Professional Documents
Culture Documents
TECHNICAL MANUAL
DB Series Planters Diagnosis and
Repair
TM2091 26JAN06 (ENGLISH)
This manual is written for an experienced technician. Information is organized in groups for the various
Essential tools required in performing certain service components requiring service instruction. At the
work are identified in this manual and are beginning of each group are summary listings of all
recommended for use. applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
Live with safety: Read the safety messages in the specifications, wear tolerances, and torque values.
introduction of this manual and the cautions presented
throughout the text of the manual. Technical Manuals are concise guides for specific
machines. They are on-the-job guides containing only
the vital information needed for diagnosis, analysis,
This is the safety-alert symbol. When you see this
testing, and repair.
symbol on the machine or in this manual, be alert to
the potential for personal injury.
Fundamental service information is available from
other sources covering basic theory of operation,
Technical manuals are divided in two parts: repair and
fundamentals of troubleshooting, general maintenance,
operation and tests. Repair sections tell how to repair
and basic type of failures and their causes.
the components. Operation and tests sections help you
identify the majority of routine failures quickly.
KC01776,0001456 –19–20DEC02–1/1
COPYRIGHT 2006
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
Previous Editions
Copyright 2002, 2003, 2004
10
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35
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70
240
270
INDX
Section 10
General Information
Contents
Page
Group 10—Lubricants
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10-1
Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10-1
Alternative and Synthetic Lubricants . . . . . . . . .10-10-2
Lubricant Storage . . . . . . . . . . . . . . . . . . . . . . .10-10-2
10
–UN–07DEC88
Follow recommended precautions and safe operating
practices.
T81389
DX,ALERT –19–29SEP98–1/1
–19–30SEP88
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
TS187
DX,SIGNAL –19–03MAR93–1/1
–UN–23AUG88
Make sure machine is clean of trash, grease, and debris.
DX,FLAME –19–29SEP98–1/1
10
05 Prepare for Emergencies
2
–UN–23AUG88
hospital, and fire department near your telephone.
TS291
DX,FIRE2 –19–03MAR93–1/1
–UN–23AUG88
are brake pads, brake band and lining assemblies, clutch
plates, and some gaskets. The asbestos used in these
components is usually found in a resin or sealed in some
way. Normal handling is not hazardous as long as
TS220
airborne dust containing asbestos is not generated.
DX,DUST –19–15MAR91–1/1
10
Practice Safe Maintenance 05
3
–UN–23AUG88
or welding on machine.
TS218
welding on machine.
DX,SERV –19–17FEB99–1/1
10
05 Avoid High-Pressure Fluids
4
–UN–23AUG88
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
X9811
and body from high pressure fluids.
DX,FLUID –19–03MAR93–1/1
–UN–24MAY89
• Hang a "DO NOT OPERATE" tag in operator station.
TS230
DX,PARK –19–04JUN90–1/1
10
Support Machine Properly 05
5
–UN–23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
TS229
Follow recommended procedures in this manual.
DX,LOWER –19–24FEB00–1/1
–UN–23AUG88
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
TS206
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,WEAR –19–10SEP90–1/1
10
05 Handle Agricultural Chemicals Safely
6
–UN–23AUG88
Always follow all label directions for effective, safe, and
legal use of agricultural chemicals.
TS220
• Wear appropriate personal protective equipment as
recommended by the manufacturer. In the absence of
manufacturer’s instructions, follow these general
guidelines:
– Chemicals labeled ’Danger’: Most toxic. Generally
require use of goggles, respirator, gloves, and skin
protection.
–UN–11OCT88
– Chemicals labeled ’Warning’: Less toxic. Generally
require use of goggles, gloves, and skin protections.
– Chemicals labeled ’Caution’: Least toxic. Generally
require use of gloves and skin protection.
• Avoid inhaling spray or dusts.
A34471
• Always have soap, water, and towel available when
working with chemicals. If chemical contacts skin,
hands, or face, wash immediately with soap and water.
If chemical gets into eyes, flush immediately with water.
• Wash hands and face after using chemicals and before
eating, drinking, smoking, or urination.
• Do not smoke or eat while applying chemicals.
• After handling chemicals, always bathe or shower and
change clothes. Wash clothing before wearing again.
• Seek medical attention immediately if illness occurs
during or shortly after use of chemicals.
• Keep chemicals in original containers. Do not transfer
chemicals to unmarked containers or to containers used
for food or drink.
• Store chemicals in a secure, locked area way from
human or livestock food. Keep children away.
• Always dispose of containers properly. Triple rinse
empty containers and puncture or crush containers and
dispose of properly.
DX,WW,CHEM01 –19–05OCT04–1/1
10
Avoid Contact with Pesticides 05
7
–UN–23AUG88
Before leaving the cab, wear personal protective
equipment as required by the pesticide use instructions.
When re-entering the cab, remove protective equipment
and store either outside the cab in a closed box or some
TS220
other type of sealable container or inside the cab in a
pesticide resistant container, such as a plastic bag.
–UN–23AUG88
TS272
DX,CABS –19–03MAR93–1/1
DX,CABS2 –19–24JUL01–1/1
10
05 Work in Clean Area
8
–UN–18OCT88
• Have the right parts on hand.
• Read all instructions thoroughly; do not attempt
shortcuts.
T6642EJ
DX,CLEAN –19–04JUN90–1/1
–UN–23AUG88
Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.
TS228
DX,LOOSE –19–04JUN90–1/1
–UN–23AUG88
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area
TS220
DX,AIR –19–17FEB99–1/1
DX,LIGHT –19–04JUN90–1/1
10
Replace Safety Signs 05
9
–UN–23AUG88
TS201
DX,SIGNS1 –19–04JUN90–1/1
–UN–23AUG88
TS226
DX,LIFT –19–04JUN90–1/1
10
05 Remove Paint Before Welding or Heating
10
–UN–23AUG88
Remove paint before heating:
TS220
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.
DX,PAINT –19–24JUL02–1/1
DX,TORCH –19–10DEC04–1/1
10
Service Tires Safely 05
11
–UN–12APR90
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
TS952
increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
DX,TIRECP –19–24AUG90–1/1
–UN–08NOV89
For loosening and tightening hardware, use the correct
size tools. DO NOT use U.S. measurement tools on
metric fasteners. Avoid bodily injury caused by slipping
wrenches. TS779
DX,REPAIR –19–17FEB99–1/1
10
05 Construct Dealer-Made Tools Safely
12
–UN–01JUL97
Do not weld tools unless you have the proper equipment
and experience to perform the job.
LX1016749
DX,SAFE,TOOLS –19–10OCT97–1/1
–UN–26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
TS1133
Do not pour waste onto the ground, down a drain, or into
any water source.
DX,DRAIN –19–03MAR93–1/1
DX,LIVE –19–25SEP92–1/1
–UN–31OCT03
NLGI Performance Classification GC-LB
TS1673
your grease supplier before mixing
different types of grease
Gear Oil
10
10 Alternative and Synthetic Lubricants
2
DX,ALTER –19–15JUN00–1/1
Lubricant Storage
Your equipment can operate at top efficiency only Make certain that all containers are properly marked to
when clean lubricants are used. identify their contents.
Use clean containers to handle all lubricants. Properly dispose of all old containers and any residual
lubricant they may contain.
Whenever possible, store lubricants and containers in
an area protected from dust, moisture, and other
contamination. Store containers on their side to avoid
water and dirt accumulation.
DX,LUBST –19–18MAR96–1/1
AG,OUO1021,3 –19–03NOV98–1/1
10
15 Specifications
2
DB44 DB58 DB60 DB66 DB80 DB90
Frame:
Type Three-section Three-section Three-section Three-section Three-section Five-section
front-fold front-fold front-fold front-fold front-fold front-fold
Tool bar 178 x 178 mm (7 178 x 178 mm (7 178 x 178 mm (7 178 x 178 mm (7 178 x 178 mm (7 x 178 x 178 mm (7 x
x 7 in.) x 7 in.) x 7 in.) x 7 in.) 7 in.) 7 in.)
Location of row
units on frame:
Center section 8 units 10 units 10 units 10 units 6 units 6 units
On each wing 8 units 11 units 13 units 13 units 13 units 8 and 7 units
Flexibility Wing flex 15 degrees relative to the center frame
(wings)
Lift system type Wheel module
Control Electrohydraulic series rephasing cylinders
Number of 10 (4 for wheel modules, 1 for tongue, 2 for markers, 2 for folding and 1 for latch) 12 (6 for wheel
cylinders modules, 1 for
tongue, 2 for
markers, 2 for
folding, 1 for latch)
Central Commodity System Seed Tanks 3,525 L (100 bu) capacity
Refuge Plus Seed Tank 881 L (25 bu) capacity
10
Insecticide only 70 lb (32 kg) 70 lb (32 kg) 70 lb (32 kg) 70 lb (32 kg) 70 lb (32 kg) 70 lb (32 kg) 15
3
Herbicide only 70 lb (32 kg) 70 lb (32 kg) 70 lb (32 kg) 70 lb (32 kg) 70 lb (32 kg) 70 lb (32 kg)
Herbicide and 35 lb (16 kg) 35 lb (16 kg) 35 lb (16 kg) 35 lb (16 kg) 35 lb (16 kg) 35 lb (16 kg)
insecticide
* Not compatible with granular chemical hopper
10
15 Sealants and Adhesives Cross-Reference Chart
4
U.S. Part Number Canadian Part Color Size Description LOCTITE
Number Number
Bonding
Gasketing
Priming
Retaining
10
Metric Bolt and Screw Torque Values 15
5
–UN–01MAY03
4.8 8.8 9.8 10.9 12.9 12.9
TS1670
Bolt or Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Screw Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb
Size N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in
M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172
N•m lb-ft N•m lb-ft N•m lb-ft N•m lb-ft
M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35
N•m lb-ft N•m lb-ft N•m lb-ft
M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70
N•m lb-ft
M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300
M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800
M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000
M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500
Torque values listed are for general use only, based on the strength Shear bolts are designed to fail under predetermined loads. Always
of the bolt or screw. DO NOT use these values if a different torque replace shear bolts with identical property class. Replace fasteners
value or tightening procedure is given for a specific application. For with the same or higher property class. If higher property class
stainless steel fasteners or for nuts on U-bolts, see the tightening fasteners are used, tighten these to the strength of the original. Make
instructions for the specific application. Tighten plastic insert or sure fastener threads are clean and that you properly start thread
crimped steel type lock nuts by turning the nut to the dry torque engagement. When possible, lubricate plain or zinc plated fasteners
shown in the chart, unless different instructions are given for the other than lock nuts, wheel bolts or wheel nuts, unless different
specific application. instructions are given for the specific application.
a
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20 and larger fasteners with
JDM F13C zinc flake coating.
b
“Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B zinc flake coating.
