATION FILLING 90.00 486.00 0.19 65.00 360.00 0.18 26.00 840.00 0.03
CORROGATION NOTING 62.00 486.00 0.13 39.00 360.00 0.11 26.00 840.00 0.03
WEIGHING 23.00 486.00 0.05 12.00 360.00 0.03 26.00 840.00 0.03
TRANSFER 5.00 486.00 0.01 5.00 360.00 0.01 26.00 840.00 0.03
TIME (SEC ) PER PCS 31.17 29.17 33.23
PCS IN 8 HOUR 923.95 987.35 866.62

NOTE : PCS-PUTTY TAKING FROM MIXTURE ARE IN "KG"'

66.67
BONDSET FAST SETTING BONDSET FAST SETTING 75 BONDSET FAST SETTING BONDSET FAST SETTING
15 GRM JAR GRM DANGLER 75 GRM JAR 1 KG
PER PER PER PER
TIME PCS MAN TIME PCS MAN TIME PCS MAN TIME PCS MAN

2700.00 2700.00 2700.00 2700.00

198.00 20.00 6.73 172.00 20.00 1.55 172.00 20.00 1.55 200.00 14.00 0.56
100.00 4.00 2.67 137.00 2.00 0.19 137.00 2.00 0.19 75.00 2.00 0.21
120.00 43.00 2.79 120.00 24.00 5.00 120.00 24.00 5.00 120.00 12.00 80.00
88.00 20.00 4.40 88.00 20.00 4.40
120.00 35.00 3.43 120.00 30.00 4.00 120.00 30.00 4.00 120.00 15.00 64.00
120.00 39.00 3.08 170.00 40.00 4.25 170.00 40.00 4.25 120.00 21.00 45.71
60.00 12.00 5.00 75.00 15.00 5.00 75.00 15.00 5.00 0.00 1.00 0.00
60.00 12.00 5.00 60.00 8.00 7.50 60.00 8.00 7.50 60.00 2.00 30.00
164.00 60.00 2.73 92.00 10.00 9.20 70.00 17.00 4.12 0.00 1.00 0.00
0.00 1.00 0.00 0.00 1.00 0.00 0.00 1.00 0.00 60.00 28.00 2.14
0.00 1.00 0.00 0.00 1.00 0.00 0.00 1.00 0.00 60.00 5.00 12.00
0.00 1.00 0.00 0.00 1.00 0.00 0.00 1.00 0.00 60.00 4.00 15.00
36.00 540.00 0.07 20.00 240.00 0.08 23.00 153.00 0.15 30.00 20.00 1.50
43.00 540.00 0.08 45.00 240.00 0.19 43.00 153.00 0.28 96.00 20.00 4.80
42.00 540.00 0.08 51.00 240.00 0.21 52.00 153.00 0.34 54.00 20.00 2.70
13.00 540.00 0.02 24.00 240.00 0.10 11.00 153.00 0.07 15.00 20.00 0.75
11.00 540.00 0.02 4.00 240.00 0.02 8.00 153.00 0.05 10.00 20.00 0.50
31.70 41.70 36.91 259.88
908.55 690.73 780.32 110.82
 MATERIAL
PROCUREMEN PUTTI TAKE FROM MIXER ROLLING OF PUTTI
DATE ITEM NAME TYPE T TIME(SEC)

TIME (IN SEC) TIME (IN SEC) PCS TIME (IN SEC)

A 1020 93 13 KG 74
BS 30 GRM FAST SETTING B 1020 105 7 KG 26

A 1020 93 13 KG 74
BS 15 GRM FAST SETTING B 1020 105 7 KG 26
A 1020 84 5 KG 69
25.08.2011 BS 75 GRM FAST SETTING B 1020 88 9 KG 68
A 2700 98 11 KG 25
27.08.2011 BS 1 KG FAST SETTING B 2700 102 4 KG 50
 PROCESS

PAPER
LING OF PUTTI WEIGHING OF PUTTI SEALING IN BOPP CARTON MAKING CARTON FILLING
WRAPPING

TIME (IN TIME (IN TIME (IN PER TIME (IN

PCS TIME (IN SEC) PCS PCS PCS PCS
SEC) SEC) SEC) MAN SEC)

1 60 22 60 24 60 18 2
1 60 13 60 15 60 21 60 25 60

1 60 22 60 23 60 19 5
1 60 21 60 12 60 20 60 12 60
1 60 12 60 16 60 26 4
1 60 12 60 14 60 23 60 15 60
1 60 7 60 8 60 9
1 60 5 60 7 60 12 60
 PROCESSING

SEALING OF CORROGATION
CARTON FILLING DANGLER JAR SHRINKING SEALING
BOXES MAKING

TIME TIME
PER TIME (IN TIME (IN TIME TIME (IN
PCS PCS PCS PCS (IN PCS (IN PCS
MAN SEC) SEC) (IN SEC) SEC)
SEC) SEC)

6 x x x x x x 30
10 145 18 99 40 x x x x x x 27

5 x x x x x x 26
12 120 21 164 60 x x x x x x 36
8 x x x x x x 20
8 92 10 80 17 23
30 30
2 60 28 60 5 60 4
CORROGATION CORROGATION NOTE IN
WEIGHING TRANSFER
MAKING FILLING CORROGATION FINAL

TIME (IN TIME (IN TIME (IN TIME (IN

PCS PCS PCS PCS PCS
SEC) SEC) SEC) SEC)

486 90 486 62 486 23 486 5 486 DANGLER

360 65 360 39 360 12 360 5 360 JAR

840 129 840 54 840 12 840 6 840 DANGLER

540 43 540 42 540 13 540 11 540 JAR
240 45 240 51 240 24 240 4 240 DANGLER
153 43 153 52 153 11 153 8 153 JAR
20 96 20 54 20 15 1 10 1