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Technological Institute of the Philippines

Manila

College of Engineering and Architecture

On-the-Job Training FINAL WRITTEN REPORT

November 2018 - March 2019

Ironcon Builders and Development Corporation (IBDC)

Submitted by

Josef Wojtyla A. Vics

CE51FB1

Submitted to

Engr. Cherry D. Casuat

OJT Faculty-In-Change

March 2019

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CE 500
Practicum

By

Josef Wojtyla A. Vics

A Report Submitted to the School of Civil Engineering Department


In Partial Fulfillment of the Requirements for the Degree

Bachelor of Science in Civil Engineering


Technological Institute of the Philippines – Manila
March 2019

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Acknowledgement

I would like to thank Engr. Cherry D. Casuat and the coordinators involved who conducted seminars for the

preparation in taking this course and guided me as I finish this training.

I would like to thank Ironcon Builders and Development Corporation for accepting and allowing me to use

their company as my training ground.

To my supervisor, Engr. Raymond Ditan, as well as SPIOL Project Engineers, Staff, and other workers for

being accommodating throughout the duration of my training, for their willingness to take me as their intern

and most especially, for lending their time to share their knowledge, and for telling me their experiences

and giving some useful advices.

To my family for their unending support financially, morally and emotionally, for being my inspiration who

gives me strength as I complete this course.

Above all, I would like to thank God for helping me spiritually as well as guiding and enlightening me to
finish the course successfully.

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Table of Contents
Title Page…………………………………………………………………………………………………………….…i
Acknowledgements……………………………………………….…………………….…………………..…………ii
Table of Contents…………………………………………………………………………………………..………….iii

I. Company Data
A. Brief History/Background of the Company/Company Profile …………………………………7
B. Inclusive dates of training ……………………………………………...…………………………13
C. Name(s) of Personnel (supervisor, liaison officer, training officers/instructors, etc.) involved in the training
program with their respective designations …………………………15

II. Brief Description of the Training Program


A. Objectives………………………… ………………………………………………………………17
1. General ……………………… ……………………………………………………………….17
2. Specific…………………… …………………………………………………………………..17
B. Schedule/Timetable………… ……………………………………………………………………18
C. Areas of Training……………… ………………………………………………………………….21
D. Reference Materials (e.g., Manuals, textbooks, etc.,) used during the training…… ……..23

III. Compiled Weekly/Daily Reports


A. Weekly and Daily Report for the Month of November 2018 to February 2019 .…………..23
1. Week 1
a. Weekly Report………………………………………………… …………………24
b. Rubrics………………………………………………… …………………25
2. Week 2
a. Weekly Report………………………………………………… …………………26
b. Rubrics………………………………………………… …………………27
3. Week 3
a. Weekly Report………………………………………………… …………………28
b. Rubrics………………………………………………… …………………29
4. Week 4
a. Weekly Report………………………………………………… …………………30
b. Rubrics………………………………………………… …………………31
5. Week 5
a. Weekly Report………………………………………………… …………………32
b. Rubrics………………………………………………… …………………33
6. Week 6
a. Weekly Report………………………………………………… …………………34
b. Rubrics………………………………………………… …………………35
7. Week 7
a. Weekly Report………………………………………………… …………………36
b. Rubrics………………………………………………… …………………37
8. Week 8
a. Weekly Report………………………………………………… …………………38

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b. Rubrics………………………………………………… …………………39
9. Week 9
a. Weekly Report………………………………………………… …………………40
b. Rubrics………………………………………………… …………………41
10. Week 10
a. Weekly Report………………………………………………… …………………42
b. Rubrics………………………………………………… …………………43
11. Week 11
a. Weekly Report………………………………………………… …………………44
b. Rubrics………………………………………………… …………………45
12. Overtime Reports ……………..……………………………………………………………………...46

IV. Personal Evaluation of the Training Program

1. Professional Learning and Development Achieved … …………48


2. Modern Techniques, Skills and Tools Used/Learned……………………… …………………..50
3. Equipment, Machinery, Testing Apparatus, etc., Handled………… …………………..51
4. Experiences with the Company Personnel Involved in the Training……………… …..52
5. Best Practices Used/Applied……………………………………………………………………….53
6. Discipline Related Solutions Integrated into the Company…………………………………….54
7. Strong Points…………………………………………………… ………………………….55
8. Weak Points and Suggested Solutions…………………… ……………………………..56

V. Recommendations
A. Potential of the Company as a Training Ground……………… ……………………………..58
1. Availability and Appropriateness of Facilities, Equipment and Machinery…… ……...58
2. Company Personnel Cooperation………………………………………… …………….59
B. Duration of Training ……………………………………….60
C. Suggestions for the Improvement of the Training Program…………………… …………..61
D. Advise to Future On-the-Job Trainees……………………………………… ……………….62

