Magnum 235

Magnum 260
Magnum 290
Magnum 315
Magnum 340
Powershift Transmission (PST)
Tractor
PIN ZCRD02585 and above

SERVICE MANUAL

Printed in U.S.A.
Part number 47533563
Copyright © 2013 CNH America LLC. All Rights Reserved.
Case IH is a registered trademark of CNH America LLC. 1st edition English
Racine Wisconsin 53404 U.S.A. April 2013
 Contents

INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.114] Pump drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

Power coupling........................................................................... 19
[19.100] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1

Transmission.............................................................................. 21
[21.105] Powershift transmission lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1

[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2

[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3

[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4

[21.200] Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5

Four-Wheel Drive (4WD) system .................................................. 23

[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1

[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2

Front axle system ....................................................................... 25

[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1

[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2

[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3

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 [25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4

Rear axle system........................................................................ 27

[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1

[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2

[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3

Power Take-Off (PTO) ................................................................. 31

[31.110] One-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1

[31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2

[31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3

Brakes and controls .................................................................... 33

[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1

[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2

[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3

[33.224] Trailer brake pneumatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4

Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1

[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2

[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4

[35.124] Three-point hitch hydraulic adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5

[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6

[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7

[35.304] Combination pump units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8

Pneumatic system ...................................................................... 36

[36.100] Pneumatic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1

Hitches, drawbars, and implement couplings.................................. 37

[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1

[37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2

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Steering..................................................................................... 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1

[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2

[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3

Cab climate control ..................................................................... 50

[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1

[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2

[50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3

Electrical systems ....................................................................... 55

[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1

[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2

[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

[55.046] Rear axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5

[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . . . . . . . 55.6

[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . . . . . . . . . . . . . 55.7

[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

[55.130] Rear three-point hitch electronic control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9

[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10

[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11

[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12

[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13

[55.405] External lighting switches and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14

[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15

[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16

[55.514] Cab lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17

[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18

[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.19

[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.20

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 [[Link]] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.21

Platform, cab, bodywork, and decals ............................................. 90

[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1

[90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2

[90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3

[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4

[90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5

[90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6

[90.160] Cab interior trim and panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7

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 INTRODUCTION

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 Contents

INTRODUCTION

Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

Basic instructions - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Magnum 235 [ZCRD02585 - ] NA, Magnum 260 [ZCRD02585 - ] NA, Magnum 290 [ZCRD02585 - ] NA, Magnum 315
[ZCRD02585 - ] NA, Magnum 340 [ZCRD02585 - ] NA

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 INTRODUCTION

Safety rules

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION
followed by special instructions. These precautions are intended for the personal safety of you and those working
with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The
color associated with DANGER is RED.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
The color associated with WARNING is ORANGE.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury. The color associated with CAUTION is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.

Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color
associated with Notice is BLUE.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.

Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.

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 INTRODUCTION

Safety rules
Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

Standard safety precautions

Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for
consultation.
• Keep working areas as clean as possible.
• Ensure that working areas are provided with emergency boxes. They must be clearly visible and always contain
adequate sanitary equipment.
• Fire extinguishers must be properly identified and always be clear of obstructions. Their efficiency must be checked
on a regular basis and personnel must be trained on proper interventions and priorities.
• Keep all emergency exits free of obstructions and clearly marked.
• Smoking in working areas subject to fire danger must be strictly prohibited.

Prevention of injury
• Wear suitable work attire and safety glasses with no jewelry such as rings and chains when working close to engines
and equipment in motion.
• Wear safety gloves and goggles when performing the following operations:
• Topping off or changing lubrication oils.
• Using compressed air or liquids at a pressure greater than 2 bar (29 psi).
• Wear a safety helmet when working close to hanging loads or equipment working at head level.
• Always wear safety shoes and fitting clothes.
• Use protection cream for hands.
• Change wet clothes as soon as possible.
• In the presence of voltages exceeding 48 - 60 V, verify the efficiency of the ground and mass electrical connections.
Ensure that hands and feet are dry and use isolating foot boards. Workers should be properly trained to work with
electricity.
• Do not smoke or start an open flame close to batteries and any fuel material.
• Place soiled rags with oil, diesel fuel or solvents in specially provided anti-fire containers.
• Do not use any tool or equipment for any use other than what it was originally intended for. Serious injury may
occur.
• If running an engine indoors, make sure there is a sufficient exhaust fan in use to eliminate exhaust fumes.

During maintenance
• Never open the filler cap of the cooling system when the engine is hot. High temperature liquid at operating pressure
could result in serious danger and risk of burn. Wait until the temperature decreases under 50 °C (122 °F).
• Never add coolant to an overheated engine and use only appropriate liquids.
• Always work when the engine is turned off. Certain circumstances require maintenance on a running engine. Be
aware of all the risks involved with such an operation.
• Always use adequate and safe containers for engine fluids and used oil.
• Keep engine clean of any spilled fluids such as oil, diesel fuel, and or chemical solvents.
• Use of solvents or detergents during maintenance may emit toxic vapors. Always keep working areas aerated.
Wear a safety mask if necessary.
• Do not leave soiled rags that may contain any flammable substances close to the engine.
• Always use caution when starting an engine after any work has been performed. Be prepared to cut off intake air
in case of engine runaway.
• Never disconnect the batteries while the engine is running.

