Screw Compressor Air Cooled Packages ACDX-B, AUDX-B

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Screw Compressor
Air Cooled Packages
48 Through 208 Tons
Installation, Operation & Maintenance Instructions
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Form No. 6122B
TABLE OF CONTENTS ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Page
1.0 General Information
1.1 Introduction ................................................................................................................................ 5
1.2 Physical Specifications - English I.P. Units ............................................................................. 6 - 8
1.3 Physical Specifications - Metric S. I. Units ........................................................................... 9 - 11
2.0 Installation
2.1 General Installation Instructions .............................................................................................. 12
2.2 Inspection ................................................................................................................................. 12
2.3 Handling, Storage and Rigging ................................................................................................ 12
2.3.1 General Handling Instructions .......................................................................................................... 12
2.3.2 Storage ............................................................................................................................................
12
2.3.3 Rigging and Moving .........................................................................................................................
12
2.3.3.1 Rigging Instruction Drawing ........................................................................................... 12
2.4 Space and Clearance Requirements ......................................................................................... 13
2.4.1 General Space and Clearance Requirements .................................................................................... 13
2.4.2 Service Clearance Requirements ....................................................................................................... 13
2.4.3 Location and Installation Clearance ................................................................................................. 14
2.4.4 ACDX-B and AUDX-B Dimensional Data ....................................................................................... 15-24
2.5 Point Loading and Vibration Isolation ..................................................................................... 25
2.5.1 Foundation and Mounting Structure ................................................................................................ 25
2.5.2 Vibration Isolation ACDX-B / AUDX-B ................................................................................................ 25
2.5.3 ACDX-B Unit Wts. and Point Loading I.P. English Units ..................................................................... 26
2.5.4 ACDX-B Unit Wts. and Point Loading S.I. Metric Units ...................................................................... 27
2.5.5 AUDX-B Unit Wts. and Point Loading I.P. English Units ..................................................................... 28
2.5.6 AUDX-B Unit Wts. and Point Loading S.I. Metric Units ..................................................................... 29
2.6 Vibration Isolation Requirements ............................................................................................ 30
2.6.1 ACDX-B RIS Vibration Isolator - Alum. Fin Condenser ....................................................................... 30
2.6.2 ACDX-B Spring Vibration Isolator - Alum. Fin Condenser .................................................................. 31
2.6.3 ACDX-B RIS Vibration Isolator - Copper Fin Condenser ..................................................................... 32
2.6.4 ACDX-B Spring Vibration Isolator - Copper Fin Condenser ............................................................... 33
2.6.5 AUDX-B RIS Vibration Isolator - Alum. Fin Condenser ....................................................................... 34
2.6.6 AUDX-B Spring Vibration Isolator - Alum. Fin Condenser ................................................................. 35
2.6.7 AUDX-B RIS Vibration Isolator - Copper Fin Condenser ..................................................................... 36
2.6.8 AUDX-B Spring Vibration Isolator - Copper Fin Condenser ............................................................... 37
2.7 Piping Connections: ACDX-B / AUDX-B .................................................................................... 38
2.7.1 ACDX-B Chilled Water Piping ............................................................................................................ 38
2.7A Typical Chilled Water Piping -Three Way Bypass .............................................................. 40
2.7B Typical Chilled Water Piping -Two Way Bypass ................................................................ 40
2.7.2 Multiple Chiller Water Piping ........................................................................................................... 38
2.7.2.1 Parallel Multiple Chiller Water Piping .............................................................................. 38
2.7C Typical Parallel Chiller Chilled Water Piping ..................................................................... 40
2.7.2.2 Series Multiple Chiller Water Piping ................................................................................ 39
2.7D Typical Series Chiller Chilled Water Piping ....................................................................... 40
2.7.3 ACDX-B Chilled Water Quality .......................................................................................................... 39
2.7.4 AUDX-B Condensing Unit Connections ............................................................................................. 39
2.7.4.1 General Condensing Unit Connections Applications ....................................................... 39
2.7E Condensing Unit Typical Hot Gas Bypass Piping .............................................................. 40
2.8 Electrical Connections: ACDX-B / AUDX-B ................................................................................ 41
2.8.1 Field Control Wiring ......................................................................................................................... 41
2.8.2 General Electrical Notes ................................................................................................................... 41
2.8.3 Electrical Data: Units and Compressors ...................................................................................... 42-46
2.8.4 Compressor Crankcase & Cooler Heaters .......................................................................................... 47
2.8.5 Field Connection Terminal Blocks and Fan Data ............................................................................... 48
2.9 Refrigerant Charging Procedure .............................................................................................. 49
2.9.1 General Refrigerant Charging Procedures ........................................................................................ 49
2.9A Refrigerant Line Capacities .............................................................................................................. 49
2.9.2 AUDX-B Refrigerant Charge Calculation ........................................................................................... 49
2.9.3 AUDX-B Refrigerant Charging Procedure ......................................................................................... 49
2
Page
3.0 Operation - Mechanical Systems

3.1 Qualified Unit Start-up Report (Required for Warranty) ......................................................... 50
3.2 Typical Refrigerant Piping ......................................................................................................... 50
3.2A Typical ACDX-B 048 - 138 Packaged Chiller Refrig. Piping ................................................................. 51
3.2B Typical AUDX-B 048 - 138 Condensing Unit Refrig. Piping ................................................................. 52
3.3 Pre-start-up Procedure for ACDX-B and AUDX-B Systems ........................................................ 53
3.4 Start-up and Reporting for ACDX-B and AUDX-B Systems ....................................................... 53
3.5 System Flow Rate ACDX-B / AUDX-B ........................................................................................ 54
Table 3.5A Cooler Curve - Legend ............................................................................................................. 54
Figure 3.5B Cooler - Water Side Pressure Drop ........................................................................................... 55
3.6 Compressor Lubrication ........................................................................................................... 56
3.6.1 Oil Level ............................................................................................................................................ 56
3.6.2 Recommended Oil ............................................................................................................................. 56
3.6.3 Oil Analysis ....................................................................................................................................... 56
3.6.4 Procedure for Adding / Changing Oil ................................................................................................ 56
3.6.5 Compressor Repairs (Internal) ........................................................................................................... 56
3.6.6 Compressor Repairs (External) ........................................................................................................... 56
3.7 Hydraulic Capacity Control ACDX-B and AUDX-B ..................................................................... 56
3.7.1 Operation of the Unloader ................................................................................................................ 57
3.7.2 Adjusting Rate of Slide Valve Travel .................................................................................................. 57
3.7.3 Field Checks ...................................................................................................................................... 57
3.7.4 Troubleshooting ................................................................................................................................ 58
3.7.5 General Notes ................................................................................................................................... 58
3.8 Low Ambient Operation ........................................................................................................... 59
3.8.1 Condenser Head Pressure Control ..................................................................................................... 59
3.8.2 Standard Factory Installed Fan Cycling .............................................................................................. 59
3.8.3 Optional Variable Speed Fan Cycling ................................................................................................. 59
3.8.4 Cooler Freeze Protection - Low Ambient ........................................................................................... 59
3.9 Fan Location and Staging ......................................................................................................... 59
4.0 Operation - Microcomputer Control

4.1 Electrical Controls Description ............................................................................................ 60-61
4.2 Typical Control Sequence of Operation .................................................................................... 62
4.2.1 Stage-Up Sequence ......................................................................................................................... 62
4.2.2 Stage-Down and Shut-Off Sequence ............................................................................................... 62
4.3 Microcomputer Controller ........................................................................................................ 63
4.3.1 General Description ......................................................................................................................... 63
Figure 64A Microcomputer Keypad .............................................................................................................. 63
Figure 64B Microcomputer Instruction Label ............................................................................................... 63
4.3.2 Microcomputer Hardware Precautions ............................................................................................ 64
4.3.3 Operation of LCD Display NC 25-4 ................................................................................................... 64
4.3.3.1 To Display data from menu ........................................................................................... 64
4.3.3.2 To Reset All Control Points to Computer Control ........................................................... 64
4.3.3.3 To Display Alarms .......................................................................................................... 64
4.3.3.4 To Become Authorized .................................................................................................. 64
4.3.3.5 To Alter Setpoint Data ................................................................................................... 65
4.3.3.6 To Calibrate Temperature and Pressure Sensors ............................................................. 65
4.3.3.7 To Set Date And Time .................................................................................................... 65
4.3.3.8 To Display Data without Accessing Menu ...................................................................... 65
4.3.3.9 To Revise Unit Schedule of Operation (Optional) ........................................................... 65
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Page
4.4 ACDX-B / AUDX-B Package Control ........................................................................................... 66
4.4.1 Capacity Control for Screw Compressors .........................................................................................
66
4.4.1.1 Automatic Control ........................................................................................................
66
4.4.1.2 Manual Control .............................................................................................................
67
4.4.2 Staging of Compressors ..................................................................................................................
67
4.4.3 Compressor Current Limiting ..........................................................................................................
67
4.4.4 Ramp Control ..................................................................................................................................
67
4.4.5 Manual Lead/Lag Selection ..............................................................................................................
68
4.4.6 Compressor Start Delay ...................................................................................................................
68
4.4.7 Power Loss Reset ............................................................................................................................
68
4.4.8 Anti-Recycle Timing .........................................................................................................................
68
4.4.9 Low Pressure Safety ........................................................................................................................
68
4.4.10 High Pressure Safety ........................................................................................................................
68
4.4.11 Freeze Safety ...................................................................................................................................
68
4.4.12 Alarm Output ..................................................................................................................................
68
4.4.13 Ran Control .....................................................................................................................................
68
4.4.14 Chilled Water Reset (Optional) and Customer Control Interlock ......................................................
68
4.4.15 Hot Gas Bypass Control (Optional) ..................................................................................................
68
4.4.16 Compressor Power Control (No-Stop Alarm) and Unit Schedule ......................................................
68
4.4.17 Sensor Alarm Shutdown ..................................................................................................................
69
4.4.18 External Shutdown Indication (No-Run Alarm) ................................................................................
69
4.4.19 Fast Unload Solenoid Control ..........................................................................................................
69
4.4.20 High Motor Temperature Safety ......................................................................................................
69
4.4.21 Low Chiller Flow Alarm ...................................................................................................................
69
4.4.22 High Discharge Pressure Unload ......................................................................................................
69
4.4.23 Low Suction Pressure ......................................................................................................................
69
4.4.24 Low Oil Level Alarm .........................................................................................................................
69
4.5 Typical Power Wiring (Single Compressor Model) ................................................................... 70
4.6 Typical Control Wiring (Single Compressor Model) ............................................................ 71, 72
4.7 Typical Power Wiring (Three Compressor Model) ............................................................... 73, 74
4.8 Typical Control Wiring (Three Compressor Model) ............................................................. 75, 78
5.0 Maintenance
5.1 General Maintenance ............................................................................................................... 79
5.2 Periodic Inspection ................................................................................................................... 79
5.3 Monthly Inspection .................................................................................................................. 79
5.4 Vessel Maintenance .................................................................................................................. 79
5.4.1
General Unit Efficiency and Performance ........................................................................................ 79
5.4.2
Cooler Cleaning ............................................................................................................................... 79
5.5 Air Cooled Condenser Cleaning ............................................................................................... 79
5.6 Electrical Malfunction ............................................................................................................... 79
5.7 Troubleshooting ....................................................................................................................... 80
5.8 Start-Up and Maintenance Log Sheet ................................................................................. 81-82
5.9 Start-Up Check List ................................................................................................................... 83
5.10 Temperature and Pressure Table ............................................................................................... 84
5.11 Notes ....................................................................................................................................................... 85
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1.0 GENERAL INFORMATION ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
1.1 Introduction
This manual is designed to provide all necessary To assure satisfactory operation and to avoid damage
information for installation, operation and to the unit, the installation should be made by a
maintenance of the latest generation of Dunham-Bush qualified refrigeration mechanic. It is assumed that
screw compressor package units. These packages the reader of his manual and those who install, operate
include air cooled water chiller machines, and air cooled and maintain this equipment have a basic
condensing units. understanding of the principles of air conditioning,
refrigeration and electrical controls. These instructions
To use this manual effectively, you must first determine
are general in nature and are for standard catalog units.
your unit model number from the unit nameplate.
Non-standard units may vary in some respects from
Since this manual is comprehensive for a wide variety
these instructions.
of units, you should be careful to use only those
sections which apply to your model. Note that each Your Dunham-Bush package has been manufactured
section is clearly marked as to the applicable models. under a careful quality control system and has been
factory run tested as a final verification of reliability. If
The AUDX-B is a condensing unit without a mounted
it is installed, operated and maintained with care and
evaporator. It is designed for remote DX water chiller
attention to these instructions, it will give many years
or air cooling coil applications. Due to the evaporator
of satisfactory service.
being remotely mounted, the AUDX-B machine is given
a factory electrical test only.
Air Cooled Packaged Chiller Models and Condensing Units for Use with
DX Coil Banks or Remote Coolers for Split-System Chillers
MODEL UNIT SIZE DESCRIPTION

048B, 058B, 068B 1 Compressor - 1 Refrigerant Circuit
ACDXB / AUDXB 098B, 108B, 118B, 128B, 138B 2 Compressors - 2 Refrigerant Circuits
148B, 158B, 178B, 188B, 198B, 208B 3 Compressors - 3 Refrigerant Circuits
1.2 Product Identification

A C D X 048 B AR S
Compact
Standard
Air Cooled Extended
C = Packaged Chiller AK 200/3/60

AN 230/3/60
AU 400/3/50
Direct Expansion Evaporator AR 460/3/60
AS 575/3/60
Screw Compressor
B = Model Generation
Nominal Tons (1) Compressor, 1 Circuit
(2) Compressors, 2 Circuits
(3) Compressors, 3 Circuits
WARNING
THE COMPRESSORS SHOULD BE STARTED INITIALLY “ONLY” UNDER THE DIRECT

SUPERVISION OF A DUNHAM-BUSH, INC. SERVICE EMPLOYEE OR AN AUTHORIZED
DUNHAM-BUSH, INC. START-UP AGENCY.
5
1.0 GENERAL INFORMATION (CONT.) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
1.3 Physical Specifications: English I.P.

ACDX-B 48, 58, 68, 98, 108
ACDX-B MODEL 48 58 68 98 108
COMPRESSORS
Model (Qty.) 1111(1) 1113(1) 1117(1) 1111(2) 1111(1) 1113(1)
Oil Charge per Compressor (Gal) 5.8 5.8 5.8 5.8 5.8
Oil Type Dunham-Bush Karlube #2
Oil Lubrication Differential Pressure
% Capacity Reduction 20% 20% 20% 10% 10%
Crankcase Heater Watts/Compr. 400W 400W 400W 400W 400W
STANDARD COOLER CHSO11601B CHSO11601B CHSO13601B EXD14102J09 EXD16122J11(6)
Water Volume, Gallons 11 11 17 30 46
Minimum Flow Rate, GPM 86 86 101 140 159
Maximum Flow Rate, GPM 304 304 407 428 443
Water Conn. Size In/Out (Type) 4" (NPT) 4" (NPT) 4" (NPT) 5" (VIC) 6” (VIC)
COOLER FOR 42°F LWT CHSO11601B CHSO13601B CHSO13601B EXD14102J09 EXD16122J11(6)
COOLER FOR 40°F LWT CHSO13601A CHSO13601B CHSO13601B EXD16122J11(5) EXD16122J11(5)
CONDENSER
Compact Length Model - Fan Quantity(1) N/A 4 4 6 6
Standard Length Model - Fan Quantity(1) 4 6 6 8 8
Extended Length Model - Fan Quantity(1) 6 8 8 10 10
Nominal RPM(2) 60 Hz 1140 1140 1140 1140 1140
Nominal Motor HP (each)(2) 1.5 1.5 1.5 1.5 1.5
Nominal Motor kW (each)(2) 1.60 1.60 1.60 1.60 1.60
GENERAL
Minimum Starting/Operating Ambient °F(3) 20 20 20 20 20
w/Low Ambient Option, °F (VAR SPD)(3) 0 0 0 0 0
(4)
w/Extra Low Ambient Option, °F -20 -20 -20 -20 -20
Number of Circuits 1 1 1 2 2
Refrigerant Charge, lbs. R-22 119 152 172 242 270
COMPACT (C) UNIT WEIGHTS
Shipping Weight, lbs. (AL Fin/CU Fin) N/A 3922/4424 4085/4587 6454/7216 6971/7733
Operating Weight, lbs. (AL Fin/CU Fin) N/A 4015/4517 4219/4721 6704/7466 7324/8086
STANDARD (S) UNIT WEIGHTS
Shipping Weight, lbs. (AL Fin/CU Fin) 3840/4342 4735/5493 4929/5815 7400/8410 7917/8307
Operating Weight, lbs. (AL Fin/CU Fin) 3915/4417 4828/5586 5063/5949 7650/8660 8270/8660
EXTENDED (E) UNIT WEIGHTS
NOTES: (1) Low Ambient option utilizes two (2) variable speed fan motors in place of standard motors.
(2) Extra Quiet Models utilize 855 RPM fan motors rated at 1.0 HP and .61 kW.
(3) Min. Starting/Operating Ambient assumes a 5 MPH max. wind and a 50% min. chiller load.
(4) Same as note (3) except the use of an Electronic Expansion Valve is required.
(5) Not available for compact models in this size. (Consult Factory)
6 (6) EXD16112J11DVRO used on compact unit; water volume = 43 gallons, min. flow = 175 GPM, max flow = 519 GPM

ACDX-B 118, 128, 138, 148, 158
ACDX-B MODEL 118 128 138 148 158
COMPRESSORS
Model (Qty.) 1113(2) 1111(1) 1113(1) 1117(2) 1111(3) 1111(2) 1113(1)
Oil Charge per Compressor (Gal) 5.8 5.8 5.8 5.8 5.8
STANDARD COOLER EXD16122J09 EXD16122J09 EXD16122J07 EXT18122J07 EXT18122J07
Water Conn. Size In/Out (Type) 6" (VIC) 6" (VIC) 6" (VIC) 8" (VIC) 8” (VIC)
COOLER FOR 42°F LWT EXD16122J09 EXD16122J09 EXD16122J07 EXT18122J07 EXT18122J07
Water Conn. Size In/Out (Type) 6" (VIC) 6" (VIC) 6" (VIC) 8" (VIC) 8” (VIC)
COOLER FOR 40°F LWT EXD16122J11 EXD18122J11 EXD18122J11 EXT20122J11 EXT20122J09
Water Conn. Size In/Out (Type) 6” (VIC) 8” (VIC) 8” (VIC) 10” (VIC) 10” (VIC)
CONDENSER
Compact Length Model - Fan Quantity(1) 8 8 10 12 12
Nominal RPM(2) 60 Hz 1140 1140 1140 1140 1140
Nominal Motor HP (each)(2) 1.5 1.5 1.5 1.5 1.5
Nominal Motor kW (each)(2) 1.60 1.60 1.60 1.60 1.60
GENERAL
Minimum Starting/Operating Ambient °F(3) 20 20 20 20 20
w/Low Ambient Option, °F (VAR SPD)(3) 0 0 0 0 0
(4)
w/Extra Low Ambient Option, °F -20 -20 -20 -20 -20
Shipping Weight, lbs. (AL Fin/CU Fin) 8045/9053 8045-9053 8759/10031 11016/12550 11016/12550
7

ACDX-B 178, 188, 198, 208
ACDX-B MODEL 178 188 198 208
COMPRESSORS
Model (Qty.) 1113(3) 1113(2) 1117(1) 1117(2) 1113(1) 1117(3)
Oil Charge per Compressor (Gal) 5.8 5.8 5.8 5.8
% Capacity Reduction 8% 8% 8% 8%
Crankcase Heater Watts/Compr. 400W 400W 400W 400W
STANDARD COOLER EXT18122J07 EXT18122J07 EXT20122J07 EXT20122J07
Water Volume, Gallons 60 60 68 68
Minimum Flow Rate, GPM 267 267 298 298
Maximum Flow Rate, GPM 1030 1030 881 881
Water Conn. Size In/Out (Type) 8" (VIC) 8" (VIC) 10" (VIC) 10" (VIC)
COOLER FOR 42°F LWT EXT18122J07 EXT18122J07 EXT20122J07 EXT20122J07
Water Conn. Size In/Out (Type) 8" (VIC) 8" (VIC) 10" (VIC) 10" (VIC)
COOLER FOR 40°F LWT EXT20122J09 EXT20122J09 EXT20122J07 EXT20122J07
Water Conn. Size In/Out (Type) 10” (VIC) 10” (VIC) 10” (VIC) 10” (VIC)
CONDENSER
Compact Length Model - Fan Quantity(1) 12 12 14 14
(1)
Standard Length Model - Fan Quantity 14 14 16 16
Extended Length Model - Fan Quantity(1) 18 18 18 18
Nominal RPM(2) 60 Hz 1140 1140 1140 1140
Nominal Motor HP (each)(2) 1.5 1.5 1.5 1.5
Nominal Motor kW (each)(2) 1.60 1.60 1.60 1.60
GENERAL
Minimum Starting/Operating Ambient °F(3) 20 20 20 20
w/Low Ambient Option, °F (VAR SPD)(3) 0 0 0 0
(4)
w/Extra Low Ambient Option, °F -20 -20 -20 -20
Number of Circuits 3 3 3 3
Refrigerant Charge, lbs. R-22 463 489 515 541
Shipping Weight, lbs. (AL Fin/CU Fin) 11016/12550 11016/12550 11589/13379 11589/13378
Operating Weight, lbs. (AL Fin/CU Fin) 11530/13064 11530/13064 12204/13994 12204/13994
8
1.3 Physical Specifications: S.I. Units

ACDX-B 48, 58, 68, 98, 108
ACDX-B MODEL 48 58 68 98 108
COMPRESSORS
Model (Qty.) 1111(1) 1113(1) 1117(1) 1111(2) 1111(1) 1113(1)
Oil Charge per Compressor (Liters) 5.8 5.8 5.8 5.8 5.8
STANDARD COOLER CHSO11601B CHSO11601B CHSO13601B EXD14102J09 EXD16122J11(6)
Water Volume, Liters 41.6 41.6 64.3 113.6 174.1
Minimum Flow Rate, Liters/Sec. 5.43 5.43 6.47 8.83 10.03
Maximum Flow Rate, Liters/Sec. 19.18 19.18 25.68 27.00 27.95
Water Conn. Size In/Out mm (Type) 101.6 (NPT) 101.6 (NPT) 101.6 (NPT) 127.0 (VIC) 152.4 (VIC)
COOLER FOR 5.6°C LWT CHSO11601B CHSO13601B CHSO13601B EXD14102J09 EXD16122J11
Water Conn. Size In/Out (Type) 101.6 (NPT) 101.6 (NPT) 101.6 (NPT) 127.0 (VIC) 152.4 (VIC)
COOLER FOR 4.4°C LWT CHSO13601A CHSO13601B CHSO13601B EXD16122J11(5) EXD16122J11(5)
Water Conn. Size In/Out mm (Type) 101.6 (NPT) 101.6 (VIC) 101.6 (VIC) 152.4 (VIC) 152.4 (VIC)
CONDENSER
Compact Length Model - Fan Quantity(1) N/A 4 4 6 6
Nominal RPM(2) 60 Hz 1140 1140 1140 1140 1140
Nominal Motor kWi (each)(2) 1.60 1.60 1.60 1.60 1.60
GENERAL
Minimum Starting/Operating Ambient °C(3) -6.7 -6.7 -6.7 -6.7 -6.7
(3)
w/Low Ambient Option, °C (VAR SPD) -17.8 -17.8 -17.8 -17.8 -17.8
w/Extra Low Ambient Option, °C(4) -28.9 -28.9 -28.9 -28.9 -28.9
Shipping Weight, kg (AL Fin/CU Fin) N/A 1780/2008 1855/2082 2930/3276 3165/3511
Operating Weight, kg (AL Fin/CU Fin) N/A 1823/2051 1915/2143 3044/3390 3325/3671
Shipping Weight, kg (AL Fin/CU Fin) 1743/1971 2150/2494 2238/2640 3360/3818 3594/3771
Operating Weight, kg (AL Fin/CU Fin) 1777/2005 2192/2536 2299/2701 3473/3932 3755/3932
(2) Extra Quiet Models utilize 855 RPM fan motors rated at .746 kWo and .61 kWi.
(5) Not available for compact models in this size. (Consult Factory)
(6) EXD16112J11DVRO used on compact unit; water volume = 162.8 Liters, min. flow = 11.0 Liters/Sec.,
max flow = 32.7 Liters/Sec.
9
ACDX-B 118, 128, 138, 148, 158

ACDX-B MODEL 118 128 138 148 158
COMPRESSORS
Model (Qty.) 1113(2) 1113(1) 1117(1) 1117(2) 1111(3) 1111(2) 1113(1)
Oil Charge per Compressor (Liters) 22 22 22 22 22
STANDARD COOLER EXD16122J09 EXD16122J09 EXD16122J07 EXT18122J07 EXT18122J07
Water Conn. Size In/Out mm (Type) 152.4 (VIC) 152.4 (VIC) 152.4 (VIC) 203.2 (NPT) 203.2 (NPT)
COOLER FOR 5.6°C LWT EXD16122J09 EXD16122J09 EXD16122J07 EXT18122J07 EXT18122J07
Water Conn. Size In/Out (Type) 152.4 (VIC) 203.2 (VIC) 203.2 (VIC) 203.2 (NPT) 203.2 (NPT)
COOLER FOR 4.4°C LWT EXD16122J11 EXD18122J11 EXD18122J11 EXT20122J11 EXT20122J09
Water Conn. Size In/Out mm (Type) 152.4 (VIC) 203.2 (VIC) 203.2 (VIC) 254 (VIC) 254 (VIC)
CONDENSER
Compact Length Model - Fan Quantity(1) 8 8 10 12 12
(1)
Standard Length Model - Fan Quantity 10 10 12 14 14
(2)
Nominal RPM 60 Hz 1140 1140 1140 1140 1140
Nominal Motor kWi (each)(2) 1.60 1.60 1.60 1.60 1.60
GENERAL
Minimum Starting/Operating Ambient °C(3) -6.7 -6.7 -6.7 -6.7 -6.7
w/Low Ambient Option, °C (VAR SPD)(3) -17.8 -17.8 -17.8 -17.8 -17.8
w/Extra Low Ambient Option, °C(4) -28.9 -28.9 -28.9 -28.9 -28.9
10
ACDX-B 178, 188, 198, 208

ACDX-B MODEL 178 188 198 208
COMPRESSORS
Model (Qty.) 1113(3) 1113(2) 1117(1) 1117(2) 1113(1) 1117(3)
Oil Charge per Compressor (Litersl) 22 22 22 22
% Capacity Reduction 8% 8% 8% 8%
Crankcase Heater Watts/Compr. 400W 400W 400W 400W
STANDARD COOLER EXT18122J07 EXT18122J07 EXT20122J07 EXT20122J07
Water Volume, Liters 227.1 227.1 257.4 257.4
Minimum Flow Rate, Liters/Sec. 16.85 16.85 18.80 18.80
Maximum Flow Rate, Liters/Sec. 64.98 64.98 55.58 55.58
Water Conn. Size In/Out mm (Type) 203.2 (NPT) 203.2 (VIC) 254 (VIC) 254 (VIC)
COOLER FOR 5.6°C LWT EXT18122J07 EXT18122J07 EXT20122J07 EXT20122J07
Water Conn. Size In/Out mm (Type) 203.2 (NPT) 203.2 (VIC) 254 (VIC) 254 (VIC)
COOLER FOR 4.4°C LWT EXT20122J09 EXT20122J09 EXT20122J07 EXT20122J07
Water Conn. Size In/Out (mm Type) 254 (VIC) 254 (VIC) 254 (VIC) 254 (VIC)
CONDENSER
Compact Length Model - Fan Quantity(1) 12 12 14 14
(1)
Standard Length Model - Fan Quantity 14 14 16 16
Extended Length Model - Fan Quantity(1) 18 18 18 18
(2)
Nominal RPM 60 Hz 1140 1140 1140 1140
Nominal Motor kWi (each)(2) 1.60 1.60 1.60 1.60
GENERAL
Minimum Starting/Operating Ambient °C(3) -6.7 -6.7 -6.7 -6.7
w/Low Ambient Option, °C (VAR SPD)(3) -17.8 -17.8 -17.8 -17.8
w/Extra Low Ambient Option, °C(4) -28.9 -28.9 -28.9 -28.9
Number of Circuits 3 3 3 3
Refrigerant Charge, kg R-22 210 222 234 246
Shipping Weight, kg (AL Fin/CU Fin) 4997/5693 4997/5693 5257/6069 5257/6069
Operating Weight, kg (AL Fin/CU Fin) 5230/5926 5230/5926 5536/6348 5536/6348
Shipping Weight, kg. (AL Fin/CU Fin) 5303/6115 5303/6115 5530/6458 5530/6458
Shipping Weight, kg (AL Fin/CU Fin) 5847/6891 5847/6891 5801/6846 5801/6846
11
2.0 INSTALLATION ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
2.1 General ACDX-B/AUDX-B 3. Check for freight damage, shortages or other

Models ACDX-B packaged chillers are designed to cool discrepancies and note them on the delivery receipt
water or other non-corrosive liquids. Water is circulated before signing.
through the direct expansion cooler where it is cooled In the event that any damage is found, a damage claim
to the desired temperature then circulated to cooling should immediately be filed by the purchaser against
coils for air conditioning, or to other types of heat the delivering carrier as all shipments are made at the
exchangers for process cooling. purchaser’s risk.
AUDX-B Model condensing units are designed to serve
a wide variety of field-installed evaporators, with
interconnecting piping to be connected in the field. 2.3 Handling Storage & Rigging
When connected to a direct expansion cooler, the model
AUDX-B condensing unit operates the same as an ACDX-
2.3.1 General ACDX-B/AUDX-B Handling
B packaged chiller. When connected to one or more
DX coil banks, the unit is used to cool and dehumidify Instructions
ducted air. Each unit has been carefully tested at the factory where
every precaution is taken to assure that the unit reaches
Care should be taken to see that the equipment is you in perfectcondition. It is very important that the
properly installed and adjusted. An installer or operator riggers and movers should use the same care and
should first become familiar with the information precaution in moving the equipment into place. Make
contained in this manual. Installation of models AUDX- sure that chains, cables, or other moving equipment
B requiring field-installed refrigeration piping should are placed so as to avoid damage to the unit or piping.
only be made by a qualified refrigeration technician. The refrigerant piping must not be used as a ladder or
as a hand hold. Do not attach a chain hoist sling to the
piping or equipment. Move the unit in an upright
2.2 Inspection ACDX-B/AUDX-B position and let it down gently from trucks or rollers.
When the equipment is delivered, it is important that
the following inspection be completed in the presence
2.3.2 Storage
of the carrier’s representative: This equipment is designed for outdoor use but must
be protected from physical damage if stored before
1. Check all crates and cartons received against the Bill installation.
of Lading/Shipping Papers to be sure they agree.
2.3.3 ACDX-B/AUDX-B Rigging and
2. Check the model number and the electrical
Moving
characteristics on the nameplate to determine if they
This equipment is too large to be carried by a forklift
are correct.
without serious damage so rigging is required.
Figure 2.3.3.1
SPREADER
BAR
MUST
CONTROL BOX CLEAR TOP
OF FAN
GRILLES
MUST USE 2 1/2" NOMINAL PIPE THRU UNIT
12
2.0 INSTALLATION ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
2.4 Space and Clearance

Requirements
ACDX-B/AUDX-B
2.4.1 General Space and Clearance
Requirements
The dimensional data and space requirements are given Another consideration which must be taken is that the
on pages 15 thru 24. Refer to 2.4.2 for location and unit should be mounted away from noise sensitive
installation clearances and 2.4.3 for dimensional spaces and must have adequate support to avoid
requirements. The most important consideration which vibration and noise transmission into the building. Units
must be taken into account when deciding upon the should be mounted over corridors, utility areas, rest
location of air cooled equipment, is the provision for a rooms or other auxiliary areas where sound levels are
supply of ambient air to the condenser, and removal of not as important a factor. Sound and structural
heated air from the condenser area. Where this essential consultants should be retained for recommendations
requirement is not provided, it will result in higher on critical installations.
condensing temperatures, which cause poor operation,
higher power consumption and possibly, eventual
failure of equipment. Units must not be located in the
vicinity of steam, hot air or fume exhausts.
2.4.2 Service Clearance Requirements
ALLOW 60"
48.00 AIR FLOW [1524] FOR
[1219] SIDE & BOTTOM SERVICE
24.00
[610] ACCESS
88.00
[2235]
48.00
AIR FLOW
[1219]
SIDE & BOTTOM TOP VIEW
CLEARANCE, SERVICE AND ACCESS REQUIREMENTS.

