Nitocote EN901* constructive solutions

High chemical resistant protective lining

Uses Properties

Nitocote EN901 is an Epoxy Novolac lining designed to provide

Solid content : 100%
protection to concrete and steel structures in aggressive
Finish : Gloss
chemical conditions. The material is particularly suitable in
Colour : Grey
wastewater treatment plants, desalination plants, food
Specific gravity : 1.35
processing plants, pump and paper mills, electric power
Pot life : 45 min. @ 23°C
plants, chemical manufacturing plants, fertiliser and
20 min. @ 35°C
insecticide plants and petroleum refineries.
Tack-free time : 8-10 hours @ 23°C
Nitocote EN901 may be used with or without Fosroc Anti-slip 4-6 hours @ 35°C
grains as a heavy-duty floor coating in applications such as Overcoating time : <16 hours @ 23°C
chemical processing and drum storage areas, loading docks <10 hours @ 35°C
and ramps. It may also be used in conjunction with glass Full cure : 7 days @ 23°C
fibre cloth to increase the thickness of the system or to 5 days@ 35°C
reinforce structures subjected to aggressive chemicals. Tensile strength : 30 MPa
Elongation : Approx. 3%
Advantages Flexural strength : 45 MPa
Compressive strength : 95 MPa
! Nitocote EN901 is 100% solids, no solvents
Hardness : 85+5 Shore D
! Nitocote EN901 exhibits excellent chemical resistance in Abrasion resistance : 0.10 mg/cycle
pH ranging from 1-14 at 25°C (1 kg, H-22 Wheels)
! Nitocote EN901 has excellent adhesion to properly Service temperature : <60°C
prepared concrete, mild steel, and other substrates
! Nitocote EN901 has excellent abrasion resistance Chemical resistance

The fully cured coating is resistant to the splash/spillage of

Description the following chemicals
Nitocote EN901 is a solvent free, highly crosslinked, high Acetic Acid 25% Hydrochloric acid 35%
build epoxy-novolac-based coating. Nitocote EN901 is a two- Ammonium Hydroxide * Hydrofluric acid 25%
Benzene Jet fuel
part material and can be applied by brush, roller or airless Benzoyl chloride Isopropanol
spray. Nitocote EN901 is grey in colour. It is formulated to be Benzyl alcohol Ethylene glycol monoethyl ether
Bleach (Sodium hypochlorite) Kerosene
applied in one or two coats to achieve a minimum total-dry- Boric Acid * Lactic acid 20%
film thickness of 500 microns. Higher thickness can be Brake Fluid Methyl isobutyl ketone
Brine 10% Mineral spirit
specified. Car oil Nicotinic acid *
Carbon tetrachloride Nitric acid 30%
Castor Oil Phenol 50% in IPA
Specification Deionised water Phosphoric acid 85%
Diesel fuel Potassium hydroxide *
Chemical and abrasion resistant lining Diethanolamine 88% Propylene glycol
Ethylene glycol Sea water
Hydrogen peroxide 20% sol Skydrol
The chemical and abrasion resistant coating shall be Fatty acids Sodium hydroxide *
Nitocote EN901, a high build, two-pack epoxy-novolac system Formaldehyde 37% Sulfanic acid *
Gasoline Tartaric acid 50%
specially designed to provide a tough and impermeable high Hexamine 25% Toulene
chemical resistant film. Hexane Vegetable oils
Hydraoine 35% Xylene

* Any concentration in water

The local Fosroc office should be consulted for resistance to

specific chemicals and conditions or when long term
Nitocote EN901*

exposure is required.
Nitocote EN901*

Instructions for use Use of glass fibre reinforcement

Preparation of concrete surfaces Nitocote EN901 may be used in conjunction with glass fibre
cloth to increase the thickness of the system or, where
All surfaces, which are to receive the lining, must be at least 28
necessary, bridge fine cracks in the substrate. The cloth should
days old and have a moisture content of less than 5%. These
be laid directly on the first coat whilst wet and should be
surfaces shall be dry, sound and free form debris and loose
pressed in and smoothed out with a split washer roller. A
material. The substrate must be free from contamination such
second coat should then be applied within the specified over-
as oil, grease, wax, dirt or any other form of foreign matter
coating time.
which might affect adhesion.
Use of Fosroc Anti-slip grains
All blow holes and imperfections should be filled with
Nitomortar FC*†. Nitocote EN901 can be used in conjunction with Fosroc Antislip
Grains*† to provide a heavy-duty slip-resistant flooring system.
Preparation of steel surfaces
The first coat will be applied as described above with a
All surfaces should be grit blasted to meet the requirements of
minimum film thickness of 200 microns. The base coat should
BS4232, First Quality.
now be dressed with the chosen Fosroc Antislip Grains.
The lining work should be programmed so that newly cleaned
The recommended procedure is to completely blind the base
steel is coated as soon as possible before the formation of
coat i.e. apply excess dressing aggregate to completely
rust or scale.
obliterate the base coat.
Priming
When the base coat has reached initial cure, the excess Antislip
Nitocote EN901 is designed to be used without primer. Grains should be vacuum-cleaned from the surface.
However, if the condition of the concrete substrate requires
The top coat can then be applied. Care should be taken to
priming, Nitoprime 25* can be used.
ensure that a continuous film is achieved and the surface is
Mixing completely sealed.

