Service Manual: Plain Paper Copier Paper Feeding Unit

RVICEPLAINMANUAL
PAPER COPIER 1550,1560

PAPER FEEDING UNIT MY-1004
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TOSHIBA CORPORATION 1998

S RESERVED
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GENERAL PRECAUTIONS REGARDING THE INSTALLATION
AND THE SERVICE OF THE 1550/1560/MY-1004
1. Transportation/Installation
• When transporting/installing the copier, using two persons, be sure to use the positions as indi-
cated below.
The copier is fairly heavy and weighs approximately 35 kg (76.8 lb), therefore pay full attention
when handling it.
4 portions
2. Installation
• Be sure to use a dedicated outlet with AC 115V/15A (220V, 240V/10A) or more for its power
source.
• The copier must be grounded for safety.
Never ground it to a gas pipe or a water pipe.
• Select a suitable place for installation.
Avoid excessive heat, high humidity, dust, vibration and direct sunlight.
• To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm
(31.5”) on the left, 80 cm (31.5”) on the right and 10 cm (3.9”) in the rear.
3. Service of Machines
• Basically, be sure to turn the main switch off and unplug the power cord during service.
• Be sure not to touch high temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
• Be sure not to touch high-voltages sections such as the chargers and the high-voltage trans-
former.
• Be sure not to touch rotating/operating sections such as gears, belts, pulleys, etc.
• When servicing the machines with the main switch turned on, be sure not to touch live sections
such as the lamp terminal etc.
• Use suitable measuring instruments and tools.

4. Main Service Parts for Safety
• The thermofuse, thermistor, fuse, breaker and door switch, etc. are particularly important for safety.
Be sure to handle/install them properly.
5. Notice Labels
• Be sure to check the rating plate and the notice labels such as “Unplug the power cord during
service”, “Hot area” etc. to see if there is any dirt on their surface or if they are properly stuck to the
copier during servicing.
6. Disposition of Consumable Parts/Packing Materials

• Regarding the recovery and disposal of the copier, consumable parts and packing materials, it is
recommended to follow the relevant local regulations or rules.
7. When parts are disassembled, reassembly is basically the reverse of disassembly unless
otherwise noted in this manual or other related documents. Be careful not to reassemble
small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places.
8. Basically, the machine should not be operated with any parts removed or disassembled.

1. SPECIFICATIONS, ACCESSORIES AND OPTIONS
1.1 Specifications
1.1.1 1550
Copy process ........................... Indirect electrophotographic process (dry)
Type ......................................... Desk top
Exposure type .......................... Slit exposure with fixed table
Original size ............................. Type: Sheets, books and three-dimensional objects
Maximum size: A3 or Ledger
Copy paper
Size Thickness
2
Cassette A3~A5-R 64~80g/m
Ledger~Statement-R 16lb.~22lb.
678
Manual A3~A5-R 64~130g/m2 Sheet bypass
Ledger~Statement-R 16lb.~34lb. feeding only
Special paper: Label paper (type recommended by Toshiba) and OHP film (80 µm or more in thickness,
type recommended by Toshiba)
– bypass feeding only
Copy speed (sheets/minute)

Actual size Reduction/Enlargement
Paper size Cassette Manual (Cassette/Manual)
A4, B5, A5-R 15 1 8
LT, ST-R
A4-R, B5-R 12 1 8
LT-R
B4, FOLIO 10 1 8
LG, COMPUTER
A3 8 1 8
LD
First copy time ........... About 5.8 seconds (100%, A4/LT copier cassette feeding)
About 8.3 seconds (100%, A3/LG/LD PFU cassette feeding)
Warm-up time ............ About 28 seconds (100V series), About 28 seconds (200 V series)
Mar. 1998 © TOSHIBA 1-1 1550/1560 SPECIFICATIONS

Multiple copying ........ Up to 999 sheets
Setting to adjustment mode allows selection of 9, 99, 500 and 999 copies.
Reproduction ratio ..... Actual size 1:1
By setting to adjustment mode, vertical reproduction only can be altered to
1:1.01.
Reduction/Enlargement 3R3E
50, 65, 78, 129, 154, 200% (For U.S.A, Canada)
50, 71, 82, 122, 141, 200% (For Europe)
Paper feeding
Type Capacity
Cassette Front Loading 500 sheets (50 mm or less)
Manual * Foldable tray 1 sheet * For Europe
Manual start: At the time of shipping, the copying operation is started by

the PRINT key. By inputting data for adjustment mode, it
can be changed to auto-start.
Toner supply .............. Automatic density detection and replenishment

Toner cartridge replacement method
Exposure ................... Automatic control and manual control
Weight ....................... 35 kg
Power source ............ 110 V – 50/60 Hz
115V – 60 Hz
127 V – 60 Hz
220 V – 50/60 Hz
220~240 V – 50/60 Hz
Power consumption ... 1.5 kW or less
Total counter .............. Mechanical total counter (6 digits)
Machine size ............. See the next page.
1.1.2 1560
The differences from the 1550 are shown below.
Bypass
Copying speed .......... 8 copies/minute ( all sizes)
Size ........................... A3~A5-R
LD~ST-R
Paper stacking capacity
...................................... 60 copies
1550/1560 SPECIFICATIONS 1-2 Mar. 1998 © TOSHIBA

Copy paper size ........ 64~80g/m2 : 60 copies stacking
16~22lbs : 60 copies stacking
2
80~130g/m : single-sheet feeding
22~34lbs : single-sheet feeding
Weight of machine ..... 38kg
Size of a machine ...... W571 x D541 x H340mm
548 mm
541 mm
340 mm
Mar. 1998 © TOSHIBA 1-3 1550/1560 SPECIFICATIONS

1.2 Accessories
Copy receiving tray .................. 1 pc
Operator’s manual .................... 1 pc
Drum ........................................ 1 pc
Lever caps ................................ 2 pcs
Setup report ............................. 1 pc
1.3 Options and Supplies

Options
Automatic document feeder MR-2004LT 660 84890
MR-2004A4 660 84891
Sorter MG-1003 660 84838
Key copy counter (6 digit) MU-8 660 02050
Key copy counter kit MU-10 660 02051
Counter bracket kit KN-1550K 660 84840
Cassette KC-1550AF 660 84841
KC-1550LF 660 84842
KC-1550AFE 660 84914 For Europe
Damp heater kit MF-1550U 660 84848
MF-1550E 660 84849
Paper feed unit MY-1004L 660 84835

MY-1004AE 660 84913 For Europe
MY-1004A 660 84836
Sorter bracket kit KN-1550S 660 84839
(for MG-1003)
Supplies
Drum PS-OD1550 66084854
Developer material PS-ZD1550 66084853
Toner PS-ZT1550 66084851
Toner (for Europe) PS-ZT1550E 66084852
Toner bag PS-TB1550 66084859
Toner bag (for Europe) PS-TB1550E 66084860
1550/1560 SPECIFICATIONS 1-4 Mar. 1998 © TOSHIBA

2. OUTLINE OF THE MACHINE
2.1 Sectional Views and Electrical Parts Location Diagram 1

2.1.1 Front and rear sectional views for the 1550 5 23 4 ^∞ !¶ !§ %£ %º @º @ª !ª !∞ !¢ $º !£ #ª !™ #¡ #™ #£ *™
!• #º
@¡
1 Carriage 1 30 Magnetic roller
2 Mirror 1 31 Leveler (doctor)
3 Reflector 32 Auto toner sensor
4 Exposure lamp 33 Mixer 0
7 9
5 Exposure adjustment plates 34 Bypass feed guide
6 !¡
6 Carriage 2 35 Bypass feed tray 8
7 Mirror 2 39 Aligning roller (upper)
8 Mirror 3 40 Aligning roller (lower)
9 Mirror unit 41 Aligning switch #¢
10 Mirror 4 42 Transport roller (left) (MY-1004)
11 Mirror 5 43 Transport roller (right) (MY-1004)
%ª $¶
12 Mirror 6 44 Paper stop switch (MY-1004)
^ª $§
13 Slit glass 45 Separation roller %•
%§
14 Auto exposure PC board 46 Feed roller %¶
15 Lens 47 Pick-up roller
#∞
16 Original cover 48 Heat roller
$£
17 Original glass 49 Heat roller (lower)
18 Main charger 50 Cleaning felt roller
19 Discharge lamp 51 Thermistor
$™
20 Ozone filter 52 Thermostat
21 LED erasing array 53 Heater lamp $¢
22 Main blade 54 Separation claws
23 Recovery blade 55 Exit switch
24 Toner recovery auger 56 Exit roller (upper) $∞
25 Transfer charger 57 Exit roller (lower)
$§
26 Separation charger 58 Discharge brush
27 Drum 59 Fuser guard
$∞
28 Pre-transfer bias guide 65 Air filter
29 Transport guide 69 Cleaning blade $¶
%∞ %¢ $• $ª %¡ %™ @¢ @™ @£ @¶ @§ @∞ @• $¡ *£
82 Paper empty switch
83 Empty switch (MY-1004)
Mar. 1998 © TOSHIBA 2-1 1550/1560 GENERAL

60 Scanning motor
61 Carriage drive wire
62 Lens motor
^£ ^º ^¢ ^¡ ^§
63 Mirror motor
64 Developer-unit drive gear
66 Drum gear
67 Main motor
68 Heat roller gear
70 Exit roller gear
72 Aligning roller clutch
^™
73 Transport roller clutch (MY-1004)
&™
75 Cassette
76 Feed roller clutch &¶
77 Pick-up roller clutch &§
78 (PFU) cassette (MY-1004)
&£
79 (PFU) feed roller clutch (MY-1004)
80 (PFU) pick-up roller clutch (MY-1004)
81 (PFU) drive motor (MY-1004)
&∞
*º
&ª
&• *¡ ^¶ ^• &º
1550/1560 GENERAL 2-2 Mar. 1998 © TOSHIBA

2.1.2 Front and Rear sectional views for the 1560
(The differences from the 1550)
Bypass paper guide
Bypass paper-feed roller
Bypass pick-up roller
Bypass separation pad


2.1.3 Electrical parts location diagram
[A] DC electrical parts excluding motors
Symbol Name
1 Control panel PC board (PWA-F-PNL)
2 Total counter (T-CTR)
3 Feed roller clutch (FED-CLT)
4 Pick-up roller clutch (PKUP-CLT)
2
@º 5 Aligning roller clutch (CLT-REG)
6 High-voltage transformer (PS-HVT)
@¡
1
7 Heat roller thermistor (THMS-HTR)
8 Exit switch (EXT-SW)
9 Logic PC board (PWA-F-LGC)
!ª
10 Power supply unit (PS-ACC)
11 Size switch (SIZE1-SW)
!¶ !• 12 Paper empty switch (EMP2-SW)
13 Aligning switch (RGT-SW)
!§ !º
14 Toner-full switch (T-FUL-SW)
15 Auto-toner sensor (SNR-ATC)
16 Eraser lamp PC board (ASM-F-ERS)
!¢ 17 LED discharge array PC board (ASM-DCH)
18 Mirror switch (MRR-SW)
!¡ !£ 19 Auto-exposure PC board (PWA-F-AES)
!∞
20 Lens switch (LNS-SW)
21 Home switch (HOME-SW)
7 8
9
!™ 6
5
4
3

[B] Electrical parts such as motors
3 6
Symbol Name
8 1 Main motor (MAIN-MTR)

2
2 Scanning motor (SCN-MTR)
4
3 Mirror motor (MRR-MTR)
4 Lens motor (LNS-MTR)
5 Front optics fan (OPT-FAN-F)
6 Rear optics fan (OPT-FAN-R)
7 Exit fan (EXIT-FAN)
7
8 Toner motor (TNR-MTR)

[C] AC electrical parts
!£
9 Symbol Name
8 1 Door switch (DOOR-SW)
2 Main switch (MAIN-SW)
7 3 Damp heater L (D-HTR-L)
4 Thermostat
0 5 AC power cable
2
6 Fuse PC board (PWA-F-FUS)
7 Damp heater U1 (D-HTR-U1)
1 !¡ 8 Exposure lamp (EXPO-LAMP)

9 Thermofuse (FU-EXPO)
!™ 10 Lamp regulator PC board (PS-LRG)
11 Heater thermostat (K-THMO)
12 Heater lamp (HTR-LAMP)
3 13 Damp heater U2 (D-HTR-U2)
4

Go to 1550 DC Harness Go to 1560 DC Harness
2.2 Symbol and Function of Electrical Parts Connection Diagram Connection Diagram
(1) Motors * Refer to SERVICE PARTS LIST ED-1550

Symbol Code name Function Remarks *Page/item No.
M1 MAIN-MTR (Main motor) Drives the drum, developer IC motor P9, I1
and heat roller
M2 SCN-MTR (Scanning motor) Scans the optical system Pulse motor P8, I14
M3 LNS-MTR (Lens motor) Drives the lens unit Pulse motor P8, I4
M4 MRR-MTR (Mirror motor) Drives the mirror unit Pulse motor P8, I4
M6 OPT-FAN-F (Optics fan (front)) Cools the optical system IC motor P3, I8
M7 OPT-FAN-R (Optics fan (rear)) M60
M8 EXIT-FAN (Exit-fan) Cools the drum and cleaner IC motor: M60 P3, I8
M9 TNR-MTR (Toner motor) Replenishes the toner Brush motor P17, I31
(2) Electromagnetic spring clutches

CLT1 RGT1-CLT Transmits aligning roller P7, I4
(Aligning roller clutch) drive.
CLT2 FED1-CLT Transmits feed roller drive. P7, I22
(Feed roller clutch)
CLT3 PKLP-CLT Transmits pick-up roller P7, I22
(Pick-up roller clutch) drive.
(3) Counters
Symbol Code name Function Remarks
T T-CTR (Total counter) Total counter 6-digit
K K-CTR (Key-copy counter) Individual counter 6-digit (option)

Connection Diagram Connection Diagram
(4) Switches
S1 MAIN-SW (Main switch) Power supply Tumbler type P4, I2
S2 DOOR-SW (Door switch) For safety, cancels Push switch P4, I4
abnormal condition
S3 EMP1-SW Detects lack of paper in the Reflecting photo P6, I20
(Paper-empty switch 1) cassette sensor
S4 SIZE1-SW (Size switch) Detects cassette size Push switch P6, I26
S5 RGT-SW (Aligning switch) Detects paper in front of the Photointerruptor P7, I15
aligning roller
S6 EXIT-SW (Exit switch) Detects exiting paper Photointerruptor P20, I15
S7 HOME-SW (Home switch) Detects home position of the Photointerruptor P12, I16
optical system
S8 LNS-SW (Lens switch) Detects home position of the Photointerruptor P12, I16
lens unit
S9 MRR-SW (Mirror switch) Detects home position of the Photointerruptor P8, I27
mirror unit
S10 T-FUL-SW Detects when the used toner Microswitch P17, I22
(Toner-full switch) bag is full
(5) Heaters and lamps

EXP EXPO-LAMP Exposes the original Halogen lamp P10, I14
(Exposure lamp) 300W
HTR HTR-LAMP (Heater lamp) Fixing Halogen lamp P19, I6
900W
ERS ERS-LAMP Discharges the drum LED type P15, I14
(Discharge lamp)
DCH DCH-LED To interrupt the charge LED P15, I15
(LED eraser array)
DHU D-HTR-U (Damp heater U) Keeps optical system warm PTC P12, I33
(option)
DHL D-HTR-L (Damp heater L) Keeps the drum and transfer/ PTC P6, I36
separationcharger case
warm (option)

Connection Diagram Connection Diagram
(6) PC boards
LGC PWA-F-LGC (Logic PC board) Controls the entire copier P5, I14
ACC PS-ACC Supplies electrical power to P5, I19
(Power supply PC board) ICs, solenoids and motors
PNL PWA-F-PNL Controls condition displays P2, I22
(Control panel PC board) and operation keys
LRG PS-LRG Controls exposure lamp P4, I35
(Lamp regulator PC board)
DCH ASM-DCH Turns on and drives LED P15, I15
(LED eraser array PC board) during reduction
ERS ASM-ERS Discharge lamp P15, I14
(Discharge lamp PC board)
AES PWA-F-AES Reads dark/light of the original P8, I28
FUS PWA-F-FUS (Fuse PC board) Fuse for the damp heater Option P5, I23
circuit.
(7) Transformers
HVT PS-HVT Generates high voltage P5, I18
(Charging transformer) electricity for charging
(negative voltage)
(Transfer/separation transformer) Generates high voltage
electricity for transfer/
separation and developing
bias voltage
(8) Others
ATS SNR-ATC Reads toner density with a P18, I26
(Auto-toner sensor) magnetic sensor
THMS THMS-HTR Detects temperature of the P20, I9
(Heat-roller thermistor) heat roller
THERMO K-THERMO Prevents abnormal heating P20, I8
(Thermostat) of heat roller
FU FU-EXPO (Thermofuse) Prevents abnormal heating P10, I5
of the exposure lamp
TMS-DRM TMS-DRM (Drum thermistor) Detects the drum tempera- P3, I39
ture roughly
Mar. 1998 © TOSHIBA 2 - 10 1550/1560 GENERAL

J59
T-CTR
EXIT-FAN S7 K-
J53 J57 CTR
OPT
1550/1560 GENERAL
T M8 HOME-SW
J64
J58
-FAN-F OPT
M6 M7 -FAN-R
J18
S8 LNS-SW LGC
J51
J52

J16
J60
J502
EXPO-LAMP
PS-LRG
J17
J61
J4
J11
J501
A. Location Diagram for Upper Unit
FU-EXPO
DUMP PS-ACC
J86
2.3 Wire-Harness Location Diagram
HTR-U2
PWA-F
J25
PWA-F-PNL AES
2 - 11
MRR
S9
J81
J80
-SW
J9
J5
DUMP ASM-FUS
J508
HTR-U1
MRR-MTR M4 PWA-F-LGC
J79
T-FUL-SW
J
J76
S10
ASM-ERS
M9 ASM-DCH
J73
J21
J75
J77
J77
TNR-MTR
SNSR-A/T
J74
J73
J78
M3 LNS-MTR M2
J82
SCN-MTR
J83 DRM-THMS
J90
AC
DC
Mar. 1998 © TOSHIBA

B. Location Diagram for Lower Unit
AC
PWA-F-LGC
J3
DC
J7
J8
AC INPUT POWER SUPPLY

J10
TO UPPER UNIT
TO UPPER UNIT
PS-ACC
A2
J511 J506
J521 J526 J531
J527
J31
J522
J528
J529
A1
J532
M1
PS-HVT
A3
PWA-F FUS
B2 B1 B3
CLT1 CLT3 CLT2
J71 J70
S3
J68
EMP-SW
S6
SEPARATION-CHARGER
PRE-TRANSFER-GUIDE
TRANSFER-CHARGER
S5
K-THERMO
EXIT-SW
HTR-LAMP
D-HTR-L
J72
RGT-SW
MAIN-SW
THMS-HTR
J62
S1
J69
J63 J85 J64

J66 J67
J84
J65
S4
SIZE-SW
DOOR-SW
S2

2.4 Removing Covers and Electrical
Parts
2.4.1 Removing covers
[A] Front cover
(1) Remove the cassette (in the direction of the
arrow).
Front cover
Cassette
(2) Remove the screws fastening the hinge (4 pcs.).
Hinge
[B] Inner cover (upper)

(1) Open the front cover. Inner cover (upper)
(2) Remove the toner cartridge.

(3) Remove three screws.
1550/1560 GENERAL 2 - 13 Mar. 1998 © TOSHIBA

[C] Inner cover (lower left)
(1) Remove one screw.
Inner cover (lower left)
[D] Right-side covers (upper and lower) and

feed-side cover Feed-side cover
Feed-side cover
• Open the front cover.
• Raise the upper unit.
• Remove three screws.
Right side cover (lower)
• Open the front cover.
• Raise the upper unit.
• Remove two screws.
Right-side cover (lower)
Right-side cover (upper)

Right-side cover (upper)
• Remove the glass holder (see 2.4.1).

[E] Top cover and glass holder
Top cover
Glass holder
• Open the original cover.
Top cover
• Remove the original cover.
• Remove three screws.
Glass holder
[F] Rear cover

Rear cover

[G] Left-top cover, left-side cover (upper) and
Left-top cover
left-side cover (lower) Original scale
(1) Raise the upper unit.
Left-top cover
• Remove the original scale. (Two screws)
Left-side cover (lower)
Left-side cover (lower)
Left-side cover (upper)

• Remove one screw.
Left-side cover (upper)

[H] Control panel cover
(1) Raise the upper unit and remove the inner cover
(upper).
(2) Disconnect two connectors and remove four
screws.
Connectors

2.4.2 Removal and installation of electrical parts
[A] Remove the control-panel (PWA-F-PNL) PC board
(1) Remove the control panel cover.
Refer to 2.4.1 [H].
(2) Place the control panel cover upside down and remove its metal cover (6 screws).
Remove the earth screw of the shield. Remove the counter connector.
Earth screw
(3) When you remove nine (9) screws, the control-panel PC board can be taken out along with the
harness. They can be separated if you disconnect two connectors.
Connector
Note: Be careful not to allow the ground wire of the shield to be cut.

[B] Total counter
(1) Remove the control panel cover.
(2) Place the control panel cover upside down and
remove the two screws fastening the bracket.
(4) Disconnect one connector.
Note: Be careful not to allow the ground wire of
the shield to be cut.
Screws fastening the bracket
[C] Logic PC board (PWA-F-LGC)

(1) Remove the rear cover.
(2) Disconnect connectors (10 pcs. when no op-
tional equipment is used and 11 pcs. when op-
tional equipment are used) and take out the PC
board from its four lock supports.
PWA-F-LGC
[D] Power supply unit

(2) Disconnect connectors (9 pcs.).
(3) Remove four screws.
* About bottom 4 connectors, black harness
must be connected “L” terminal that is de-
scribed on PC board and white must be “N”.
PS-ACC
* Harness White Black
color Black White

[E] Door switch and Main switch (power
E-ring
Door switch
switch)
(Inside the unit)
[E-1] 1550
(1) Remove the inner cover.
(2) Remove the feed-side cover.
(3) Remove the right side cover (upper).
(4) Snap off an E-ring.
(5) Take out the gas spring.
(6) Remove three screws and tilt the unit toward you
after having shifted it toward the right.
(7) Removing the respective connectors and
screws allows the door switch and the main
switch to be removed and replaced. Before Main switch
replacement, pay attention to the colors of the

connectors and the harnesses.
Door switch
Main switch
Connector Yellow Blue Blue Yellow Connector Blue Blue White White
Harness White White Black Black Harness Black White Black White
[E-2] 1560
[E-2] (6)
[E-2] <Illustration A>
(2) Open the front cover and raise the upper unit.
(4)
(3) Remove the bypass paper-feed cover (2
screws).
(4) Remove the front support bracket (1 screw) of
the bypass and take out the bypass tray.
(5) Remove the rear support bracket (1 screw).
(6) Remove the bypass paper guides (upper/2
Bypass tray Bypass 5.[E-2]
1 (5) (5)
pieces) (1 screw each). Bypass tray
paper
Bypass paper guideguide

(7) Remove the 2 screws of the bypass separation
pad bracket.
(8) Push down the pick-up roller and take out the Paper stop lever
Paper stop lever
Pick-up
Pick-uproller
r
separation pad bracket by pushing down the
paper stop lever and the arm of the paper
sensor.
<Illu
For the removal of the bypass paper feed roller,

the separation pad and the clutch, details are given
later.
5. 1 (7) Separation pad
[E-2] (7) Separation pad
(9) Remove the process unit, inner cover (upper)

and the control panel.
(10) Remove the paper-feed side gas spring (E-
ring, 1 piece). Then, open the original cover
to prevent the upper unit from falling down.
(11) Remove 1 screw of the paper guide and pull
it out toward the front. (two paper guides can
removed at the same time.)
(12) Remove the right cover. 5. 1
[E-2] (11)
(13) Remove the connector cover of the switch.
Pap
Paper guide
(14) Remove the 3 screws of the bracket fixing the

switch.
(15) Pull the bracket out with the harness [E-2]
5. (14)
1 (14)
connected.
[E-2]
5. (14)
1 (14)
< For removing the lens motor, details are given
later. >
5. 1 (13)
[E-2] (13)
Connector cover
Connector cover
[E-2]
5. (14)
1 (14)

(16) Take out the main switch connector and
remove the switch while pushing the switch
pawl.
(17) Take out the door switch bracket (1 screw) [E-2] (17)
and remove the bracket in the direction of the

arrow.
(18) Take out the switch connector and remove
the switch while pushing the switch pawl.
When reassembling, take care with the
contacting of the connector.
Main switch connector connecting diagram.
Harness: white Harness: black
Connector: blue Connector: blue
5 Harness: black
Harness: white 1 3
Connector: yellow Connector: yellow
6
2 4
Terminal No.
Harness: red
Harness: gray
Door switch connector connecting diagram.
Connector: blue Connector: blue
1 3
Connector: white Connector: white

2 4
Terminal No.

[F] High-voltage transformer for the main
charger (PS-HVT-M)
(2) Disconnect seven (7) connectors.
(3) Remove two screws.
(4) Remove two lock supports.
PS-HVT-M
[G] Size switch

(1) Pull out the cassette.
Screws
Note: The left screw is tightened with the protec-
tive cover on the corner of the switch.
Size switch
[H] Exit fan

(1) Remove the left-side cover (upper) (1 screw). Duct cover Exit fan
(2) Disconnect three connectors (front).
(3) Remove the duct cover (1 screw).
(4) Separate the exit fan from the cover (1 con-
nector).

[I] Front optics fan (front)
(1) Remove the inner cover. Optics fan (front)

[J] Fuse (PWA-F-FUS-140)

(2) Replace the fuse.
Fuse
[K] Fuse PC board (PWA-F-FUS-140)

(3) Remove the fuse PC board with the bracket.
PWA-F-FUS-140

[L] Main motor
(1) Disconnect two connectors.
[M] Lamp regulator PC board (PS-LRG)

(1) Remove the top cover.
(2) Disconnect two connectors and remove the PC board from three lock supports.
PS-LRG

[N] Optics fan (rear)
Optics fan (rear)
Remove the connector from the sorter (two
screws).