VI. Student Portfolio


A. Student goals…………………………………………………………………………………………………………………...…..65
B. Student Philosophy……………………………………………………………………………………………………………..….67
C. Student profile………………………………………………………………………………………………………………………68
D. Weekly Reflections…………………………………………………………………………………………………………….…..69
a. Week 1…………………………………………………………………………………………………………….…….70
b. Week 2…………………………………………………………………………………………………………….…….72
c. Week 3…………………………………………………………………………………………………………….…….73
d. Week 4……………………………………………………………………………………………………………..…....75
e. Week 5…………………………………………………………………………………………………………...….…..76
f. Week 6…………………………………………………………………………………………………………...….…..77
g. Week 7…………………………………………………………………………………………………………...….…..78
h. Week 8……………………………………………………………………………………………………………...…..79
i. Week 9…………………………………………………………………………………………………………..….…..80
j. Week 10…………………………………………………………………………………………………………….…..81
k. Week 11…………………………………………………………………………………………………………….…..82

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A. OJT Requirements completion form……………………………………………….……………………………..84
B. Endorsement Letter …………………………………………………….85
C. Certificate of acceptance……………………………………… ……………….86
D. Parent’s Waiver……………………………………… ……………….87
E. On-the-Job Training/Practicum Agreement and Liability Waiver ……………………………………………88
F. Curriculum Vitae…… ….90
G. Certificate of completion (photocopy)……………………………………… ……………….92
H. Student’s ID and Registration form (photocopy)……………………………………… ……………….93
I. Student’s Cedula (photocopy)…………………………………………………………….……………………….95
J. Supervisor’s company ID (photocopy)……………………………………… ……………….96
K. Daily Time Record……………………………………… ……………….97
L. Designated S.O. Rubric ………………………………………………………………………………..…..…….103
M. Winning mindset certificate (original and signed)……………………………………………………...…........100
N. Success stories and Testimoials…………………………. .
O. Pictures with caption……………………………………… ……………….
P. Rubric for final written report……………………………………… ……………….
Q. Soft copy of actual OJT and Final written report in CD……………… ……………….153

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CHAPTER I

COMPANY DATA

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A. COMPANY PROFILE

Figure 1: company logo

GENERAL COMPANY INFORMATION

SUBJECT: IRONCON BUILDERS AND DEVELOPMENT CORPORATION

ADDRESS: 471 Gen. Luna St., Walled City, Intramuros, Manila

TELEPHONE NUMBERS: 527-7616 to 20, 527-22-94 to 96 & 98

FAX NUMBERS: 527-22-94 & 97

TYPE OF BUSINESS: CORPORATION

NATURE OF BUSINESS: General Contractor, Real Estate Developer and Planning

DATE ESTABLISHED: November 1, 1978

SEC REGISTRATION: A 1997-8446

LICENSE NUMBER: 4596

CATEGORY: “AAA”

PCAB REGISTRATION: 2007-0944

KINDS OF PROJECT: Building & Industrial Plant, Park, Playground and Recreational Works

CATEGORY: Large A – Building & Industrial Plant Small B – Park, Playground & Recreational

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Ironcon Builders is a licensed AAA contractor that provides high quality, cost-effective contracting

services and has a strong record of performance and growth since it was established in the year 1976.

Ironcon Builder’s focus is on projects that require construction expertise, quality, on-time performance and

cost competitiveness. The company is an aggressively managed corporate entity which is owned by

principles with more than 33 years’ experience in the construction and real estate industries.

With decades of experience, it has solidified its credibility through delivering projects on time,

within budget and at an extremely high standard of quality and workmanship.

OUR PHILOSOPHY

Ironcon Builders believes there is more to value than just the lowest price. Value means providing

our clients with the highest quality product for the most economical price. When you choose Ironcon

Builders, your concerns about the quality of the materials and workmanship of your facility are eliminated.

Ironcon Builders and Development Corporation has worked hard to earn a reputation for quality

work and integrity in dealing with clients, architects, suppliers and subcontractors. We believe in building

value into relationships by using quality people and products. Our goal is to develop long lasting

relationships based on trust, honesty and professionalism. We work hard to earn your satisfaction and

respect because we want to build for you again.

Our capabilities as a full service general contractor enable us to build all types of structures for a

wide variety of clientele. We can work from your plans and specifications or provide you with a

comprehensive design/build solution. The design/build option allows you the convenience of working with

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single source accountability instead of dealing separately with engineers, architects, and contractors.

Ironcon Builders specializes in handling jobs from start to finish, saving you both time and money.