(NOT WALL OR WELL DIMENSIONS).
NOTE:
1 - ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS.
2 - ALLOW 60 [1524] CLEARANCE AT CONTROL PANEL
END OF UNIT FOR SERVICE.
3 - USE MINIMUM 36 [914] FLEXIBLE CONDUIT TO CONTROL
BOX TO ISOLATE UNIT.
4 - WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD ON
UNIT.
5 - ALL DIMENSIONS AND SPECIFICATIONS ARE SUBJECT TO
CHANGE WITHOUT NOTICE.
6 - CONSULT FACTORY FOR CHILLER TUBE REPLACEMENT
CLEARANCE.
13
2.0 INSTALLATION (CONT.) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
2.4.3 ACDX-B/AUDX-B Condenser Air Supply Clearance
14
2.4.4 Dimensional Data: ACDX-B Shown

AUDX-B Same as Chiller Less Cooler
4-FAN UNIT CHILLER CONN A B C D

ACDX1B-048S CHSO1160 4" NPT 10.29 [261] 14.80 [376] 57.00 [1448] 53.50 [1359]
ACDX1B-058C CHSO1360 4" NPT 9.07 [230] 15.93 [404] 57.00 [1448] 53.50 [1359]
ACDX1B-068C
ALLOW 60"
ACCESS
24.00
[610]
88.00
[2235]
48.00
AIR FLOW
[1219]
CLEARANCE, SERVICE AND ACCESS REQUIREMENTS

AIR FLOW - NO OBSTRUCTIONS (NOT WALL OR WELL DIMENSIONS).
POWER ENTRY
SEE NOTE 4
5.13
[130] 71.50
[1816]
64.50
[1638]
WATER OUT
(SEE TABLE) LIFTING & MOUNTING
WATER IN HOLE LOCATION
(SEE TABLE) D C LIFTING HOLE 2.88D
MOUNTING HOLES 0.688D AIR FLOW
27.88 72.93 28.19 POWER ENTRY

[708] [1471] [716] SEE NOTE 4
129.00 [328]
86.61
LEFT SIDE VIEW CONTROL [2200]
BOX 83.36
NOTE:
[2117]
2 - VENT & DRAIN CONNECTIONS PROVIDED ON COOLER.
BOX TO ISOLATE UNIT. B
A MOUNTING
5 - WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD ON LOCATION
UNIT. 83.00 [2108]
CHANGE WITHOUT NOTICE. 86.00 [2184]
CONTROL BOX END
15

6-FAN UNIT CHILLER CONN A1 (1 COMP) A2 (2 COMP) B C D1 D2
ACDX1B-048E CHSO1160 4" NPT 10.29 [261] N/A 14.80 [376] 80.51 [2045] 53.50 [1359] N/A
ACDX1B-058S EXS12084 4" VIC 10.00 [254] N/A 15.55 [395] 69.12 [1756] 73.63 [1870] N/A
ACDX1B-068S CHSO1360 4" NPT 9.07 [230] N/A 15.93 [404] 80.51 [2045] 53.50 [1359] N/A
ACDX1B-098C EXD14102 5" VIC N/A 28.87 [733] 16.17 [411] 71.95 [1826] N/A 90.63 [2302]
ACDX1B-108C EXD16112 6" VIC N/A 30.00 [762] 17.17 [436] 62.00 [1575] N/A 99.75 [2534]
CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL OR WELL

DIMENSIONS) FOR CHILLERS CHSO1160, CHSO1360 & EXS12084.
AIR FLOW ALLOW 60"

48.00 SIDE & BOTTOM [1524] FOR
[1219] SERVICE
24.00
SEE NOTE #7 ACCESS
[610]
88.00
[2235]
38.52 SEE NOTE #8

48.00
[978] AIR FLOW
[1219]
SIDE & BOTTOM
TOP VIEW
098C & 108C COMPACT UNITS ONLY: CLEARANCE, SERVICE AND ACCESS
REQUIREMENTS (NOT WALL OR WELL DIMENSIONS) FOR CHILLERS EXD14102 & EXD16112.
AIR FLOW - NO OBSTRUCTIONS
POWER ENTRY
SEE NOTE 4
5.13
[130] 71.50
[1816]
64.50
[1638]
WATER OUT WATER IN

(SEE TABLE) (SEE TABLE) LIFTING & MOUNTING
D1 HOLE LOCATION
LIFTING HOLE 2.88D
D2 C MOUNTING HOLES 0.688D
30.63 54.00 52.18 28.19
[778] [1372] [1325] [716]
165.00 [4191]
179.52 [4560] OVERALL LENGTH WITH

CHILLERS EXD14102, EXD16112 AND AIR FLOW
LIQUID LINE PIPING (SEE NOTE #9)
LEFT SIDE VIEW POWER ENTRY
SEE NOTE 4
NOTE:
86.61
3 - ALLOW 60 [1524] CLEARANCE AT CONTROL PANEL CONTROL [2200]
END OF UNIT FOR SERVICE. BOX
4 - USE MINIMUM 36 [914] FLEXIBLE CONDUIT TO CONTROL 83.36
BOX TO ISOLATE UNIT. [2117]
5 - WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD ON B
UNIT.
7 - COMP #2 ON TWO COMP UNIT.
COMP #1 ON SINGLE COMP UNIT.
CHILLER POSITION MOUNTING
8 - COMP #1 ON TWO COMP UNIT. A1
LOCATION
9 - CHILLERS USED IN THE 098C AND 108C COMPACT WITH 1 COMP
UNITS (EXD14102 & EXD16112) WILL EXTEND OUTSIDE
CHILLER POSITION A2
THE UNIT. THESE CHILLERS WILL EXTEND PAST THE
BACK RAIL 4.52" [115], WITH AN ADDITIONAL 10" [254]
WITH 2 COMP
83.00 [2108]
OF COPPER PIPING NEEDED FOR THE LIQUID LINES.
WATER OUTLET WILL BE OUTSIDE REAR LEG. OPTIONAL 86.00 [2184]
LOUVER GRILLE AND ALUMINUM GRILLE ARE NOT
AVAILABLE ON THESE UNITS. CONTROL BOX END
16

8-FAN UNIT CHILLER CONN A1 (1 COMP) A2 (2 COMP) B C D

ACDX1B-058E CHSO1160 4" NPT 10.29 [261] N/A 14.80 [376] 71.51 [1816] 53.50 [1359]
EXS12084 4" VIC 10.00 [254] N/A 15.55 [395] 76.94 [1954] 73.63 [1870]
ACDX1B-068E
CHSO1360 4" NPT 9.07 [230] N/A 15.93 [404] 71.51 [1816] 53.50 [1359]
ACDX1B-098S
EXD14102 5" VIC N/A 28.87 [733] 16.17 [411] 68.45 [1739] 90.63 [2302]
ACDX1B-108S N/A 30.00 [762] 17.17 [436] 76.38 [1940] 99.75 [2534]
EXD16112 6" VIC
ACDX1B-118C EXD16122 6" VIC N/A 30.00 [762] 17.17 [436] 71.39 [1813] 109.75 [2788]
ACDX1B-128C EXD18122 8" VIC N/A 28.00 [711] 18.17 [462] 73.45 [1866] 105.50 [2680]
EXD20122 10" VIC N/A 27.12 [689] 19.17 [487] 74.82 [1900] 102.88 [2613]
AIR FLOW ALLOW 60"

48.00 [1524] FOR
SIDE & BOTTOM
24.00 [1219] SEE NOTE #7 SERVICE
[610]
ACCESS
88.00
[2235]
SEE NOTE #8
48.00
[1219] AIR FLOW
SIDE & BOTTOM
TOP VIEW
CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL

OR WELL DIMENSIONS).
POWER ENTRY
SEE NOTE 4
5.13
[130] 71.50
[1816]
64.50
[1638]
WATER OUT WATER IN

(SEE TABLE) (SEE TABLE) LIFTING & MOUNTING
HOLE LOCATION
D C LIFTING HOLE 2.88D
MOUNTING HOLES 0.688D
43.88 71.00 57.93 28.19
[1115] [1803] [1471] [716]
201.00 [5105]
LEFT SIDE VIEW
AIR FLOW
POWER ENTRY
SEE NOTE 4
NOTE:
2 - VENT & DRAIN CONNECTIONS PROVIDED ON COOLER. 86.61
3 - ALLOW 60 [1524] CLEARANCE AT CONTROL PANEL CONTROL [2200]
END OF UNIT FOR SERVICE. BOX 83.36
BOX TO ISOLATE UNIT. [2117]
B
UNIT.
CHILLER POSITION A1 MOUNTING
COMP #1 ON SINGLE COMP UNIT.
WITH 1 COMP LOCATION
CHILLER POSITION A2
WITH 2 COMP 83.00 [2108]
86.00 [2184]
CONTROL BOX END
17


ACDX1B-098E EXD14102 5" VIC 28.87 [733] 16.17 [411] 94.81 [2408] 90.63 [2302]
ACDX1B-108E EXD16112 6" VIC 30.00 [762] 17.17 [436] 93.74 [2381] 99.75 [2534]
ACDX1B-118S
EXD16122 6" VIC 30.00 [762] 17.17 [436] 88.75 [2254] 109.75 [2788]
ACDX1B-128S
EXD18122 8" VIC 28.00 [711] 18.17 [462] 90.81 [2307] 105.50 [2680]
ACDX1B-138C
EXD20122 10" VIC 27.12 [689] 19.17 [487] 92.18 [2341] 102.88 [2613]
ALLOW 60"
24.00
[610] ACCESS
88.00
[2235]
48.00
AIR FLOW
[1219]
CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL OR WELL DIMENSIONS).

POWER ENTRY
SEE NOTE 4
5.13
[130] 71.50
[1816]
64.50
[1638]
WATER OUT WATER IN LIFTING & MOUNTING

(SEE TABLE) (SEE TABLE) HOLE LOCATION
LIFTING HOLE 2.88D
D C MOUNTING HOLES 0.688D TYP.
35.24 63.14 63.88 46.55 28.19

[895] [1604] [1623] [1182] [716]
237.00 [6020]
LEFT SIDE VIEW AIR FLOW
POWER ENTRY
SEE NOTE 4
86.61
NOTE: [2200]
1 - ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS. CONTROL
2 - VENT & DRAIN CONNECTIONS PROVIDED ON COOLER. BOX 83.36
[2117]
UNIT.
6 - ALL DIMENSIONS AND SPECIFICATIONS ARE SUBJECT TO B A
CHANGE WITHOUT NOTICE. MOUNTING
83.00 [2108] LOCATION
86.00 [2184]
CONTROL BOX END
18

ACDX1B-118E EXD16122 6" VIC 30.00 [762] 17.17 [436] 102.38 [2600] 109.75 [2788]
ACDX1B-128E
EXD18122 8" VIC 28.00 [711] 18.17 [462] 104.00 [2642] 105.50 [2680]
ACDX1B-138S
EXD20122 10" VIC 27.12 [689] 19.17 [487] 105.81 [2688] 102.88 [2613]
ALLOW 60"
48.00 AIR FLOW
[1524] FOR
[1219] SIDE & BOTTOM
24.00 SERVICE
[610] ACCESS
88.00
[2235]
CONTROL
BOX
48.00 TOP VIEW

[1219] AIR FLOW
SIDE & BOTTOM

POWER ENTRY
SEE NOTE 4
5.13
[130] 71.50
[1816]
64.50
[1638]

LIFTING HOLE 2.88D
C MOUNTING HOLES 0.688D
35.24 44.31 51.67 58.00 46.55 28.19

[895] [1296] D [1372] [1473] [1182] [716]
273.00 [6934]
AIR FLOW
LEFT SIDE VIEW POWER ENTRY
SEE NOTE 4
86.61
CONTROL [2200]
NOTE: BOX 83.36
1 - ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS. [2117]
UNIT.
B A
MOUNTING
83.00 [2108] LOCATION
86.00 [2184]
CONTROL BOX END
19

ACDX1B-138E EXD16122 6" VIC 30.00 [762] 17.17 [436] 101.89 [2588] 109.75 [2788]
EXD18122 8" VIC 28.00 [711] 18.17 [462] 104.00 [2642] 105.5 [2680]
EXD20122 10" VIC 27.12 [689] 19.17 [487] 105.32 [2675] 102.88 [2613]
ALLOW 60"
48.00 [1524] FOR
AIR FLOW
24.00
[610] ACCESS
88.00
[2235]
48.00
[1219] AIR FLOW
SIDE & BOTTOM
TOP VIEW

POWER ENTRY
SEE NOTE 4
5.13
[130] 71.50
[1816]
64.50
[1638]

D C LIFTING HOLE 2.88D
MOUNTING HOLES 0.688D
35.24 76.52 64.50 58.00 46.55 28.19
[895] [1944] [1638] [1473] [1182] [716]
309.00 [7849]
AIR FLOW
POWER ENTRY
SEE NOTE 4
LEFT SIDE VIEW
86.61
CONTROL [2200]
NOTE: BOX 83.36
1 - ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS. [2117]
5 - WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD ON B
UNIT. A
MOUNTING
6 - ALL DIMENSIONS AND SPECIFICATIONS ARE SUBJECT TO 83.00 [2108] LOCATION
86.00 [2184]
CONTROL BOX END
20

ACDX1B-148C EXT18122 8" VIC 29.12 [740] 18.17 [462] 106.44 [2704] 105.50 [2680]
ACDX1B-158C EXT20122 10" VIC 26.45 [672] 19.17 [487] 107.81 [2738] 102.88 [2613]
ACDX1B-178C
ACDX1B-188C
ALLOW 60"
24.00
[610] ACCESS
#12 #10 #8 #6 #4 #2
88.00
[2235]
#11 #9 #7 #5 #3 #1
48.00
[1219] AIR FLOW
SIDE & BOTTOM
TOP VIEW
POWER ENTRY
SEE NOTE 4
5.13 69.86
[130] [1774]
62.86
[1597]
LIFTING & MOUNTING

WATER OUT WATER IN
LIFTING HOLE 2.88D
D C MOUNTING HOLES 0.688D
28.75 69.06 83.69 99.31 33.19

[730] [1754] [2126] [2522] [843]
314.00
[7976]
LEFT SIDE VIEW

AIR FLOW
POWER ENTRY
SEE NOTE 4
86.61
CONTROL [2200]
BOX 83.36
[2117]
NOTE:
4 - USE MINIMUM 36 [914] FLEXIBLE CONDUIT TO B A
CONTROL BOX TO ISOLATE UNIT. MOUNTING
5 - WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD LOCATION
ON UNIT. 83.00 [2108]
6 - ALL DIMENSIONS AND SPECIFICATIONS ARE SUBJECT
TO CHANGE WITHOUT NOTICE.
86.00 [2184]
CONTROL BOX END
21

14-FAN UNIT
CHILLER CONN A B C D
ACDX1B-198C
ACDX1B-208C EXT18122 8" VIC 29.12 [740] 18.17 [462] 106.44 [2704] 105.50 [2680]
ACDX1B-148S EXT20122 10" VIC 26.45 [672] 19.17 [487] 107.81 [2738] 102.88 [2613]
ACDX1B-158S
ACDX1B-178S
ACDX1B-188S
ALLOW 60"
24.00
[610] ACCESS
#14 #12 #10 #8 #6 #4 #2
88.00
[2235]
#13 #11 #9 #7 #5 #3 #1
48.00
AIR FLOW
[1219]
SIDE & BOTTOM
TOP VIEW
POWER ENTRY
SEE NOTE 4
5.13 69.86
[130] [1774]
62.86
[1597]
WATER OUT LIFTING & MOUNTING

WATER IN
LIFTING HOLE 2.88D
28.75 69.06 52.25 83.64 83.11 33.19

[730] [1754] [1327] [2124] [2111] [843]
350.00
[8890]
LEFT SIDE VIEW

AIR FLOW
POWER ENTRY
SEE NOTE 4
86.61
CONTROL [2200]
BOX 83.36
[2117]
NOTE:
4 - USE MINIMUM 36 [914] FLEXIBLE CONDUIT TO B A
CONTROL BOX TO ISOLATE UNIT.
5 - WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD
MOUNTING
ON UNIT. 83.00 [2108] LOCATION
86.00 [2184]
CONTROL BOX END
22

CHILLER CONN A B C D
16-FAN UNIT
ACDX1B-198S EXT18122 8" VIC 29.12 [740] 18.17 [462] 106.44 [2704] 105.50 [2680]
ACDX1B-208S EXT20122 10" VIC 26.45 [672] 19.17 [487] 107.81 [2738] 102.88 [2613]
ALLOW 60"
24.00
[610] ACCESS
#16 #14 #12 #10 #8 #6 #4 #2
88.00
[2235]
#15 #13 #11 #9 #7 #5 #3 #1
48.00
AIR FLOW
[1219]
SIDE & BOTTOM
TOP VIEW
POWER ENTRY
SEE NOTE 4
5.13 69.86
[130] [1774]
62.86
[1597]
LIFTING & MOUNTING

WATER OUT WATER IN
LIFTING HOLE 2.88D
38.75 95.06 52.25 83.64 83.11 33.19

[984] [2414] [1327] [2124] [2111] [843]
386.00
[9804]
LEFT SIDE VIEW

AIR FLOW
POWER ENTRY
SEE NOTE 4
86.61
CONTROL [2200]
BOX 83.36
[2117]
NOTE:
1 - ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS. B

END OF UNIT FOR SERVICE. A
4 - USE MINIMUM 36 [914] FLEXIBLE CONDUIT TO MOUNTING
CONTROL BOX TO ISOLATE UNIT. LOCATION
5 - WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD 83.00 [2108]
ON UNIT.
6 - ALL DIMENSIONS AND SPECIFICATIONS ARE SUBJECT 86.00 [2184]
CONTROL BOX END
23
2.0 INSTALLATION (CONT.) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

ACDX1B-148E EXT18122 8" VIC 29.12 [740] 18.17 [462] 106.44 [2704] 105.50 [2680]
ACDX1B-158E
ACDX1B-178E EXT20122 10" VIC 26.45 [672] 19.17 [487] 107.81 [2738] 102.88 [2613]
ACDX1B-188E
ACDX1B-198E
ACDX1B-208E
ALLOW 60"
24.00
[610] ACCESS
#18 #16 #14 #12 #10 #8 #6 #4 #2
88.00
[2235]
#17 #15 #13 #11 #9 #7 #5 #3 #1
48.00
[1219] AIR FLOW
SIDE & BOTTOM
TOP VIEW
POWER ENTRY
SEE NOTE 4
5.13 69.86
[130] [1774]
62.86
[1597]

LIFTING HOLE 2.88D
38.75 95.06 88.25 83.64 83.11 33.19

[984] [2415] [2242] [2124] [2111] [843]
422.00
[10719]
LEFT SIDE VIEW AIR FLOW

POWER ENTRY
SEE NOTE 4
86.61
CONTROL [2200]
BOX 83.36
[2117]
NOTE:
4 - USE MINIMUM 36 [914] FLEXIBLE CONDUIT TO B
CONTROL BOX TO ISOLATE UNIT.
A
5 - WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD
MOUNTING
ON UNIT. 83.00 [2108] LOCATION
86.00 [2184]
CONTROL BOX END
24
2.5 Point Loading and Vibration

Isolation ACDX-B/AUDX-B
2.5.1 Foundation or Mounting Structure 2.5.2 Vibration Isolation ACDX-B/AUDX-B
Foundations must be level within 1/16" per foot, for Under certain critical conditions, it may be necessary
proper operation and functioning of controls. Provision to install vibration isolators under the base of the
must be made for supporting the individual load points Packaged Chiller and the Air Cooled Condenser.
as shown in the unit dimensions on 2.4.4 and unit
Rubber-in-shear or spring vibration isolators are offered
weight and point loading chart 2.5.3 to 2.5.6. Roof
as optional items. See 2.6.1 to 2.6.9 on pages 30-37
mounted units must be supported on adequate steel
(ACDX-B/AUDX-B) for mounting location. When spring
structures. If units are located on the ground level, a
isolators are used, flexible connectors must be installed
concrete base is recommended.
in the water piping system and in the refrigerant lines
of split systems. Note: These flexible connectors must
be suitable for the fluid and pressures involves.
When using flexible connectors in refrigerant piping,
they must be mounted in the refrigerant discharge and
liquid lines close to the packaged chiller, in a horizontal
position and parallel to the compressor crankshaft.
All piping which is external to the packaged chiller must
be supported by spring mounted hangers and any
piping which goes through the wall, ceiling or floor
should be properly sheathed to prevent transmission
of piping vibration to the structure.
When spring isolators are used, electrical service to the
unit must also be flexibly connected, by means of a 36"
section of flexible conduit.
25
2.5.3 ACDX 048-208 Unit Weights and Point Loading

Aluminum Fin Condenser Unit - Weight Distribution
ACDX-B Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Dimensions (Inches)
Unit No. #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 Total A B C D E F
Model Fans lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. Lbs. Dim. Dim. Dim. Dim. Dim. Dim.
048S 4 926 1085 1029 875 - - - - - - 3915 28.19 101.12 - - - 83.00
048E 6 750 967 757 657 817 711 - - - - 4659 28.19 80.37 134.37 - - 83.00
058C 4 932 1088 1096 899 - - - - - - 4015 28.19 101.12 - - - 83.00
058S 6 772 1004 798 668 858 728 - - - - 4828 28.19 80.37 134.37 - - 83.00
058E 8 949 1181 946 816 1070 940 - - - - 5902 28.19 86.12 157.12 - - 83.00
068C 4 987 1107 1193 932 - - - - - - 4219 28.19 101.12 - - - 83.00
068S 6 777 1009 878 701 938 760 - - - - 5063 28.19 80.37 134.37 - - 83.00
068E 8 949 1181 1120 843 1145 967 - - - - 6205 28.19 86.12 157.12 - - 83.00
098C 6 1353 1353 982 982 1017 1017 - - - - 6704 28.19 80.37 134.37 - - 83.00
098S 8 1446 1446 1066 1066 1313 1313 - - - - 7650 28.19 86.12 157.12 - - 83.00
098E 10 1350 1350 823 823 1235 1235 1074 1074 - - 8964 28.19 74.74 138.62 201.76 - 83.00
108C 6 1365 1365 1125 1125 1172 1172 - - - - 7324 28.19 80.37 134.37 - - 83.00
108S 8 1446 1446 1195 1195 1494 1494 - - - - 8270 28.19 86.12 157.12 - - 83.00
108E 10 1350 1350 823 823 1235 1235 1074 1074 - - 8964 28.19 74.74 138.62 201.76 - 83.00
118C 8 1453 1453 1319 1319 1443 1443 - - - - 8430 28.19 86.12 157.12 - - 83.00
118S 10 1358 1358 842 842 1272 1272 1100 1100 - - 9144 28.19 74.74 138.62 201.76 - 83.00
118E 12 1308 1308 680 680 1058 1058 1092 1092 711 711 9698 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 1453 1453 1319 1319 1443 1443 - - - - 8430 28.19 86.12 157.12 - - 83.00
128S 10 1358 1358 842 842 1272 1272 1100 1100 - - 9144 28.19 74.74 138.62 201.76 - 83.00
128E 12 1308 1308 680 680 1058 1058 1092 1092 711 711 9698 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 1358 1358 842 842 1272 1272 1100 1100 - - 9144 28.19 74.74 138.62 201.76 - 83.00
138S 12 1308 1308 680 680 1058 1058 1092 1092 711 711 9698 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 1332 1332 711 711 1174 1174 1247 1247 761 761 10450 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 1728 1728 1869 1869 1355 1819 581 581 - - 11530 33.19 132.50 216.19 285.25 - 83.00
148S 14 1475 1475 1618 1618 1510 1510 667 1131 600 600 12204 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 1487 1487 1630 1630 1672 1672 827 1291 854 854 13404 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 1728 1728 1869 1869 1355 1819 581 581 - - 11530 33.19 132.50 216.19 285.25 - 83.00
158S 14 1475 1475 1618 1618 1510 1510 667 1131 600 600 12204 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 1487 1487 1630 1630 1672 1672 827 1291 854 854 13404 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 1728 1728 1869 1869 1355 1819 581 581 - - 11530 33.19 132.50 216.19 285.25 - 83.00
178S 14 1475 1475 1618 1618 1510 1510 667 1131 600 600 12204 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 1487 1487 1630 1630 1672 1672 827 1291 854 854 13404 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 1728 1728 1869 1869 1355 1819 581 581 - - 11530 33.19 132.50 216.19 285.25 - 83.00
188S 14 1475 1475 1618 1618 1510 1510 667 1131 600 600 12204 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 1487 1487 1630 1630 1672 1672 827 1291 854 854 13404 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 1475 1475 1618 1618 1510 1510 667 1131 600 600 12204 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 1470 1470 1553 1553 1596 1596 767 1231 785 785 12806 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 1487 1487 1630 1630 1672 1672 827 1291 854 854 13404 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 1475 1475 1618 1618 1510 1510 667 1131 600 600 12204 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 1470 1470 1553 1553 1596 1596 767 1231 785 785 12806 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 1487 1487 1630 1630 1672 1672 827 1291 854 854 13404 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW
CNT
•
Pos •
Pos •
Pos •
Pos •
Pos
#1 #3 #5 #7 #9
BOX FIELD: INSTALL ISOLATORS AT THE
F
END Pos Pos Pos Pos Pos
CORRESPONDING LOAD POINTS.
#2 #4 #6 #8 #10
• • • • •
A B C D E
26
2.5.4 ACDX 048-208 Unit Weights and Point Loading

Copper Fin Condenser Unit - Weight Distribution
Dimensions (Inches)
ACDX-B Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos.
048S 4 970 1129 1236 1082 - - - - - - 4417 28.19 101.12 - - - 83.00
048E 6 785 1002 929 823 992 886 - - - - 5417 28.19 80.37 134.37 - - 83.00
058C 4 976 1132 1303 1106 - - - - - - 4517 28.19 101.12 - - - 83.00
058S 6 807 1036 968 839 1033 903 - - - - 5586 28.19 80.37 134.37 - - 83.00
058E 8 992 1224 1160 1030 1318 1188 - - - - 6912 28.19 86.12 157.12 - - 83.00
068C 4 1031 1151 1400 1139 - - - - - - 4721 28.19 101.12 - - - 83.00
068S 6 812 1044 1049 871 1113 1060 - - - - 5949 28.19 80.37 134.37 - - 83.00
068E 8 992 1224 1235 1057 1393 1215 - - - - 7116 28.19 86.12 157.12 - - 83.00
098C 6 1387 1387 1154 1154 1192 1192 - - - - 7466 28.19 80.37 134.37 - - 83.00
098S 8 1490 1490 1280 1280 1560 1560 - - - 8660 28.19 86.12 157.12 - - 83.00
098E 10 1377 1377 1002 1002 1457 1457 1282 1282 - - 10236 28.19 74.74 138.62 201.76 - 83.00
108C 6 1399 1399 1297 1297 1347 1347 - - - - 8086 28.19 80.37 134.37 - - 83.00
108S 8 1490 1490 1280 1280 1560 1560 - - - - 8660 28.19 86.12 157.12 - - 83.00
108E 10 1377 1377 1002 1002 1457 1457 1282 1282 - - 10236 28.19 74.74 138.62 201.76 - 83.00
118C 8 1496 1496 1533 1533 1690 1690 - - - - 9438 28.19 86.12 157.12 - - 83.00
118S 10 1385 1385 1021 1021 1494 1494 1308 1308 - - 10416 28.19 74.74 138.62 201.76 - 83.00
118E 12 1335 1335 850 850 1254 1254 1276 1276 898 898 11226 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 1496 1496 1533 1533 1690 1690 - - - - 9438 28.19 86.12 157.12 - - 83.00
128S 10 1385 1385 1021 1021 1494 1494 1308 1308 - - 10416 28.19 74.74 138.62 201.76 - 83.00
128E 12 1335 1335 850 850 1254 1254 1276 1276 898 898 11226 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 1385 1385 1021 1021 1494 1494 1308 1308 - - 10416 28.19 74.74 138.62 201.76 - 83.00
138S 12 1335 1335 850 850 1254 1254 1276 1276 898 898 11226 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 1359 1359 880 880 1389 1389 1494 1494 985 985 12214 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 1849 1849 2177 2177 1510 1974 764 764 - - 13064 33.19 132.50 216.19 285.25 - 83.00
148S 14 1561 1561 1901 1901 1743 1743 774 1238 786 786 13994 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 1573 1573 1914 1914 1976 1976 1004 1468 1154 1154 15706 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 1849 1849 2177 2177 1510 1974 764 764 - - 13064 33.19 132.50 216.19 285.25 - 83.00
158S 14 1561 1561 1901 1901 1743 1743 774 1238 786 786 13994 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 1573 1573 1914 1914 1976 1976 1004 1468 1154 1154 15706 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 1849 1849 2177 2177 1510 1974 764 764 - - 13064 33.19 132.50 216.19 285.25 - 83.00
178S 14 1561 1561 1901 1901 1743 1743 774 1238 786 786 13994 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 1573 1573 1914 1914 1976 1976 1004 1468 1154 1154 15706 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 1849 1849 2177 2177 1510 1974 764 764 - - 13064 33.19 132.50 216.19 285.25 - 83.00
188S 14 1561 1561 1901 1901 1743 1743 774 1238 786 786 13994 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 1573 1573 1914 1914 1976 1976 1004 1468 1154 1154 15706 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 1561 1561 1901 1901 1743 1743 774 1238 786 786 13994 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 1552 1552 1841 1841 1829 1829 917 1381 1055 1055 14852 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 1573 1573 1914 1914 1976 1976 1004 1468 1154 1154 15706 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 1561 1561 1901 1901 1743 1743 774 1238 786 786 13994 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 1552 1552 1841 1841 1829 1829 917 1381 1055 1055 14852 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 1573 1573 1914 1914 1976 1976 1004 1468 1154 1154 15706 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW
CNT
•
Pos •
Pos •
Pos •
Pos •
Pos
#1 #3 #5 #7 #9
F
#2 #4 #6 #8 #10
• • • • •
A B C D E
27
2.5.5 AUDX 048-208 Unit Weights and Point Loading