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 INTRODUCTION

• Disconnect the batteries prior to performing any work on the equipment.

• Disconnect the batteries to place a load on them with a load tester.
• After any work is performed, verify that the battery clamp polarity is correct and that the clamps are tight and safe
from accidental short circuit and oxidation.
• Before disconnecting any pipelines (pneumatic, hydraulic, fuel pipes, etc.), verify that all pressure has been re-
leased. Take all necessary precautions bleeding and draining residual pressure. Always wear the proper safety
equipment.
• Do not alter the lengths of any wires.
• Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by Iveco.
• Do not modify the fuel system or hydraulic system unless approved by Iveco, Any unauthorized modification will
compromise warranty assistance and may affect engine operation and life span.

For engine equipped with an electronic control unit

• Do not weld on any part of the equipment without removing the control unit.
• Remove the in case of work requiring heating over 80 °C (176 °F).
• Do not paint the components and the electronic connections.
• Do not alter any data filed in the electronic control unit driving the engine. Any manipulation or alteration of electronic
components will void engine warranty assistance and may affect the correct working order and life span of the
engine.

Respect of the Environment

• Respect of the environment should be of primary importance. Take all necessary precautions to ensure personnel's
safety and health.
• Inform the personnel of the laws regarding the dispensing of used engine fluids.
• Handle batteries with care, storing them in a well ventilated environment and within anti-acid container.

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 INTRODUCTION

Basic instructions - Important notice regarding equipment servicing

All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.

Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.

The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.

The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.

In case of questions, refer to your CASE IH AGRICULTURE Sales and Service Networks.

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 INTRODUCTION

Torque - Minimum tightening torques for normal assembly

Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

METRIC NON-FLANGED HARDWARE

NOM. LOCKNUT LOCKNUT
SIZE CL.8 CL.10
CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9
CLASS 8 NUT CLASS 10 NUT BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.2 N·m (19 lb 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb
M4 2 N·m (18 lb in)
in) in) in) in) in)
4.5 N·m (40 lb 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb
M5 4 N·m (36 lb in)
in) in) in) in) in)
7.5 N·m (66 lb 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb
M6
in) in) in) in) in) in)
18 N·m (163 lb 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb
M8
in) in) in) in) in) in)
49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb
M10 37 N·m (27 lb ft) 52 N·m (38 lb ft)
ft) ft) ft) ft)
85 N·m (63 lb 121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb
M12 64 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft) ft)
158 N·m (116 lb 210 N·m (155 225 N·m (166 lb 301 N·m (222 143 N·m (106 lb 205 N·m (151 lb
M16
ft) lb ft) ft) lb ft) ft) ft)
319 N·m (235 lb 425 N·m (313 440 N·m (325 lb 587 N·m (433 290 N·m (214 lb 400 N·m (295 lb
M20
ft) lb ft) ft) lb ft) ft) ft)
551 N·m (410 lb 735 N·m (500 762 N·m (560 lb 1016 N·m (750 501 N·m (370 lb 693 N·m (510 lb
M24
ft) lb ft) ft) lb ft) ft) ft)

NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque
specifications are shown in pound-feet.

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 INTRODUCTION

METRIC FLANGED HARDWARE

NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT
SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10
W/CL8.8 W/CL10.9
BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb
M4
in) in) in) in) in) in)
4.9 N·m (43 lb 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb
M5
in) in) in) in) in) in)
8.3 N·m (73 lb 11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb
M6
in) in) in) in) in) in)
20 N·m (179 lb 27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb
M8
in) in) in) in) in) in)
54 N·m (40 lb 77 N·m (56 lb
M10 40 N·m (30 lb ft) 57 N·m (42 lb ft) 37 N·m (27 lb ft) 53 N·m (39 lb ft)
ft) ft)
93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb
M12 70 N·m (52 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft)
174 N·m (128 lb 231 N·m (171 248 N·m (183 lb 331 N·m (244 158 N·m (116 lb 226 N·m (167 lb
M16
ft) lb ft) ft) lb ft) ft) ft)
350 N·m (259 lb 467 N·m (345 484 N·m (357 lb 645 N·m (476 318 N·m (235 lb 440 N·m (325 lb
M20
ft) lb ft) ft) lb ft) ft) ft)
607 N·m (447 lb 809 N·m (597 838 N·m (618 lb 1118 N·m (824 552 N·m (407 lb
M24
ft) lb ft) ft) lb ft) ft)

IDENTIFICATION

Metric Hex head and carriage bolts, classes 5.6 and up

20083680 1

1. Manufacturer's Identification
2. Property Class

Metric Hex nuts and locknuts, classes 05 and up

20083681 2

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 INTRODUCTION

1. Manufacturer's Identification
2. Property Class
3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class
10 properties, and marks 120 ° apart indicate Class 8.