DX,TORQ2 –19–24APR03–1/1
10
15 Unified Inch Bolt and Screw Torque Values
6 TS1671 –UN–01MAY03
Bolt or SAE Grade 1 SAE Grade 2a SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2
b c b c b c
Screw Lubricated Dry Lubricated Dry Lubricated Dry Lubricatedb Dryc
Size N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in
1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150
N•m lb-ft N•m lb-ft
5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26
N•m lb-ft N•m lb-ft
3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46
N•m lb-ft N•m lb-ft N•m lb-ft
7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74
N•m lb-ft
1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165
5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640
1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920
1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
Torque values listed are for general use only, based on the strength of the Replace fasteners with the same or higher grade. If higher
bolt or screw. DO NOT use these values if a different torque value or grade fasteners are used, tighten these to the strength of the
tightening procedure is given for a specific application. For plastic insert or original. Make sure fastener threads are clean and that you
crimped steel type lock nuts, for stainless steel fasteners, or for nuts on properly start thread engagement. When possible, lubricate
U-bolts, see the tightening instructions for the specific application. Shear plain or zinc plated fasteners other than lock nuts, wheel bolts
bolts are designed to fail under predetermined loads. Always replace shear or wheel nuts, unless different instructions are given for the
bolts with identical grade. specific application.
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6. in (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long,
and for all other types of bolts and screws of any length.
b
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in. and larger fasteners with
JDM F13C zinc flake coating.
c
“Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B zinc flake coating.
DX,TORQ1 –19–24APR03–1/1
10
Face Seal Fittings Assembly and Installation—All Pressure Applications 15
7
Face Seal O-Ring to Stud End Installation Face Seal Straight Stud End O-Ring Installation
1. Inspect the fitting surfaces. They must be free of 1. Install a thimble over the fitting threads to protect
dirt and/or defects. the O-ring from nicks.
2. Inspect the O-ring. It must be free of damage 2. Slide the O-ring over the thimble into the turned
and/or defects. down section of the fitting.
5. Index angle fittings and tighten by hand pressing 2. Position adjustable fittings by unscrewing the fitting
joint together to ensure O-ring remains in place. no more than one turn.
6. Tighten fitting or nut to torque value shown on the 3. Apply assembly torque per table.
chart per dash size stamped on the fitting. DO NOT
allow hoses to twist when tightening fittings. Assembly Torque
Face Seal Adjustable Stud End O-Ring Installation 1. Use one wrench to hold the connector body and
one wrench to tighten nut.
1. Back off lock nut (jam nut) and washer to full
exposed turned down section of the fitting. 2. For a hydraulic hose, it may be necessary to use
three wrenches to prevent twist; one on the
2. Install a thimble over the fitting threads to protect connector body, one on the nut, and one on the
the O-ring from nicks. body of the hose fitting.
4. Remove thimble.
OUO6435,0001557 –19–17DEC01–1/1
10
15 Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
8
A B
C D
–UN–12DEC01
E
H F
F
H70406
E
A—90° Swivel Elbow and Tube C—Stud Straight and Tube Nut E—Stud End G—Swivel Nut
Nut D—Bulkhead Union and F—Tube Nut H—Lock Nut
B—90° Adjustable Stud Elbow Bulkhead Lock Nut
Metric Face Seal Fitting Torque Chart—Standard Pressure—Below 27.6 MPA (4,000 PSI), Working Pressure-27.6 MPA (4,000 PSI)
Nominal Tube OD/Hose Face Seal Tube/Hose End O-Ring Stud Ends
ID
Metric Inch Tube OD Thread Hex Tube Bulkhead Lock Thread Hex Steel or Gray Aluminum
Tube Size Size Nut/Swivel Nut Nut Torquea Size Size Iron Torquea Torquea
OD Torquea
mm Dash in. in. mm N•m lb-ft N•m lb-ft in. mm N•m lb-ft N•m lb-ft
Size
6 -4 0.250 9/16-18 17 16 12 12 9 M12 x 1.5 17 21 15.5 9 6.6
8 -5 0.312 — — — — — — — — — — — —
— — — — — — — — — M14 x 1.5 19 33 24 15 11
10 -6 0.375 11/16-16 22 24 18 24 18 M16 x 1.5 22 41 30 18 13
12 -8 0.500 13/16-16 24 50 37 46 34 M18 x 1.5 24 50 37 21 15
16 -10 0.625 1-14 30 69 51 62 46 M22 x 1.5 27 69 51 28 21
20 -12 0.750 1-3/16-12 36 102 75 102 75 M27 x 2 32 102 75 46 34
22 -14 0.875 1-3/16-12 36 102 75 102 75 M30 x 2 36 Not Established
25 -16 1.000 1-7/16-12 41 142 105 142 105 M33 x 2 41 158 116 71 52
28 — — — — — — — — M38 x 2 46 176 130 79 58
32 -20 1.25 1-11/16-12 50 190 140 190 140 M42 x 2 50 190 140 85 63
38 -24 1.50 2-12 60 217 160 217 160 M48 x 2 55 217 160 98 72
a
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified
OUO6435,000154D –19–29NOV01–1/1
10
Metric Face Seal Fitting Torque Chart—High Pressure Applications 15
9
A B
C D
–UN–12DEC01
E
H F
F
H70406
E
A—90° Swivel Elbow and Tube C—Stud Straight and Tube Nut E—Stud End G—Swivel Nut
Nut D—Bulkhead Union and F—Tube Nut H—Lock Nut
B—90° Adjustable Stud Elbow Bulkhead Lock Nut
Metric Face Seal Fitting Torque Chart—High Pressure—Above 27.6 MPA (4,000 PSI), Working Pressure-41.3 MPA (6,000 PSI)
Nominal Tube OD/Hose ID Face Seal Tube/Hose End O-Ring Stud Ends
Metric Inch Tube OD Thread Hex Tube Nut/Swivel Bulkhead Lock Thread Hex Steel or Gray Iron
Tube Size Size Nut Torquea Nut Torquea Size Size Torquea
OD
mm Dash in. in. mm N•m lb-ft N•m lb-ft in. mm N•m lb-ft
Size
6 -4 0.250 9/16-18 17 16 12 12 9 M12 x 1.5 17 35 26
8 -5 0.312 — — — — — — — — — —
— — — — — — — — — M14 x 1.5 19 45 33
10 -6 0.375 11/16-16 22 24 18 24 18 M16 x 1.5 22 55 40
12 -8 0.500 13/16-16 24 50 37 46 34 M18 x 1.5 24 70 50
16 -10 0.625 1-14 30 69 51 62 46 M22 x 1.5 27 100 75
20 -12 0.750 1-3/16-12 36 102 75 102 75 M27 x 2 32 170 125
22 -14 0.875 1-3/16-12 36 102 75 102 75 M30 x 2 36 215 160
25 -16 1.000 1-7/16-12 41 142 105 142 105 M33 x 2 41 310 225
28 — — — — — — — — M38 x 2 46 320 235
32 -20 1.25 1-11/16-12 — — — — — M42 x 2 50 330 240
38 -24 1.50 2-12 — — — — — M48 x 2 55 420 300
a
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
OUO6435,000154E –19–29NOV01–1/1
10
15 SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
10
A B
C D
–UN–12DEC01
E
H F
F
H70406
E
A—90° Swivel Elbow and Tube C—Stud Straight and Tube Nut E—Stud End G—Swivel Nut
Nut D—Bulkhead Union and F—Tube Nut H—Lock Nut
B—90° Adjustable Stud Elbow Bulkhead Lock Nut
SAE Inch Face Seal Fitting Torque Chart—Standard Pressure-Below 27.6 MPA (4,000 PSI), Working Pressure-27.6 MPA (4,000 PSI)
Nominal Tube OD/Hose ID Face Seal Tube/Hose End O-Ring Stud Ends
Metric Inch Tube OD Thread Tube Nut/Swivel Nut Bulkhead Lock Nut Thread Straight Fitting or
Tube OD Size Torquea Torquea Size Lock Nut Torquea
mm Dash in. mm in. N•m lb-ft N•m lb-ft in. N•m lb-ft
Size
5 -3 0.188 4.76 — — — — — 3/8-24 8 6
6 -4 0.250 6.35 9/16-18 16 12 12 9 7/16-20 12 9
8 -5 0.312 7.94 — — — — — 1/2-20 16 12
10 -6 0.375 9.52 11/16-16 24 18 24 18 9/16-18 24 18
12 -8 0.500 12.70 13/16-16 50 37 46 34 3/4-16 46 34
16 -10 0.625 15.88 1-14 69 51 62 46 7/8-14 62 46
20 -12 0.750 19.05 1-3/16-12 102 75 102 75 1-1/16-12 102 75
22 -14 0.875 22.22 1-3/16-12 102 75 102 75 1-3/16-12 122 90
25 -16 1.000 25.40 1-7/16-12 142 105 142 105 1-5/16-12 142 105
32 -20 1.25 31.75 1-11/16-12 190 140 190 140 1-5/8-12 190 140
38 -24 1.50 38.10 2-12 217 160 217 160 1-7/8-12 217 160
a
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified
OUO6435,0001546 –19–16NOV01–1/1
10
SAE Face Seal Fitting Torque Chart—High Pressure Applications 15
11
A B
C D
–UN–12DEC01
E
H F
F
H70406
E
A—90° Swivel Elbow and Tube C—Stud Straight and Tube Nut E—Stud End G—Swivel Nut
Nut D—Bulkhead Union and F—Tube Nut H—Lock Nut
B—90° Adjustable Stud Elbow Bulkhead Lock Nut
SAE Inch Face Seal Fitting Torque Chart—High Pressure—Above 27.6 MPA (4,000 PSI), Working Pressure-41.3 MPA (6,000 PSI)
Nominal Tube OD/Hose ID Face Seal Tube/Hose End O-Ring Stud Ends
Metric Inch Tube OD Thread Tube Nut/Swivel Nut Bulkhead Lock Nut Thread Straight Fitting or
Tube OD Size Torquea Torquea Size Lock Nut Torquea
mm Dash in. mm in. N•m lb-ft N•m lb-ft in. N•m lb-ft
Size
5 -3 0.188 3.76 — — — — — 3/8-24 — —
6 -4 0.250 6.35 9/16-18 16 12 12 9 7/16-20 21 15
8 -5 0.312 7.94 — — — — — 1/2-20 — —
10 -6 0.375 9.52 11/16-16 24 18 24 18 9/16-18 34 25
12 -8 0.500 12.70 13/16-16 50 37 46 34 3/4-16 73 55
16 -10 0.625 15.88 1-14 69 51 62 46 7/8-14 104 76
20 -12 0.750 19.05 1-3/16-12 102 75 102 75 1-1/16-12 176 130
22 -14 0.875 22.22 1-3/16-12 102 75 102 75 1-3/16-12 230 170
25 -16 1.000 25.40 1-7/16-12 142 105 142 105 1-5/16-12 285 210
a
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
OUO6435,000154A –19–20NOV01–1/1
10
15 Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
12
1. Inspect the sealing surfaces for nicks or scratches, With the flange centrally located on the port, hand
roughness or out-of-flat condition. Scratches cause tighten cap screws to hold it in place. Do not pinch
leaks. Roughness causes seal wear. Out-of-flat O-ring.
