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    Manual de Partes Wheel Loader ZL50G

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    David Mercado

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    Manual de Partes Wheel Loader ZL50G

    Uploaded by

    David Mercado
    81 views126 pages

    Original Title

    Manual De Partes Wheel Loader ZL50G

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    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
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    81 views126 pages

    Manual de Partes Wheel Loader ZL50G

    Uploaded by

    David Mercado

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 126
    AULA ELE OY Aa BRS JUGTION SGIENGE MACHINERY CO.,LTD. H oR Contents 1.2) ®¥ = Power System ++ 2. RAL RK Engine System 4 3.4 PRIMI Accelerator Control Valve 3] 4.8 RAE Fuel Tank Assy 9 5.i{&2h9h Front Drive Shaft - rr 6. Fis@ah HAM Rear Drive Shaft Assy ++ B TASS. Rim Assy -~ 15 8. atid 84k Main Transmission Parts 9 MWR Planetary Reductor --- 10. i Hi #4E Transmission System 11.97 EM A Torque Converter +++ 12.489 Hi(—-) Transmission(1) - 13.489 Hi.) Transmission(2) - 14,26 Bi() Transmission(3) ~ 15,488 i004) ‘Transmission(4) « 16, iH FC) Transmission(S) « 17, RGN) Transmission(6) 18.4618 Fie) Transmission(7) « 19.48 F170) Transmission(8) + 20.2874 % Oil Filter 21.4 AG—) Control System(1) +++ HAAG) Control System(2) LHe = Working Device « 2 23.1448 Front Chassis 24. a4 ARR Rear Chassis Group 36 37. 38. 39, 40. 41 43. 44, 45. 46. 47. 48. 49 HAI Battery Box 27.4 REIN ERM Grease Pipe Assem 28. CAPFIIE #4 Working Hydraulic System - 29. F614) WIE 44% Steering Hydraulic System -- MORIN Hydraulic Tank + 2. MIEHETRE Hydraulic Steering Control Units « 3.48-b ii, Tilt Cylinder + AAT AL Left Right Liftarm Cylinder -FRGCEY Limitting Valve Bk Cab 2.4LH Engine Hood Aife® Left Right Platform JESHBUE A$ Pilot Hydraulic System ~ m "TG, AAPA. Left Right Steering Cylinder -- AUK eH Twin-Gear Pump « ii4e% Gear Pump SEI Pilot Valve ++ * 89 “sid = Multi-Way Valve - ERECTA Plow—Amp! OL ing Valve « ~ 93 2. i2-PEII Selective Valve - tila) #4 Brake System - 100 Fiz) Hand Brake 103 ‘fFei2 Brake Controller + 105 Fitzy 80k Parking Braker Assy 107 ALAIN Da Disk Brake Wn y584L Air Master Unit « bywi i. Break Air Cylinder iia)" Brake Air Cylinder 113 1S ei? 120 1BAM Electrical System « 1. BR Power System als) 1.1 RSs Power System We Be Cy z Fr Sr wea No, Part No. Part Description Qty Remark 1] zsG.1-s wise Space Bushing: 2 2 | Z5Gq).1-2 M20 « 220 Bolt 2 3 | GBs783-86 ae¥e MID « 45 Bolt P 4 | Gpo3-87 ae 12 Washer 2 5 | GBS99-88 #HEAMIO «1 x20 Serew 12 6 | GBo171-86 $0 M10 1 Nut 2 7| GB93-87 apie 10 Washer R #4 3 HiME I, Square Joint 1 Weite 9] ZLS0E.1-1 MAF p13 Hose 1 | Bi8)-p 13 = . Double Steel Wire 10} JB3616.1-84 LEN RAR 18-22 Clamp 2 1} GBs782-86 BFE M20 = 150 Bolt 2 12) 23G.1-7 sebe Plate/Par R 1B} gs Bai Shim 8 M4) Z5G.1-3 wits Space Bushing 2 15] @B9s-s5 $104 20 Washer 4 16 | GBoI82-86 ENE M20 Nut 4 17) 2t40a.13-1 veteam ey Link Screw 4 18] zsG.1-2 see Lock Nut Washer 2 is Shoch-Absorber 5 BRE Bushing 2 20] z5G.1-4 Hie Cover 2 21| GBe170-86 Ene M16 Nut 2 Se] MESS -00) SERIE MIO * OY 23) GBS782-86 it M16 « 90 Bolt 4 24) GB6182-86 #8 EE M16 Nut 4 Be 1.3) #8 Power System ke FR S h a aia| & TE No Part No. Part Description Q°Y1 Remark 25| GB9s-85 = aR 16 Washer 4 26) 23.4-2 RE M4 «1.5 Bolt 2 27) GBGIBI-86 ENEMA 1.5 Nut 2 28 | GB93-87 eye 14 Washer 12 29] GBI-86 JELVA3.2 » 40 Cotter Pin 2 30] ZLS0B.6-9 rats Bolt 16 31} ZL40.2-5 ee t 16 32] GB93-87 #121 