INCH NON-FLANGED HARDWARE

LOCKNUT LOCKNUT
NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT
GrB W/ Gr5 GrC W/ Gr8
SIZE and NUT and NUT
BOLT BOLT
UN-
UN-
PLATED PLATED PLATED
PLATED
or W/ZnCr W/ZnCr
or PLATED
PLATED GOLD GOLD
SILVER
SILVER
8 N·m (71 lb 11 N·m (97 lb 12 N·m (106 16 N·m (142 12.2 N·m (109 lb
1/4 8.5 N·m (75 lb in)
in) in) lb in) lb in) in)
17 N·m (150 23 N·m (204 24 N·m (212 32 N·m (283 17.5 N·m (155 lb 25 N·m (220 lb
5/16
lb in) lb in) lb in) lb in) in) in)
30 N·m (22 lb 40 N·m (30 43 N·m (31 lb 57 N·m (42 lb
3/8 31 N·m (23 lb ft) 44 N·m (33 lb ft)
ft) lb ft) ft) ft)
48 N·m (36 lb 65 N·m (48 68 N·m (50 lb 91 N·m (67 lb
7/16 50 N·m (37 lb ft) 71 N·m (53 lb ft)
ft) lb ft) ft) ft)
74 N·m (54 lb 98 N·m (73 104 N·m (77 139 N·m (103
1/2 76 N·m (56 lb ft) 108 N·m (80 lb ft)
ft) lb ft) lb ft) lb ft)
107 N·m (79 142 N·m (105 150 N·m (111 201 N·m (148 156 N·m (115 lb
9/16 111 N·m (82 lb ft)
lb ft) lb ft) lb ft) lb ft) ft)
147 N·m (108 196 N·m (145 208 N·m (153 277 N·m (204 153 N·m (113 lb 215 N·m (159 lb
5/8
lb ft) lb ft) lb ft) lb ft) ft) ft)
261 N·m (193 348 N·m (257 369 N·m (272 491 N·m (362 271 N·m (200 lb 383 N·m (282 lb
3/4
lb ft) lb ft) lb ft) lb ft) ft) ft)
420 N·m (310 561 N·m (413 594 N·m (438 791 N·m (584 437 N·m (323 lb 617 N·m (455 lb
7/8
lb ft) lb ft) lb ft) lb ft) ft) ft)
630 N·m (465 841 N·m (620 890 N·m (656 1187 N·m 654 N·m (483 lb 924 N·m (681 lb
1
lb ft) lb ft) lb ft) (875 lb ft) ft) ft)

NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in
through 1 in hardware torque specifications are shown in pound-feet.

47533563 18/04/2013
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 INTRODUCTION

INCH FLANGED HARDWARE

NOM- LOCKNUT LOCKNUT
SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and
INAL GrF W/ Gr5 GrG W/ Gr8
NUT NUT
SIZE BOLT BOLT
UNPLATED PLATED UNPLATED PLATED
or PLATED W/ZnCr or PLATED W/ZnCr
SILVER GOLD SILVER GOLD
12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 12 N·m (106 lb
1/4 9 N·m (80 lb in) 8 N·m (71 lb in)
in) in) in) in)
19 N·m (168 lb 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb 24 N·m (212 lb
5/16
in) in) in) in) in) in)
44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb
3/8 33 N·m (25 lb ft) 30 N·m (22 lb ft) 43 N·m (32 lb ft)
ft) ft) ft)
71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb
7/16 53 N·m (39 lb ft) 48 N·m (35 lb ft) 68 N·m (50 lb ft)
ft) ft) ft)
108 N·m (80 lb 115 N·m (85 lb 153 N·m (113 104 N·m (77 lb
1/2 81 N·m (60 lb ft) 74 N·m (55 lb ft)
ft) ft) lb ft) ft)
117 N·m (86 lb 156 N·m (115 165 N·m (122 221 N·m (163 157 N·m (116 lb
9/16 106 N·m (78 lb ft)
ft) lb ft) lb ft) lb ft) ft)
162 N·m (119 lb 216 N·m (159 228 N·m (168 304 N·m (225 147 N·m (108 lb 207 N·m (153 lb
5/8
ft) lb ft) lb ft) lb ft) ft) ft)
287 N·m (212 lb 383 N·m (282 405 N·m (299 541 N·m (399 261 N·m (193 lb 369 N·m (272 lb
3/4
ft) lb ft) lb ft) lb ft) ft) ft)
462 N·m (341 lb 617 N·m (455 653 N·m (482 871 N·m (642 421 N·m (311 lb 594 N·m (438 lb
7/8
ft) lb ft) lb ft) lb ft) ft) ft)
693 N·m (512 lb 925 N·m (682 979 N·m (722 1305 N·m (963 631 N·m (465 lb 890 N·m (656 lb
1
ft) lb ft) lb ft) lb ft) ft) ft)