causes seal extrusion. If these defects cannot be
polished out, replace the component. 5. For both single piece flange and split flange, be
sure the components are properly positioned and
2. Install the correct O-ring (and backup washer if cap screws are hand tight. Tighten one cap screw,
required) into the groove using petroleum jelly to then tighten the diagonally opposite cap screw.
hold it in place. Tighten the two remaining cap screws. Tighten all
cap screws within the specified limits shown in the
3. For split flange; loosely assemble split flange chart.
halves, being sure that the split is centrally located
and perpendicular to the port. Hand tighten cap DO NOT use air wrenches. DO NOT tighten one
screws to hold parts in place. Do not pinch O-ring. cap screw fully before tightening the others. DO
NOT overtighten.
4. For single piece flange; put hydraulic line in the
center of the flange and install four cap screws.
OUO6435,0001558 –19–17DEC01–1/1
10
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications 15
13
–UN–30NOV01
H70423
SAE Four Bolt Flange Cap Screw Torque Values—27,600 KPA (4,000 PSI) Pressure Applications
Torque
Newton Meters Foot Pounds
a, b
Nominal Flange Size Screw Size Min Max Min Max
1/2 5/16-18 UNC 20 31 15 23
3/4 3/8-16 UNC 28 54 21 40
1 3/8-16 UNC 37 54 27 40
1-1/4 7/16-14 UNC 47 85 35 63
1-1/2 1/2-13 UNC 62 131 46 97
2 1/2-13 UNC 73 131 54 97
2-1/2 1/2-13 UNC 107 131 79 97
3 5/8-11 UNC 187 264 138 195
3-1/2 5/8-11 UNC 158 264 117 195
4 5/8-11 UNC 158 264 117 195
5 5/8-11 UNC 158 264 117 195
a
JDM A17D, SAE Grade 5 or better cap screws with plated hardware.
b
1.5.1.2 Lock washers are permissible but not recommended.
OUO6435,0001549 –19–20NOV01–1/1
10
15 SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
14
–UN–30NOV01
H70423
SAE Four Bolt Flange Cap Screw Torque Values—41,400 KPA (6,000 PSI) Pressure Applications
Torque
Newton Meters Foot Pounds
a, b
Nominal Flange Size Screw Size Min Max Min Max
1/2 5/16-18 UNC 20 31 15 23
3/4 3/8-16 UNC 34 54 25 40
1 7/16-14 UNC 57 85 42 63
1-1/4 1/2-13 UNC 85 131 63 63
1-1/2 5/8-11 UNC 159 264 117 195
2 3/4-10 UNC 271 468 200 345
a
JDM A17D, SAE Grade 5 or better cap screws with plated hardware.
b
1.5.1.2 Lock washers are permissible but not recommended.
OUO6435,000154C –19–29NOV01–1/1
10
External Hexagon Port Plug Torque Chart 15
15
Port or Stud End Thread Sizea Torque
+15%/-20%
M8 x 1 10 N•m (89 lb-in.)
M10 x 1 17 N•m (150 lb-in.)
–UN–30NOV01
M12 x 1,5 28 N•m (20.6 lb-ft)
M14 x 1,5 39 N•m (28.7 lb-ft)
M16 x 1,5 48 N•m (35.4 lb-ft)
H70356
M18 x 1,5 60 N•m (44.2 lb-ft)
M20 x 1,5 60 N•m (44.2 lb-ft)
M22 x 1,5 85 N•m (62.7 lb-ft)
M27 x 2 135 N•m (99.6 lb-ft)
M30 x 2 165 N•m (121.7 lb-ft)
M33 x 2 235 N•m (173.3 lb-ft)
M38 x 2 245 N•m (180.7 lb-ft)
M42 x 2 260 N•m (191.8 lb-ft)
M48 x 2 290 N•m (213.9 lb-ft)
M60 x 2 330 N•m (243.4 lb-ft)
a
Port to JDS-G173.1; stud end to JDS-G173.3.
OUO6435,0001822 –19–08AUG02–1/1
10
15
16
Page
20
NOTE: Order tools from the U.S. SERVICEGARD or RECOMMENDED TOOLS, as noted, are suggested to
European Microfiche Tool Catalogs. perform the job correctly. Some tools may be available
from local suppliers or may be fabricated.
20
ESSENTIAL TOOLS listed are required to perform the 05
job correctly and are obtainable only from 1
SERVICEGARD or European Microfiche Tool
Catalogs.
–UN–15SEP99
A43660
1
RECOMMENDED TOOL
KC01776,00014D6 –19–20DEC02–2/2
Other Material
PM37477 (U.S.) Thread Lock and Sealer (Medium To lock/seal impeller assembly to
PM38622 (Canadian) Strength) motor shaft.
242 (LOCTITE)
OUO6046,0001C57 –19–11AUG05–1/1
Specifications
OUO6046,0001C52 –19–15MAR04–1/1
–UN–21MAY92
2 3. Holding vacuum gauge in vertical position adjust screw
(A), setting gauge pointer exactly on zero.
H44503
hydraulics.
KC01776,00014D9 –19–20DEC02–1/1
KC01776,00014DA –19–20DEC02–1/1
–UN–27NOV95
4 1. Remove hopper from rows 8, 9, 24 and 25 and
suspected problem meter. (Position may vary on
different model configurations.)
A38260
2. Disengage hopper latch (A). Lift hopper upward then
rearward.
A—Hopper Latch
KC01776,00014DB –19–20DEC02–1/2
–UN–23FEB95
6. Attach a 6 mm (1/4 in.) ID hose, long enough to reach
from vacuum gauge to meter being checked.
A36749
7. Plug any vacuum lines that were disconnected.
KC01776,00014DB –19–20DEC02–2/2
20
05
5
20
05 A D
6 I
B
E
C
B
G G
B
F
D B
B
H H
B
F
I
B
E J
I I G
G B
F I
K C
I
E H
H
E G
H
I
I A
–UN–26SEP02
H
A50381
20
05 B
8
C
D
B
D
B
H
D
F
B
–UN–29OCT01
A48050
Use as a guide when disassembling or assembling system. Left-hand wing manifold extension is shown.
right- and left-hand wing extension with dual blower Right-hand wing manifold extension is similar.
KC01776,00014DC –19–15JUL05–4/4 20
05
9
Clean Vacuum Manifold System
–UN–19DEC95
3. Shake vacuum hose to remove dirt and sediment.
A38259
5. Remove end cap (B) from both ends of manifold tube,
vacuum blower will exhaust dirt from manifold.
A—Vacuum Hose
B—End Cap
–UN–12DEC01
A48414
KC01776,00014DD –19–20DEC02–1/1
20
05
10
–UN–26OCT99
A43664
Use as a guide when disassembling and assembling psi). Optional silver orifice flows 6.75 GPM which
flow control valve. provides additional vacuum required for sweet corn 20
and edible bean seed disk. Black orifice is also used 05
11
NOTE: The flow control valve is used with dual when motor bypass, load sense or bleed off hydraulic
vacuum manifold system and/or older tractors. lines are used. This larger orifice compensates for
(See Machine Operators Manual for proper reduced flow to the motor.
installation.)
KC01776,00014DE –19–20DEC02–2/2
1. Check vacuum motor (A) for oil leaks, making sure all
–UN–04FEB04
fittings are tight.
