Material Required-

1. Rockwool Light Resin Bonded Mattresses ( LRB Mattress) with ¾” X

24SWG wire netting confirming to IS 8183 standards.
: Density of LRB Mattress will be 100kg/m3, 120 Kg/m3 & 150Kg/m3.
: Thickness of LRB Mattress will be 50mm, 75mm, 100mm, 125mm &
150mm
(Considering the inside steam temperature & surface temperature,
density & thickness of LRB Mattresses will be decided.
Example- If inside steam temperature is 180 degree then 100kg density
with 50mm thickness of LRB Mattress will be used.
2. Aluminium Sheets ( HINDALCO or ZINDAL) with sheet thickness
20swg, 22swg, 24swg & 26swg (guage)
Example- for all pipelines 24swg Aluminium sheets and all bodies 20
Swg Aluminium sheets will be used normaly.
3. Ancillary materials – 8/13 PAN head screws, 10swg (for making
hooks to body or bolt nuts),20swg G.I Wires ( for tighting LRB
Mattress ends) welding rods , etc.

Specification for Aluminum cladding

A) Cleaning the surface to be insulated by means of wire brushing

B) Welding 10G GI wire lugs or bolt nuts to hold the insulation material.
C) Fixing MS Spacer rings 25 x 3 to hold the sheet metal cladding( for tanks
only).
D) Fixing Rockwool LRB Mattress to required thickness and holding the
same by means of lacing wire (G.I Wire 20swg ).

D)Fabricating and fixing Aluminum sheets (20swg or 22swg or 24swg

depend upon the requirements) bent true to shape and held in position
by means self tapping screws.
E. Filling the joints with Silicon base waterproofing sealant.

United Insulation Services,

No.206,2nd Floor,Sai Sumukha Smiley Green
Opp- Baldwin School,BEML 5th Stage.
Rajarajeshwari Nagar Bangalore-560098.
Ph: 9739996119 , e-mail: unitedinsul.blore@gmail.com