It is imperative that the resin be thoroughly mixed with the Cleaning

hardener in the exact ratios to ensure optimum performance.
Nitocote EN901 should be removed from tools and equipment
Therefore, the entire contents of the hardener can should be
with Fosroc Solvent 102* immediately after use. Cured material
added to the base container and mixed until a uniform colour
can only be removed mechanically.
and consistency are obtained, taking particular care to scrape
the sides and bottom of the container. It is recommended that
Limitations
mechanical mixing be employed using a Jiffy mixer on a slow
speed electric drill. - Substrate, ambient and product temperature must remain
above 15°C during application and curing. Minimum
Application
material/container temperature for spray application is
Once mixed, Nitocote EN901 should be immediately applied 20°C. Avoid moisture contamination.
to the prepared surface ensuring a continuous coating of
- Nitoflor EN901should not be applied on to surfaces known
uniform thickness is obtained.
to, or likely to suffer from, rising dampness, potential osmosis
Stiff nylon brush or short nap roller is recommended for such problems or have a relative humidity greater than 75% as
application. Faster rate of application is possible using airless measured in accordance with BS 8203 Appendix A, or by a
spray equipment. Hammond concrete/mortar moisture tester type COCO.

Re-coating - Application should not be undertaken if the temperature is

below 5°C, or is 5°C and falling, nor when the prevailing
To re-coat, it is imperative that the second coat be applied
relative humidity exceeds 90%.
within the specified over-coating time.
- Nitocote EN901 may not be colour stable when in contact
with some chemicals or direct sunlight. The colour change
will not affect the performance of the protective system
either on concrete or steel.

Nitocote EN901 - Page 2 of 4

Nitocote EN901*

Technical support Precautions

Fosroc offers a comprehensive technical support service to Health and safety

specifiers, end users and contractors. It is also able to offer on-
Nitocote EN901 and Fosroc Solvent 102 should not come in
site technical assistance, an AutoCAD facility and dedicated
contact with skin and eyes, or be swallowed. Ensure adequate
specification assistance in locations all over the world.
ventilation and avoid inhalation of vapour. If working in confined
areas, then suitable respiratory equipment must be worn.
Estimating
Some people are sensitive to resins and solvents. Wear
Supply suitable protective clothing, gloves and eye/face protection.
Nitocote EN901 : 4 litre packs Barrier creams provide additional skin protection. Should
Nitoprime 25 : 1 & 4 litre packs accidental skin contact occur, remove immediately with a resin-
Fosroc Solvent 102 : 4 litre cans removing cream, followed by soap and water. Do not use
solvent. In case of contact with eyes, rinse immediately with
Coverage
plenty of clean water and seek medical advice. If swallowed,
Nitocote EN901 : 0.5 litre /m2 @ 500 microns seek medical attention immediately - do not induce vomiting.
Nitoprime 25 : 4.0 - 5.0 m2 per litre
Fire
Note: The coverage figure is theoretical - due to wastage
factors and the variety and nature of substrates, practical Fosroc Solvent 102 is flammable. Keep away from sources of
coverage figures may be substantially reduced. ignition. No smoking. In the event of fire, extinguish with CO2
or foam. Do not use a water jet.
Storage Flash points
When stored in dry air conditioned stores at temperatures Fosroc Solvent 102 : 33°C
between 15-30°C, in the original, unopened containers Nitocote
For further information, refer to the Product Material Safety
EN901 will have a shelf life of 12 months.
Data Sheet.
If stored at high temperatures the shelf life will be reduced. Air
conditioned storage at high ambient temperatures is
recommended.

Nitocote EN901 - Page 3 of 4

Nitocote EN901*

Additional Information

Fosroc manufactures a wide range of complementary

products which include :

! waterproofing membranes & waterstops

! joint sealants & filler boards

! cementitious & epoxy grouts

! specialised flooring materials

Fosroc additionally offers a comprehensive package of

products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Approach’ to concrete repair features the following :

! hand-placed repair mortars

! spray grade repair mortars

! fluid micro-concretes

! chemically resistant epoxy mortars

! anti-carbonation/anti-chloride protective coatings

! chemical and abrasion resistant coatings

For further information on any of the above, please consult

your local Fosroc office - as below.

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service

Al Gurg Fosroc
LLC
Post Box 657, Dubai
United Arab Emirates
Head Office
telephone: (+9714) 2858606
Regional offices
Dubai, Al Gurg Fosroc
Abu Dhabi, Al Gurg Fosroc
Bahrain, YBA Kanoo
Kuwait, Boodai
fax: (+9714) 2859649 email: agf@fosroc.com
telephone: 285 8787 fax: 285 2023 email: dubai@fosroc.com
telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
telephone: 17735454 fax: 17732828 email: bahrain@fosroc.com
telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com

www.fosroc.com
Oman, Al Amana telephone: 771 5080 fax: 771 7554 email: oman@fosroc.com
Qatar, Tadmur telephone: 413628 fax: 440812 email: qatar@fosroc.com

UAE/0418/03/D