30 Washer 16 33 | GB95-85 281 30 Washer 16 34] 756.1.1 RNR Engine System 1 35 | 20/18MRF-C216VB} eae Rear Axle Assy 1 36] Z5G(1).1.2 ittealh Rear Drive Shaft 1 37] 25G.1.3 83h ‘Thansmission System 1 38] 25G.1.2 ee ‘ont Drive Shaft 1 39 ae ‘ine Front Axle Assy 1 40 Seana Assy 4 2. RAPLAYE Engine System 2#KAWA Engine System eo PERS A eal # LE No. Part No. Part Description Qty) Remark: 1 | whors 67G3-31A | seahen Diesel Engine a 2 | GBs781-86 We M8 « 30 Bolt # 3 | GB93-87 aS Washer 4 4 | GB97.1-85 aha 8 Washer 5 $ K2040X-1 Air Filter 1 6 | Z5G.1.1.8 Mi Water Tank 1 7 toa Upcomer 1 ae 8 | 25G.1.1-4 wert Ventilate Pipe pe feeanle 9 | JB3616.1-84 LIME RHEE 15-18 Clamp 5 10 | GBS783-86 WHE M16 « 50 Bolt 6 11 | Gpo3 sted 16 Washer 6 12 | GBo7.1-85 Aa} 16 Washer 6 13 | GBs783~86 He M16 «65 Bolt 4 Shock~Absorber It A LSIS edie at Washer 15 | zsGQ).1.1-3 He Plate 2 “16 ] 256.113 ah ike Diesel Oil Box Assy 1 n FAG Downcomer 1 | sane 18 | 85% 11-1 BEI: Oil Pump Ti 4 19 | mR982-77 Head 14 Washer 8 20 | Z1.50.1.4-18 see Bolt 4 a1 | 25G.1.1-6 SEAN Oil inlet hose 1 wert B(8)—p 10 ae ese? ans Reture hose 1 Wet B(8)=p 10 Sia Sott Axes 1 | seats 24] Z5G.1.L.7A-1 Sieh LOR Soft Axes Support 1 x 2A Engine System z : ; SRS % Fe mel cal Part No. Part Description ja"ty, Remark 25 | GBO170-86 HEE MG Nut 5 26 | GB93-87 +8I6 Washer 3 27 | GB97.1-85 BIG Washer 7 28 | GBS783-86 Bee Mo x 25 Bolt 5 ae mae Accelerator Control 29 | XZi129001 Pr Valve 1 30 | 852.08.1-1 WIE Pipe Clamp 1 31 | 28G.1.1-12 see Air Pipe 1 32 | 1B3616.1-84 aEMee mA 113-120 Clamp 4 33 | Z39G.1.1-17 eae Joint Pipe I 34 | 25G.1.1-16 aE Air Pipe 1 “6 3. WHT TERAAR =Accelerator Control Valve SFT ERA Accelerator Control Valve ie Et RS % geal @& TE No Part No. Part Description QU) Remark 1 | X21120051 ‘nah Shift Pin 2 2] xz1129080 OPE A Ba Feet Pedal 1 3 | GB91-86 FEI * 16 Cotter Pin 2 4 | Xz1129053 in igre Bolt 1 5 | XzZ1120084 in reg Nut 1 6 | GBS783-86 We MB ~ 30 Bolt 1 7 | GB6170-%6 seh Ms Nut 3 8 | xz1129052 Bilt Dustproot 9 | xz1129055 tea Shift Pin 1 10 | Xz1129031 ER Support 1 11 | Xz1129020 MR Side Plate 1 12] XZ1129056 SHAE ‘Torsion Spring 1 13} XZ1129010 ARSE Turning Plate 1 14 | GB986-86 Jerse 8 Cotter Pin 1 Ret a AEE U eR a Bon 1 TS AGH REG EO: TEESE 4 Retaining Ring 1 4. an Big& Fuel Tank Assy 4 ARAL Fuel Tank Assy Ras aie % ¥i mal * 2B No. Part No. Part Description QO) Remark 1 | Z5G.1.1,3-3 Hed: ‘Tie-in 1 2 | 1B982-77 BIB 14 ‘Washer I 3 | Z38G.1.1.3-4 Le Top Cover 1 4 | Z5G.1.1.3.2 ets Rubber Washer 2 3 | 25G.1.1.3.4 alraeanene Oil Box Jointing 1 6 | 256.1.1.3.6 mahazan 2 Greaser Filter 1 7 | GBS781-86 Re M8 x 16 Bolt 4 8 | GB93-87 tal 8 Washer mu 9 | GB3452.1-82 Ole 14 « 2.65 “oO” Ring 2 10] 852.10.1.2.11-3A | dey Plug 2 We] Z5G.1,1.3.3 Front Cover 1 12] GBs781-86 Bolt ay 13] 25G.1.1.3.7 sy abnebe Oil Cover 1 14. | 3B982-77 aie 22 Washer 1 15 | WU~25 « 100-J wares Oil Filter 1 16 | Z5G.1.1.3-5 Hewett Rubber Washer 1 10- 5. fijf4syHh Front Drive Shaft S.Aifeay th © Front Drive Shaft ec HRS & % ter| TE No. Part. No. Part Description OY) Remark 1 | ZL50E.3.3-1 AE Connector 2 2 | Gpins-s4 ia eee Bolt uw 3 | GBoai—s7 ta 12 Washer 4 4] T1600 JW) VERE Universal Joint Assy 3 5 | 256.1.2-01 alee Washer 1 6 | GBS782-86 aH MIO « 90 Bolt 4 7 | ZL40B.4-8 Je fie Bearing Seat 1 8 | 7150.4-6 eule Seal 1 9 | HGa~ HARA ane Oil Seal 2 nae GR286-64 ZLA0E.4-10 GB93-87 GR6I70-86 25G.1.2-03 85Z.01.3-7 852.01.3-6 85Z.01.3-5 GBS783-86 %5G.1.2-04 GB1152-79 G 1235-76 ZS5G.1.2-05 75G.1.2-06 iN Cel 3511 ial we MSIE 10, RIE M10 sings Fee RX HG ‘mt SRE 4.8 MIO = 35 FEW EL ale O Wi EVI 80 x 