IDENTIFICATION

Inch Bolts and free-spinning nuts

20083682 3
Grade Marking Examples

SAE Grade Identification

1 Grade 2 - No Marks 4 Grade 2 Nut - No Marks
2 Grade 5 - Three Marks 5 Grade 5 Nut - Marks 120 ° Apart
3 Grade 8 - Five Marks 6 Grade 8 Nut - Marks 60 ° Apart

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 INTRODUCTION

Inch Lock Nuts, All Metal (Three optional methods)

20090268 4

Grade Identification
Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3)
Grade A No Notches No Mark No Marks
Grade B One Circumferential Notch Letter B Three Marks
Grade C Two Circumferential Notches Letter C Six Marks

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 INTRODUCTION

Capacities
Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

System Metric U.S. Imperial

9.0 l engine
Engine oil – no filter change 25 l 6.6 US gal 5.5 UK gal
Engine oil – with filter change 25 l 6.6 US gal 5.5 UK gal
Cooling system 26.5 l 7 US gal 5.8 UK gal
Transmission/hydraulic system 172 l 45.5 US gal 38 UK gal
Mechanical front drive
4 pin – 100 mm (4 in) hub length standard axle*
Differential 11.8 l 12 US qt 21.6 UK pt
Planetary (each) 1.4 l 3 US pt 2.4 UK pt
4 pin – 180 mm (7 in) hub length heavy duty axle*
Differential 11.8 l 12.5 US qt 20.5 UK pt
Planetary (each) 3.3 l 7 US pt 5.8 UK pt
3 pin – 250 mm (10 in) hub length heavy duty class 5 axle
Differential 15 l 15.8 US qt 26.4 UK pt
Planetary (each) 6l 12.7 US pt 10.5 UK pt
Front PTO 3.05 l 3.2 US qt --
DEF/ADBLUE® tank 87 l 23 US gal 23.8 UK gal
Fuel tank 636 l 168 US gal 140 UK gal
* Pin quantity is determined by observing the wheel ends.

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 INTRODUCTION

Capacities
Magnum 235 [ZCRD02585 - ] NA, Magnum 260 [ZCRD02585 - ] NA, Magnum 290 [ZCRD02585 - ] NA, Magnum 315 [ZCRD02585 - ] NA, Magnum
340 [ZCRD02585 - ] NA

System Metric U.S. Imperial

9.0 l engine
TUTELA UNITEK CJ-4 ENGINE OIL or CASE IH AKCELA NO. 1™ ENGINE OIL
Engine oil – no filter
25 l 6.6 US gal 5.5 UK gal
change
Engine oil – with filter
25 l 6.6 US gal 5.5 UK gal
change
Cooling system 26.5 l 7 US gal 5.8 UK gal
Transmission/hydraulic system – CASE IH AKCELA HY-TRAN® ULTRACTION
Powershift 172 l 45.5 US gal 38 UK gal
Continuously Variable
transmission (CVT) with 187 l 49.5 US gal 41.25 UK gal
standard rear axle
Continuously Variable
transmission (CVT) with 206 l 54.5 US gal 45.4 UK gal
heavy duty rear axle
Mechanical Front Drive (MFD) axles
4 pin – 100 mm (4 in) hub length standard axle*
Differential 11.8 l 12 US qt 21.6 UK pt
Planetary (each) 1.4 l 3 US pt 2.4 UK pt
4 pin – 180 mm (7 in) hub length heavy duty axle*
Differential 11.8 l 12.5 US qt 20.5 UK pt
Planetary (each) 3.3 l 7 US pt 5.8 UK pt
3 pin – 250 mm (10 in) hub length heavy duty class 5 axle
Differential 15 l 15.8 US qt 26.4 UK pt
Planetary (each) 6l 12.7 US pt 10.5 UK pt
Case IH 4.5 fixed front axle
Differential 11 l 11.6 US qt 194 UK pt
Planetary (each) 2.3 l 4.9 US pt 4 UK pt
Case IH 4.75 fixed and saddle suspended front axle
Differential 17.5 l 18.5 US qt 30.8 UK pt
Planetary (each) 4.3 l 9.1 US pt 7.6 UK pt
Case IH 5.0 fixed and saddle suspended front axle
Differential 17.5 l 18.5 US qt 30.8 UK pt
Planetary (each) 4.5 l 9.5 US pt 8 UK pt
Front PTO 4.2 l 4.4 US qt --
DEF/ADBLUE® tank 87 l 23 US gal 23.8 UK gal
Fuel tank 636 l 168 US gal 140 UK gal
* Pin quantity is determined by observing the wheel ends.

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 INTRODUCTION

Measure the distance from the outer face of the hub (1)
and bolting surface of the wheel (2), and count the number
of pins (3) on the wheel end to determine axle type for your
tractor.