A53731
inoculant/treatment.
OUO6046,0001906 –19–09JAN06–1/1
–UN–05JUL05
remove impeller (M) to prevent possible R
damage to motor. S
A56690
JDM9A Universal Puller Assembly. U V
U—Washer (2 used)
V—Lock Nut (2 used)
OUO6046,0001C26 –19–15JUL05–2/2 20
05
13
Install Vacuum Blower Motor E
A F
1. Install motor onto vacuum pump housing using round
head bolts (O), washers (R) and nuts (S).
B
G
2. Install impeller (M) on motor shaft with shaft key (N).
L
3. Apply PM37477 Thread Lock and Sealer (Medium C D
Strength) to threads on motor shaft. H
J
4. Install flat washer (J), lock washer (I) and nut (H) on M
motor shaft. Tighten nut to specification. P N
I
O
Specification
K
Motor Shaft Nut—Torque ............................................................... 19 N•m
(168 lb-in.)
T Q
5. Install plate (F) to housing (P) using cap screws (E and
–UN–05JUL05
K). R
S
6. Install blower assembly onto planter. (See procedure in
this group.)
A56690
U V
OUO6046,0001C42 –19–11AUG05–1/1
20
05
14
Page
25
25
05
SERVICEGARD is a trademark of Deere & Company OUO1073,000198B –19–21JAN03–1/2 1
OUO1073,000198B –19–21JAN03–2/2
Other Material
OUO6046,0001C5D –19–16MAR04–1/1
Specifications
OUO6046,0001BF2 –19–03AUG05–1/1
–UN–09FEB04
B—Ground Wire
A53760
25
05
Agitator Motor 3
OUO6046,0001CD9 –19–15JUL05–2/9
–UN–11DEC02
A51397
Seed Level Sensor Connector
–UN–29AUG02
A—Pin (2 used)
B—Agitator Connector Shaft
A49982
25
05
4 Steel End Plate Shown
OUO6046,0001CD9 –19–15JUL05–4/9
A—Hoses
B—Inlet Nozzles
–UN–18NOV04
A55375
OUO6046,0001CD9 –19–15JUL05–5/9
12. Mark and identify seed delivery hoses (A); then pull,
while twisting, to remove from outlet (rear) nozzles
(B).
–UN–18NOV04
A—Seed Delivery Hose
B—Outlet Nozzle
A55174
25
05
OUO6046,0001CD9 –19–15JUL05–7/9 5
A—Cap Screws
B—Hold-Down Bracket (4 per Tank)
–UN–29AUG02
A49984
Continued on next page OUO6046,0001CD9 –19–15JUL05–8/9
–UN–28OCT02
IMPORTANT: Do NOT allow tank to hang on block for
extended periods of time or warpage to
lid can occur. Set tank on floor, with lid
facing up, after removal.
A50810
25
05
6 15. Lift seed tank from frame ensuring all wiring
harnesses are clear of tank and manifold; then set A—2 x 4 in. Wood Block
tank on floor.
Specification
Tank Hold-Down Bracket Cap
Screw—Torque ............................................................................... 10 N•m
(88.5 lb-in.)
OUO6046,0001CD9 –19–15JUL05–9/9
–UN–09FEB04
B—Ground Wire
A53760
25
05
Agitator Motor 7
OUO1073,0001F20 –19–04AUG05–2/5
–UN–01JUL05
A56657
Continued on next page OUO1073,0001F20 –19–04AUG05–3/5
–UN–29JUN05
A—Cap Screw and Nut
B—Inlet Plenum
C—Seed Delivery Hoses
A56613
25
05
8
–UN–29JUN05
A56612
OUO1073,0001F20 –19–04AUG05–4/5
–UN–29JUN05
9. Attach suitable lifting device to seed tank.
11. Install seed tank in reverse order using the following A—Cap Screw
special instructions: B—Hold-Down Bracket
Specification
Tank Hold-Down Bracket Cap
Screw—Torque ............................................................................... 10 N•m
(88.5 lb-in.)
OUO1073,0001F20 –19–04AUG05–5/5
Tank Repair
25
05
OUO6046,0001CDC –19–27OCT04–1/1 9
OUO1073,0001F32 –19–04AUG05–1/4
Specification
Manifold Cap Screw—Torque ........................................................ 10 N•m
(88.5 lb-in.)
–UN–29JUN05
5. Apply silicone sealer around every spanner
brace-to-manifold joint (B), if not welded.
A56433
A—RIVNUT
B—Spanner Brace-To-Manifold Joint
RIVNUT is a trademark of RIVNUT Engineered Products Inc. Continued on next page OUO1073,0001F32 –19–04AUG05–2/4
A—Tank-To-Manifold Seam
B—Tank-To-Support Bar Seam
–UN–29JUN05
25
05
10
A56435
Continued on next page OUO1073,0001F32 –19–04AUG05–3/4
A—Silicone Sealer
–UN–14OCT03
B—End Of Coil 25
05
11
A52925
–UN–14OCT03
A52892
–UN–14OCT03
A52893
OUO1073,0001F32 –19–04AUG05–4/4
–UN–04FEB04
A—Cap Screw (2 used)
B—Ground Wire
C—Connector
A53769
25
05
12 OUO6046,0001CDA –19–15JUL05–1/5
A—Pin
–UN–11SEP02
A50199
Manifold with Steel End Plate Shown
OUO6046,0001CDA –19–15JUL05–2/5
–UN–11SEP02
onto new agitator motor assembly.
A50201
25
• Tighten nut (A) to specification. 05
13
Specification A—Nut
Agitator Coupler Nut—Torque ........................................................ 28 N•m B—Coupler
(250 lb-in.)
OUO6046,0001CDA –19–15JUL05–4/5
–UN–11SEP02
agitator motor and drive assembly
could result.
A50199
symmetrical with pins on agitator shaft inside of tank.
• Lower planter to actuate motor; then check for free Manifold with Steel End Plate Shown
rotation of agitator shaft.
A—Pin
OUO6046,0001CDA –19–15JUL05–5/5
–UN–18NOV04
A—Seed Delivery Hose
B—Outlet Nozzle
A55174
25
05
14 OUO6046,0001CDD –19–04AUG05–2/21
A—Plenum Hose
B—Inlet Nozzle
–UN–15NOV02
A50290
OUO6046,0001CDD –19–04AUG05–3/21
A—Pin
–UN–13SEP02
B—Agitator Connecting Shaft
C—Cap Screw
A50254
25
05
Steel End Plate Shown 15
OUO6046,0001CDD –19–04AUG05–5/21
–UN–11DEC02
A51397
Seed Level Sensor Connector
11. Remove cap screws (A) and brackets (B) from inlet
and outlet side of manifold.
–UN–29AUG02
needs replaced. (See REMOVE AND INSTALL SEED
DELIVERY MANIFOLD NOZZLES in this group.)
A49984
25 B—Hold-Down Bracket (4 per Tank)
05
16
OUO6046,0001CDD –19–04AUG05–7/21
–UN–27AUG03
15. Remove pin (B) and cleanout door.
A—Cap
A52656
B—Pin
OUO6046,0001CDD –19–04AUG05–8/21
A—Set Screw
B—Eccentric Collar (Right-Hand Side Only)
A50269
–UN–13SEP02
19. Remove agitator shaft.
A50270
B—Cap Screw 25
C—End Plate 05
17
OUO6046,0001CDD –19–04AUG05–10/21
20. Remove pin (A) and washers (B) from each end of
manifold.
–UN–29JUN05
A—Pin
B—Washer (2 used)
A56632
OUO6046,0001CDD –19–04AUG05–11/21
21. Remove nuts (A) and end plate (B) from each end of
manifold.
A—Nut (4 used)
–UN–29JUN05
B—End Plate
A56633
–UN–05NOV02
Specification
Agitator Shaft Pin—Protrusion ........................................................ 20 mm
(0.787 in.)
A50285
25
05 24. Remove seal from manifold and end plates.
18
A—Pin
OUO6046,0001CDD –19–04AUG05–13/21
–UN–05NOV02
25. Install new seal (A) by removing paper backing (B)
and aligning holes in seal with holes in manifold (C)
and end plate (D).
A50272
26. Press or roll seal firmly to ensure good adhesion.
A—Seal
B—Paper Backing
C—Manifold
D—End Plate (2 used)
–UN–05NOV02
A50273
A—Flangette (2 used)
–UN–16SEP02
B—Bearing
A50275
25
05
OUO6046,0001CDD –19–04AUG05–15/21 19
28. Install end plate (A), using cap screws, spacers (B)
and nuts.
–UN–16SEP02
A—End Plate
B—Spacer
A50276
OUO6046,0001CDD –19–04AUG05–16/21
29. Install end plate (B) and nuts (A) on each end of
manifold.
–UN–29JUN05
A—Nut (4 used)
B—End Plate
A56633
OUO6046,0001CDD –19–04AUG05–17/21
A—Pin
B—Washer (2 used)
–UN–29JUN05
A56632
–UN–16SEP02
A—Agitator Shaft
A50277
25
05
20 Continued on next page OUO6046,0001CDD –19–04AUG05–19/21
–UN–16SEP02
following instructions:
A50279
25
05
Specification 21
Manifold Cap Screw—Torque ........................................................ 10 N•m A—Corner Seal (4 used)
(88.5 lb-in.)
Specification
End Plate-to-Manifold Cap
Screws (Steel End Plates)—
Torque ............................................................................................ 54 N•m
(40 lb-ft)
End Plate-to-Manifold Cap
Screws (Plastic End Plates)—
Torque ......................................................................................... 11.3 N•m
(100 lb-in.)
Specification
End Plate-to-Tank Cap Screw—
Torque ............................................................................................ 10 N•m
(88.5 lb-in.)