5,7 iy HE eA ECA CRE Bearing, Bearing Pillow Washer Nut Splinded Pipe Splinded Yoke Plate Lock Washer Bolt Splinded Yoke Grease Cup “O” Ring Spline pipe Splind Yoke 6) FE SF WR Rear Drive Shaft Assy we] ERS y 5 E 2 & tht % i wom] MH No Part No. Part Description OtyT Remark 1 | ZLs00.3.3-1 eee Connector 2 2 | GBi228-84 10.9 Sai Bolt 16 M12 * 1.25 » 55 3 | GBo4.1-s7 at 12 Washer 16 4 | Theo Universal Joint Assy 2 5 | 85z.01.4-12 Cover 1 6 | 25G.1.4-01 seats Spline Pipe I 7 | GBiis2-t9 MIL M0 = 1 Grease Cover 1 GB1235- 16 Ome: “O” Ring 9 | ZLSOR.3.3-3 Bite Spline Housing 10 | 256.1.4-02 JEM HK Spline Shaft Yoke 14 7. $649k Rim Assy SH to Part No. 7.A4CG 0% Rim Assy % weu| a OY} Remark Part Descripti ZLS0B.5.1.1 23.5-25 ZLSOE.5.1-2 eae ae Sate ee Rim Body 1 ‘Tire 1 Rim Flange 1 4 | ZLSOB.5.1-1 ‘mre Lock Ring 8.7 RE aR Main Transmission Parts 8. EWR AERI Main Transmission Parts 7 % i wel 22 No. Part No. Part Description Qty) Remark 1 | 75202749 EMR BIER Carrier Assy 1 2 | 75502600 ogee Bolt 4 3 | 75201865¢ii HE) feast Feet Ring Gear Pinion Assy 1 3 | 75201865405 Be) Kean sei Ring Gear Pinion Assy 1 3-1] 75201866(1ii BF) Fah tite Main Gear 1 3-1] 7520186605 HF) Keath Main Gear 1 3 | 75200507 (iti) Bead Ne Gear i 75200507 ea Wate Gear 1 4 | 75600311 SR Bearing 1 5 | 75500003 mre Bolt 12 6 | 73501992 ea Nut 12 7 | 75202150 ead a Me Differential Assy 1 8 | 75200107 selene Differential Cage 1 9 | tss01981 sme Bolt t 10 | 75501993 tee Nut 8 hi ty Washer e 1-2) 75201275 painiaee Side Axle Gear 2 11-3] 75200116 Ie Spider 1 11-4] 75201274 ER Pinion Gear 4 1-3] 75201609 eet ‘Thrust. Washer 4 12 | 75650019 Bearing 2 13 | 75200118 Adjusting Nut 2 14 | 75200053 wR Lock Plate 2 15 | 75502602 me Bolt 2 8.2 WCHL A Main Transmission Parts SRS % re th iF Part No. Part Description Remark (phe aH a eee ee ee 1 17 | 75201767 HuRe Bearing Cage 1 18 | 75650313 iv Bearing 1 | Pee nem Ss Adjusting Spacer ‘ 20 | 75650319 fv Bearing j 21 | 75203123 nea ‘Shim 1 22.) 75201770 Maa Seal Cover 1 23 | 75201771 tay Shim t 24 | 75502205 M80 ~ 100 = 12 Ot Seal i 25 | 75502239 Wade 80 x 100 x 10 Oil Seal 1 26 | 75102007 wh Flange 1 27] 75102001A. ca Flange 1 28 | 75201748 Baas Cover 1 29 | 75500231 ne Washer 1 30 | 75500269 SRE Nut 1 31 | GB30-76 MIEMI4 «1.555 Bolt i 32] GB93-76 stl 14 Washer 1 33] GB30-76 MRE MI2 1.555 Bolt 7 34 | GB93-76 a6 Washer 7 19: 9. as ta Planetary Reductor oe 9.40 HIRI Planetary Reductor ia Cl ee . ta: = ‘Sr. mae | 7 a fi a Re No. Part No. Part Description QO Remark 1 | HG4-692-67 MET PDISO « 180 16 Oil Seal 2 2 | 77000493 Hie Spacer 1 3 | GB297-84 ‘hve 2007122 Bearing 1 4 | 2140.2-9 sea wheel Pin Assy 20 5 | 790020028. sea Wheel Hub, 1 6 | GB297-84 $v 2007126 Bearing 1 7 | 77500938 Py a Internal Gear Assy 1 8 | 7o1o108 ss Taper 1 9 | 75501648 Tad Lock Nut 2 10 | 75501957 EI p 337 * 343 Oil Seal Ring 1 | ZL40.2-10 SCHON Wheel Nut 20 12 | GB982-76 We MIO x 15.*30 Bolt 3 13 | GB982-177 HL Cette 12 Washer I 14 | 75500195 Woe Plug, 1 15 | 77001142 (RE R Ploerary Pinion Carrier | 1 © | GB93-87 #104 10 Washer 1 17 | GB30~76 MR MIO x 1.25% 23 Bolt 1 18 | JB982-77 21 rable Washer 1 19 | 75500842 wee Plug: 1 20 | GB30-76 MeEMI2 « 1.25 x23 Bolt 7 21 | GR93-87 12 Washer 1 22 | 79001544 ibe Cover 1 23 | 73520042 hes Bushing, 1 24 | GB894-76 Slee 50 Snap Ring 1 25 | 79001524 ABE Sun Gear 1 26 | GB858-76 SER 8S Wa 1 27 | 790001318 eh Axle Shalf 1 28 | 77000044 ite Adjusting Pin 1 2 10. 