RCPH11CCH074AAB 1

RCIL08CCH001EAA 2
Axle oil viscosity/temperature usage recommendation

CASE IH AKCELA GEAR 135 H EP 85W-140

CASE IH AKCELA GEAR 135 H EP 80W-90
CASE IH AKCELA GEAR LUBE SSL 75W90

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SERVICE MANUAL
Engine

Magnum 235 NA
Magnum 260 NA
Magnum 290 NA
Magnum 315 NA
Magnum 340 NA

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 Contents

Engine - 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

Magnum 235 NA, Magnum 260 NA, Magnum 290 NA, Magnum 315 NA, Magnum 340 NA

[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

Magnum 235 NA, Magnum 260 NA, Magnum 290 NA, Magnum 315 NA, Magnum 340 NA

[10.114] Pump drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

Magnum 235 NA, Magnum 260 NA, Magnum 290 NA, Magnum 315 NA, Magnum 340 NA

[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

Magnum 235 NA, Magnum 260 NA, Magnum 290 NA, Magnum 315 NA, Magnum 340 NA

[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

Magnum 235 NA, Magnum 260 NA, Magnum 290 NA, Magnum 315 NA, Magnum 340 NA

[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

Magnum 235 NA, Magnum 260 NA, Magnum 290 NA, Magnum 315 NA, Magnum 340 NA

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

Magnum 235 NA, Magnum 260 NA, Magnum 290 NA, Magnum 315 NA, Magnum 340 NA

[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

Magnum 235 NA, Magnum 260 NA, Magnum 290 NA, Magnum 315 NA, Magnum 340 NA

[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

Magnum 235 NA, Magnum 260 NA, Magnum 290 NA, Magnum 315 NA, Magnum 340 NA

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 Engine - 10

Engine and crankcase - 001

Magnum 235 NA
Magnum 260 NA
Magnum 290 NA
Magnum 315 NA
Magnum 340 NA

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 Contents

Engine - 10

Engine and crankcase - 001

SERVICE

Engine
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

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 Engine - Engine and crankcase

Engine - Remove
Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

Prior operation:
Battery - Disconnect (55.302)
Prior operation:
Side shield - Remove (90.102)
Prior operation:
Hood - Remove (90.100)
Prior operation:
Engine cooling system - Emptying (10.400)
Prior operation:
Air conditioning - Recover (50.200)

NOTE: During the disassembly of components with O-ring seals, the seals should be discarded and new seal installed
during assembly.
NOTE: Cap all fittings and plug all lines/hoses as they are disconnected.
1. Disconnect the hydraulic cooling line connection on
the right side (from oil cooler).
NOTE: Be prepared to collect some hydraulic oil by placing
a pan under the fitting.

RCPH10CCH771AAB 1

2. Disconnect the hydraulic line (1) on the left side (to

oil cooler). Disconnect the engine cooling fan drive
harness connector (3)
3. Disconnect the air conditioning low pressure hose to
line fitting (return from condenser) (2).
4. Remove the bolt securing the harness P-clamp (4).

RCPH10CCH772AAB 2

5. Disconnect the air conditioning high pressure hose

to tube fitting (1).
6. Disengage the hose clamps (2), and disconnect the
cooler hoses (3) (4).

RCPH10CCH773AAB 3

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 Engine - Engine and crankcase

7. Disengage the hose clamps (1) and disconnect the

air vent hose (2) and the hose (3) from the deaeration
tank to the recovery bottle.

RCPH10CCH774AAB 4

8. Loosen the turbocharger clamp (1).

9. Loosen the air cooler inlet hose clamp (2).
10. Remove the pipe (3) and set aside.
11. Repeat for the right side air to air tube from the cooler
to the intake manifold (not shown).

RCPH10CCH775AAB 5

12. Remove and discard the O-ring seal from the elbow.

RCPH10CCH778AAB 6

13. Remove and discard the O-ring seal from the elbow.

RCPH10CCH777AAB 7

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 Engine - Engine and crankcase

14. Loosen the hose clamp (1) at the engine coolant

outlet and disconnect the hose from the thermostat
housing.

RCPH10CCH776AAB 8

15. Loosen the hose clamp and disconnect the coolant

line into the engine hose.

RCPH10CCH580AAB 9

16. Remove the nuts (1) and disengage the engine

heater grid cables (2) (3) to the fuse block.
17. Disconnect the harness connector (4) for the 12 V
auxiliary power connection .

RCPH10CCH779AAB 10

18. Disconnect the ECM (engine control module) con-

nector (1) by moving the locking handle (2) from the
right (locked position) to the left (unlocked position).

RCPH10CCH780AAB 11

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 Engine - Engine and crankcase

19. Disconnect the tractor to engine harness connectors

(1).

RCPH10CCH781AAB 12

20. Disconnect the harness connectors to the alternator

(1) and the A/C compressor clutch (2).
21. Remove the upper left A/C compressor bolt and re-
move the ground wire (3).

RCPH10CCH782AAB 13

22. Disconnect the harness connectors to the A/C high

pressure switch (1) and the engine cooling fan drive
(2).

RCPH10CCH783AAB 14

23. Disconnect the harness connector (1) to the grid

heater controller.

