Predictive Maintenance Report

On
Vibration Analysis & Diagnostic studies

VIBRATION ANALYSIS
REPORT

CUSTOMER CONTACT COMPANY NAME

M/s. VISHNU CHEMICAL LIMITED AKTIV CONDITION MONITORING ENGINEERS,

PARAWADA (M), PLOT NO:31, LEEVEN HEIGHTS,
JUBILEE ENCLAVE,MADHAPUR,
VISAKHAPATNAM DIST., HYDERABAD, TELANGANA
ANDHRA PRADESH-495684 PIN-500081.
Done by:
GMVNPSriram
(+91) 7989802025
sriramg@acmeirm.com

Vibration Inspection Site Information

 Customer M/s. VISHNU CHEMICALS LIMITED
Contact Person Mr. N. HAUMANTHA RAO
Phone +91 9959234533
E –mail nhrao@vishnuchemicals.net
Date of Visit 25.11.17 TO 25.11.17
PAGE NO.

I. INDEX 02
II. SERVICES 03
III. VIBRATION STANDARDS 04
IV. SUMMARY REPORT 05
V. REPORT 06-07
VI. SPECTRUMS 08-13

VIBRATION ANALYST: Mr. G.M.V.N.P.Sriram

Sr. Engineer (Technical-Services)

INSTRUMENT USED FOR ANALYSIS

The following equipments were used to carry out the Vibration analysis:

1. VIBRATION ANALYZER
Hardware : ROZH-VIBRATION ANALYZER

Software : SAFE PLANT

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We also carry out the below mentioned Condition Monitoring Services:

Vibration analysis

In-situ Dynamic Balancing

Laser Alignment

Lube Oil Analysis

Infrared Thermography

Root cause failure analysis

Ultrasonic Acoustic Inspection

Turbo Machinery & Compressor Services

NDT Services (UT, Radiography, Flaw detection, LT to MP)

Remote Data Analysis

Asset Management Services

Training Programs

Web Based offline/online remote monitoring

If there is any requirement please feel free to contact us.

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ISO VIBRATION STANDARDS:
I. MACHINERY CLASSIFICATION IN ACCORDANCE WITH ISO 10816:
Velocity measurements can be categorized as follows:
CLASS I:
Individual parts of engines and machines integrally connected with the complete machine in its normal
operating condition. (Production electrical motors of up to 15 KW are typical examples of machines in
this category).
Class II:
Medium-sized machines, (typically electrical motors with 15 to 75 kW output) without special
foundations, rigidly mounted engines or machines (up to 300 kW) on special foundations.
Class III:
Large prime movers and other large machines with rotating masses mounted on rigid and heavy
foundations which are relatively stiff in the direction of vibration measurement.
Class IV:
Large prime movers and other large machines with rotating masses mounted on foundations which are
relatively soft in the direction of vibration measurement ( for example turbo-generator sets, especially
those with light-weight substructures).

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 SUMMARY REPORT
S.NO EQUIPMENT NAME HEALTH STATUS PAGE NO.
1 FD Fan Critical 6-7

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 Overall M/C Condition
ALARM
FD FAN Date of visit: 25.11.17 TO
25.11.17
EQUIPMENT IMAGE:
Machine Class III

Normal 4.5 mm/s

Alert 4.5mm/s-11.2mm/s

Alarm <11.2mm/s

Power 135 KW

Speed 980 RPM

HIGHEST AMPLITUDES AND HEALTH CONDITIONS

LOCATION RMS VELOCITY(mm/sec) HEALTH CONDITION

MOTOR 20.4 ALARM
FAN 23.3 ALARM

LOCATION DIRECTION 55% LOAD 60% LOAD 70% LOAD

H 6.3 12.7 3.3
MOTOR NDE V 3.7 5.1 16.9
A 10.4 4.5 5.5
H 2.2 8.0 7.5
MOTOR DE V 3.4 5.6 20.4
A 6.9 2.6 5.3
H 3.4 2.6 2.4
FAN DE V 5.1 3.6 23.3
A 3.3 3.0 5.2
H 1.4 7.2 6.2
FAN NDE V 4.6 7.6 23.2
A 3.2 3.3 4.8

PHASE DATA @ 70% Load:

LOCATION DIRECTION 1X AMP PHASE0 DELTA0

FAN DE 11.2 280

HORIZONTAL 20
FAN NDE 7.2 260

FAN DE VERTICAL 28.1 440 130

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 FAN NDE 30 570

FAN DE 7.0 1610

AXIAL 1790
FAN NDE 3.2 3400

MACHINE CONDITION REPORT

OBSERVATION & ANALYSIS:

 As per ISO standards 10816 present vibration readings recorded at motor & fan both bearings are in
alarm condition (70% load condition).
 Synchronous frequency of 10.5Hz (1X motor RPM) was observed at motor & fans both bearings.
 Phase analysis has been carried out & 180 0 out of phase was observed in axial direction at fan both
bearings.
 Cracks were observed at machine foundation base frame.

RECOMMENDATION:

 Proper welding to be done at foundation base frame where ever cracks was observed & ensure proper
tightness at machine base frame fixing locations.
 Inspect the vibro pads condition & if required replace the same on priority & ensure master leveling.
 Phase analysis reveals 1800 out of phase indicative of bearing skewness at fan both bearings. Hence, it
is suggested to inspect the fan both bearings for fit tolerances & bearing internal clearances.
 Precision alignment to be achieved between motor to fan.
 Re-assess the health condition of equipment after above correction. & for determining further course
of analysis & action plan.

NOTE:

 Immediate actions are required at present condition to avoid further deterioration of the equipment.

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 Please find the Enclosed Spectrums at Fan Both Bearings:
FAN DE Horizontal:

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FAN DE VERTICAL:

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 FAN DE AXIAL:

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FAN NDE Horizontal:

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FAN NDE VERTICAL:

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FAN NDE AXIAL:

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