3. COPYING PROCESS
3.1 Copying Process
Document exposure LED
eraser array
2 Halogen lamp
300 W
system
Optical
1
Main charger
Toner
Grid
–691 ±5 V Carrier
Discharge lamp
9
LED _ _ _
_
8 + 3
Cleaning +
+
_ + Development
_ + Magnetic roller
+ Bias –200 VDC
_ _
7 + +
Manual feed
Paper exit Fixing
Separation Cassette paper feed
Max. 200 sheets Heat roller Transfer (500 sheets)
900 W AC 3.6 kV –DC 6 kV
1000 Hz
5
6 4
Transfer bias
–DC 1.2 kV
1 Main charger : A negative electrostatic charge 6 Separation : The copy paper is separated
is placed on the photoconduc- from the surface of the drum
tive (photosensitive) surface of together with the toner image.
the drum. 7 Fixing : The toner image is fixed to the
2 Exposure : Forms an electrostatic latent copy paper by heat and pres-
image on the photoconductive sure.
surface of the drum. 8 Cleaning : Any toner remaining on the
3 Development : Positively charged toner is at- photoconductive surface of the
tracted to the photoconductive drum is mechanically removed
surface of the drum to form a by the cleaning blade.
visible image. 9 Discharging : Erases the electrostatic charge
4 Transfer bias : Raises transfer efficiency. remaining on the photoconduc-
5 Transfer : Transfers the visible toner im- tive surface of the drum.
age from the surface of the
drum to the copy paper.
Mar. 1998 © TOSHIBA 3-1 1550/1560 PROCESS

3.2 ED-1550/1560 Copying Process
Process 1550/1560
1. Drum OD-1550 (OPC ø60)
(1) Sensitivity Highly sensitized drum
(2) Surface potential DC–700V
Scolotron system
2. Charging Variable output
3. Exposure
(1) Light control Automatic exposure/manual step setting
(2) Light source 300W halogen lamp stabilized with
regulator (light intensity remains
constant even when voltage varies)
4. Development
(1) Magnetic roller One magnetic roller (with two shaft mixers)
(2) Auto-toner Magnetic bridge-circuit system
(3) Toner replenishment Toner cartridge system
(4) Toner-empty sensor Intensity sensing system
(5) Toner T-1550 or T-1550E
(6) Developing material D-1550
(7) Developer bias DC–200V
5. Transfer Adjustable output (fixed current)
6. Separation Adjustable output
(independently adjustable)
7. Discharge
(1) Discharging position After cleaning
(2) Discharge lamp LED type
8. Cleaning
(1) System Blade system
(2) Recovery of toner Non-reusable
1550/1560 PROCESS 3-2 Mar. 1998 © TOSHIBA

Process 1550/1560
9. Fixing
(1) Type Heat roller system
• Fixing • Fixing roller: Teflon coated roller
• Pressure • Pressure roller: PFA tube silicon roller (ø28)
• Lamp rating • 900W (infrared heat)
(2) Cleaning Cleaning with silicon impregnated roller
(3) Heater temperature ON/OFF control by thermistor
control
10. Control Microcomputer
Mar. 1998 © TOSHIBA 3-3 1550/1560 PROCESS

4. COPIER OPERATION
4.1 Operation Outline
Copier operation Operation during warm up and standby
Automatic-feed copying using Print key
Copying operation Bypass-feed copying
Interrupt copying
4.2 Description of Operation

4.2.1 During warm up
(1) Copy quantity indicator shows "0" and print-key lights up "red" lamp.
Heater lamp comes ON.
Initial position setting for the optical system ~ moves the lens and the mirror to actual-size position.
Exit fan (M8) stops and optical fans (M6/M7) stop.
(2) When the heat-roller temperature is sufficient for fixing:
The heater lamp goes OFF.
The copy quantity indicator shows "1", and the print key changes to "green" lamp.
(Paper jam release cover to be closed when there is paper in the cassette.)
Exit fan (M8) starts rotating at low speed and optical fans (M6/M7) stop.
4.2.2 Standby (ready) condition

All keys on the control panel are operable.
When there is no other key entry for a predetermined period, the machine is set automatically to a copy
quantity of "1", a reproduction ratio of 100% and automatic exposure.
4.2.3 Cassette feed copying using the print key

(1) Print key ON
Print key display changes from "green" to "red".
Main charger, transfer charger, separation charger, transfer bias, discharge lamp and LED eraser
array come ON and optical fans (M6/M7) rotate at high speed. Exit fan (M8) starts rotating at high
speed.
Main motor (M1) comes ON.
~ Drum, developer, heat roller and paper-exit roller rotate.
(2) Paper feeding from cassette
The feed roller clutch (CLT2) and the pick-up roller clutch (CLT3) come ON.
~ The pick-up roller and paper feed roller rotate.
After a pre-difined period the pick-up roller clutch (CLT3) goes OFF.
Mar. 1998 © TOSHIBA 4-1 1550/1560 OPERATION

Aligning operation
Paper arrives at the aligning roller.
~ Aligning switch (S5) ON
After a pre-difined period feed roller clutch (CLT2) goes OFF.
Paper feeding complete.
(3) Carriage operation
Exposure lamp ON
Carriage 1 and carriage 2 forward operation starts.
~ Scanning motor (M2) ON
At this time, if the toner density of the developer material is lower than the set value, toner replenish-
ment is performed.
~ Toner motor (M9) is turned ON.
(4) When a fixed time has passed since the carriage operation
~ Paper is transported to transfer section, transport is promoted ~ aligning-roller clutch (CLT1) is
turned ON, and the copy quantity counted.
(5) Carriage scanning complete
Scanning motor (M2) is turned OFF.
The main charger and the exposure lamp are turned OFF.
Aligning-roller clutch (CLT1) is turned OFF. (The timing varies according to paper used.)
(6) Paper-exit operation
The exit switch (S6) detects the trailing end of the paper passing.
The main motor (M1), transfer charger, separation charger, transfer bias which is turned ON/OFF in
accordance with paper feeding, discharge lamp and LED erase array are turned OFF. Optical fans
(M6/M7) stop and exit fan (M8) starts rotating at low speed.
Print key: "Green" lamp is turned ON.
1550/1560 OPERATION 4-2 Mar. 1998 © TOSHIBA

A4 lateral single-sheet copying

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 8.28
MAIN-MTR
7.72
MAIN-MTR-CW/CCW
0 1.03 3.45 4.53 4.98
SCN-MTR
BWD FWD BWD FWD
0.71 3.53
EXPO-LAMP
0.84 3.37
HVT-M
0 4.31
4-3
HVT-TR
0 6.33
HVT-SP
3.6 5.7
EXIT-SW
1.16 3.68
PSTP-SW
1.58 3.88
RGT-CLT
0.06 1.29
FED-CLT
1550/1560 OPERATION
0.06 0.36
PICUP-CLT

1550/1560 OPERATION
A4 lateral two-sheets copying

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 12.23
MAIN-MTR
11.67 12.23
MAIN-MTR-CW/CCW
0 1.03 3.45 4.53 4.81 7.23 8.47 8.92

SCN-MTR
BWD FWD BWD FWD BWD
0.71 3.53 4.71 7.47
EXPO-LAMP
0.84 3.37 4.89 7.48

HVT-M
0 4.31 5.89 8.26

4-4
HVT-TR
0 10.27
HVT-SP
3.6 5.7 7.54 9.64
EXIT-SW
1.16 3.68 4.85 7.37
PSTP-SW
1.58 3.88 5.27 7.57
RGT-CLT
0.06 1.29 3.75 4.98

FED-CLT
0.06 0.36 3.75 4.05

PICUP-CLT

4.2.4 Bypass-feed copying
4.2.4.1 1550
(1) Insert paper in bypass feed guide.
Aligning switch (S5) is turned ON.
~ Bypass-feed indicator lights up
Carriage 1 and carriage 2 move to the home position.
(2) Print key ON
Main charger, transfer charger, separation charger, transfer bias, discharge lamp and LED eraser
array are turned ON.
Optical fans (M6/M7) and exit fan (M8) start rotating at high speed.
Main motor (M1) ON
~ Drum, developer, heat roller and paper-exit roller rotate.
(3) Subsequently operations for automatic-feed copying (3) ~ (6) are continued by the use of the print
key.
4.2.4.2 1560
(1) Insert the paper in the bypass paper-feed slot.
Switch ON the bypass
The bypass LED of the control panel lights up.
(2) Press the PRINT key
The main charger/transfer charger/separation charger/transfer bias/discharger lamp/LED eraser lamp
are turned ON/and the optical system fan motor rotates at a high speed.
The main motor comes ON~the drum/developert/heat roller/and paper-exit roller rotate.
(3) Bypass paper-feed operation
The manual feed clutch comes ON~the bypass pick-up roller/paper feed roller rotate.
Aligning operation (the paper reaches the aligning roller)~switch is turned on paper stop.
After a fixed time, the manual feed clutch goes OFF~ paper-feeding is finished.
(4) Thereafter, the paper-feeding operation is the same as with the cassette.
4.2.5 Interrupt copying

(1) Press interrupt key.
Interrupt lamp comes ON.
The copier temporarily interrupts the copying operation, and carriage 1 and carriage 2 return to their
fixed position.
Automatic exposure goes into the reproduction ratio 100% copy mode. The copy quantity indicator
remains unchanged.
(2) Select desired copying conditions (single-sheet copying only is possible).

(3) After interrupted mode copying has finished.
Press the interrupt key, then the interrupt lamp goes OFF and the conditions prior to interruption are
resumed.
(4) Press print key.
Copying operations prior to interruption are resumed.
4.3 Fault Detection

If a fault occurs in the copier, a symbol corresponding to the type of fault will be displayed in order to draw
the attention of the operator.
• Classification of faults
A) Faults which can be cleared without turning OFF the door switch (S2)(yellow flashing display on
the display panel).
(1) Add paper
(2) Insert key-copy counter
(3) Replace toner bag (This is cleared by replacing the toner bag) (red flashing display)
B) Faults which can not be cleared without turning OFF the door switch (S2) (no display provided on
the display panel).
(1) Clear paper
(2) Add toner (yellow flashing display)
C) Faults which can not be cleared without turning OFF the main switch (S1).
(1) Service call
A-1) Add paper ( )

• When cassette is inserted in the machine, the paper-empty switch (S3) or (S16) detects the
existence of paper ~ When there is no paper, the switch goes OFF.
• When cassette is not inserted in the machine, the paper size switch (S4) or (S18) detects the
non-existence of cassettes ~ The paper-size switches all go OFF.
G
When cassette is not inserted in the No-paper state

64748
machine
When cassette is inserted in the Signal is sent to control circuit.
f
machine but there is no paper.

"Add Paper" display will flash.
f
* Print key will be inoperable.
* Bypass-feed copying is possible if there is paper on the manual feed guide, even when there
is no paper in the cassette.

A-2) Bypass misfeed
• During sheet bypass copying
Manual-feed roller clutch (CLT4) goes ON.
f
Aligning switch (S5) comes ON.
If the aligning switch goes OFF when the aligning-roller starts rotating.
f
Bypass misfeed
f
The bypass misfeed symbol is displayed. ( )

f
Copying cannot be started.
A-3) Insert key-copy counter.

• If the key-copy counter (option) has been inserted in the machine and is withdrawn, "Insert
Key Counter" is displayed.
Copying can not be started.

• If the key counter is withdrawn during copying, the machine will stop after the paper being
copied has exited.

B-1) Clear paper ( )
• The leading-edge jam is detected by the exit switch (S6): (E01)
The aligning roller clutch (CLT1) is turned ON.
f
2.0 sec*
ON
The exit switch (S6) comes ON. CLT1
* When S6 has not come ON after 2.5 ON
seconds have elapsed.
f S6
Timer
The "Clear Paper" (E01) symbol ap- 0 2.5 sec
pears and copying will stop.

• The trailing-edge jam is detected by the Clear paper (E01)
exit switch (S6) : (E02). Aligning roller

clutch (CLT1) is turned OFF.
CLT1
f
2.0 sec* OFF

S6 OFF (detects paper)
S6
* When S6 has not come OFF after 2.5 ON
seconds have elapsed.

f
Timer
0 2.5 sec
The "Clear Paper" symbol (E02) ap-
pears and copying stops.
Clear paper (E02)
• Immediately after the power is turned
ON.
f
The aligning switch (S5) and exit switch (S6) detect the paper (ON).
f
"Clear Paper" symbol (E03)

• The front cover is opened during copying.
f
"Clear Paper" symbol (no indication)

B-2) Add toner ( )
Toner density has become low.
f
Toner empty signal detection: Auto-toner sensor

f
Control circuit: "Add Toner" symbol appears: Copying is not possible.

Clearing method: Replace toner cartridge and close front cover.
Toner supply operation (toner density is resumed at the proper level): Copying
is possible.

B-3) Replace toner bag ( )
The toner bag becomes full of toner.
f
The toner-recovery auger moves towards the front of the machine: Toner-full switch (S10) will
be turned ON.
f
"Replace Toner Bag" symbol is displayed.
• When the toner-full switch (S10) comes ON during copying.
f
Copying will stop after the last sheet has been exited during copying.
Clearing method: Replace with a new toner bag.
C-1) Service call
When the "CLEAR/STOP" key and the "8" key are pressed simultaneously while the "Service Call" sym-
bol is flashing, an error code will be indicated in the copy quantity indicator.
For the contents of the error codes, refer to the “SERVICE HANDBOOK”.

4.4 Flow Charts
4.4.1 After power supply is turned ON.
Main switch S1 ON
DC power ON
Restart
YES
Covers open?
NO
Heater lamp HTR ON
Start initialization
• SCN-MTR M2
• LNS-MTR M3
• MRR-MTR M4
RGT-SW S5 YES
ON?
NO
EXIT-SW S6 YES
ON?
NO
Paper jammed "E03"

A
1550/1560 OPERATION 4 - 10 Mar. 1998 © TOSHIBA

A
T-FUL-SW S10 YES

Replace toner bag
ON?
NO
NO
Toner empty?
YES
Add toner
Twenty
NO NO Initialization
seconds elapsed since
completed?
initialization?
YES
Service call
Has heater lamp
"C21" Is heat roller
NO reached specified YES
temperature high enough
temperature 20 seconds
for fixing?
after being turned ON?
YES NO
READY Service call

"C41"
Mar. 1998 © TOSHIBA 4 - 11 1550/1560 OPERATION

4.4.2 Automatic feed copying
Print key ON
Process system control Transport system control Optical system control
• Main charger ON Is PLL checking NG Carriage moves

• Transfer charger ON on main motor towards home position.
• Separation charger ON
• Discharge lamp ON OK
C Service call
NO "C01"
DCH ON
• CLT3 ON
• CLT1 ON EXP ON
CLT3 OFF Carriage forward
Main charger OFF CLT2 OFF Carriage stops
DCH OFF • CLT1 ON YES Remaining copy

• T-CTR ON quantity=0?
NO
T-CTR OFF
Carriage moves backward

to its home position.
• Transfer charger OFF
Remaining copying
• Separation charger OFF quantity=0?
YES EXP OFF
Discharge lamp OFF CLT1 OFF
Carriage moves toward

copiable size display position.
NG
Completed S6 check 1
OK Complete
B Paper jammed "E01"
1550/1560 OPERATION 4 - 12 Mar. 1998 © TOSHIBA

B
NG
S6 Check 2 Paper jammed "E02"
OK
NO
Final copy? C
YES
Drum reverses
Standby
Mar. 1998 © TOSHIBA 4 - 13 1550/1560 OPERATION

5. DISPLAY UNIT
5.1 Control Panel and Indication Panel
The display unit consists of a key switch which operates copying and to select the mode, and an LED
which displays machine condition and messages.
Signs and symbols are turned ON or flash when the attention of the operator needs to be drawn.
82% 122%
B4 FOLIO A4 B4
000001 APS AMS 1 2 3 % % 200%
141%
71%
4 5 6 A3 A4 A5 A4
A3 FOLIO A4 A3
7 8 9
50% 200%
50%
A3 A5 A5 A3
0 C/
@ @ @ @ @
For Europe
ENERGY DUAL PAGE 78% ZOOM 129%

APS AMS ADF SAVER COPY COMP LT-R
2 in 1 LT-R COMP
LG LD
000001 1 2 3 % % LD LG 200%
65%
4 5 6 LT-R ST-R
154%
ST-R COMP
GROUP SORT SORTER INTERRUPT CASSETTE LD LT-R LG
7 8 9
50% 200%
50%
LD ST-R ST-R LD
0 C/
LIGHT AUTO DARK IMAGE MODE CLEAR/STOP PRINT
@ @ @ @ @
For the U.S.A. and Canada
Mar. 1998 © TOSHIBA 5-1 15501560 DISPLAY

5.2 Items Displayed on Control Panel
• During normal copying operation

During warm up When the power switch is turned ON the print key lights up red until capable of
copying. The copy quantity and reproduction ratio display show "0".
Ready condition When the machine is capable of copying condition, the print key lights up green
and the copy quantity and reproduction ratio show "1".
While copying When the print key is pressed, the print key lights up red. The copy quantity
display displays a countdown and finishes at "1". After completion of copying,
the copy quantity indicator returns to the initially set number.
• If a fault occurs (copying is not possible)
“ ” flashes The symbol is displayed when the cassette selected has no paper (includ-
ing “Insert Cassette”).
Bypass feeding is possible.
“ ” flashes The symbol is displayed when the toner in the toner cartridge runs out.
PRINT key flashes The key flashes in red to indicate that the key-copy counter has been with-
in red drawn when the optional key-copy counter is installed.
“ ” flashes The symbol is displayed when the toner bag is full.
“ ” flashes When the paper is jammed, the position is indicated 1 Paper feed, 2
Exit-paper area, 3 Paper feeding unit (option) 4 Sorter (option), 5 DF
(option)
“ ” flashes The symbol is displayed when a malfunction requiring service has occurred.
“ ” flashes The symbol is displayed at the periodic maintenance cycle.

(When the PM counter has exceeded the PM set value.)
(Capable of copying.)
1550/1560 DISPLAY 5-2 Mar. 1998 © TOSHIBA

Operation REPRO- AUTO DUAL-
PRINT CLEAR/ Digital DUCTION- EXPOSURE Manual Photo CASSETTE INTER- ENERGY PAGE Sheet
key STOP keys RATIO key exposure exposure SELECTION RUPT SAVER COPY bypass
key selection (PHOTO key) key key key key
Condition
key
Warming up _ _ _ _ _ _ _ _ _ _ _ _
Ready _ _ _ _ _ _ _ _ _ _ _ _

Reproduction-ratio
– _ _ _ _ _ _ _ _ _ _ _
changing
Copying – _ – – _ _ – _ _ – – x (4)

Add paper – _ _ _ _ _ _ _ _ _ _ _
Add toner – _ _ _ _ _ _ _ _ _ _ _
Key copy counter not
– _ _ _ _ _ _ _ _ _ _ _
inserted (optional)
Bypass misfeed – _ _ _ _ – – _ _ _ _ –
Replace toner bag – – _ _ _ _ _ _ _ _ _ _
Clear paper – – – – – – – – – – – –
5-3
Service call – – – – – – – – – – – –
Interrupt mode _ – – _ _ _ _ _ _ – – _
Energy-saving mode _ – – – – – – – – _ – –
_: Machine operates or indicates in accordance with the operator’s action. –: Operation is ignored.
(1) By pressing the ENERGY SAVER key or the PRINT key, the energy-saving mode will be cancelled.
(2) During copying, avoid changing exposure as far as possible.
(3) The function of the CLEAR/STOP key changes in the following manner according to the machine status.
During copying ......... Interruption of the copying (Stop function ..... The copy quantity indicator will not change.)
5.3 Relationship between Machine Condition and Operator’s Action
When not copying .... When pressed once, the copy quantity indicator returns to “1”.
(4) During copying, avoid sheet bypass feeding because of possible paper jamming.
(Note) The interrupt mode will be automatically cancelled when the machine is not used for 45 seconds.
15501560 DISPLAY
5.4 LED Display Circuit
(1) LED display method
+5V
Described here is the LED for "dual-page copy-
ing" display when "DP" comes ON. When the R3 Electrical
current
DSPON0 signal goes to "L" level, transistor Q2
R4 “L”
is turned ON. When pin 7 of the IC (D15) goes DSPON0
“L” G D15
Q2 7
to "L" level, electrical current flows through the (LP32) R28
transistor to the LED (DP) from +5V. In other

PWA-PNL
words the LED (DP) comes ON.
(2) The actual circuit is controlled as follows:
8 msec 8 msec
• DSPON0 and DSPON1 signal goes to "L"
DSPON1 TR2 TR2
level alternatively for 8 msec. OFF ON
• Q1 or Q2 goes to the ON condition when

DSPON0 TR1 TR1
ON OFF
the DSPON0 or DSPON1 signal is at "L"
level.
DSPDAT
• The LED ON/OFF signal from LGC is in-
putted to the IC SIN (pin 5) terminal via the
D1
DSPDAT signal (serial data).
LED “00”
• LED ON/OFF signal is outputted in parallel ON
to D1-D16 output terminal, after being in-

LED “01" ON ON
putted to IC in series.
1550/1560 DISPLAY 5-4 Mar. 1998 © TOSHIBA

Conditions for LED to come ON
1 The transistor (Q1 or Q2) connected on the anode side of LED is ON.
2 The output connected to the cathode side of the LED is at "L" level.
When 1, 2 above are fulfilled, the LED is turned ON.
Listed below are the names of LEDs of which ON/OFF is controlled by the DSPON0 signal and the
DSPON1 signal.
DSP-ON0 DSP-ON1
DAT1 2 IN 1 SRV
DAT2 APS ADFJ
DAT3 AMS SRTJ
DAT4 GRP PM
DAT5 SRT TE
DAT6 PS MFJ
DAT7 INT EXTJ
DAT8 EXP1 TF
DAT9 EXP2 FJ1
DAT10 EXP3 PE1
DAT11 EXP4 CS1
DAT12 EXP5 PE2
DAT13 EXP6 CS2
DAT14 EXP7 FJ2
DAT15 EXP8 AUTO
DAT16 EXP9 PHOT
DAT17 MAG2-g MAG1-g
DAT18 MAG2-b MAG1-b
DAT19 MAG2-a MAG1-a
DAT20 MAG2-f MAG1-f
DAT21 MAG2-e MAG1-e
DAT22 MAG2-d MAG1-d
DAT23 MAG2-c MAG1-c
DAT24 ZM50 MAG3-g
DAT25 ZM71 MAG3-b
DAT26 ZM82 MAG3-a
DAT27 ZM100 MAG3-f
DAT28 ZM122 MAG3-e
DAT29 ZM144 MAG3-d
DAT30 ZM200 MAG3-c
DAT31 DPC %
DAT32 RDY WAIT
Mar. 1998 © TOSHIBA 5-5 15501560 DISPLAY

6 DRIVE MECHANISM
6.1 Construction
The drive mechanism is so constructed as to drive the drum, developer unit, heat rollers
(including the cleaning felt roller), paper exit roller and paper feed rollers (copier’s and
PFU’s transport rollers) by means of the main motor.
G24/G40 Drum drive gear
G25 G21/G30
G20
G23/G25 G20/G75
Developer G63 (Drum gear) Heat roller
drive gear Drum
G40
G20 G30
Feed roller
G34 G34
G16/
G30 Main motor Exit roller (lower)
G25
G26 G34
G18 For PFU
connection G20 Pick-up G40
roller Aligning roller (lower)
G18 G24
G30 G20 P51/14
P39/G14
Transport roller P10
for PFU
G20
G18 (PFU) Drive motor
All parts except the main motor are located inside the frames.
Dirve mechanism (as seen from the rear)
Mar. 1998 © TOSHIBA 6-1 1550/1560 DRIVE

Upper Unit Drive Lower Unit Drive
The horizontal bar (—) indicates the same shaft. The horizontal bar (—) indicates the same shaft.
DRIVE-D/L DRIVE-D/L
Main motor No. of gear Main motor No. of gear

teeth: 10 teeth: 10
No. of gear No. of gear No. of gear No. of gear FEED-U

teeth: 75 teeth: 20 teeth: 75 teeth: 16
DRIVE-D/D
No. of gear No. of gear ALN/CLT No. of gear

No. of gear teeth: 20 ø20 lower teeth: 40
teeth: 34
teeth: 20 roller
No. of gear No. of gear No. of gear

No. of gear No. of gear teeth: 34 teeth: 15 teeth: 30
teeth: 30 teeth: 21 CL roller
ø20 ALN upper
roller ø15
No. of gear No. of gear No. of gear No. of gear
teeth: 14 teeth: 19 teeth: 34 teeth: 30
No. of gear No. of gear No. of gear
teeth: 25 teeth: 40 teeth: 24
No. of gear No. of gear

teeth: 15 No. of gear No. of gear teeth: 26
No. of gear No. of gear teeth: 40 teeth: 60
No. of gear Drum ø60 No. of gear CL roller
teeth: 25 teeth: 23
teeth: 63 teeth: 76 ø20
H/R No. of gear Pick-up
No. of gear teeth: 20
ø30.053 CLT ø20
teeth: 40
(ø29.99)
Auger ø15 No. of gear
No. of gear No. of gear No. of pulley
Mixer teeth: 25 Exit roller
teeth: 20 teeth: 33 teeth: 20 No. of gear
ø20.55
teeth: 18
(ø24) FEED-L
Belt 2M PRC
No. of gear No. of pulley

Mixer No. of gear Paper feed
teeth: 33 teeth: 28 FUSER UNIT
teeth: 20 CLT ø20
Mg roller
ø20
No. of gear
teeth: 18
To PFU CLT
1550/1560 DRIVE 6-2 Mar. 1998 © TOSHIBA

6.2 Explanation of Functions
• Drum drive .......................... Transmits the rotation of the main motor to the gears and drum drive
gear to drive the drum.
• Developer unit drive ........... Transmits the rotation of the main motor through gears to the developer-
unit drive gear to drive the developer unit.
• Heat roller drive .................. Transmits the rotation of the main motor through gears to the heat roller
gear to drive the heat roller.
• Exit roller drive ................... Drives the exit roller gear through gears.
• Copier’s aligning roller ........ Drives the copier’s aligning roller through gears.
• PFU transport roller ............ Drivers the transport roller through the copier’s paper feed unit.

6.3 Disassembly and Replacement
6.3.1 Main motor
Main motor
(2) Disconnect two connectors.
6.3.2 Drum drive gear and developer drive

gear
(1) Remove the process unit (2 screws).
(2) Remove the cover mirror 6 (1 screw).

Cover mirror 6

(3) Remove the transfer/separation charger (Re-
fer to 9.3.6).
Knob
Hook
(4) Remove the transport guide (1 screw and 1

blue connector at the rear).
Transport guide
(5) Remove the inner cover (lower left).

(6) Remove the fuser unit (1 screw).

(7) Remove the lamp regulator (two connectors).
Connectors
Lamp regulator
(8) Remove the exposure lamp and power sup-

ply connector.
Connector
(9) Disconnect the connector for the auto expo-

sure, lens switch and mirror motor. Connector

(10) Pull out the three connectors for the main
charger and the bias wire from the high-volt-
age transformer.
(11) Disconnect the connector for the process unit.

(12) Remove the drive unit from the rear inside of
the machine (3 screws).
Drive unit
• Close the clamshell and remove 2 screws

from each of the 2 screw holes on the rear
frame.
(13) Removing two screws, take out the bracket

and the gear can be replaced.

6.3.3 Lower drive unit
(1) Remove the fuser unit.
(2) Remove the transfer/separation charger.
(3) Remove the transport guide.
(4) Remove the connector cover of the feeder
unit.
(5) Remove the feeder unit (1 screw and connec-
tor).
Paper feed unit
(6) Remove the lower drive unit bracket (1 screw)

and separate the drive unit from the bracket
(2 screws).
Screws fastening Lower drive unit

the bracket

6.4 Main Motor
6.4.1 Main motor drive
FG pulse
LGC
Difference +24V Phase V

Wave
rectification Phase
comparison
Voltage
Crystal
Reference frequency detection Excitation
oscillator Speed Hall
circuit phase
comparison Phase W element B Phase U
(F-MTR-REF) switching
Difference +
section
PLL-OK Hall element A Hall element C
MAIN-CW/CCW
678
Control MTR-BRK Rotation

signal Rotor
MAINMTR-ON control
position
Lock detection
protection
circuit
Main motor (M1)
(1) LGC outputs a control signal for main motor rotation. (MAIN-CW/CCW: Rotation direction, MAIN-
MTR-ON: Motor rotation command)
(2) The excitation phase switching section excites each phase of the main motor → main motor rotates.
(3) Hall elements A-C detects rotation position of motor (rotor).
(4) The excitation phase switching section switches the excitation of each phase.
(By repeating (2) through (4), the motor continues to turn.)
(5) An FG pulse is generated by FG pattern attached to the main motor.
(6) The FG pulse and the reference frequency are compared for their phase and speed, and their
differences added to IC3.
(7) Change the switch timing of the excitation phase switching section, according to the signal obtained
at (6) above.
= Control so that the FG pulse and reference frequency are equal → main motor rotates at a fixed
speed (lock-range condition).
(8) As the main motor goes into the lock-range condition, the excitation phase switching section out-
puts a PLL-OK signal to LGC (“L” level).
(9) When MTR-BRK from LGC goes to “L” level, the brake is applied to rotation of the main motor, and
when the MAIN MTR-ON signal becomes “L” level, the main motor stops.
1550/1560 DRIVE 6 - 10 Mar. 1998 © TOSHIBA

6.4.2 Control signal
(1) MAIN-CW/CCW (LGC → MTR: Input)
This is a signal to change the direction of rotation of the main motor. When the CW/CCW signal is at
“L” level, the main motor rotates counterclockwise when viewed from the rear, and drives the devel-
oper, drum and heat roller in the designated direction.
(2) PLL-OK signal (MTR → LGC: Output)
When the FG pulse cycle difference against the reference frequency is within the range of +4.6%
and –5.3%, it is defined as the lock range (normal state), and the signal becomes “L” and LED
“ED1” comes ON.
(3) MTR-BRK signal (LGC → MTR: Input)
This is the signal to control the speed of the main motor. The brake is applied to the main motor
when the signal becomes “L” level.
(4) MAINMTR-ON signal (LGC → MTR: Input)
This is a signal to turn ON/OFF the main motor. The main motor turns when this signal becomes “H”
level.
(5) MOT-FG signal
This signal generates FG signals while the motor is rotating.
Signal level of motor circuit.
Signal name “H” level “L” level

MAIN-CW/CCW CW direction CCW direction
PLL-OK Control deficiency Normal
MOT-FG Rotation pulse signal
MTR-BRK Brake OFF Brake ON
MAINMTR-ON Motor ON Motro OFF
The signals are respectively the level on the input/output pins of
IC1 and 3.
Mar. 1998 © TOSHIBA 6 - 11 1550/1560 DRIVE

6. 5 Bypass feed section (1560 only)
6.5.1 Bypass feed roller
(1) Remove the main switch/door switch. (See item
Pick-up
Pick-up rollerroller
2.4.2 [E-2])
(2) Remove the feed roller stop-ring. <Illustration
(3) Take out the feed roller.
5. 2 (9) Stop-ring
6.5.1 (3) Stop-ring
6.5.1 (3) Stop-ring Paper-feed roller roller
Paper-feed
6.5.2 Removal of the separation pad

(1) Remove the main switch/door switch (See item Separation
Separation padpad
holder
holder
<Ill
2.4.2 [E-2]).
(2) Take off the rear-side spring of the separation
pad and remove the separation pad.
Separation
Separation padholder
pad holder 6.5.2
5. 3 (2)
(9)Spring
Spring
6.5.2 (2) Spring
6.5.3 Removal of the clutch

(1) Remove the main switch/door switch. (See item
2.4.2 [E-2])
(2) Removal the clutch and the paper sensor.
(3) Close the upper unit.
(4) Remove 2 screws from the upper unit, slide the
unit to the front and take it out in the direction
of paper feeding.
(5) Remove the hexagonal screw and the stop-ring
of the clutch and take out the clutch.
6.5.3 (4)
1550/1560 DRIVE 6 - 12 Mar. 1998 © TOSHIBA

<Notes>
1. When installing the clutch, align the end face of the clutch to the shaft groove and align the hexagonal
screw to the milling cutting surface. Insert the projection of the clutch and the gear arm in the hole of
the bracket.
2. Confirm that there is no oil, etc. on the surface of the paper feed roller or the separation pad.
3. When reassembling the timing belt (removed when taking cut the pick-up roller) pass it through the
upper side of the belt tensioner.
4. When installing the separation pad bracket to the copier, first free the paper stop lever by pushing
down the pick-up roller downwards.
Note
Note 1:1:
Put
Put the
the projection
into
into the
the bracket hole
1:
Note 1:
he projection into
Put the projection into the
the
ket hole
bracket hole
Alignwith
Align with the
the groove
groove <Illust
Mar. 1998 © TOSHIBA 6 - 13 1550/1560 DRIVE

7. OPTICAL SYSTEM
7.1 Construction
The optical system consists mainly of the original glass, carriage 1, carriage 2, lens unit, mirror unit and
drive motors.
2-3 2-2 2-1 1 4 7 6
3-1
3
3-2
5-1
5
5-2
1 Original glass
2 Carriage 1 2-1 Exposure lamp, 2-2 Reflector, 2-3 Mirror 1
3 Carriage 2 3-1 Mirror 2, 3-2 Mirror 3
4 Lens unit
5 Mirror unit 5-1 Mirror 4, 5-2 Mirror 5
6 Mirror 6
7 Slit glass
Mar. 1998 © TOSHIBA 7-1 1550/1560 OPTICAL

8 9 !º
!º
8 Scanning motor 8-1 , 8-2 Carriage drive wire

9 Mirror motor
!º Lens motor 10-1 Lens drive belt (1 pc.)
[Feed side]
5 10-1
8-1
9
[Front side]
[Rear side]
8-2
!¡ 3 4 2
[Exit side]
!¡ Auto exposure PC board
1550/1560 OPTICAL 7-2 Mar. 1998 © TOSHIBA

7.2 Explanation of Operation
7.2.1 Scanning motor
The rotation of the scanning motor (located on the rear) is transmitted to carriage 1 and 2.
Scanning motor
Timing belt
Pulley (Teeth: 15) Pulley (Teeth: 66) Timing belt
(2M-112) Pulley (Teeth: 18) Pulley (Teeth: 27)
(2M-77)
Carriage drive wire
Shaft (Front) Carriage 1 drive
Carriage 2 drive
Carriage drive wire
(Rear) Carriage 1 drive
Carriage 2 drive
Shaft Carriage drive wire Carriage drive wire Shaft
View as seen from the rear View as seen from the front
[Feed side]
[Exit side]
Scanning motor Fixed to CRG 1
1 1
Wire fixing
2M-112 P15 CRG 2 Wire fixing 7
2
8.5 turns
P27 3
4
6
5
Shaft 2M-77 P66/P18 P: Pulley
View as seen from the rear

The scanning motor makes carriage 1 and 2 return
Home switch
to their home positions which are detected by car-
riage 1 passing the home switch.
When the PRINT key is pressed, the scanning
motor causes carriage 1 and 2 to scan the original.
Rear side
7.2.2 Mirror motor and lens motor
Mirror motor 2
2 G70/G10
Lens motor 1 Rack G18
View with the process unit and the stay removed and View as seen from the front
the upper unit raised

Lens motor 1
Gear (Teeth: 70) Timing belt
Gear (Teeth: 18)
Pulley (Teeth: 16) Fixed to the belt: Lens unit
(2M-465)
Lens switch
Mirror motor 2
Gear (Teeth: 70)
Gear (Teeth: 18)
Gear (Teeth: 10) Fixed to the rack: Mirror unit
Mirror switch
G18 Mirror switch

1
Lens motor 1 G70/P16
G: Gear
2M-465 Lens unit Lens switch
View as seen from the rear View as seen form the exit side
Immediately after the power on:

Both the lens unit and the mirror unit move from the position where the switches (lens switch and mirror
switch) are turned on toward the feed side (arrow direction), respectively.
If the lens and mirror units were in the off position , they first move toward exit side, then after turning on
the switch, move a specified amount toward the feed side, and stop at the actual-size (100%) position.
When a reproduction ratio is selected:

When a copy reproduction ratio is set, the lens unit and the mirror unit move to their respective positions
for the specified reproduction ratio.