Aluminum Fin Condenser Unit - Weight Distribution
AUDX-B Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Dimensions (Inches)
048S 4 839 1054 791 791 - - - - - - 3475 28.19 101.12 - - - 83.00
048E 6 750 967 594 600 654 654 - - - - 4219 28.19 80.37 134.37 - - 83.00
058C 4 839 1063 784 792 - - - - - - 3478 28.19 101.12 - - - 83.00
058S 6 772 1004 598 598 658 658 - - - - 4288 28.19 80.37 134.37 - - 83.00
058E 8 949 1181 746 746 870 870 - - - - 5362 28.19 86.12 157.12 - - 83.00
068C 4 839 1055 791 791 - - - - - - 3476 28.19 101.12 - - - 83.00
068S 6 777 1009 603 604 663 663 - - - - 4319 28.19 80.37 134.37 - - 83.00
068E 8 949 1181 845 746 870 870 - - - - 5461 28.19 86.12 157.12 - - 83.00
098C 6 1353 1353 619 619 654 654 - - - - 5252 28.19 80.37 134.37 - - 83.00
098S 8 1446 1446 703 703 950 950 - - - - 6198 28.19 86.12 157.12 - - 83.00
098E 10 1350 1350 629 629 722 722 745 745 - - 6892 28.19 74.74 138.62 201.76 - 83.00
108C 6 1365 1365 607 607 654 654 - - - - 5252 28.19 80.37 134.37 - - 83.00
108S 8 1446 1446 677 677 976 976 - - - - 6198 28.19 86.12 157.12 - - 83.00
108E 10 1350 1350 629 629 722 722 745 745 - - 6892 28.19 74.74 138.62 201.76 - 83.00
118C 8 1453 1453 771 771 895 895 - - - - 6238 28.19 86.12 157.12 - - 83.00
118S 10 1358 1358 637 637 730 730 752 752 - - 6954 28.19 74.74 138.62 201.76 - 83.00
118E 12 1308 1308 567 567 624 624 598 598 657 657 7508 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 1453 1453 771 771 895 895 - - - - 6238 28.19 86.12 157.12 - - 83.00
128S 10 1358 1358 637 637 730 730 752 752 - - 6954 28.19 74.74 138.62 201.76 - 83.00
128E 12 1308 1308 567 567 624 624 598 598 657 657 7508 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 1358 1358 637 637 730 730 752 752 - - 6954 28.19 74.74 138.62 201.76 - 83.00
138S 12 1308 1308 567 567 624 624 598 598 657 657 7508 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 1332 1332 588 588 690 690 758 758 761 761 8258 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 1631 1631 812 812 785 1249 581 581 - - 8082 33.19 132.50 216.19 285.25 - 83.00
148S 14 1475 1475 756 756 648 648 667 1131 600 600 8756 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 1487 1487 768 760 810 810 827 1291 854 854 9948 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 1631 1631 812 812 785 1249 581 581 - - 8082 33.19 132.50 216.19 285.25 - 83.00
158S 14 1475 1475 756 756 648 648 667 1131 600 600 8756 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 1487 1487 768 760 810 810 827 1291 854 854 9948 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 1631 1631 812 812 785 1249 581 581 - - 8082 33.19 132.50 216.19 285.25 - 83.00
178S 14 1475 1475 756 756 648 648 667 1131 600 600 8756 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 1487 1487 768 760 810 810 827 1291 854 854 9948 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 1631 1631 812 812 785 1249 581 581 - - 8082 33.19 132.50 216.19 285.25 - 83.00
188S 14 1475 1475 756 756 648 648 667 1131 600 600 8756 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 1487 1487 768 760 810 810 827 1291 854 600 9694 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 1475 1475 756 756 648 648 667 1131 600 854 9010 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 1470 1470 864 864 654 654 767 1231 785 785 9544 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 1487 1487 768 760 810 810 827 1291 854 854 9948 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 1475 1475 756 756 648 648 667 1131 600 600 8756 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 1470 1470 864 864 654 654 767 1231 785 785 9544 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 1487 1487 768 760 810 810 827 1291 854 854 9948 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW
CNT
•
Pos •
Pos •
Pos •
Pos •
Pos
#1 #3 #5 #7 #9
F
END Pos Pos Pos Pos Pos CORRESPONDING LOAD POINTS.
#2 #4 #6 #8 #10
• • • • •
A B C D E
28
2.5.6 AUDX 048-208 Unit Weights and Point Loading

Copper Fin Condenser Unit - Weight Distribution
048S 4 883 1098 998 998 - - - - - - 3977 28.19 101.12 - - - 83.00
048E 6 785 1002 766 766 829 829 - - - - 4977 28.19 80.37 134.37 - - 83.00
058C 4 886 1099 999 999 - - - - - - 3983 28.19 101.12 - - - 83.00
058S 6 807 5 768 769 833 833 - - - - 4015 28.19 80.37 134.37 - - 83.00
058E 8 992 1224 960 960 1118 1118 - - - - 6372 28.19 86.12 157.12 - - 83.00
068C 4 883 1099 998 998 - - - - - - 3978 28.19 101.12 - - - 83.00
068S 6 812 1044 774 774 901 901 - - - - 5206 28.19 80.37 134.37 - - 83.00
068E 8 992 1224 960 960 1118 1118 - - - - 6372 28.19 86.12 157.12 - - 83.00
098C 6 1387 1387 791 791 829 829 - - - - 6014 28.19 80.37 134.37 - - 83.00
098S 8 1490 1490 917 917 1197 1197 - - - - 7208 28.19 86.12 157.12 - - 83.00
098E 10 1377 1377 808 808 944 944 953 953 - - 8164 28.19 74.74 138.62 201.76 - 83.00
108C 6 1496 1496 1015 1015 1172 1172 - - - - 7366 28.19 80.37 134.37 - - 83.00
108S 8 1490 1490 762 762 1042 1042 - - - - 6588 28.19 86.12 157.12 - - 83.00
108E 10 1377 1377 808 808 944 944 953 953 - - 8164 28.19 74.74 138.62 201.76 - 83.00
118C 8 1496 1496 985 985 1142 1142 - - - - 7246 28.19 86.12 157.12 - - 83.00
118S 10 1385 1385 816 816 952 952 960 960 - - 8226 28.19 74.74 138.62 201.76 - 83.00
118E 12 1335 1335 737 737 820 820 782 782 844 844 9036 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 1496 1496 985 985 1142 1142 - - - - 7246 28.19 86.12 157.12 - - 83.00
128S 10 1385 1385 816 816 952 952 960 960 - - 8226 28.19 74.74 138.62 201.76 - 83.00
128E 12 1335 1335 737 737 820 820 782 782 844 844 9036 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 1385 1385 816 816 952 952 960 960 - - 8226 28.19 74.74 138.62 201.76 - 83.00
138S 12 1335 1335 737 737 820 820 782 782 844 844 9036 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 1359 1359 757 757 905 905 1005 1005 985 985 10022 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 1752 1752 1120 1120 940 1404 764 764 - - 9616 33.19 132.50 216.19 285.25 - 83.00
148S 14 1561 1561 1039 1039 881 881 774 1238 786 786 10546 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 1573 1573 1052 1052 1114 1114 1004 1468 1154 1154 12258 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 1752 1752 1120 1120 940 1404 764 764 - - 9616 33.19 132.50 216.19 285.25 - 83.00
158S 14 1561 1561 1039 1039 881 881 774 1238 786 786 10546 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 1573 1573 1052 1052 1114 1114 1004 1468 1154 1154 12258 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 1752 1752 1120 1120 940 1404 764 764 - - 9616 33.19 132.50 216.19 285.25 - 83.00
178S 14 1561 1561 1039 1039 881 881 774 1238 786 786 10546 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 1573 1573 1052 1052 1114 1114 1004 1468 1154 1154 12258 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 1752 1752 1120 1120 940 1404 764 764 - - 9616 33.19 132.50 216.19 285.25 - 83.00
188S 14 1561 1561 1039 1039 881 881 774 1238 786 786 10546 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 1573 1573 1052 1052 1114 1114 1004 1468 1154 1154 12258 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 1561 1561 1039 1039 881 881 774 1238 786 786 10546 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 1552 1552 1060 1060 887 887 917 1381 1055 1055 11406 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 1573 1573 1052 1052 1114 1114 1004 1468 1154 1154 12258 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 1561 1561 1039 1039 881 881 774 1238 786 786 10546 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 1552 1552 1060 1060 887 887 917 1381 1055 1055 11406 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 1573 1573 1052 1052 1114 1114 1004 1468 1154 1154 12258 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW
CNT
•
Pos •
Pos •
Pos •
Pos •
Pos
#1 #3 #5 #7 #9 FIELD: INSTALL ISOLATORS AT THE
BOX
F CORRESPONDING LOAD POINTS.
#2 #4 #6 #8 #10
• • • • •
A B C D E
29
2.6 Vibration Isolator Requirements

2.6.1 ACDX 048-208 Rubber-in-Shear Vibration Isolators
with Aluminum Fin Condenser

Unit No. #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 A B C D E F
Model Fans RVD RVD RVD RVD RVD RVD RVD RVD RVD RVD Dim. Dim. Dim. Dim. Dim. Dim.
048S 4 3B 3C 3C 3B - - - - - - 28.19 101.12 - - - 83.00
048E 6 3B 3B 3B 3B 3B 3B - - - - 28.19 80.37 134.37 - - 83.00
058C 4 3B 3C 3C 3B - - - - - - 28.19 101.12 - - - 83.00
058S 6 3B 3C 3B 3B 3B 3B - - - - 28.19 80.37 134.37 - - 83.00
058E 8 3B 3C 3B 3B 3C 3B - - - - 28.19 86.12 157.12 - - 83.00
068C 4 3B 3C 3C 3B - - - - - - 28.19 101.12 - - - 83.00
068S 6 3B 3C 3B 3B 3B 3B - - - - 28.19 80.37 134.37 - - 83.00
068E 8 3B 3C 3C 3B 3C 3B - - - - 28.19 86.12 157.12 - - 83.00
098C 6 3C 3C 3B 3B 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
098S 8 3C 3C 3C 3C 3C 3C - - - - 28.19 86.12 157.12 - - 83.00
098E 10 3C 3C 3B 3B 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
108C 6 3C 3C 3C 3C 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
108S 8 3C 3C 3C 3C 3C 3C - - - - 28.19 86.12 157.12 - - 83.00
108E 10 3C 3C 3B 3B 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
118C 8 3C 3C 3C 3C 3C 3C - - - - 28.19 86.12 157.12 - - 83.00
118S 10 3C 3C 3B 3B 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
118E 12 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 3C 3C 3C 3C 3C 3C - - - - 28.19 86.12 157.12 - - 83.00
128S 10 3C 3C 3B 3B 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
128E 12 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 3C 3C 3B 3B 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
138S 12 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
148S 14 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
158S 14 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
178S 14 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
188S 14 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 3C 3C 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW
• • • • •
2.38 FREE
Pos Pos Pos Pos Pos 6.00

CNT
#1 #3 #5 #7 #9 4.63 2.88
BOX
F .563 DIA.
#2 #4 #6 #8 #10
• • • • •
A B C D E
.50-13
TAPPED
.25
FIELD: INSTALL ISOLATORS AT THE TOP VIEW FRONT VIEW

30
2.6.2 ACDX 048-208 Spring Vibration Isolators

Dimensions (Inches)
ACDX-B Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos.
Unit No. #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 A B C D E F
Model Fans XL XL XL XL XL XL XL XL XL XL Dim. Dim. Dim. Dim. Dim. Dim.
048S 4 900 1000 1000 900 - - - - - - 28.19 101.12 - - - 83.00
048E 6 800 1000 800 700 800 700 - - - - 28.19 80.37 134.37 - - 83.00
058C 4 900 1100 1100 900 - - - - - - 28.19 101.12 - - - 83.00
058S 6 800 1000 800 700 900 700 - - - - 28.19 80.37 134.37 - - 83.00
058E 8 900 1200 1000 800 1100 900 - - - - 28.19 86.12 157.12 - - 83.00
068C 4 1000 1100 1200 900 - - - - - - 28.19 101.12 - - - 83.00
068S 6 800 1000 900 700 900 800 - - - - 28.19 80.37 134.37 - - 83.00
068E 8 900 1200 1100 900 1200 1000 - - - - 28.19 86.12 157.12 - - 83.00
098C 6 1400 1400 1000 1000 1000 1000 - - - - 28.19 80.37 134.37 - - 83.00
098S 8 1500 1500 1100 1100 1300 1300 - - - - 28.19 86.12 157.12 - - 83.00
098E 10 1400 1400 800 800 1200 1200 1100 1100 - - 28.19 74.74 138.62 201.76 - 83.00
108C 6 1400 1400 1100 1100 1200 1200 - - - - 28.19 80.37 134.37 - - 83.00
108S 8 1500 1500 1200 1200 1500 1500 - - - - 28.19 86.12 157.12 - - 83.00
108E 10 1400 1400 800 800 1200 1200 1100 1100 - - 28.19 74.74 138.62 201.76 - 83.00
118C 8 1500 1500 1300 1300 1400 1400 - - - - 28.19 86.12 157.12 - - 83.00
118S 10 1400 1400 900 900 1300 1300 1100 1100 - - 28.19 74.74 138.62 201.76 - 83.00
118E 12 1300 1300 700 700 1100 1100 1100 1100 700 700 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 1500 1500 1300 1300 1500 1500 - - - - 28.19 86.12 157.12 - - 83.00
128S 10 1400 1400 900 900 1300 1300 1100 1100 - - 28.19 74.74 138.62 201.76 - 83.00
128E 12 1300 1300 700 700 1100 1100 1100 1100 700 700 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 1400 1400 900 900 1300 1300 1100 1100 - - 28.19 74.74 138.62 201.76 - 83.00
138S 12 1300 1300 700 700 1100 1100 1100 1100 700 700 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 1300 1300 700 700 1200 1200 1100 1100 800 800 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 1700 1700 1800 1800 1400 1800 600 600 - - 33.19 132.50 216.19 285.25 - 83.00
148S 14 1500 1500 1600 1600 1500 1500 700 1200 600 600 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 1500 1500 1600 1600 1700 1700 800 1300 900 900 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 1700 1700 1800 1800 1400 1800 600 600 - - 33.19 132.50 216.19 285.25 - 83.00
158S 14 1500 1500 1600 1600 1500 1500 700 1200 600 600 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 1500 1500 1600 1600 1700 1700 800 1300 900 900 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 1700 1700 1800 1800 1400 1800 600 600 - - 33.19 132.50 216.19 285.25 - 83.00
178S 14 1500 1500 1600 1600 1500 1500 700 1200 600 600 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 1500 1500 1600 1600 1700 1700 800 1300 900 900 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 1700 1700 1800 1800 1400 1800 600 600 - - 33.19 132.50 216.19 285.25 - 83.00
188S 14 1500 1500 1600 1600 1500 1500 700 1200 600 600 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 1500 1500 1600 1600 1700 1700 800 1300 900 900 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 1500 1500 1600 1600 1500 1500 700 1200 600 600 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 1500 1500 1600 1600 1600 1600 800 1300 800 800 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 1500 1500 1600 1600 1700 1700 800 1300 900 900 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 1500 1500 1600 1600 1500 1500 700 1200 600 600 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 1500 1500 1600 1600 1600 1600 800 1300 800 800 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 1500 1500 1600 1600 1700 1700 800 1300 900 900 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW W
• • • • •
A
Pos Pos Pos Pos Pos

CNT
#1 #3 #5 #7 #9
BOX .50 DIA. STUD
F .625 PROJECTION
#2 #4 #6 #8 #10
• • • • • H
A B C D E B
L
T
FIELD: INSTALL ISOLATORS AT THE
CORRESPONDING LOAD POINTS. .50 MAX. DIA. RIBBED NEOPRENE PAD
ANCHOR BOLT
DIMENSIONAL CHART
NOTE: Isolator Weights over 1500 lbs. require DESC. RANGE A B L T W H (FREE HT.) H (OPER. HT.)
XL 100-1500 5.125 6.375 8 .625 2.75 5.875 5.25
double springs one inside the other.
XLW 1600-3000 6.875 8.50 10 .625 3.875 5.875 5.25
NOTE: TOP PLATE & LOWER HOUSING - CAST ALUMINUM
31
2.6.3 ACDX 048-208 Rubber-in-Shear Vibration Isolators
with Copper Fin Condenser

Unit No. #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 A B C D E F
Model Fans RVD RVD RVD RVD RVD RVD RVD RVD RVD RVD Dim. Dim. Dim. Dim. Dim. Dim.
048S 4 3C 3C 3C 3C - - - - - - 28.19 101.12 - - - 83.00
048E 6 3B 3C 3C 3B 3C 3B - - - - 28.19 80.37 134.37 - - 83.00
058C 4 3C 3C 3C 3C - - - - - - 28.19 101.12 - - - 83.00
058S 6 3B 3C 3C 3B 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
058E 8 3C 3C 3C 3C 3C 3C - - - - 28.19 86.12 157.12 - - 83.00
068C 4 3C 3C 3C 3C - - - - - - 28.19 101.12 - - - 83.00
068S 6 3B 3C 3C 3B 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
068E 8 3C 3C 3C 3C 3C 3C - - - - 28.19 86.12 157.12 - - 83.00
098C 6 3C 3C 3C 3C 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
098S 8 3C 3C 3C 3C 3D 3D - - - 28.19 86.12 157.12 - - 83.00
098E 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
108C 6 3C 3C 3C 3C 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
108S 8 3C 3C 3C 3C 3D 3D - - - - 28.19 86.12 157.12 - - 83.00
108E 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
118C 8 3C 3C 3C 3C 3D 3D - - - - 28.19 86.12 157.12 - - 83.00
118S 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
118E 12 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 3C 3C 3C 3C 3D 3D - - - - 28.19 86.12 157.12 - - 83.00
128S 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
128E 12 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
138S 12 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 3C 3C 3B 3B 3C 3C 3C 3C 3C 3C 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
148S 14 3D 3D 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
158S 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
178S 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
188S 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW
• • • • •
2.38 FREE

CNT
#1 #3 #5 #7 #9 4.63 2.88
BOX
F .563 DIA.
#2 #4 #6 #8 #10
• • • • •
A B C D E
.50-13
TAPPED
.25

32
2.6.4 ACDX 048-208 Spring Vibration Isolators

Unit No. #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 A B C D E F
Model Fans XL XL XL XL XL XL XL XL XL XL Dim. Dim. Dim. Dim. Dim. Dim.
048S 4 1000 1200 1300 1100 - - - - - - 28.19 101.12 - - - 83.00
048E 6 800 1000 1000 900 1000 900 - - - - 28.19 80.37 134.37 - - 83.00
058C 4 1000 1100 1300 1100 - - - - - - 28.19 101.12 - - - 83.00
058S 6 800 1000 1000 900 1000 900 - - - - 28.19 80.37 134.37 - - 83.00
058E 8 1000 1200 1200 1000 1300 1200 - - - - 28.19 86.12 157.12 - - 83.00
068C 4 1000 1200 1400 1100 - - - - - - 28.19 101.12 - - - 83.00
068S 6 800 1100 1100 900 1100 1100 - - - - 28.19 80.37 134.37 - - 83.00
068E 8 1000 1200 1300 1100 1400 1200 - - - - 28.19 86.12 157.12 - - 83.00
098C 6 1400 1400 1200 1200 1200 1200 - - - - 28.19 80.37 134.37 - - 83.00
098S 8 1500 1500 1300 1300 800 (2) 800 (2) - - - 28.19 86.12 157.12 - - 83.00
098E 10 1400 1400 1000 1000 1500 1500 1300 1300 - - 28.19 74.74 138.62 201.76 - 83.00
108C 6 1400 1400 1300 1300 1400 1400 - - - - 28.19 80.37 134.37 - - 83.00
108S 8 1400 1500 1300 1300 800 (2) 800 (2) - - - - 28.19 86.12 157.12 - - 83.00
108E 10 1500 1400 1000 1000 1500 1500 1300 1300 - - 28.19 74.74 138.62 201.76 - 83.00
118C 8 1500 1500 1500 1500 900 (2) 900 (2) - - - - 28.19 86.12 157.12 - - 83.00
118S 10 1400 1400 1000 1000 1500 1500 1300 1300 - - 28.19 74.74 138.62 201.76 - 83.00
118E 12 1400 1400 900 900 1300 1300 1300 1300 900 900 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 1500 1500 1500 1500 900 (2) 900 (2) - - - - 28.19 86.12 157.12 - - 83.00
128S 10 1400 1400 1000 1000 1500 1500 1300 1300 - - 28.19 74.74 138.62 201.76 - 83.00
128E 12 1400 1400 900 900 1300 1300 1300 1300 900 900 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 1400 1400 1000 1000 1500 1500 1300 1300 - - 28.19 74.74 138.62 201.76 - 83.00
138S 12 1400 1400 900 900 1300 1300 1300 1300 900 900 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 1400 1400 900 900 1400 1400 1300 1300 1000 1000 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 1900 1900 2200 2200 1500 2000 800 800 - - 33.19 132.50 216.19 285.25 - 83.00
148S 14 1600 1600 1900 1900 1800 1800 800 1300 800 800 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 1600 1600 1900 1900 2000 2000 1000 1500 1200 1200 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 1900 1900 2200 2200 1500 2000 800 800 - - 33.19 132.50 216.19 285.25 - 83.00
158S 14 1600 1600 1900 1900 1800 1800 800 1300 800 800 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 1600 1600 1900 1900 2000 2000 1000 1500 1200 1200 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 1900 1900 2200 2200 1500 2000 800 800 - - 33.19 132.50 216.19 285.25 - 83.00
178S 14 1600 1600 1900 1900 1800 1800 800 1300 800 800 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 1600 1600 1900 1900 2000 2000 1000 1500 1200 1200 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 1900 1900 2200 2200 1500 2000 800 800 - - 33.19 132.50 216.19 285.25 - 83.00
188S 14 1600 1600 1900 1900 1800 1800 800 1300 800 800 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 1600 1600 1900 1900 2000 2000 1000 1500 1200 1200 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 1600 1600 1900 1900 1800 1800 800 1300 800 800 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 1600 1600 1900 1900 1800 1800 900 1400 1100 1100 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 1600 1600 1900 1900 2000 2000 1000 1500 1200 1200 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 1600 1600 1900 1900 1800 1800 800 1300 800 800 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 1600 1600 1900 1900 1800 1800 900 1400 1100 1100 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 1600 1600 1900 1900 2000 2000 1000 1500 1200 1200 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW W
A
CNT
•
Pos •
Pos •
Pos •
Pos •
Pos
#1 #3 #5 #7 #9
BOX .50 DIA. STUD
.625 PROJECTION
F
#2 #4 #6 #8 #10
• • • • • H
A B C D E B
L
T
ANCHOR BOLT
DIMENSIONAL CHART
XL 100-1500 5.125 6.375 8 .625 2.75 5.875 5.25
double springs one inside the other. XLW 1600-3000 6.875 8.50 10 .625 3.875 5.875 5.25
33
2.6.5 AUDX 048-208 Rubber-in-Shear Vibration Isolators

Unit No. #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 A B C D E F
Model Fans lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. Dim. Dim. Dim. Dim. Dim. Dim.
048S 4 3B 3C 3B 3B - - - - - - 28.19 101.12 - - - 83.00
048E 6 3B 3C 3B 3B 3B 3B - - - - 28.19 80.37 134.37 - - 83.00
058C 4 3B 3C 3B 3B - - - - - - 28.19 101.12 - - - 83.00
058S 6 3B 3C 3B 3B 3B 3B - - - - 28.19 80.37 134.37 - - 83.00
058E 8 3B 3C 3B 3B 3B 3B - - - - 28.19 86.12 157.12 - - 83.00
068C 4 3B 3C 3B 3B - - - - - - 28.19 101.12 - - - 83.00
068S 6 3B 3C 3B 3B 3B 3B - - - - 28.19 80.37 134.37 - - 83.00
068E 8 3B 3C 3B 3B 3B 3B - - - - 28.19 86.12 157.12 - - 83.00
098C 6 3C 3C 3B 3B 3B 3B - - - - 28.19 80.37 134.37 - - 83.00
098S 8 3C 3C 3B 3B 3B 3B - - - 28.19 86.12 157.12 - - 83.00
098E 10 3C 3C 3B 3B 3B 3B 3B 3B - - 28.19 74.74 138.62 201.76 - 83.00
108C 6 3C 3C 3B 3B 3B 3B - - - - 28.19 80.37 134.37 - - 83.00
108S 8 3C 3C 3B 3B 3B 3B - - - - 28.19 86.12 157.12 - - 83.00
108E 10 3C 3C 3B 3B 3B 3B 3B 3B - - 28.19 74.74 138.62 201.76 - 83.00
118C 8 3C 3C 3B 3B 3B 3B - - - - 28.19 86.12 157.12 - - 83.00
118S 10 3C 3C 3B 3B 3B 3B 3B 3B - - 28.19 74.74 138.62 201.76 - 83.00
118E 12 3C 3C 3B 3B 3B 3B 3B 3B 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 3C 3C 3B 3B 3B 3B - - - - 28.19 86.12 157.12 - - 83.00
128S 10 3C 3C 3B 3B 3B 3B 3B 3B - - 28.19 74.74 138.62 201.76 - 83.00
128E 12 3C 3C 3B 3B 3B 3B 3B 3B 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 3C 3C 3B 3B 3B 3B 3B 3B - - 28.19 74.74 138.62 201.76 - 83.00
138S 12 3C 3C B3 B3 3B 3B 3B 3B 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 3C 3C 3B 3B 3B 3B 3B 3B 3B 3B 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 3D 3D 3B 3B 3B 3C 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
148S 14 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 3D 3D 3B 3B 3B 3C 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
158S 14 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 3D 3D 3B 3B 3B 3C 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
178S 14 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 3D 3D 3B 3B 3B 3C 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
188S 14 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 3C 3C 3B 3B 3B 3B 3B 3C 3B 3B 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW
• • • • •
2.38 FREE

CNT
#1 #3 #5 #7 #9 4.63 2.88
BOX
F .563 DIA.
#2 #4 #6 #8 #10
• • • • •
A B C D E
.50-13
TAPPED
.25

34
2.6.6 AUDX 048-208 Spring Vibration Isolators

Unit No. #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 A B C D E F
048S 4 900 1100 800 800 - - - - - - 28.19 101.12 - - - 83.00
048E 6 800 1000 600 600 700 - - - - 28.19 80.37 134.37 - - 83.00
058C 4 900 1100 800 800 - - - - - - 28.19 101.12 - - - 83.00
058S 6 800 1000 600 600 700 - - - - 28.19 80.37 134.37 - - 83.00
058E 8 1000 1200 800 800 600 - - - - 28.19 86.12 157.12 - - 83.00
068C 4 900 1100 800 800 - - - - - - 28.19 101.12 - - - 83.00
068S 6 800 1000 600 600 700 700 - - - - 28.19 80.37 134.37 - - 83.00
068E 8 1000 1200 900 800 900 900 - - - - 28.19 86.12 157.12 - - 83.00
098C 6 1400 1400 700 700 700 700 - - - - 28.19 80.37 134.37 - - 83.00
098S 8 1500 1500 700 700 1000 1000 - - - 28.19 86.12 157.12 - - 83.00
098E 10 1400 1400 700 700 800 800 800 800 - - 28.19 74.74 138.62 201.76 - 83.00
108C 6 1400 1400 600 600 700 700 - - - - 28.19 80.37 134.37 - - 83.00
108S 8 1500 1500 700 700 1000 1000 - - - - 28.19 86.12 157.12 - - 83.00
108E 10 1400 1400 700 700 800 800 800 800 - - 28.19 74.74 138.62 201.76 - 83.00
118C 8 1500 1500 800 800 900 900 - - - - 28.19 86.12 157.12 - - 83.00
118S 10 1400 1400 700 700 800 800 800 800 - - 28.19 74.74 138.62 201.76 - 83.00
118E 12 1400 1400 600 600 700 700 600 600 700 700 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 1500 1500 800 800 900 900 - - - - 28.19 86.12 157.12 - - 83.00
128S 10 1400 1400 700 700 800 800 800 800 - - 28.19 74.74 138.62 201.76 - 83.00
128E 12 1400 1400 600 600 700 700 600 600 700 700 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 1400 1400 700 700 800 800 800 800 - - 28.19 74.74 138.62 201.76 - 83.00
138S 12 1400 1400 600 600 700 700 600 600 700 700 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 1400 1400 600 600 700 700 600 600 800 800 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 1700 1700 900 900 900 1300 700 700 - - 33.19 132.50 216.19 285.25 - 83.00
148S 14 1600 1600 900 900 700 700 800 1200 700 700 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 1600 1600 900 900 900 900 900 700 1000 1000 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 1700 1700 900 900 900 1300 700 1400 - - 33.19 132.50 216.19 285.25 - 83.00
158S 14 1600 1600 900 900 700 700 800 1200 700 700 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 1600 1600 900 900 900 900 900 1400 100 100 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 1700 1700 900 900 900 1300 700 700 - - 33.19 132.50 216.19 285.25 - 83.00
178S 14 1600 1600 900 900 700 700 800 1200 700 700 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 1600 1600 900 900 900 900 900 1400 1000 1000 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 1700 1700 900 900 900 1300 700 700 - - 33.19 132.50 216.19 285.25 - 83.00
188S 14 1600 1600 900 900 700 700 800 1200 700 700 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 1600 1600 900 900 900 900 900 1400 1000 1000 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 1600 1600 900 900 700 700 800 1200 700 700 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 1600 1600 900 900 800 800 900 1300 900 900 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 1600 1600 900 900 900 900 900 1400 1000 1000 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 1600 1600 900 900 700 700 800 1200 700 700 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 1600 1600 900 900 800 800 900 1300 900 900 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 1600 1600 900 900 900 900 900 1400 1000 1000 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW W
A
CNT
•
Pos •
Pos •
Pos •
Pos •
Pos
#1 #3 #5 #7 #9
BOX .50 DIA. STUD
.625 PROJECTION
F
#2 #4 #6 #8 #10
• • • • • H
A B C D E B
L
T
ANCHOR BOLT
DIMENSIONAL CHART
XL 100-1500 5.125 6.375 8 .625 2.75 5.875 5.25

35
2.6.7 AUDX 048-208 Rubber-in-Shear Vibration Isolators

Dimensions (Inches)
AUDX-B Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos. Pos.
Unit No. #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 A B C D E F
048S 4 3C 3C 3C 3C - - - - - - 28.19 101.12 - - - 83.00
048E 6 3B 3C 3C 3B 3C 3B - - - - 28.19 80.37 134.37 - - 83.00
058C 4 3C 3C 3C 3C - - - - - - 28.19 101.12 - - - 83.00
058S 6 3B 3C 3C 3B 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
058E 8 3C 3C 3C 3C 3C 3C - - - - 28.19 86.12 157.12 - - 83.00
068C 4 3C 3C 3C 3C - - - - - - 28.19 101.12 - - - 83.00
068S 6 3B 3C 3C 3B 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
068E 8 3C 3C 3C 3C 3C 3C - - - - 28.19 86.12 157.12 - - 83.00
098C 6 3C 3C 3C 3C 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
098S 8 3C 3C 3C 3C 3D 3D - - - 28.19 86.12 157.12 - - 83.00
098E 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
108C 6 3C 3C 3C 3C 3C 3C - - - - 28.19 80.37 134.37 - - 83.00
108S 8 3C 3C 3C 3C 3D 3D - - - - 28.19 86.12 157.12 - - 83.00
108E 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
118C 8 3C 3C 3C 3C 3D 3D - - - - 28.19 86.12 157.12 - - 83.00
118S 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
118E 12 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 3C 3C 3C 3C 3D 3D - - - - 28.19 86.12 157.12 - - 83.00
128S 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
128E 12 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 3C 3C 3C 3C 3C 3C 3C 3C - - 28.19 74.74 138.62 201.76 - 83.00
138S 12 3C 3C 3B 3B 3C 3C 3C 3C 3B 3B 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 3C 3C 3B 3B 3C 3C 3C 3C 3C 3C 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
148S 14 3D 3D 3D 3D 3D 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
158S 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
178S 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 3D 3D 3D 3D 3C 3D 3B 3B - - 33.19 132.50 216.19 285.25 - 83.00
188S 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 3D 3D 3D 3D 3C 3D 3B 3C 3B 3B 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 3D 3D 3D 3D 3D 3D 3B 3C 3C 3C 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW
• • • • •
2.38 FREE