4825 Fe Transmission Svetem 10.483R #1 AE Transmission System ws] SS % cs mel @ = No. Part No. Part Description Qt) Remark 1 | 25G.1.3.5 SR ‘Transmission 1 2 | 2150.3.4 Sea Converter 1 3 | ZL40.3-3 a Pad 1 4 | JB982-77 AL ert 33 Washer 2 5 | Z5G.1,3-3 BI: Joint 4 6 | GB3452.1-82 0 Mile 22.4 x 3.55 “Oo” Ring 10 7 | 25G.1.3.2 Wet 22M -900 Pipe 2 8 | Z5G.1.3.1 TF Pipe 1 9 | 256.1.3-4 Wet Rubber Hose 1 10 | Z140.3.2A aware Filter 1 H | Z5G.1.3-2 mea Rubber Hose 1 12 | JB3616.1-84 ALM IR 34-38 Clamp 4 13 | 2140.3.1.2 Joint 2 M4 | ZL508.2.1 WEEE. Joint 1 15 | Z4G.1.2.4.2 Imitve Pipe 1 16 | Z4G.1.2.4.1 mane Pipe 1 17 | GBS783-86 WAH M10 * 30 Bolt 4 18 | GB93-87 +01 10 Washer, 6 wo | cpsas2.1-82 0 Wm 35.3 « 3.55 “O° Ring 1 20 | 2sG.1.3.4 WEA 25 TL Rubber Hose 1 21 | GB6170-86 WEEE M10 Nut a 22 | GB97.1-85 IB 10 Washer 2 23. | GBS780-86 SRE MIO « 35 Bolt 2 24 | Z5G.1.3.5 HI: Joint 2 Il. Wid8eMig ~=Torge Converier 11. 914E WL Torque Converter ne SARS & He ad fe iE No Part No. Part Description OY] Remark L | 402222 Set Stator Guide Sleeve | 1 2 | GB3452.1-82 0 EB pe 128 « 3.55 “oP Ring 1 3 | 402216 36M Converter Housing | 1 4 | GBo7-85 PDLIMRARET Mo < 16 Serew 4 5 | GB93-87 The Ia 6 Lock Washer 4 6 | 402214 ah Plate 1 7 | 402215 aR Paper Pad 1 8 | 402221 eb Seal Ring, 1 9 | 402220 ae Gear 1 to | GB276-89 AK 117(130 x 85x22) Bearing 2 11 | GBs7s2-86 Wile M8 x 35 Bolt 4 12 | 402227 aie Imperller 1 13 | GB93-87 SR Ia 8 Lock Washer 36 14 | GR6170-86 ET} M8 Nut 24 15 | 402224 att Adjustable Washer | 11 16 | 402226 SRL Gland 1 17 | 402218 Bite Lock Washer 6 18 | GR5783-86 ste MB * 30 Bolt 4 19 | 402225 Sea Leading O Ring | 1 20 | 402217 ee Stator 1 21 | GBR94.1-86 Hed 80 Snap Ring 1 22 | 402209 aie 1 Turbine 1 23 | 402212-213 “mee Turbine 1 24 | 402238 AEB Washer 1a 25 | GB893.1-86 pire 50 Snap Ring 1 26 | GB276-89 fipk 113(100 « 65 x 18) Bearing i 27 | GBST83-86 Mle MIO. x 28 Bolt 8 28 | GB93-87 URE 10 Lock Washer 20 29 | 402111 EI: Joint 2 30 | 402106 “etal Washer 2 31 | GBS783-86 WHE M8 «16 Bolt 8 LLaesemiae == Torque Converter ST RA % i unl & 2 No. Part No. Part Description QUT Remark 32 | 402228 abt Valve Cover 1 33 | 402220 at Spring 1 34 | 402223 ee Plug 1 35 | 402232 wei Washer 2 36 | 402233 fate Valve Stem 2 37 | 402230 tebe Plate 1 38 | 402231 We Spring 1 39 | GB93-87 AB Te 12 Lock Wsher 36 40 | GBS5782-86 SHE M12 © 45 Bolt 12 41 | 402235 ACR Paper pad 1 42 | 402234 eR Plate 1 43 | GBR69-86 DEIMET S < 16 Screw 2 44 | 402206 RES 1 Turbine Coverter Housing} 1 45 | 402207 “REN 1 Turbine Guide Sleove 1 46 | GB276-89 ante 50x 29) Bearing 1 47 | 402208 NE tt Pin 9 48 | 402236 0 "Bt el “O° Ring 49 | 402203 made Cover 1 50 | 402210 Wa pe Plate 1 SL | 402201 ay Washer 6 52 | GRaI71-86 20 MIO «1 Nut 2 93 | 402237 DIRK Bolt 12 54 | 402202 PMH S=1.0 Plate 2 55 | GBS782-86 SRF M12 30 Bolt 6 56 | 402211 At Paper Pad 14 12. Sse Hi(—) Tr ansmission(1) Led lip fff Pip 27 12.4898 #1 (—) Transmission(1) Fe, HIE S 4 Bi en) No. Part No. Part Description O°tY] Remark _ 1 | GB6170-86 SRE M20 Nut 2 2 | Z140.6-1 Bee Rubber Pad 2 3 GBST781-86 Me MIS * 40 Bolt 8 4 | GB93-87 Ia 18 Lock Washer 8 S| Z5G.1.5 SEHR Bracket 2 6 | GBS780-86 Hee M20 « 130 Bolt 2 7 | GBS780-86 RH M10 = 70 Bolt 9 8 | GB93-87 tel 10 Lock Wsher 7% 9 | GB5780-86 ei M10 = 50 Bolt 6 10 | 403700 seakvphehinasoe Transmission Control 1 11} Z140A.30-15 eat Seal G. ! 12 | JB984-77 Heb 28/M33 «2 Joint 3 13} 21.40,3.2-10 Hla 35% 3.5 Washer 3 14] Z140A.30-1 wits ‘Transmission Housing 1 15 | Z140.6-554 MAE Taper Plug 1 lo | 21.40.2-1 og 73/4 + Plug 1 17] Z140.6.16B ier Breather Tube 1 18 | GB825-86 FASE ET M20 Eye Screw 2 19 | GB276-89 BRAVE 211 Ball Bearing 1 20 | ZL40A.30-19 hess Bearing, Case 1 21 | ZL40A.30-12 ete Seal Gasket 2 22 | GB93-87 are 12 Lock Washer 8 23 | GBS99-76 IME MI2 «36 Stud 8 24] GB6170-86 en} M12 Nut 8 25 | ZL40A.30-6 BE Seal Gasket 14 26 | ZLA0A.30-5A ie End Cover 1 27.) GBS5783-86 WEEE M14 « 35. Bolt 8 28 | GBS781-86 YER M14 x 40 Bolt 4 29 | GR93-87 ae 14 Lock Washer 4 30 | Z1.40.6-64 va ati Seal Gasket 1 31 seas 1/4 Tap 1 32 | GB93-87 eel 20 Lock Washer 2 “28 13. 