At the time of disassembly or replacement, first remove the covers, process unit, original glass, etc., as
required.
7.3.1 Auto exposure PC board and damp
heater
(1) Remove the original glass and move carriages
1 and 2 to the exit side.
(2) Remove the optics cover (1 screw).
Optics cover
Damp heater: (Option)

Damp heater
• Remove three screws, three clamps and dis-
connect one connector.
Connector
Clamp
Auto exposure PC board:

Auto exposure PC board
• Remove one screw, disconnect one connector
and the PC board can be replaced.

7.3.2 Scanning motor (and timing belt) Elongated hole B
(1) Remove the top cover. Hole A
(3) After removing three screws, you can take out
the whole unit. At this time, the timing belt (2M-
Scanning motor
77) is also removed.
Note: 1. When reassembling the parts, make sure
that the timing belt is securely placed on
the pulleys (P66/P18) and the shaft drive
pulley (P22).
2. The scanning motor is screwed on in the
position of the hole A at the time of ship-
ping from the factory.
When the belt tension adjustment is nec-
essary, reinstall the screw at the elongated
hole B (not the hole A).
After having pushed the scanning motor
in the direction of the arrow, install it.
(4) After taking out the unit, remove two screws

and the motor is removed.
TB (2M-77)
Note: When reassembling the parts, make sure that
the timing belt is securely placed on the pul-
leys (P66/P18) and the shaft drive pulley
(P22).
P22
7.3.3 Mirror motor

Mirror motor
(1) Remove the original glass.
(3) After removing two screws, take out the
bracket.
(4) Remove two screws and disconnect one con-
nector from the bracket and the mirror motor
is removed.
Bracket

7.3.4 Lens motor Lens motor
7.3.4.1 1550
Connector
(1) Remove the main switch, door and switch unit
(see item 2.4.2 [E-1]).
(2) Remove the connector of the lens motor.
(3) Remove the lens motor (2 screws).
Note: The shape of the mirror motor and the lens
motor is same, but the output is different.
Mirror motor : silver maker name
Lens motor : red maker name
Main switch/
door switch unit
7.3.4.2 1560
(1) Remove the main switch/door switch. (See item Lens motor
Lens motor
2.4.2 [E-2])
(2) Remove the lens motor connector.
(3) Remove the lens motor screw.
Lens motor screw

5. 5 (17)
7.3.5 Home switch, mirror switch and lens

switch
Home switch:
(2) Remove the switch by disengaging its claws.
Home switch

Mirror switch:
(3) Move both carriages 1 and 2 to the exit side
and the mirror unit to the feed side.
Mirror switch
Lens switch:
(1) Remove the original glass. Lens unit
(2) Move the lens unit to the feed side.

(3) Raise the upper unit.
(4) Remove the duct fan (1 screw).
Lens switch
7.3.6 Exposure lamp and thermofuse

Cutout section
(2) Align carriage 1 with the cutout section of the
frame.
Cutout section Carriage 1
View as seen from the exit side

Exposure lamp:
(1) While pushing the lamp toward the front (A),
disengage it from the supply blade.
Notes: 1. During replacement, don’t touch the
lamp surface with a bare hand.
2. Be careful not to allow the lamp to get
scratched by the wire.
Front side
Carriage drive wire Exposure lamp
Thermofuse: Rear side

Thermofuse
Front Rear
side side
Teflon tube
Thermofuse
7.3.7 Carriage 1
Harness clamp Carriage 1
(1) Remove the supply cable’s harness clamp and
disconnect one connector.
Supply cable
1550/1560 OPTICAL 7 - 10 Mar. 1998 © TOSHIBA

(2) Move and align carriage 1 with the cutout sec-
Cutout section Cutout section
tion of the frame, then unhook the wire fixture
..... (each screws for the front and rear).
(3) Remove the power supply cable from the car-
riage 2’s cable guide.
Carriage 1
(4) Slanting the whole carriage 1 unit, take it out

upwards.
Note: Be careful not allow the unit to get hitched
by the wire.
7.3.8 Carriage drive wire

The same procedure applies for removing the front
Cutout section Cutout section
and rear wires.
(1) Remove the original glass, top cover, right-
side cover (upper), left-side cover (upper), in-
ner cover, and control panel.
(2) Remove carriage 1 and the wire fixture
....... (each screw for the front and rear).
Note: Be careful not to get hitched by the wire.
Carriage 1
Mar. 1998 © TOSHIBA 7 - 11 1550/1560 OPTICAL

(3) Using the wire holder jig, fasten the wire on
the shaft, so that it does not loosen
Wire holder jig
....... at both front and rear.
Note: The front side wire can be identified by its
mark on the metal portion.
Front side wire : F
Rear side wire : R
View as seen from the feed side
(4) After having loosened the wire tension adjust-

ment screw, disengage the hook on the feed
Carriage drive wire
side
....... for both front and rear. Hook
(5) Remove carriage 2.

Carriage 2

(6) Remove the scanning motor (3 screws).
Scanning motor
(7) Remove the pulley on the rear side (1 screw).
Pulley
(8) Loosen the screw for the wire take-up pulley

located inside the frame Wire take-up pulley
....... for both front and rear.

(9) Remove the stop ring from the shaft (front).
(10) Pull out the shaft from the rear.
Shaft
Stop ring
7.3.9 Mirror 6 Mirror 6's bracket Mirror 6

(1) Remove the process unit.
(2) Remove the mirror 6's cover (1 screw).
(3) Remove the mirror 6's bracket (1 screw).
(4) Move the mirror 6's bracket in the directions
1
of arrows 1 and 2 and take out the bracket.

7.4 Pulse Motor
7.4.1 Pulse motor drive circuit (constant current type) (M2)
The scanning motor is driven by hybrid IC-STK6712BMK3 of the unipolar constant current chopper
drive. The driving circuit for phase A and A is shown below.
The same circuit is also used for the drive of phase B and phase B.
+24V +5V R11 R10 R9

i ON i OFF
C10 SG
+5VSW A A D2
R31
CPU
øA øA Td1 NC Vref R35

VCC1 2 3 15 13 8 12 9
Drive voltage
regulator
F1 F2
C1
IC2 R7
E
R5
C B
IC2 R9 A
IC1
IC1 + D1
R1 PG 4
DG
SG 5
Internal equivalent circuit of STK6712B
SG
The circuit composition in the IC consists of each phase excitation switching section (IC2), a driver (F1,
F2), a comparator (IC1) and an electric current detection resistance (R11). The circuit operation in the
case of excitation of phase A is described below:

– Phase A excitation process –
1 øA becomes “L” level (øA is “H” level).
2 The reference voltage which is determined by a resistance type potential divider of R9, R10 and
R11 is applied to reverse input E for comparator IC1 and non-reverse input B is “L”.
Therefore, IC1’s output C becomes “L” level.
3 Due to 1 and 2 above, D of IC2 becomes “L” level and F1 becomes ON (conductive state).
4 Electric current flows to coil A from the +24 V power supply and increases gradually.
5 The terminal voltage of the electric current detection resistance R1 increases, and as the B voltage
gets higher than E voltage, C becomes “H” level and F1 becomes OFF.
6 As coils A and A are bipolar wound, the energy accumulated in coil A is induced into coil A and
discharged using coil A. In other words the electric current flows in the direction of DG → R9 → F2
diode → coil A.
7 The voltage accumulated in capacitor C1 decreases, and when it gets lower than E voltage, C
goes to “L” level and F1 comes ON again to increase the phase A winding electric current.
8 The above ON/OFF operation (constant current chopping) of the electric current for the motor is
repeated (refer to the diagram below).
IOH
0 (A)
Form of electric wave that flows into the motor
When exciting phase A, phase øA becomes “L” level, while F2 becomes ON, and a similar operation is
conducted.

Shown below is the waveform timing chart of each section:
1
øIN
Ioh
A
OA
CI discharge
C1 voltage Ec
EC
B
Vref
VOL
VOIreg
D
OV
IOFF
OA
ION
OA
2VCC
O1 VDS VCC
Equivalent circuit of STK6712B
Vcc1 A A øA øA Td1 Vref NC Vref Td2 øB øB B B PG PG

1 2 3 15 13 8 2 12 11 18 14 16 7 5 4 5
C3
Drive voltage
regulator
F1 F2 F4 F3
IC2 C1 C2 IC2
R7 R8
R5 R6
IC2 IC2
IC1 R11 IC1
R9 R10
D1 R12 D2

7.4.2 Pulse motor dirve circuit (constant voltage type) (M3, M4)
678
Lens motor (M3) (LMS-MTR) ~Driven by IC5 (Logic PC board: TD62308F)
Mirror motor (M4) (MRR-MTR) ~Driven by IC4 (Logic PC board: TD62308F)
Phase A Phase B
DA DA DB DB
DC
24V Phase A Phase B
QA QA QB QB
TD62308AP
The diagram on the right shows signals impressed

to QA, QB, QA, and QB bases in two-phase exci- A
tation. ON ON
The ON/OFF combination of the transistor is B
switched. ON ON
→
The combination of phases to which the current ON ON

A
flows is switched.
→
B
ON ON
Motor rotates

7.5 Exposure Control Circuit
(1) Brief description
The exposure control circuit is composed of the following four blocks.
6448 6448 648

1 Lamp regulator Impresses a voltage corresponding to the duty ratio of
the EXP-PWM signal upon the exposure lamp.
2 Automatic exposure sensor circuit Generates an AES signal indicating the density of the
original by sensing the light reflected by the surface of
the document.
3 Arithmetic and control unit Determines the lamp voltage by computation on the
basis of AES and K-RTN signals, etc., and outputs the
EXP-PWM signal to the lamp regulator.
*Note: The ON/OFF state of the exposure lamp is controlled by a special signal (EXPON), which is
different from the EXP-PWM signal.
Original
Exposure lamp
EXP-PWM
signal
Lamp
regulator
Automatic exposure
sensor circuit
PWA-AES-140
AES signal
Arithmetic and control unit

K-RTN PWA-LGC GA
IC12
UP/DOWN key
CPU
IC10: TMP96C141AFZ
Switching power supply

PS-ACC
EEPROM included
Zero-cross signal
IC9:10C68-P45V

The exposure control circuit has the following two functions:
A Manual exposure mode .................. Impresses a constant lamp voltage corresponding to the
setting by the UP/DOWN keys on the exposure lamp.
B Automatic exposure mode ............. The quantity of light reflected by the surface of the original,
which varies according to its lightness and darkness, is
detected by the automatic exposure sensor circuit, and the
voltage impressed on the exposure lamp is varied accord-
ingly; a high lamp voltage being impressed when the origi-
nal is dark and a low lamp voltage when it is light.
(2) Function of lamp regulator

A typical characteristic curve is shown below. By means of a phase-angle control system, it is
controlled so that a lamp voltage corresponding to EXP-PWM pulse duty ratio input is generated
even when some fluctuation occurs in the AC input voltage.
Lamp voltage
Limiter voltage (90V)
184, 92 V approx.
Range of actual use
92, 46 V approx. Range of actual use
40 V% 90 V% PWM pulse duty ratio

100 V series
200 V series
[Characteristics of the curve of the lamp regulator]

(3) Automatic exposure sensor circuit (PWA-F-AES-140)
Through the action of IC1, the incidence of light upon protocell PD1 generates an AES signal on J3-
6.
Dim reflected lightf Small AES output
Intense reflected lightf Large AES output
(4) Arithmetic and control unit
The arithmetic and control unit is composed of the following two blocks.
1 EEPROM built-in SRAM ................. Consists of IC9 (STK10C68), which stores exposure ad-
(NV-RAM) justment data to ensure that optimal exposure is performed
for each reproduction ratio and for automatic exposure.
2 CPU (IC10) ..................................... Incorporates software which computes the voltage to be
impressed on the lamp in accordance with such copying
modes as photographic magnification, automatic exposure,
and manual exposure, as well as adjustment data inside
the SRAM.

7.6 Lamp Regulator Circuit
The lamp regulator performs control to maintain the amout of light of the exposure lamp at a constant
value by monitoring the AC input voltage.
(Method) • Detects the AC input voltage.
f
• Changes the input voltage to a DC voltage approximate to its effective value by means
of the waveform shaping circuit.
• f
This DC voltage is compared with the reference voltage made by shaping the pulse
signal and is amplified.
f
• Based on the reference voltage and the input voltage, the trigger pulse generation cir-
cuit generates trigger pulses in synchronism with the frequency of the power supply.
f
• Controls the conduction angle of the triac.

=
The voltage applied across the lamp is kept consistent.
Reference pulse signal setting circuit
Trigger pulse
generation (PWM)
circuit Pulse signal
Waveform Operational
Pulse Exposure lamp
waveform
shaping circuit amplifier
shaping circuit

8. FEEDER UNIT
8.1 Construction
The paper feeder unit consists of upper and lower paper feeder units.
G: Gear
G15
G20
G30 Aligning roller (upper)
G30
Aligning roller (lower)
[Rear side]
G40 Aligning roller clutch
Upper paper feeder unit
G: Gear
Feed roller clutch
G20
Paper feed roller Pick-up roller clutch
G18
G20
G26
Pick-up roller
Lower paper feeder unit turned upside down
Mar. 1998 © TOSHIBA 8-1 1550/1560 FEEDER

8.2.1 Paper feeding operation
2 3 74 5 6
View as seen from the front

1 Aligning roller (upper) 2 Aligning roller (lower) 3 Aligning switch
4 Pick-up roller 5 Paper feed roller 6 Separation roller
7 Paper empty switch
!™
G30
G20
!£
G30 G40
!¡
G26
G20
G18 !¢
!¡ Aligning roller clutch !™ Pick-up roller clutch

!£ Feed roller clutch !¢ Main motor
1550/1560 FEEDER 8-2 Mar. 1998 © TOSHIBA

(A) Manual feeding operation
• Paper manually inserted pushes the aligning switch 3.
• When the PRINT key is pressed, the main motor starts rotating and the aligning roller clutch !¡ is
energized, causing the paper to be sent to the transfer process.
(B) Cassette feeding operation
• Electromagnetic clutches (feed roller clutch and pick-up roller clutch) are energized to rotate the
pick-up roller 4 and feed roller 5, starting paper feeding.
• Electromagnetic clutch !™ for the pick-up roller is de-energized, with the paper left pushing the
aligning switch 3.
• The paper is aligned by the aligning rollers 1 and 2, the electromagnetic clutch !£ for the feed
roller is de-energized, the aligning roller clutch !¡ comes ON, then the paper is sent to the trans-
fer process.
8.2.2 Paper separation operation

Since no paper separation claws are used in the One-way clutch
Feed roller
cassette, a paper separation roller is installed in-
side the machine. The separation roller section
consists of a paper feed roller, one-way clutch,
separation roller spring joint, etc., as shown.
The feed roller is equipped with a weight and ro-

tates in the direction of the arrow ( ) at the same Spring joint
(torque limiter)
timing with the pick-up roller.
Separation roller
The separation roller shaft, equipped with a torque
limiter based on a spring joint, is designed to rotate
in the direction of the arrow ( ) and transmits
its rotation to the separation roller through the spring
joint.

For example, when only one sheet of paper 1 is
sent to the separation area, since the feed roller's Feed roller
transporting force is stronger, the separation roller

is forced to rotate in the direction of the arrow ( ),
causing the sheet to be sent toward the aligning 1
roller.
If, as shown, two sheets are fed at the same time, 2

since the friction between the sheets is smaller, the
lower sheet is stopped being fed any further while
the upper sheet is forced to be transported by the Separation roller
feed roller in the direction of the arrow ( ).

Depending upon the locations of the parts to be
disassembled or replaced, covers should be re-
moved or the upper unit should be opened as re-
quired.
8.3.1. Upper paper feed unit

(1) Remove the transfer/separation charger unit.
(2) Remove the feed harness cover (1 screw).
Feed harness cover
(3) After removing one screw and disconnecting

one connector, pull the unit out to the front and
lift it out.
Upper paper feed unit
Aligning switch:
(1) Place the upper paper feed unit upside down.
Aligning switch
(2) Remove the paper dust brush.
Connector
(3) Disengage three claws and disconnect one
connector.

Clutch and aligning rollers (upper/lower):
(1) Remove the plate spring (1 screw).
(2) Snap off the clip.
[Front side]
Clip Plate spring
(3) While pushing down the claw, pull out the bush-
ing toward the front.
Bushing
Claw

(5) While pushing down the rear claw, pull out the Connector
bushing toward the rear.
Claw
Clutch

(6) Removing one setscrew allows the clutch and
the aligning roller (lower) to be disassembled,
respectively. Also, the aligning roller (upper)
Setscrew
can be removed. Clutch
Aligning roller
(upper)
Aligning roller
(lower)
Notes: 1. During disassembly, be careful not to

damage the mylar.
2. Pay attention to the orientation of the
Mylar
clutch projection.
Clutch
projection

8.3.2 Lower paper feed unit
(1) Pull out the cassette.
(2) Remove the upper paper feed unit.
(3) Remove the feed side cover and right side cov-
ers (lower, upper).
Note: Be careful not to lose the spring.
(4) Remove the separation roller.
The roller unit can be removed by pulling it to-
ward you.
Separation roller
Clutch spring
Separation
roller
Holder
(5) Disconnect two connectors and remove one

screw. Slide the whole unit toward the front,
then lower it and pull it out toward you.
Note that the feed roller can be removed with-
out taking out the whole unit. Just remove the
grip and pull out the roller from its shaft.
Grip Feed roller Lower paper feed unit

Empty switch:
• Remove the rail unit (2 screws and a connec-
tor).
• Slide the rail unit toward the front and lower it

to remove.
• Remove the rear cover and disconnect one
connector from the logic PC board.
Take the connector out through the window in
the rear frame to the front side.

• After pulling out the whole unit to the front side,
remove one claw and raising the switch, dis-
connect the connector.
Empty switch
Note: When reassembling the rail unit, make sure

that the holder bottle is placed on the rail.
Rail
Holder bottle
1550/1560 FEEDER 8 - 10 Mar. 1998 © TOSHIBA

Paper feed clutch
Grips Pick-up roller
Feed roller
Pick-up roller
Lower paper feeder unit placed upside down
Pick-up roller and feed roller:

• Snap off the grips and pull out each roller from its shaft. Note that the pick-up roller and the feed roller
are the same parts.
Pick-up roller clutch and feed roller clutch:

Clutch cover
• Disengage one claw to remove the clutch cover.
• While lifting each shaft in the direction of the

Clutches
arrow, remove each clutch from the shaft holder.
• Disconnect the connector from the bracket.
• Removing one setscrew allows the clutch and
the shaft to be separated.
• The pick-up roller clutch and the feed roller
clutch are the same parts.
Setscrews Shaft holder

Connector
Mar. 1998 © TOSHIBA 8 - 11 1550/1560 FEEDER

9. DRUM-RELATED SECTION
9.1 Construction
Main charger
Discharge lamp LED erasing array
Transport guide
Drum Pre-transfer bias guide

Separation charger Transfer charger
• Process unit LED erasing array

Discharge lamp Charging unit
Main charger
Drum
High-voltage transformer
• Lower unit Transfer/separation charger

Pre-transfer bias guide
Transfer guide
Mar. 1998 © TOSHIBA 9-1 1550/1560 DRUM

9.2 Explanation of Functions Drum
9.2.1 Main charger, discharge lamp and LED

erasing array
• Main charger
Places a negative charger on the drum (through
a high-voltage transformer).
• Discharge lamp
Eliminates the residual charge on the drum af-
ter cleaning.
• LED erasing array Process
unit
Erases the unnecessary parts of the latent im-
age formed on the drum. Discharge Main LED erasing array
lamp charger
9.2.2 Transfer/separation chargers

• Transfer charger
Helps transfer the toner image on the drum to
the copy paper (through a DC high-voltage
transformer).
• Separation charger
Strips the copy paper along with the toner im-
age from the drum (through an AC high-volt-
age transformer).
Separation
Transfer charger
charger
1550/1560 DRUM 9-2 Mar. 1998 © TOSHIBA

9.3.1 Process unit Process unit
(1) Remove the toner cartridge.

(2) After removing one screw, pull out the entire
unit to the front and take it out.
Notes: 1. When pulling out the unit, be careful not
to touch the drum.
2. In order not to damage the drum, place
the unit on the flat surface of a stand.
With the control panel removed
9.3.2 Discharge lamp

Discharge lamp
(2) Disconnect a connector.
(3) Disengage two claws and take out the PC
board.
Claws
9.3.3 Main charger unit

(2) Disconnect the one connector.
(3) Move the entire unit toward the upper to have it Main charger
disengaged for the rear lock and take it out. unit
Note: Be careful not to damage the drum.
Front side
Mar. 1998 © TOSHIBA 9-3 1550/1560 DRUM

9.3.4 LED erasing array
(1) Remove the main charger unit.
(2) Remove a connector.
(3) Remove a screw. LED erasing array
9.3.5 Main charger

(1) Remove the main charger unit.
Grid
• Remove the grid by pulling it toward the rear.
Note: Be careful not to touch the shaded area with
a bare hand.
Grid
Charge wire
(Entire length: 353 mm; tungsten wire: 0.06 mm
dia.)
• Remove the front and rear terminal covers.
• Pinching the hook of the rear terminal cover
with cross pliers etc. will facilitate the removal.
Spring Charge wire

hanger Charge wire
[Front side] [Rear side]
1550/1560 DRUM 9-4 Mar. 1998 © TOSHIBA

Notes: 1. Pay attention to the direction in which
the spring hanger on the front faces.
2. The charge wire should be placed se-
Terminal cover
curely in the V-grooves on the front and
rear sides. Spring hanger
3. Don't allow the wire to kink.
4. Don't touch the wire with a bare hand.
Terminal base
Replacing the cleaning pad:

(1) Remove the charge wire.
(2) Remove the LED erasing array. [Rear side]
(3) Move the cleaning pad to the rear side.

(4) Remove the pad holder snap from the shaft.
Pad holder
Shaft
Notes: 1. When reassembling, pay attention to

the direction of the pad holder in which
it faces.
2. When moved to the rear, the pads (2
pcs.) should be obviously away from the
wires.
Pad holder
[Rear side]
Mar. 1998 © TOSHIBA 9-5 1550/1560 DRUM

9.3.6 Transfer/separation chargers
(1) Pull out the cassette. Knob
(2) Remove the knob for the cleaning-pad shaft.
Cassette
(3) After opening the front cover, remove the hook

and then take out the entire unit.
Note: When reinstalling the transfer/separation
charger, be sure to fit it into the rear terminal
guide. Since the charger is pushed up by a
spring, make sure that it moves up and down
freely.
Hook
Transfer/separation
charger
Replacing the charge wire:

(Entire length: 353 mm; tungsten wire: 0.06 mm Transfer entrance guide
dia.)
• Disengage the claw of the transfer entrance
guide from the rear side.
• Remove the front and rear terminal covers.
For the separation charger, remove the sup-
Terminal cover
porter in addition.
Note: For replacing the cleaning pad, the same
procedure as for the main charger applies.
Supporter
Terminal cover
1550/1560 DRUM 9-6 Mar. 1998 © TOSHIBA

Notes: 1. Pay attention to the direction in which
the spring hanger on the front faces.
2. The charge wire should be placed se-
curely in the V-grooves on the front and
rear sides.
3. Don't allow the wire to kink.
Spring hanger
4. Don't touch the wire with a bare hand.
5. The supporter should be fitted securely
in the hook and groove.
9.3.7 Damp heater unit (Option)

(2) Remove the transport guide (one screw).
(3) Remove one screw securing the damp heater.
(4) Remove the inner cover (lower left) and left-
side cover (lower).
(6) Remove a connector.
Damp heater unit
Mar. 1998 © TOSHIBA 9-7 1550/1560 DRUM

9.3.8 Transfer/separation terminal
Connector
(2) Remove the rear cover and disconnect three
connectors.

Transfer guide
(4) Pull the transfer guide toward the front slightly
and lift it out.
Note: Be careful not lose the charger push-up
spring.
Springs
(5) Remove the two hooks and then take out the
transfer/separation terminal from the front side.
Transfer/
separation
terminal
1550/1560 DRUM 9-8 Mar. 1998 © TOSHIBA

9.3.9 Main charger terminal
(1) Remove the drive unit.
(2) Remove the gear unit (2 screws).
Gear unit Claw
[Front side]
(3) After removing the two claws on the front side, Claw
slide out the main charger terminal to the right.
Main charger terminal Claw
Mar. 1998 © TOSHIBA 9-9 1550/1560 DRUM

9.4 Transfer/Separation Electric Current Control Circuit
(1) Brief description
• The circuit generates voltage Vc for transfer and separation output current control.
• Change Vc → changes output current to linear.
(2) Description of operation
Main Digital Analog Vc

Adjustment processor data
nV-RAM value Transfer
D/A Output
GA separation
converter current
IC9 transformer
IC12
IC10 IC2
• Transfer/separation output adjustment value in nV-RAM is fed to main processor.

→
• The main processor outputs control voltage data through the GA to D/A converter.
→
• Analog conversion made by D/A converter.

→
• Control voltage is fed to transfer/separation transformer.

→
• Transfer/separation transformer generates output current which is proportional to control voltage

Vc.
* Adjustment of control voltage Vc (alteration of adjustment data) must be made in AJ mode.
IC10 J1-B8
HV-TR-Vref
IC12 IC2
GA
D/A
CPU
J1-B9
HV-SP-Vref
IC9
nV-RAM
Transfer/separation control circuit diagram
1550/1560 DRUM 9 - 10 Mar. 1998 © TOSHIBA

9.5 LED Eraser Array
Brief description
• LED eraser array:
a) For reduction copying, the areas on the LED eraser array
drum where the light from the exposure
lamp does not fall are exposed.
b) Exposes the portion, which is out of the
paper size and unnecessary charged, ac-
cording to the cassette size signal. Non-image section
The LEDs are turned on and the drum surface Drum
is irradiated → the charge in the area hit by the Non-image section
light disappears from the drum surface → the
image of the section where the light has fallen
is therefore erased.
Operation description
• The LED eraser array consists of 32 LEDs, and the LEDs are in the same position in the front/rear
direction based on the image center, are connected to the same bit in parallel.
• Data (according to input coordinate for paper size, reproduction rate) from the logic PC board are fed
to LED eraser array by 64 bits (effective data are the last 16 bits).
Data “1”: LED ON, Data “0”: OFF (the level on the input pins of IC L7932 of the driver controller)
Ex.) When one LED is turned ON at both ends of LED array:
• “1” is fed from logic PC board to the 64th (last) datum (16th effective datum), and “0” to data 1 – 63
(effective data 1 – 15).
→
• “1” is set in shift register equivalent to ED1 and ED32, and “0” is set for the others.
→
• After setting is completed, it is transferred to latch.