A—End Plate
B—Agitator Shaft
C—Eccentric Collar
–UN–16SEP02
25
05
22
A50278
Steel End Plate
OUO6046,0001CDD –19–04AUG05–21/21
OUO6089,00004A5 –19–11AUG05–1/13
A—Delivery Hose
B—Outlet Nozzle
–UN–27AUG03
A52570
A—Plenum Hose
B—Inlet Nozzle
–UN–15NOV02
25
05
23
A50290
OUO6089,00004A5 –19–11AUG05–3/13
–UN–29JUN05
A56629
OUO6089,00004A5 –19–11AUG05–4/13
A—Cleanout Door
–UN–27AUG03
A52675
–UN–05NOV02
A50266
25
05
24 OUO6089,00004A5 –19–11AUG05–6/13
–UN–27AUG03
A52678
OUO6089,00004A5 –19–11AUG05–7/13
A—Nozzle
B—Clamp –UN–20SEP02
A50347
Specification
Nozzle Inlet-to-Outlet Retaining
Screws—Torque ............................................................................ 1.5 N•m
(13 lb-in.)
–UN–05NOV02
A—Nozzle Inlet-to-Outlet Retaining Screw (2 used per
nozzle set)
A50266
25
05
OUO6089,00004A5 –19–11AUG05–9/13 25
A—Cleanout Door
–UN–27AUG03
A52675
OUO6089,00004A5 –19–11AUG05–10/13
A—Plenum Hose
B—Inlet Nozzle
–UN–15NOV02
A50290
–UN–29JUN05
A56629
25
05
26 OUO6089,00004A5 –19–11AUG05–12/13
–UN–27AUG03
A52570
OUO6089,00004A5 –19–11AUG05–13/13
25
05
27
12
11
2 8
9 10
25
05 6
28
5 7
13
14
3
1 16
15
4
5
31
8
32
7
17
18
30
6
19
9
20
21
10
11
22
28
27
23
14 26
25 24
13
29
–UN–18SEP03
A52871
25
05
OUO6046,0001CDB –19–04AUG05–2/2 29
9
2 6
7 8
5
10
25 3
05
30 1 4
16
17
15
6
13
18
9 7
11 14 19
8
5 20
21
22
12
23
10
24
–UN–15AUG05
28
27 26 25
28
A56656
OUO1073,0001F29 –19–04AUG05–1/1
–UN–17JAN03
NOTE: Procedure is shown with seed tank removed from
planter, repair can be done with tank installed.
A51584
1. Remove tank lid (A). 25
05
31
2. Untie rope (B) and lay tank lid aside.
A—Lid
B—Rope
–UN–17JAN03
A51583
Continued on next page OUO1073,0001985 –19–15JAN03–1/8
–UN–17JAN03
of ring.
A51577
25 spin. If rivet spins, hole in tank may
05 become enlarged or damaged.
32
3. Using a 4.5 mm drill bit and holding back side of rivet, A—Rivet (20 used)
drill off head of rivets (A) and remove lid ring (B). B—Lid Ring
–UN–17JAN03
mm drill bit.
A51578
25
enter tank, it must be cleaned thoroughly with 05
soap and water to remove any contaminants. 33
A—Drill Location
NOTE: Tank lid ring can be a tight fit. It may be
necessary to heat tank using a heat gun and have
an additional person inside the tank to push up on
the tank to slightly expand opening in tank.
11. Clean tank mating surface and apply strip sealant (A)
around entire length of mating surface.
–UN–17JAN03
NOTE: Lid ring will be easier to turn and line up holes if
not pressed fully into tank. Once holes have been
A51580
25 lined up, press lid ring down flush onto tank
05 mating surface.
34
–UN–16JAN03
A51579
–UN–17JAN03
A51581
OUO1073,0001985 –19–15JAN03–5/8
–UN–17JAN03
This will seal the rivet head and prevent moisture
from entering.
A51586
25
05
36 OUO1073,0001985 –19–15JAN03–7/8
17. Install rope (B) through hole in tank and tie a double
knot.
–UN–17JAN03
A—Lid
B—Rope
A51584
–UN–17JAN03
A51583
OUO1073,0001985 –19–15JAN03–8/8
25
10
OUO6089,0000323 –19–04AUG05–1/1 1
–UN–18NOV04
A—Seed Delivery Hose
B—Outlet Nozzle
A55174
OUO6046,0001CDF –19–04AUG05–1/2
–UN–27NOV02
5. Inspect and replace O-ring as necessary.
A51299
A—Coupling
OUO6046,0001CDF –19–04AUG05–2/2
25
10
2 OUO6089,0000246 –19–04AUG05–1/4
–UN–18JUN02
A49433
OUO6089,0000246 –19–04AUG05–2/4
A—Connector
B—Seed Delivery Hose
–UN–03APR02
A49009
OUO6089,0000246 –19–04AUG05–3/4
A—O-Ring
B—Connector
–UN–03APR02
A49007
OUO6089,0000246 –19–04AUG05–4/4
25
Blower Fan Assembly (S.N. 15
1
715101—)
OUO1073,0001F24 –19–30JUN05–1/1
–UN–04FEB04
6. Repair or replace as necessary. (See REPAIR
CENTRAL COMMODITY SYSTEM BLOWER FAN
A53777
25 ASSEMBLY in this group.)
15
2
7. Install in reverse order.
A—Hydraulic Hose
B—Hydraulic Hose (2 used)
C—Connector
D—Nut (2 used)
OUO6046,0001C08 –19–30JUN05–2/2
–UN–22JUL05
CAUTION: Approximate weight of fan assembly
is 35 kg (77 lb).
A56847
25
IMPORTANT: Be certain not to damage fins on oil 15
cooler when removing blower assembly. 3
Bent fins do not allow proper cooling of A—Hydraulic Hose (4 used)
hydraulic system. B—Oil Cooler
C—Fan Motor
3. Support fan assembly (E). Remove cap screws and D—Cap Screw and Nut (10 used)
nuts (D) and fan assembly. E—Fan Assembly
OUO1073,0001F61 –19–22JUL05–2/5
A—Hydraulic Hoses
B—Oil Cooler
–UN–01JUL05
A56659
OUO1073,0001F61 –19–22JUL05–3/5
–UN–01JUL05
7. Install in reverse order.
A—Hose Clamps
B—Air Duct
A56661
C—Cap Screws
D—Blower Assembly
OUO1073,0001F61 –19–22JUL05–5/5
A—Nut (6 used)
–UN–26NOV03
25
15
5
A53395
OUO6046,0001B84 –19–15JUL05–2/5
–UN–25JUL02
4. Tighten cap screws (A) evenly and incrementally to
push tapered hub from impeller.
A49632
5. Remove impeller and inspect for broken fins, cracks or
other defects. Replace as necessary.
OUO6046,0001B84 –19–15JUL05–3/5
A—Groove
–UN–24JUL02
A49633
–UN–26NOV03
10. Repair or replace motor as necessary. (See REPAIR
CENTRAL COMMODITY SYSTEM BLOWER
MOTOR in Section 70, Group 05.)
A53399
25 11. Install motor, bracket, socket head screws and nuts.
15
6
12. With fan housing lying flat on bench, place 2 mm
shim stock between fan impeller and housing 180° A—Socket Head Screw (2 used)
apart from each other towards outer edge of impeller.
Specification
Impeller Tapered Hub Cap
Screws—Torque .......................................................................... 13.6 N•m
(120 lb-in.)
18. Install housing and retain using cap screws and nuts.
OUO6046,0001B84 –19–15JUL05–5/5
25
15
OUO1073,0001F23 –19–11AUG05–1/7 7
–UN–01JUL05
A56663
OUO1073,0001F23 –19–11AUG05–2/7
–UN–01JUL05
C—Cap Screw (2 used)
D—Air Inlet Shield
A56664
–UN–01JUL05
A56665
–UN–01JUL05
A—Threaded Plug
B—Impeller Nut
A56671
25
15
8
–UN–01JUL05
A56672
OUO1073,0001F23 –19–11AUG05–4/7
A—Nuts
–UN–01JUL05
B—Motor
A56666
–UN–01JUL05
• Tighten housing cap screws to specification.
A56673
Specification 25
Blower Fan Assembly Housing 15
Cap Screws—Torque ....................................................................... 6 N•m 9
(53 lb-in.)
A—Cap Screw (9 used)
B—Housing
C—Impeller
Specification
Motor Mounting Nuts—Torque ....................................................... 41 N•m
(30 lb-ft)
Specification
Impeller Nut—Torque ..................................................................... 41 N•m
(30 lb-ft)
Specification
Threaded Plug—Torque ................................................................. 41 N•m
(30 lb-ft)
Specification
Air Inlet Shield Cap Screws—
Torque ............................................................................................ 12 N•m
(106 lb-in.)
Specification
Oil Cooler Cap Screws—Torque .................................................... 12 N•m
(106 lb-in.)
OUO1073,0001F23 –19–11AUG05–7/7
25
15
10
–UN–29OCT02
A50706
1
Recommended tool.
OUO1073,0001880 –19–05AUG05–2/8
1
Recommended tool.
2
Included in JT07337 Plastic Welding Kit.
1
Recommended tool.
25 2
Included in JT07337 Plastic Welding Kit.
20
2 OUO1073,0001880 –19–05AUG05–4/8
1
Recommended tool.
2
Included in JT07337 Plastic Welding Kit.
OUO1073,0001880 –19–05AUG05–5/8
1
Recommended tool.
2
Included in JT07337 Plastic Welding Kit and is available as a
replacement a part.
OUO1073,0001880 –19–05AUG05–6/8
1
Recommended tool.
A50707
2
Available as an optional tool in JT07337 Plastic Welding Kit.