Going forward, our company takes pride in construction excellence, realizing that quality and on-

time project delivery are the cornerstones of our organization. We understand the importance of adhering to

tight schedules and closely monitoring cost controls. We will work in partnership with you to bring your next

construction project to successful completion.

TRANSPARENCY AND INTEGRITY

Professionalism, competence, integrity and passion in what we do are the foundations of this

culture.

Our company highly values the relationships it has developed with its staff, its clients,

stakeholders and the broader community. Transparent communication is critical to the maintenance of

good relationships with stakeholders and we ensure clients receive timely and relevant progress reports

throughout the construction process. Project objectives and performance benchmarks are established at

the onset between project managers and clients.

The strength of these relationships has paved the way for the company to pursue a sustainable

and progressive growth which can be witnessed through the accomplishment of its numerous and diverse

projects ranging from quality-built luxury homes to high-rise construction developments.

VALUES AND UNITY

Our values form the foundation of our success. They unite our people and distinguish us from our

competitors.

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Relationships: Committed to creating and maintaining long-term relationships even after the project has

been delivered.

Innovation: Lead by innovation and technological leadership to exceed our customers’ expectations on

value for money and in providing innovative building solutions that will pass the test of time.

Safety: Dedicated to a safe and healthy workplace.

Teamwork: Defined into a fun, challenging and performance-driven culture that has mutual trust and

respect for each other.

Integrity: Guided by honesty, respect and equitable treatment for all, without compromise.  We abide by

high moral and ethical standards.

Excellence: Driven for excellence and determination to focus our energy in the pursuit of stretch targets.

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Ironcon Builders and development Corporation Organizational Chart

PRESIDENT/CEO

EXECUTIVE VICE
PRESIDENT

PROJECT MANAGER

ASSISTANT PROJECT ENGINEER ASSISTANT


PROJECT ENGINEER PROJECT ENGINEER

TIMEKEEPER/
GENERAL FOREMAN WAREHOUSEMAN
SAFETY OFFICER

MECHANICAL ELECTRICAL LEADMAN LEADMAN MASONRY


WORKS WORKS CARPENTRY
SUPERVISOR SUPERVISOR REBAR WORKS FABRICATED STEEL
PLUMBING WORKS FIRE PRO. WORKS SUPERVISOR WORKS
SUPERVISOR SUPERVISOR SUPERVISOR
CEILING WORKS CABINETRY WATERPROOFING GLASS & ALUMINUM
SUPERVISOR WORKS WORKS WORKS
SUPERVISSOR SUPERVISOR SUPERVISOR

Figure 2: table of organization

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B. INCLUSIVE DAYS OF TRAINING

Table 1: Dates of Training

November 2018

NOVEMBER 2018

SUNDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY SATURDAY

1 2 3

4 5 6 7 8 9 10

11 12 13 14 15 16 17

18 19 20 21 22 23 24

25 26 27 28 29 30

December 2018

DECEMBER 2018

SUNDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY SATURDAY

2 3 4 5 6 7 8

9 10 11 12 13 14 15

16 17 18 19 20 21 22

23 24 25 26 27 28 29

30 31

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January 2019

JANUARY 2019

SUNDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY SATURDAY

1 2 3 4 5

6 7 8 9 10 11 12

13 14 15 16 17 18 19

20 21 22 23 24 25 26

27 28 29 30 31

February 2019

FEBRUARY 2019

SUNDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY SATURDAY

1 2

3 4 5 6 7 8 9

10 11 12 13 14 15 16

17 18 19 20 21 22 23

24 25 26 27 28

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C. PERSONNEL INVOLVED IN TRAINING

Table 2: List of Personnel

NAME DESIGNATION

Engr. Raymond P. Ditan Project Engineer

Engr. John Raymart C. Cas Assistant Project Engineer

Engr. Nikki Lorenzo Santiago Quality Control Engineer

Felizardo Tubice Warehouseman

Sonny Vergabera Safety Officer/ Timekeeper

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CHAPTER II

BRIEF DESCRIPTION OF THE

TRAINING PROGRAM

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A. OBJECTIVE

 GENERAL:

The on-the-job training program aims to impart the actual on-site Civil Engineering practices to the

students of the said course through training and working on various fields under the supervision of

experienced engineers.