→
• According to the driver, turn ON LED on both ends in accordance with data.
A timing chart for the above is shown below.
Mar. 1998 © TOSHIBA 9 - 11 1550/1560 DRUM

SI1
1 2 48 64
CLK
(1) (16)
LT
OUT1
Timing chart
1550/1560 DRUM 9 - 12 Mar. 1998 © TOSHIBA

9.6 High-Voltage Transformer (PS-HVT)
OUT1
OUT2
GRID
CN1
OUT5
Input connector
VR81.Bias
OUT3
OUT4
Input connector
Pin No. Signal
OUT6
1 M-VREF
2 HVT-M-ON
3 G-VREF
4 +24V
5 DG Output 1 Charge –500 µA
6 HVT-TR-ON Output 2 Grid –692 V
7 TR-VREF Output 3 Transfer –400 µA
8 HVT-GB-ON Output 4 Separation AC 3.6 kV
9 HVT-SP-ON Output 5 Developer bias –200 V
10 SP-VREF Output 6 Guide bias –1200 V
Mar. 1998 © TOSHIBA 9 - 13 1550/1560 DRUM

10. DEVELOPER UNIT
10.1 Construction
Top cover
Guide roller
Magnetic roller
Guide roller
Drum Leveler
Mixer 1
Mixer 2
Magnetic roller
Auto-toner sensor
Front sectional view
Mar. 1998 © TOSHIBA 10 - 1 1550/1560 DEVELOPER

10.2 Drive System
10.2.1 Magnetic roller, mixer 1 and mixer 2
G25
Mixer 2 Mixer 1 Magnetic roller
[Rear side]
10.2.2 Toner cartridge

[Developer-unit front side] Toner cartridge drive motor
f
Drive gear (teeth: 26)

f
Toner cartridge (adding toner)

f
Toner is mixed by mixers 1 and 2.
Toner cartridge drive gear G26
Toner cartridge drive motor
1550/1560 DEVELOPER 10 - 2 Mar. 1998 © TOSHIBA

10.3.1 Removal and installation of the devel-
oper unit
(2) Disconnect the developer unit connector.
Developer unit
connector
(3) Lifting the levers, take out the developer unit.
Levers
10.3.2 Installing the developer material

(1) Remove the top cover (by rotating the two plate
spring hooks in the direction of “A” and moving
the cover in the direction “B”).
A
Note: While doing the above, be careful not to dam-
B
age the seal affixed to the back side of the
top cover.

(2) Remove the cap from the developer bottle and
install the nozzle (service jig) to the bottle.
Pour the developer material into the developer
unit.
Nozzle
(3) After pouring in the developer material, rotate

the gear in the direction of the arrow as shown
to deliver the developer material onto the mag-
netic roller.
(4) Reinstall the top cover; after inserting the hooks

(4 places) firmly, fix the plate spring hooks by
rotating in the direction of arrow A securely. A
Plate spring hooks

(5) Pay special attention to the overlapping of the side shields (front and rear) and the rubber seal when
installing the top cover; the rubber seal should be over the side seals.
Rubber seal
Side seal
10.3.3 Removing the developer material

While tilting the developer unit, let the developer
material drain out from the position shown with an
arrow. Be careful not to allow gears and connec-
tors nearby to get stained with developer material.

10.3.4 Guide rollers
Front side
(1) Pour out the developer material from the de-
veloper unit. Plate spring
(2) Remove the leveler adjustment screw and the
springs (a coil spring and plate spring) at the
front.
Coil spring
(3) Remove the front plate (2 screws).

Front plate
(4) Replace the guide roller.

Note: When reinstalling the front plate, be careful
not to allow the harness to be pinched.
Guide roller

Rear side
(1) Pour out the developer material (refer to para. Coil spring
10.3.3).
(2) Remove the leveler adjustment screw and the
springs (a coil spring and plate spring) at the Plate spring
rear.
(3) Remove the adjuster plate (1 screw).

(Before removing it, memorize its original posi-
tion.)
Remove the rear plate (2 screws).
Adjuster plate
(4) Replace the guide roller.

Notes: 1. The guide roller is common for the front
and rear sides.
2. After reassembly, the doctor-to-sleeve
gap and the pole position should be
adjusted.
Guide roller

10.3.5 Toner cartridge drive motor
Process unit cover
(2) Remove the process unit cover (2 claws).
(3) Take out the toner-cartridge drive motor (1

screw and connector).
Toner cartridge drive motor
10.3.6 Auto-toner sensor

(1) Pour out the developer material from the de-
veloper unit. Connector
(2) Place the developer unit upside down and re-

move the auto-toner sensor (1 screw and con-
nector).
Auto-toner sensor

10.3.7 Magnetic roller
(1) Pour out the developer unit from the developer
unit. (Refer to para. 10.3.3.) Adjustment screw
and two springs
(2) Remove the front plate and the guide roller.
Adjustment screw
(Refer to 10.3.4 Para. Front side.) and two springs
(3) Remove the adjustment plate, rear plate and
guide roller. (Refer to 10.3.4 Para. Rear side.)
(4) Remove the leveler (2 adjustment screws, 2
coil springs and 2 plate springs).
(5) Remove the sleeve drive pulley, gear and belt.

Gear Belt
Sleeve drive
pulley
(6) Peel off the seal on the front and take out the
magnetic roller bearing. After removing the
magnetic roller from the frame slit, move the
magnetic roller in the direction of the arrow and
take it out toward you.
Note: After reassembly, the doctor-to-sleeve gap
and the pole position should be adjusted.
Magnetic roller
bearing
Seal

10.4 Brush Motor Drive (M9)
The toner motor is provided to supply toner to the developer unit.
The toner motor is driven by 2SC2873Y (Logic PC board: Q19).
+5 VSW +24V +24V
R1
(+)
D13
Toner motor
2
1 2
Q20 (–)
1
RN2401 3 Q19
3 2SC2873Y
DG
The (+) and (-) terminals of the motor winding is connected to +24V and pin 2 of Q19, respectively.
• When pin 1 of Q20 becomes "L", pin 2 of Q19 also becomes "L".
• A collector current flows from the +24V supply through the motor winding causing the motor to ro-
tate.
• When pin 1 of Q20 becomes "H", pin 2 of Q19 also becomes "H", causing the current flowing through
the motor winding to flow to the +24V supply through D13.fThe current decreases with a time
constant determined by the inductance and resistance of the windingfcausing the motor to stop.

10.5 Auto-Toner Sensor Circuit
Brief description
• Functions of auto-toner circuit:
• Detects density of toner in developer material.
64748
~ Density drops toner supply

• Detects that toner in toner cartridge has been used up (toner empty).
• Configuration of auto-toner circuit
• Auto-sensor: Detects toner density.
64748
• Control section: Control to maintain toner in developer at a constant specific density.

• Toner motor: Replenishes the toner in the developer unit.
• Display unit: Displays toner-empty status.
Display unit
Arithmetic and control

Toner cartridge unit PWA-LGC
R114
Toner MAIN
5 CPU
7 +
Toner motor DA converter IC10:
Control voltage signal 6 96C141
IC2:M62
GA
AFZ
R113 353FP
(A01)
Toner density IC12
13 R127
signal R115
Toner sensor 14
12
IC1 R126 D12
Developer
Developer material unit nV-RAM
IC9
+5V
2
2 1
Q19 1
3 Q20
3
DG
PWA-F-LGC

Operation of auto-toner sensor
(1) Functions of auto-toner sensor
A Initialization adjustment function:
– When new settings are entered or when developer is replaced. –
Automatic or semi-automatic adjustment is made so that the output of the auto-toner sensor
will be 2.3 – 2.5 V (input of IC8) against the toner density of the new developer material.
B Toner density stabilization function:
– During copying operation –
• Toner consumption → toner density decreases → auto-toner sensor output changes are
detected → toner motor is driven → toner is supplied to developer unit from toner cartridge.
~ The toner density is maintained at a constant level.
C Toner-empty detection and release function:
• Detects toner-empty state inside toner cartridge
644474448
~ Drives toner motor → auto-toner sensor output is not changed → toner density does not
change → judges that there is no toner (toner empty)
• Release of toner-empty state
~ Toner cartridge replacement → drives toner motor → auto-toner sensor output changes →
toner density returns to normal value → toner-empty state is released.
(2) Operation of auto-toner sensor
The auto-toner sensor is composed of the following circuits:
• Drive winding: Magnetic head which receives a high-frequency magnetic field (primary
644474448
side). When placed in developer material, it forms magnetic circuit.

• Detection winding: Receives the changes in magnetic resistance of the developer material
via a magnetic circuit (secondary side).
• DC conversion circuit: Converts the high-frequency output emitted from the detection winding
to a DC signal.
Auto-toner output VATS
Magnetic
resistance Auto-toner
Drive DC output
Detection conversion To microprocessor
winding circuit V ATS
(Developer
material)
Magnetic circuit

– When the toner density is low –
648
The toner amount in the developer material is less than the required level in comparison with
the iron powder (carrier).
→ Magnetic reluctance: Small → detection output: Large → Auto-toner output VATS: Large
– When the toner density is high –

648
The toner amount in the developer material is more than the required level in comparison
with the iron powder (carrier).
→ Magnetic reluctance: Large → detection output: Small → auto-toner output V: Small
• DC voltage corresponding to toner density in the developer material = auto-toner output

VATS.

11. CLEANER UNIT (Shares Part of the Process Unit)
11.1 Construction
The cleaner unit consists of the main blade, recovery blade, toner recovery auger, toner bag, etc. (For
the main charger, LED erasing array, discharge lamp, etc., refer to Chapter 9.)
G: Gear Main blade Toner recovery auger
[Front side] [Rear side]
G25 Recovery blade
View with the drum, main charger unit and developer unit removed
G63 G76
(Rear side) (Front side)
G: Gear
View with the drum removed
Mar. 1998 © TOSHIBA 11 - 1 1550/1560 CLEANER

11.2 Explanation of Functions
• Main blade Main blade
Scrapes the drum surface to remove the re-
sidual toner. The main blade is pressed on the
drum with a fixed pressure by the pressure
spring.
• Recovery blade
Collects the toner scraped off by the main blade.
• Toner recovery auger
Transports the toner scraped off to the toner
bag on the rear side. Toner recovery Recovery Drum
auger blade
• Toner full switch

When the toner bag becomes full of recovered
toner, the toner recovery auger is forced to the
front, causing the toner full switch (S10) to be
turned on.
Toner full switch
1550/1560 CLEANER 11 - 2 Mar. 1998 © TOSHIBA

Main charger Developer unit
11.3.1 Cleaner unit unit
(1) Remove the process unit. Refer to para. 9.3.1.
(2) Remove the drum (when it is to be replaced).
• Remove the developer unit.
• Remove the main charger unit.
• Disengage the two claws to remove the mo-
tor cover.
Motor cover
• Unlock the drum shaft lock (by rotating it in

the direction of the arrow) and then pull the
shaft out from the front.
[Front side]
Drum shaft
• When removing the drum, place your hands

Drum
on the sides of the drum, as shown in the
figure on the right and take it out carefully.

Notes: 1. When setting the drum in the process
unit, its smaller drive gear should be on
the rear side.
Smaller gear Larger gear

(Rear side) (Front side)
2. After inserting the drum shaft, apply patting

powder on the entire surface of the drum and
rotate the drum toward you.
Drum
The figure on the right shows the cleaner unit after

the developer unit, main charger unit and drum are
removed from the process unit. Cleaner unit

11.3.2 Main blade
(1) Remove the developer unit, main charger unit
and drum.
Main blade
(2) Remove the spring.
Spring
(3) Remove the holder on the rear (1 screw).

(4) Remove the blade.
Holder

(5) Remove the collar on each side of the blade
Blade
and install them to the new blade.
Notes: 1. During reassembly, attach the spring
securely. (Make sure that the frame side
should look as shown below.)
Frame
Spring
2. After installing the drum, apply patting

power to the drum and rotate it. Refer
to Sec. 11.3.1.
Collar
11.3.3 Toner full switch

(1) Disconnect a connector.
(2) Remove the switch.
Toner full switch Connector

12. FUSER AND PAPER EXIT SECTION
12.1 Construction
This section consists of the uppet heat roller, cleaning felt roller, paper-exit roller unit, separation claw
unit, thermistor, thermostat, lower heat roller, cleaning blade, heater lamp, etc.
G: Gear
G15 [Front side]
Upper heat roller
Cleaning felt roller
G19/G14
[Rear side]
Heater lamp
G60/G40 Separation claw unit
Paper exit roller unit

G40
View with the fuser guard removed
Thermostat Thermistor
Cleaning blade
Lower heat roller
View with the upper heat roller removed
Mar. 1998 © TOSHIBA 12 - 1 1550/1560 FUSER

Cleaning blade Cleaning felt roller

Heater lamp Thermostat
Discharge brush
Thermistor
Upper exit roller
Lower exit roller
Lower heat roller

Paper exit switch Separation claw Upper heat roller
A. Fuser unit
This unit applies heat and pressure to the copy paper separated and transported from the drum to fix
the toner image to the paper. The upper and lower rollers are rotated under a fixed pressure (pro-
vided by spring force) by the drive from the main motor. The upper roller has a heater lamp inside it
and is rotated by the drive from the main motor but the heater lamp does not rotate.
Both the upper and lower rollers are always pressed against each other by spring force while the
upper unit is closed. But when the upper unit is raised, they are released from the pressure.
The copy paper which has finished being fixed is separated smoothly from the upper heat roller with
the aid of the separation claws. The temperature detection section functions to control the tempera-
ture of the upper roller (by means of a thermistor) and when it detects an abnormally high tempera-
ture, the power supply to the heater lamp is shut off (by means of a thermostat).
B. Paper exit section

The upper and lower exit rollers are rotated through gears by the drive from the fuser unit. The copy
paper which has finished the fixing process is smoothly exited onto the copy tray through the upper
and lower exit rollers.
The paper exit switch functions to detect whether or not the copy paper is properly exited onto the
copy tray.
1550/1560 FUSER 12 - 2 Mar. 1998 © TOSHIBA

12.3 Disassembly and Replacement Fuser unit
12.3.1 Fuser unit
(1) Remove the left side cover (lower) (2 screws).
(2) Remove the inner cover (lower left) (1 screw).
(3) Remove one screw and disconnect three con-
nectors.
(4) Pull out the fuser unit toward the front.
Note: The screw holding the fuser unit is tightened
Front side
at the hole A at the time of shipping from the
Elongated hole B
factory.
However, when tilting the fuser unit in order Hole A
to correct the inclination of the straight im-
age, retighten the screw at the elongated
hole B.
12.3.2 Heater lamp
(2) Remove the fuser guard (1 screw).
Fuser guard
[Front side]
Heater lamp
(3) Remove the screw fastening the terminal on

Lamp holder bracket R
the rear.
(4) Remove the lamp holder bracket (R) (1 screw).
Terminal fixing screw

(5) Disconnect one connector and remove one
screw to take out the lamp holder (F).
Notes: 1. When replacing the lamp, don't touch it
with a bare hand. Lamp holder (F)
2. Be careful so that the Toshiba mark is

on the front side.
12.3.3 Thermostat, thermistor and brush

Thermostat
Thermistor
(2) Remove the fuser guard.
(3) Remove the rear screw of the thermostat.
(4) Remove the holder unit (2 screws).
Holder unit
Thermostat:
• Remove one screw to take it out.
Thermistor: Brush Thermistor Thermostat
Brush:

12.3.4 Cleaning felt roller and cleaning blade
(1) Remove the fuser unit. Cleaning felt roller
2
(2) Remove the fuser guard.
Cleaning felt roller:
• Lifting the front side, take out the whole roller
1
unit upward (1f2).
Cleaning blade:
• Remove two screws to take out the roller.
Cleaning blade:
12.3.5 Upper heat roller

(1) Take out the heater lamp.
(2) Remove the holder unit (2 screws).
(3) Remove the stop ring and bushing on the front Holder unit Gear
and then pull out the roller along with its gear
toward the rear.
Note: While replacing the roller, be careful not to
damage the roller surface with metal-plate
Stop ring and Upper heat roller
edges or be careful not to deform or dam- bushing
age the separation claws.
12.3.6 Lower heat roller

(1) Remove the upper heat roller.
(2) Remove the separation-claw unit (1 screw). Separation claw unit

(3) Remove the paper guide (2 screws).
Paper guide
(4) Placing your finger tip on each side of the roller,

take out the roller along with the bearings up- Lower heat roller Bearing's groove
ward.
Note: After setting the lower heat roller in the ma-
chine, check to make sure that the pressure
levers are fitted in the bearing grooves (at
the front and rear).
Pressure lever
12.3.7 Lower exit roller and paper exit switch

(1) Take out the fuser unit.
(2) Slide the exit roller unit to the front and then
take it out toward you (1f2).
Exit roller unit

Lower exit roller:
• Take it out in the direction of the arrow.
Paper exit switch:
• Remove one screw. Lower exit roller Paper exit switch
12.3.8 Lever caps

Projection for preventing removal
When installing the lever caps, pay attention to their
orientations: The projection for preventing removal
of each lever cap should face front side.
12.3.9 Separation claws (6)

(1) Remove the inner cover (lower left) (1 screw).
(2) Remove the separation claw unit (1 screw).

(3) Remove the upper cover of the separation claw
unit (2 screws).
(4) Remove the bracket from the separation claw

unit (4 screws).
Bracket
(5) Remove the lower cover (4 screws). (1 unit :

screws 2x2) Take off the six claws from the claw
holder.
Lower cover

12.4 Heater Control Circuit
(1) Temperature detection unit
In order to control the temperature of the heat roller, the temperature detector unit detects the heat-
roller temperature with a thermistor and ON/OFF controls the heater lamp. Heat roller surface tem-
perature 180°C (thermistor resistance value: 7.4 KΩ approx.)
Reference
Relationship between heat roller surface temperature and thermistor

resistance value.
Temperature Thermistor resistance Heater lamp state

Less than 180°C More than 7.4 KΩ ON
180°C 7.4KΩ Maintains previous state
More than 180°C Less than 7.4 KΩ OFF
Warming up Ready (180°C) During copying (180°C)

°C
180
Heat roller
temperature
distribution
OFF
Heater lamp OFF ON OFF ON OFF ON OFF ON OFF ON
ON

(2) Thermistor disconnection detection
• Resistance value of thermistor changesfInput voltage changes
• Input voltage can be obtained by dividing the pressure of R170, thermistor, R27 and R29.
• The main CPU detects the changes and judges whether the thermistor is normal or not.
+5V
R26
R7
R25
Thermistor
R170 IC10
C12
+5V P35/BSAK
R8
R27
C13 DA converter
R28
IC2:
R29 GA
M62353FP
(A06)
IC12

13. OPTIONAL PAPER FEEDING UNIT (MY-1004)
13.1 Specifications
Model Name Paper feeding unit (PFU) MY-1004
Number of Cassette One
Cassette Capacity 500 sheets (50mm or less)
Paper Size A3 – A5-R
Ledger – Statement-R
Paper Weight 64 – 80 g/m2
17 – 22 lbs.
Dimensions W 548 x D 506 x H 130 mm
W 21.6" x D 19.9" x H 5.1"
Weight 8 kg
18 lbs.
Power Source Supplied from the copier
Factory-Set Size A3 for Europe (User adjustable)
Ledger for USA/Canada (Serviceman adjustable)
Note: Specifications are subject to change without notice.
130 mm
506 mm
548 mm
MY-1004
Mar. 1998 © TOSHIBA 13 - 1 1550/1560 OPTIONAL

13.2 General Description
13.2.1 Front sectional view .......... Refer to P2-1.
13.2.2 Rear side view ................... Refer to P2-2.
13.2.3 Names of the main components
Empty switch Positioning pins

Positioning pin
Paper feeding unit
Separation roller
Drive PC board
Interface harness
Positioning pin (PFU) drive motor [Rear side]
View with the rear cover and cassette removed
Paper guide Transport roller (right) Transport roller clutch
Jam access cover
1550/1560 OPTIONAL 13 - 2 Mar. 1998 © TOSHIBA

13.2.4 Electrical parts location diagram
Front side Transport roller clutch (RGT2-CLT)
(PFU) pick-up roller

clutch (PKUP2-CLT)
Cassette size switch
(SIZE2-SW) Drive PC board
Paper stop switch

(PSTP2-SW) (PFU) drive motor
(PFU-MOT)
Empty switch
(EMP2-SW)
Door switch (PFU) feed roller clutch
(DOOR2-SW) (FED2-CLT)
13.2.5 Symbols and functions of electrical parts

*Refer to SERVICE PARTS LIST MY-1004
Symbol Name Function Remarks *Page/item No.
M10 PFU-MOT (Drive motor) Drives the pick-up and feed — P2, I18
rollers.
CLT4 RGT2-CLT Controls the rotation of the — P3, I5
(Transport roller clutch) transport roller.
CLT6 PKUP2-CLT Controls the rotation of the — P2, I4
(Pick-up roller clutch) pick-up roller.
CLT5 FED2-CLT (Feed roller clutch) Controls the rotation of feed roller. — P2, I4
S15 PSTP2-SW Detects the paper fed from the P3, I7
(Paper stop switch) cassette. It also detects when
the feed clutch is turned OFF.
S16 EMP2-SW (Empty switch) Detects when the cassette runs Reflective-type P2, I16
out of paper. photosensor
S17 DOOR2-SW (Door switch) Detects whether or not the P3, I13
cover is open.
S18 SIZE2-SW Detects the cassette size or P2, I30
(Cassette size switch) whether the cassette is install-
ed or removed.

13.3 Functions and Operation
13.3.1 Paper feeding operation
8 7
1
2 3
View as seen from the front
1 Pick-up roller 2 Paper feed roller 3 Separation roller 4 Transport roller (right)
5 Transport roller (left) 6 Paper stop switch 7 Aligning switch 8 Aligning roller (upper)
9 Aligning roller (lower)
!£
G20
G24 G14 P39 P51 P10
G20 P14
!™
!¡ TB76 0
G18
!º Drive motor !¡ Pick-up roller clutch !™ Feed roller clutch !£ Transport roller clutch

When the PRINT key is pressed, sheets of paper start being fed from the paper feeding unit (PFU) in
the sequence described below:
(1) About 0.1 sec. later, the drive motor M10 !º is energized, causing the pick-up roller 1 and paper
feed roller 2 to rotate. The pick-up roller is rotated through the pick-up roller clutch CLT6 !¡.
The paper feed roller is rotated through the feed roller clutch CLT5 !™ and the transport rollers are
rotated through the transport roller clutch CLT4 !£.
(The transport rollers are driven by copier’s main motor).
(2) The top sheet of paper in the cassette is fed out by the pick-up roller to the paper feed roller which
separates the top sheet from other sheets if more than one sheet has been fed out and sends only
the top sheet to the transport roller. When this sheet turns on the paper stop switch 6 located under
the transport roller, the feed roller clutch !™, pick-up roller clutch !¡ and drive motor are deenergized,
causing the pick-up and paper feed rollers to stop.
(3) At this time, if the copier's aligning switch 7 is off, the transport roller clutch maintains an on-status
until this switch is turned on. But if the copier's aligning switch is on, the transport roller clutch is
deenergized, csusing the rollers to stop.
(4) When the copier's aligning roller is turned off, transport roller clutch is turned on, the rollers start
rotating again. At this time, since the feed roller clutch !™ is off, only the transport roller is rotated,
sending the sheet fed from the cassette into the copier.
(5) After the sheet turns on the copier's aligning switch and is aligned by the copier's aligning rollers 8
and 9, the transport roller clutch is deenergized, causing the rollers to stop.
(6) After the first sheet's trailing edge has passed the paper stop switch 6 to turn it off, when the paper
feeding unit (PFU) receives the next paper feed signal from the copier, the above sequence of opera-
tion will be repeated.
13.3.2 Detection and clearing of paper jams

(1) Within 1.238 sec. after a sheet of paper is fed, if its leading edge does not arrive at the paper stop
switch 6, the jam detection device of the paper feeding unit (PFU) activates to turn off the drive
motor !º, pick-up roller clutch !¡ and feed roller clutch !™.

(2) To clear the paper jam condition, you open the cover of the paper feeding unit (PFU), remove the
jammed paper and close the cover. At this time, if the paper stop switch 6 continues to be turned on,
PFU decides that paper still remains in it and does not clear the paper jam status.
(3) During multicopying from the paper feeding unit (PFU), if a paper jam occurs inside the PFU, all the
sheets of paper fed before the jammed sheet will be processed normally.

13.4.1 Covers and paper guide
[A] Jam access cover
(1) Open the jam access cover.
(2) Loosen the screw and take out the cover.
Jam access cover
[B] Rear cover

(1) Remove two screws to take out the cover.
Rear cover
[C] Paper guide

(1) Remove the jam access cover.
(2) Remove four screws. Paper guide

(3) Disconnect one connector to take out the guide.
[D] Front cover

(1) Remove the cassettes of both the copier and Front cover
the paper feeding unit.
(2) Unhook the right and left claws of the front
cover.
Claw
View with copier taken off

13.4.2 Transport rollers (right)/(left), paper
stop switch, transport roller clutch and
door switch Transport roller clutch Setscrew
(1) Remove the paper guide.

Connector
Transport roller clutch:
(2) Loosen one setscrew.
Notes: 1. When reassembling the clutch, fit the

clutch's projection into the groove Connector
shown securely and fasten the set-

screw.
2. The clutch harness should be passed
under the clutch as shown.
Door switch:
Groove
(1) Disconnect its connector, unhook its claws and
the switch can be taken out.
Harness Door switch
Transport rollers (right)/(left) and paper stop switch:

(1) Remove the transport roller clutch. Transport roller Transport paper
(right) guide
(2) Remove the transport paper guide (3 screws).

(3) While bending the transport guide in the direc-
tion of the arrow, remove the bushings from the
Transport roller (right)
frame
....... both front and rear, and the transport roller
(right) can be taken out along with the bush-
ings.
Bushings Transport paper guide
(4) Take out the bushings and the transport roller

(left). Paper stop switch
(5) Take out the paper stop switch along with the
guide.
Notes: 1. During reassembly, fit the switch har-
ness into the groove securely.
2. When reassembling the switch, pay at-
tention to its orientation.
Harness
Transport roller (left)
3. When reinstalling the transport paper

guide, make sure that the plate spring Plate spring
is in contact with the shaft of the trans-
port roller (right) securely.

13.4.3 Separation, pick-up and feed rollers
(1) Remove the cassette.
(2) Remove the paper guide.
Separation roller:
(1) It can be taken out if you pull it toward you.
Separation roller
Spring
Pick-up and feed rollers:

Pick-up roller Feed roller
(1) Snap off the clips and slide out the pick-up roller
from its shaft. The feed roller can be removed
by the same procedure.
Clip
Note: The separation, pick-up and feed rollers are the same parts as used in the copier.
Caution: During disassembly or reassembly, be careful not to lose the spring.

13.4.4 Lower paper feeding unit
Lower paper feeding unit (copier)
(1) Remove the copier's cassette and the paper
feeding unit's cassette.
(2) Remove the roller cover (on the copier side) of
Roller cover
(3) Remove one screw from the lower paper feed-

ing unit.
The screw being removed
(4) Remove the feed roller.

(6) Remove one screw and then take out the whole
unit toward the front.
Note: Since the disassembly and replacement pro-
cedures for the pick-up roller clutch, feed
roller clutch and pick-up roller are the same
as for those of the copier, refer to para. 8.3.2.

13.4.5 Drive motor and drive PC board
Drive PC board:
(1) After disconnecting six connectors, remove the
PC board from its four lock supports.
Drive motor:
(1) Disconnect one connector from the drive PC
board.
(2) Remove four screws and take out the motor
assembly.
Drive motor Drive PC board
(3) Remove the bracket (2 screws).

(4) Remove three screws.
Bracket
Note: When installing the motor assembly to the

rear frame, take the following precaution.
Tighten respective screws so that the front

Rear frame
5~6 mm
edge of the damper should be down by 5~6

mm from the frame surface.
(Overtightening can damage the damper.)
Damper Screw
Motor assembly

13.4.6 Empty switch
(1) Pull out the cassettes from both the copier and
Switch cover
(2) Remove one screw and take out the switch
along with the cover.
(3) Detach the switch from the cover.
Empty switch

13.5 Flow Charts and Timing Charts
13.5.1 Flow chart
Power ON
YES
Checking mode?
1
Check
NO
Have "0" and "9"

NO
Is the cover open? keys been pressed
2
simultaneously?
YES YES
Motor and all 1

clutches OFF
NO
Is the cover closed?
YES
Paper stop YES

switch ON?
Paper jam
NO
5
Papers in the NO
cassette?
"ADD PAPER" symbol flashing

YES
C1

C1
Has the copier

YES
sent a paper feed
request to PFU?
During ready
NO Ready for feeding paper.
period
YES
Is the cover open?
3
NO
2
Ready for feeding paper.
Both feed and pick-up

roller clutches ON.
Drive motor ON
0.3 sec. delay
Pick-up roller clutch OFF
0.025 sec. delay
Transport roller clutch ON
NO
Paper stop switch ON?
YES Have 1.238 sec.

passed after the feed NO
0.15 sec. delay roller clutch became

ON?
YES
Feed roller clutch OFF

Paper jam
C2
5

C2
Has 0.83 sec. elapsed

after the preceding copy NO
passed over the PFU’s
stop switch?
4
YES
Transport roller clutch OFF
Is the
NO
copier's aligning
switch ON?
Has 0.83 sec. elapsed
YES after the preceding copy NO
passed over the PFU’s
stop switch?
Delay corresponding to
the copier's aligning time YES
Transport roller clutch ON

Transport roller clutch OFF.
4
Has the copier
sent a paper feed YES
request to PFU?
NO
3
Paper feeding
operation complete.