48H #i(—) Transmission(2) +29 - 13.4824 41 (—) Transmission(2) ie Ee ws te ect] % TF No Part No Part Description Oty) Remark 1 | ZLa0A.30-1 Hitt Converter Housing 1 2 | ZLA0A.30-17 Perea a Steering Pump Shift 1 3 | GB109~-79 14 * 36 Pin 1 4 | ZL40A.30-18 penn SEM WE Steering Pump Gear 1 3 | GB/T276-94 fia) fli 6210N Roller Bearing 2 6 | GB894.1-86 File 90 Snap Ring 2 7 | GB/T276-94 teak 6012 Roller Bearing 1 8 | Z140A.30-9 ‘et Shift Gear 1 9 | 2140A.30-10 SHR Seal Gasket i 10 | GBII9-86 DIO = 25 * Pin 2 ui] 2140.6.58 ieee Oil Pen 1 12] GB93-87 eT LO. Lock Washer 4 13. | GR5783-86 He M10 « 25 Bolt 4 [ 3 14.48344i(-2) Transmission(3) a RS 4% te nea) TE No Part No. Part Description Qty) Remark 1 | Gps783-86 sate M12 * 40 Bolt 8 2 | GBo3-s7 iterate 12 Lock Washer 8 3 | Z140.6-33A Heat Medium Cover 1 4 | 71:40.6.12-18 Sonu Ist Forward Cylinder 1 5 | z1.40.6-63 ra Anchor Plate 7 © | GB1235~76 0 MIG 20 * 2.4 “0” Ring 1 7 | 71.40.6.13-18 ee SEE Outer Seal Ring 2 8 | Z1.40.6.8-3 vue Inner Seal Ring 1 9 | 21.40.6.13-34 PRE Ist Forward Piston 1 10} ZL40.30:5-31 ATH aS Inner Gear Ring Assy 1 MN) Z1.40.6.14 IE Pan Reverse-Ist Driving Plate 8 12] Z1.40.6-48 ‘PPB Reverse-Isi Friction Plate | 13 | GB5783-86 aH M10 * 30 Bolt 4 14) GB93-87 ARNE 10 Lock Washer 4 15] zuaoa.30.s-17 | vtampnieteae Pee Forward Connecting: | deh bvecrece's te Fan nan Pine , ARS IPR 50210 17 | GB277-89 (een Ball Bearing 1 18 | 21.404.30.5-18 AMIE Sun Gear 1 19 | 71.40.6-44 ihab ee Lock Plate 1 20 | Z1L40.6-45 TR Ist Forward Planetary Garrier) 1 21} 21,40.6-47 +i ip Ring 1 22] ZL40A.30.5~-23 B09 Reverse Inner Gear Ring 1 23} Z140.6.4 ATG Ram Clutch Anchor Assy I 24 | ZL40A.30.5-32 ‘EPR Reverse Planetary Carrier 1 +32 Transmission(3) a ieee % a mal No Part No. Part Description @tY1 Remark 25 | 21406-51 sah Hs Lock Washer 4 26 | GB93-87 me Ba S Lock Washer 4 27 | GBS783-86 RMS «14 Bolt 4 28 | Z140.6.15-3A Vite BR Inner Seal Ring 1 29 | ZL40.6.15-1A ‘aT Reverse Piston 1 30 | GB276-89 eee ie Ball Bearing 1 31 | 21.40.6-16 “Rh Ist Forward Planetary Shaft] 4 32 | ZL40,6-50 Wr Washer 16 33 | ZL40.6-10 Wane Spacer 16 34] GR309-84 RHE pd « 35 Needle Roller 176 35.) ZL40A.30.5-13 Pee Planetary Gear 8 36 | ZL40.6-52 PR ti Guide Pin Is 37 | Z140.6-53A OR Spring 15 38 | ZL40.6-15 ee Te ah Reverse Planet Splindle 4 15. 48xE#i(V4) Transmission(4) 34° 15.484¢41(V4) Transmission(4) Tee ERG % i i i Sr. : No. Part. No. Part Description Qty) Remark 1 | ZL404.30.1-8 wevah Seal Ring 1 ABA * 2 | Gp276-89 116(80 x 125 « 22) Ball Bearing 1 Secondary Stage Input 3 | ZL40A.30.6-2 fA at Gear d 4 | ZLA0A 30.1-9 wen inet Seal Ring 1 3 | GB301-84 EAD ERAN AR SIL Thrust Ball Bearing 1 © | ZLA04.30.6-1 SA BAR Primary Stage Input Gear] | cj 5 SPI ia 7 | GB276-89 BGs « 120 « 29) Ball Bearing 1 8 | Z1.404.30.6-3 vay Adjusting Washer Lal 16. 484i) Transmission(5) 36+ 16.4838 #i(TL) ~Transmission(5) ey FS % ry val * No Part No. Part Description Qt Remark 1 ZLAVA.30,5-38A, FREE pS = 32 Cylinder Roller 20 2 ZLADA.30,5-39.8 He Spring, 40 3 ZLAOA.30.5-37A WL Pin 40 4 | GB276-89 BAK ico « 21) Ball Bearing 1 5 GB6171-86 #1 M10 x 1 Nut 20 6 | GB93-87 BL 10 Lock Washer 2» 7 | z1a0a.30.5-1 Tt in Medium Input Shaft 1 8 | GB276-85 ee Ball Bearing 2 9 | Z1.40.6-10 110(50 * 80 * 16) Ha SS ie ten Space Bushing Snap Ring ZLAOA.30.5-34A ZLAOA.30.5-40 ZL40A.30.5-368 GBR93.1-86 ZLAQA.30.5-41.