CNT
#1 #3 #5 #7 #9 4.63 2.88
BOX
F .563 DIA.
#2 #4 #6 #8 #10
• • • • •
A B C D E
.50-13
TAPPED
.25

36
2.6.8 AUDX 048-208 Spring Vibration Isolators

Unit No. #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 A B C D E F
048S 4 900 1100 1000 1000 - - - - - - 28.19 101.12 - - - 83.00
048E 6 800 1100 800 800 900 900 - - - - 28.19 80.37 134.37 - - 83.00
058C 4 900 1100 1000 1000 - - - - - - 28.19 101.12 - - - 83.00
058S 6 900 1100 800 800 900 900 - - - - 28.19 80.37 134.37 - - 83.00
058E 8 1000 1300 1000 1000 1200 1200 - - - - 28.19 86.12 157.12 - - 83.00
068C 4 900 1100 1000 1000 - - - - - - 28.19 101.12 - - - 83.00
068S 6 900 1100 800 800 900 900 - - - - 28.19 80.37 134.37 - - 83.00
068E 8 1000 1300 1000 1000 1200 1200 - - - - 28.19 86.12 157.12 - - 83.00
098C 6 1400 1400 800 800 900 900 - - - - 28.19 80.37 134.37 - - 83.00
098S 8 1500 1500 1000 1000 1200 1200 - - - - 28.19 86.12 157.12 - - 83.00
098E 10 1400 1400 900 900 1000 1000 1000 1000 - - 28.19 74.74 138.62 201.76 - 83.00
108C 6 1500 1500 1100 1100 1200 1200 - - - - 28.19 80.37 134.37 - - 83.00
108S 8 1500 1500 800 800 1100 1100 - - - - 28.19 86.12 157.12 - - 83.00
108E 10 1400 1400 900 900 1000 1000 1000 1000 - - 28.19 74.74 138.62 201.76 - 83.00
118C 8 1500 1500 1000 1000 1200 1200 - - - - 28.19 86.12 157.12 - - 83.00
118S 10 1400 1400 900 900 1000 1000 1000 1000 - - 28.19 74.74 138.62 201.76 - 83.00
118E 12 1400 1400 800 800 900 900 800 800 900 900 28.19 74.74 132.74 186.74 237.76 83.00
128C 8 1500 1500 1000 1000 1200 1200 - - - - 28.19 86.12 157.12 - - 83.00
128S 10 1400 1400 900 900 1000 1000 1000 1000 - - 28.19 74.74 138.62 201.76 - 83.00
128E 12 1400 1400 800 800 900 900 800 800 900 900 28.19 74.74 132.74 186.74 237.76 83.00
138C 10 1400 1400 900 900 1000 1000 1000 1000 - - 28.19 74.74 138.62 201.76 - 83.00
138S 12 1400 1400 800 800 900 900 800 800 900 900 28.19 74.74 132.74 186.74 237.76 83.00
138E 14 1400 1400 800 800 1000 1000 1100 1100 1000 1000 28.19 74.74 132.74 197.24 273.76 83.00
148C 12 1900 1900 1200 1200 1000 1500 900 900 - - 33.19 132.50 216.19 285.25 - 83.00
148S 14 1700 1700 1100 1100 1000 1000 900 1300 900 900 33.19 116.30 199.94 252.19 321.25 83.00
148E 18 1700 1700 1200 1200 1200 1200 100 1600 1300 1300 33.19 116.30 199.94 288.19 383.25 83.00
158C 12 1900 1900 1200 1200 1000 1500 900 900 - - 33.19 132.50 216.19 285.25 - 83.00
158S 14 1700 1700 1100 1100 1000 1000 900 1300 900 900 33.19 116.30 199.94 252.19 321.25 83.00
158E 18 1700 1700 1200 1200 1200 1200 100 1600 1300 1300 33.19 116.30 199.94 288.19 383.25 83.00
178C 12 1900 1900 1200 1200 1000 1500 900 900 - - 33.19 132.50 216.19 285.25 - 83.00
178S 14 1700 1700 1100 1100 1000 1000 900 1300 900 900 33.19 116.30 199.94 252.19 321.25 83.00
178E 18 1700 1700 1200 1200 1200 1200 100 1600 1300 1300 33.19 116.30 199.94 288.19 383.25 83.00
188C 12 1900 1900 1200 1200 1000 1500 900 900 - - 33.19 132.50 216.19 285.25 - 83.00
188S 14 1700 1700 1100 1100 1000 1000 900 1300 900 900 33.19 116.30 199.94 252.19 321.25 83.00
188E 18 1700 1700 1200 1200 1200 1200 100 1600 1300 1300 33.19 116.30 199.94 288.19 383.25 83.00
198C 14 1700 1700 1100 1100 1000 1500 900 1300 900 900 33.19 116.30 199.94 252.19 321.25 83.00
198S 16 1700 1700 1200 1200 1000 1000 1000 1500 1200 1200 33.19 116.30 199.94 252.19 347.25 83.00
198E 18 1700 1700 1200 1200 1200 1200 1100 1600 1300 1300 33.19 116.30 199.94 288.19 383.25 83.00
208C 14 1700 1700 1100 1100 1000 1500 900 1300 900 900 33.19 116.30 199.94 252.19 321.25 83.00
208S 16 1700 1700 1200 1200 1000 1000 1000 1500 1200 1200 33.19 116.30 199.94 252.19 347.25 83.00
208E 18 1700 1700 1200 1200 1200 1200 1100 1600 1300 1300 33.19 116.30 199.94 288.19 383.25 83.00
TOP VIEW W
A
CNT
•
Pos •
Pos •
Pos •
Pos •
Pos
#1 #3 #5 #7 #9
BOX .50 DIA. STUD
.625 PROJECTION
F
#2 #4 #6 #8 #10
• • • • • H
A B C D E B
L
T
ANCHOR BOLT
DIMENSIONAL CHART
XL 100-1500 5.125 6.375 8 .625 2.75 5.875 5.25

37
2.7 Piping Connections cooling systems. For various piping arrangements

consult the ASHRAE Handbook.
ACDX-B/AUDX-B
Flow Switch - A chilled water flow switch must be
installed in the external chilled water outlet piping.
2.7.1 ACDX-B Chilled Water Piping
Dunham-Bush recommends a paddle-type flow switch
After the unit has been leveled, the external water piping
be installed per the manufacturer’s instructions. Make
may be made up. Be sure water piping is connected to
certain that the switch is set to trip at approximately
the correct fittings. The water out connection is closest
50% of design flow rate.
to the expansion valve (Refrigerant-in) end. A chilled
water flow switch must be installed. It must be located in a horizontal section on the pipe
where there are at least five (5) pipe diameters on both
Water flow through the cooler must remain constant
sides of the slow switch before any other connections.
for proper chiller operation. Water pressure gauges
The flow switch paddle must be adjusted to the size
are recommended to check the water pressure and flow
pipe in which the paddle is installed. Consult the wiring
rate in the system, before and after the cooler, and to
diagram accompanying the unit for the electrical
determine if variations occur in the cooler and system.
connections to interlock the flow switch with the control
The cooler must be freeze protected with the correct panel.
percentage of glycol if ambient temperatures are
expected to be below 32°F. If sub-freezing ambient
temperatures are possible, all exposed field water piping 2.7.2 Water Connections
should have heater tape and insulation or a glycol Multiple Packaged Chillers
mixture to prevent freezing. Main power is required to
keep the sump heaters and cooler heaters on. Multiple unit packaged chillers have been successfully
applied to parallel and series piping systems for years.
When installing pressure taps to measures the amount Special attention, however, must be given to the
of pressure drop across the water side of the cooler, particulars involved for each application or serious
the taps should be located in the water piping a operational problems can result.
minimum of twenty-four (24) inches downstream from
any connections (flange, elbow, etc.). The following are guidelines which should be followed
for multiple unit application.
There are many piping and control systems which may
be used to assure constant water flow through the NOTE: A constant chilled water flow rate is assumed to
cooler. A typical system is shown in Figure 2.7A. It be maintained through all coolers.
uses a three way motorized valve which operates in 2.7.2.1 Parallel Chilled Water Flow Units
response to the discharge air temperature of the cooling Both units operate simultaneously, modulating with
coil. load variations. Each packaged chiller operating
Another system which is sometimes used consists of a thermostat senses leaving water temperature using
two way modulating control valve, which also responds standard controls (See Figure 2.7C). The set point of
to the discharge air temperature of the cooling coil, each thermostat will be set to maintain the desired
used in conjunction with a spring loaded bypass unloading. In addition, for each chiller package, the
regulating valve as shown in Figure 2.7B. The bypass optional suction sensing hot gas by-pass valve provides
valve must be set to assure the full flow of circulating modulating capacity reduction to approximately 10%
chilled water when the modulating valve is completely on single compressor models.
closed. 2.7.2.2 Series Chilled Water Flow Units
Other systems are noted in the ASHRAE Handbook and Units should be equally sized. The upstream unit will
may serve equally well. Whatever system is selected, carry a larger load because it cools higher temperature
water flow must be constantly maintained through the water. The thermostats sense leaving fluid temperatures
chiller. (See Figure 2.7D). The Number 1 unit thermostat will
unload or cycle off the packaged chiller before
If the system is arranged for the dual purpose of cooling unloading occurs on the Number 2 unit.
in the summer and heating in the winter, the cooler
must be valved off during the heating season so that
hot water will not pass through the cooler. This may
be either a manual or automatic change-over operation.
There are also times, such as early spring and late fall,
when both heating and cooling are required. This
should also be considered when designing heating and
38
2.7.3 Water Quality ACDX-B 2.7.4 AUDX-B Condensing Unit Piping

Coolers used in these packages are made of steel, copper The unit is supplied with a suction filter to protect the
and brass and are suitable for operation with well- compressor from dirt, etc., which may be entrained in
maintained water systems. However, if the water used the system low side components. THE FILTER SHOULD
in cooler is corrosive, high in mineral content or BE REMOVED FROM THE SYSTEM AFTER A WEEK’S
entrained solids, the water can cause reduced perfor- RUNNING. This will allow plenty of time for system clean
mance and even failure of heat exchangers. Therefore, up. Leaving the filter in the system will cause an
it may be necessary to obtain the services of a water increased pressure drop in the suction line and decrease
treatment consultant and to provide and maintain water the unit capacity and efficiency. A ball valve in the field
treatment. This is particularly important with glycol supplied suction line before the suction filter is
systems. recommended for isolation of the suction filter for easy
filter removal.
See Maintenance Section 4.0 Paragraph 4.4 for
maintenance of heat exchangers. 2.7.4.1 General
The AUDX-B condensing unit may be connected to either
a cooling coil or a remote cooler. When making
connections, all refrigerant piping should be installed
in accordance with local or state codes and the latest
issue of ANSI/ASHRAE Standard 15 “Safety Code for
Mechanical Refrigeration”. Hard drawn type L or K
copper tubing should be used. Soft tubing, where
bending is required, may be used providing it is
protected in accordance with the local code restrictions.
Careful considerations must always be given to sizing
the liquid line and suction line. For sizing lines, refer to
Compressor Piping Manual, Form No. 4120.1 or ASHRAE
Handbook.
A suction to liquid heat exchanger must be used if the
evaporator is installed more than 30 ft. above the
condensing unit or if the pressure drop in the liquid
line exceeds 15 psi. This is necessary to prevent flashing
gas at the expansion valve.
When a unit is provided with the hot gas bypass option,
a hot gas regulator and solenoid will be mounted at
the condensing unit. The contractor must furnish an
insulated hot gas line with check valve. The line must
be piped for an evaporator coil or cooler as shown in
Figure 2.7E.
For information concerning the installation, operation
and servicing of Dunham-Bush coolers, consult the latest
revision of Form 8110.
39
TYPICAL CHILLED WATER PIPING

Figure 2.7A
Figure 2.7B
TYPICAL MULTIPLE PACKAGED CHILLED WATER CONNECTIONS

PARALLEL FLOW Figure 2.7E
Figure 2.7C
SERIES FLOW
Figure 2.7D
40
2.8 Electrical Connections The chilled water pump contacts shown on the wiring
diagram should be used in the pump control circuit. These
ACDX-B/AUDX-B contacts stay closed whenever the unit is enabled (see
item 1) and the internal schedule of operation is set for
All units are wired as completely as possible at the factory the unit to operate. However, especially in cases of low
prior to delivery. The connections which must be made by ambient temperature, the contacts should not be the sole
the installer are to the main power source, control power means of controlling pump operation.
source, separate chiller heater power source and interlocking
5. Remote Evaporator - On AUDX units with remote chiller
the satellite equipment. In connecting power wiring to the
barrel or DX coil, field wiring is required for liquid line
unit, the following precautions should be taken:
solenoids, water or air temperature sensors and flow
• All field wiring is to be in accordance with the National switches. The 120VAC wiring should be run in a separate
Electrical Code and state and local codes. conduit from the sensor wiring. Also, shielded cable must
• All wiring is to be checked for damage and all terminal be used for the sensor wiring with the shield grounded
connections tested for tightness. Unit terminal blocks are only to the main unit sub-panel.
to be connected with copper conductors only, sized per 6. Crankcase heaters are wired in the control circuit. On
ampacity listed on unit data plate. units with field-supplied control circuit power, the 15 amp
• The power supply should match the unit nameplate in fused disconnect switch must be closed (on) at all times
volts, phase and Hertz. Voltage must be within ± 10% of for heater operation. On units ordered with the control
nameplate value and voltage imbalance between phases transformer option, the main unit power field fused dis-
must not exceed 2%. connect (and local safety switch if used) must be closed
(on) at all times for heater operation.
• For minimum circuit ampacity and maximum fuse size,
see Unit Nameplate. 7. The compressor crankcase heaters must be energized for
24 hours before the unit is initially started or after a pro-
• All electrical connections should be periodically tightened.
longed open disconnect.
Refer to the unit nameplate data for the minimum circuit
8. All field wiring must be in accordance with all applicable
ampacity and maximum allowable dual element fuse size.
local and national codes.
The factory supplied field power block is sized to accept wires
sized per NEC, 75C (3-in-conduit) up to 500MCM as required. 9. Minimum and maximum unit supply voltages are shown
When multiple wires per pole are required to stay at or below in the following tabulated data.
500MCM, the power block supplied will have multiple wire Supply Voltage
per pole capability. Nominal Minimum Maximum
200V 187V 220V
A separate 15 amp 115V field power supply is required to
power the main control circuit (which includes the compressor 230V 207V 253V
sump heaters) unless the control transformer option is 460V 414V 506V
included. 575V 518V 632V
Also, another separate 15 amp 115V field power supply is

required to power the chiller barrel heater(s) unless the chiller
2.8.2 General Electrical Notes
heater transformer option is included. 1. Main power must be supplied from a single power source
field-supplied fused disconnect(s) using dual element time
2.8.1 Field Control Wiring delay fuses. Power supply is three phase unless otherwise
1. Unit Control Contact - Unit on-off control should be done shown.
through the terminals shown on the wiring diagram. An 2. The maximum incoming wire size is 500 mcm. On units
open contact shuts down the unit. Time clock, night shut having a MCA greater than 500 mcm wire, the factory-
down, and energy management shut down should all be supplied field power terminal block will accept two paral-
done from these terminals and contacts should be ap- lel field wires per pole.
plied in series. Shielded wire should be used. Ground the 3. Compressor starting is XL or double delta only.
shield at the control panel only. 4. Control circuit power (115VAC) must be field-supplied from
2. Flow Switch - The flow switch contacts should be installed a separate field-mounted fused disconnect (15 amp max.
between the terminals shown on the wiring diagram for fuse size) unless the factory-mounted and wired control
the flow switch. transformer option is ordered.
3. Chilled Water Pump Interlock (CWP) - An auxiliary switch 5. Cooler heater power (115 VAC) must be field-supplied from
from the chilled water pump contactor should be installed a separate field-mounted fused disconnect (15 amp max.
between the terminals shown on the wiring diagram. This fuse size).
helps ensure chilled water pump operation before the unit
is started.
4. Chilled Water Pump - The control of the chilled water pump NOTES:
must be worked out by the system designer. It is neces- MCA: Minimum Circuit Ampacity
sary for the pump to be on during any compressor opera- MFS: Maximum Fuse
tion. However, it is likely that the pump should remain on LRA-XL: Locked Rotor Amps Standard Across the Line Starting
throughout all occupied operation or even at night for
freeze protection.
41
2.8.3 Electrical Data:

Units & Compressors
COMPACT LENGTH
Unit Compressors
ACDX-B Model Voltage PH HZ MCA MFS Qty. Model RLA ea. LRA ea. Qty. Model RLA LRA
200 3 60 305 500 1 1113 225 1415 NA NA NA NA
230 3 60 269 450 1 1113 196 1210 NA NA NA NA
Compact 400 3 50 135 225 1 1113 98 605 NA NA NA NA
58 460 3 60 135 225 1 1113 98 605 NA NA NA NA
575 3 60 106 175 1 1113 78 484 NA NA NA NA
200 3 60 360 600 1 1117 269 1560 NA NA NA NA
230 3 60 316 500 1 1117 234 1415 NA NA NA NA
Compact 400 3 50 158 250 1 1117 117 710 NA NA NA NA
68 460 3 60 158 250 1 1117 117 710 NA NA NA NA
575 3 60 126 200 1 1117 94 575 NA NA NA NA
200 3 60 461 600 1 1111 189 1210 1 1111 189 1210
230 3 60 404 500 1 1111 164 1025 1 1111 164 1025
Compact
400 3 50 203 250 1 1111 82 515 1 1111 82 515
98 460 3 60 203 250 1 1111 82 515 1 1111 82 515
575 3 60 161 225 1 1111 66 415 1 1111 66 415
200 3 60 506 700 1 1111 189 1210 1 1113 225 1415
Compact 230 3 60 444 600 1 1111 164 1025 1 1113 196 1210
400 3 50 223 300 1 1111 82 515 1 1113 98 605
108
460 3 60 223 300 1 1111 82 515 1 1113 98 605
575 3 60 176 250 1 1111 66 415 1 1113 78 484
200 3 60 558 700 1 1113 227 1415 1 1113 227 1415
230 3 60 488 600 1 1113 196 1210 1 1113 196 1210
Compact 400 3 50 245 300 1 1113 98 605 1 1113 98 605
118 460 3 60 245 300 1 1113 98 605 1 1113 98 605
575 3 60 192 250 1 1113 78 484 1 1113 78 484
200 3 60 608 800 1 1113 225 1415 1 1117 269 1560
Compact 230 3 60 536 700 1 1113 196 1210 1 1117 234 1415
128 400 3 50 268 350 1 1113 98 605 1 1117 117 710
460 3 60 268 350 1 1113 98 605 1 1117 117 710
575 3 60 212 300 1 1113 78 484 1 1117 94 575
200 3 60 664 800 1 1117 269 1560 1 1117 269 1560
Compact 230 3 60 586 800 1 1117 234 1415 1 1117 234 1415
400 3 50 293 400 1 1117 117 710 1 1117 117 710
138
460 3 60 293 400 1 1117 117 710 1 1117 117 710
575 3 60 233 300 1 1117 94 575 1 1117 94 575
200 3 60 790 1000 2 1111 221 1210 1 1111 221 1210
230 3 60 637 800 2 1111 174 1025 1 1111 174 1025
Compact
400 3 50 319 400 2 1111 87 515 1 1111 87 515
148 460 3 60 319 400 2 1111 87 515 1 1111 87 515
575 3 60 240 300 2 1111 66 415 1 1111 66 415
200 3 60 785 1000 2 1111 216 1210 1 1113 225 1415
Compact 230 3 60 644 800 2 1111 164 1025 1 1113 196 1210
400 3 50 323 400 2 1111 82 515 1 1113 98 605
158 460 3 60 323 400 2 1111 82 515 1 1113 98 605
575 3 60 259 300 2 1111 66 415 1 1113 81 484
200 3 60 803 1000 2 1113 225 1415 1 1113 225 1415
230 3 60 790 1000 2 1113 221 1210 1 1113 221 1210
Compact 400 3 50 355 450 2 1113 98 605 1 1113 98 605
178 460 3 60 355 450 2 1113 98 605 1 1113 98 605
575 3 60 279 350 2 1113 78 484 1 1113 78 484
200 3 60 899 1000 2 1113 240 1415 1 1117 278 1560
230 3 60 774 1000 2 1113 205 1210 1 1117 234 1415
Compact 400 3 50 379 450 2 1113 98 605 1 1117 117 710
188 460 3 60 379 450 2 1113 98 605 1 1117 117 710
575 3 60 299 350 2 1113 78 484 1 1117 94 575
200 3 60 934 1200 2 1117 278 1560 1 1113 225 1415
230 3 60 806 1000 2 1117 234 1415 1 1113 196 1210
Compact 400 3 50 404 500 2 1117 117 710 1 1113 98 605
198 460 3 60 404 500 2 1117 117 710 1 1113 98 605
575 3 60 319 400 2 1117 94 575 1 1113 78 484
200 3 60 957 1200 2 1117 269 1560 1 1117 269 1560
Compact 230 3 60 844 1000 2 1117 234 1415 1 1117 234 1415
400 3 50 423 500 2 1117 117 710 1 1117 117 710
208
460 3 60 423 500 2 1117 117 710 1 1117 117 710
575 3 60 335 400 2 1117 94 575 1 1117 94 575
Notes: (1) MCA - Minimum Circuit Ampacity per NEC440-33
42 (2) MFS - Maximum Fuse Size per NEC440-22

Units & Compressors STANDARD LENGTH
Unit Compressors
200 3 60 260 400 1 1111 189 1210 NA NA NA NA
230 3 60 229 350 1 1111 164 1025 NA NA NA NA
Standard
400 3 50 115 175 1 1111 87 515 NA NA NA NA
48 460 3 60 115 175 1 1111 87 515 NA NA NA NA
575 3 60 91 150 1 1111 66 415 NA NA NA NA
200 3 60 317 500 1 1113 225 1415 NA NA NA NA
230 3 60 280 450 1 1113 196 1210 NA NA NA NA
Standard 400 3 50 141 225 1 1113 98 605 NA NA NA NA
58 460 3 60 141 225 1 1113 98 605 NA NA NA NA
575 3 60 110 175 1 1113 78 484 NA NA NA NA
200 3 60 372 600 1 1117 269 1560 NA NA NA NA
230 3 60 328 500 1 1117 234 1415 NA NA NA NA
68 460 3 60 164 250 1 1117 117 710 NA NA NA NA
575 3 60 130 200 1 1117 94 575 NA NA NA NA
200 3 60 472 600 1 1111 189 1210 1 1111 189 1210
230 3 60 416 500 1 1111 164 1025 1 1111 164 1025
Standard 400 3 50 209 250 1 1111 82 515 1 1111 82 515
98 460 3 60 209 250 1 1111 82 515 1 1111 82 515
575 3 60 165 225 1 1111 66 415 1 1111 66 415
200 3 60 517 700 1 1111 189 1210 1 1113 225 1415
230 3 60 456 600 1 1111 164 1025 1 1113 196 1210
Standard 400 3 50 229 300 1 1111 82 515 1 1113 98 605
108 460 3 60 229 300 1 1111 82 515 1 1113 98 605
575 3 60 180 250 1 1111 66 415 1 1113 78 484
200 3 60 570 700 1 1113 227 1415 1 1113 227 1415
230 3 60 500 600 1 1113 196 1210 1 1113 196 1210
Standard 400 3 50 251 300 1 1113 98 605 1 1113 98 605
118 460 3 60 251 300 1 1113 98 605 1 1113 98 605
575 3 60 197 250 1 1113 78 484 1 1113 78 484
200 3 60 620 800 1 1113 225 1415 1 1117 269 1560
230 3 60 548 700 1 1113 196 1210 1 1117 234 1415
Standard 400 3 50 274 350 1 1113 98 605 1 1117 117 710
128 460 3 60 274 350 1 1113 98 605 1 1117 117 710
575 3 60 217 300 1 1113 78 484 1 1117 94 575
200 3 60 676 800 1 1117 269 1560 1 1117 269 1560
230 3 60 597 800 1 1117 234 1415 1 1117 234 1415
Standard
400 3 50 299 400 1 1117 117 710 1 1117 117 710
138 460 3 60 299 400 1 1117 117 710 1 1117 117 710
575 3 60 237 300 1 1117 94 575 1 1117 94 575
200 3 60 801 1000 2 1111 221 1210 1 1111 221 1210
Standard 230 3 60 649 800 2 1111 174 1025 1 1111 174 1025
400 3 50 325 400 2 1111 87 515 1 1111 87 515
148 460 3 60 325 400 2 1111 87 515 1 1111 87 515
575 3 60 244 300 2 1111 66 415 1 1111 66 415
200 3 60 796 1000 2 1111 216 1210 1 1113 225 1415
230 3 60 656 800 2 1111 164 1025 1 1113 196 1210
Standard 400 3 50 329 400 2 1111 82 515 1 1113 98 605
158 460 3 60 329 400 2 1111 82 515 1 1113 98 605
575 3 60 263 300 2 1111 66 415 1 1113 81 484
200 3 60 814 1000 2 1113 225 1415 1 1113 225 1415
Standard 230 3 60 801 1000 2 1113 221 1210 1 1113 221 1210
400 3 50 361 450 2 1113 98 605 1 1113 98 605
178 460 3 60 361 450 2 1113 98 605 1 1113 98 605
575 3 60 283 350 2 1113 78 484 1 1113 78 484
200 3 60 910 1000 2 1113 240 1415 1 1117 278 1560
230 3 60 785 1000 2 1113 205 1210 1 1117 234 1415
Standard 400 3 50 385 450 2 1113 98 605 1 1117 117 710
188 460 3 60 385 450 2 1113 98 605 1 1117 117 710
575 3 60 303 350 2 1113 78 484 1 1117 94 575
200 3 60 945 1200 2 1117 278 1560 1 1113 225 1415
230 3 60 817 1000 2 1117 234 1415 1 1113 196 1210
Standard 400 3 50 410 500 2 1117 117 710 1 1113 98 605
198 460 3 60 410 500 2 1117 117 710 1 1113 98 605
575 3 60 323 400 2 1117 94 575 1 1113 78 484
200 3 60 969 1200 2 1117 269 1560 1 1117 269 1560
Standard 230 3 60 855 1000 2 1117 234 1415 1 1117 234 1415
208 400 3 50 429 500 2 1117 117 710 1 1117 117 710
460 3 60 429 500 2 1117 117 710 1 1117 117 710
575 3 60 339 400 2 1117 94 575 1 1117 94 575
(2) MFS - Maximum Fuse Size per NEC440-22 43

Units & Compressors EXTENDED LENGTH
Unit Compressors
200 3 60 272 450 1 1111 189 1210 NA NA NA NA
230 3 60 240 400 1 1111 164 1025 NA NA NA NA
Extended 400 3 50 121 200 1 1111 87 515 NA NA NA NA
48 460 3 60 121 200 1 1111 87 515 NA NA NA NA
575 3 60 95 150 1 1111 66 415 NA NA NA NA
200 3 60 328 500 1 1113 225 1415 NA NA NA NA
400 3 50 147 225 1 1113 98 605 NA NA NA NA
58 460 3 60 147 225 1 1113 98 605 NA NA NA NA
575 3 60 114 175 1 1113 78 484 NA NA NA NA
200 3 60 383 600 1 1117 269 1560 NA NA NA NA
400 3 50 170 250 1 1117 117 710 NA NA NA NA
68 460 3 60 170 250 1 1117 117 710 NA NA NA NA
575 3 60 134 225 1 1117 94 575 NA NA NA NA
200 3 60 484 600 1 1111 189 1210 1 1111 189 1210
Extended 230 3 60 428 500 1 1111 164 1025 1 1111 164 1025
400 3 50 215 250 1 1111 82 515 1 1111 82 515
98
460 3 60 215 250 1 1111 82 515 1 1111 82 515
575 3 60 170 225 1 1111 66 415 1 1111 66 415
200 3 60 529 700 1 1111 189 1210 1 1113 225 1415
230 3 60 468 600 1 1111 164 1025 1 1113 196 1210
Extended
400 3 50 235 300 1 1111 82 515 1 1113 98 605
108 460 3 60 235 300 1 1111 82 515 1 1113 98 605
575 3 60 185 250 1 1111 66 415 1 1113 78 484
200 3 60 582 800 1 1113 227 1415 1 1113 227 1415
Extended 230 3 60 512 700 1 1113 196 1210 1 1113 196 1210
400 3 50 257 350 1 1113 98 605 1 1113 98 605
118 460 3 60 257 350 1 1113 98 605 1 1113 98 605
575 3 60 201 250 1 1113 78 484 1 1113 78 484
200 3 60 632 800 1 1113 225 1415 1 1117 269 1560
230 3 60 559 700 1 1113 196 1210 1 1117 234 1415
Extended
400 3 50 280 350 1 1113 98 605 1 1117 117 710
128 460 3 60 280 350 1 1113 98 605 1 1117 117 710
575 3 60 221 300 1 1113 78 484 1 1117 94 575
200 3 60 688 800 1 1117 269 1560 1 1117 269 1560
Extended 230 3 60 609 800 1 1117 234 1415 1 1117 234 1415
138 400 3 50 305 400 1 1117 117 710 1 1117 117 710
460 3 60 305 400 1 1117 117 710 1 1117 117 710
575 3 60 241 300 1 1117 94 575 1 1117 94 575
200 3 60 825 1000 2 1111 221 1210 1 1111 221 1210
Extended 230 3 60 672 800 2 1111 174 1025 1 1111 174 1025
148 400 3 50 337 400 2 1111 87 515 1 1111 87 515
460 3 60 337 400 2 1111 87 515 1 1111 87 515
575 3 60 253 300 2 1111 66 415 1 1111 66 415
200 3 60 820 1000 2 1111 216 1210 1 1113 225 1415
Extended 230 3 60 680 800 2 1111 164 1025 1 1113 196 1210
400 3 50 341 400 2 1111 82 515 1 1113 98 605
158 460 3 60 341 400 2 1111 82 515 1 1113 98 605
575 3 60 271 350 2 1111 66 415 1 1113 81 484
200 3 60 838 1000 2 1113 225 1415 1 1113 225 1415
Extended 230 3 60 825 1000 2 1113 221 1210 1 1113 221 1210
400 3 50 373 450 2 1113 98 605 1 1113 98 605
178 460 3 60 373 450 2 1113 98 605 1 1113 98 605
575 3 60 292 350 2 1113 78 484 1 1113 78 484
200 3 60 934 1200 2 1113 240 1415 1 1117 278 1560
230 3 60 809 1000 2 1113 205 1210 1 1117 234 1415
Extended 400 3 50 397 500 2 1113 98 605 1 1117 117 710
188 460 3 60 397 500 2 1113 98 605 1 1117 117 710
575 3 60 312 400 2 1113 78 484 1 1117 94 575
200 3 60 957 1200 2 1117 278 1560 1 1113 225 1415
Extended 230 3 60 829 1000 2 1117 234 1415 1 1113 196 1210
400 3 50 416 500 2 1117 117 710 1 1113 98 605
198 460 3 60 416 500 2 1117 117 710 1 1113 98 605
575 3 60 328 400 2 1117 94 575 1 1113 78 484
200 3 60 981 1200 2 1117 269 1560 1 1117 269 1560
Extended 230 3 60 867 1000 2 1117 234 1415 1 1117 234 1415
400 3 50 435 500 2 1117 117 710 1 1117 117 710
208
460 3 60 435 500 2 1117 117 710 1 1117 117 710
575 3 60 344 400 2 1117 94 575 1 1117 94 575

Units & Compressors
STANDARD LENGTH EXTRA QUIET
Unit Compressors
200 3 60 257 400 1 1111 189 1210 NA NA NA NA
230 3 60 226 350 1 1111 164 1025 NA NA NA NA
Standard 400 3 50 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Extra Quiet 460 3 60 113 175 1 1111 87 515 NA NA NA NA
48 575 3 60 91 150 1 1111 66 415 NA NA NA NA
200 3 60 313 500 1 1113 225 1415 NA NA NA NA
400 3 50 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
58 575 3 60 110 175 1 1113 78 484 NA NA NA NA
200 3 60 368 600 1 1117 269 1560 NA NA NA NA
68 575 3 60 130 200 1 1117 94 575 NA NA NA NA
200 3 60 468 600 1 1111 189 1210 1 1111 189 1210
Standard 230 3 60 411 500 1 1111 164 1025 1 1111 164 1025
Extra Quiet
460 3 60 206 250 1 1111 82 515 1 1111 82 515
98 575 3 60 165 225 1 1111 66 415 1 1111 66 415
200 3 60 513 700 1 1111 189 1210 1 1113 225 1415
230 3 60 451 600 1 1111 164 1025 1 1113 196 1210
Standard
Extra Quiet 460 3 60 226 300 1 1111 82 515 1 1113 98 605
108 575 3 60 180 250 1 1111 66 415 1 1113 78 484
200 3 60 564 700 1 1113 227 1415 1 1113 227 1415
Standard 230 3 60 494 600 1 1113 196 1210 1 1113 196 1210
Extra Quiet 460 3 60 248 300 1 1113 98 605 1 1113 98 605
118 575 3 60 197 250 1 1113 78 484 1 1113 78 484
200 3 60 614 800 1 1113 225 1415 1 1117 269 1560
230 3 60 542 700 1 1113 196 1210 1 1117 234 1415
Standard
Extra Quiet 460 3 60 271 350 1 1113 98 605 1 1117 117 710
128 575 3 60 217 300 1 1113 78 484 1 1117 94 575
200 3 60 669 800 1 1117 269 1560 1 1117 269 1560
Standard 230 3 60 590 800 1 1117 234 1415 1 1117 234 1415
Extra Quiet 400 3 50 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
460 3 60 296 400 1 1117 117 710 1 1117 117 710
138
575 3 60 237 300 1 1117 94 575 1 1117 94 575
200 3 60 793 1000 2 1111 221 1210 1 1111 221 1210
Standard 230 3 60 640 800 2 1111 174 1025 1 1111 174 1025
148 460 3 60 321 400 2 1111 87 515 1 1111 87 515
575 3 60 244 300 2 1111 66 415 1 1111 66 415
200 3 60 788 1000 2 1111 216 1210 1 1113 225 1415
Standard 230 3 60 648 800 2 1111 164 1025 1 1113 196 1210
460 3 60 325 400 2 1111 82 515 1 1113 98 605
158
575 3 60 263 300 2 1111 66 415 1 1113 81 484
200 3 60 806 1000 2 1113 225 1415 1 1113 225 1415
Standard 230 3 60 793 1000 2 1113 221 1210 1 1113 221 1210
178 460 3 60 357 450 2 1113 98 605 1 1113 98 605
575 3 60 283 350 2 1113 78 484 1 1113 78 484
200 3 60 902 1000 2 1113 240 1415 1 1117 278 1560
Standard 230 3 60 777 1000 2 1113 205 1210 1 1117 234 1415
460 3 60 380 450 2 1113 98 605 1 1117 117 710
188 575 3 60 303 350 2 1113 78 484 1 1117 94 575
200 3 60 936 1200 2 1117 278 1560 1 1113 225 1415
Standard 230 3 60 808 1000 2 1117 234 1415 1 1113 196 1210
198 460 3 60 405 500 2 1117 117 710 1 1113 98 605
575 3 60 324 400 2 1117 94 575 1 1113 78 484
200 3 60 959 1200 2 1117 269 1560 1 1117 269 1560
Standard 230 3 60 846 1000 2 1117 234 1415 1 1117 234 1415
460 3 60 424 500 2 1117 117 710 1 1117 117 710
208
575 3 60 340 400 2 1117 94 575 1 1117 94 575