5
Paper jam
Motor and all

clutches OFF
CLEAR PAPER
symbol flashing
NO
Is the cover open?
YES
NO
Is the cover closed?
YES
Paper stop YES

switch ON?
NO
CLEAR PAPER
symbol OFF
C1

13.5.2 Timing chart
A4 lateral single-sheet copying (PFU)
0 1 2 3 4 5 6 7 8 9 10 sec.
2.49 5.35
Aligning switch
RGT-SW (copier)
Aligning roller clutch 3.29 5.6
RGT1-CLT (copier)
0.84 3.56
Paper stop switch
PSTP2-SW
0.32 2.74 3.31 3.93
Transport roller clutch
RGT2-CLT
Feed roller clutch 0 0.99
FED2-CLT
Pick-up roller clutch 0 0.29
PKUP2-CLT
Drive motor 0 0.99
PFU-MOT
A4 lateral two-sheets copying (PFU)
0 1 2 3 4 5 6 7 8 9 10 11 sec.
2.49 5.35 6.0 9.28
RGT-SW (copier)
3.29 5.6 7.22 9.52

RGT1-CLT (copier)
0.84 3.56 4.34 7.48
PSTP2-SW
0.32 2.74 3.31 6.24 7.23 7.86
RGT2-CLT
0 0.99 3.5 4.49

FED2-CLT
0 0.29 3.5 3.75

PKUP2-CLT
0 0.99 3.5 4.49

PFU-MOT

13.6 Explanation of Circuits
13.6.1 Interface signals
[A] Signals from the copier to the paper feeding unit (PFU):
(1) RGT-CLT2
Drives the transport roller clutch.
When the signal is "L", the clutch (RGT2-CLT) energizes.
(2) PKUP-CLT2
Drives the pick-up clutch.
When the signal is "L", the pick-up roller clutch (PKUP2-CLT) energizes.
(3) FED-CLT2
Drives the paper feed roller.
When the signal is "L", the clutch (FED2-CLT) energizes, causing the paper feed roller to start rotat-
ing.
(4) MOT-ON2
Rotates the drive motor.
When the signal is "L", the drive motor (PFU-MOT) starts rotating.
[B] Signals from the paper feeding unit (PFU) to the copier:
(1) CST2 (installation)
Tells the copier that PFU is installed. The signal becomes "L" with PFU installed.
(2) DR-SW2 (door switch)
Indicates whether or not the PFU's side cover is open. When the cover is closed, the door switch is
turned on, causing the signal to become "L".
(3) FED-SW2 (paper stop switch)
Indicates the status of the PFU's paper stop switch. When there is paper on the paper stop switch, it
is turned on, causing the signal to become "H".
(4) EMP-SW2 (paper empty switch)
Indicates whether or not there is paper in the PFU's cassette. When there is paper, the paper empty
switch is turned on, causing the signal to become "L".
(5) SIZ13 - 10 (Paper size switches)
Indicate the size of the cassette. When the size mark plate pushes the switches, the corresponding
paper size signal becomes "L".

13.6.2 Driving of the drive motor
The drive motor M10 (PFU-MOT) is driven by transistor Q1 as described below:
When the signal MOT-ON2*1 from the copier becomes "L", an "L" voltage is applied to the base of Q1, Q1
is turned on, causing current to flow from +24VfQ1's emitterfQ1's collectorfR3fDG. This will cause
the drive motor M10 (PFU-MOT) to rotate. When the MOT-ON2 signal becomes "H", Q1 is turned off,
shutting off the above current route. But while the motor continues to rotate due to its inertia, current also
tries to continue to flow, causing a voltage to be generated between the input and output terminals of the
motor. Since this voltage is applied between the anode and cathode of D1, the inverse electromotive
voltage occurring in the motor is short-circuited and restricted.
+24V +24V
R1 R1
“L” “H”
Q1 Q1
MOT-ON2 MOT-ON2
R2 R2
IC1 IC1
R3 R3
M10 D1 M10 D1
DG DG
Current route while the motor is turned on Current route while the motor is turned off
*1: The MOT-ON2 signal is to cause the motor (PFU-MOT) M10 to rotate and is supplied by the copier.
When this signal becomes "L", the motor starts rotating.

13.7 Electric Circuit Diagram and PC Board Assembly
13.7.1 PFU drive circuit diagram

13.7.2
Harness location diagram
FED2-CLT PKUP2-CLT EMP2-SW SIZE2-SW
S16 S18
CLT5 CLT6
DOOR2-SW PSTP2-SW RGT2-CLT J102 J101
S17 S15
CLT4
PFU-MOT
J108
13 - 23
M10
J38
J37
J39
PWA-F-PFU
To copier
J36
1550/1560 OPTIONAL

13.7.3
1550/1560 OPTIONAL
J39 J36
RED –1 N.C GND –1 WHI <J105-1> WHI

WHI –2 CST2 FED-SW2 –2 WHI <J105-2> WHI S15 P STP2-SW
WHI –3 MOT-ON2 VDD –3 WHI <J105-3> WHI
WHI –4 GND DR-SW2 –4 WHI <J105-4> BLK
WHI WHI BLK S17 DOOR2-SW
–5 VDD GND –5 <J105-5>
WHI –6 FED-SW2 +24V –6 WHI <J105-6> WHI
WHI WHI WHI CLT4 RGT2-CLT
Harness connection diagram
–7 EMP-SW2 RGT-ON –7 <J105-7>

WHI –8 DR-SW2
WHI –9 +5V SW
WHI –10 DG J38
WHI –11 RGT-CLT2 +24V –1 RED <J101-1> BLK
Copier
CLT6 PKUP2-CLT
WHI –12 PKUP-CLT2 PKUP-ON –2 WHI <J101-2> BLK
WHI WHI BLK
13 - 24
–13 FED-CLT2 +24V –3 <J102-1>
WHI WHI BLK CLT5 FED2-CLT
–14 +24V FED-ON –4 <J102-2>
WHI WHI
PWA-F-PFU
–15 SIZ 13 GND –5
WHI –16 SIZ 12 EMP-SW2 –6 WHI S16 EMP2-SW
WHI –17 SIZ 11 VDD –7 WHI
WHI –18 SIZ 10 SIZ 13 –8 WHI
SIZ 12 –9 WHI
N.C –10 WHI
S18 SIZE2-SW
J37 SIZ 11 –11 WHI
RED –1 MOT-ON SIZ 10 –12 WHI
PFU-MTR M10 WHI WHI
–2 DG GND –13

13.7.4 PC board assembly (PWA-F-PFU)

HINT
How to search for where a signal in a
14. ELECTRIC CIRCUIT DIAGRAM circuit diagram has jumped to.
14.1 Logic Circuit
14.1.1 1550 Logic Circuit (PWA-F-LGC) 1/8
1 2 3 4 5 6 7 8
VDD
VDD
R105 1 RTP 2 1/10W4700
R148 1 RTP 2 1/10W4700
R38 1 RTP 2 1/10W4700 R179 1 RTP 2 1/10W4700
A R106 1 RTP 2 1/10W4700 R50 1 RTP 2 1/10W4700
R17 1 RTP 2 1/10W4700 R52 1 2 1/10W4700
A
RTP
R37 1 RTP 2 1/10W4700 R34 1 2 1/10W4700
RTP
R18 1 RTP 2 1/10W4700 R49 1 RTP 2 1/10W1000
R80 1 RTP 2 1/10W4700 R36 1 RTP 2 1/10W4700
R41 1 RTP 2 1/10W4700 R48 1 RTP 2 1/10W4700
R20 1 RTP 2 1/10W4700 R32 1 RTP 2 1/10W4700
7407M
[ACKB-S] ACKB-S 2 1 34 P95/SCK1 P42/CS2 72 CS2 [CS2]
SRXD R87 1 1/10W22K IC14 33 /CAS2 71 CS1
[SRXD] RTP 2 P94/RXD1 P41/CS1 [CS1]
STXD 7407M 4 3 32 /CAS1 70
[STXD] P93/TXD1 P40/CS0
IC14 7407M /CAS0
[ACKB-DF] ACKB-DF 6 5 31 P92/SCLK0
DFRXD R86 1 1/10W22K IC14 30 /CTS0 69 HTR-ON
[DFRXD] RTP 2 P91/RXD0 P37/RAS [HTR-ON]
B [DFTXD] DFTXD 8 9 7407M 29 P90/TXD0 P36/R/W 68 R33 1
RTP
2 1/10W22K CTR-CNT [CTR-CNT]
C26 C25 IC14
B
GND
GND
67 HTR-RDY
2C
2C
CC1000P/50 P35/BSAK [HTR-RDY]

1
[5VCHK] 5VCHK CC1000P/50 20 P87/INT0 P34/BSRQ 66 EXP [EXP]

MC74 7407M
[REQ-DF] REQ-DF 10 11 19 P86/TO6 P33/WAIT 65 5VSWON [5VSWON]
R81 HC14F R53 1
[ZC] ZC 1 RTP 2 1/10W22K 1 2 IC14 18 P85/INT7 P32/HWR 64 2 1/10W100 STORE [STORE]
RTP
S-REQ R66 1 RTP 2 1/10W22K
IC19 17 /TI7 63 R51 1 2 1/10W100 WR
[S-REQ] P84/INT6 P31/WR RTP [WR]
DFACK R65 1 RTP 2 1/10W22K 16 /TI6 62 R54 1 2 1/10W100 RD
[DFACK] P83/TO5 P30/RD RTP [RD]
SACK R64 1 RTP 2 1/10W22K 15
[SACK] P82/TO4
MOT-FG R45 1 RTP 2 1/10W22K 14 61
[MOT-FG] P81/INT5 P27/A7
DF-REQ R46 1 RTP 2 1/10W22K 13 /TI5 /A23 60
[DF-REQ] P80/INT4 P26/A6
C37 C27 CC1000P/50 C17 CC1000P/50 /TI4 /A22
GND
GND
GND
59
2C
2C
2C
P25/A5
1
MRR-D CC1000P/50 12 /A21 58 +24VCHK

[MRR-D] P73/TO3 P24/A4 [+24VCHK]
MRR-C 11 /A20 57 R68 1 2 1/10W22K DR-SW2
[MRR-C] P72/TO2 P23/A3 RTP [DR-SW2]
MRR-B 10 /A19 56 R70 1 2 1/10W22K DEV-SW
[MRR-B] P71/TO1 P22/A2 RTP [DEV-SW]
C [MRR-A] MRR-A 9 P70/T10
/A18
P21/A1 55 R69 1
RTP
2 1/10W22K PLL-OK [PLL-OK] C
/A17 54 A16
P20/A0 [A16]
LNS-D 8 /A16
[LNS-D] P67/PG13
[LNS-C] LNS-C 7 P66/PG12 P17/AD15 52 D15
LNS-B 6 /A15 51 D14
[LNS-B] P65/PG11 P16/AD14
LNS-A 5 /A14 50 D13
[LNS-A] P64/PG10 P15/AD13
SCN-D 4 /A13 49 D12
[SCN-D] P63/PG03 P14/AD12
SCN-C 3 /A12 48 D11
[SCN-C] P62/PG02 P13/AD11
SCN-B 2 /A11 47 D10
[SCN-B] P61/PG01 P12/AD10
SCN-A 1 /A10 46 D9
[SCN-A] P60/PG00 P11/AD9
R125 1 VDD /A9
VDD
1/10W4700 45 D8 VDD
RTP 2 P10/AD8
AES-VIN R43 1 RTP 2 1/10W22K 76 /A8
[AES-VIN] P53/AN3
ATSVIN R127 1 RTP 2 1/10W22K 75 44 D7
[ATSVIN] P52/AN2 P07/AD7
DRM-THM R47 1 RTP 2 1/10W22K 74 43 D6
[DRM-THM] P51/AN1 P06/AD6
TH- R30 2 1/10W22K 73 42 D5
D15 R102 1 RTP 2 1/10W4700
D14 R99 1 RTP 2 1/10W4700
D13 R98 1 RTP 2 1/10W4700
D12 R97 1 RTP 2 1/10W4700
D11 R96 1 RTP 2 1/10W4700
D10 R90 1 RTP 2 1/10W4700
2 1/10W4700
2 1/10W4700
2 1/10W4700
2 1/10W4700
2 1/10W4700
2 1/10W4700
2 1/10W4700
2 1/10W4700
2 1/10W4700
2 1/10W4700
[TH-] 1 P50/AN0 P05/AD5
RTP
D 78 VREF P04/AD4 41 D4 D
CC2200P/50
CC2200P/50
CC2200P/50
1/10W33K
1/10W22K
79 40 D3
02CZ5.1Y
AGND P03/AD3
02CZ5.1Y
CC0.1/25
P02/AD2 39 D2
27 X2 P01/AD1 38 D1
RTP
RTP
RTP
RTP
RTP
RTP
RTP
RTP
RTP
RTP
26 X1 P00/AD0 37 D0
2
2
3
1 1 1 21
R89 1
R88 1
1
1
1
1
1
1
1
1
1
RTP
RTP
NMI
R74
R73
R72
R71
R58
R57
R56
R55
2C 2C 2C 28 EA WDTOUT 22
2C
1
1
2
D4 2
23 RESET ALE 35
GND
C19
C54
D12
R44
C14
C34
24
R126
CLK
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
TP1 IC10 D(0:15)

TMP96C141AFZ [D(0:15)]
R84 1 1/10W100 WDT

RTP 2 [WDT]
E R95 1 2 ALE
RTP [ALE]
GND 1/10W1M E
1 3 GND
X2
12M
2
GND
RST R85 1 RTP 2 1/10W4700
[RST]
1
C33
CC2200P/50 2 C
F
GND
F
1 2 3 4 5 6 7 8 1
8
Mar. 1998 © TOSHIBA 14 - 1 1550/1560 CIRCUIT DIAGRAMS

F
E
D
C
B
A
VDD
1550/1560 CIRCUIT DIAGRAMS

1/10W4700
*16
R169 1 2
RTP
1
R171 1 2
1
RTP
R149 1 2
RTP
R40 1 2
RTP
R19 1 2
RTP
R63 1 2
RTP
Logic Circuit (PWA-F-LGC) 2/8

R143 1 2
RTP
R123 1 2
RTP
R124 1 2
RTP
R144 1 2
RTP
R145 1 2
RTP
R146 1 2
RTP
R147 1 2
RTP
R159
2
1 2
RTP
2
R160 1 2
RTP
R161 1 2
RTP
1/10W22K *8
K-RTN0 R128 1 2 68 36 OPT-H/L
[K-RTN0] RTP IN00 O00 [OPT-H/L]
K-RTN1 R151 1 2 69 37 OPTON
[K-RTN1] RTP IN01 O01 [OPTON]
K-RTN2 R129 1 2 70 38 EXT-H/L
[K-RTN2] RTP IN02 O02 [EXT-H/L]
K-RTN3 R152 1 2 71 39 EXTON
[K-RTN3] RTP IN03 O03 [EXTON]
K-RTN4 R130 1 2 72 43 HVT-M
[K-RTN4] RTP IN04 O04 [HVT-M]
K-RTN5 R153 1 2 73 44 HVT-TR
[K-RTN5] RTP IN05 O05 [HVT-TR]
K-RTN6 R131 1 2 74 45 HVT-GB
[K-RTN6] RTP IN06 O06 [HVT-GB]
K-RTN7 R154 1 2 75 46 HVT-SP
[K-RTN7] RTP IN07 O07 [HVT-SP]
1/10W22K *8

CRG-HOM R134 1 2 76 48 1 2 7407M SCN0
3
[CRG-HOM] RTP IN10 O10 [SCN0]
LNS-HOM R155 1 2 77 49 IC17 3 4 7407M SCN1
[LNS-HOM] RTP IN11 O11 [SCN1]
3
MRR-HOM R156 1 2 78 50 5 6 7407M IC17 SCN2
[MRR-HOM] RTP IN12 O12 [SCN2]
S-CNT R121 1 2 85 51 IC17 9 87407M SCN3
[S-CNT] RTP IN13 O13 [SCN3]
DF-CNT R122 1 2 86 52 11 107407M
IC17 SCN4
[DF-CNT] RTP IN14 O14 [SCN4]
TNR-FULL R133 1 2 87 53 IC17 13
12
7407M SCN5
[TNR-FULL] RTP IN15 O15 [SCN5]
EXT-SW R158 1 2 88 54 13
7407M
12
IC11 REQ-S
[EXT-SW] RTP IN16 O16 [REQ-S]
EMP-SW R138 1 2 89 55 IC17
[EMP-SW] RTP IN17 O17
1/10W22K *4
SIZ01 R119 1 2 115 119 TNRMOT
[SIZ01] RTP IN20 O20 [TNRMOT]
SIZ02 R118 1 2 116 123 PKUPCLT
[SIZ02] RTP IN21 O21 [PKUPCLT]
SIZ03 R108 1 2 117 124 FEDCLT
[SIZ03] RTP IN22 O22 [FEDCLT]
SIZ05 R107 1 2 118 125 RGTCLT
[SIZ05] RTP IN23 O23 [RGTCLT]
O24 126 MOTON2 [MOTON2]
VDD D0 11 DT0 O25 127 PKUPCLT2 [PKUPCLT2]
4
1/10W4700 D1 12 DT1 O26 128 FEDCLT2 [FEDCLT2]
4
*4
HINT
R165 1 2 D2 13 129 RGTCLT2

RTP DT2 O27 3B6
R166 1 2 D3 14 VDD
RTP DT3 1/10W4700 *8
R167 1 2 D4 30 151
RTP DT4 O30 R173 1 2
R168 1 2 D5 32 152 RTP
RTP DT5 O31 R174 1 2
D6 17 153 RTP
DT6 O32 R175 1 2
D7 18 154 RTP
DT7 O33 R176 1 2
D8 22 155 RTP
DT8 O34 R177 1 2
D9 23 156 RTP
DT9 O35 R178 1 2
D10 24 157 RTP
DT10 O36 R172 1 2
D11 25 158 RTP
DT11 O37 R164 1 2
D12 26 RTP
DT12
D13 27 91 R142 1 2 SIZ10
DT13 IO00 RTP [SIZ10]
D14 28 92 R137 1 2 SIZ11
D(0:15) DT14 IO01 RTP [SIZ11]
5
D15 29 93 R141 1 2 SIZ12
5
circuit diagram has jumped to.
[D(0:15)] DT15 IO02 RTP [SIZ12]

94 R136 1 2 SIZ13
A(0:15) IO03 RTP [SIZ13]
A0 141 95 R140 1 2 FED-SW2
[A(0:15)] ADR0 IO04 RTP [FED-SW2]
A1 133 96 R135 1 2 EMP-SW2
ADR1 IO05 RTP [EMP-SW2]
R139
A2 134 ADR2 IO06 97 1 2 CST2 [CST2]

RTP
A3 142 98 R132 1 2 RGT-SW
ADR3 IO07 RTP [RGT-SW]
A4 136 ADR4 1/10W1000 *8
A5 137 ADR5 IO10 102 MOTON [MOTON]
A6 148 ADR6 IO11 103 MOTDIR [MOTDIR]
A7 149 ADR7 IO12 104 MOTBRK [MOTBRK]
A8 131 ADR8 IO13 105 SCN-H [SCN-H]
A9 132 ADR9 IO14 106 SCN-L [SCN-L]
A10 143 ADR10 IO15 107 CTR-ON [CTR-ON]
R157
1/10W1M A11 144 108 CN-ON
6
1 RTP 2 ADR11 IO16 [CN-ON]

A12 138 ADR12 IO17 109 ERSON [ERSON]
1 3 A13 146
6
ADR13 7407M
X1 A14 147 ADR14 LELTH 61 3 4 LED-LTH [LED-LTH]
139 62 IC11 7407M
8M A15 ADR15 LEDAT 5 6 LED-DAT [LED-DAT]
2 7407M
DADAT 59 9 8 IC11 DSP-SCK [DSP-SCK]
7407M
GND 82 X2 SCK 60 IC11 11 10 LED-SCK [LED-SCK]
7407M IC11
VDD 83 X1 DSPDAT 66 11 10 DSP-DAT [DSP-DAT]
IC18 7407M
DSPLTH 65 1 2 DSP-LTH [DSP-LTH]
R150 1 2 1/10W4700 57 63 7407M IC11 DSP-ON0
RTP TEST2 DSON0 9 8 [DSP-ON0]
R116 1 IC18 7407M
2 1/10W4700 8 TE01 DSON1 64 1 2 DSP-ON1 [DSP-ON1]
RTP
[ALE] ALE 7 ALE DALTH 58 IC18
[RD] RD 112 RD
[WR] WR 111 WR CSIPC2 5 14 DI DO 11
[CS1] CS1 6 CSI1 CSIPC1 4
R117 1 1/10W4700 9 2 12 10
7
RTP 2 EN0 CSRAM1 LD AO8
7
[GARST] GARST R120 1 1/10W4700 113 RST CSRAM2 3 13 7

RTP 2 VDD CK AO7
TO1 34 AO6 6 THM-VREF [THM-VREF]
C49 1 PWM 33 9 VCC AO5 5 SP-VREF [SP-VREF]
CC2200P/50 31 8 4 TR-VREF [TR-VREF]
2C WRRAM 1 VDD AO4
IC12 16 GND AO3 3 G-VREF [G-VREF]
C41
65641GD160 2C 1 2 M-VREF
VDD_PIN=1,10,20,40 VSS AO2 [M-VREF]
CC0.1/25
GND VDD_PIN=47,67,81,90 AO1 15 ATSVREF [ATSVREF]

VDD_PIN=100,110,120 1 DUMMY 2
E6 IC2
VDD_PIN=130,150
GND_PIN=15,16,21,35,41 62353FP
GND_PIN=42,56,79,80
GND_PIN=84,101,114,121 VDD
GND_PIN=122,135,140 GND DG
GND_PIN=145,159,160
CSSRAM [CSSRAM]
MRR-CHG [MRR-CHG]
14 - 2
R16 1 2 1/10W4700
7407M RTP
8
13 12 EXP-PWM [EXP-PWM]
IC14
WRRAM [WRRAM]
2
8
F
E
D
C
B
A

HINT
Logic Circuit (PWA-F-LGC) 3/8 circuit diagram has jumped to.
1 2 3 4 5 6 7 8
VDD
D(0:15)
A [D(0:15)] +5VSW +24V
A
14
[LNS-D] LNS-D 14 I3 O3 15 LNS-MOT-D [LNS-MOT-D] 7407M
[A16] A16 [PKUPCLT2] PKUPCLT2 1 2 PKUP-CLT2 [PKUP-CLT2]
[LNS-C] LNS-C 11 I2 O2 10 LNS-MOT-C [LNS-MOT-C] IC15
[LNS-B] LNS-B 6 I1 O1 7 LNS-MOT-B [LNS-MOT-B] 7
[SKT]
[LNS-A] LNS-A 3 I0 O0 2 LNS-MOT-A [LNS-MOT-A]
A(0:15) 14
[A(0:15)] 37 A15 O15 3 D15 7407M
[FEDCLT2] FEDCLT2 3 4 FED-CLT2 [FED-CLT2]
A15 36 A14 O14 4 D14 8 VDD1 COM1 16
IC15
A14 35 A13 O13 5 D13 1 1 VDD0 COM0 9 7
C24
A13 34 A12 O12 6 D12 CC0.1/25 2 C 13 GND3
A12 33 7 D11 12 14 7407M
A11 O11 GND2 RGTCLT2 5 6 RGT-CLT2
A11 32 8 D10 5 [RGTCLT2] [RGT-CLT2]
B A10 31
A10 O10
9 D9 4
GND1
7
IC15
A9 O9 GND0
A9 29 10 D8 18 B
A8 O8 GND1FIN 14
A8 28 A7 O7 12 D7 17 GND0FIN 7407M
[MOTON2] MOTON2 9 8 MOT-ON2 [MOT-ON2]
A7 27 A6 O6 13 D6 IC5
62308F IC15
A6 26 14 D5 7
A5 O5
A5 25 A4 O4 15 D4
DG 14
A4 24 A3 O3 16 D3 7407M
[MOTDIR] MOTDIR 11 10 MOT-DIR [MOT-DIR]
A3 23 A2 O2 17 D2
+5VSW IC15
A2 22 A1 O1 18 D1 +24V 7
A1 21 A0 O0 19 D0
14
VDD 7407M
[MRR-D] MRR-D 14 I3 O3 15 MRR-MOT-D [MRR-MOT-D] [MOTBRK] MOTBRK 13 12 MOT-BRK [MOT-BRK]
39 PGM
[MRR-C] MRR-C 11 I2 O2 10 MRR-MOT-C [MRR-MOT-C] IC15
[CS2] CS2 2 1 7
CE MRR-B 6 7 MRR-MOT-B C67
RD 20 [MRR-B] I1 O1 [MRR-MOT-B]
C [RD]
1
OE
38 [MRR-A] MRR-A 3 I0 O0 2 MRR-MOT-A [MRR-MOT-A]
CC0.1/25 2 C
C
VPP NC
IC13
27C210Q150 8 VDD1 COM1 16
1
C40 1 1 VDD0 COM0 9
C32
2 C CC0.1/25 CC0.1/25 2 C 13 GND
GND3
12 GND2
GND 5 GND1
[SKT] 4 GND0
18 GND1FIN
A12 2 A12 DQ7 19 D7
17 GND0FIN
A11 23 A11 DQ6 18 D6
IC4
A10 21 A10 DQ5 17 D5 62308F
A9 24 A9 DQ4 16 D4 +5VSW
A8 25 A8 DQ3 15 D3 DG
A7 3 A7 DQ2 13 D2 [MOTON] MOTON 7 I6 O6 10 MOT-ON [MOT-ON]
D
A6 4 A6 DQ1 12 D1
+5VSW +24V [ERSON] ERSON 6 I5 O5 11 ERS-ON [ERS-ON] D
A5 5 A5 DQ0 11 D0 [CN-ON] CN-ON 5 I4 O4 12 LED-CN-ON [LED-CN-ON]
A4 6 A4 1 DUMMY 2 K-CTR [K-CTR] [HVT-M] HVT-M 4 I3 O3 13 HVT-M-ON [HVT-M-ON]
E4
A3 7 A3 [CTR-ON] CTR-ON 14 I3 O3 15 T-CTR [T-CTR] [HVT-TR] HVT-TR 3 I2 O2 14 HVT-TR-ON [HVT-TR-ON]
A2 8 A2 [PKUPCLT] PKUPCLT 11 I2 O2 10 PKUP-CLT [PKUP-CLT] [HVT-GB] HVT-GB 2 I1 O1 15 HVT-GB-ON [HVT-GB-ON]
A1 9 A1 [FEDCLT] FEDCLT 6 I1 O1 7 FED-CLT [FED-CLT] [HVT-SP] HVT-SP 1 I0 O0 16 HVT-SP-ON [HVT-SP-ON]
A0 10 A0 [RGTCLT] RGTCLT 3 I0 O0 2 RGT-CLT [RGT-CLT]
9 VCC
[STORE] STORE 1 NE 8 VDD1 COM1 16 C39 1 8 GND
[STORE] WRRAM 27 W 1 1 VDD0 COM0 9 CC0.1/25 2 C IC3
C58 62305F
[CSSRAM] CSSRAM 20 E CC0.1/25 2 C 13 GND3
VDD 22 G 12 GND2
5 GND1 GND
E 28 VDD 4 GND0
C55 1
14 GND NC 26 18 GND1FIN E
IC9 17 GND0FIN
CC0.1/25 2 C 10C68-P45V IC8
62308F
DG
GND
F
F
1 2 3 4 5 6 7 8 3
8

HINT
1 2 3 4 5 6 7 8
A +24V
+24V A
+5VSW
1 RTP 2
1 RTP 2
R82
R111 1/10W4700
2
1/10W4700
R2 4700
2 F-1W56 2 2
1
RN1401 3 R110 1 RTP 2 1/10W10K 1 Q17 [MRR-CHG] MRR-CHG 1 Q10 RN1401 3 R83 1 RTP 2 1 Q6
2SA1313Y 2SA1313Y
[EXT-H/L] EXT-H/L 1 4700 Q15 3 EXT-FAN1 [EXT-FAN1] 4700 3 1 4700 Q7 3 MRR24V [MRR24V]
RN2401 1/10W10K
2 2
3
D6
3
4700 D10 4700

1 DUMMY 2 EXT-FAN2 1SS193
B 1SS193 E5 [EXT-FAN2]
2
GND
2
GND B
+24V
DG
DG
+5VSW +24V
3
D11
4700 1SS193 +5VSW
2
2
3
EXTON 1 Q18 EXT-F-ON D13
[EXTON] 2 [EXT-F-ON] 1SS193
4700 3 R109 1 RTP 2 1/10W1000 1 Q16 4700
2
RN2401 2SC2873Y 2
3 TNRMOT 1 Q20 TNR-MOT
1 RTP 2
[TNRMOT] 2 [TNR-MOT]
R112 4700 3 R163 1 RTP 2 1/10W1000 1 Q19
1/10W4700 RN2401 2SC2873Y
3
1 RTP 2
C R162
1/10W4700 C
DG
DG
+24V
+24V
1 RTP 2
R104 8
2
1/10W4700 358M
R3 ATS-VIN R115 1 1/10W10K 3
[ATS-VIN] RTP 2
2 F-1W56 ATSVIN
1
1 [ATSVIN]
RN1401 3 R103 1 RTP 2 1/10W10K 1 Q14 D
D [OPT-H/L] OPT-H/L 1 4700 Q13 3
2SA1313Y
OPT-FAN-R [OPT-FAN-R]
2 IC1 1
C53
2 4
2 C CC0.1/50
3
4700 D9 1 DUMMY 2 OPT-FAN-F R114 1 RTP 2 1/10W15K