–UN–04JUN01
H68325
25
20
OUO1073,0001880 –19–05AUG05–8/8 3
–UN–29OCT02
on Plastics Repair.
A50721
25
20 fuel lines, battery cases, or any other item when
4 the failure of the repair could cause a hazard.
–UN–23OCT02
proper adhesion of material.
A50709
to clean out crack using a file or grinder.
1
Included in JT07337 Plastic Welding Kit.
Continued on next page OUO6037,000169A –19–15OCT02–1/7
–UN–23OCT02
5. Pull welder slowly towards you, feeding the wire into
the melt tube; then remove weld wire from melt tube,
lower the handle and push the welder on its heel to
A50724
force the weld wire into base material. Work in one 25
inch increments to help smooth out seam while plastic 20
Pull Weld Wire into Groove 5
is still malleable.
–UN–23OCT02
A50728
1
JT07337-8 Black, JT07337-6 White, JT07337-12 Green and
JT07337-10 Yellow are included in JT07337 Plastic Welding Kit and are
available as replacement parts. Push Melted Wire into Base Material
OUO6037,000169A –19–15OCT02–2/7
–UN–23OCT02
A50727
1
Included in JT07337 Plastic Welding Kit.
OUO6037,000169A –19–15OCT02–3/7
1
Included in JT07337 Plastic Welding Kit.
Continued on next page OUO6037,000169A –19–15OCT02–4/7
–UN–23OCT02
2. Install JT07337-15 Aluminum Tape1 (A) to opposite
side for temporary backing.
A50682
25
A—JT07337-15 Aluminum Tape
20
6 Poly Scrap
–UN–23OCT02
A50683
1
Included in JT07337 Plastic Welding Kit and is available as a
replacement a part.
OUO6037,000169A –19–15OCT02–5/7
–UN–23OCT02
A50679
1
Available as an optional tool in JT07337 Plastic Welding Kit.
Continued on next page OUO6037,000169A –19–15OCT02–6/7
–UN–23OCT02
5. Allow to completely cool; then remove aluminum tape.
A—Putty Knife
B—JT07375 Heat Gun
A50726
25
20
7
1
Available as an optional tool in JT07337 Plastic Welding Kit.
OUO6037,000169A –19–15OCT02–7/7
A—Threads
–UN–05NOV02
A50743
RIVNUT is a trademark of RIVNUT Engineered Products Inc. OUO1073,000187F –19–23OCT02–1/5
A—RIVNUT Head
B—Pull-Up Stud
–UN–18FEB99
H54038
A—Anvil
B—Head
C—RIVNUT
–UN–23OCT02
A50744
25
20
8 OUO1073,000187F –19–23OCT02–3/5
–UN–23OCT02
A50745
OUO1073,000187F –19–23OCT02–4/5
–UN–23OCT02
7. Break hex nut loose with counterclockwise movement
and remove both wrenches.
A—Wrench
B—Hex Nut
–UN–23OCT02
A50747
OUO1073,000187F –19–23OCT02–5/5
Page Page
Page
30
NOTE: Order tools from the U.S. SERVICEGARD or RECOMMENDED TOOLS, as noted, are suggested to
European Microfiche Tool Catalogs. perform the job correctly. Some tools may be available
from local suppliers or may be fabricated.
ESSENTIAL TOOLS listed are required to perform the
job correctly and are obtainable only from
SERVICEGARD or European Microfiche Tool
Catalogs.
1
Recommended Tool.
OUO6046,0001C3D –19–15MAR04–2/2
Other Material
PM37477 (U.S.) Thread Lock and Sealer (Medium Used to prevent loosening of screws
PM38622 (Canadian) Strength) on flex drive.
242 (LOCTITE)
OUO6089,0000138 –19–11AUG05–1/1
A—Hopper Latch
–UN–13NOV02
A51025
OUO6089,000037C –19–11NOV02–1/4
–UN–13NOV02
A51026
OUO6089,000037C –19–11NOV02–2/4
A—Retainer
–UN–12JAN96
A38890
OUO6089,000037C –19–11NOV02–3/4
A—Nut (2 used)
–UN–07NOV01
A48243
OUO6089,000037C –19–11NOV02–4/4
–UN–27JAN99
A43215
30
05
3
OUO6089,0000148 –19–29OCT01–1/5
–UN–27JAN99
A43216
OUO6089,0000148 –19–29OCT01–2/5
–UN–27JAN99
A43217
–UN–27JAN99
A43220
OUO6089,0000148 –19–29OCT01–4/5
–UN–27JAN99
8. Slightly jar meter to simulate row unit bounce; watch
for seeds that easily drop from the seed disk. Increase
A43218
vacuum level if seeds drop from plate.
OUO6089,0000148 –19–29OCT01–5/5
7 11
10
12
1 5 9
8
6
2 4
15
13
3 14
16
18
19
23 30
20
25 05
24 5
21 26 27
17 28
22
29
30
32
31
33
35
34
33 36
–UN–17OCT01
39
40 37
38
A48172
1—Cam 11—Pin 21—Spring Locking Pin 31—Screw (2 used)
2—Double Eliminator 12—Knockout Assembly 22—Cover 32—Spring Locking Pin
3—Dual Lock Fastener 13—Scraper 23—Handle 33—Spring (2 used)
4—Screw 14—Pan Head Screw (3 used) 24—Spring 34—Inner Drive
5—Seal 15—Housing 25—Bushing 35—Flex Drive
6—Chamber 16—Bearing 26—Brush Holder 36—Outer Drive
7—Arm 17—Latch 27—Seed Disk 37—Lock Assembly
8—Knocker 18—Seal 28—Brush 38—Pin
9—Spring 19—Baffle 29—Cover 39—Spring
10—Support 20—Hub 30—Flex Drive Assembly 40—Lock
OUO6089,00000FD –19–17JAN06–1/1
30
05
6
OUO6046,0001C5F –19–11AUG05–1/2
–UN–10SEP99
A43593
Springs in Flex Drive Assembly
OUO6046,0001C5F –19–11AUG05–2/2
–UN–08MAY90
2. Check hub seal (D) for weathered or cracked
conditions. Replace as necessary.
A—Brush
H41910
B—Narrow End
C—Housing
D—Seal
30
05
7
30
05
8
–19–31JAN89
A32818
A—Wear Example B—Corners C—Wear Example D—Wear Example
3. Check seed disks for wear in following areas. • Check for wear around perimeter of disk (A).
• Check seed cells (B) for wear of sharp corners
• Check gap between disk and housing to see if and residue left behind. Replace seed disk if size
seed can leak through. If seed leakage occurs, of cell is significantly increased and/or residue is
see ADJUST METER HUB in this group. excessive.
• Small grooves or scratches are acceptable on
NOTE: A small amount of wear around disk is vacuum side of seed disk (C).
acceptable, however seed must not be able to • Wear around perimeter of disk (D) is acceptable
leak through between disk and housing. up to an approximate depth of 1.0 mm (3/64 in.).
OUO6046,0001BB8 –19–18DEC03–2/4
A—Seals
B—Wiper
A49716
–UN–05DEC02
A—Dust Cover
B—Handle
C—Plastic Insert
D—Chute Cover
30
A51322
05
9
OUO6046,0001BB8 –19–18DEC03–4/4
–UN–04MAY90
NOTE: There are two style of brushes, long and short.
H41535
Machine Operator’s Manual.)
3. Snap brush into slot until it contacts side of meter Long Brush Shown
housing (B).
A—Notch
B—Meter Housing
–UN–04MAY90
H41536
–UN–19JUN90
30
05 A—Tab
10 B—Lower Position
C—Upper Position
H42249
Lower Baffle Position
–UN–19JUN90
H42250
OUO6089,0000103 –19–03OCT01–1/1
–UN–27JUL00
2. Remove any flash before installing seed disk.
A—Flash
A46242
OUO6089,0000104 –19–03OCT01–1/1
A—Hub Handle
B—Seed Disk
–UN–03NOV03
A53299
Continued on next page OUO6046,0001BB9 –19–18DEC03–1/2
4. Turn hub until slot aligns with hole in shaft and install
spring locking pin (A).
–UN–02DEC02
5. Install seed disk. (See INSTALL SEED DISK in this
group.)
30
A51320
05 A—Pin
12 B—Hub
C—Flex-Drive
–UN–14APR92
H44310
OUO6046,0001BB9 –19–18DEC03–2/2
–UN–03NOV03
replaced, use hard seals. Machines
(S.N. 715101—) are equipped with a
hard seal.
A53300
1. Remove old vacuum seal by grasping and pulling seal
from groove.
30
A—Corners 05
NOTE: This procedure prevents excessive slack in seal. B—Dimples 13
OUO6089,000053F –19–10AUG05–1/1
–UN–04FEB03
seed disk.
A—Knockout Wheel
A51650
B—Screw (2 used)
C—Wiper Assembly
30
05
14
–UN–19NOV02
A51175
OUO6089,0000541 –19–04NOV03–1/1
–UN–27APR93
Hole (G) is used for edible beans and hole (I) is
used for sweet corn.
H44092
1. Install double eliminator (B) in housing (C).
A—Double Eliminator
B—Double Eliminator
C—Housing
D—Fasteners
E—Hole, Dual-Lock Fastener
F—Cam Nut
–UN–27APR93
G—Hole, Edible-Bean
H—Screw
I—Hole, Sweet Corn
H44093
Continued on next page OUO6046,0001BBA –19–18DEC03–1/2
A—Disk
–UN–19NOV02
B—Gap
C—Cam Nut
D—Double Eliminator
E—Screw
30
A51174
05
16
–UN–31JAN01
A47075
D
OUO6046,0001BBA –19–18DEC03–2/2
–UN–13JUN00
NOTE: Seed disk should turn smoothly with light contact
or a small gap between seed disk (A) and meter
housing. Seed should not leak around
A46247
circumference of meter. When planting small
seed, such as sorghum or sugar beets, seed disk
must lightly contact housing to prevent seed
leakage.