(2) MFS - Maximum Fuse Size per NEC440-22 45

Units & Compressors
EXTENDED LENGTH EXTRA QUIET
Unit Compressors
200 3 60 268 450 1 1111 189 1210 NA NA NA NA
48 460 3 60 119 200 1 1111 87 515 NA NA NA NA
575 3 60 95 150 1 1111 66 415 NA NA NA NA
200 3 60 324 500 1 1113 225 1415 NA NA NA NA
58 460 3 60 144 225 1 1113 98 605 NA NA NA NA
575 3 60 114 175 1 1113 78 484 NA NA NA NA
200 3 60 379 600 1 1117 269 1560 NA NA NA NA
68 460 3 60 168 250 1 1117 117 710 NA NA NA NA
575 3 60 134 225 1 1117 94 575 NA NA NA NA
200 3 60 478 600 1 1111 189 1210 1 1111 189 1210
Extended 230 3 60 422 500 1 1111 164 1025 1 1111 164 1025
98 460 3 60 211 250 1 1111 82 515 1 1111 82 515
575 3 60 170 225 1 1111 66 415 1 1111 66 415
200 3 60 523 700 1 1111 189 1210 1 1113 225 1415
Extended 230 3 60 462 600 1 1111 164 1025 1 1113 196 1210
108 460 3 60 232 300 1 1111 82 515 1 1113 98 605
575 3 60 185 250 1 1111 66 415 1 1113 78 484
200 3 60 574 800 1 1113 227 1415 1 1113 227 1415
Extended 230 3 60 505 700 1 1113 196 1210 1 1113 196 1210
460 3 60 253 350 1 1113 98 605 1 1113 98 605
118
575 3 60 201 250 1 1113 78 484 1 1113 78 484
200 3 60 625 800 1 1113 225 1415 1 1117 269 1560
Extended 230 3 60 552 700 1 1113 196 1210 1 1117 234 1415
128 460 3 60 277 350 1 1113 98 605 1 1117 117 710
575 3 60 221 300 1 1113 78 484 1 1117 94 575
200 3 60 679 800 1 1117 269 1560 1 1117 269 1560
Extended 230 3 60 601 800 1 1117 234 1415 1 1117 234 1415
138 460 3 60 301 400 1 1117 117 710 1 1117 117 710
575 3 60 241 300 1 1117 94 575 1 1117 94 575
200 3 60 814 1000 2 1111 221 1210 1 1111 221 1210
Extended 230 3 60 661 800 2 1111 174 1025 1 1111 174 1025
148 460 3 60 332 400 2 1111 87 515 1 1111 87 515
575 3 60 253 300 2 1111 66 415 1 1111 66 415
200 3 60 809 1000 2 1111 216 1210 1 1113 225 1415
Extended 230 3 60 669 800 2 1111 164 1025 1 1113 196 1210
460 3 60 336 400 2 1111 82 515 1 1113 98 605
158 575 3 60 271 350 2 1111 66 415 1 1113 81 484
200 3 60 827 1000 2 1113 225 1415 1 1113 225 1415
Extended 230 3 60 814 1000 2 1113 221 1210 1 1113 221 1210
178 460 3 60 368 450 2 1113 98 605 1 1113 98 605
575 3 60 292 350 2 1113 78 484 1 1113 78 484
200 3 60 923 1200 2 1113 240 1415 1 1117 278 1560
Extended 230 3 60 798 1000 2 1113 205 1210 1 1117 234 1415
460 3 60 391 500 2 1113 98 605 1 1117 117 710
188
575 3 60 312 400 2 1113 78 484 1 1117 94 575
200 3 60 946 1200 2 1117 278 1560 1 1113 225 1415
Extended 230 3 60 818 1000 2 1117 234 1415 1 1113 196 1210
198 460 3 60 410 500 2 1117 117 710 1 1113 98 605
575 3 60 328 400 2 1117 94 575 1 1113 78 484
200 3 60 970 1200 2 1117 269 1560 1 1117 269 1560
Extended 230 3 60 856 1000 2 1117 234 1415 1 1117 234 1415
208 460 3 60 429 500 2 1117 117 710 1 1117 117 710
575 3 60 344 400 2 1117 94 575 1 1117 94 575

Compressor Crankcase & Cooler Heaters
ACDX-B Crankcase Heater Chiller Vessel Heater

Model
No. Watts Ea. FLA Ea. Chiller Qty. Watts Ea. FLA Ea.
Std. 1 420 3.7

48 1 400 3.3 42° Opt. 1 420 3.7
40° Opt. 1 560 4.9
Std. 1 420 3.7
58 1 400 3.3 42° Opt. 1 560 4.9
40° Opt. 1 560 4.9
Std. 1 560 4.9
68 1 400 3.3 42° Opt. 1 560 4.9
40° Opt. 1 560 4.9
Std. 2 420 3.7
98 2 400 3.3 42° Opt. 2 420 3.7
40° Opt. 2 560 4.9
Std. 2 560 4.9
108 2 400 3.3 42° Opt. 2 560 4.9
40° Opt. 2 560 4.9
Std. 2 560 4.9
118 2 400 3.3 42° Opt. 2 560 4.9
40° Opt. 2 560 3.7
Std. 2 560 4.9
128 2 400 3.3 42° Opt. 2 560 4.9
40° Opt. 2 560 3.7
Std. 2 560 4.9
138 2 400 3.3 42° Opt. 2 560 4.9
40° Opt. 2 560 3.7
Std. 3 420 3.7
148 3 400 3.3 42° Opt. 3 420 3.7
40° Opt. 3 420 3.7
Std. 3 420 3.7
158 3 400 3.3 42° Opt. 3 420 3.7
40° Opt. 3 420 3.7
Std. 3 420 3.7
178 3 400 3.3 42° Opt. 3 420 3.7
40° Opt. 3 420 3.7
Std. 3 420 3.7
188 3 400 3.3 42° Opt. 3 420 3.7
40° Opt. 3 420 3.7
Std. 3 420 3.7
198 3 400 3.3 42° Opt. 3 420 3.7
40° Opt. 3 420 3.7
Std. 3 420 3.7
208 3 400 3.3 42° Opt. 3 420 3.7
40° Opt. 3 420 3.7
Note: (1) All heaters are 115 volt, single phase.
47
2.8.4 Field Connection Terminal Blocks & Fan Data

Field Fan Quantity Fan Motor Quiet Fan Motor
Low Ambient Option
Connection Option
Compact Extended 1.5 HP 1.0 HP 1.0 HP
ACDX-B Terminal Block Option Standard Option
MODEL Volts PH HZ Wire Range (1) Qty (*) Qty (*) Qty (*) FLA Volts/PH/Hz Qty FLA Volts/PH/Hz FLA Volts/PH/HZ
200 3 60 (1) #6 - 400MCM — 4(2) 6(4) 5.9 200/3/60 2 4.8 200/1/60 5.3 200/3/60
230 3 60 (1) #6 - 400MCM — 4(2) 6(4) 5.9 230/3/60 2 4.8 230/1/60 5.3 230/3/60
48 400 3 50 (1) #12 - 2/0 — 4(2) 6(4) 3.0 400/3/50 2 2.4 400/1/60 N/A N./A
460 3 60 (1) #12 - 2/0 — 4(2) 6(4) 3.0 460/3/60 2 2.4 460/1/60 2.7 460/3/60
575 3 60 (1) #12 - 2/0 — 4(2) 6(4) 2.1 575/3/60 2 2.4 575/1/60 2.1 575/3/60
200 3 60 (1) #4 - 500MCM 4(2) 6(4) 8(6) 5.9 200/3/60 2 4.8 200/1/60 5.3 200/3/60
230 3 60 (1) #6 - 400MCM 4(2) 6(4) 8(6) 5.9 230/3/60 2 4.8 230/1/60 5.3 230/3/60
58 400 3 50 (1) #12 - 2/0 4(2) 6(4) 8(6) 3.0 400/3/50 2 2.4 400/1/60 N/A N/A
460 3 60 (1) #12 - 2/0 4(2) 6(4) 8(6) 3.0 460/3/60 2 2.4 460/1/60 2.7 460/3/60
575 3 60 (1) #12 - 2/0 4(2) 6(4) 8(6) 2.1 575/3/60 2 2.4 575/1/60 2.1 575/3/60
200 3 60 (1) #4 - 500MCM 4(2) 6(4) 8(6) 5.9 200/3/60 2 4.8 200/1/60 5.3 200/3/60
230 3 60 (1) #4 - 500MCM 4(2) 6(4) 8(6) 5.9 230/3/60 2 4.8 230/1/60 5.3 230/3/60
68 400 3 50 (1) #6 - 400MCM 4(2) 6(4) 8(6) 3.0 400/3/50 2 2.4 400/1/60 N/A N/A
460 3 60 (1) #6 - 400MCM 4(2) 6(4) 8(6) 3.0 460/3/60 2 2.4 460/1/60 2.7 460/3/60
575 3 60 (1) #6 - 400MCM 4(2) 6(4) 8(6) 2.1 575/3/60 2 2.4 575/1/60 2.1 575/3/60
200 3 60 (2) 1/0 - 600MCM 6(4) 8(6) 10(8) 5.9 200/3/60 2 4.8 200/1/60 5.3 200/3/60
230 3 60 (2) 1/0 - 600MCM 6(4) 8(6) 10(8) 5.9 230/3/60 2 4.8 230/1/60 5.3 230/3/60
98 400 3 50 (1) #4 - 500MCM 6(4) 8(6) 10(8) 3.0 400/3/50 2 2.4 400/1/60 N/A N/A
460 3 60 (1) #4 - 500MCM 6(4) 8(6) 10(8) 3.0 460/3/60 2 2.4 460/1/60 2.7 460/3/60
575 3 60 (1) #4 - 500MCM 6(4) 8(6) 10(8) 2.1 575/3/60 2 2.4 575/1/60 2.1 575/3/60
200 3 60 (2) 1/0 - 600MCM 6(4) 8(6) 10(8) 5.9 200/3/60 2 4.8 200/1/60 5.3 200/3/60
230 3 60 (2) 1/0 - 600MCM 6(4) 8(6) 10(8) 5.9 230/3/60 2 4.8 230/1/60 5.3 230/3/60
108 400 3 50 (1) #4 - 500MCM 6(4) 8(6) 10(8) 3.0 400/3/50 2 2.4 400/1/60 N/A N/A
460 3 60 (1) #4 - 500MCM 6(4) 8(6) 10(8) 3.0 460/3/60 2 2.4 460/1/60 2.7 460/3/60
575 3 60 (1) #4 - 500MCM 6(4) 8(6) 10(8) 2.1 575/3/60 2 2.4 575/1/60 2.1 575/3/60
200 3 60 (2) 1/0 - 600MCM 8(6) 10(8) 12(10) 5.9 200/3/60 2 4.8 200/1/60 5.3 200/3/60
230 3 60 (2) 1/0 - 600MCM 8(6) 10(8) 12(10) 5.9 230/3/60 2 4.8 230/1/60 5.3 230/3/60
118 400 3 50 (1) #4 - 500MCM 8(6) 10(8) 12(10) 3.0 400/3/50 2 2.4 400/1/60 N/A N/A
460 3 60 (1) #4 - 500MCM 8(6) 10(8) 12(10) 3.0 460/3/60 2 2.4 460/1/60 2.7 460/3/60
575 3 60 (1) #4 - 500MCM 8(6) 10(8) 12(10) 2.1 575/3/60 2 2.4 575/1/60 2.1 575/3/60
200 3 60 (2) 1/0 - 600MCM 8(6) 10(8) 12(10) 5.9 200/3/60 2 4.8 200/1/60 5.3 200/3/60
230 3 60 (2) 1/0 - 600MCM 8(6) 10(8) 12(10) 5.9 230/3/60 2 4.8 230/1/60 5.3 230/3/60
128 400 3 50 (1) #4 - 500MCM 8(6) 10(8) 12(10) 3.0 400/3/50 2 2.4 400/1/60 N/A N/A
460 3 60 (1) #4 - 500MCM 8(6) 10(8) 12(10) 3.0 460/3/60 2 2.4 460/1/60 2.7 460/3/60
575 3 60 (1) #4 - 500MCM 8(6) 10(8) 12(10) 2.1 575/3/60 2 2.4 575/1/60 2.1 575/3/60
200 3 60 (2) 1/0 - 600MCM 10(6) 12(10) 14(12) 5.9 200/3/60 2 4.8 200/1/60 5.3 200/3/60
230 3 60 (2) 1/0 - 600MCM 10(6) 12(10) 14(12) 5.9 230/3/60 2 4.8 230/1/60 5.3 230/3/60
138 400 3 50 (1) #4 - 500MCM 10(6) 12(10) 14(12) 3.0 400/3/50 2 2.4 400/1/60 N/A N/A
460 3 60 (1) #4 - 500MCM 10(6) 12(10) 14(12) 3.0 460/3/60 2 2.4 460/1/60 2.7 460/3/60
575 3 60 (1) #4 - 500MCM 10(6) 12(10) 14(12) 2.1 575/3/60 2 2.4 575/1/60 2.1 575/3/60
200 3 60 (3) 1/0 - 500 MCM 12 (8) 14 (10) 18 (14) 5.9 200/3/60 4 4.8 200/3/60 5.3 200/3/60
230 3 60 (2) 1/0 - 600 MCM 12 (8) 14 (10) 18 (14) 5.9 230/3/60 4 4.8 230/3/60 5.3 230/3/60
148 400 3 50 (2) 1/0 - 600 MCM 12 (8) 14 (10) 18 (14) 3.0 400/3/50 4 2.4 400/3/50 N/A N/A
460 3 60 (2) 1/0 - 600 MCM 12 (8) 14 (10) 18 (14) 3.0 460/3/60 4 2.4 460/3/60 2.7 460/3/60
575 3 60 (1) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 2.1 575/3/60 4 2.4 460/3/60 2.1 575/3/60
200 3 60 (3) 1/0 - 500 MCM 12 (8) 14 (10) 18 (14) 5.9 200/3/60 4 4.8 200/3/60 5.3 200/3/60
230 3 60 (2) 1/0 - 600 MCM 12 (8) 14 (10) 18 (14) 5.9 230/3/60 4 4.8 230/3/60 5.3 230/3/60
158 400 3 50 (2) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 3.0 400/3/50 4 2.4 400/3/50 N/A N/A
460 3 60 (2) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 3.0 460/3/60 4 2.4 460/3/60 2.7 460/3/60
575 3 60 (1) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 2.1 575/3/60 4 2.4 460/3/60 2.1 575/3/60
200 3 60 (3) 1/0 - 500 MCM 12 (8) 14 (10) 18 (14) 5.9 200/3/60 4 4.8 200/3/60 5.3 200/3/60
230 3 60 (3) 1/0 - 500 MCM 12 (8) 14 (10) 18 (14) 5.9 230/3/60 4 4.8 230/3/60 5.3 230/3/60
178 400 3 50 (2) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 3.0 400/3/50 4 2.4 400/3/50 N/A N/A
460 3 60 (2) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 3.0 460/3/60 4 2.4 460/3/60 2.7 460/3/60
575 3 60 (1) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 2.1 575/3/60 4 2.4 460/3/60 2.1 575/3/60
200 3 60 (3) 1/0 - 500 MCM 12 (8) 14 (10) 18 (14) 5.9 200/3/60 4 4.8 200/3/60 5.3 200/3/60
230 3 60 (3) 1/0 - 500 MCM 12 (8) 14 (10) 18 (14) 5.9 230/3/60 4 4.8 230/3/60 5.3 230/3/60
188 400 3 50 (2) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 3.0 400/3/50 4 2.4 400/3/50 N/A N/A
460 3 60 (2) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 3.0 460/3/60 4 2.4 460/3/60 2.7 460/3/60
575 3 60 (1) #4 - 500 MCM 12 (8) 14 (10) 18 (14) 2.1 575/3/60 4 2.4 460/3/60 2.1 575/3/60
200 3 60 (3) 1/0 - 500 MCM 14 (10) 16 (12) 18 (14) 5.9 200/3/60 4 4.8 200/3/60 5.3 200/3/60
230 3 60 (3) 1/0 - 500 MCM 14 (10) 16 (12) 18 (14) 5.9 230/3/60 4 4.8 230/3/60 5.3 230/3/60
198 400 3 50 (2) #4 - 500 MCM 14 (10) 16 (12) 18 (14) 3.0 400/3/50 4 2.4 400/3/50 N/A N/A
460 3 60 (2) #4 - 500 MCM 14 (10) 16 (12) 18 (14) 3.0 460/3/60 4 2.4 460/3/60 2.7 460/3/60
575 3 60 (1) #4 - 500 MCM 14 (10) 16 (12) 18 (14) 2.1 575/3/60 4 2.4 460/3/60 2.1 575/3/60
200 3 60 (3) 1/0 - 500 MCM 14 (10) 16 (12) 18 (14) 5.9 200/3/60 4 4.8 200/3/60 5.3 200/3/60
230 3 60 (3) 1/0 - 500 MCM 14 (10) 16 (12) 18 (14) 5.9 230/3/60 4 4.8 230/3/60 5.3 230/3/60
208 400 3 50 (2) #4 - 500 MCM 14 (10) 16 (12) 18 (14) 3.0 400/3/50 4 2.4 400/3/50 N/A N/A
460 3 60 (2) #4 - 500 MCM 14 (10) 16 (12) 18 (14) 3.0 460/3/60 4 2.4 460/3/60 2.7 460/3/60
575 3 60 (2) #4 - 500 MCM 14 (10) 16 (12) 18 (14) 2.1 575/3/60 4 2.4 460/3/60 2.1 575/3/60
48 *Number in parenthesis is the number of 1.5 HP fans provided if low ambient option is selected. Notes: (1) Copper Conductors only.
2.9 Refrigerant Charging

Procedure ACDX-B/AUDX-B
2.9.1 General Refrigerant Charging
Procedures
The ACDX-B units are charged at the factory with the Prior to charging an AUDX-B split system and after all
refrigerant for which they were designed. The type piping has been completed, the system must be pressure
and amount of refrigerant are shown on the nameplate. tested and the system evacuated. For the procedures
to follow, consult the latest revision of Form 4232.
The AUDX-B units have a gas holding charge of the
nitrogen type shown on the nameplate.
Table 2.9A Refrigerant Line Capacities

R-22 Refrigerant Line Charge Lbs./100 Ft.
Liquid Discharge Suction
Line Size, in.
@ 90°F @ 105° F @ 40°F
5/8 OD 12.0 .72 .30
7/8 OD 24.0 1.35 .51
1 1/8 OD 42.0 2.30 .87
1 3/8 OD 59.0 3.50 1.33
1 5/8 OD 74.0 4.96 1.88
2 1/8 OD 146.0 8.61 3.26
2.9.2 Charge Calculation: Condensing 2.9.3 Charging AUDX-B

Unit AUDX-B Once the estimated amount of charge required for your
Prior to charging your AU condensing unit with field system has been determined and the system is leak free,
installed lowside, you must first determine the amount you are ready to begin charging the system.
of refrigerant required for your system. To charge the unit, attach a drum of refrigerant to the
Determine the estimated amount for each circuit and backseating port of the liquid line valve. Purge the
charge each circuit with this amount. To estimate charging line to remove air, invert the drum and open
the amount of charge for one circuit? it to the system. A set of scales should be used to
weigh the drum before and after charging to determine
1. Multiply the nominal capacity of the circuit by 2.5 to the amount of refrigerant charged into the system.
obtain refrigerant charge in pounds.
After the system has been charged and the machine is
2. Determine the length of the liquid line. Refer to Table running, the system should once again be checked for
2.9A which gives the refrigerant charge for different leaks to make sure that no leaks have occurred during
line sizes per 100 ft. Multiply your length per 100 ft. the handling of the equipment.
by the amount shown in the table for your line size
and saturated temperature conditions. The unit, if possible, should be operated at full load
design conditions and the sight glass at the evaporator
3. Determine the length of the suction line for one should be checked. When the sight glass for each circuit
circuit. Refer to Table 2.9A. Multiply your length clears, compare the temperature of liquid leaving the
per 100 ft. by the amount shown in the table for subcooler with that leaving the condenser. The
your line size and saturated temperature conditions. temperature differernce, subcooling, should be 15°F to
4. Consult the manufacturer of your low side to obtain 20°F.
the operating charge.
5. Add the amount from steps 1, 2, 3, 4 to obtain an
estimated refrigerant charge per circuit.
49
3.0 OPERATION - MECHANICAL SYSTEMS ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
3.1 Qualified Unit Start-up Report 3.2 Typical ACDX-B Refrigerant Piping
The unit should be started up only by a refrigeration ACDXB048 thru 068 are single compressor, single circuit
technician who is familiar with accepted operation units.
practices for refrigeration systems.
ACDXB098 thru 138 are two compressor, two circuit
Use screw unit start-up report, Form NS4001, to record units.
all temperature, pressure, electrical readings and control
ACDXB148 thru 208 are three compressor, three circuit
settings. A copy must be forwarded to Dunham-Bush,
units.
Inc., North American Service, Harrisonburg, Virginia
before the warranty will be honored. See Figure 3.2A for typical ACDX-B packaged chiller
refrigerant piping.
See Figure 3.2B for typical AUDX-B condensing unit
piping.
NOTE: When the unit is spring mounted, care should
be taken to insure that piping is not excessively rigid.
See Section 2.6.
50
3.0 OPERATION - MECHANICAL SYSTEMS (CONT.) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Figure 3.2A ACDXB048-208 Typical Circuit “Packaged Chiller” Piping Diagram
DISCHARGE
CHECK VALVE
COMP
SUCT. DISCH.
VALVE VALVE
(OPTION) (OPTION)
FLANGE
SUCTION
ANGLE HOT GAS BYPASS OPTION

VALVE
(CIRC. #1 ONLY)
WATER
IN
SPECIAL INJECTION ORIFICE,
CHILLER
O-RING, ETC.
SOLENOID C3
VALVE COMPRESSOR LIQUID
INJECTION FITTINGS
WATER STL
AND PORT KIT
OUT CHECK
VALVE
REGULATOR
HOT GAS ACCESS VALVE
SIGHT
GLASS
SOLENOID
VALVE
EXPANSION VALVE
TXV THERMAL (STD) RELIEF VALVE
ELECTRONIC (OPT) 400#
SIGHT SHUT OFF

GLASS VALVE
LIQUID
ACCESS VALVE
SUBCOOLER
SOLENOID SUBCOOLER
VALVE LIQUID OUT IN
COND.
LIQUID
VALVE
FILTER DRYER
AND CORES
CONDENSATE
COND.
IMPORTANT NOTE:
- TYPICAL PER CIRCUIT
51
Figure 3.2B ACDXB048-208 Schematic Piping Diagram
DISCHARGE
CHECK VALVE
COMP
SUCT. DISCH.
VALVE VALVE
(OPTION)
FLANGE
SUCTION
FILTER
ANGLE HOT GAS BYPASS OPTION

VALVE
(CIRC. #1 ONLY)
SUCTION
FROM SPECIAL INJECTION ORIFICE,
REMOTE O-RING, ETC.
EVAPORATOR C3
COMPRESSOR LIQUID
INJECTION FITTINGS
STL
AND PORT KIT
CHECK
SOLENOID VALVE
VALVE
ACCESS VALVE
SIGHT
GLASS
SOLENOID
REGULATOR VALVE
HOT GAS
RELIEF VALVE
400#
FILTER DRIER
SHUT OFF
VALVE
LIQUID
SUBCOOLER
SUBCOOLER
LIQUID LIQUID OUT IN
COND.
LIQUID
TO REMOTE
EVAPORATOR
CONDENSATE
COND.
IMPORTANT NOTE:
- TYPICAL PER CIRCUIT
52
3.3 Pre-Start-Up Procedure for NOTE: Sump oil heaters should be energized a
minimum of 24 hours and the oil sump temperature
ACDX-B Packaged Chillers & must be at a minimum of 100°F (38°C) prior to arrival
AUDX-B Split Systems of start-up representative. This will ensure that the
oil is warm enough to vaporize any dissolved
The unit is ready for start-up when the following refrigerant and that the oil is within the normal
procedures have been completed. operating temperature range.
1. Water piping for the cooler is installed and tested. 2. Before starting the compressor(s), check all three
phases of supply voltage, of all legs of the motor.
2. Electrical connections are made and properly fused. They must be within ± 10% of the nameplate voltage.
3. Unit has been leak tested, leaks corrected, and charge 3. Start compressor(s), check the gages and note if the
completed. pressures are within the prescribed limits.
4. Compressor crankcase heater(s) has been energized 4. Check the refrigerant sight glass at the TX Valve to
for a minimum of 24 hours. be sure it is free of bubbles. If not, charge as specified
5. Calibrated refrigerant gages have been connected per section 4.8 Charging.
to the suction and discharge pressure ports. 5. Shut the compressor down and check the compressor
6. Turn on the chilled water pump, check direction of crankcase sight glass for oil level. Oil level must be
rotation and adjust the water flow through the cooler maintained at or below the sight glass prior to
to the specified flow rate. Bleed off all entrained air. package start-up. Due to refrigerant solubility in oil,
the level may rise over the sight glass prior to package
7.Manually energize the fan starters and check the fan start-up. This means the oil may be in the internal
rotation. Fans should pull air through the condenser cavities of the compressor causing unacceptable high
coil and discharge vertically upwards. Rotation can hydraulic loads or “liquid stress”. Oil may have to be
be changed on 3-phase motors by interchanging only drained out. Refer to page 56, section 3.6.1.
two wires on the main terminal block.
6. Restart the compressor. After an hour of operation
8. Check all refrigerant valves to be sure they are open. the expansion valve superheat setting should be
9. Proceed to System Start-up. checked, it should be between 9° and 12°F at full
load design conditions. In some instances, it will be
necessary to lower the superheat setting to ensure
3.4 System Start-Up & Reporting proper distribution. Turn the TX valve adjustment
for ACDX-B Packaged Chillers stem clockwise to increase the superheat setting and
counterclockwise to decrease the setting. Be sure
& AUDX-B Split-Systems and allow ample time between each adjustment for
the system to rebalance.
1. Request for Start-Up Representative ACDXB/AUDXB 7. The electrical control settings should be checked and,
Start-up service is an option for these units and is if necessary, reset to those settings indicated on the
requested when the unit is ordered. If you purchased wiring diagram. Safety controls are factory set and
start-up service, then after the installation has been must be maintained at settings indicated on the
completed and checked, Form 9180 must be filled wiring diagram.
out and sent to the local Dunham-Bush 8. The temperatures of the chilled water both in and
representative who sold the unit. Following receipt out, should be checked to insure the unit is operating
of this signed form, a representative will be sent to within the desired temperatures.
the customer. The purchaser should have competent
service and operating personnel in attendance to
assist in the work involved, and also to be trained in
the operation and maintenance of this unit.
The representative will inspect the installation to
determine whether it meets Dunham-Bush, Inc.
requirements, perform the initial start-up of the
installation, determine whether it is in satisfactory
operating condition, and instruct specified customer
personnel in its operation and maintenance for the
length of time specified in the purchase contract.
53
3.5 System Flow Rate ACDX-B
The quantity of chilled water being circulated can be An alternate method of determining GPM is to measure
estimated by determining the water pressure drop pressure difference from pump inlet to outlet and read
through the cooler and reading GPM from the GPM from pump curve.
appropriate pressure drop curve, Table 3.5A.
Water flow rate must not vary more than ± 10% from
design flow rate.
Table 3.5A
Unit Cooler Curve Legend for Table 3.5B

Model Size Std CH1 CH2 42 F(CLR) CH3 40 F(CLR)
048 2 2 1
058 2 3 3
068 3 3 3
098 4 4 4
108 4 4 4
118 5 5 6
128 7 7 6
138 7 7 6
148 10 10 7
158 10 10 8
178 10 10 8
188 10 10 8
198 9 9 9
208 9 9 9
NOTES:
1. A constant water flow rate is required with a
minimum of 3 gallons per ton (3.25 L/kW) water loop
volume increasing up to 10 gallons per ton (10.8 L/
kW) for process, low load applications with small
temperature ranges and/or vastly fluctuating load
conditions.
2. AUDX-B split system chillers use the same coolers as
the ACDX-B packaged chillers.
3. AUDX-B split-system remote cooler modules are
supplied insulated with the refrigeration specialty
parts all piped and wired.
54
Figure 3.5B Water Side Pressure Drop
FEET
OF
KPa WATER 1 2 3 4 5 6 7 8 9 10
150 50
120 40
90 30
60 20
45 15
30 10
24 8
18 6
15 5
12 4
9 3
GPM 80 100 150 200 300 400 600 800 1000
L/S 3.8 6.3 9.5 12.6 18.9 25.2 37.8 50.5 63.1
WATER FLOW RATE
ENGLISH I.P. UNITS METRIC S.I. UNITS