1SS193 E3
[OPT-FAN-F]
GND
2
+24V
+24V
DG
DG 8
+5VSW 358M
[ATSVREF] ATSVREF 5
3
D8 ATS-VREF
R113 7 [ATS-VREF]
4700 1SS193
2 1 RTP 2 6 IC1
2
[OPTON] OPTON 1 Q12 2 OPT-F-ON [OPT-F-ON] 1/10W10K

4
E 4700 3 R100 1 RTP 2 1/10W1000 1 Q11
RN2401 2SC2873Y
3 E
1 RTP 2
R101 GND
DG
1/10W4700
DG
F
F
1 2 3 4 5 6 7 8 4
8
1550/1560 CIRCUIT DIAGRAMS 14 - 4 Mar. 1998 © TOSHIBA

HINT
1 2 3 4 5 6 7 8
D1
1SS184 VDD
R23
1/10W560K
A 2 3 1 RTP 2 VDD
+24V
VDD A
1 RTP 2
1 R21
1 RTP 2
1/10W22K R22
8 75393F 1/10W1000
1 RTP 2
R4 5
1/10W22K R5 VCC 7 +24VCHK
1/10W6800 [+24VCHK]
1 RTP 2 6 VEE
IC6
1 4
1 RTP 2
1 RTP 2
R6 C7
1/10W4700 CC0.1/25 2C R24
1/10W22K
GND
GND
GND
GND
B
B
VDD
R26 1 1/10W1M
RTP 2
1 RTP 2
R7 VDD
1/10W10K
TH+ R170 1 RTP 2 1/10W4700
[TH+]
8 75393F
THM-VREF R28 1 RTP 2 1/10W3900 R25 1 RTP 2 3
[THM-VREF] 1 VCC 1 HTR-RDY
1/10W1000 [HTR-RDY]
TH- 2C 2 VEE 1 +5VSW
[TH-] IC6
4
C C12 2C C
1 RTP 2
R27 CC0.1/25
4700
1/10W4700 2
CC2200P/50
1 RTP 2
1 R8 C11
CC0.1/25 RN1401 3 1 Q3
1/10W3300
1 RTP 2
R29 2C 1 4700 Q1 4700 3 SSR+ [SSR+]

+5VSW GND RN2401
1/10W3900 2
C13
4700
4700
GND GND GND 2 GND
[HTR-ON] HTR-ON 1 Q8 RN1401 3 SSR- [SSR-]
4700 3 1 4700 Q9
RN2401 2
4700
GND
VDD
VDD
D R15 1 RTP 2 1/10W4700
D
1SS181 R13 1 RTP 2 1/10W4700
1 RTP 2
R31 1 RTP 2 1/10W4700 R11 R14

[SCN-H] SCN-H 1 RTP 2 1/10W4700
1 1/10W1500
R12 1 RTP 2 1/10W4700
SCN-L R35 1 1/10W4700
[SCN-L] RTP 2 2 3
D2
[SCN-D] SCN-D 16 NB ONB 7 SCN-MOT-D [SCN-MOT-D]
[SCN-B] SCN-B 14 B OB 6 SCN-MOT-B [SCN-MOT-B]
[SCN-C] SCN-C 15 NA ONA 3 SCN-MOT-C [SCN-MOT-C]
[SCN-A] SCN-A 13 A OA 2 SCN-MOT-A [SCN-MOT-A]
1 RTP 2
R10 11 VREF1 TB1 10

1/10W2700 +5VSW 9 VREF0 TB0 8
E +24V
1 VCC E
C8 1 4
1 RTP 2
C10 1 PG
R9 5 1
CC0.1/25 1/10W180 CC0.1/25 2 C SG C1
2C IC7 CE22/35
6712MK3 2
6712G [6712G]
GND GND GND
F
F
1 2 3 4 5 6 7 8 5
8

HINT
1 2 3 4 5 6 7 8
VDD
A
A
1/10W820K
R78 1 RTP 2 1/10W100K
VDD
D3
1SS184
3
RTP 2
1 RTP 2
+5VSW
R60
1/10W4700
R79 1
MC74
10
HC 8
9 00F
IC16 4700
MC74 2
B 11 BB QB 10 13
HC 11 1 Q4
1B8 EXP R62 1 RTP 2 1/10W1000 5 BA QA 6 12 00F
IC16 4700 3 R59 1 RTP 2 1/10W330 EXP-ON 8B3
B
RN2401
5VSWON R75 1 RTP 2 1/10W1000 12 9
1B8 AB NQB
4 AA NQA 7
C23 1 1 C21
CC0.1/25 2C 2C CC0.1/25 14 CX/RXB
2 CX/RXA VDD +5VSW
GND GND C5 1 1 C3
CE22/16 CE4.7/16 13 CLRB R42 1 RTP 2 1/10W4700
2 2 3 CLRA
16 VDD 2
GND GND
R76 1 15 RN1401 3 R61 1 RTP 2 1/10W1000 1 Q2
1 RTP 2 C31 GND2 2SA1313Y
C CC0.1/25 2C
8 GND1 1 4700 Q5 3 C
1/10W4700 1 2
1 GND0
1 RTP 2
C22 IC20 4700 R39
CC2200P/50 2C 14538F 1/10W4700
2
GND D5
1SS193
GND GND
3
MC74 MC74 GND

1E8 WDT 2 5
HC 3 HC 6
1 00F 4 00F
IC16 IC16
VDD
VDD
MC74 MC74
D R77 1
RTP 2
1/10W4700 R91 1
RTP 2
1/10W1800 R92 1
RTP 2
1/10W4700 5
HC14F
6 9
HC14F
8 RST 1E2
D
IC19 IC19
1 RTP 2
R94
1/10W4700
7407M
D7 13 12 DSP-RST 7B6
1SS181 IC18
MC74 MC74
1
HC14F HC14F
ACOFF R93 1 1/10W22K 13 12 3 4
7D3 RTP 2 MC74
IC19 IC19 HC14F
1 C2 11 10 GARST 2E7
C70
0.1/25 CE4.7/16 IC19
2
GND GND
E R67 1 RTP 2 1/10W4700 5VCHK 1B2
E
1
C28
2C CC2200P/50
GND
F
F
1 2 3 4 5 6 7 8 6
8

HINT
1 2 3 4 5 6 7 8
VDD +24V
A +24V VDD
53313-30V
VDD +24V A
J5 1 CTR-SIG [CTR-SIG]
175132-24 R1 1 2 RXE185 53313-22V
2 CTR-CNT [CTR-CNT]
J11 1 MRR-MOT-D [MRR-MOT-D]
J9 1 3 T-CTR [T-CTR]
2 MRR-MOT-C [MRR-MOT-C]
2 TNR-MOT [TNR-MOT] 4
3 MRR24V [MRR24V]
3 TNR-FULL [TNR-FULL] 5
1 4 MRR-MOT-B [MRR-MOT-B]
4 C64 6 MRR-MOT-A
5 2 C CC0.1/50 DEV-SW [DEV-SW] 7
5 [MRR-MOT-A]
6
6 8 MRR-HOM
ATS-VREF 7 [MRR-HOM]
7 [ATS-VREF] 9 GND
DSP-DAT 8
8 10 [DSP-DAT]
ATS-VIN DSP-SCK 9
B 9 [ATS-VIN] 11
DSP-LTH
[DSP-SCK]
10 AES-VIN [AES-VIN]
10 12 [DSP-LTH]
11 DRM-THM [DRM-THM] 13 DSP-RST [DSP-RST]
11 B
OPTICAL-UNIT
DSP-ON0 12
12 14 [DSP-ON0] SCN-MOT-D
DSP-ON1 13 [SCN-MOT-D]
13 15 [DSP-ON1] SCN-MOT-C
LED-CN-ON SCN0 14 [SCN-MOT-C]
14 [LED-CN-ON] 16 [SCN0] SCN-MOT-B
15 [SCN-MOT-B]
PROCESS
15 17 SCN1 [SCN1]
CNTROL-PANEL
16 SCN-MOT-A [SCN-MOT-A]
16 18 SCN2 [SCN2]
SCN3 17
17 19 [SCN3] LNS-MOT-D
LED-SCK SCN4 18 [LNS-MOT-D]
18 [LED-SCK] 20 [SCN4] LNS-MOT-C
LED-DAT SCN5 19 [LNS-MOT-C]
19 [LED-DAT] 21 [SCN5]
LED-LTH K-RTN0 20
20 [LED-LTH] 22 [K-RTN0] LNS-MOT-B
K-RTN1 21 [LNS-MOT-B]
21 1 23 [K-RTN1] LNS-MOT-A
C52 K-RTN2 22 [LNS-MOT-A]
22 24 [K-RTN2]
2C CC0.1/25 K-RTN3
C 23
ERS-ON
25
K-RTN4
[K-RTN3]
C
24 [ERS-ON] 26 [K-RTN4]
27 K-RTN5 [K-RTN5] GND
28 K-RTN6 [K-RTN6]
29 K-RTN7 [K-RTN7]
GND DG
30
+24V VDD
+24V VDD 53313-18V
VDD +24V
53324-12 J4 1
17513222V
2 LNS-HOM [LNS-HOM]
J3 1 J8 1 SIZ05 [SIZ05]
SIZ03 3
2 2 [SIZ03] OPT-FAN-F
1 DUMMY 2 6712G 4 [OPT-FAN-F]
3 E2 [6712G] 3 OPT-F-ON
SIZ02 5 [OPT-F-ON]
4 4 [SIZ02] EXT-FAN1
SIZ01 6 [EXT-FAN1]
5 5 [SIZ01]
D 6 6
7 EXT-F-ON [EXT-F-ON] D
8 EXT-FAN2 [EXT-FAN2]
7 +5VE 7
POWER
GNDE RGT-CLT 9
8 8 [RGT-CLT]
ZC 10
UPPER-UNIT
9 [ZC] 9 K-CTR
RGT-SW 11 [K-CTR]
10 10 [RGT-SW] CTR-SIG
SSR- 12 [CTR-SIG]
11 [SSR-] 11 1 2
ACOFF 13
12 [ACOFF] 12
14
FED+RGT_UNIT
E1 13 JP1
1 2 15 CRG-HOM [CRG-HOM]
14
16
15 OPT-FAN-R
17 [OPT-FAN-R]
DG GND 16
FED-CLT 18
17 [FED-CLT]
18
E VDD 19 PKUP-CLT [PKUP-CLT]
175487-7V 20
GND E
J7 1 21 EMP-SW [EMP-SW]
2 EXT-SW [EXT-SW] 22
3
4 SSR+ [SSR+] GND
5 TH+ [TH+]
FUSER
6 TH- [TH-]
7 SSR+1
F GND
F
1 2 3 4 5 6 7 8 7
8

HINT
1 2 3 4 5 6 7 8
A
53313-24V
VDD +24V
53324-9 A
VDD
J10 1 MOT-FG [MOT-FG] J1 1 SACK [SACK]
2 2 S-REQ [S-REQ]
3 MOT-DIR [MOT-DIR] 3 REQ-S [REQ-S] 1p 10p 20p 40p 47p 67p 81p
4 PLL-OK [PLL-OK] 4 S-CNT [S-CNT]
5 MOT-BRK [MOT-BRK] 5 SRXD [SRXD] C59 1 C45 1 C60 1 C50 1 C51 1 C46 1 C42 1
6 MOT-ON [MOT-ON] 6 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25
SORTER
2C 2C 2C 2C 2C 2C 2C
7 7 STXD [STXD]
8 8
9 EXP-PWM [EXP-PWM] 9 ACKB-S [ACKB-S]
EXP-ON
B 10 [EXP-ON]
GND
11
12 GND B
13
14 VDD
MOT_HVT_LRG
15 SP-VREF [SP-VREF] 53324-10

16 HVT-SP-ON [HVT-SP-ON]
J2 1 DFACK [DFACK]
17 HVT-GB-ON [HVT-GB-ON] 90p 100p 110p 120p 130p 150p
2 DF-REQ [DF-REQ]
18 TR-VREF [TR-VREF]
3 REQ-DF [REQ-DF]
19 HVT-TR-ON [HVT-TR-ON] C61 1 C47 1 C56 1 C43 1 C44 1 C62 1
4 DF-CNT [DF-CNT]
20 DFRXD CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C
5 [DFRXD]
21
G-VREF 6
DF
22 [G-VREF] DFTXD
HVT-M-ON 7 [DFTXD]
23 [HVT-M-ON]
M-VREF 8
C 24 [M-VREF]
9 ACKB-DF [ACKB-DF] GND C
10
GND DG
GND VDD
+24V
14p 14p 14p 14p 14p 14p 14p

+5VSW VDD +24V
1 C6 1 C66 1 C35 1 C30 1 C36 1 C68 1 C9 1 C20 1
17513218V C16
CC0.1/50 2 C CE47/35 2 CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2 C CC0.1/25 2C
J6 1
2 DR-SW2 [DR-SW2] 7p 7p 7p 7p 7p 7p 7p
3 EMP-SW2 [EMP-SW2]
4 FED-SW2 [FED-SW2]
5 DG GND
D 6
D
VDD
7 MOT-ON2 [MOT-ON2]
8 CST2 [CST2]
9 VDD
IC-
SIZ10 1 1
PFU
10 [SIZ10] C38 C4 MPU MPU

11 SIZ11 [SIZ11] CC0.1/25 CE47/16
2C 2 36p 77p
12 SIZ12 [SIZ12]
13 SIZ13 [SIZ13]
C29 1 C18 1 C15 1 C48 1 C65 1 C63 1 C57 1
14 GND
FED-CLT2 CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C CC0.1/25 2C
15 [FED-CLT2]
16 PKUP-CLT2 [PKUP-CLT2]
17 RGT-CLT2 [RGT-CLT2]
18
E
GND E
GND DG
7407M
3 4
IC18
7407M
5 6
F IC18
GND F
1 2 3 4 5 6 7 8 8
8

HINT
14.1.2 1560 Logic Circuit (PWA-F-LGC) 1/8 circuit diagram has jumped to.
1 2 3 4 5 6 7 8
VDD
VDD R105 1 RTP 2 1/10W4700
R148 1 RTP 2 1/10W4700
R38 1 RTP 2 1/10W4700 R179 1/10W4700

A 1 RTP 2
R106 1 RTP 2 1/10W4700 R50 1 RTP 2 1/10W4700
R17 1 RTP 2 1/10W4700 R52 1 RTP 2 1/10W4700 A

R37 1 RTP 2 1/10W4700 R34 1 RTP 2 1/10W4700
R18 1 RTP 2 1/10W4700 R49 1 RTP 2 1/10W1000
R80 1 RTP 2 1/10W4700 R36 1 RTP 2 1/10W4700
R41 1 RTP 2 1/10W4700 R48 1 RTP 2 1/10W4700
R20 1 RTP 2 1/10W4700 R32 1 RTP 2 1/10W4700

7407M
ACKB-S 2 1 34 72 CS2
[ACKB-S] P95/SCK1 P42/CS2 [CS2]
SRXD R87 1 RTP 2 1/10W22K IC14 33 /CAS2 71 CS1
[SRXD] 7407M P94/RXD1 P41/CS1 [CS1]
STXD 4 3 32 /CAS1 70
[STXD] 7407M P93/TXD1 P40/CS0
ACKB-DF IC14 6 5 31 /CAS0
[ACKB-DF] P92/SCLK0
DFRXD R86 1 RTP 2 1/10W22K IC14 30 /CTS0 69 HTR-ON
[DFRXD] 7407M P91/RXD0 P37/RAS [HTR-ON]
DFTXD 8 9 29 68 R33 1 RTP 2 1/10W22K CTR-CNT
[DFTXD] P90/TXD0 P36/R/W [CTR-CNT]
C26 C25 IC14
B
2 C
2 C
67 HTR-RDY
GND
GND
CC1000P/50 P35/BSAK [HTR-RDY]

1
[5VCHK] 5VCHK CC1000P/50 20 P87/INT0 P34/BSRQ 66 EXP [EXP]

7407M
B [REQ-DF] REQ-DF MC74 10 11 19 P86/TO6 P33/WAIT 65 5VSWON [5VSWON]
HC14F
ZC R81 1 RTP 2 1/10W22K 1 2 IC14 18 64 R53 1 RTP 2 1/10W100 STORE
[ZC] P85/INT7 P32/HWR [STORE]
R66 IC19 /TI7 R51
[S-REQ] S-REQ 1 RTP 2 1/10W22K 17 P84/INT6 P31/WR 63 1 RTP 2 1/10W100 WR [WR]
DFACK R65 1 RTP 2 1/10W22K 16 /TI6 62 R54 1 RTP 2 1/10W100 RD
[DFACK] P83/TO5 P30/RD [RD]
SACK R64 1 RTP 2 1/10W22K 15
[SACK] P82/TO4
MOT-FG R45 1 RTP 2 1/10W22K 14 61
[MOT-FG] P81/INT5 P27/A7
DF-REQ R46 1 RTP 2 1/10W22K 13 /TI5 /A23 60 R180 1 RTP 2 1/10W22K SFB-PSW
[DF-REQ] P80/INT4 P26/A6 [SFB-PSW]
C37 C27 CC1000P/50 C17 CC1000P/50 /TI4 /A22 R181 1 RTP 2 1/10W22K
2 C
2 C
2 C
59 SFB-SET
GND
GND
GND
P25/A5 [SFB-SET]
1
CC1000P/50
1
MRR-D 12 /A21 58 +24VCHK

[MRR-D] P73/TO3 P24/A4 [+24VCHK]
MRR-C 11 /A20 57 R68 1 RTP 2 1/10W22K DR-SW2
[MRR-C] P72/TO2 P23/A3 [DR-SW2]
MRR-B 10 /A19 56 R70 1 RTP 2 1/10W22K DEV-SW
[MRR-B] P71/TO1 P22/A2 [DEV-SW]
C [MRR-A] MRR-A 9 P70/T10
/A18
P21/A1 55 R69 1 RTP 2 1/10W22K PLL-OK [PLL-OK] C
/A17 54 A16
P20/A0 [A16]
LNS-D 8 /A16
[LNS-D] P67/PG13
[LNS-C] LNS-C 7 P66/PG12 P17/AD15 52 D15
LNS-B 6 /A15 51 D14 VDD
[LNS-B] P65/PG11 P16/AD14
LNS-A 5 /A14 50 D13
[LNS-A] P64/PG10 P15/AD13
SCN-D 4 /A13 49 D12
[SCN-D] P63/PG03 P14/AD12 R182 1 RTP 2
SCN-C 3 /A12 48 D11
[SCN-C] P62/PG02 P13/AD11 R183 1 RTP 2
SCN-B 2 /A11 47 D10
[SCN-B] P61/PG01 P12/AD10
/A10 1/10W4700 *2
[SCN-A] SCN-A 1 P60/PG00 P11/AD9 46 D9
R125 1 RTP 2 1/10W4700 VDD /A9 45 D8 VDD
VDD
P10/AD8
AES-VIN R43 1 RTP 2 1/10W22K 76 /A8
[AES-VIN] P53/AN3
ATSVIN R127 1 RTP 2 1/10W22K 75 44 D7
[ATSVIN] P52/AN2 P07/AD7
DRM-THM R47 1 RTP 2 1/10W22K 74 43 D6
[DRM-THM] P51/AN1 P06/AD6
TH- R30 1 RTP 2 1/10W22K 73 42 D5
[TH-] P50/AN0 P05/AD5
D
D
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
1 RTP 2 1/10W4700
78 VREF P04/AD4 41 D4
79 AGND P03/AD3 40 D3
CC2200P/50
CC2200P/50
1/10W33K
1/10W22K
CC2200P/50
02CZ5.1Y
39 D2
02CZ5.1Y
CC0.1/25
P02/AD2
27 X2 P01/AD1 38 D1
26 X1 P00/AD0 37 D0
1 RTP 2
1 RTP 2
1
3
1
3
1 1 21 NMI
GND 28 22
R99
R98
R97
R96
R90
R89
R88
R74
R73
R72
R71
R58
R57
R56
R55
2 C 2 C 2 C 2 C EA WDTOUT
R102
2
23 RESET ALE 35
TP1
D4
24
C19
C54
D12
R44
C14
C34
CLK
D15
D14
D13
D12
D11
D10
R126
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
IC10
D[0:15]
TMP96C141AFZ [D[0:15]]
R84 1 RTP 2 1/10W100 WDT [WDT]

GND R95
E 1 RTP 2 ALE [ALE]
1/10W1M E
1 3 GND
X2
12M
2
GND
RST R85 1 RTP 2 1/10W4700
[RST]
1
C33
CC2200P/50
F 2 C
4402906020 PWA-F-LGC-141
F
GND
4402906120 PWB-F-LGC-141
1 8
1 2 3 4 5 6 7 8

F
E
D
C
B
A
VDD
1/10W4700
1550/1560 CIRCUIT DIAGRAMS

*16
R169 1 RTP 2
1
1
R171 1 RTP 2
R149 1 RTP 2
R40 1 RTP 2
R19 1 RTP 2
R63 1 RTP 2
R143 1 RTP 2
R123 1 RTP 2
R124 1 RTP 2
R144 1 RTP 2
1560 Logic Circuit (PWA-F-LGC) 2/8

R145 1 RTP 2
R146 1 RTP 2
R147 1 RTP 2
2
R159 1 RTP 2
2
R160 1 RTP 2 SFB-ON1 [SFB-ON1]
R161 1 RTP 2 RST-SW [RST-SW]
1/10W22K *8
K-RTN0 R128 1 RTP 2 68 36 OPT-H/L
[K-RTN0] IN00 O00 [OPT-H/L]
K-RTN1 R151 1 RTP 2 69 37 OPTON
[K-RTN1] IN01 O01 [OPTON]
K-RTN2 R129 1 RTP 2 70 38 EXT-H/L
[K-RTN2] IN02 O02 [EXT-H/L]
K-RTN3 R152 1 RTP 2 71 39 EXTON
[K-RTN3] IN03 O03 [EXTON]
K-RTN4 R130 1 RTP 2 72 43 HVT-M
[K-RTN4] IN04 O04 [HVT-M]
K-RTN5 R153 1 RTP 2 73 44 HVT-TR
[K-RTN5] IN05 O05 [HVT-TR]
K-RTN6 R131 1 RTP 2 74 45 HVT-GB
[K-RTN6] IN06 O06 [HVT-GB]
K-RTN7 R154 1 RTP 2 75 46 HVT-SP
[K-RTN7] IN07 O07 [HVT-SP]
1/10W22K *8
7407M
CRG-HOM R134 1 76 48 1 2 SCN0
3
[CRG-HOM] RTP 2 IN10 O10 [SCN0]

7407M
LNS-HOM R155 1 RTP 2 77 49 IC17 3 4 SCN1
[LNS-HOM] IN11 O11 [SCN1]
3
7407M
MRR-HOM R156 1 RTP 2 78 50 5 6 IC17 SCN2
[MRR-HOM] IN12 O12 7407M [SCN2]
S-CNT R121 1 RTP 2 85 51 IC17 9 8 SCN3
[S-CNT] IN13 O13 7407M [SCN3]
DF-CNT R122 1 RTP 2 86 52 11 10 IC17 SCN4
[DF-CNT] IN14 O14 7407M [SCN4]
TNR-FULL R133 1 RTP 2 87 53 IC17 13 12 SCN5
[TNR-FULL] IN15 O15 7407M [SCN5]
EXT-SW R158 1 RTP 2 88 54 13 12 IC11 REQ-S
[EXT-SW] IN16 O16 [REQ-S]
EMP-SW R138 1 RTP 2 89 55 IC17
[EMP-SW] IN17 O17
1/10W22K *4
SIZ01 R119 1 115 119 TNRMOT
[SIZ01] RTP 2 IN20 O20 [TNRMOT]
SIZ02 R118 1 RTP 2 116 123 PKUPCLT
[SIZ02] IN21 O21 [PKUPCLT]
SIZ03 R108 1 RTP 2 117 124 FEDCLT
[SIZ03] IN22 O22 [FEDCLT]
SIZ05 R107 1 RTP 2 118 125 RGTCLT
[SIZ05] IN23 O23 [RGTCLT]
O24 126 MOTON2 [MOTON2]
VDD D0 11 DT0 O25 127 PKUPCLT2 [PKUPCLT2]
4
1/10W4700 D1 12 128 FEDCLT2
DT1 O26 [FEDCLT2]
4
*4
R165 1 RTP 2 D2 13 129 RGTCLT2
DT2 O27 [RGTCLT2]
HINT
R166 1 RTP 2 D3 14 VDD

DT3 1/10W4700 *8
R167 1 RTP 2 D4 30 151
DT4 O30 R173 1 RTP 2
R168 1 RTP 2 D5 32 152
DT5 O31 R174 1 RTP 2
D6 17 DT6 O32 153
R175 1 RTP 2
D7 18 DT7 O33 154
R176 1 RTP 2
D8 22 DT8 O34 155
R177 1 RTP 2
D9 23 DT9 O35 156
R178 1 RTP 2
D10 24 DT10 O36 157
R172 1 RTP 2
D11 25 DT11 O37 158
R164 1 RTP 2
D12 26 DT12
D13 27 91 R142 1 RTP 2 SIZ10
DT13 IO00 [SIZ10]
D14 28 92 R137 1 RTP 2 SIZ11
DT14 IO01 [SIZ11]
5
D[0:15] D15 29 93 R141 SIZ12
5
[D[0:15]] DT15 IO02 1 RTP 2 [SIZ12]

R136
circuit diagram has jumped to.
IO03 94 1 RTP 2 SIZ13 [SIZ13]

A[0:15] A0 141 95 R140 1 RTP 2 FED-SW2
[A[0:15]] ADR0 IO04 [FED-SW2]
A1 133 96 R135 1 RTP 2 EMP-SW2
ADR1 IO05 [EMP-SW2]
A2 134 97 R139 1 RTP 2 CST2
ADR2 IO06 [CST2]
A3 142 98 R132 1 RTP 2 RGT-SW

ADR3 IO07 [RGT-SW]
A4 136 ADR4 1/10W1000 *8
A5 137 ADR5 IO10 102 MOTON [MOTON]
A6 148 ADR6 IO11 103 MOTDIR [MOTDIR]
A7 149 ADR7 IO12 104 MOTBRK [MOTBRK]
A8 131 ADR8 IO13 105 SCN-H [SCN-H]
A9 132 ADR9 IO14 106 SCN-L [SCN-L]
A10 143 ADR10 IO15 107 CTR-ON [CTR-ON]
R157
1/10W1M A11 144 108 CN-ON
6
1 RTP 2 ADR11 IO16 [CN-ON]

A12 138 ADR12 IO17 109 ERSON [ERSON]
1 3 A13 146
6
ADR13 7407M
A14 147 61 3 4 LED-LTH
X1 ADR14 LELTH [LED-LTH]
7407M
8M A15 139 62 IC11 5 6 LED-DAT
2 ADR15 LEDAT 7407M [LED-DAT]
59 9 8 IC11 DSP-SCK
DADAT 7407M [DSP-SCK]
GND 82 60 IC11 11 10 LED-SCK
X2 SCK 7407M [LED-SCK]
VDD 83 66 11 10 IC11 DSP-DAT
X1 DSPDAT 7407M [DSP-DAT]
65 IC18 1 2 DSP-LTH
DSPLTH 7407M [DSP-LTH]
R150 1 RTP 2 1/10W4700 57 63 9 8 IC11 DSP-ON0
TEST2 DSON0 7407M [DSP-ON0]
R116 1 RTP 2 1/10W4700 8 64 IC18 1 2 DSP-ON1
TE01 DSON1 [DSP-ON1]
[ALE] ALE 7 58 IC18
ALE DALTH
[RD] RD 112 RD D/A8
[WR] WR 111 WR CSIPC2 5 [AA62353S]
[CS1] CS1 6 CSI1 CSIPC1 4 IC2

14 11
R117 9 2 DI DO
7
1 RTP 2 1/10W4700 EN0 CSRAM1
7
13 15 ATSVREF
GARST R120 1 RTP 2 1/10W4700 113 3 CK AO1 [ATSVREF]
[GARST] RST CSRAM2 12 2 M-VREF
34 LD AO2 [M-VREF]
TO1 3 G-VREF
33 AO3 [G-VREF]
C49 1 PWM 4 TR-VREF
CC2200P/50 31 AO4 [TR-VREF]
2 C WRRAM 5 SP-VREF
IC12 VDD AO5 [SP-VREF]
6 THM-VREF
65641GD160 AO6 [THM-VREF]
VDD_PIN=1,10,20,40 7
GND VDD_PIN=47,67,81,90 AO7
VDD_PIN=100,110,120 10
VDD_PIN=130,150 AO8
1
GND_PIN=15,16,21,35,41 C41 9
GND_PIN=42,56,79,80 [VCC]
CC0.1/25 8
GND_PIN=84,101,114,121 2 C
GND_PIN=122,135,140 [VDD/U]
GND_PIN=145,159,160 1 DUMMY 2 16
[GND]
E6
1
[VSS/L]
VDD
GND
8
DG
14 - 10
CSSRAM [CSSRAM]
8
MRR-CHG [MRR-CHG]
R16 1 RTP 2 1/10W4700