\ ZLAQA.30.5-35A GB276-89 Z1.40.6- 12 7140.6-13 Het Left End Cover ys Inner Ring Cam Aida Right End Cover led 80 Snap Ring ae Bolt MEE BAG. Output Ring Gear Jae 50210450 » 90 x 20) Ball Bearing fled Bearing Cage rats Space Bushing 20 17. 482 HGS) Transmission(6) i +38 17.4822 #i(78) Transmission(6) EARS Part No, GB2T6~89 Z140.6.10-2 ZLA0A,30.1-1 ZLAOA.30.1.1A GBS783-86 GB93-87 ZLAOA.30.1-2A % cy Part Description ERA 1221110 = 170 = 28) Ball Bearing Wate Anchor Pin Direct Forward Gear Reaction Dis PR PEER ER 18.283 Hi(4:) Transmission(7) ies BRS 4 te nea] #3 No. Part No. Part Description Qty) Remark 1 | GBo1-76 6 x 60 Pin 3 2 | Z140A.30.3-1 FSR EE Lock Nut 2 3 | ZL404.30.3-9 +b Iai Washer 2 4 | zi40a.30.3-2 eee Flange 1 3 | GBI235-76 } IB 130 * 5.7 2 16 Z1A0.6~24 HG4~692-67 GB893.1-86 GBI235~76 Z1.40.30.3-4 GB1235-76 GBR93.1-86 GB276-89 HG4-692-67 ZLAOA.30.3-15 71.40.6.6-6 Z1.40.6-25 GB308-77 Z1.A0.6.6-5 Z1.40.6-20 ZLADA.30.3-8 ZLAOA.30.3~-10 .40.6-28A, 21.40.13.1-3 71,40.6.6-1 aT AE wESG70 x 95 « 12 iN 95 JO mae oS 3.1 wads JO WgNed 75% 3.1 08 130 Aime 312 AnH SD25 « 40 « 10 1 HK He FF Jail a ANDAR ye 10 HS Ii ra BK Heth tt tN Hiss AEE tet sds Oil Seal Seat Oil Seal Snap Ring “O” Ring Spacer ” Ring Snap Ring Ball Bearing Oil Seal Axle Release Lever Rear Ouput Shatt Spring Steel Ball Sleeve Axle Release Yoke Output Shaft Gear Front Output Shaft il Seal Cover Flange Bushing 19. SEMA, Transmission(8) wale 19.283 Mi) Transmission(8) ee ew IRS 4 te wea iE No Part No. Part Description QQ") Remark 1 | 403406 wee Seal Gasket 2 2 | ZL40A.30.4.2 ESO Bracket I Z1.A0.6,5-3 71.40.6.5-1 GB93-87 GBS783-86 402223 Z1A0A.30.4.1 RA HH 80 og TSA 6 MY M6 = 25 MUR 7G3/4" Permanent Magnet Pad Lock Washer Bolt Plug: Oil Sump 20. WevA Oil Filter 43° 20.0808 Oil Filter ua} iF Q'ty EARS | % ra Part No. Part Description Remark ZAA0.3.2-18 ZLAU.. 10 JB984-77 Z1.40.3.2-6 Z1.40.3.2-7 GB1235~76 Z1,40.3.2-8 Z1.40.3.2-3 7140. Z140.3.2-5 GB6170-86 Z1A0.3.2-9 GBI235-76 71.403.2-4 GBS782-86 GB93-87 ae cod © WK 30 * 3.1 eas ar eas we sm M8 (ed O MONG LIS = 3.1 eee He MB » 35 ABS Filter Head Washer Joint Poppet Spring “Oo” Ring Plug Center Stud Filter Element Seal Nut M8 Lock Nut +0” Ring Filter Shell Bolt Lock Washer w 21. BA AZi(—) Control System(1) v7 21. HA RK(—) Control System(2) 214A AS ~~ Control System Pe % # val # = No Part No. Part Description QO Remark | | GBS781-86 Mite MS » 12 Bolt 8 GB93-87 Hsia 5 Washer 8 ZLAO.7.1-1 teh Cover 1 4 | Z1.40.7.1-11 Snap Ring 4 5 | 2L40.7.1-9 Ring z © | GB279-88 Hv 180101 Bearing, 2 7 | 21.40.7.1-10 ele Ring a 8 | GB6170-86 oan) MS Nut $ 9 | GB93-87 tel 8 Washer 9 10] ZLSOBASA.1-1 AAR Re Bearing Seat 1 MY ZLSOE.1SA.1-3 U 60a “U Bolt 1 12] 71.40.7.1-5 RIAL Ball Pin 1 13 | 2140.7.1-7 WM Spring 1 14] 71.40.7.1-6 FORM Spring Seat 1 15] GBoI-s6 #12 «10 Cotter Pin L 16} ZL40.7.1.1-1 ‘ih Pin 1 17} 256.201 ‘i Steering Shift 1 18 | 25G.2.3 REBT Hy Limiting Mechanism 1 19 | ZLSOB.15A.1.2 PAGE Knob Lever | 20 | GB6170-86 sme M12 Nut 1 21] 71.40.7.1-16 FA Knob 1 2] Yuanti-s ite Cover 1 23) Z5G.2.1-1 AIP HE Bearing Seat 1 24) ZLSOR.1SA-1 Deke Link Plate 1 25 | GB97.1-85 aH Washer 8 26 | 2L.40.7.3-5 SRIARET Screw 4 27| GRoI-86 3.2 20 Cotter Pin 4 -48- 21. ABE Control System 3) RHIC 4% ¥6 mal) * NO. Part No Part Description Q'ty) Remark 28 | GB882-86 ‘fn B10 « 32 Pin 3 | 29 | GBo170-86 gry M10 Nut 4 30 | 25G.2-1 WEE Link 1 31 | 2sG.2.1-2 bien H 1 32 | GBS780-86 Ete MB x 55 Bolt 2 33 | GBS781-86 