A—Seed Disk
B—Hub Handle
C—Section
–UN–19NOV02
A51177
OUO6046,0001BBB –19–18DEC03–1/1
30
05
18
Plateless Metering Mechanism Clearance 0.15 mm (0.006 in.) with light tension
Finger Holder-to-Carrier on a finger tab adjacent to area
being measured.
OUO6089,000013B –19–20NOV02–1/1
4
5
1
6
2
7
3
8
12
44 9
28 13
45
22
27
21 10
26
25 16
30 24
23 3
10
20 2
2 29 19 11
31 18 14
30 17
32
15
33
34 35
36
39
38
–UN–08DEC03
43 37
40
41
A53451
39
OUO6046,0001B96 –19–08DEC03–1/1
–UN–13NOV02
A—Hopper Latch
A51025
OUO6089,000037D –19–21NOV02–1/4
–UN–13OCT88
A30212
OUO6089,000037D –19–21NOV02–2/4
A—Assembly
B—Baffle
–UN–13OCT88
A28428
Continued on next page OUO6089,000037D –19–21NOV02–3/4
Specification
Finger Holder and Carrier—
Clearance ..................................................................................... 0.15 mm
–UN–03AUG00
30 (0.006 in.)
10
4
A—Seed Holding Area
B—Seed Release Area
A46468
–UN–04NOV02
A50051
OUO6089,000037D –19–21NOV02–4/4
1. Remove cotter pin (A), nut lock (B) and adjusting nut
from shaft.
A—Cotter Pin
B—Nut Lock
–UN–03AUG00
30
10
5
A46469
OUO6089,0000110 –19–21NOV02–1/17
–UN–04NOV02
A50028
–UN–04NOV02
A—Dimples
A50030
OUO6089,0000110 –19–21NOV02–3/17
–UN–04NOV02
A50028
OUO6089,0000110 –19–21NOV02–4/17
A—Nuts (5 used)
B—Seal
C—Cover
–UN–16DEC02
A51500
A—Idler
B—Belt
C—Fins
–UN–16DEC02
A51501
30
10
7
OUO6089,0000110 –19–21NOV02–6/17
–UN–16DEC02
A51502
Continued on next page OUO6089,0000110 –19–21NOV02–7/17
10. Remove pin (A) from bearing and shaft assembly (C).
11. Press bearing and shaft assembly (C) out of hub (B).
–UN–16DEC02
13. Turn hub over and press bearing and shaft assembly
(C) into hub (B) until fully seated.
A51503
A—Pin
B—Hub
C—Bearing and Shaft Assembly
30
10
8
–UN–16DEC02
A51504
Removing Bearing and Shaft Assembly from Hub
OUO6089,0000110 –19–21NOV02–8/17
A—Idler
B—Belt
C—Fins
–UN–16DEC02
A51501
30
10
9
OUO6089,0000110 –19–21NOV02–10/17
A—Nuts (5 used)
B—Seal
C—Cover
–UN–16DEC02
A51500
OUO6089,0000110 –19–21NOV02–11/17
A—Carrier
B—Carrier Plate
C—Notch
–UN–30AUG02
D—Cam
A50053
–UN–30AUG02
19. Install adjusting nut (B) on shaft.
A50033
Make sure pick-up finger holder (A) is seated firmly
against carrier plate.
21. Turn adjusting nut two flats clockwise (one third turn). A—Carrier
B—Adjusting Nut
NOTE: Finger holder must be adjusted firmly against
30
10 carrier but still turn by hand with moderate force.
10
22. Turn pick-up finger holder by hand to ensure
mechanism is not over tightened.
OUO6089,0000110 –19–21NOV02–13/17
23. Raise pick-up finger tab (A) until contact with carrier
plate is felt.
A—Finger Tab
–UN–04NOV02
A50020
OUO6089,0000110 –19–21NOV02–14/17
Specification
Pick-Up Finger Holder and
Carrier—Clearance ....................................................................... 0.15 mm
(0.006 in.)
–UN–04NOV02
A50051
25. Maintain carrier (C) adjustment with lock nut (B) and
cotter pin (A).
A—Cotter Pin
B—Lock Nut
C—Carrier
–UN–30AUG02
A50021
OUO6089,0000110 –19–21NOV02–16/17
–UN–30AUG02
A50049
OUO6089,0000110 –19–21NOV02–17/17
–UN–13SEP99
NOTE: Shaft has left-hand thread.
A43605
4. Remove feed cup (D) from adapter.
–UN–02AUG89
treatment material. Clean or replace parts as required.
A15894
Bean and Sorghum Seed Guides
OUO6089,0000111 –19–20NOV02–2/2
–UN–11OCT88
IMPORTANT: When assembling feed cup mechanism,
refer to Machine Operator’s Manual for
recommended feed cups for seed
A32836
variety being used.
1
Replacement feed cups are available through service parts.
OUO6089,0000114 –19–04OCT01–1/4
A—Housing
B—Feed Cup
–UN–11OCT88
C—Washer Shims
A32837
For larger seed, use one washer shim (C) between feed
cup (B) and housing (A) and two washer shims (C)
between feed cup and seed guide.
A—Housing
B—Feed Cup
–UN–11OCT88
C—Washer Shim
A32838
OUO6089,0000114 –19–04OCT01–3/4
For large seed use three washer shims (B) between feed
cup (A) and seed guide. 30
10
13
A—Feed Cup
B—Washer Shim (3 used)
–UN–11OCT88
A32839
OUO6089,0000114 –19–04OCT01–4/4
–UN–29MAY92
feed cup housing seats properly.
A—Studs H44521
B—Notch
A—Wing Nut
–UN–21MAY92
H44522
OUO6089,0000113 –19–04OCT01–2/2
A—Hopper Latch
–UN–13NOV02
A51025
OUO6046,0001B97 –19–08DEC03–1/10
–UN–06NOV96
A—Wing Nut
A40459
–UN–06NOV96
Replace if wheel fails to contact seed bowl.
A—Knockout Wheel
A40465
OUO6046,0001B97 –19–08DEC03–3/10
–UN–08APR97
A41433
Dust and Meter Outlet Covers
OUO6046,0001B97 –19–08DEC03–4/10
–UN–08APR97
A—Meter Hub
B—Spring Pin
C—Push-On Ring
A41436
OUO6046,0001B97 –19–08DEC03–6/10
A—Bump
–UN–06NOV96
A40464
OUO6046,0001B97 –19–08DEC03–7/10
A—Singulating Brush
B—Cap Screw
–UN–08APR97
C—Brush Cover
D—Meter Lining
E—Seed Retainer
F—Seed Regulator
A41437
Specification
–UN–06NOV96
Singling Brush—Thickness............................................................... 3 mm
(1/8 in.)
A—Brush
A40463
B—Retaining Brush
30
10
17
OUO6046,0001B97 –19–08DEC03–9/10
–UN–08APR97
A—Spring
B—Knockout Wheel Assembly
C—Shoulder Bolt
A41439
OUO6046,0001B97 –19–08DEC03–10/10
A—Spring
B—Knockout Wheel Assembly
A41439
C—Shoulder Bolt
A—Singulating Brush
–UN–08APR97
B—Cap Screw
C—Brush Cover
D—Meter Lining
E—Seed Retainer
F—Seed Regulator
A41437
30
10
18
OUO6089,0000149 –19–29OCT01–2/7
NOTE: Meter hub (A) may have tight fit on bearing shaft
during installation.
4. Using new spring pin (B) and new push-on ring (C),
install parts (A—C).
–UN–08APR97
A—Meter Hub
B—Spring Pin
C—Push-On Ring
A41436
Continued on next page OUO6089,0000149 –19–29OCT01–3/7
–UN–19JUN97
6. Clearance between metering bowl (A) and seed
retainer (G) should be within specification.
Specification
A41454
Metering Bowl-to-Seed
Retainer—Clearance ............................................................ 1.9—2.3 mm
(0.075—0.090 in.)
–UN–16DEC99
1. Remove spring pin (E).
2. Turn meter hub (F) to next hole.
3. Install spring pin (E).
4. Repeat procedure until clearance is achieved.
A45679
8. Install parts (A—D). After adjustment, knockout wheel Metering Bowl Clearance
must rotate when metering bowl (A) is rotated.
A—Metering Bowl
B—Drive Coupler
C—Spring Locking Pin
D—Wing Nut (3 used)
E—Spring Pin
F—Meter Hub
G—Seed Retainer
–UN–19JUN97
c. Mark meter housing to metering bowl (B) using a
paint pencil.
A41453
several times.
OUO6089,0000149 –19–29OCT01–5/7
10. Install meter outlet cover (A) and dust cover (B).
A—Outlet Cover
B—Dust Cover
–UN–08APR97
A41433
A—Wing Nut
–UN–06NOV96
A40459
Radial Bean Meter Assembly Wing Nuts
30
10
21
OUO6089,0000149 –19–29OCT01–7/7
–UN–13NOV02
3. Disconnect seed sensor connector.
A—Hopper Latch
A51025
OUO6046,0001BBC –19–18DEC03–1/3
A—Seed Tube
B—Tabs
A53528
• Insert seed tube (A) into row unit, aligning hook (B)
with alignment pin (C).
A—Seed Tube
B—Hook
C—Alignment Pin
–UN–27OCT03
A53216
30
10
22
–UN–03NOV03
A53298
OUO6046,0001BBC –19–18DEC03–3/3
30
15
1
6
39
7
5
3 4
2
30
15 1
2
40
29 11
30
9
10
27
37
36
28 25
35
34 38 12
31
33 13
32
26 24
15 14
38
23
16
19
17
–UN–08JAN04
20 18
21
22
A53312
OUO6089,00004E1 –19–30SEP03–2/2
–UN–03NOV03
replaced, use hard seals. Machines
(S.N. 715101—) are equipped with a
hard seal.