RCPH10CCH784AAB 15

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 Engine - Engine and crankcase

24. Remove the nut (1) and the clamp bolts (2). Disen-
gage the power cable (3).

RCPH10CCH785AAB 16

25. Loosen the nut (1) and disconnect the fuel supply line
to the EMC cooler

RCPH10CCH787AAB 17

26. Disengage the clamp (1) and disconnect the fuel re-
turn hose (2) from the pipe.

RCPH10CCH786AAB 18

27. Remove the nut (1) and disengage the alternator out-
put cable (2).

RCPH10CCH788AAB 19

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 Engine - Engine and crankcase

28. Loosen the nuts (1) and disconnect the compressor

inlet (2) and outlet (3) tubes.

RCPH10CCH789AAB 20

29. Disconnect the harness connector to the SCR heater

control valve solenoid (1).
30. Raise the locking wire (2) and disconnect the heater
supply connector (3) from the valve.
31. Repeat for the outlet hose connection (located on the
right side of the valve).

RCPH10CCH790AAB 21

32. Disconnect the main engine to chassis harness con-

nector.

RCPH10CCH791AAB 22

33. Disconnect the auxiliary engine to chassis harness

connectors (1).

RCPH10CCH792AAB 23

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 Engine - Engine and crankcase

34. Remove the holding nut (1) and disengage the

ground wire (2).

RCPH10CCH793AAB 24

35. Loosen the fitting and disconnect the hydraulic oil line
(1) (right side of engine).

RCPH10CCH798AAB 25

36. Disconnect the water in fuel sensor connector (1)

from the primary fuel filter.

RCPH10CCH794AAB 26

37. Loosen the nuts (1) and disconnect the A/C lines lo-
cated between the hood support and the cab.

RCPH10CCH799AAB 27

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 Engine - Engine and crankcase

38. Remove the jump start stud.

RCPH10CCH796AAB 28

39. Remove the nut (1) and disengage the cables from
the starter.

RCPH10CCH797AAB 29

40. Remove the plug (1), remove the attaching screw (2)
and remove the starter solenoid wire (3).

RCPH10CCH818AAB 30

41. Loosen the hose clamp (1) and disconnect the fill
hose elbow (2).

RCPH10CCH795AAB 31

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 Engine - Engine and crankcase

42. Remove the six socket head bolts (1) and three back-
ing plates (2) securing the drive shaft assembly to
the engine drive pulley. Disengage the drive from
the pulley.

RCPH10CCH562AAB 32

43. Remove the nuts and washers (1) from the cooling
assembly support bracket on the left and right sides.

RCPH10CCH572AAB 33

44. Properly support the bracket, and remove the four

bolts (1) securing the bracket to the hood support.
Remove the assembly and set aside.

RCPH10CCH037BAB 34

45. Loosen the clamp (1) and disconnect the coolant fill
line.
46. Loosen the nuts (2) and (3) and disconnect the cab
heater supply and return lines.
47. Disengage the clamp (4) and remove the air bleed
hose.
48. Remove the three bolts (5) securing the front support
bracket.

RCPH10CCH038BAB 35

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49. Remove the two bolts (1) securing the rear support
bracket.

RCPH10CCH800AAB 36

50. Disconnect the harness connector (1) to the dosing

valve.

RCPH10CCH801AAB 37

51. Disconnect the DEF supply and return hoses (1).

NOTE: Squeeze the locking tabs (2) together and pull
straight upward on the elbow.

RCPH10CCH359AAB 38

52. Remove the clamp (1) at the turbocharger. Repeat

for clamp at the other end of the pipe (2). Remove
the pipe and set aside.

RCPH10CCH806AAB 39

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 Engine - Engine and crankcase

53. Remove the clamp (1) at the SCR muffler. Remove

the attaching bolt (2) securing the support bracket.
Remove the pipe and set aside.

RCPH10CCH803AAB 40

54. Disengage the engine blow-by hose clamp (1) at the

intake pipe. Disconnect from the intake pipe.

RCPH10CCH805AAB 41

55. Disengage the engine blow-by hose clamp (1) at the

engine. Remove the pipe and set aside.

RCPH10CCH807AAB 42

56. Loosen the clamp (1) securing the intake pipe elbow
to the turbocharger. Disconnect from the turbo.

RCPH10CCH809AAB 43

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57. Remove the two bolts (1) securing the support clamp
to the intake pipe.

RCPH10CCH808AAB 44

58. Remove the bolt (1) securing the intake support

clamp to the bracket. Loosen the clamp (2). Re-
move the upper intake pipe and set aside.

RCPH10CCH804AAB 45

59. Remove the bolt (1) securing the intake pipe support
clamp.

RCPH10CCH811AAB 46

60. Loosen the clamp (1) and remove the intake elbow
and pipe assembly (2) from the air cleaner outlet.

RCPH10CCH810AAB 47

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 Engine - Engine and crankcase

61. Remove the two fasteners (1) securing the two

halves of the engine drive shaft cover.