SHE M10 = 35 Bolt 2 34 | GB93-87 vit 10 Washer 2 35 | Z1S00.154.2-3 RM Fixing Plate 1 36 | GBS781-86 ite MS» 25 Bolt 2 37 | ZLa0A.7.4-3 CAL Seat 2 38 | Z1.40,7.3-6 i EAR ME Adjusting Ball Seat 4 39 | GBE93,1-86 #001 28 Snap 2 40 | ZLS0R.15A.2-2 We Link Plate 2 Al | ZL40,7.5-2 SHI M10 Joint 3 a2 15A-5 RH Link \ 71.40.7.5-3 HEI MIO 8 Joint I 44 | GB8S2-86 ‘iH BS = 32 Pin 1 45 | 236.2.2.1 ALA ea 1 46 | 25G.2.2-1 ea Steering Shift 1 47 | ZLS0B.15A.1-2 AR Bearing Seat 1 48 | ZLSOR.15A.1-4 UR Bolt 1 49 Di Link Plate 1 50 | GB9I-86 ifi2 = 20 Pin 4 51 | 21.40.7.3-4 MAL Spring 4 52 | GBoI7I-86 Rhy M10 = Nut 8 53. | ZL40.7.3-1 HIS Bushing 4 34 | 21,40.7,3-3 SRE Ball Seat 4 +49 22. VAR ~Working Device = 50+ Working Device Eee] eRe 4 i wena] TE No. Part No. Part Description Oty Remark VY] zsc.8.18 FER Bucket | 78G.8.7 WOH Shaft Pin 3 3 | 852.06-5 a] Washer 6 4 | GB93-87 Ast 16 Washer. 8 5 | GBs783-86 sFF MI6 * 25 Bolt 8 6 | GBIIS2-80 aWAE MLO 1 Grease Nipple 8 7 Fe M20 « 100 Bolt 4 8 Suit Bucket Tooth 9 | GB93-87 Be 20 Washer 16 10] ZL40A.1 1-19 Me Nat 16 11] 256.8.1-2 He Bolt 12 12] ZL40A.11.1-18B bes Bucket Tooth 6 13] 236.8-5 ove te “OP Ring 8 14) ZLS0E.6~19 i EAA Adjusting Cushion 15 15 | GBo9877.1-88 HRN BSO < 100 x 10 Skeleton Oi! Seal 8 16 | Z5G.8-6A es Shaft Bushing 4 17] 56.8.3 NaF Link 1 18] ZL50B.8-12 abt Adjusting Cushion 4 19] Z9G.8-2 ands Shaft Bushing 1 20) 25G.8.4 cy Pitman Arm 1 21) 256.86 SS AL Shaft Pin 2 22 | ZLS0R.8-4 aide Block = 23 | ZLSOE.6-19 NA Adjusting Cushion 15 24) £5G.8.5 ARS Shaft Pin 1 25 | Z5G.8-1 fi ss Shaft Bushing 2 26 | ZL50K.8-16 ae Washer 8 27) ZLSON.8.7 AT La Shaft Pin 2 28 | Z5G.8.2 att Lift Arm 1 29 ais Shaft Bushing 2 23. T4234 Front Chassis 23. ER Front Chassis A * wal * % Part Description OUT Remark 4; Pte Rianender 1 Wie MID x 30 Bolt 8 3 | GB93-87 stat 12 Washer 24 4 | GB97.1-85 wera 12 Washer 24 5. | GBS781-86 ike M3 » 20 Bolt 16 6 | GBeI70-86 RE M8 Nut 8 7 | GB93-87 JRIELS Washer 8 8 | GB96-85 ara s Washer 2 9 | 25G.6.18-2 ete Mat Rubber 2 10] 25G.6.18~1 TUM Plate 2 U1 | 256.6.20 ie Plate 1 12| 256.61 tiem Front Chassis 1 13 | z1.s0n.6-19 i eas J Adjusting Cushion |14IL 14] 25G.6.21 MLO Shaft Pin 1 15 | 852.06~5 Jee Washer 5 16 | Gpo3-87 JIC 16 Washer 17 | GB5783-86 Wve M16 » 25 Bolt 18 | Z1s0B.6-17 igen Adjusting Cushion — | 241 19 | 756.64 NS ~ OR Shaft Pin 2 20 | 256.6.16 HSER Left Lamp Protector 21 | 256.6.17 tis Right Lamp Protector | 1 22 | 25G.6.16-1 He MB Left Plate 1 23 | 256.6.17-1 ite Right Plate 1 24] GBOT-85 +E 6 Washer 6 25 | GB93-87 4H 6 Washer 6 26 | GBs781-86 RHE Mo «16 Bolt 6 971 onovicer. eer ey a 28 | GB93-87 “ele 10 Washer 8 29 | GBS783-86 Yate M10 » 35 Bolt 8 30 | GBS783-86 RFE M12 « 30 Bolt 2 31 | 25G.6-15 Ke Plate 2 33 23.4442 Front Chassis & = ft eS # i ten] TE No. Part No. Part Description 2) Remark 32 | ZL50.8-6 eer Shaft Pin 2 34 | 852.06.14-1 wate Slave 1 35 | GB9877.1-88 {#HIAB100 x 125 12 Skeleton Oil Seal 2 36 | GBs782-86 te M16 * 55 Bolt 8 37 | ZLS0R 6-3 WOR a Bearing Cap 1 38 | 852.06.14-3 i) et Adjusting Cushion 1a 39 | GB297-84 WR 7S17E Bearing 4 40 | Z1.508.6~2 Fit Cover 1 41 | 852.06.14-6 ae Washer 4 42 | 892.06.14-5 wie Bolt 4 43 | 21.508 6.10 bebe Shaft Pin 1 “4 21-1 | gigs Pin Slave 1 45 | GBS783-86 He M20 * 40 Bolt 5 46 | GB93-87 ste 20 Washer 5 47 | Z1.508.6-4 ‘ie Washer 1 48 | 25G.6.13 ee Ht Center Pin 1 49 | GRog77.1-88 WHTIBBS5 «120 x 12 Skeleton Oil Seal 2 50 | GBS782-86 SRHEMI2 100 Bolt 2 51 | 25G.6-10 FH Lake Flange 1 52] 25G.6-11 Fan Fae Flange 1 33 | 25G.6.3 ARN IL — 4 Shaft Pin 2 24a 4B Rk Rear Chassis Group PR s a > 8 Bi. 