Cooler Model Curve No. Minimum GPM Maximum GPM Minimum Lit./Sec. Maximum Lit./Sec.
CHS013601A 1 81 220 5.11 13.88
CHS011601B 2 86 304 5.43 19.18
CHS013601B 3 101 407 6.37 25.68
EXD16112J11DVR0 145 417 9.15 26.31
EXD14102J09DVR0 4 140 428 8.83 27.76
EXD16122J11DVR0 159 443 10.03 27.95
EXD16122J09DVR0 5 191 536 12.05 33.82
EXD18122J11DVR0 6 177 604 11.17 38.11
EXD16122J07DVR0 236 677 14.89 42.71
7
EXT20122J11DVR0 183 600 11.55 37.85
EXT20122J09DVR0 8 220 738 13.88 46.56
EXT20122J07DVR0 9 298 881 18.80 55.58
EXT18122J07DVR0 10 267 1030 16.85 64.98
Refer to Table for Minimum GPM
55
3.6 Compressor Lubrication 3.6.5 Compressor Repairs (Internal)
Contact factory or an Authorized DB Service Agency if a
compressor malfunction is suspected.
3.6.1 Oil Level
The oil level in the compressor(s) should be checked 3.6.6. Compressor Repairs (External)
periodically, with the compressor stopped and the oil sump Proper operation of unloaded start, loading, and unloading
temperature at least 20°F above refrigerant saturated is controlled by solenoid valves. Any of these solenoid valves
discharge temperature. Stage the unit down until all may be repaired or replaced in the field, as required. Also
compressors are off and check the compressor crankcase sight the compressor crankcase heater may be replaced.
glass for oil level. The level should be just at the sight glass
or slightly below. It should never read over 1/2 of the sight
glass.
3.7 Hydraulic Capacity Control
Oil Sight Glass Interpretation - Oil level reading over 1/2 of
the sight glass on the compressor MUST BE AVOIDED. During System
the off cycle, depending on the amount, the oil will fill the
rotor lobes, discharge manifold and motor cavities subjecting Each compressor has a hydraulic control system to position
the compressor to unacceptably high hydraulic loads during the capacity control slide valve, thereby regulating compressor
start-up which can damage the compressor. If the oil is above capacity. It is composed of a normally closed solenoid valve
the sight glass, drain it to the bottom of the sight glass before (A), a normally open solenoid valve (B), an internal pressure
starting the compressor. If the oil level is above the sight regulating valve, a loading rate control valve (C), and an
glass during operation, drain oil from the compressor down unloading rate control valve (D).
to the bottom of the sight glass. With valves A and B both energized (A open, B closed) during
The compressor is protected against oil failure by means of normal compressor operation, high pressure oil is directed
an internal float switch. Therefore, operation of the to the slide valve. This pressure acts on the surface of the
compressor with oil levels below the sight glass is perfectly slide valve piston creating a force which is sufficient to
acceptable and in some cases, desirable. If there is no trip overcome the opposing spring force and to move the valve
on oil failure, do not be concerned and do not add any oil to in the direction of increasing capacity. When the compressor
compressor. is given a "hold" command, valve A is de-energized (closed)
and slide valve movement is halted. The internal pressure
If the oil sight glass level is 1/3 or less, you can assume that regulating valve allows oil to bleed from the slide valve
the level is actually below the sight glass. With the level chamber during the hold condition. If valve B is then de-
below the sight glass, a small amount of oil will sit in the energized (open), the high pressure oil acting on the slide
back of the glass, hence giving a false indication. valve will be vented to suction, and the pressure in the slide
valve chamber will be reduced. The slide valve spring will
3.6.2 Recommended Oil now move the piston back toward the minimum capacity
The unit is factory-charged with Dunham-Bush Karlube #2 position.
oil for R-22 refrigerant applications. It is suggested that a
gallon or more of Karlube #2 oil be obtained and kept on The rates of loading and unloading are regulated by load
hand at the job site. Consult factory for oil selection when rate needle valves C4 and C5 respectively. The proper time
refrigerants other than R-22 are used in the ACDX/AUDX for total slide valve travel (loading or unloading) is 40 + 10
machine. seconds. Load and unload rates will be slower when the
compressor is cool and at low head than when hot and at
3.6.3 Oil Analysis high head. To adjust load or unload rate, remove the socket
It is recommended that an oil sample be taken from each head O ring plugs to reach the needle valves. To decrease
compressor and submitted for laboratory analysis. Dunham- rate, turn needle valve clockwise.
Bush offers this service in its Oil Kare Program. This analysis See table for a summary of solenoid valve operation vs. slide
should be done at the beginning and end of each operating valve operation.
season, or every six months if the unit is used year round. Oil
should be changed if analysis indicates acids, moisture, SLIDE VALVE POSITION
contaminants or metals exceeding normal levels. UNLOADING UNLOADING HOLD
SOLENOID VALVE
3.6.4 Procedure For Adding/Changing Oil A
CLOSED OPEN CLOSED
(DE-ENERGIZED) (ENERGIZED) (DE-ENERGIZED)
Adding oil should not be necessary unless due to loss of oil (NORMALLY CLOSED)
thru system leaks or unless oil is lost during service procedures. CLOSED CLOSED CLOSED
SOLENOID VALVE
Oil is added thru the oil drain/fill valve near the bottom of B (DE-ENERGIZED) (ENERGIZED) (ENERGIZED)
the compressor housing using an appropriate pump and hose (NORMALLY OPEN)
following EPA guide lines. Keep in mind that the oil sump is
at discharge pressure and this pressure must be overcome to
add oil.
When changing compressor oil, follow EPA procedures,
initially add only as much oil as was removed until system
operation is checked.
56
3.7 Hydraulic Capacity Control 3.7.2 Adjusting Rate of Slide Valve
System (cont.) Travel
The proper rate of slide valve travel, from fully loaded to
fully unloaded, or vice versa is 40 seconds, plus or minus 20
SUCTION
TERMINAL BO
seconds, and is controlled by independent needle valves near
DISCHARGE each solenoid valve respectively.
SOLENOID External Adjustment
B Needle Valve (C5)
Normally Open Controls Unload Rate
UNLOADING RATE TERMINAL BOX A

External Suction
NORMALLY OPEN
CONTROL VALVE `C5 Pressure Tap. 1/4 Flr.
UNLOADING SOLENOID `B
SCHRADER VALVE
A A
SUCTION
NORMALLY CLOSED
SOLENOID
LOADING SOLENOID `A A
External Adjustment
Normally Closed
Needle Valve (C4)
Controls Load Rate
LOADING RATE
CONTROL VALVE `C4
NOTES:
1. Make adjustments at design conditions only.
2. To reach the needle valves, remove the plugs (C4, C5).
This information describes the operation, adjustment
and troubleshooting steps for compressors 3. The needle valves are sealed internally so as to minimize
leakage.
manufactured with the pad mounted unloader.
Familiarize yourself with all of the data contained in 4. A safety stop prevents removal of the needle valves.
this section as it details some things that should not be
done. 3.7.3 Field Checks
3.7.1 Operation of the Unloader The Schrader valve pressure tap on the pad unloader can be
A. Loading: solenoids A & B are energized. High pressure used to read various pressures:
oil from internal strainer flows to load piston. Loading A. Suction pressure (downstream of suction filter). Set the
rate controlled by load rate needle valve (C4). controller in the “manual” mode. The suction pressure at
B. Unloading: solenoids A & B are de-energized. Oil flows this point should never be more than 5-7 PSIG (34.5 -
from load piston to suction. Unloading rate controlled 48.3 kPa), below the suction pressure read at the suction
by unload rate needle valve (C5). service valve. A greater pressure difference can indicate a
C. Hold: solenoid A de-energized, solenoid B energized. Oil dirty suction filter.
is captured in load cylinder at a pressure approximately B. Load cylinder pressure. With the controller in the “manual”
40 to 90 PSI (279.5 - 620.7 kPa), above suction pressure. mode, close the C5 needle valve and then disconnect a
wire to solenoid B. At a part or full load condition, the
Vertical Screw Compressor
pressure should equalize to approximately 40-90 PSIG
Suction Filter
(275.9 - 620.7 kPa) above suction pressure. At a fully
Suction
Gas Ext. Adj. Needle Valve
unloaded condition, this pressure can be equal to suction
Filter Controls Unload Rate (C5) pressure. To watch the effect of relief valve performance,
C5 Solenoid ‘B’
switch controller to “manual-load” briefly, and back to
Connection Normally Open “manual-hold”. Pressure should rise and then fall back to
B (Unload) approximately 40-90 PSIG (275.9 - 620.7 kPa) above suc-
Relief Valve
3-Way tion. Reconnect wire to solenoid B.
Load and Strainer
Solenoid Valve
Unload C2 Connection
Schrader Valve
Load Piston A
Solenoid ‘A’
Normally Closed
(load)
C4 Connection
Ext. Adj. Needle Valve
Controls Unload Rate (C4)
Oil Strainer
NOTE: Drawing may not represent actual construction
57
3.7.4 Troubleshoting
Symptom
A. Compressor 1. Low compressor ,P. Discharge C. Compressor 1. If trend is toward loading,

will not load pressure must be approximately will not hold check for leaking load solenoid
50-60 PSI (344.9 - 413.8 kPa), a part load valve by closing C4 needle
above suction pressure to allow condition valve. If loading creep
loading. continues, an internal leak into
2. C4 needle valve out of adjust- the load cylinder exists.
ment. Adjust per section II. (Consult D/B North American
3. Load solenoid malfunction. Service.)
Check valve for power and 2. If trend is toward unloading,
magnetic field. check for leaking unload
4. Unload solenoid or internal re- solenoid or relief valve by
lief valve leaking by. Close C5 closing C5 needle vale. Clean/
needle valve and observe load replace as required.
cylinder pressure per section III. NOTES:
If the pad unloader is removed from the compressor:
B. Compressor 1. C5 needle valve out of adjust-
will not ment. 1. Ensure all pressure is relieved from the compressor
unload enclosure prior to loosening any bolts.
Adjust per section II.
2. Handle the assembly with care as not to bend the
2. Unload solenoid malfunction.
solenoid enclosure tubes or mar any machined surface.
Check valve for power and
magnetic field. 3. Clean all ports in the pad with fine wire.
3. Load solenoid valve leaking by. 4. Be sure to re-assemble the gaskets in the proper
Close C5 needle valve and orientation (see sketch for different variations of gasket).
observe load cylinder pressure 5. Torque bolts to 12 foot/pounds.
per section III. 6. Re-wire the solenoids per the wiring diagram.
4. Internal leak into load cylinder.
Check cyinder pressure per
section III.
Top of Enclosure
C5 Needle Valve

Holes for
Screws A
Some Details Omitted
For Clarity
C4 Needle Valve
3.7.5 General Notes

1. Unless specifically instructed by the North American Ser- 2. If troubleshooting procedures do not lead to a resolution
vice and Compressor Engineering Departments, by no of a problem, consult Dunham-Bush North American Ser-
means is an external pressure to be applied to the load vice.
cylinder (E.G., through the Schrader fitting) at any time.
Load cylinder pressure should never be greater than en-
closure pressure. This can cause irreversible internal seal
damage in newer compressors.
58
3.8 Low Ambient Operation ambient, providing wind velocity is less than 5 MPH, and the
unit capacity requirements are a minimum of 50%. Electronic
expanion valve(s) may also be provided with this option, and
3.8.1 Condenser Head Pressure Control
are required if the ambient temperature may reach as low as
Outdoor air-cooled units required by application to start and
-20°F.
run at ambients below normal summer conditions require
some means to keep the condensing pressure high enough 3.8.4 Cooler Freeze Protection - Low Ambient
to insure adequate expansion valve feed to the cooler to Cooler freeze protection is a serious concern with outdoor
prevent low side pressure trips, particularly during cold starts. packaged chillers and the responsibility for the proper
Two types of condenser fan control are available to allow the implementation, monitoring and maintenance of both factory
units to operate at the ambients and loads indicated. and field installed protective devices and procedures lies solely
with the customer. The ACDX coolers are heat tape wrapped
3.8.2 Standard Factory Installed Fan Cycling
which utilize built-in 38°F (3.33°C) thermostats and are
This commonly applied scheme cycles condenser fans “on”
insulated for protection down to about -20°F (-28.9°C).
and “off” in response to head pressure to maintain the head
However, this protection disappears if power fails, power to
pressure within an acceptable range for proper system
the heater circuit is switched off or left off by mistake, or the
operation. This methods will permit starting and sustained
heater tapes burn out. In this regard, it is advisable to read
running 20°F (-6.66°C) ambient.
and log the heater circuit amp draw at the first low ambient
The minimum ambient shown above reflect the performance shut-down opportunity for future service and monitoring
of the condenser surface exposed to the operational fan(s) reference. In light of all the above, the following should be
as well as that portion of the surface rejecting heat by natural considered:
convection with related fans “off”. To further assist low
1. Drain the cooler and water piping thoroughly for long
ambient starts, all fans are held “off” until the head pressure
term shut-down at ambients below 32°F (0°C). Drain fit-
reaches 190 psig (310 kPa). This alone cannot insure sustained
tings are provided on the cooler for this purpose.
operation if the system load is not high enough to produce
the minimal pressures required. 2. Add ethylene glycol to the chilled water system at a per-
cent concentration suitable for a freeze point at least 10°F
3.8.3 Optional Variable Speed Fan Control (5°C) below the minimum expected ambient.
This scheme utilizes fan cycling but also adds speed control 3. The field installed cooler heater disconnect switch must
to the lead fan or fans. This feature not only serves to stabilize be permanently tagged “DO NOT OPEN THIS SWITCH”.
the head pressure between normal fan staging but also allows
4. Make absolutely sure that responsible people know ex-
for virtually “no fan” operation down to 0°F (-17.77°C)
actly how to react to general power failures.
3.9 Fan Location & Staging

4 Fan Unit 1 3
Cir. 1 2 4
1 Circuit
6 Fan Unit 1 3 5
Cir. 1 2 4 6
1 Circuit
6 Fan Unit Cir. 1 1 3 5
2 Circuit Cir. 2 2 4 6
8 Fan Unit 1 3 5 7
Cir. 1
1 Circuit 2 4 6 8
Control Panel End of Unit
8 Fan Unit Cir. 1 1 3 5 7

2 Circuit Cir. 2 2 4 6 8
10 Fan Unit Cir. 1 1 3 5 7 9
2 Circuit Cir. 2 2 4 6 8 10
12 Fan Unit Cir. 1 1 3 5 7 9 11
2 Circuit Cir. 2 2 4 6 8 10 12
12 Fan Unit Cir. 1 1 3 5 7 9 11
Cir. 3
3 Circuit Cir. 2 2 4 6 8 10 12
14 Fan Unit Cir. 1 1 3 5 7 9 11 13
2 Circuit Cir. 2 2 4 6 8 10 12 14
14 Fan Unit Cir. 1 1 3 5 7 9 11 13
Cir. 3
3 Circuit Cir. 2 2 4 6 8 10 12 14
16 Fan Unit Cir. 1 1 3 5 7 9 11 13 15
Cir. 3
3 Circuit Cir. 2 2 4 6 8 10 12 14 16
18 Fan Unit Cir. 1 1 3 5 7 9 11 13 15 17
Cir. 3
3 Circuit Cir. 2 2 4 6 8 10 12 14 16 18
NOTES:
1. Odd fans are LH and circuit 1 on two-circuits.
2. Maximum 4 Fan Stages per circuit.
3. See wiring diagram for Fan Stage Presure Settings.
59
3.10 Fan Cycling Sequence Chart
Number Of Fans Per Step

No. Refrig.
Fans Circuit 1 2 3 4
4 1 LH/RH 1,2 3,4
6 1 LH/RH 1,2 3,4 5,6
6 1 LH 1 3 5
2 RH 2 4 6
8 1 LH/RH 1,2 3,4 5,6 7,8
8 1 LH 1 3 5 7
2 RH 2 4 6 8
10 1 LH 1 3 5 7,9
2 RH 2 4 6 8,10
1 LH 1 3 5 7
12 2 RH 2 4 6 8
3 LH/RH 9,10 11,12
1 LH 1 3 5 7,9
14 2 RH 2 4 6 8,10
3 LH/RH 11,12 13,14
1 LH 1 3 5 7,9
16 2 RH 2 4 6 8,10
3 LH/RH 11,12 13,14 15,16
1 LH 1 3 5,7 9,11
18 2 RH 2 4 6,8 10,12
3 LH/RH 13,14 15,16 17,18
NOTE: Refer to the unit wiring diagram for fan cycling pressure settings.
4.0 OPERATION - MICROCOMPUTER CONTROL ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
4.1 Electrical Controls Description

ACDX-B/AUDX-B
Refer to pages 71-79 for wiring diagrams. CB Circuit Breaker
The circuit breaker provides branch-circuit short-
S1 Power Switch (115V Control Circuit)
circuit protection for the compressors.
This switch energizes the control circuit and must
be left on (except for temporary control circuit service
M2OL Compressor Overload (Manual Reset)
work) to allow normal on cycle operation.
A solid state overload relay is used for overload
Compressor sump heaters are connected before this
protection. If the current draw of the compressor
switch and are not affected by switch position.
exceeds the trip point of the overload, the
compressor will be shut down. This will generate a
S2 Compressor Switch NO RUN alarm on the microcomputer.
S3 This switch disconnects power from the
corrresponding compressor control circuit. This AM Ammeter (Option)
S4
switch is also used to reset the motor temperature The ammeter, along with the ammeter transfer
protector 1TAS). switch, allows monitoring of the total 3 phase
current being supplied to the unit. The switch selects
FLS Flow Switch which phase current is shown on the meter.
For ACDX-B/AUDX-B units, a chilled water flow switch
must be installed at the job site to ensure chilled 10TR Step-Start Timer
water flow while the package is in operation. Wire This timer is used for incremental start delay between
the flow switch to the terminals shown on the wiring start and run Delta motor configurations. It is 1
diagram. second.
CWP Chilled Water Pump Interlock M Contactor (Compressor and Fan Motor)
For ACDX-B/AUDX-B units, it is recommended that The contactor, operated by the control circuit,
an interlock between the chilled water pump and provides power individually to the compressor and
the package be provided to prevent the unit from fan motors. Two contactors are used for double-
operating with the chilled water pump off. Connect delta start of the compressors. These devices are
the interlock to the terminals shown on the diagram. amp rated to handle both rated load amps and
60 locked rotor amps.
4.0 OPERATION - MICROCOMPUTER CONTROL (CONT.) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
4.1 Electrical Controls Description

ACDX-B/AUDX-B (cont.)
CR Relays (Miscellaneous Control) CO Convenience Outlet (Optional)
These relays provide the necessary circuit logic for The convenience outlet is a 15 amp, 115 volt duplex
lock-in, lock-out and transfer functions. outlet. This allows easy access to 115 VAC power
by service personnel for small electrical tools.
HTR Crankcase Heater
Energized continuously as long as control circuit is 1TAS Motor Overload Protection
energized and compressor is off. This heater Compressor overload protection is provided by a
maintains crankcase temperature above the system solid state device (1TAS) that monitors internal motor
temperature during the compressor off cycle, temperature. If the maximum motor temperature
preventing refrigerant migration in to the crankcase is exceeded, the compressor will shutdown. To reset
and consequent compressor damage. 1TAS, open the control switch for 5 seconds. The
microcomputer must also be reset to clear the No-
Chiller Heater and Thermostat (ACDX-B only) Run alarm.
The chiller heater with integral thermostat is
powered by a separate customer supplied 115VAC UVR Undervoltage Relay
source. The heater turns on when the shell Protects the unit from the following electric supply
temperature drops to 38°F (3.33°C). This helps malfunctions: under-voltage, phase reversal and
prevent a chiller freeze-up under low ambient single phasing. If the UVR trips, a control relay will
conditions. de-energize and open the control circuit. A LED light,
located on the UVR, will indicate a normal power
SOL Liquid Line Valve supply.
Closes when the compressor(s) is off to prevent any
liquid refrigerant from accumulating in the cooler SCR Fan Speed Control (Optional)
during the off cycle. The fan speed control varies the speed of the fan,
depending on head pressure. With a discharge
Load/Unload Solenoid Valves pressure of 140 psig (965.6 kPa) or below, the fan is
The load/unload solenoid valves modulate the at minimum speed. As discharge pressure rises, the
compressor slide valve during normal operation in fan speed is increased proportionally until it reaches
response to commands from the microcomputer full speed at 200 psig (1379.4 kPa). See fan cycling
controller. control section.
Liquid Injection Solenoid FS Oil Float Switch

The liquid injection turns on when discharge This switch opens when oil level in the sump of a
temperature exceeds the “close” setting of 8TAS compressor drops below a predetermined level.
[typically 160°F (71.1°C)]. It turns off when
discharge temperature falls below the “open” setting VM Voltmeter (Optional)
of 8TAS [typically 150°F (65.5°C)]. This cools the The voltmeter along with the voltmeter transfer
compressor motor. switch allows monitoring of the 3 phase voltages.
The switch selects which phase voltage is shown on
Door Latch Solenoid (Optional) the meter.
The door latch solenoids are used to hold the control
and power panel doors closed when power is ETM Elapsed Time Meter (Optional)
applied to the unit. The control panel door solenoid This meter (one per compressor) is an analog type,
can be temporarily de-energized with a key to allow and it measures elapsed run time on the compressor.
opening of the door. This allows access to the micro-
computer keyboard/ display. SC Compressor Start Counter (Optional)
This meter (one per compressor) is an analog type
Hot Gas Bypass Solenoid (Optional) which measures the number of compressor starts.
This solenoid is energized under light load
conditions. The hot gas reduces machine capacity NOTE: Refer to the unit wiring diagram for operation and
to help prevent short cycling of a compressor. safety control settings.
61
4.2 Typical Control Sequence of • System voltage above undervoltage relay (UVR) setting
• chilled water pump running
Operation: • chilled water flow switch made
Models ACDXB048-138 • compressor circuit breakers on
Refer to pages 71-79 for wiring diagrams. • customer unit control contact closed
• control switch and compressor switches on
The following sequence of operation for two compressor unit
• reset pressed on microcomputer keypad
is typical of all ACDX-B Models. Refer to the wiring diagram
furnished with the unit for specific information. • power has been on the microcomputer for 15 minutes
• all safety conditions satisfied
( ) Control Identification Symbol
• leaving chilled water temperature 2°F (1°C) or more above
( ) Circuit Line Number setpoint
Important Note! • schedule in micorcomputer set for unit operation
A compressor is started by first energizing 1M1 followed by
With all the control circuit switches (S1-S3) in the “off” 1M2 after 1 second if step start is activated. Otherwise, both
position, Terminals #1 and #2 must have 115 volts supplied contactors energize together. Anti-recycle time of 15 minutes
for a minimum of 24 hours to energize the compressor is initiated within the computer at start.
crankcase heaters (HTR).
The liquid line valve will open when the compressor starts.
Preliminary Sequence - Close the main power disconnect As condenser pressure rises, the microcomputer will stage
switch. Verify proper voltage. Check to see that the indicating on the fans according to the fan setpoints.
light on the under voltage relay (UVR) is lit. This light must
be on to indicate proper phase rotation for the Stage 1 Modulation
compressors. If the light is not on, disconnect the main
When the compressor starts, the microcomputer monitors
power and reverse any two phase legs at the Main Incoming
amperage by means of 1CT, leaving water temperature using
Power Terminal Block. (WARNING! DO NOT REVERSE THE
1TS, and condensing pressure. These inputs are used to
LEADS ON THE PHASE LOSS MONITOR FOR THIS WILL ALLOW
control the loading and staging of the compressor. The
THE COMPRESSORS TO RUN BACKWARDS, CAUSING SEVERE
compressor’s loading is controlled by pulsing signals to the
DAMAGE, & WILL VOID THE COMPRESSOR WARRANTY!)
load and unload solenoids.
Check phase sequence using a meter before compressor start.
Stages 2 and 3 Starting
The crankcase heater relay contacts (1M2-1) and (2M2-1) are
closed and are supplying power to the compressor crankcase If the safety conditions are satisfied for the #2 compressor,
heaters. Power must also be supplied to the chiller heaters at least 1 minute has elapsed since #1 compressor has
by the separate customer supplied 115 VAC supply. Terminal reached full load, and leaving water temperature remains
block 5TB. above the deadband; 2M1 and 2M2 will be activated by the
microcomputer, (2M2 will close after 1 second delay, if step
Control power is turned on by the Control Power Switch (S1).
start is desired). #2 compressor also has a 15 minute anti-
Start up the chilled water pump. The water flow is confirmed recycle timer built into the microcomputer. Loading of the
when the water flow switch completes the electrical circuit #2 compressor is controlled the same as compressor #1.
across Terminals #31 and #32 on three compressor or
For each compressor, the liquid line valve will open when the
terminal #11 and #12 on single compressor and when chilled
compressor starts.
water pump auxiliary (CWP) closes between #151 and #152
on three compressor or #8 and #11 on single compressor The fans will also be staged on to maintain proper condenser
machine. pressure.
Check to make sure unit control contacts between terminals 4.2.2 Shutdown Sequence
#10 and #33 on three compressor or terminal #8 and #13
on single compressor close when the unit needs to operate. Stages 2 and 3 Shutdown
Set the desired leaving water temperature (e.g. 44°F - 6.66°C)
When leaving water temperature falls below setpoint minus
in the microcomputer setpoint 1A. See micro-computer
deadband, the compressors begin to unload. When the
controller section.
operating compressor capacities fall below a pre-determined
Place the compressor control circuit switches (S2-S3-S4) in setpoint, the last compressor is shut down. The
the “On” position, thus energizing the balance of the control corresponding liquid line valve closes and the fans turn off.
circuit. All safety controls must be satisfied and the When a compressor turns off, the remaining compressors
microcomputer has been RESET. The system may be in a load up to maintain the leaving water temperature.
“Time-in” mode for up to fifteen minutes before the first
Stage 1 Shutdown
compressor will start.
If the leaving water temperature is still lower than the
4.2.1 Stage-Up Sequence setpoint, compressor 1 unloads fully and then turns off.
Circuit #1 liquid line valve turns off and the fans turn off.
Stage 1 Starting
In summary, the following conditions must be met to start a
compressor:
62
4.3 Microcomputer Controller

4.3.1 General Description
Your Dunham-Bush ACDX-B/AUDX-B is controlled by an NC25 The computer system outputs are relays that switch the 115
microcomputer system. The computer system is composed VAC control devices such as contactors and solenoids.
of a main microcomputer board, several types of input/output
The software for the computer is stored in three different
(I/O) boards, and sensors. The I/O boards are connected to
types of computer memory chips. The two EPROM chips
the microcomputer by ribbon cables. These hardware
(Electrically Programmable Read Only Memory) store general
components are controlled by the software program in the
operating procedures (algorithms) and is the same for all
microcomputer. The software determines the state of the
packages. The EAROM chip (Electrically Alterable Read Only
output relays based on the input values.
Memory) stores the program that defines the logic for a
There are two types of inputs to the computer system. A particular unit. This software is called the data base. Both of
digital input indicates whether or not voltage is present at these chips retain their content when power is removed. The
the input. This could be used to determine whether or not a third type of memory is battery backed RAM (Random Access
contactor is pulled in, a water flow switch is made, or the Memory) and is used for temporary storage.
status of other on/off devices. Another type of input is an
Information can be retrieved from the NC25 and displayed
analog input. An analog value is one that varies continuously,
on a video display terminal. The RS232 communications port
such as temperature, pressure, current, etc. An analog input
is used. Refer to Form 6372 for more information.
must be converted to a digital value with an analog to digital
(A/D) converter board before the computer can process the
data.
Figure 64A Microcomputer Keypad
1 2 3
CONTROL ANALOG DIGITAL MENU
HELP
4 5 6
ALARMS SET AUTH
7 8 9
CLOCK CONFIG SYSTEM
LOWER PAGE
RESET ENTER
+/-
Figure 64B Typical Microcomputer Instruction Label
019318A1 Rev. 0
63
4.3.2 Microcomputer Hardware B. TOTAL RUN TIME = COUNT