 SPECIFIC:

1. To acquaint and instill among the students the working ethics, discipline and practices on

field

2. To utilize the school-based knowledge and theories

3. To acquire new knowledge and actual practices on civil engineering field from the company

4. To enhance skills such as communication, leadership and competitiveness

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B. SCHEDULE/TIMETABLE

Table 3: Timetable of Training at Ironcon Builders and Development Corporation

Department/ Task Target Week


Responsibility Deliverables
Assigned & Date

Orientation/
 Requirements
Familiarization of the Engr. John Raymart Cas Week 1
 Policies
Plan
November
 Waterproofing Estimates
23-24, 2018
Engr. Raymond Ditan
 Familiarization of the Plan

Engr. Raymond Ditan  Waterproofing Estimates

Engr. John Raymart Cas  Manual Counting of Doors and Week 2

Windows
November 26
Engr. Nikki Lorenzo  Site Inspection and Review of
– December
Santiago Plans
1, 2018

Engr. Nikki Lorenzo  Site Inspection Week 3

Santiago
Engineering
Engr. John Raymart Cas  Drilling of Old Footings December 3

– 8, 2018

Engr. Raymond Ditan  Concrete Pouring

Engr. John Raymart Cas  Rebar Cutting List Week 4

Finalization December

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11-15, 2018

Engr. Nikki Lorenzo  Pile Driving

Santiago Week 5

Engr. Raymond Ditan  Deliberation regarding a

site problem December

17-22, 2018
Engr. John Raymart Cas  Pile Hacking

Engr. John Raymart Cas  Site Inspection Week 6

 Pile Hacking December 26

- 29, 2018

Engr. Raymond Ditan  Discussion of the Soil

Nature of site Week 7

January 2 - 5,

Engr. Nikki Lorenzo  Mobilization of Backhoe 2019

Santiago

 Site Inspection

Engr. Nikki Lorenzo  Pile Hacking Week 8

Santiago January 7 -

 Discussion of Revised 12, 2019

Engr. Raymond Ditan Plan

Engr. Nikki Lorenzo  Pile Hacking

Santiago Week 9

Engr. Raymond Ditan  Discussion of Revised January 26,

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Plans 2019

Engr. Raymond Ditan  Surveying

Engr. Nikki Lorenzo  Pile Integrity Tester Week 10

Santiago February 2,

2019

Engr. Raymond Ditan  Site Inspection Week 11

 Pile hacking February 9,

2019

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C. Areas of Training

The on-the-job training program focuses on the field of Civil Engineer on actual on-site practice.

The areas of training are as follows:

 Site Observation/ Site Inspection

Site observation/ inspection is a must so as to ensure that the construction

plans and specifications are being followed. It is also comprised of safety inspection to

assure that the construction workers and personnel working on-site wear proper personal

protective equipment. Every inspection, there is always an engineer in-charge to supervise

the interns to assure their safety. During site inspection, the engineer would always explain

every process done and materials that can be seen on site. The following are the works

I’ve observed during inspection:

 Water Proofing Estimation

 Pile Hacking

 Pile Driving

 Concrete Pouring

 Rebar Estimation

 Surveying

 Engineering Management

 Material Testing

Material testing is done to guarantee that the materials being used

passes the required standards, to ensure that the materials are of safe to use. Concrete is

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one of the crucial element in construction. Therefore, the concrete mix to be used are

ensured to pass the concrete testing. The day of the schedule of concrete pouring, slump

and flow test were done and concrete mix were put into cylinders. After 7 days, the 7-day

cured specimen were brought to testing site and were tested. Together with Engr. Nikki

and fellow intern, I was able to witness the concrete testing for the mix used in roof deck.

 Computation

Computation of linear meter, height, area, volume and quantity are

important to be determined for estimation. During my internship, I was given the tasked to

compute for the concrete hollow block (CHB) walls consisting of 100mm CHB and 150mm

CHB on the 15th floor of the building. Given the floor plan, I was able to compute for the

linear meter while the height was obtained using framing plan consisting of beams, girders

and slabs.

 Plan Analysis

It is done to understand the plan and to be able to execute it accurately.

My first task as an intern is to study and analyze the construction plans of SPIOL project. I

was asked to familiarize myself to the plans not only on structural but on architectural,

plumbing, electrical, mechanical and fire protection as well. I was also tasked to become

the leader in estimating of water proofing.

 Monitoring

It is done to make sure whether the items are in good condition or the

work in progress is done accurately as planned. During my internship, the engineer would

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allow me to come along and check on materials such as piles and pile driving analyzer.

When there is scheduled concrete pouring, we would monitor the process starting from

slump testing and molding of concrete mix into cylinders up to concrete pouring on slabs,

columns, beams and girders together with our supervisor. The slump test should attain a

certain height to make sure that the mix would be flow able; would be able to travel up to

higher floors with the help of pump crete.

D. Reference Materials

The book Simplified Construction Estimates by Max Fajardo Jr. (2000) was used as

reference material during the internship.

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CHAPTER III

COMPILATION OF WEEKLY

REPORTS

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