24a & Rear Chassis Group Fel EE 4% fi wal 4 OE No. Part No. ‘iption Qt) Remark 1 | Zsciva).6.3 1881 Drawbar Pin 1 2 | Z5G.6-7 Jake Rear Counterweight 1 3|a save M24 = 180 Bolt 4 4 | GB93-97 wife 2a Lock Washer 4 5 | GB97.1-85 Ia 24 Washer 4 6 | 256.6.10 FAR ERE) Armrest(Lett) I 7 | GB97.1-85 184 16 Washer 8 8 | GBo3-87 AIBI 16 Lock Washer 12 9 | GR5783-86 SRE MIG « 40 Bolt 8 10 | 25G.6-5 Again Left Counterweignt | 1 1 | GB97.1-85 ned 20 Washer 6 12 | GBs782-86 We M20 » 180 Bolt 6 13 | 25G.6-8 aE Tank Deck 2 14] 256.68 wan Pedal 2 15 | GRs783-86 HE M16 « 60 Bolt 2 16 (V).6.2 wie Rear Chassis 1 17 | GB5783-86 WH M12 « 30 Bolt 39 18 | Gn93-387 41a 12 Lock Washer 20 19) 25G.6-15 kai Stop Plate 2 20 | Z150.8-6 tenth Steering 2 21 | GB96-85 4101 20 Tock Washer 4 22 | GB-93-87 7818 20 Lock Washer 15 23 | GBS783~86 SH M20 = 40 Bolt 7 34 | 75G.6-24 RERBR Operation 1 56 24g RR Rear Chassis Group eo. EE & unl & © No Part No. Part Description Qty] Remark 25 | 25G.6-1 EPR Operation 1 26 | X5G.6-9 wm Cover 1 27 | GB96-85 eI 8 Lock Washer 8 28 | GBS783-86 he M8 « 20 Bolt 4 29 | 25G.6-14 a ee Operation 1 30 | 256.6-12 wate Rod \ 31 | 8SZ.7-14 ci Pin 2 32 | $9%.7-15 LN Spring Split 2 33 | GBS783-86 ike M16 = 25 Bolt 4 34 | 85z.7.0 Mah RT Sway Carease Pin 2 39 | ssz.07.11-4 & Pine 36 | ZLS00.6.6 Hae Sway Carcase 37 | 2L.s0n.6-15 aR Adjusting Cushior 2 38 | 256.6.12 RTM Tube 1 2 Ci CFE Right Counterweight | 1 40 | Z5G.5.9 UK BE Battery Box 2 4L | 25.G.6.11 Wak PR (Ai) Annrest (Right) 42 | ZLSOE.6-14 aes Adjusting Cushion 43 | 85Z.7-3 me Washer 757 25. AAG Left Right Platform DAKAR Left Right Platform ne ite a te ua] & iE No Part No. Part Description Q'ty! Remark: 1 | 756.6.15B Hite Right Platform 1 2 | GBs781-86 WMS x 12 Bolt 4 3 | Bo7.1-8 al 5 Washer 4 4 | GBS783-86 whe MI2 « 30 Balt 8 5 | GB93-87 stad 12 Washer 4 6 | GB97.1-85 sed 12 Washer 4 7 | Z3G.6-3 Ait RE Plate 1 8 | 25G.6.14A eR Left Platform 1 9 | 2566-4 Fe RENT Plate 1 10 | 256.6.5B Cie Right Ladder 1 LL | GB6170-86 dene M12 Nut 6 12 | zsG.6.5¢ a} Lett Ladder 1 26. HUH Battery Box + 60 26. Battery Box ea] eS % fi wen) No. Part No Part Description QU Remark 1) eeeseeh ix Cover #1 75G.6.9.24 2 | GBe7-85 MEET MS = Serew 8 3 | GR97.1-85 tapas Washer 8 4 | 23G.0-9-1 a0 Cover 2 5 | GBS783-86 Rie M8 x 16 Boll 8 6 | 256.6.9.3 ea Lamp Protector 2 7 | GBo7-85 SRET Ma = 10 Screw 12 8 | GB97.1-85 mated 4 Washer 4 . esa Bett 75 Gemet 2 10 | GB6170-86 eat ake este he GB91-86 GB97.1-85 Z5G.6.8.6 GB97.1-85 GBO3-87 GBS783-86 FB6170-86 ZL40.1 ZLAOA18.5—4 ZLAOA.18.5-5 ZLAOA.18.5-3 73G.6.9.4A fi 73G.6.9.5A hi JFL » 20 wa 8 SH 2 10 7a 16 MEE MIO * 60 gh M8 OUR iat fame folene eile “i Cotter Pin 2 Washer 2 Sustain Rod 2 Washer 4 Washer 4 Bolt 4 Nut 4 Angle Iron 2 ‘Screw Rod 4 Rubber Pad 2 Rubber Pad 8 Battery Box 1 "$tAn& Grease Pipe Assem “6t- 62 27. 4RIENMIE Mk Grease Pipe Assem eae eR % fe ment] TE No Part. No: | Part Description O'tY) Remark 1 | GB1152-79 WAG MI0 «1 Grease Cover WW 2 | GB5625.2-85 BEIM Connector 8 3. | ZLS0B.6.9.4 CLAS ‘Tube 2 4 |Z2L50n.6.9.5 Je seema mene Tube 2 5 | GBIIS3-79 ahi M10 * 145° Grease Cover 2 6 | 25G.6,12.1 75606129 Bees Ean ee Tube Z50.6.12.3 GBS631.2-85 21.40.8-19 GB93-87 GBS783-36 treats AN TIA O TK ties SEE M8 «16 Tube Connector Pipe-Clmper Washer Bolt 6s 28. C{FWUEAR: Working Hydraulic System bee a % #6 an) * % No. Part No, Part Description Ot) Remark 1 /ZsG7.15 FA =" Hose 1 2 | GBS783-86 HE M10 = 30 Bolt 56 3. | GB93-87 4s 10 Lock Washer 134 4 [85Z.10.1-2 APSR Split Flange 4 4 /—) Ode thw in . 4a

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