Precautions TOTAL CYCLES = COUNT
The following precautions must be taken while working with TOTAL RUN TIME gives the number of hours the control
the microcomputer system. point has been on since memory clear was performed.
1. Do not lay the solder side of a computer board on a This records up to 65,000 hours.
metallic surface. This may damage the battery on the TOTAL CYCLES gives the number of cycles since a memory
board. clear was performed. This records up to 65,000 cycles.
2. Cover the computer components completely when C. — CURRENT — — TARGET —-
drilling sheet metal near the computer. VALUE VALUE VALUE VALUE
3. Strip wires away from microcomputer to prevent strands The values under CURRENT and TARGET give different
from falling on components. operating analog input values and setpoints for different
4. Do not allow the component boards to get wet. types of control points. Screw compressor control points
5. Disconnect power to the NC25 when plugging in or give current and target leaving water temperature and
unplugging a ribbon cable connector. percent full load capacity. Fan type control points give
6. Disconnect power to the NC25 when changing a chip the current analog value and target turn on and turn off
on the board. Check to make sure that pin 1 of chip is in setpoints.
upper-left corner and that the chip is inserted fully before NOTE: When displaying analog sensors, the PAGE MODE
reconnecting power. key can be pressed to display two new analog inputs
7. Route ribbon cable and sensor wires away from control after each arrow key is pressed. Press PAGE MODE again
and power wires. to return to displaying one new analog input.
8. Handle boards with care.
4.3.3.2 To Reset All Control Points to Computer
Control
4.3.3 Operation of LCD Display NC25-4 1. Press the RESET key. The display will show RESET
The following instructions are for operation of the NC25-4 ALL CPs to COM MODE? N Y
microcomputer with 2 x 40 character LCD display.
2. Press the right arrow key to select Y.
4.3.3.1 To Display data from the menu 3. Press the ENTER key. The reset will not be accepted if a
1. Press the MENU key. lockout control point is active. Resolve the problem and
2. Use the up or down arrow keys to select the type of reset again.
information desired. The main menu items are:
DATE & TIME SET DIGITAL SENSORS
4.3.3.3 To Display Alarms
ALARMS CONTROL POINTS 1. Press the MENU key.
SETPOINTS A & B AUTHORIZATION 2. Use the up or down arrow to select ALARMS.
ANALOG SENSORS 3. Press ENTER.
3. Press the ENTER key. 4. The day, time, and alarm code is displayed. Alarm 1 is
4. Use the up or down arrow keys to select the desired the most recent alarm.
data. For control points, additional data can be viewed 5. Press the down arrow to view previous alarms.
with the right and left arrow keys. Press the right arrow
6. Check the data label to obtain the name of the alarm. If
key to sequence through the following screens:
the data label is not available, display the digital input
A. LAST ON/OFF - RUN T/Y - CYC that corresponds to the alarm number. If the digital
TIME TIME TIME TIME COUNT input name is SPARE, then display the control point that
corresponds to the alarm number. EX: If alarm code 29
LAST ON/OFF gives the time of day that the control last has occurred then display digital input 29 or control point
turned on or off. The last on time is not updated if a 29 to determine the failure.
screw compressor is started manually.
4.3.3.4 To Become Authorized
RUN T/Y gives the accumulated time that the control point 1. Select AUTHORIZATION on the main menu. Press ENTER.
has been on today (T) since midnight and the 2. The current status will show VIEW, press the authorization
accumulated run time during yesterdays(Y) 24 hour code (64) on the number keys.
period.
3. Press ENTER. The current status will change to PROG
(program) if accepted. If no keys are pressed for five
CYC gives the number of times that the control point minutes, or if the Authorization screen is re-displayed,
cycled off since midnight. If a feedback digital input is the authorization to change setpoints is removed and
associated with a control point (EX: compressor) the the above procedure must be repeated to log in.
digitainput cycles are recorded.
64
4.3.3.5 To Alter Setpoint Data 5. Press ENTER to continue. The last ENTER will store the
1. You must be authorized and in the PROG mode. See new date and time.
section 4.3.3.4. WARNING: Setting the clock will cause a system reset. The
2. Select SETPOINTS A & B on the main menu. Press ENTER. entire unit will shut down and start over again. If the change
3. Use the up or down arrow keys to select the setpoint to was started inadvertently, press MENU key before completing
be changed. Press ENTER. A cursor will flash over the the change.
setpoint A value. 4.3.3.8 To Display Data without Accessing Menu
4. a) If you want to change setpoint A, press in the desired 1. Press LOWER FUNCTION.
new value and press ENTER. If the new value is within 2. Press function desired (blue sub-script)
limits, it will be stored in memory. The cursor will then
3. Press item number to be displayed.
move to setpoint B.
4. Press ENTER.
b) If you do not want to change setpoint A, press ENTER.
EX: To display analog input #5, press LOWER FUNCTION,
5. Repeat Step 4 for Setpoint B.
ANALOG INPUT, 5, ENTER.
4.3.3.6 To Calibrate Temperature and Pressure 4.3.3.9 To Revise Unit Schedule of Operation
Sensors (Optional)
NOTE: Pressure calibration should only be done by a If a seven day time schedule of unit operation is desired, the
qualified refrigeration technician. Calibrate amps internal real time clock of the microcomputer can be used.
with potentiometer on filter board. When the SCHEDULE control point is ON, the unit is allowed
to operate. The following procedure is used to modify the
NOTE: For units with SI display option, the critical operating schedule.
temperature and pressure calibration values are 1. Perform the authorization procedure (See 3.4).
stored in the setpoints corresponding to the sensor
2. Press MENU key.
names or numbers.
3. Use Up and Down to select CONTROL POINTS.
1. You must be authorized and in the PROG mode. See 4. Press ENTER.
Section 4.3.3.4. 5. Use Up and Down to select SCHEDULE control point.
2. Display the analog sensor to be calibrated on the top 6. Use to display the first schedule. The standard display
line of the display. screen would show:
3. Press ENTER to show ZERO CALIBRATION value. CP 17 SCHEDULE GRP:1 SCH:1 0000 2400 DAYS: *** ALL
4. Use an accurate gauge to measure the analog value when DAYS ***
it is stable and near design conditions. This indicates that control point 17 named SCHEDULE is
5. Determine the revised zero calibration required as controlled by schedule group (GRP) #1. The first schedule
follows: Meter Reading - AI Display + Zero Calibration (SCH:1) turns on at 0000 hours and off at 2400 hours
= New Zero Calibration. The new zero calibration must (military time) every day of the week. Thus it is on all the
be rounded to the nearest whole number. time.
6. Press ENTER to place the cursor on the zero calibration 7. To change this schedule, press ENTER. The cursor will
value. flash over the turn-on time. To move to the next schedule,
7. Enter the new value from Step 5. Negative values are press the right arrow key.
entered by pressing LOWER FUNCTION +/- before the 8. Use the number keys (0-9) to enter the revised turn-on
number. time using military format.
8. Press ENTER to store the revised zero calibration. 9. Press ENTER. The cursor will move over to the turn-off
time.
For example, if a suction pressure gauge shows 58 psig
10. Use the number keys to enter the turn-off time in military
and the computer displays 60.3 psig with a zero
format.
calibration of -1, then new calibration would be 58 -
60.3 + (-1) = -3.3 (-3). So the zero calibration should be 11. Press ENTER. The cursor will move to DAYS during which
changed to -3. this schedule is active.
12. To change the days for this schedule, press one or more
4.3.3.7 To Set Date and Time of the following number keys:
1. You must be authorized. See Section 4.3.3.4. 0 - Clear all current days;
2. Select DATE & TIME SET on the main menu. Press ENTER 1 - Sunday(S); 2 - Monday(M);
to display current date and time. 3 - Tuesday(T); 4 - Wednesday(W);
3. Press ENTER key to move cursor to each date/time item. 5 - Thursday(R); 6 - Friday(F);
4. As each item flashes, use the number keys to enter revised 7 - Saturday(A); 8 - *** ALL DAYS***
data if necessary. The day of week, SUNday through 13. Press ENTER. The revised schedule number is now stored.
SATurday, is selected by number keys 1 through 7,
14. To add another schedule, press the right arrow key and
respectively.
repeat steps 7-13.
65
15. To delete a schedule, clear all of the days by pressing 0 18. Sensor alarm shutdown
at Step 12. 19. Compressor shutdown indication (No-run alarm)
The schedule group turns on when any of the individual 20. Fast Unload Solenoid Control (ACDX040-185B)
schedules turns on. The turn-on time does not have to
be earlier than the turn off time. Schedules turn on by 21. High Motor temperature safety
time and day, but turn off by time alone. For example, a 22. Low chiller flow alarm
schedule from 1900 to 0700 Saturdays would turn on at
7:00 PM Saturday (time and day) and turn off at 7:00 23. High discharge pressure unload
AM Sunday (time only). 24. Low suction pressure unload
Example: If a unit is to operate at all times except
between the hours of 1:00 AM and 6:00 AM, the 25. Low oil level alarm
following schedule would be entered: A description of each of the functions follows.
CP 17 SCHEDULE GRP:1 SCH:1 0600 0100 DAYS:
*** ALL DAYS ***
4.4.1 Capacity Control of Screw
Another example: A typical building may require cooling Compressors
from 6:00 AM to 7:00 PM Monday - Friday and from The capacity of a compressor can be controlled manually or
7:00 AM -3:00 PM on Saturdays. The schedules would automatically.
be entered as follows: The status of a compressor can be observed by displaying
CP 17 SCHEDULE GRP:1 SCH:1 0600 1900 DAYS: the compressor control point 1/CP or 4/CP.
MTWRF
One of the following messages will be displayed where # is
CP 17 SCHEDULE GRP:1 SCH:2 0700 1500 DAYS: A 1 or 4 for compressors 1 or 2:
CP# COMP LOAD COM Computer load
4.4 ACDX-B/AUDX-B Package CP# COMP CURRENT STATUS: LOAD Manual load
CP# COMP HOLD COM Computer hold
Control CP# COMP CURRENT STATUS: HOLD Manual hold
In order to start a unit, the following conditions must be CP# COMP UNLD COM Computer unload
met: CP# COMP CURRENT STATUS: UNLD Manual unload
• chilled water pump running CP# COMP OFF COM Off on a normal
• chilled water flow switch made control shutdown
• customer control contact closed CP# COMP COFF COM Off on timer (clock
off)
• control switch and compressor switch on
CP# COMP LOFF MAN Manual off or safety
• main unit power on
shutdown
• all safety conditions satisfied
4.4.1.1 Automatic Control
• reset pressed on microcomputer keypad
The computer calculates the operating percent capacity of a
• the compressor has not started within the last 15 compressor by measuring discharge pressure and amps. This
minutes operating percent capacity is then compared to a target
• leaving chilled water temperature 2°F or more above percent capacity. If the operating capacity is outside of a +
set point 3% deadband, the load or unload solenoids are pulsed to
The NC25 computer system performs the following functions match the operating and target percent capacities. Since all
on small screw compressor packages : compressors have the same target, their percent capacities
1. Capacity control of compressors are balanced.
2. Staging of compressors The target percent capacity is given a fixed value when a
3. Compressor current limiting compressor starts or stops. This value is then increased or
4. Ramp control decreased based on how far the leaving water temperature
(TLW) is from setpoint and also on how fast the TLW is
5. Manual lead/lag
approaching setpoint. The target percent capacity will not
6. Compressor start delay change if the temperature is within a temperature deadband
7. Power loss reset around the setpoint.
8. Anti-recycle timing
Some packages may have logic that prevents loading if the
9. Low pressure safety leaving water temperature is falling (negative derivative) at a
10. High pressure safety certain rate.
11. Freeze safety The desired leaving water temperature is typically stored in
12. High Oil Temp Safety setpoint 1A.
13. Alarm output
Calibrations of Amps Calculation at Full Load
14. Fan control
15. Chilled water reset and customer control interlock The amps calculation is calibrated at the factory and does
not normally need to be altered. If a compressor is replaced
16. Hot Gas Bypass option control
or improper operation is observed, the amps values can be
17. Compressor power control (No-stop alarm) calibrated as follows:
66
1. Check calibration of discharge pressure, and amps. NOTE: All compressors will revert back to automatic control
NOTE: Calibrate amps with potentiometer on filter board. if the computer is not given a load, unload or hold command
2. Manually load the compressor(s) to full load. This can at least once every 15 minutes. A command can be repeated
be done one compressor at a time if necessary. to meet the 15 minute requirement for manual control.
3. Locate the amps and full load amps (FLA) analog locations
4.4.2 Staging of Compressors
from the analog input menu for the compressor being
The staging of compressors is based on leaving water
calibrated.
temperature and the capacity calculations mentioned in
4. When the compressor(s) are at full load and conditions section 4.1. When the percent capacity target gets up to full
are close to design, record the amps and FLA analog load and temperature is above deadband, a time delay of
values. one or two minutes is initiated before starting the next
5. If the values do not match within 2-3 amps, do the compressor. When the capacity target falls below a stored
following calculation: AMPS - FLA setpoint and temperature is below the deadband, a
6. Locate the amps calculation A setpoint for the compressor is turned off.
compressor from the setpoint menu.
The percent capacity values that the computer is calculating
The setpoint is labeled FLA # CON, where # is 1 through can be displayed by addressing the analog input menu.
4 for each compressor number.
7. Add the value obtained in step 5 to the amps calculation 4.4.3 Compressor Current Limiting
A setpoint value from step 6. The amp limit B setpoint on the unit control data sheet is the
8. Change the amps calculation setpoint to the new value. amp value at which the compressor will be prevented from
loading. The amp limit A setpoint is the amp value at which
9. Verify that amps and FLA now match closely.
the compressor will be given an unload command until the
10. Manually unload the compressor all the way. current drops below the A setpoint.
11. Locate the percent full load capacity (%FLCP) for the
compressor from the analog input menu and record the If the values are changed, the difference between the hold
value. and unload points should not be de-creased below 10% of
compressor RLA so that oscillations will not occur.
12. If the value is 25% ±3%, no change is required. If the
value is less than 22% or greater than 28%, locate the 4.4.4 Ramp Control
%FLA # CON setpoint B. If the setpoint is equal to 25.0, Ramp control can be implemented with the microcomputer.
change it to the value observed in step 11 and proceed Whenever the unit starts with leaving water temperature
to step 13. If the setpoint is not equal to 25.0, change it greater than 5°F above setpoint, a ramp up is generated.
to 25.0 and repeat steps 11 and 12. The ramp start B setpoint specifies the percent capacity target
13. Repeat this procedure for each compressor. at which the ramp begins on the first compressor. This can
be set between 25 and 100 percent. The ramp rate A setpoint
specifies the maximum amount that can be added to the
4.4.1.2 Manual Control target each compressor control interval. Thus a ramp rate of
Screw compressors can be controlled manually with the 0.1 produces the longest ramp rate. Table 1 gives sample
keypad. A compressor can be turned on, off, or placed in ramp times for various ramp rate setpoints and start points
computer control. When a compressor is controlled manually, for a two-compressor machine.
it can be commanded to load, hold, or unload. If current
limit is active, it will not accept a load command. TABLE 1
Sample Ramp Times (Minutes) For a Two-Compressor Unit
To place a compressor in manual control, which turns it on, with a 2-Second Compressor Control Interval
the following procedure is used:
Ramp 25% 50% 75%
1. Log in for authorization. Rate Start Pt. Start Pt. Start Pt.
2. Address desired compressor (1, 4, 7, or 10 control point). Setpoint Setpoint Setpoint Setpoint
3. Press ENTER to modify status. .1 58 50 42
4. Use up or down arrow keys to select ON MAN. .2 29 25 21
5. Press ENTER. The compressor will start or continue to .3 19 17 14
run in hold state. .4 15 12 10
6. Press 0 to return to computer control, 1 to hold, 2 to
load, 3 to unload. Note: Compressors will not load past A formula for calculating ramp time in minutes is:
amp limits.
T = [(# compressors x 100) - start pt.] x Compressor Control
7. Use menu key or arrows to access other data. Interval/(Ramp rate x 60)]
If a safety condition is exceeded while operating manually,
the compressor will shutdown. To put all compressors back The compressor control interval can be determined by timing
into computer control from a locked off state, press RESET. the frequency of load/unload pulses given to a compressor.
It is typically 2 seconds.
CAUTION: Anti-recycle timer is bypassed by manual control.
DO NOT start a compressor more than once every 15 minutes.
67
4.4.5 Manual Lead/Lag Selection 4.4.13 Fan Control

The lead compressor can be selected by the lead B setpoint. The fans are controlled by the microcomputer out put relays.
The number stored in this setpoint should be one less than The computer switches fans on or off based on the discharge
the desired compressor number. So a 0.0 in the setpoint pressure and the fan pressure setpoints. The high (A) setpoints
specifies compressor 1 as the lead, a 1.0 puts compressor 2 are where the fans turn on and the low (B) setpoints are
as lead, etc. It is preferable to have compressor 1 as the lead. where the fans turn off.
If a compressor is locked off, the next compressor will
automatically take its place in the lead/lag sequence. 4.4.14 Chilled Water Reset (Optional)
and Customer Control Interlock
4.4.6 Compressor Start Delay If an analog input is available, the chilled water temperature
A compressor start delay of one or two minutes is
setpoint can be raised automatically by a 0-5 VDC signal
incorporated into the computer to prevent two compressors
provided by an external controller. The reset signal must be
from starting at the same time and insure that the system
between 0VDC and 5VDC, with 0VDC being no reset and
load requires another compressor. The compressor control
5VDC being maximum reset. The maximum temperature reset
point will display COFF (“clock off”) during this timing.
(increase) desired must be stored in CWR max B setpoint.
4.4.7 Power Loss Reset For example, to raise the chilled water setpoint from 44°F to
50°F (6.0°F) with a 5VDC input, a 6.0 is stored in CWR max
This function allows the customer the option of automatic
setpoint.
or manual reset of the computer after a power loss to the
computer. The power loss could be from the UVR or control CAUTION: The voltage input must never exceed 5.0VDC.
switch. For automatic reset, a 0.0 is stored in the power loss
B setpoint. For manual reset after power failure, a 1.0 is stored Control contacts from an external controller are used to
in the setpoint. A power loss alarm is also recorded by the enable or disable operation of compressors. The wiring
computer. diagram specifies the terminals to which the contacts must
be wired removed. To enable the compressors, the contacts
4.4.8 Anti-Recycle Timing must be closed. To place the unit in stand-by mode, open
At the start of a compressor, a 15 minute timer is initiated the control contact.
during which the compressor cannot start. If cooling is called Note: This control must be used for automatic control of the
for during this time, a COFF is displayed in the compressor package. Do not use the flow switch to control the package.
control point.
CAUTION: This timer is bypassed by manual control of
4.4.15 Hot Gas Bypass Control (option)
compressors. DO NOT manually start a compressor more than When hot gas bypass has been supplied with the package,
once every 15 minutes. an output from the computer controls the solenoid. The
solenoid is turned on if only one compressor is operating
4.4.9 Low Pressure Safety and the target percent capacity of the compressor drops
When the evaporator pressure of a given refrigeration circuit below the hot gas bypass B setpoint. If the target percent
drops below the low pressure B setpoint, a time delay is capacity then climbs above the hot gas bypass A setpoint,
initiated. If the pressure stays below the setpoint during the the solenoid is turned off. Typical setpoints are 45% for the B
time period, all compressors on the circuit will be locked off setpoint and 80% for the A setpoint.
and the low pressure alarm will be recorded by the computer.
4.4.16 Compressor Power Control (No-
For an air-cooled unit, the time delay is two minutes when Stop Alarm) and Unit Schedule
ambient temperature is above 40°F. If ambient temperature
The control power/schedule feeds power to the compressor
drops below 40°F, the delay on compressor start up is
safety and control circuit and closes the chilled water pump
extended to 4 minutes. After start-up, the low pressure delay
contacts. (See Field Control Wiring). After power-up, the
is two minutes.
relay is held open for 15 seconds to allow for reset of the
4.4.10 High Pressure Safety high motor temperature safety switch. The relay is then
closed to allow normal compressor control if the unit schedule
If the condensing pressure of a refrigeration circuit exceeds
is calling for unit operation.
the high pressure A setpoint, all compressors on the circuit
are locked off. The high pressure alarm will be recorded by The computer will open this relay if it detects that a
the computer. Typical setpoint value is 360 psig. compressor auxiliary contact digital input stays ON for 15
seconds when the computer is commanding the compressor
4.4.11 Freeze Safety to be off. A No-Stop alarm would then be stored in the
If the leaving water temperature of a chiller drops below the alarm history. This would indicate that either a hardware
freeze B setpoint, all of the compressors will be locked off. problem is forcing the compressor to run when it should not
The freeze alarm will be recorded by the computer. Press or that the digital input is staying on when the compressor is
RESET to clear the lockout. actually off. When the problem is resolved, press the RESET
button to allow the machine to start.
4.4.12 Alarm Output
The alarm control point closes the digital output relay on all During normal operation, this output turns ON/OFF based
safety alarms. This relay is used to turn an alarm light on. on the unit schedule of operation (see Section 3.9).
After the problem is resolved, press RESET to reset the system
and turn the alarm output off.
68
4.4.17 Sensor Alarm Shutdown 4.4.23 Low Suction Pressure Unload

If the computer measures an analog sensor value that is This function unloads the compressor if suction pressure is
outside of a given boundary, the associated compressors are approaching the low pressure limit. If suction pressure
shutdown. The computer then stores the alarm code reaches the low pressure setpoint plus 4 psi, the compressor
corresponding to the sensor alarm. The boundary values are will be prevented from loading (HOLD state). If suction
as follows: pressure falls to the suction pressure setpoint plus 2 psi, the
compressor will begin unloading.
Low High
1. Water temperature sensor - 190°F 4.4.24 Low Oil Level Alarm
2. Air temperature sensor 25°F 180°F An oil level float switch is located in each compressor. If low
3. Suction pressure -20 psig See below oil indication (digital input is OFF) persists for 60 seconds
4. Discharge pressure 5 psig -- during compressor operation, the microcomputer will then
shut down the compressor. The status of the float switch
The high setpoint for the suction pressure sensor will be can be seen on the computer display or the associated LED
triggered if the leaving water temperature is less than 60°F of the Digital I/O Board. Failure is indicated on the alarm
and suction pressure is greater than 150 psig. pilot light. The low oil alarm code will be recorded by the
If one of these sensor alarms occurs, it usually indicates a computer. Press the RESET key to reset the system.
loose wire, blown fuse, defective sensor, or faulty analog
board.
4.4.18 External Shutdown Indication

(No-Run Alarm)
A No-Run control point error is generated if the computer
tries to start (or run) a compressor but the compressor is
held off by an external control. The computer determines
that the compressor is not operating if the associated digital
input from the compressor contactor does not indicate that
the contactor is pulled in (digital input stays OFF), or if the
amps of the compressor are less than 12 amps. If a faulty
No-run alarm occurs, onitor the digital input and amps to
see which is producing the fault.
4.4.19 Fast Unload Solenoid Control

When a compressor starts, it’s fast unload solenoid is
energized for 30 seconds to ensure that the compressor
unloads fully. The load and unload solenoids are de-energized
during this time delay. After the time delay, normal control
of the load/unload solenoids is restored.
4.4.20 High Motor Temperature Safety

If the high motor temperature switch of a compressor opens,
the motor temperature digital input turns ON. If the
compressor is operating, the compressor will be locked off.
The high motor temperature alarm will be recorded by the
computer and RESET must be pressed after the problem is
resolved.
4.4.21 Low Chiller Flow Alarm

A low flow alarm will be generated if a compressor control
point is ON and the flow switch digital input is OFF. All
compressors will be locked off and the alarm light turned
on. After resolving the problem, press RESET.
4.4.22 High Discharge Pressure Unload

This function unloads the compressor if discharge pressure
is approaching the high pressure limit. If discharge pressure
of an operating compressor reaches the high pressure setpoint
minus 10 psi, the compressor will be prevented from loading
(HOLD state). If the discharge pressure reaches the high
pressure setpoint minus 5 psi, the compressor will begin
unloading.
69
4.5 Typical Power Wiring Diagram (Single Compressor Model)
CIRCUIT BREAKER 1CB WITH

OPTION HANDLE
L1 1L1
200/3/60 L2 1L2
230/3/60
400/3/50 L3 1L3
* 460/3/60 SEE NOTES 2, 3 & 4 SEE NOTE 6
UNIT 575/3/60
FUSING 1TB 6TB
L1 11FU 5L1 5L1
~ ~ ~
~ ~ ~
L2 12FU 5L2 5L2
L3 13FU 5L3 5L3
SEE NOTE 6
GND
LUG
1OL 400/3/50
460/3/60
575/3/60
STANDARD FAN MOTOR WIRING

SEE COMPACT & EXTENDED OPTIONS
1M1 1M2
1OL 200/3/60
11L1 11L3 230/3/60
~ 460V ~
(1L1)
~ ~ 1T1 1T2 1T3 1T4 1T5 1T6
(1L2)
1 2 3 7 8 9
1-MTR
COMPRESSOR MOTOR
SEE NOTE 5
(1L1)
(1L1)
(1L2) (1L2)
5L1
5L2
5L3
A B C
UVR
~
~
~
1CO
LEGEND 5L1
~ ~ ~
5L2
NOTES CB CIRCUIT BREAKER
1- FUSES SHALL BE TIME DELAY TYPE. C SHORTING CONTACTOR 5L3
2- ALL FIELD WIRING SHALL COMPLY WITH LOCAL, CO CONVENIENCE OUTLET
COMP COMPRESSOR
STATE, AND NATIONAL CODES. CPR CAPACITOR
3- USE COPPER CONDUCTORS ONLY. CONTROL CT CURRENT TRANSFORMER
WIRING 14AWG. FM FAN MOTOR
FU FUSE
4- BRANCH CIRCUIT PROTECTION SHALL BE PROVIDED GND GROUND
BY INSTALLER. DISCONNECT MEANS ALSO REQUIRED M CONTACTOR
MTR MOTOR
UNLESS CIRCUIT BREAKER OPTION IS FURNISHED.
OL OVERLOAD
5- IF POWER SUPPLY HAS BEEN INTERRUPTED FOR S SWITCH FAN MOTORS
A PROLONGED PERIOD, OIL SUMP HEATERS MUST SCR SPEED CONTROL
SOL SOLENOID
BE ENERGIZED FOR 24 HOURS MINIMUM BEFORE T TRANSFORMER 5L1
~ ~ ~
STARTING COMPRESSORS. TB TERMINAL BLOCK 5L2

6- USE 1TB WITH CIRCUIT BREAKER OPTION UVR UNDERVOLTAGE RELAY
VM VOLTMETER 5L3
ON ACDX68 200V ONLY. MANUAL RESET
FACTORY TERMINAL
FIELD WIRING
* FIELD SUPPLIED
[] STANDARD COMPONENT
019322AB
FAN MOTORS
70
4.6 Typical Control Wiring Diagram (Single Compressor Model)

CUSTOMER SUPPLIED POWER AUDX-NOT SUPPLIED
115 VAC SEE POWER DIAGRAM FOR TRANSFORMER OPTION.
SEE POWER DIAGRAM FOR
SEE NOTES 2, 3 AND 4.
CHILLER HTR TRANSFORMER OPTION.
5TB
SEE NOTES 2, 3 AND 4.
102 115 VAC
CHILLER HEATER
101 1 2 3TB
1
14AWG
1 SEE NOTE 5
1M2-1 3 400W
2 COMP OIL SUMP HTR
3
S1(CONTROL POWER)
4
5
7 8 1M1-2
6 J7 COMP 1 LIQ INJECTION
SOL.
7
1 2 5 6
8
12 7
9
10
RIBBON CABLE
DIGITAL J1
TO MICROCOMPUTER
11 I/O BOARD
12VAC (1DI/OB)
12
1M1-1 9 1M2-2 10
13 1DI COMP SWITCH AUXILIARY
1H 1N
14
15 2DI COMP 1 OIL FLOAT

2H 2N SWITCH
16 SEE NOTE 9
1CPR
8 CWP* 11 CWFS 12
17 3DI WATER FLOW SWITCH
3H 2CPR 3N
8 * 13
18 4DI UNIT CONTROL
4H 4N
SEE NOTES 7 & 9 4TB
19 +12VDC 61
GND 60
20 SH
21
1C 1CP
1NO 20 1M1
22 COMP 1 CTR 1ST WINDING
21 (6, 13)
1M2
23 COMP 1 CTR 2ND WINDING
3CR-1 (2, 13)
24
2SOL
COMP 1 LIQUID LINE SOL
25 AUDX-FIELD WIRED
26
27
28
29 2C 2CP 2NO 28 3SOL

10 COMP 1 LOAD SOLENOID
30
31 3C 3CP 3NO 29 4SOL

COMP 1 UNLOAD SOLENOID
32
33 4CP 30
4C 4NO 2CR
ALARM OUTPUT (60)
34 8
35 31
3CR CONTROL POWER/SCHEDULE
(24, 55)
36
FAN COMPACT STD EXT.
CONTROL
37 32 STAGE OPT. OPT.
2M
STAGE FAN FAN FAN
38 1 1&2 1&2 1&2
39 33
3M
STAGE FAN FAN FAN
40 2 3&4 3&4 3&4
41
34 4M
42 STAGE -- FAN FAN
3 5&6 5&6
43
44
45
46
47
48 35 5M
STAGE FAN
-- --
49 4 7&8
SEE NOTE 13
2
50 36
HOT GAS BYPASS
51 11
52 12VAC
53 12
54
55
56
57
SEE NOTE 10
58
59
60
019331AC
61
71
4.6 Typical Control Wiring Diagram (Single Compressor Model) (cont.)
(+) 106 104 (+)
CONTROL
(-) 107 105 (-) POWER ALARM
7 2 30 2
1LT 2LT
SH SH W R
#1 MTR
OVERLOAD
16 19
R
36 5SOL 2
SET POINTS
NAME A B
1 LV WTR SP. TLW °F
2 LEAD 0.0
3 RAMP UP 0.2 30.0
4 AMP LIMIT (UNLOAD) (HOLD)
5 PWR LOSS
6 HI/LO PRESSURE 360 PSIG SEE TABLE
SEE TABLE GND
7 FREEZE
8 HOT GAS BYPASS
9 LO AMB
10 SUCTION LIMIT SEE TABLE SEE TABLE
11 DISCHARGE LIMIT 355 PSIG 345 PSIG
12 FAN STAGE 1 230 PSIG 100 PSIG
16 DMND LMT/CWR 0.0 0.0
10 2
4CR
NOTES
1- FUSES SHALL BE TIME DELAY TYPE.
2- ALL FIELD WIRING SHALL COMPLY WITH LOCAL, STATE
AND NATIONAL CODES.
3- USE COPPER CONDUCTORS ONLY. CONTROL WIRING 14AWG WITH MAX.
15A OVERCURRENT PROTECTION. USE TERMINALS 2 AND 102 FOR
NEUTRAL CONNECTIONS.
4- DISCONNECT MEANS AND BRANCH CIRCUIT PROTECTION
SHALL BE PROVIDED BY INSTALLER IF NOT SUPPLIED.
5- IF POWER SUPPLY HAS BEEN INTERRUPTED FOR A
PROLONGED PERIOD, OIL SUMP HEATERS MUST BE ENERGIZED
FOR 24 HOURS MINIMUM BEFORE STARTING COMPRESSORS.
6- TO RESET OVERLOAD TURN COMPRESSOR SWITCH OFF FOR 5 SECONDS.
7- CUSTOMER CONTROL CONTACTS MUST BE WIRED BETWEEN
TERMINALS 8&13.
8- IF 0-5 VDC CWR IS USED, SET SETPOINT 16B TO RESET DESIRED
AT +5VDC INPUT. CAUTION: DO NOT SUPPLY OVER 5.0VDC TO 6AI.
9- SHIELDED CABLE IS RECOMMENDED FOR CUSTOMER SUPPLIED
CONTACT WIRING. GROUND ON SUBPANEL.
10- CONTACT RATING IS 10A AT 125 VAC AND 5A AT 250 VAC (1/2 HP).
12- IF 0-5 VDC DEMAND LIMIT IS USED, SET SETPOINT 16A TO

THE DESIRED DEMAND LIMIT AT +5 VDC INPUT. THERE IS
NO DEMAND LIMITING AT 0 VDC INPUT.
CAUTION: DO NOT SUPPLY OVER 5.0 VDC TO 7AI.
13- 5M IS USED IN THE EXTENDED OPTION ONLY.
019331BB DDOUT BRD (2DOB) IS USED IN EITHER THE
EXTENDED OPTION AND/OR HOT GAS BYPASS OPT.
72
4.7 Typical Power Wiring Diagram (Three Compressor Model)
019352AB
73
4.7 Typical Power Wiring Diagram (Three Compressor Model) (cont.)
VARIABLE SPEED FAN MOTORS

LOW AMBIENT OPTION
6L1 575V ONLY 6L3
19FU 20FU
FURNISHED 10A 10A
NOT FURNISHED 120 V
CONNECTION
11T
VARIABLE SPEED FAN MOTORS

13L1 13L3
5L1 575V ONLY 5L3
14FU 15FU ~ 460V ~

10A 10A
120 V ~ ~
CONNECTION
[12M]
5T
10L3
10L1 CLASS 2 CLASS 2
12T 163 13T 166
~ 460V ~ ~ 460V ~ L1 3SCR L1 4SCR

24 162 24 165
VAC M1 VAC M1
~ ~ ~ ~ 161 164
[4M] [5M]
d g
GND GND
CLASS 2 CLASS 2
3CPR 4CPR
6T 157 7T 160
c e f h
L1 1SCR L1 2SCR
24 156 24 159 2 2
3 3
VAC M1 VAC M1
1 a 1
155 158 b
71 74
GND GND
1CPR 2CPR FAN MOTOR NOS. FAN MOTOR WIRE NUMBERS

70 72 73 75
a b c d e f g h
2
3
2
3
STANDARD 11FM 12FM 100 101 102 103 104 105
1 1 COMPACT OPTION 9FM 10FM 94 95 96 97 98 99
1FM 2FM
EXTENDED OPTION 13FM 14FM 106 107 108 109 110 111
3 PHASE AMMETER OPTION 3 PHASE VOLTMETER OPTION UNDER/OVER

VOLTAGE RELAY OPTION
FURNISHED
FURNISHED FURNISHED NOT FURNISHED
NOT FURNISHED NOT FURNISHED
L1
L2
L3
AMMETER
TRANSFER SWITCH
VOLTMETER A B C
TRANSFER SWITCH
11 12 13 14
UVR
21 22 23 24
VM
7FU
9L1
~
L1
8FU
9L2
~
L2
9FU
~
9L3 REMOVE J9
L3
CONTROL CONVENIENCE CHILLER HEATER

TRANSFORMER OUTLET OPTION TRANSFORMER
OPTION OPTION DOOR LATCH
SOLENOID OPTION
FURNISHED FURNISHED FURNISHED
NOT FURNISHED NOT FURNISHED NOT FURNISHED FURNISHED
NOT FURNISHED
L1 L1 L1
575V ONLY
SEE NOTE 1 SEE NOTE 1 SEE NOTE 1
L2 L2 L2 L1
L2
1FU 2FU 4FU 5FU 16FU 17FU
11L1 11L2 12L1 12L2 7L1 7L2 10FU 11FU
.75A .75A
1T 3T 8T 8L1 8L2
L1
L2 9T
1B 94 101B
6FU 18FU 120VAC

3FU 15A 10FU 11FU
15A 15A 0.5A 0.5A OR 13SOL
115VAC
98 99 8L1 8L2
1 3TB 2 101 5TB 102 POWER DOOR
13SOL
115VAC 115VAC
1 2 1 1A 2
1CO 1A
KEY KEY 12SOL

12SOL
019352BB SWITCH SWITCH
74
4.8 Typical Control Wiring Diagram (Three Compressor Model)
115VAC - CUSTOMER SUPPLIED AUDX-NOT SUPPLIED SEE POWER DIAGRAM FOR TRANSFORMER
5TB SEE POWER DIAGRAM FOR CHILLER HTR TRANSFORMER OPTION. OPTION. SEE NOTES 2, 3 AND 4.
102
GND SEE NOTES 2, 3, & 4
101
5 HTR CHILLER HTR 115VAC
1 NOTE: (3) HEATER TAPES GND 1 2 3TB
2
1
3
1M2-1 3
4 400W COMP 1 OIL SUMP HTR
2 HTR
2M2-1 4 400W
5 3 HTR COMP 2 OIL SUMP HTR
S1 3M2-1 5
6 400W COMP 3 OIL SUMP HTR
4 HTR
CONTROL
7 POWER
8
10 1M1-2 11 8TAS-1 12 1SOL
9 J9 COMP 1 LIQ INJECTION SOL
9
10 115VAC
2M1-2 13 8TAS-2 14 2SOL
1 2 5 6
COMP 2 LIQ INJECTION SOL
11 2T
7 12
12 12VAC 3M1-2 15 8TAS-3 16 3SOL
18 19 COMP 3 LIQ INJECTION SOL
13 12FU 4A 13FU
14
15 DIGITAL
I/O BOARD
12VAC (D I/O B) RIBBON CABLE
16
20 21 TO MCB
1M1-1 1M2-2 TO MICROCOMPUTER 25
22 1H 1N
17 1DI COMP 1CTR AUX.
2M1-1 2M2-2 26 2H 2N
23
18 2DI COMP 2CTR AUX.
3M1-1 3M2-2 27 3H 3N
24
3DI COMP 3CTR AUX.
19
20RES
20 1.5A BLK
1FS 28 4H 4N
WHT
31FU 4DI COMP 1 OIL FLOAT SWITCH
21 YEL
22
1.5A
WHT 2FS BLK 21RES 29 5H 5N
23
YEL
22RES
24 1.5A BLK
WHT 3FS 30 6H 6N
25 YEL
1CPR
26 10 CWP * 31 CWFS 32 7H 7N
7DI WATER FLOW SWITCH
2CPR
27 33 NOTES 7 & 8 8H 8N
* UNIT CONTROL
8DI
28 10
115VAC
29 14T
1SN
41 1C 1CP 1NO 42
30 3CR 24VAC 1M1 COMP 1 CTR 1ST WINDING
J42 (9,17)
39 40 COMP 1 43
31 35 OVERLOAD 1M2 COMP 1 CTR 2ND WINDING
1OL (4, 17)
S2 38 3 1
32 NOTE 6 10TR-1 4SOL COMP 1 LIQUID
LINE SOL.
COMP 1PB
51 AUDX-FIELD WIRED
33 #1
99
T2 M1 M2 B 2SN
TO 25 2C 2CP 2NO 48
34 2AIB 5SOL
T1 COMP 1 LOAD SOLENOID
G 105
35 S1 S2 S3 C 3SN
3C 3CP 3NO 49
44 6SOL
45 46 47 BLK COMP 1 UNLOAD SOLENOID
36
37
4SN
4C 4CP 4NO 54
38 2M1 COMP 2 CTR 1ST WINDING
MOTOR TEMP J54 55 (11,18)
39 53 2M2
SENSORS COMP 2 CTR 2ND WINDING
3 1 (5, 18)
40 10TR-2
COMP 2 7SOL COMP 2 LIQUID
41 OVERLOAD LINE SOL.
2OL AUDX-FIELD WIRED
S3 50 NOTE 6
42 5SN
COMP 2PB 26 5C 5CP 5NO 60
52 100 8SOL
#2 COMP 2 LOAD SOLENOID
43
T2 M1 M2 B
TO 6SN
2AIB 6C 6CP 6NO 61
44 T1 9SOL
G 105
45 S1 S2 S3 C
56 57 58 59 BLK
46
47
MOTOR TEMP
SENSORS
019338C1
75
4.8 Typical Control Wiring Diagram (Three Compressor Model) (cont.)
2
(DI/OB)
48 7SN
64 7C 7CP 7NO 65 3M1 COMP 3 CTR 1ST WINDING
49
J65 66 (12,19)
3M2
50 COMP 3 CTR 2ND WINDING
3 1 (5, 19)
51 COMP 3 10TR-3
10SOL COMP 3 LIQUID
OVERLOAD LINE SOL.
3OL AUDX-FIELD WIRED
52 S4 62 NOTE 6
8SN
53 COMP 3PB 27 8C 8CP 8NO 71
167 11SOL
#3 COMP 3 LOAD SOLENOID
63 T2 M1 M2 B
54 TO 9SN
2AIB 9C 9CP 9NO 72
T1 12SOL
55 G 105
S1 S2 S3 C
67 68 69 70 BLK
56
57 10SN
10 10C 10CP 10NO 74 2CR
ALARM OUTPUT
58 (58)
MOTOR TEMP 11C 11CP 11NO 75 3CR
CONTROL POWER
59 SENSORS (30, 71)
11SN
60 4TB
+12VDC 90
61
GND 92
62
SH
63
12SN
64 12C 12CP 12NO
65
13SN
66 13C 13CP 13NO
67
14SN
68 14C 14CP 14NO
69
15SN
70 15C 15CP 15NO
71
16SN
72 151 3CR 152 16C 16CP 16NO
73 CHILLED
RIBBON
WATER CABLE
74 PUMP
CONTACTS DIGITAL
75 OUTPUT BOARD #2
(2D0B) 17SN
76 1C 17CP 1NO
77
18SN
153 2CR 154 18CP
78 2C 2NO
79 ALARM
CONTACT 19SN
80 3C 19CP 3NO
81
20SN
82 4C 20CP 4NO
83
21SN
84 5C 21CP 5NO
85
EXTENDED 22SN
86 FAN MOTOR OPTION 6C 22CP 6NO
ONLY
87 JUMPER ON GND
ADDRESS #3
019338C2
76
88 RIBBON CABLE
TO DIGITAL I/O BOARDS
89
90
RIBBON CABLE
91
92 MICROCOMPUTER AUDX-FIELD WIRED AI BOARD #1 90