7407M
13 12 EXP-PWM [EXP-PWM]
IC14
WRRAM
2 8
[WRRAM]
F
E
D
C
B
A

HINT
1560 Logic Circuit (PWA-F-LGC) 3/8 circuit diagram has jumped to.
1 2 3 4 5 6 7 8
VDD
A D[0:15]
[D[0:15]] +5VSW +24V
A
14
[LNS-D] LNS-D 14 15 LNS-MOT-D [LNS-MOT-D] 7407M
A16 I3 O3 PKUPCLT2 1 2 PKUP-CLT2
[A16] LNS-C 11 10 LNS-MOT-C [PKUPCLT2] [PKUP-CLT2]
[LNS-C] I2 O2 [LNS-MOT-C] IC15
LNS-B 6 7 LNS-MOT-B 7
[SKT] [LNS-B] I1 O1 [LNS-MOT-B]
[LNS-A] LNS-A 3 2 LNS-MOT-A [LNS-MOT-A]
I0 O0
A[0:15] 14
[A[0:15]] 37 3 D15 7407M
A15 Q15 FEDCLT2 3 4 FED-CLT2
A15 36 4 D14 8 16 [FEDCLT2] [FED-CLT2]
A14 Q14 VDD1 COM1 IC15
A14 35 5 D13 1 1 9 7
A13 Q13 C24 VDD0 COM0
A13 34 6 D12 CC0.1/25 13
A12 Q12 2 C GND3
14
A12 33 7 D11 12 7407M
A11 Q11 GND2 RGTCLT2 5 6 RGT-CLT2
A11 32 8 D10 5 [RGTCLT2] [RGT-CLT2]
A10 Q10 GND1 IC15
A10 31 9 D9 4 7
A9 Q9 GND0
A9 29 10 D8 18
B
A8 Q8 GND1FIN
14
A8 28 12 D7 17 7407M
B A7 Q7 GND0FIN
[MOTON2] MOTON2 9 8 MOT-ON2 [MOT-ON2]
A7 27 13 D6 IC5
A6 Q6 IC15
A6 26 14 D5 62308F 7
A5 Q5
A5 25 15 D4
A4 Q4 DG 14
A4 24 16 D3 7407M
A3 Q3 MOTDIR 11 10 MOT-DIR
A3 23 17 D2 [MOTDIR] [MOT-DIR]
A2 Q2 +5VSW IC15
A2 22 18 D1 +24V 7
A1 Q1
A1 21 19 D0
A0 Q0
14
VDD 7407M
[MRR-D] MRR-D 14 15 MRR-MOT-D [MRR-MOT-D] [MOTBRK] MOTBRK 13 12 MOT-BRK [MOT-BRK]
39 I3 O3
PGM MRR-C 11 10 MRR-MOT-C IC15
CS2 2 [MRR-C] I2 O2 [MRR-MOT-C] 7
[CS2] CE 1
[MRR-B] MRR-B 6 7 MRR-MOT-B [MRR-MOT-B] C67
RD 20 I1 O1
C [RD] OE
[MRR-A] MRR-A 3
I0 O0
2 MRR-MOT-A [MRR-MOT-A]
CC0.1/25 2 C C
1 38
VPP NC
IC13
8 16
1 27C1024120F1 VDD1 COM1
C40 1 1 9
C32 VDD0 COM0
2 C CC0.1/25 13 GND
CC0.1/25 2 C GND3
12
GND2
GND 5
GND1
[SKT] 4
GND0
18
A12 2 19 D7 GND1FIN
A12 DQ7 17
A11 23 18 D6 GND0FIN
A11 DQ6 IC4
A10 21 A10 DQ5 17 D5
62308F
A9 24 A9 DQ4 16 D4 +5VSW
A8 25 A8 DQ3 15 D3 DG
A7 3 A7 DQ2 13 D2 [MOTON] MOTON 7 10 MOT-ON [MOT-ON]
I6 O6
A6 4 A6 DQ1 12 D1 [ERSON] ERSON 6
I5 O5
11 ERS-ON [ERS-ON] D
D A5 5 11 D0
+5VSW +24V
CN-ON 5 12 LED-CN-ON
A5 DQ0 [CN-ON] I4 O4 [LED-CN-ON]
A4 6 1 DUMMY 2 K-CTR HVT-M 4 13 HVT-M-ON
A4 [K-CTR] [HVT-M] I3 O3 [HVT-M-ON]
E4
A3 7 A3 [CTR-ON] CTR-ON 14 15 T-CTR [T-CTR] [HVT-TR] HVT-TR 3 14 HVT-TR-ON [HVT-TR-ON]
I3 O3 I2 O2
A2 8 A2 [PKUPCLT] PKUPCLT 11 10 PKUP-CLT [PKUP-CLT] [HVT-GB] HVT-GB 2 15 HVT-GB-ON [HVT-GB-ON]
I2 O2 I1 O1
A1 9 A1 [FEDCLT] FEDCLT 6 7 FED-CLT [FED-CLT] [HVT-SP] HVT-SP 1 16 HVT-SP-ON [HVT-SP-ON]
I1 O1 I0 O0
A0 10 A0 [RGTCLT] RGTCLT 3 2 RGT-CLT [RGT-CLT]
I0 O0
9
VCC
[STORE] STORE 1 NE 8 16 1 8
VDD1 COM1 C39 GND
WRRAM 27 1 1 9 IC3
[WRRAM] W C58 VDD0 COM0 CC0.1/25 2 C
CSSRAM 20 13 62305F
[CSSRAM] E CC0.1/25 2 C GND3
VDD 22 G 12
GND2
5
GND1 GND
E 28 VDD 4
GND0
1
14 GND NC 26 18
GND1FIN E
C55 IC9 17
GND0FIN
CC0.1/25 2 C 10C68-P45V IC8
62308F
DG
GND
F
F
3 8
1 2 3 4 5 6 7 8

HINT
1 2 3 4 5 6 7 8
+24V
+24V
A +5VSW
1 RTP 2
1 RTP 2
R82
R111
1/10W4700
A
2
1/10W4700
R2 4700
2 F-1W150 2 2
R110 R83
1
RN1401 3 1 RTP 2 1 Q17 MRR-CHG 1 Q10 RN1401 3 1 RTP 2 1 Q6

2SA1313Y [MRR-CHG] 2SA1313Y
[EXT-H/L] EXT-H/L 1 4700 Q15 1/10W10K 3 EXT-FAN1 [EXT-FAN1] 4700 3 1 4700 Q7 1/10W10K 3 MRR24V [MRR24V]
2 RN2401 2
3
3
4700 D10 4700 D6

1 DUMMY 2 EXT-FAN2 [EXT-FAN2 1SS193
1SS193 E5
2
GND
2
GND
+24V
DG
DG
+5VSW +24V
3
D11 B
4700 1SS193 +5VSW
2
B
2
3
D13
EXTON 1 Q18 EXT-F-ON
[EXTON] R109 2 [EXT-F-ON]
1SS193
4700 3 1 RTP 2 1 Q16 4700
2
RN2401 2SC2873Y 2
1/10W1000 3 TNRMOT 1 Q20 TNR-MOT
1 RTP 2
[TNRMOT] R163 2 [TNR-MOT]

R112
4700 3 1 RTP 2 1 Q19
1/10W4700 RN2401 2SC2873Y
1/10W1000 3
1 RTP 2
R162
1/10W4700
DG
+24V
C DG C
1 RTP 2
R104
2
1/10W4700
R3 +24V
R103 2 F-1W56
1
RN1401 3 1 RTP 2 1 Q14

2SA1313Y
[OPT-H/L] OPT-H/L 1 4700 Q13 1/10W10K 3 OPT-FAN-R [OPT-FAN-R]
2
8
3
4700 R115
D9 358M
1 DUMMY 2 OPT-FAN-F [OPT-FAN-F] [ATS-VIN] ATS-VIN 1 RTP 2 3
1SS193 E3
GND 1/10W10K 1 ATSVIN [ATSVIN]
2
2 IC1
+24V 1
4 C53 CC0.1/50G
DG
2 C
+5VSW R114 1 RTP 2 1/10W15K
3
D8 D
D 4700 1SS193
+24V
2
2
OPTON 1 Q12 OPT-F-ON DG

[OPTON] R100 2 [OPT-F-ON]
4700 3 1 RTP 2 1 Q11 8
RN2401 2SC2873Y
ATSVREF 5 358M
1/10W1000 3 [ATSVREF]
1 RTP 2
R101 R113 7 ATS-VREF [ATS-VREF]

1/10W4700 1 RTP 2 6 IC1
1/10W10K
4
DG GND
DG
+24V
E
+5VSW
E
3
D15
1SS193
4700
2
[SFB-ON1] SFB-ON1 1 Q24 2 SFB-CLT [SFB-CLT]

R187
4700 3 1 RTP 2 1 Q23
RN2401 2SC2873Y
1/10W1000 3
1 RTP 2
R186
1/10W4700
F
F
DG
4 8
1 2 3 4 5 6 7 8

HINT
1 2 3 4 5 6 7 8
D1
1SS184 VDD
R23
A 2 3 1 RTP 2 VDD
+24V
VDD A
1 RTP 2
1/10W560K
1 R21
1 RTP 2
1/10W22K R22
1/10W4700
1 RTP 2
IC6
R4 5
+ 8
1/10W22K VCC 7
VEE
+24VCHK [+24VCHK]
R5 6 VDD +24V
1 RTP 2 - 4
[AK75393S]
1 RTP 2
1/10W6800 1
1 RTP 2
R6 C7
R24
3
1/10W4700 CC0.1/25 2 C
1/10W22K D14
GND 1SS193
2
GND
GND
GND
4700 MAINOFF [MAINOFF]

2 B
RST-SW 1 Q21
[RST-SW] R184 2
B 4700 3 1 RTP 2 1 Q22
VDD RN2401 2SC2873Y
R26 1 RTP 2 1/10W1M 1/10W1000 3
R185
1 RTP 2
R7 VDD 1 RTP 2
1/10W10K 1/10W4700
TH+ R170 1 RTP 2 1/10W4700
[TH+]
R25
R28 IC6
[THM-VREF] THM-VREF 1 RTP 2 1/10W3900 1 RTP 2 DG
1 3 8
+ 1 HTR-RDY
1/10W1000 VCC
VEE [HTR-RDY]
2
TH- 2 C - 4 +5VSW
[TH-] 1
[AK75393S]
C C12 2 C C
1 RTP 2
R27 CC0.1/25
4700
1/10W4700 2
1 RTP 2
1 C11
CC2200P/50
R8 RN1401 3 1 Q3
1/10W3300 CC0.1/25
1 RTP 2
R29 2 C 1 4700 Q1 4700 3 SSR+ [SSR+]

+5VSW GND RN2401
1/10W3900 2
C13
4700
4700
GND GND GND 2 GND
HTR-ON 1 Q8 RN1401 3 SSR-
[HTR-ON] [SSR-]
4700 3 1 4700 Q9
RN2401 2
4700
GND
VDD
VDD
R15 1 RTP 2 1/10W4700
D
D
1SS181 R13 1 RTP 2 1/10W4700
1 RTP 2
SCN-H R31 1 RTP 2 1/10W4700 R11 R14 1 RTP 2 1/10W4700

[SCN-H] 1 1/10W1500
R12 1 RTP 2 1/10W4700
SCN-L R35 1 RTP 2 1/10W4700
[SCN-L] 2 3
D2
[SCN-D] SCN-D 16 NB ONB 7 SCN-MOT-D [SCN-MOT-D]
[SCN-B] SCN-B 14 B OB 6 SCN-MOT-B [SCN-MOT-B]
[SCN-C] SCN-C 15 NA ONA 3 SCN-MOT-C [SCN-MOT-C]
[SCN-A] SCN-A 13 A OA 2 SCN-MOT-A [SCN-MOT-A]
1 RTP 2
11 VREF1 TB1 10
R10
1/10W2700 +5VSW 9 VREF0 TB0 8
E +24V
1 VCC E
1 4
1 RTP 2
1 PG
C10 C8
R9 5 1
CC0.1/25 1/10W180 CC0.1/25 2 C SG C1
2 C
IC7 CE22/35
6712MK3 2
6712G [6712G]
GND GND GND
F
F
5 8
1 2 3 4 5 6 7 8

HINT
1 2 3 4 5 6 7 8
VDD
A
A
1 RTP 2 1/10W820K
1 RTP 2 1/10W100K
VDD
D3
1SS184
3
1 RTP 2
+5VSW
R60
1/10W4700
R79
R78
MC74
10
HC 8
9 00F
IC16 4700
MC74 2
11 10 13
BB QB HC 11 1 Q4
R62 1 RTP 2 1/10W1000
[EXP] EXP 5
BA QA
6 12 00F
IC16 4700 3 R59 1 RTP 2 1/10W330 EXP-ON
B
[EXP-ON]
RN2401
B [5VSWON] 5VSWON R75 1 RTP 2 1/10W1000 12
AB NQB
9
4 7
1 1 AA NQA
C23 C21
CC0.1/25 2 C 2 C CC0.1/25 14
CX/RXB
2 VDD +5VSW
CX/RXA
GND GND C5 1 1 C3
13
CE22/16 CE4.7/16 CLRB R42 1 RTP 2 1/10W4700
2 2 3
CLRA
16 2
GND GND VDD
R76 1 15 RN1401 3 R61 1 RTP 2 1/10W1000 1 Q2
1 RTP 2 C31 GND2 2SA1313Y
C CC0.1/25 8
GND1
1 4700 Q5 3 C
1/10W4700 2 C
1 2
1 GND0
1 RTP 2
C22 IC20 4700 R39
CC2200P/50 2 C 14538F 1/10W4700
2
GND D5
1SS193
GND GND
3
MC74 MC74 GND

[WDT] WDT 2 5
HC 3 HC 6
1 00F 4 00F
IC16 IC16
VDD
VDD
MC74 MC74
R77 1 RTP 2 1/10W4700 R91 1 RTP 2 1/10W1800 R92 1 RTP 2 1/10W4700
HC14F HC14F D
D 5 6 9 8 RST [RST]
IC19 IC19
1 RTP 2
R94
1/10W4700
7407M
D7 13 12 DSP-RST [DSP-RST]
1SS181 IC18
MC74 MC74
1
HC14F HC14F
ACOFF R93 1 RTP 2 1/10W22K 13 12 3 4
[ACOFF]
IC19 IC19
1 C2 GARST [GARST]
CE4.7/16
2
GND
E R67 1 RTP 2 1/10W4700 5VCHK [5VCHK
E
1
C28
2 C CC2200P/50
GND
F
F
6 8
1 2 3 4 5 6 7 8

HINT
1 2 3 4 5 6 7 8
A VDD +24V +24V VDD

53313-30V
VDD +24V A
J5 1 CTR-SIG [CTR-SIG]
175132-24 R1 1 2 RXE017 53313-22V
2 CTR-CNT [CTR-CNT]
J11 1 MRR-MOT-D [MRR-MOT-D]
J9 1 3 T-CTR [T-CTR]
2 MRR-MOT-C [MRR-MOT-C]
2 TNR-MOT [TNR-MOT] 4
3 MRR24V [MRR24V]
3 TNR-FULL [TNR-FULL] 5
1 4 MRR-MOT-B [MRR-MOT-B]
4 C64 CC0.1/50G 6
5 MRR-MOT-A [MRR-MOT-A]
2 C DEV-SW
5 [DEV-SW] 7
6
6 8 MRR-HOM
ATS-VREF 7 [MRR-HOM]
7 [ATS-VREF] 9 GND
DSP-DAT 8
8 10 [DSP-DAT]
ATS-VIN DSP-SCK 9
9 [ATS-VIN] 11 [DSP-SCK] AES-VIN
DSP-LTH 10 [AES-VIN]
10 12 [DSP-LTH]
DRM-THM DSP-RST 11 B
11 [DRM-THM] 13 [DSP-RST]
DSP-ON0 12
B 12 14 [DSP-ON0]
OPTICAL-UNIT
13 SCN-MOT-D [SCN-MOT-D]
13 15 DSP-ON1 [DSP-ON1]
14 SCN-MOT-C [SCN-MOT-C]
14 LED-CN-ON [LED-CN-ON] 16 SCN0 [SCN0]
15 SCN-MOT-B [SCN-MOT-B]
15 17 SCN1 [SCN1]
PROCESS
16 SCN-MOT-A [SCN-MOT-A]
16 18 SCN2 [SCN2]
CNTROL-PANEL
SCN3 17
17 19 [SCN3] LNS-MOT-D
LED-SCK SCN4 18 [LNS-MOT-D]
18 [LED-SCK] 20 [SCN4] LNS-MOT-C
LED-DAT SCN5 19 [LNS-MOT-C]
19 [LED-DAT] 21 [SCN5]
LED-LTH K-RTN0 20
20 [LED-LTH] 22 [K-RTN0] LNS-MOT-B
K-RTN1 21 [LNS-MOT-B]
21 23 [K-RTN1] LNS-MOT-A
1 C52 22 [LNS-MOT-A]
22 24 K-RTN2 [K-RTN2]
2 C CC0.1/25 K-RTN3
C 23 25 [K-RTN3]
C
24 ERS-ON [ERS-ON] 26 K-RTN4 [K-RTN4]
27 K-RTN5 [K-RTN5] GND
28 K-RTN6 [K-RTN6]
29 K-RTN7 [K-RTN7]
GND DG
30
+24V VDD
+24V VDD 53313-18V
VDD +24V
53324-12 J4 1
17513222V
2 LNS-HOM [LNS-HOM]
J3 1 J8 1 SIZ05 [SIZ05]
SIZ03 3
2 2 [SIZ03] OPT-FAN-F
4 [OPT-FAN-F]
3 1 DUMMY 2 6712G [6712G] 3
E2 5 OPT-F-ON [OPT-F-ON]
4 4 SIZ02 [SIZ02]
6 EXT-FAN1 [EXT-FAN1]
5 5 SIZ01 [SIZ01]
7 EXT-F-ON [EXT-F-ON] D
D 6 6 EXT-FAN2
+5VE 8 [EXT-FAN2]
7 7
POWER
GNDE RGT-CLT 9
8 8 [RGT-CLT]
ZC 10
9 [ZC] 9 K-CTR
RGT-SW 11 [K-CTR]
UPPER-UNIT
10 10 [RGT-SW] CTR-SIG
SSR- 12 [CTR-SIG]
11 [SSR-] 11
ACOFF 13 1 2
12 [ACOFF] 12 JMP5
E1 14 JP1
1 2 13 CRG-HOM
15 [CRG-HOM]
FED+RGT_UNIT
14
16
1 C70 15
17 OPT-FAN-R [OPT-FAN-R]
DG GND 2 C CC0.1/25 16
FED-CLT 18
17 [FED-CLT]
18
E VDD PKUP-CLT
19 [PKUP-CLT]
175487-7V
GND GND E
20
J7 1 21 EMP-SW [EMP-SW]
2 EXT-SW [EXT-SW] 22
3
4 SSR+ [SSR+] GND
5 TH+ [TH+]
FUSER
6 TH- [TH-]
7 SSR+1
F
GND
F
7 8
1 2 3 4 5 6 7 8

HINT
1 2 3 4 5 6 7 8
MC74
7407M HC14F
3 4 11 10
IC18 IC19
A
7407M
53313-24V
VDD +24V
53324-9
5 6
GND
A
IC18
VDD
J10 1 MOT-FG [MOT-FG] J1 1 SACK [SACK] GND
2 2 S-REQ [S-REQ]
3 MOT-DIR [MOT-DIR] 3 REQ-S [REQ-S] 1p 10p 20p 40p 47p 67p 81p
4 PLL-OK [PLL-OK] 4 S-CNT [S-CNT]
5 MOT-BRK [MOT-BRK] 5 SRXD [SRXD] 1 1 1 1 1 1 1
C59 C45 C60 C50 C51 C46 C42
6 MOT-ON [MOT-ON] 6 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25
2 C 2 C 2 C 2 C 2 C 2 C 2 C
SORTER
7 7 STXD [STXD]
8 8
9 EXP-PWM [EXP-PWM] 9 ACKB-S [ACKB-S]
10 EXP-ON [EXP-ON]
GND
11
GND
B
12
B 13
14 VDD
15 SP-VREF [SP-VREF] 53324-10
MOT_HVT_LRG
16 HVT-SP-ON [HVT-SP-ON]
J2 1 DFACK [DFACK]
17 HVT-GB-ON [HVT-GB-ON] 90p 100p 110p 120p 130p 150p
2 DF-REQ [DF-REQ]
18 TR-VREF [TR-VREF]
3 REQ-DF [REQ-DF]
19 HVT-TR-ON [HVT-TR-ON] C61 1 C47 1 C56 1 C43 1 C44 1 C62 1
4 DF-CNT [DF-CNT]
20 DFRXD CC0.1/25 2 C CC0.1/25 2 C CC0.1/25 2 C CC0.1/25 2 C CC0.1/25 2 C CC0.1/25 2 C
5 [DFRXD]
21
G-VREF 6
DF
22 [G-VREF] DFTXD
HVT-M-ON 7 [DFTXD]
23 [HVT-M-ON]
M-VREF 8
C 24 [M-VREF]
9 ACKB-DF [ACKB-DF] GND C
10
GND DG
+5VSW VDD +24V GND VDD

+24V
17513218V
J6 1 14p 14p 14p 14p 14p 14p 14p

2 DR-SW2 [DR-SW2]
3 EMP-SW2 [EMP-SW2] 1 C6 1 C66 1 C35 1 C30 1 C36 1 C68 1 C9 1 C20 1
C16
4 FED-SW2 [FED-SW2] CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25
2 C 2 2 C 2 C 2 C 2 C 2 C 2 C 2 C
CC0.1/50G
5 CE47/35
7p 7p 7p 7p 7p 7p 7p
6
7 MOT-ON2 [MOT-ON2]
8 CST2 [CST2] DG GND
9 D
D SIZ10 VDD
10 [SIZ10]
PFU
11 SIZ11 [SIZ11]
12 SIZ12 [SIZ12] VDD
13 SIZ13 [SIZ13] IC-
C38 1 C4 1
14 MPU MPU
FED-CLT2 CC0.1/25 2 C CE47/16 2
15 [FED-CLT2] 36p 77p
16 PKUP-CLT2 [PKUP-CLT2]
17 RGT-CLT2 [RGT-CLT2] C29 1 C18 1 C15 1 C48 1 C65 1 C63 1 C57 1
18 GND CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25 CC0.1/25

2 C 2 C 2 C 2 C 2 C 2 C 2 C
GND DG
E
+24V
VDD GND E
53324-7
+24V
J12 1 SFB-SET [SFB-SET] 53052-2V
2
3 J13 1
MAIN-SW
4 SFB-CLT [SFB-CLT] 2 MAINOFF [MAINOFF]

SFB
5
6 SFB-PSW [SFB-PSW]
7
F
F
GND
8 8
1 2 3 4 5 6 7 8

HINT
14.2 Power Supply Circuit (PWA-F-PWR) circuit diagram has jumped to.

HINT
14.3 Control Panel Circuit (PWA-F-PNL) 1/4 circuit diagram has jumped to.

HINT
Control Panel Circuit (PWA-F-PNL) 2/4 circuit diagram has jumped to.

HINT
Control Panel Circuit (PWA-F-PNL) 3/4 circuit diagram has jumped to.

Control Panel Circuit (PWA-F-PNL) 4/4

14.4 Fuser Circuit (PWA-F-FUS)

15. POWER STABILIZING CIRCUIT (AC UNIT)
15.1 General Description
This power supply circuit has the following outputs:
1 DC outputs:
• +5V : Supplied to LSIs, logic ICs, driver ICs, etc.
• +5VE : Power supply for LED eraser array (DCH).
• +24VA : Power supply for the main motor (M1).
• +24VB : Power supply for clutches and high-voltage transformer.
• +24VC : Power supply for the optional sorter.
• +24VD : Power supply for the optional ADF.
2 AC outputs:
• For driving the heater lamp
• For driving the lamp regulator
3 Other control signals:

• Zero-cross output : Zero-cross interrupting signals
• AC OFF signal : Reset signals
Mar. 1998 © TOSHIBA 15 - 1 1550/1560 POWER

15.2 Explanation of Circuit Operation
(1) DC + 24V
The +24V system, which is a rated voltage circuit based on the switching method, is always controlled to
provide a fixed output voltage by feeding back fluctuation in the output to the primary side through a
photocoupler.
(2) DC + 5V
The +5V system is for providing a regulated 5V output by stabilizing the voltage from the 5V winding by
means of a 3-terminal regulator.
The following shows the output sequence of the power supply.
ON
AC inputs
500ms or less OFF
4.75V or more 4.75V or

more
+5V
10ms or more
21.6V or more 21.6V or more

+24V 20ms or
0~5ms or less more
ACOFF
Zero cross
1550/1560 POWER 15 - 2 Mar. 1998 © TOSHIBA

16. PC BOARD ASSEMBLY
16.1 PWA-F-LGC
16.2 PWA-F-FUS
100V series 200V series
Mar. 1998 © TOSHIBA 16 - 1 1550/1560 PC BOARD

16.3 PWA-F-PNL
16.4 PWA-F-AES
16.5 PWA-F-LRG
100V series 200V series
1550/1560 PC BOARD 16 - 2 Mar. 1998 © TOSHIBA

17. HARNESS CONNECTION DIAGRAM
17.1 AC Harness Connection Diagram
Power
Plug
PWA-F-FUS
Thermostat
FUSE
PTC
Damp Heater-L
PTC
MAIN Switch
Damp Heater-U1
PTC
Door Switch
Damp Heater-U2
Switching
Regulator
Lamp Regulator
EXPO-lamp
Thermo-Fuse
HTR-lamp
THERMOSTAT
AC Control Circuit
Mar. 1998 © TOSHIBA 17 - 1 1550/1560 WIRE