RCPH10CCH812AAB 48

62. Remove the cover bolts (1). Remove the covers and
set aside.

RCPH10CCH813AAB 49

63. Mark the drive shaft (1). Remove the four bolts (2)
and disengage the drive shaft from the flywheel.

RCPH10CCH817AAB 50

64. Remove the two bolts (1) securing the front engine
mount bracket. Remove the bracket (2) and set
aside.

RCPH10CCH814AAB 51

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 Engine - Engine and crankcase

65. Remove the two bolts (1) securing the right rear en-
gine mount plate. Remove the plate (2) and set
aside.

RCPH10CCH815AAB 52

66. Remove the two bolts (1) securing the left rear engine
mount plate. Remove the plate (2) along with the
ground strap (3) and set aside.

RCPH10CCH816AAB 53

67. Remove the hose clamp (located at the rear of the

engine) securing the hydraulic hoses. Move the as-
sembly (from the left side of the engine) off to the
side.

RCPH10CCH829AAB 54

68. WARNING
Heavy objects!
Lift and handle all heavy components us-
ing lifting equipment with adequate ca-
pacity. Always support units or parts with
suitable slings or hooks. Make sure the
work area is clear of all bystanders.
Failure to comply could result in death or
serious injury.
W0398A

Use an appropriate device to support the engine, and

carefully remove the engine making sure all hoses,
lines and harnesses are disconnected. RCPH10CCH832AAB 55

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 Engine - Engine and crankcase

69. Remove the rear engine mount. Inspect for wear

and/or damage. Replace as required. Repeat for
the left side.

RCPH07CCH166AAB 56

70. Remove the bolt and nut (1) securing the front mount
engine mount (2). Inspect mount for wear and/or
damage. Replace as required.

RCPH10CCH833AAB 57

Next operation:
Engine - Install (10.001)

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 Engine - Engine and crankcase

Engine - Install
Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340

Prior operation:
Engine - Remove (10.001)

NOTE: During the assembly of components with O-ring seals, new seals should be lubricated and installed.
1. Install the rear engine mounts.

RCPH07CCH166AAB 1

2. If front engine mount brackets (4) were removed, re-

install and secure with the four(4) bolts (1) previously
removed.
3. Torque the bolts to 110 - 113 N·m (81 - 83 lb ft).
4. Position the mount (3), install the bolt and torque the
nut (2) to 160 - 220 N·m (118 - 162 lb ft).

RCPH10CCH833AAB 2

5. WARNING
Heavy objects!
Lift and handle all heavy components us-
ing lifting equipment with adequate ca-
pacity. Always support units or parts with
suitable slings or hooks. Make sure the
work area is clear of all bystanders.
Failure to comply could result in death or
serious injury.
W0398A

Support the engine with proper lifting equipment and

lower the engine into position in the front frame.
RCPH10CCH832AAB 3

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 Engine - Engine and crankcase

6. Install the front mount bracket (1).

7. Install the bolts (2) removed previously, and torque
to 31 - 36 N·m (23 - 27 lb ft).

RCPH10CCH814AAB 4

8. Install the plate (1) for the right rear mount.

9. Install the bolts (2) removed previously, and torque
to 125 - 150 N·m (92 - 111 lb ft).

RCPH10CCH815AAB 5

10. Install the plate (1) for the left rear mount.
11. Install the bolts (2) removed previously, along with
the grounding strap (3), and torque to 125 - 150 N·m
(92 - 111 lb ft).

RCPH10CCH816AAB 6

12. Align the marks (1) and attach the drive shaft.
13. Install the four bolts (2) removed previously, and
torque to 101 - 113 N·m (74 - 83 lb ft).

RCPH10CCH817AAB 7

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 Engine - Engine and crankcase

14. Position the two sections of drive shaft cover (1) and
secure with the bolts (2) removed previously.

RCPH10CCH813AAB 8

15. Install two new plastic fasteners (1) through the cover
halves.

RCPH10CCH812AAB 9

16. At the left side of the engine, install the rear tube sup-
port bracket (1). Using the bolts (2) removed earlier,
secure bracket to the engine.

RCPH10CCH800AAB 10

17. Install the front tube support bracket (1). Using the
bolts (2) removed earlier, secure bracket to the en-
gine.
18. Connect the cab heater supply (3) and return (3)
tubes, and tighten the nuts.
19. Connect the air bleed hose (5) and engage the
clamp.
20. Install the fill tube (6) from the deaeration tank to the
elbow, and tighten the clamp.

RCPH10CCH038BAB 11

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 Engine - Engine and crankcase

21. At the rear of the engine, install the hydraulic clamp

assembly (1) that was removed earlier.

RCPH10CCH829AAB 12

22. Install the elbow and pipe assembly (1) to the air
cleaner outlet , and tighten the hose clamp (2).

RCPH10CCH810AAB 13

23. With the bolt removed earlier, secure the clamp (1)
for the air cleaner outlet pipe to the bracket

RCPH10CCH811AAB 14

24. Move the pipe between air cleaner outlet and tur-
bocharger inlet into position. Connect the pipe elbow
(1) onto the turbo inlet, but do not tighten the clamp
(2) at this time.