J3 (MCB)
RED
RS485 (1AIB) (4TB)
RED 87 4PT
93 J2 J5 SERIAL +5 96 GRN DISCHARGE
DISPLAY COMMUNICATION 1TS AI5 PRESSURE
PORTS LEAVING BLK 88
94 RS232 AI1 92 WHT COMP 2
J6 COOLER (4TB)
WATER WHT 92 SH
95 TEMP GND (4TB)
20
J7 12VAC 90 RED
96 90 (4TB)
21 RED 5PT
KEYBOARD
(4TB) 97 GRN
97 SUCTION
1PT GRN 91 AI6 PRESSURE
INSTRUCTIONS SUCTION AI2 92 WHT COMP 3
98 PRESSURE 92 3ZD (4TB)
PRESS HELP KEY FOR BASIC WHT
OPERATION INSTRUCTIONS. COMP 1 (4TB) 1ZD (4TB) SH
99 TO DISPLAY CONTROL VALUE SH
(4TB) GND 90 RED
1) PRESS MENU KEY TO DISPLAY GND (4TB)
100 MENU ITEM. RED 90 6PT
2) USE UP OR DOWN ARROW TO (4TB) 98 GRN DISCHARGE
MOVE TO DESIRED MENU ITEM. 2PT GRN 93 AI7 PRESSURE
101 3) PRESS ENTER KEY TO SELECT DISCHARGE 92
AI3 WHT COMP 3
DESIRED MENU ITEM. PRESSURE (4TB)
102 4) USE UP OR DOWN ARROW TO COMP 1 WHT 92 SH
DISPLAY DESIRED CONTROL VALUE. (4TB) (4TB)
SH
(4TB)
103
FOR MORE INFORMATION 90
SEE OWNERS MANUAL. RED
104 (4TB)
3PT GRN 94
105 SUCTION AI4
PRESSURE WHT 92
COMP 2 (4TB) 2ZD
106 SH
(4TB)
107 GND
RED 87
+5
108 2TS BLK 95
AMBIENT AI8
109 TEMP
WHT 92
GND
110
111
112
RIBBON
CABLE
113
114 AI BOARD #2
(2AIB)
115
(+) 104
116 AI12 99
(#4) AI9
CHILLED (#1)
117 WATER 0-5 VDC TO 1OL
4ZD 105
RESET GND
(-) 105
118
GND
SEE NOTE 10
119 SH 100
AI10
120 (#2)
TO 2OL
105
121 GND
(+) 106
AI13
122 (#5)
DEMAND 167
LIMIT 0-5 VDC AI11
123 5ZD
(-) 105 (#3) TO 3OL
105
124 SEE NOTE 12 GND GND
SH
125
JUMPER ON
ADDRESS #2
019338C3
77
126
127 WATER TEMPERATURE OPTION ~ ~ FURNISHED

FURNISHED NOT FURNISHED AI BOARD #2 COMPRESSOR STARTS ELAPSED TIME METER OPTION
MODEM OPTION
NOT FURNISHED
128 (2AIB) COUNTER OPTION 42
1ETM
129 RED 87 42 1SC 1 2
3TS
+5 54
RS232
2ETM
ENTERING 54 2SC J6
130 BLK 168 AI14 GND BLK WHT
COOLER 65
WATER (#6) 65
3ETM
3SC TELEPHONE
131 TEMP WHT 92 MODEM
GND POWER LINE
FURNISHED OUTLET
132 FURNISHED 2
AUDX-FIELD WIRED 2
NOT FURNISHED
NOT FURNISHED
133
134 PILOT LIGHT OPTION #2 MTR

CONTROL
FURNISHED POWER ALARM OVERLOAD
135 10 2 9 2 74 2 50 53
ELECTRONIC NOT FURNISHED 1LT 2LT
TX VALVE W R R
136 25 4CR 2
115VAC OPTION
#1 MTR #3 MTR
137 FURNISHED OVERLOAD OVERLOAD
4T
26 5CR 2 38 41 62 64
NOT FURNISHED
24VAC R R
139
115
5CR
27 6CR 2
140 10 2
114 116 117
141 115VAC
4CR
10T
142 24
VAC 24VAC
PUMP PUMP 138
143 DOWN DOWN
BLK/WHT 118 #1 #2 136 137
122 RED
144 E7 E1
+12VDC 7PT 6CR
SUCTION SUCTION 123 GRN
PRESSURE E2 24
145 TEMP. #1 VAC
BLK 119 #1 PUMP
E8 124 WHT
E3 DOWN
146 #1
GND BLK/WHT 139 141 RED
1VC E7 E1
147 BLK/WHT 120 125 RED +12VDC 9PT
E11 E4 SUCTION SUCTION 142 GRN
+12VDC 8PT PRESSURE E2
148 SUCTION TEMP. #3
SUCTION 126 GRN #3
PRESSURE E5 BLK 140 143 WHT
TEMP. #2 E8 E3
149 #2
BLK 121 127 WHT 2VC GND
E12 E6
150 GND +V 1 2 3
+V 1 2 3 +V 1 2 3
151
LEGEND
BLK
147
GRN
146
RED
145
WHT
144
152 AI ANALOG INPUT

BLK
135
GRN
134
RED
133
WHT
132
BLK
131
GRN
130
RED
129
WHT
128
CB CIRCUIT BREAKER
COMP COMPRESSOR
153 CP CONTROL POINT
CPR CAPACITOR
6MTR CR CONTROL RELAY
154 CT CURRENT TRANSFORMER
4MTR 5MTR CTR CONTACTOR
CWFS CHILLED WATER FLOW SWITCH
155 COMP #3 CWP CHILLED WATER PUMP
TX VALVE CWR CHILLED WATER RESET
COMP #1 COMP #2 DI DIGITAL INPUT
156 TX VALVE TX VALVE FS FLOAT SWITCH
HOT GAS BYPASS OPTION FU FUSE
GF GROUND FAULT
157 (ALL CIRCUITS) TO MCB GND GROUND
H0T GAS BYPASS OPTION (J2) H-O-T HIGH OIL TEMP
FURNISHED HMT HIGH MOTOR TEMP
(1 CIRCUIT) RIBBON HTR HEATER
158 TO MCB NOT FURNISHED
FURNISHED CABLE I/O INPUT/OUTPUT
(J2) LS LEVEL SENSOR
NOT FURNISHED LT
159 RIBBON DIGITAL M
LIGHT
CONTACTOR
2
CABLE OUTPUT BOARD #3 MCS MOLDED CASE SWITCH
160 MOV METAL OXIDE VARISTOR
(3DOB) MTR MOTOR
23SN NC NORMALLY CLOSED
DIGITAL NO NORMALLY OPEN
161 OUTPUT BOARD #3
10 3C 25CP 3NO 148 13SOL OL OVERLOAD
CIRCUIT #1 PB PUSH BUTTON
(3DOB)
162 23SN
PT PRESSURE TRANSDUCER
RES RESISTOR
10 3C 25CP 3NO 148 13SOL 2 24SN RLY RELAY
163 4C 26CP 4NO 149 14SOL SC STARTS COUNTER
CIRCUIT #2 SH SHIELD
SN SNUBBER
164 SOL SOLENOID
TAS THERMOSTAT
25SN TB TERMINAL BLOCK
165 20 5C 27CP 5NO 150 15SOL TLW TEMP LEAVING WATER
12VAC CIRCUIT #3 TR TIMER
GND TS TEMP. SENSOR
166 21 UVR UNDERVOLTAGE RELAY
20 VI VAPOR INJECTION
12VAC VM VOLTMETER
167 GND ZD ZENOR DIODE
JUMPER ON
21 MANUAL RESET
ADDRESS #4
JUMPER ON FACTORY TERMINAL
168
ADDRESS #4 FIELD WIRING
* FIELD SUPPLIED
169
NOTES SET POINT TABLE
170 SET POINTS
1- FUSES TO BE TIME DELAY TYPE. A B % MIN. MIN. MIN. SUCTION
2- ALL FIELD WIRING SHALL COMPLY WITH LOCAL, STATE AND NATIONAL CODES. 1 LV. WTR. SP. TLW F ETHYLENE LOW P. TLW FREEZE LIMIT
171 3- USE COPPER CONDUCTORS ONLY. CONTROL WIRING 14AWG. WITH MAX. GLYCOL [8B] [1A] [9B] [18A] [18B]
2 LEAD 0.0
15A OVERCURRENT PROTECTION, USE TERMINALS 2 AND 102 FOR (PSIG) (°F) (°F) (PSIG) (PSIG)
3 RAMP UP 0.2 30 %
NEUTRAL CONNECTIONS.
172 4- DISCONNECT MEANS AND BRANCH CIRCUIT PROTECTION SHALL BE PROVIDED 4 AMP LIMIT 1 (UNLOAD) (HOLD) 0 58 42 38 60 62
BY INSTALLER 5 AMP LIMIT 2 (UNLOAD) (HOLD) 10 52 37 24 54 56
5- I F POWER SUPPLY HAS BEEN INTERRUPTED FOR A PROLONGED PERIOD, 6 AMP LIMIT 3 (UNLOAD) (HOLD) 20 41 28 24 43 45
173 OIL SUMP HEATERS MUST BE ENERGIZED 24 HOURS MINIMUM BEFORE 7 PWR LOSS 0.0 30-60 30 20 9 32 34
STARTING COMPRESSORS. 8 HI/LO PRESS 360PSIG SEE TABLE
6- TO RESET OVERLOAD, PRESS CORRESPONDING PUSH BUTTON. 9 FREEZE SEE TABLE % MIN. MIN. MIN. SUCTION
174 10 FAN STAGE 1 230PSIG 100 PSIG PROPYLENE LOW P. TLW FREEZE LIMIT
7 CUSTOMER CONTROL CONTACTS MUST BE WIRED
11 FAN STAGE 2 240PSIG 140 PSIG GLYCOL [8B] [1A] [9B] [18A] [18B]
BETWEEN TERMINALS 10 AND 33.
12 FAN STAGE 3 250PSIG 160 PSIG (PSIG) (°F) (°F) (PSIG) (PSIG)
175 8- SHIELDED CABLE IS RECOMMENDED FOR FLOW SWITCH AND CUSTOMER CONTROL 13 FAN STAGE 4 260PSIG 170 PSIG 0 58 42 38 60 62
FIELD WIRING. 14 H G BYPASS 80% 45%
9- CONTACT RATING IS 10A AT 125VAC AND 5A AT 250VAC (1/2HP). 10 51 37 32 53 55
176 15 DISCHARGE LIMIT 355PSIG 345PSIG 20 43 29 25 45 47
10- IF 0-5 VDC CWR IS USED, SET SETPOINT 16B TO RESET DESIRED AT +5VDC INPUT. 16 LO AMB 20.0°F SEE NOTE 11 30-60 32 20 14 34 36
CAUTION: DO NOT SUPPLY OVER 5.0 VDC TO AI10. 17 DMND LMT/CWR 0.0 0.0
177 11- LOW AMBIENT SETPOINT 16A CAN BE SET TO A MINIMUM OF 0°F (-17°C) IF 18 SUCTION LIMIT SEE TABLE SEE TABLE
LOW AMBIENT OPTION IS SUPPLIED, OR -20°F (-29°C) IF BOTH LOW AMBIENT 10TR-1,2 1 SEC. WARNING
AND ELECTRONIC TX VALVE OPTIONS ARE SUPPLIED. ANTIRECYCLE 15 MIN.
178 CHECK SETPOINTS BEFORE STARTING UNIT.
LIMIT AT +5 VDC INPUT. THERE IS NO DEMAND LIMITING AT 0 VDC INPUT. OPEN CLOSE DO NOT SET THE SETPOINTS IN THE TABLE
CAUTION: DO NOT SUPPLY OVER 5.0 VDC TO AI11. 8TAS-1, 2, 3 165°F 175°F TO A VALUE LOWER THAN THAT INDICATED
179 12- IF 0-5 VDC DEMAND LIMIT IS USED, SET SETPOINT 17A TO THE DESIRED DEMAND FOR YOUR GLYCOL CONCENTRATION. TO
DO SO WILL VOID THE WARRANTY.
180
019338C4
78
5.0 MAINTENANCE ACDX-B/AUDX-B ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
5.1 General 5.5 Air Cooled Condenser

As with all mechanical equipment, a program of regular Cleaning ACDX-B/AUDX-B
inspection, cleaning and preventive maintenance by trained
The face of the condenser should be cleaned at least once a
personnel will contribute greatly to the long satisfactory
month during operation. If conditions are bad the condensers
service life of this product.
pick up dirt very quickly, it is suggested that they be cleaned
5.2 Periodic Inspection more frequently. If the condenser is allowed to get too dirty,
the unit will run a high head pressure and will not give
Read essential temperatures and pressures periodically to see
satisfactory performance.
that they indicate normal operation. It is a good idea to
record these readings on a log sheet. See sample, Section Dirty coils can be cleaned using a soft brush or by flushing
4.10. If any abnormal operation is observed, try to determine with cool water or commerically available coil cleaners. DO
cause and remedy it. See Troubleshooting Guide, Section NOT USE HOT WATER OR STEAM. To do so will cause excessive
4.9. pressure in the system. The face of the condenser should be
cleaned at the beginning of the season and periodically
5.3 Monthly Inspection thereafter if conditions require.
Wipe down external surfaces of unit. Shut unit down, open
main disconnect, inspect control panel, checking for loose 5.6 Electrical Malfunction
wires, burned contacts, signs of overheated wires, etc. Restart The unit has four devices designed to protect compressor
unit and check performance of controls. Check sight glasses motors and motor controllers from electrical malfunction:
for proper refrigerant charge. customer supplied short circuit protection, circuit breakers
(optional, if available), under voltage relays (optional), solid
5.4 Vessel Maintenance state motor over temperature protectors, and microcomputer
high amp protection.
5.4.1 General If the undervoltage relay trips, it is a sign of trouble in
The efficient performance of the cooler and condenser heat incoming power. If it trips again after resetting, call your
transfer surfaces is essential for efficient performance of your electric utility to investigate the problem. If circuit breaker
packaged water cooling machine. If these surfaces or motor over temperature protectors trip, this is a sign of
accumulate a film of dirt, scale or slime, their performance possible motor trouble. DO NOT reset and try to run
efficiency will degrade substantially. The refrigerant side of compressor again. Call authorized service representative to
heat transfer surfaces does not foul, since refrigerant is a check for motor trouble. Resetting these safety devices and
good solvent and it is in a closed, filtered cycle. Water side repeated starting could turn a minor motor problem into a
surfaces can foul from the water system. A program of water costly major motor burnout.
treatment can slow the rate of fouling on heat transfer
surfaces, but not eliminate it.
5.4.2 Cooler Cleaning ACDX-B or

Split-System Chiller
The effects of fouling can be detected by recording full load
performance data on the log sheet. If the difference between
the leaving water from the cooler and the saturated suction
temperature at the compressor is greater than the difference
recorded at clean conditions, the tubes should be cleaned.
It is generally advisable to clean the cooler water side surfaces
at least annually, and more often if severely foul water is
used. This cleaning must be done chemically.
In chemical cleaning, a caustic solution is pumped through
the heat exchanger, which attacks dirt, slime and mineral
deposits and flushes them away. Chemicals can be
recommended by water treatment specialists, but it is
important to rinse the system thoroughly after cleaning to
remove the chemicals before they attack the metal surfaces.
The cooler water side (shell side) cannot be physically cleaned
because of the cross-flow baffle construction.
79
5.0 MAINTENANCE ACDX-B/AUDX-B (CONT.) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
5.7 Troubleshooting Guide

Possible Causes Corrective Action
5.7.1 Chiller unit will not start
1. Power off. Check main disconnect switch
2. Main line open Check main fuses
3. Incorrect wiring Check the wiring diagram
4. Loose terminals Tighten all terminals
5. Control circuit open Check phase loss monitor, flow switch, circuit breakers, temperature
control, low ambient thermostat, low temperature, thermostat, remote
switch, etc.
6. Time delay Wait
5.7.2 Compressor hums but does not start
1. Low voltage a. Check at service and unit for loss
b. Consult power company
5.7.3 Compressor cuts out on low pressure safety control

1. Refrigerant shortage Check for leaks — add refrigerant
2. Restriction in liquid line a. Plugged strainer — open or replace
b. Liquid line valve partially closed — open valves fully
c. Expansion valve clogged or inoperative — clean or replace as required
d. Solenoid valve partially open — clean or replace as required
3. Low water flow through cooler Check water flow thru cooler and correct as required
(or air flow through DX coil)
5.7.4 Compressor cycles on high pressure control
1. Compressor discharge valve partially Open valve fully
closed
2. Non-condensable gases in system Operate condenser fans with compressors off.
If condenser pressure exceeds saturated pressure corresponding to
condenser entering air temperature, then reclaim air from the top of hot
gas header on the vertical header coil.
3. Overcharge of refrigerant Reclaim refrigerant from system while in operation until head pressure
reaches a normal level.
4. Dirty condenser Clean the condenser
5. Compressor discharge check valve not Replace if necessary

operating properly
6. Fans not running Check pressure control setting
5.7.5 Causes and prevention of freeze-up
Causes Prevention
1. Improper charging Charge per manufacturer’s recommendation
2. Improperly set safety time delay Check the safety time delay low pressure control for proper setting at the
beginning of each season.
3. Improper chilled water circulation Use an ample sized cleanable strainer in the chilled water circuit. Make
certain the strainer is clean to insure full flow and velocity of chilled water.
It may sometimes be necessary to treat the water to prevent formation of
deposits.
4. Not draining for winter shutdown When the system is shut down for the tinter, remove the drain plugs and
drain the cooler. Blow out any remaining water with air.
5. Improper pump shutdown Make sure chiller barrel heater is working and flow switch is installed per
wiring diagrams.
6. Low ambient during air conditioning Make sure chiller barrel heater is working.
season
NOTES:
If the ambient temperature is below 32°F, freezing can be completely prevented by one of two methods:
1. Drain all water from the equipment.
2. Add anti-freeze to the water.
80
5.8 Sample Log Sheet Sheet No.
Page 1 of 2
ACDXB / AUDXB 048 to 208

Screw Compressor Packaged Chiller or Condensing Unit
NAMEPLATE DATA:
UNIT MODEL NO. UNIT SERIAL NO.
UNIT ELECTRICAL DATA: VOLTS 3 PHASE HZ
COMPRESSOR MODEL NO. COMPRESSOR S.N.

START UP: DATE , TIME

REPORT DATE
REPORT TIME
ELAPSED TIME METER COMPRESSOR 1
COOLER WATER TEMPERATURE - IN

COOLER WATER TEMPERATURE - OUT
COOLER PRESSURE DROP PSI/IN WATER
COOLER WATER FLOW (GPM)
CONDENSER AIR TEMPERATURE - IN (AMBIENT)
ACTUAL VOLTAGE
FAN AMPS
VOLTS
*Use Table 5.11 For Obtaining Saturated Temperature

This log sheet is provided as a recommendation of the readings that should be taken on a periodic basis. The actual readings
taken and the frequency will depend upon the unit’s applications, hours of use, etc. This type of information can prove very
useful in preventing and/or solving problems that might occur during the life of this unit.
81
5.8 Sample Log Sheet Sheet No.
Page 2 of 2
Reciprocating Compressor Packaged Chiller
COMPR.
NO.
1
SUCTION PRESSURE 2
DISCHARGE PRESSURE 2
DISCHARGE TEMPERATURE 2
SUCTION TEMPERATURE 2
DISCHARGE SUPERHEAT 2
(DISCH. TEMP. — SAT. DISCH.)*
3
SUCTION SUPERHEAT 2
(SUCT. TEMP. — SAT. SUCT.)*
3
COMPRESSOR AMPS 2
82
5.9 Start-Up Check List

Date
YES NO
Unit Model No.
Setting Unit: a. Vibration isolator used
b. Spring isolator adjusted for equal height
c. If rubber-in-shear isolators are used, is unit leveled by
shimming
Wiring: a. Power wiring complete

b. Control wiring complete
c. Separate chiller heater wiring complete
d. Electric service adequate for load
e. Power source voltage correct for motor(s) used
f. Motor circuit has proper size fusetrons
g. System wired per diagram
h. All lead connections tight
i. Wiring complies with local codes
j. Flow switch operation
Piping: a. Piping complies with applicable codes

b. External piping independently supported
c. Chilled water lines insulated
Before Start-Up:
a. Open compressor discharge service valve (if supplied)
b. Open liquid valve(s)
c. Open suction, and discharge valves to pressure gauges
(if supplied)
d. Check rotation of all fan motors
e. Start auxiliary equipment (pumps, fans, etc.)
f. Is crankcase heater operating? Operate 24 hours prior to
unit start-up.
g. Check the compressor oil level through the crankcase sight
glass. The oil level should be 1/2 of the glass. If the level
is low, add oil in accordance with the directions in the
maintenance instructions
h. Check all control settings as specified on unit wiring diagram
i. Air purged from chilled water system
After Start-up: a. Check high pressure control

b. Check oil temperature safety switch
c. Check and adjust low temperature freeze control
d. Check and adjust unit controller
e. Check and adjust low pressure control
f. Check and adjust expansion valve superheat
83
5.10 Temperature Pressure Table

Refrigerant 22 Pressure/Temperature Properties (PSIG-F)
PRES TEMP PRES TEMP PRES TEMP PRES TEMP PRES TEMP PRES TEMP
0 -41.4 55 30.1 110 64.4 165 88.6 220 108.0 276 124.5
1 -38.8 56 30.9 111 64.9 166 89.0 221 108.3 278 125.1
2 -36.4 57 31.7 112 65.4 167 89.4 222 108.6 280 125.6
3 -34.1 58 32.4 113 65.9 168 89.8 223 109.0 282 126.1
4 -31.8 59 33.2 114 66.4 169 90.2 224 109.3 284 126.7
5 -29.7 60 33.9 115 66.9 170 90.6 225 109.6 286 127.2
6 -27.7 61 34.7 116 67.4 171 91.0 226 109.9 288 127.7
7 -25.7 62 35.4 117 67.9 172 91.3 227 110.2 290 128.3
8 -23.8 63 36.1 118 68.3 173 91.7 228 110.5 292 128.8
9 -22.0 64 36.9 119 68.8 174 92.1 229 110.8 294 129.3
10 -20.2 65 37.6 120 69.3 175 92.5 230 111.2 296 129.8
11 -18.5 66 38.3 121 69.8 176 92.8 231 111.5 298 130.3
12 -16.9 67 39.0 122 70.2 177 93.2 232 111.8 300 130.9
13 -15.3 68 39.7 123 70.7 178 93.6 233 112.1 302 131.4
14 -13.7 69 40.4 124 71.2 179 93.9 234 112.4 304 131.9
15 -12.2 70 41.0 125 71.7 180 94.3 235 112.7 306 132.4
16 -10.7 71 41.7 126 72.1 181 94.7 236 113.0 308 132.9
17 -9.2 72 42.4 127 72.6 182 95.0 237 113.3 310 133.4
18 -7.8 73 43.0 128 73.0 183 95.4 238 113.6 312 133.9
19 -6.4 74 43.7 129 73.5 184 95.8 239 113.9 314 134.4
20 -5.1 75 44.3 130 74.0 185 96.1 240 114.2 316 134.9
21 -3.8 76 45.0 131 74.4 186 96.5 241 114.5 318 135.4
22 -2.5 77 45.6 132 74.9 187 96.9 242 114.8 320 135.9
23 -1.2 78 46.3 133 75.3 188 97.2 243 115.1 322 136.4
24 0.0 79 46.9 134 75.8 189 97.6 244 115.4 324 136.8
25 1.2 80 47.5 135 76.2 190 97.9 245 115.7 326 137.3
26 2.4 81 48.1 136 76.6 191 98.3 246 116.0 328 137.8
27 3.6 82 48.7 137 77.1 192 98.6 247 116.3 330 138.3
28 4.8 83 49.4 138 77.5 193 99.0 248 116.6 332 138.8
29 5.9 84 50.0 139 78.0 194 99.3 249 116.9 334 139.2
30 7.0 85 50.6 140 78.4 195 99.7 250 117.2 336 139.7
31 8.1 86 51.2 141 78.8 196 100.0 251 117.5 338 140.2
32 9.2 87 51.7 142 79.3 197 100.4 252 117.8 340 140.7
33 10.2 88 52.3 143 79.7 198 100.7 253 118.1 342 141.1
34 11.3 89 52.9 144 80.1 199 101.1 254 118.3 344 141.6
35 12.3 90 53.5 145 80.5 200 101.4 255 118.6 346 142.1
36 13.3 91 54.1 146 81.0 201 101.7 256 118.9 348 142.5
37 14.3 92 54.6 147 81.4 202 102.1 257 119.2 350 143.0
38 15.3 93 55.2 148 81.8 203 102.4 258 119.5 352 143.4
39 16.2 94 55.8 149 82.2 204 102.8 259 119.8 354 143.9
40 17.2 95 56.3 150 82.6 205 103.1 260 120.1 356 144.3
41 18.1 96 56.9 151 83.0 206 103.4 261 120.3 358 144.8
42 19.1 97 57.5 152 83.4 207 103.8 262 120.6 360 145.2
43 20.0 98 58.0 153 83.9 208 104.1 263 120.9 362 143.7
44 20.9 99 58.6 154 84.3 209 104.4 264 121.2 364 146.1
45 21.8 100 59.1 155 84.7 210 104.8 265 121.5 366 146.6
46 22.6 101 59.7 156 85.1 211 105.1 266 121.8 368 147.0
47 23.5 102 60.3 157 85.5 212 105.4 267 122.0 370 147.5
48 24.4 103 90.8 158 85.9 213 105.7 268 122.3 372 147.9
49 25.2 104 61.3 159 86.3 214 106.1 269 122.6 374 148.3
50 26.1 105 61.8 160 86.7 215 106.4 270 122.9 376 148.8
51 26.9 106 62.4 161 87.1 216 106.7 271 123.1 378 149.2
52 27.7 107 62.9 162 87.5 217 107.0 272 123.4 380 149.6
53 28.5 108 63.4 163 87.9 218 107.4 273 123.7
54 29.3 109 63.9 164 88.3 219 107.7 274 124.0
84
5.11 Notes
85
101 Burgess Road, Harrisonburg, VA 22801
Phone: (540) 434-0711 FAX (540) 432-6690
January 2000 www.dunham-bush.com Form No. 6122B

Screw Compressor Air Cooled Packages ACDX-B, AUDX-B

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Screw Compressor Air Cooled Packages ACDX-B, AUDX-B

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3.0 Operation - Mechanical Systems

4.0 Operation - Microcomputer Control

MODEL UNIT SIZE DESCRIPTION

1.2 Product Identification

C = Packaged Chiller AK 200/3/60

THE COMPRESSORS SHOULD BE STARTED INITIALLY “ONLY” UNDER THE DIRECT

1.3 Physical Specifications: English I.P.

1.3 Physical Specifications: English I.P.

1.3 Physical Specifications: English I.P.

1.3 Physical Specifications: S.I. Units

1.3 Physical Specifications: S.I. Units

ACDX-B 118, 128, 138, 148, 158

1.3 Physical Specifications: S.I. Units

ACDX-B 178, 188, 198, 208

2.1 General ACDX-B/AUDX-B 3. Check for freight damage, shortages or other

MUST USE 2 1/2" NOMINAL PIPE THRU UNIT

2.4 Space and Clearance

2.4.2 Service Clearance Requirements

CLEARANCE, SERVICE AND ACCESS REQUIREMENTS.

2.4.3 ACDX-B/AUDX-B Condenser Air Supply Clearance

2.4.4 Dimensional Data: ACDX-B Shown

4-FAN UNIT CHILLER CONN A B C D

CLEARANCE, SERVICE AND ACCESS REQUIREMENTS

27.88 72.93 28.19 POWER ENTRY

2.4.4 Dimensional Data: ACDX-B Shown

CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL OR WELL

AIR FLOW ALLOW 60"

38.52 SEE NOTE #8

WATER OUT WATER IN

179.52 [4560] OVERALL LENGTH WITH

2.4.4 Dimensional Data: ACDX-B Shown

8-FAN UNIT CHILLER CONN A1 (1 COMP) A2 (2 COMP) B C D

AIR FLOW ALLOW 60"

CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL

WATER OUT WATER IN

2.4.4 Dimensional Data: ACDX-B Shown

10-FAN UNIT CHILLER CONN A B C D

CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL OR WELL DIMENSIONS).

WATER OUT WATER IN LIFTING & MOUNTING

35.24 63.14 63.88 46.55 28.19

CONTROL BOX END

2.4.4 Dimensional Data: ACDX-B Shown

48.00 TOP VIEW

CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL OR WELL DIMENSIONS).

WATER OUT WATER IN LIFTING & MOUNTING

35.24 44.31 51.67 58.00 46.55 28.19

CONTROL BOX END

2.4.4 Dimensional Data: ACDX-B Shown

CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL OR WELL DIMENSIONS).

WATER OUT WATER IN LIFTING & MOUNTING

CONTROL BOX END

2.4.4 Dimensional Data: ACDX-B Shown

CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL OR WELL DIMENSIONS).

AIR FLOW - NO OBSTRUCTIONS

LIFTING & MOUNTING

28.75 69.06 83.69 99.31 33.19

LEFT SIDE VIEW

CONTROL BOX END

2.4.4 Dimensional Data: ACDX-B Shown

#14 #12 #10 #8 #6 #4 #2

CLEARANCE, SERVICE AND ACCESS REQUIREMENTS (NOT WALL OR WELL DIMENSIONS).

AIR FLOW - NO OBSTRUCTIONS

WATER OUT LIFTING & MOUNTING