17.2 DC Harness Connection Diagram
10
11
12
10
11
12
J8
J8
17.2.1 1550
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
ACC ACC
FG FG
J523 J524
10 10
1
2
3
4
5
6
7
8
9
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
J1
J2
1
2
3
4
5
6
7
8
9
SACK
S-REQ
ERQ-S
S-CNT
SRXD
GND
STXD
GND
ACKB-S
DFACK
DF-REQ
REQ-DF
DF-CNT
DFRXD
GND
DFTXD
GND
ACKB-DI
79
1 5
81 A
Go to MRR-MOT
2
3
4
3 1 11 1
J11
1 MRR-MOT-D
J3
1 1
J521
12 12
J88
11
+24V J523 1 +24V
Symbol and Function 4
5
2
1
2 10
3 9
2
3
2
3
MRR-MOT-C
MRR-24V
+24V 2
3
2
3
11 11
10 10
2 DG 12
J89
DG J524
of Electrical Parts 3 3
80 4
5
8
7
4
5
4
5
MRR-MOT-B
MRR-MOT-A
DG 4
5
4 9 9 1 +24V 11
12
VDD 5 8 8 2 DG
MRR-HOME 2 2 6 6 6 6 GND GND 6 6 7 7 3
1 1 7 5 7 7 MRR-HOM 7 7 PS-ACC J532
+5VE 6 6
J522
8 4 8 8 VDD GNDE 8 8 5 5 1 +24V 1
3 3 9 3 9 9 +24V 2
Motors PWA-F-AES 2 2 10 2 10 10 AES-VIN
ZC
SSR+1
9
10
9
10
4
3
4
3
2
3
+24V
DG 3
MAIN-MOT
1 1 11 1 11 11 GND SSR- 11 11 2 2 4 DG 4
25 82 B 12 12 1 1
1 6 ACOFF
1 12 +24V
2 5 2 13 SCN-MOT-D J4 52 51
3 4 3 14 SCN-MOT-C VDD 1 1 3 1 3
SCN-MOT
4 3 4 15 SCN-MOT-B LNS-HOM 2 2 2 2 2 LNS-HOME
Electromagnetic 5 2 5 16 SCN-MOT-A GND 3 3 1 3 1
6 1 6 53
spring clutches 83 7
17
18
+24V
LNS-MOT-D
OPT-FAN-F
OT-F-ON
4
5
4
5 2 1
OPT-FANF
1 5 8 19 LNS-MOT-C EXT-FAN1 6 6 1 2
2 4 9 20 +24V EXT-F-ON 7 7
LNS-MOT 3 3 10 2 1
21 LNS-MOT-B EXT-FAN2 8 8 EXT-FAN
4 2 11 22 LNS-MOT-A EXT-F-ON 9 9 1 2
5 1 J10 54
531 A
7 1 1 MOT-FG 59
Counters 6 2 2 VDD
+24V
K-CTR
10
11
1
2
4
3
M/DC-MAIN 3 3 MOT-DIR K-CTR
5 STR-SIG 12 3 2
1 4 4 4 PLL-OK 13 4 1
VDD
2 3 5 5 MOT-BRK 14 5 58
ACC CRG-HOM
3 2 6 6 MOT-ON 15 6 3
J532 VDD
4 1 7 7 GND 16 7 2 CRG-HOME
GND
8 8 VDD 17 8 1
OPT-FAN-R
EXP-PWM
Switches 4
9
10
9
10 EXP-ON
OPT-F-ON 18 9
2 1 OPT-FANR
3 1 2
PS-LRG 11 11 GND
2
12 12 57
1
B 18
502 1 13 J5 60 4 1
511 2 14 CTR-SIG 1 1 15 1 3 2
10 3 15 SP-VREF CTR-CNT 2 2 14 2 T-CTR
2 3
Heaters and 9
8
4 16 HVT-SP-ON T-CTR 3 3 13 3 1 4
5 17 HVT-GB-ON +24V 4 4 12 4
lamps 7 6 18 TR-VREF GND 5 5 11 5 11
6 7 19 HVT-TR-ON GND 6 6 10 6 10 16
PS-HVT
5 8 20 DG VDD 7 7 9 7 9
4 9 21 +24V VDD 8 8 8 8 8
3 10 22 G-VREF VDD 9 9 7 9 7
2 11 23 HVT-M-ON DSP-DAT 10 10 6 10 6
1 12 24 M-VREF
PC boards 3 1 75 77A
DSP-SCK
DSP-LTH
11
12
11
12
5 11
4 12
5
4
2 2 11 11 A J9 3
TNR-MOT DSP-RST 13 13 3 13
1 3 10 10 1 1 +24V-TNR 2
DSP-ON0 14 14 2 14
9 9 2 2 TNR-MOT 1
1 76 8 8 3 3 TNR-FULL
DSP-ON1 15 15 1 15
T-FULL-SW
2 7 7 4 4 GND SCN0 16 1 14 1 14
74 6 6 5 5 DEV-SW SCN1 17 2 13 2 13 PWA-F-PNL
6 1
5 5 6 6 GND SCN2 18 3 12 3 12
Transformers 73
1
5
4
2
3 4 4 7 7 ATS-VREF SCN3 19 4 11 4 11
3 4 3 3 8 8 +24V SCN4 20 5 10 5 10
2
SNR-ATS 2 5 2 2 9 9 ATS-VIN SCN5 21 6 9 6 9
3
1 6 1 1 10 10 DG K-RTN0 22 7 8 7 8
4
1 2 11 11 DRM-THMS K-RTN1 23 8 7 8 7
90
1 2 2 1 12 12 GND K-RTN2 24 9 6 9 6
DRM-THMS B 25 10
2 1 78 K-RTN3 5 10 5
26 11 4 11
Others 1 11 11
1
2
13
14 LED-CN-ON
K-RTN4
K-RTN5 27 12 3 12
4
3 17
2 10 10 3 15 +24V K-RTN6 28 13 2 13 2
3 9 9 4 16 GNDE K-RTN7 29 14 1 14 1
4 8 8 5 17 +5VE 30 15 61
5 7 7 6 18 LED-SCK
DCH 6 6 6 7 LED-DAT
19
7 5 5 8 20 LED-LTH
8 4 4 9 21 GND
9 3 3 10 22 VDD
1 10 2 2 11 23 +24V
ERS
PKUP-CLT
PKUP-CLT
2
RGT-CLT2
FED-CLT2
11 1 1
EMP-SW2
MOT-ON2
12 ERS-ON
FED-SW2
24
8 8 RGT-CLT
FED-CLT
EMP-SW
10 10 RGT-SW
DR-SW2
EXT-SW
21 77B
+5VSW
SSR+1
5 5 SIZ01
4 4 SIZ02
2 2 SIZ04
SIZ10
SIZ11
SIZ12
SIZ13
1 1 SIZ05
SSR+
CST2
7 7 +24V
+24V
+24V
+24V
9 9 GND
6 6 GND
GND
GND
GND
11 11 VDD
VDD
VDD
VDD
TH+
TH-
DG
3 3
12
13
14
15
16
17
18
19
20
21
22
10
11
12
13
14
15
16
17
18
J7
1
2
3
4
5
6
7
J6
1
2
3
4
5
6
7
8
9
J8
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
B
A
A
B
A
1 3
2 2
3 1
1 4
2 3
3 2
4 1
J39
5 1
4 2
4 1
3 3
3 2
2 4
2 3
1 5
1 4
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
63
64
66
67
PWA-F-PFU
FED2-0 10
11
EMP-SW 12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
PK2-ON
FED-SW
DR-SW2
RGT2-0
SIZ13
SIZ12
SIZ11
SIZ10
+24V
+24V
GND
GND
1 1 PFU-
VDD
+24V
N.C.
GND
GND
VDD
2 2 DG
65
68
69
71
70
72
62
1
2
3
4
5
6
1
EMP-SW 2
EXT-SW 2
3
3
1
2 1
RGT-SW 2
2 1
2 1
1 2
1 2
1 2
1
2
3
4
5
6
7
8
9
10
11
12
13
SIZ-SW
1
2
3
4
5
6
7
THMS
HTR-
J38
1
2
3
4
5
6
7
8
9
10
11
12
13
J37
J36
1
2
3
4
5
6
7
RGT1-CLT
PKUP1-
FED1-CLT
CLT
104
103
107
106
108
101
102
1 2
2 1
1 2
2 1
1 2
2 1
3
EMP-SW2 2
1
6
5
SIZE-SW2 4
3
2
1
3
FED-SW2 2
1
2
1
PFU-MOT
DR-SW2
RGT2-CLT
PKUP2-CLT
FED2-CLT
PFU
MY-1004
1550/1560 WIRE 17 - 2 Mar. 1998 © TOSHIBA

17.2.2 1560
SFB-CLT
SFB-PSW
MAIN-SW
10
11
12
10
11
12
J8
J8
3
2
1
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
ACC ACC
FG FG
J523 J524
10 10
1
2
3
4
5
6
7
+24V 1 1
MAINOFF 2 2
1
2
3
4
5
6
7
8
9
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
J1
J2
J12
J13
1
2
3
4
5
6
7
8
9
SFB-SET 1
GND 2
+24V 3
SFB-CLT 4
GND 5
SFB-PSW 6
VDD 7
SACK
S-REQ
ERQ-S
S-CNT
SRXD
GND
STXD
GND
ACKB-S
DFACK
DF-REQ
REQ-DF
DF-CNT
DFRXD
GND
DFTXD
GND
ACKB-DI
79
1 5
Go to 2 4 81 A J11 J3 J521 J88
MRR-MOT 3 3 1 11 1 1 MRR-MOT-D
Symbol and Function 4 2 2 10 2 2 MRR-MOT-C
+24V
+24V
1
2
1
2
12 12
11 11
J523 1
2
+24V
DG
11
12
MRR-24V
of Electrical Parts 5 1 3
4
9
8
3
4
3
4 MRR-MOT-B
DG
DG
3
4
3
4
10 10
9 9
J524
1 +24V
J89
11
80
3 3 5 7 5 5 MRR-MOT-A VDD 5 5 8 8 2 DG 12
MRR-HOME 2 2 6 6 6 6 GND GND 6 6 7 7 3
1 1 7 5 7 7 MRR-HOM 7 7 6 6 PS-ACC J532
+5VE J522
8 4 8 8 VDD GNDE 8 8 5 5 1 +24V 1
Motors 3 3 9 3 9 9 +24V ZC 9 9 4 4 2 +24V 2
PWA-F-AES 2 2 10 2 10 10 AES-VIN MAIN-MOT
SSR+1 10 10 3 3 3 DG 3
1 1 11 1 11 11 GND SSR- 11 11 2 2 4 DG 4
25 82 B 12 12 1 1
1 6 ACOFF
1 12 +24V
2 5 2 13 SCN-MOT-D J4 52 51
3 4 3 14 SCN-MOT-C VDD 1 1 3 1 3
SCN-MOT
Electromagnetic 4
5
3
2
4
5
15 SCN-MOT-B LNS-HOM 2 2 2 2 2 LNS-HOME
16 SCN-MOT-A GND 3 3 1 3 1
spring clutches 6 1 6 17 +24V OPT-FAN-F 4 4 53
7 18 LNS-MOT-D OT-F-ON 5 5 2 1
83 OPT-FANF
1 5 8 19 LNS-MOT-C EXT-FAN1 6 6 1 2
2 4 9 20 +24V EXT-F-ON 7 7
LNS-MOT 3 3 2 1
10 21 LNS-MOT-B EXT-FAN2 8 8 EXT-FAN
4 2 11 22 LNS-MOT-A EXT-F-ON 9 9 1 2
5 1 J10 54
A
Counters 7
531
1 1 MOT-FG
+24V 10 1
59
4
6 2 2 VDD 11 2 3
M/DC-MAIN K-CTR
5 3 3 MOT-DIR K-CTR
STR-SIG 12 3 2
1 4 4 4 PLL-OK 13 4 1
VDD
2 3 5 5 MOT-BRK 14 5 58
ACC CRG-HOM
3 2 6 6 MOT-ON 15 6 3
J532 VDD
4 1 7 7 GND 16 7 2 CRG-HOME
GND
8 8 VDD 1
Switches 4
9 9 EXP-PWM
OPT-FAN-R
OPT-F-ON
17
18
8
9
10 10 EXP-ON 2 1 OPT-FANR
3 1 2
PS-LRG 11 11 GND
2
12 12 57
1
B 18
502 1 13 J5 60 4 1
511 2 14 CTR-SIG 1 1 15 1 3 2
10
Heaters and 9
3
4
15
16
SP-VREF
HVT-SP-ON
CTR-CNT 2 2 14 2
3
2 3
T-CTR
T-CTR 3 3 13 1 4
lamps 8 5 17 HVT-GB-ON +24V 4 4 12 4
7 6 18 TR-VREF GND 5 5 11 5 11
6 7 19 HVT-TR-ON GND 6 6 10 6 10 16
PS-HVT
5 8 20 DG VDD 7 7 9 7 9
4 9 21 +24V VDD 8 8 8 8 8
3 10 22 G-VREF VDD 9 9 7 9 7
2 11 23 HVT-M-ON DSP-DAT 10 10 6 10 6
PC boards 1 12 24 M-VREF DSP-SCK 11 11 5 11 5
3 1 75 77A DSP-LTH 12 4 12 4
12
2 2 11 11 A J9 3
TNR-MOT DSP-RST 13 13 3 13
1 3 10 10 1 1 +24V-TNR 2
DSP-ON0 14 14 2 14
9 9 2 2 TNR-MOT 1
1 76 8 8 3 3 TNR-FULL
DSP-ON1 15 15 1 15
T-FULL-SW
2 7 7 4 4 GND SCN0 16 1 14 1 14
74 6 6 5 5 DEV-SW SCN1 17 2 13 2 13 PWA-F-PNL
6 1
Transformers 73 5 2 5 5 6 6 GND SCN2 18 3 12 3 12
4 3 4 4 7 7 ATS-VREF SCN3 19 4 11 4 11
1
3 4 3 3 8 8 +24V SCN4 20 5 10 5 10
2
SNR-ATS 2 2 9 9 ATS-VIN SCN5 21 6 9 6 9
3 2 5
1 6 1 1 10 10 DG K-RTN0 22 7 8 7 8
4
1 2 11 11 DRM-THMS K-RTN1 23 8 7 8 7
90 24
1 2 2 1 12 12 GND K-RTN2 9 6 9 6
DRM-THMS 2 1 B 25 10
K-RTN3 5 10 5
Others 78
1 13 K-RTN4 26 11 4 11 4
1 11 11 2 14 LED-CN-ON K-RTN5 27 12 3 12 3 17
2 10 10 3 15 +24V K-RTN6 28 13 2 13 2
3 9 9 4 16 GNDE K-RTN7 29 14 1 14 1
4 8 8 5 17 +5VE 30 15 61
5 7 7 6 18 LED-SCK
DCH 6 6 6 7 19 LED-DAT
7 5 5 8 20 LED-LTH
8 4 4 9 21 GND
9 3 3 10 22 VDD
ERS 1 10 2 2 11 23 +24V
PKUP-CLT
PKUP-CLT
2
RGT-CLT2
FED-CLT2
11 1 1
EMP-SW2
MOT-ON2
12 24 ERS-ON
FED-SW2
RGT-CLT
FED-CLT
EMP-SW
RGT-SW
DR-SW2
EXT-SW
21 77B
+5VSW
SSR+1
SIZ01
SIZ02
SIZ04
SIZ10
SIZ11
SIZ12
SIZ13
SIZ05
SSR+
CST2
+24V
+24V
+24V
+24V
GND
GND
GND
GND
GND
VDD
VDD
VDD
VDD
TH+
TH-
DG
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12
13
14
15
16
17
18
19
20
21
22
10
11
12
13
14
15
16
17
18
J7
1
2
3
4
5
6
7
J6
1
2
3
4
5
6
7
8
9
J8
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
B
A
A
B
A
1 3
2 2
3 1
1 4
2 3
3 2
4 1
J39
5 1
4 2
4 1
3 3
3 2
2 4
2 3
1 5
1 4
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
63
64
66
67
PWA-F-PFU
FED2-0 10
11
EMP-SW 12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
PK2-ON
FED-SW
DR-SW2
RGT2-0
SIZ13
SIZ12
SIZ11
SIZ10
+24V
+24V
GND
GND
1 1 PFU-
VDD
+24V
N.C.
GND
GND
VDD
2 2 DG
65
68
69
71
70
72
62
1
2
3
4
5
6
1
EMP-SW 2
EXT-SW 2
3
3
1
1
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
SIZ-SW
RGT-SW
1
2
3
4
5
6
7
2
2
1
1
2
1
THMS
HTR-
J38
1
2
3
4
5
6
7
8
9
10
11
12
13
J37
J36
1
2
3
4
5
6
7
RGT1-CLT
PKUP1-
FED1-CLT
CLT
104
103
107
106
108
101
102
1 2
2 1
1 2
2 1
1 2
2 1
3
EMP-SW2 2
1
6
5
SIZE-SW2 4
3
2
1
3
FED-SW2 2
1
2
1
PFU-MOT
DR-SW2
RGT2-CLT
PKUP2-CLT
FED2-CLT
PFU
MY-1004
Mar. 1998 © TOSHIBA 17 - 3 1550/1560 WIRE

18. UNPACKING PROCEDURE
18.1 Unpacking and Set-up Procedure for the 1550
A. Unpacking Procedure Lifting bands

1. Open the carton and take out the accessory
package and other packing materials. The ac-
cessory package includes the following parts:
• Copy receiving tray Plastic bag
Accessories
• Set-up report (U.S.A., Canada, Europe)
• Operator’s manual
• Fuser unit lever caps (2 pcs.)
• Set-up instruction
2. Open the plastic bag and holding the lifting

bands, take out the machine from the carton.
3. Remove all packing materials from the outside
and inside of the machine.
4. Pull out the cassette and take out the packing
material located at the front side.
5. Remove the screw fastening the carriage.
Note: For the screw fastening the carriage, a
coin screw is used. So, after loosening
it with a suitable coin, the screw can be
removed by manually turning it.
Coin screw
• Remove the carriage fastening screw lo-

cated in the left-top cover.
Mar. 1998 © TOSHIBA 18 - 1 1550/1560 UNPACKING PROCEDURE

6. Open the front cover:
• Open the front cover and raise the upper
unit.
7. Install the fuser unit lever caps (2):

* The lever caps are provided in the acces-
sory package.
• Securely fit the lever caps onto front and
rear levers.
Copy receiving tray
B. Set-up Procedure
1. Installing the copy receiving tray
• Install the copy receiving tray by fitting it
into the holes in the left-side cover.
1550/1560 UNPACKING PROCEDURE 18 - 2 Mar. 1998 © TOSHIBA

2. Setting the developer unit
(1) Remove the part fastening the lens unit
from the machine.
• Push it to the rear side and lower it si-
multaneously to remove it.
1
(2) Take out the process unit (1 screw).
(3) Remove the developer unit spacer from the

process unit.
Spacer
Developer unit
Spacer
(4) Place the process unit on a flat surface.

Raise the lever located on each side of the
process unit in the direction of the arrow.
(5) Pull out one connector.
(6) Take out the developer unit from the proc- Lever
ess unit.
Developer unit
Note: If the photoconductor is exposed to Lever
fluorescent light or external light for Connector
long time, it may suffer from light-
caused fatigue. So, be sure to cover
the process unit with, for example, a
suitable cloth.

(7) Push the hook located on each side of the
developer unit with your fingers in the di-
rection of the arrows to disengage them and
then remove the top cover.
Top cover
(8) Pour in the developer material.

Note: Before pouring in the developer ma-
terial, be sure to shake the developer
bottle fully.
(9) By rotating the magnetic roller, check to
make sure that the developer material is
transported properly.
(10) Reinstall the top cover. The two hooks

should be securely latched.
Make sure that the top cover is securely
closed. Also, make sure that the rubber
seal of the top cover is positioned outside
of the side seals (both sides).
(11) After placing the developer unit in the proc-
ess unit, move down the lever on each side
by 90° to fix the developer unit. Be sure to
insert the connector securely.
(12) Reinstall the proccess unit into the machine
(1 screw).
Note: Be sure not to install the toner car-
tridge at this time.

C. Adjustment Procedure
1. Automatic adjustment of the auto-toner sen-
sor 1 2 3 % %
(1) When the power switch is turned on, the
4 5 6
auto-toner sensor is automatically adjusted
7 8 9
by the following procedure.
(2) “UA” is shown on the copy quantity display 0 C/
CLEAR/STOP PRINT
and the PRINT key lights in red.

And the automatic adjustment of the auto-
toner sensor starts.
(3) The machine starts its operation. The out-
Power ON
put value of the toner sensor is shown on
the display and changes quickly.
(4) About 2 minutes and 30 seconds later, the %
value on the display stabilizes at 23 – 25.
(5) About 30 seconds later, the automatic ad-
justment of the auto-toner sensor is com- %
plete and “UA” is shown on the copy quan-
tity display. Also, the ADD TONER is During automatic
displayed. adjustment
%
(6) Open the front cover and install the toner
cartridge.
(7) Close the front cover. Abnormal
Normal
• If the adjustment has finished abnor-
mally, the machine stops its operation % %
and displays the CALL SERVICE

. Then, for the subsequent ad- Flashing Flashing
justment of the auto-toner sensor, fol-
low the procedure described in the
Service Manual. %
Warm-up start

D. Final Operation Check
Making copies in both the cassette and bypass feeding modes, check the following items:
• Check for correct paper feeding from both the cassette and sheet bypass.
• Check for proper copy image.
• Check for correct displaying of the control panel lamps and the correct operation of the keys.
Note: Dispose of the packing materials properly.
E. Changing the Image Settings

1. Light distribution adjustment
Rear side
(1) With the exposure set at a darker point,
make a copy of the test chart and check for
uneven light distribution.
(2) If necessary, make adjustment in the fol-
lowing manner:
a) Turn off the power and unplug the
Front side
power cord plug. Then, remove the
Rear side
right-hand top glass holder (2 screws)
and the glass.
b) Loosening the screw of the adjustment
plate corresponding with the position of
the uneven light distribution, adjust the
plate:
Front side
If you move it toward the left, copy im-
age becomes darker and if you move it
toward the right, copy image becomes
lighter.
c) If the rear side of the copy is too dark
and gradually lighter toward the front,
adjust the adjustment plates as shown
on the right (lower).
d) Make a copy of the test chart and check
for the correct image density.
ENERGY DUAL PAGE
SAVER COPY
2. Exposure adjustment
2.1 Adjustment of manual exposure (100%)
(1) Turn off the power of the machine. While
INTERRUPT CASSETTE
pressing keys 0 and 5 simultane-
ously, turn on the power switch.
• Check that the “AJ” mode is shown.
LIGHT AUTO DARK PHOTO
(2) Press the Auto Exposure key to (Image Mode)
@ @ @ @ @
switch to manual exposure. (Check that
the Auto Exposure lamp has gone off.)
(3) Using the exposure keys, set the exposure
level at the center point.

(4) Press the 100% key to set at 100% mode. a)
(5) To check the current image density, press
78% ZOOM 129%
the ENERGY SAVER key to make COMP LT-R
LG
LT-R COMP
LD
% % LD LG 200%
a test copy. 65%

LT-R ST-R
154%
LD LT-R ST-R COMP

LG
(6) If the image density is not appropriate, make
50% 200%
adjustment using the following procedure: LD ST-R
50%
ST-R LD
PRINT
(7) Key in code “1” from the 10-key pad and
press the PRINT key.
• The current adjustment value is shown Digital key
1
on the display.
(8) If the image density is too high, increase
200%
b) %
the value by using the ZOOM UP
key.
200%
(9) If the image density is too low, reduce the
value by using the ZOOM DOWN 50%
key. c) %
(10) Press the INTERRUPT key to cause

the new value on the display to be memo-
50%
rized.
• After you press the key, the display re-
d) %
turns to “AJ”.
• Press the ENERGY SAVER key
to make a test copy.
(11) If the image density is not appropriate, re-
peat steps (7) – (10) above. e) %
2.2 Adjustment of manual exposure (50%, 154%

and 200%)
Note: Before performing manual exposure ad-
justment (50%, 154% and 200%), check
to make sure that manual exposure ad-
justment for 100% has been properly
done.
(1) Make copies at 154%, 50% and 200% re-
production ratios, respectively. (In the “AJ”
mode, if you press the ENERGY SAVER
key, copies will be made.)
(2) If the image density is not appropriate for
certain reproduction ratios, perform manual
exposure adjustments (a), (b) or (c) in Sec.
2.4 for the inappropriate ratios.

2.3 Automatic adjustment of auto exposure
(50%, 100%, 154% and 200%)
Note: Before performing automatic exposure
adjustment, check to make sure that
manual exposure adjustment for 100%
has been properly done.
(1) Make sure that “AJ” is shown on the dis-
play.
Blank copy paper
(2) Place blank A3-sized (or Ledger-sized)
copy paper on the glass and set it against
the original scale, then close the original
cover.
(3) After keying in code “49”, press the PRINT
key and the automatic adjustment 78% ZOOM 129%
COMP LT-R LT-R COMP
LG LD
of auto exposure commences. (The car- % % LD LG 200%
65% 154%
riage, lens unit and mirror unit, respectively, LT-R ST-R
LD LT-R ST-R COMP
LG
move to the positions corresponding to the 50% 50% 200%

LD ST-R ST-R LD
four reproduction ratios, making the expo- PRINT
sure lamp also to light four times.)

Note: Do not touch the machine while it is
performing automatic exposure ad-
justment. %
(4) When the display changes to “AJ”, the au-
tomatic adjustment is complete.
(5) Make copies at the respective reproduction
ratios and check the image density. (In the %
“AJ” mode, simply press the ENERGY

SAVER key to make copies.)
(6) If the image density of test copies is not
%
appropriate for any reproduction ratio, make
adjustments in Sec. 2.4 Automatic exposure
adjustment (d), (e), (f) or (g) for the inap-
propriate reproduction ratio.
%

2.4 Manual adjustment of exposure
Note: Only when the user is not satisfied with the results of the exposure adjustments in Sec. 2.2 and
2.3, perform the manual adjustments of exposure (a) – (m) as described below.
Adjustment procedure Exposure mode Reproduction ratio Adjustment code

(a) 154% 2
(b) Manual exposure center 50% 3
(c) 200% 4
(d) 100% 5
(e) 154% 6
Automatic exposure
(f) 50% 7
(g) 200% 8
(h) Light (max.) 100% 9
(i) Dark (min.) 100% 10
(j) 100% 14
(k) 154% 15
Photo exposure
(l) 50% 16
(m) 200% 17
C C C
C D E
Adjustment Procedure
(1) Make sure that “AJ” is shown on the display.
(2) Set exposure mode C.
(3) Set reproduction ratio D using the REDUCE , ENLARGE , ZOOM DOWN 50% or ZOOM UP
200%
.
(4) To check the current image density, make test copies in the manual, automatic and photo modes and
check them for proper image density.
(5) Key in adjustment code E and press the PRINT key.
Then, using the procedure of (7) – (11) in Sec. 2.1, make adjustments.
(6) Finally, press keys 0 and 9 simultaneously to clear the test mode.

Changing the Paper Size of the Cassette
(1) Pull out the cassette and push down the bot-
tom plate. Then move the both side guides and
trail-edge guide to align them to the desired
size.
• Before moving the side guides, push the
lever in the direction of A to unlock the side
guides.
• Before moving the trail-edge guide, push
on its sides in the direction of B to unlock
the guide.
B
(2) Take out the paper size plate from the cassette
and reset it to show the desired size on the dis-
play.
(3) Place the paper on the cassette and check the

gaps between the paper and the side guides.
(4) Insert the cassette gently.

Procedure for Installing the Toner Cartridge
(1) Open the front cover and pushing the lock le-
ver, take out the toner cartridge from the front
side.
(2) Shake the new toner cartridge to the right and
to the left 5 or 6 times to loosen the toner in-
side.
(3) Pull to remove the seal from the new toner car-
tridge.
• Do not shake the toner cartridge after re-
moving the seal (The toner may spill).
(4) Install the new toner cartridge in the machine.

• Push the toner cartridge fully in until it is
locked securely.
(5) Close the front cover.

18.2 Unpacking and Set-up Procedure for the Paper Feeding Unit MY-1004
A. Unpacking Procedure
(1) Open the carton and take out the package 1 0
1
and the paper guide 0.
(2) Remove packing materials and take out the
paper feeding unit MY-1004.
(3) Remove packing material 6.

6
• The following parts are included in the pack-

age 1:
9 8
Tapping screws (M4 x 8, 3 pcs.) ........... 8
Screws (M4 x 6, 5 pcs.) ........................ 9
Separation roller pressure
spring (1 pc.) ................................ !¡
Fixing plates (4 pcs.) ............................ !™ !¡
[Reference]
!™
The applicable model is the ED-1550.

B. Installation Procedure
1. Docking the MY-1004 with the copier
(1) Place the MY-1004 on the copier stand.
(2) Using two people, lift the copier and place
it slowly onto the MY-1004 so that the copi-
er’s cassette guide holes (not shown in the
diagram) are aligned with the MY-1004’s
positioning pins.
Notes: 1 When docking the MY-1004 with the
copier, aligning the front and right-
hand surfaces of the copier with
those of the MY-1004, respectively,
will make the installation easier.
2 Before the copier and the MY-1004
are fastened with screws (4 places),
do not move or carry them to another
place.
2. Removing the covers

(1) Remove the rear cover of the MY-1004 (2
screws).
(2) Remove the rear cover of the copier (2
screws).
(3) Remove the lower feed side cover of the

copier (2 screws).

3. Fastening the MY-1004 and the copier
(1) Remove the cassettes from the copier and
the MY-1004, respectively.
(2) Using the fixing plate and screws (8, 9)
provided, fasten the copier and the MY- 9
1004 as shown in the Figure.
One place at the front
8 8
Two places on the rear
One place on the feed side
4. Installing the wire harness:

(1) Fit the wire harness on the rear of the MY-
1004 into the respective edge saddles of
the copier and the MY-1004 and connect
the harness to the J6 connector of the copi-
er’s PC board.

5. Installing the paper guide
(1) The paper guide 0 provided has its metal
guide section and outer panel section joined
by magnets.
Separate them when installing the paper
guide.
(2) Insert the separation roller pressure spring

!¡ (provided) into the hole in the separa-
tion roller holder at the feed side of the MY-
1004.
(3) Plug the connector of the paper guide !º

into the connector J36 from the feed side
of the MY-1004.
J36

(4) Fasten the paper guide !º using the fixing
screws 9 provided, as shown (4 places).
Note: When fastening the paper guide !º,
check to make sure that the separation
roller pressure springs !¡ are fitted in the
separation roller holders of the copier and
the MY-1004, respectively.
(5) Close the outer panel of the paper guide
0.
6. Reinstalling the rear covers

(1) Reinstall the rear covers of the copier and
the MY-1004.
(2) Return the cassettes to the original posi-
tions, respectively.
C. Operation Check of the MY-1004

(1) Plug the copier’s power cord into the elec-
trical outlet and turn on the power switch.
(2) Set sheets of paper in the MY-1004’s cas-
sette.
(3) Selecting the MY-1004’s cassette, make a
few copies and check that the MY-1004
operates normally.

Service Manual: Plain Paper Copier Paper Feeding Unit

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RVICEPLAINMANUAL

PAPER COPIER 1550,1560

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kmarks and Page button to open the Contents and

mbnails and Page button to open the overview area and

TOSHIBA CORPORATION 1998

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6. Disposition of Consumable Parts/Packing Materials

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Copy speed (sheets/minute)

Mar. 1998 © TOSHIBA 1-1 1550/1560 SPECIFICATIONS

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Manual start: At the time of shipping, the copying operation is started by

Toner supply .............. Automatic density detection and replenishment

1550/1560 SPECIFICATIONS 1-2 Mar. 1998 © TOSHIBA

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Mar. 1998 © TOSHIBA 1-3 1550/1560 SPECIFICATIONS

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1.3 Options and Supplies

Paper feed unit MY-1004L 660 84835

1550/1560 SPECIFICATIONS 1-4 Mar. 1998 © TOSHIBA

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2.1 Sectional Views and Electrical Parts Location Diagram 1

Mar. 1998 © TOSHIBA 2-1 1550/1560 GENERAL

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1550/1560 GENERAL 2-2 Mar. 1998 © TOSHIBA

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Bypass paper guide

Bypass paper-feed roller

Bypass pick-up roller

Bypass separation pad

Mar. 1998 © TOSHIBA 2-3 1550/1560 GENERAL

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Mar. 1998 © TOSHIBA 2-5 1550/1560 GENERAL

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8 1 Main motor (MAIN-MTR)

1550/1560 GENERAL 2-6 Mar. 1998 © TOSHIBA

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1 !¡ 8 Exposure lamp (EXPO-LAMP)

Mar. 1998 © TOSHIBA 2-7 1550/1560 GENERAL

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(1) Motors * Refer to SERVICE PARTS LIST ED-1550

(2) Electromagnetic spring clutches

Mar. 1998 © TOSHIBA 2-8 1550/1560 GENERAL

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(5) Heaters and lamps

1550/1560 GENERAL 2-9 Mar. 1998 © TOSHIBA

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Mar. 1998 © TOSHIBA 2 - 10 1550/1560 GENERAL

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Mar. 1998 © TOSHIBA

AC INPUT POWER SUPPLY

CLT1 CLT3 CLT2

J63 J85 J64

Mar. 1998 © TOSHIBA 2 - 12 1550/1560 GENERAL

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(2) Remove the screws fastening the hinge (4 pcs.).

[B] Inner cover (upper)

(2) Remove the toner cartridge.

1550/1560 GENERAL 2 - 13 Mar. 1998 © TOSHIBA