RCPH10CCH809AAB 15

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 Engine - Engine and crankcase

25. Install the opposite end (1) of the pipe into the air
cleaner outlet hose. Do not tighten the hose clamp
(2) at this time. Secure the pipe support with the bolt
(3) removed earlier.

RCPH10CCH804AAB 16

26. Using the bolts (1) remove earlier, secure the intake
pipe support to the bracket.
NOTICE: Tighten all hose clamps at this time. It is impor-
tant to have all hose clamps properly tighten to prevent dirt
from entering the intake system.

RCPH10CCH808AAB 17

27. Move the engine blow-by tube (1) into position. At

the air intake pipe, install the hose connection and
engage the clamp (2).

RCPH10CCH805AAB 18

28. Connect the blow-by tube to the engine and engage

the clamp (1).

RCPH10CCH807AAB 19

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 Engine - Engine and crankcase

29. Move the exhaust pipe assembly (1) into position.

Engage the turbo to pipe clamp (2). Do not tighten
the clamp at this time.

RCPH10CCH806AAB 20

30. Move the exhaust pipe connector (1) between the

turbo outlet and converter inlet elbow. Engage the
lower (shown) (2) and upper (3) clamps and tighten.
Using the bolt (4) removed earlier, secure the support
clamp.

RCPH10CCH803AAB 21

31. Connect the DEF supply and return hoses (1) to the
supply modiule.

RCPH10CCH359AAB 22

32. Connect the DEF harness connector (1) to the mod-

ule.

RCPH10CCH801AAB 23

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 Engine - Engine and crankcase

33. With help of an assistant or an appropriate lifting de-

vice, move the line and harness assembly (1) over
the engine. Secure to the hood support with the four
bolts (2) removed earlier.

RCPH10CCH037BAB 24

34. Inspect the rubber mounts (right side shown) (1) for
the line and harness assembly. Replace as neces-
sary. Place the support alignment holes over the
studs, and secure with the washers and nuts (2) re-
moved earlier.

RCPH10CCH572AAB 25

35. Connect the elbow (1) to the deaeration tank, and

tighten the hose clamp (2).

RCPH10CCH795AAB 26

36. Install the starter solenoid wire (1), secure with the
screw (2) removed earlier and reinstall the plug (3).

RCPH10CCH818AAB 27

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 Engine - Engine and crankcase

37. Connect the power cables (1) to the starter and se-
cure with the nut (2) removed earlier.

RCPH10CCH797AAB 28

38. Install and tighten the jump start stud removed ear-
lier.

RCPH10CCH796AAB 29

39. Lubricate new O-ring seals with refrigerant oil and

install in the refrigerant line fittings (1). Connect the
lines and tighten.

RCPH10CCH799AAB 30

40. Install the harness connector for the water in fuel sen-
sor at the primary fuel filter.

RCPH10CCH794AAB 31

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 Engine - Engine and crankcase

41. Install a new O-ring seal, connect the hydraulic oil

line and tighten the fitting (1).

RCPH10CCH798AAB 32

42. Connect the ground wire and secure with the nut re-
moved earlier.

RCPH10CCH793AAB 33

43. Connect the two engine to chassis harness connec-

tors (1).

RCPH10CCH792AAB 34

44. Connect the main engine to chassis harness connec-

tors

RCPH10CCH791AAB 35

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 Engine - Engine and crankcase

45. Connect the harness connector (1) to the SCR heater

valve solenoid.
46. Connect the coolant supply line to the valve inlet (2).
Depress the locking wire (3) to secure the fitting.
47. Repeat for the outlet hose on the opposite side of the
valve.

RCPH10CCH790AAB 36

48. Lubricate new O-ring seals with refrigerant oil, con-

nect the compressor inlet and outlet tubes (1) and
tighten the tube nuts (2).

RCPH10CCH789AAB 37

49. Connect the alternator output cable (1), and secure

with the nut (2) removed earlier.

RCPH10CCH788AAB 38

50. Connect the fuel tube (1) to the supply hose and en-
gage the clamp (2). Connect the opposite end (3) to
the engine ECM cooler inlet fitting. Tighten the nut.
Secure the clamp (4) using the bolt removed earlier.

RCPH10CCH787AAB 39

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 Engine - Engine and crankcase

51. Connect the tractor to engine harness connectors

(1).

RCPH10CCH781AAB 40

52. Connect the grid heater cable (1) and secure with the
nut (2) removed earlier. Secure the cable clamps (3)
with the bolts removed earlier.

RCPH10CCH785AAB 41

53. Connect the A/C high pressure switch (1) and the
engine cooling fan (2) harness connectors. Using the
bolt removed earlier, secure the cooling fan harness
P-clamp (3) to the engine lifting bracket

RCPH10CCH783AAB 42

54. Connect the alternator (1) and A/C compressor

clutch (2) harness connectors. Install the compres-
sor ground wire (3) on the compressor mounting bolt
and tighten.

RCPH10CCH782AAB 43

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