A53300
1. Remove old vacuum seal by grasping and pulling seal
from groove.
A—Corners
NOTE: This procedure prevents excessive slack in seal. B—Dimples
OUO6089,000053F –19–10AUG05–1/1
–UN–13SEP02
B—Vacuum Hose
A50268
OUO6046,0001BBD –19–18DEC03–1/6
–UN–23AUG02
A49974
OUO6046,0001BBD –19–18DEC03–2/6
3. Rotate lever (A) 180°; then pull cable (B) from rear
meter drive gearbox (C).
–UN–27NOV02
A—Lever
B—Cable
C—Meter Drive Gearbox
D—Clip
E—Meter Latch A51297
–UN–12JAN04
A53529
A—Pin
B—Knob
–UN–27NOV02
A51260
OUO6046,0001BBD –19–18DEC03–4/6
–UN–05AUG02
A49741
OUO6046,0001BBD –19–18DEC03–5/6
–UN–05AUG02
A—Screw (10 used)
B—Hopper
C—Meter
A49745
OUO6046,0001BBD –19–18DEC03–6/6
–UN–04NOV02
5. Assemble in reverse order of disassembly.
A50861
15 housing. Seed should not leak around
6 circumference of meter. When planting small
seed, such as sorghum or sugar beets, seed disk
must lightly contact housing to prevent seed A—Hub Handle
leakage. B—Seed Disk
OUO6089,00002BB –19–01AUG02–1/1
A—Brush
B—Hub Seal
30
15
7
–19–31JAN89
A32818
A—Wear Example B—Corners C—Wear Example D—Wear Example
3. Check seed disks for wear in following areas. • Check for wear around perimeter of disk (A).
• Check seed cells (B) for wear of sharp corners
• Check gap between disk and housing to see if and residue left behind. Replace seed disk if size
seed can leak through. If seed leakage occurs, of cell is significantly increased and/or residue is
see ADJUST METER HUB in this group. excessive.
• Small grooves or scratches are acceptable on
NOTE: A small amount of wear around disk is vacuum side of seed disk (C).
acceptable, however seed must not be able to • Wear around perimeter of disk (D) is acceptable
leak through between disk and housing. up to an approximate depth of 1.0 mm (3/64 in.).
OUO1073,000182F –19–20SEP02–2/5
A—Seal
B—Seed Disk Wiper
A49716
A—Dust Cover
B—Handle
C—Plastic Insert
D—Chute Cover
–UN–04NOV02
30
A50862
15
8
OUO1073,000182F –19–20SEP02–4/5
–UN–22NOV02
A—Meter Drive Gearbox
A51258
OUO1073,000182F –19–20SEP02–5/5
A—Notch
OUO6089,00002B8 –19–11DEC02–1/1
A—Hub Handle
B—Seed Disk
–UN–04NOV02
30
A50861
15
9
OUO1073,0001831 –19–20SEP02–1/4
A—Locking Pin
B—Hub
–UN–04NOV02
A49735
OUO1073,0001831 –19–20SEP02–2/4
4. Turn hub until slot (A) aligns with hole in shaft and
install locking pin (B).
–UN–01AUG02
6. Turn disk by hand and check gap between disk and
meter housing.
A—Hub Slot
A49736
B—Locking Pin
30
15
10
–UN–04NOV02
A49737
OUO1073,0001831 –19–20SEP02–4/4
1. Rotate lever (A) 180°; then pull cable (B) from meter
drive gearbox (C).
–UN–27NOV02
A—Lever
B—Cable
C—Gearbox
A51259
2. Remove roll pin (A); then pull cable (B) from front
meter gearbox.
–UN–16SEP02
3. Inspect parts and replace if necessary.
A50287
4. Install in reverse order.
OUO1073,000189F –19–01NOV02–2/5
A—Cotter Pin
–UN–27NOV02
B—Knob
A51260
OUO1073,000189F –19–01NOV02–3/5
A—Cotter Pin
B—Meter Drive Gearbox
A49741
–UN–17SEP02
3. Remove front meter gearbox (C).
A49769
5. Install in reverse order.
A—Drill Shaft
B—Cotter Pin (2 used)
C—Front Meter Drive Gearbox
30
15
12
OUO1073,000189F –19–01NOV02–5/5
NOTE: Order tools from the U.S. SERVICEGARD or RECOMMENDED TOOLS, as noted, are suggested to
European Microfiche Tool Catalogs. perform the job correctly. Some tools may be available
from local suppliers or may be fabricated.
ESSENTIAL TOOLS listed are required to perform the
job correctly and are obtainable only from
SERVICEGARD or European Microfiche Tool
Catalogs.
–UN–07NOV01
1-Bearing Installer . . . . . . . . . . . . . . . . . . . JDG1347-1 1
A48245
2-Bearing Driver . . . . . . . . . . . . . . . . . . . . JDG1347-2
Other Material
PM38654 (U.S.) Thread Lock and Sealer (High Used during installation of gauge
PM38623 (Canadian) Strength) wheel bearing to achieve proper
271 (LOCTITE) retention between bearing and
bushing.
KC01776,00014A3 –19–11AUG05–1/1
Specifications
KC01776,00014A4 –19–20DEC02–1/1
30
20
3
11
10
10
12
5
2
4 6
7
2
30 8 14
20 17
4 14
13
3 16
8
2
1
15 19
14 25
9
20
18 21
37
22
44
36
23
43 24
39
38 26
27
35 29
41 40 28
30
34
33
32
42 31
–UN–07NOV01
A48246
(S.N. —710100)
Continued on next page OUO6089,00000E0 –19–17JUN05–1/3
30
20
5
12
11 13
10 14
6
9
19
2
3
29
4 17
15
5 8
1 4
2 8 18
30 5
20 25
6 20
5
3
2
0 16
19
23
3
2
1
24
21
30
–UN–16JUN05
31
26 27
A56496
22 28
OUO6089,00000E0 –19–17JUN05–3/3
12
11 13
10 14
6
9
19
2
3
29 7
2 17
15
4 5 8 30
4 20
1 2
2 8 18 7
5
26
20
5
23
3
2
0 16
19
24
3
2
1
25
21
30
31 –UN–16JUN05
32 27
A56495
22 28
OUO1073,0001F1F –19–17JUN05–1/1
2. Check that gauge wheel tires just touch blades, but still
–UN–29OCT03
turn with minimal resistance, or are no more than 1.5
mm (0.06 in.) away from blades at closest point.
A53247
wheel from row unit.
–UN–29OCT03
5. Inspect blades for damage.
A53246
SEED OPENER BLADES in this group.)
Specification
Opener Blades—Minimum
Diameter ........................................................................................ 356 mm
(14 in.)
–UN–29OCT03
following instructions:
A53250
contact area.
• Slide business cards between blades until they are
at each end of blade contact area.
• Measure distance between the two business cards A—Cap Screw
and ensure blade edge contact is at specification. B—Pivot Shaft
C—Scraper
D—Contact Point
Specification
Blade Edge Contact—Blade Edge
Contact Length ..................................................................... 38—63.5 mm
(1.5—2.5 in.)
–UN–20NOV02
NOTE: It is not necessary to have the same number of
shims on each side of shank. Contact area may
be adjusted by relocating shims on one opener
blade. It is not necessary to remove both opener
A51112
blades to adjust contact area.
Specification
Blade Assembly Nut—Torque ...................................................... 122 N•m
(90 lb-ft)
Specification
Gauge Wheel Pivot Arm Cap
Screw—Torque ............................................................................. 271 N•m
(200 lb-ft)
OUO6089,0000521 –19–25JAN06–2/2
A—Cap Screw
B—Pivot Shaft
–UN–20NOV02
A51094
30
20
10
OUO1073,0001F1C –19–08AUG05–1/5
–UN–11NOV02
A—Engagement Pin
B—Scraper
C—Hub Cap
A51073
OUO1073,0001F1C –19–08AUG05–2/5
–UN–20NOV02
NOTE: Replace seed tube guard if excessively worn.
A51081
guard.
Specification
Blade Assembly Nut—Torque ...................................................... 122 N•m
(90 lb-ft)
Specification
Gauge Wheel Pivot Arm Cap
Screw—Torque ............................................................................. 271 N•m
(200 lb-ft)
–UN–29JUN05
12. Inspect and replace seed opener disk as necessary.
A56479
instructions:
Specification
Gauge Wheel Pivot Arm Cap
Screw—Torque ............................................................................. 271 N•m
(200 lb-ft)
OUO1073,0001F1C –19–08AUG05–5/5
30
20
13
–UN–30NOV99
A43765
A—Handle G—Snap Ring M—Lube Fitting S—Wheel
B—Bolt H—Stop N—Arm T—Tire
C—Shank Cover I—Snap Ring O—Washer U—Ball Bearing
D—Bolt J—Groove Pin P—Washer V—Bushing
E—Spring K—Screw Q—Cap Screw W—Cap Screw and Lock Nut
F—Washer L—Washer R—Pin
NOTE: Left-hand gauge wheel shown. 2. Apply grease to bearing (U) and bushing (V) and
assemble wheel.
1. Disassemble gauge wheel assembly, inspect parts
for wear or damage and replace as necessary.
3. Tighten outer cap screws on wheel; then three 4. Adjust gauge wheel position. (See ADJUST
inner cap screws. GAUGE WHEEL in this group.)
OUO6046,0001CE1 –19–09AUG05–2/2
30
20
14
B
C
B
D
E
F 30
G 20
H 15
J
K
I
R
L
U
T
S N
M
O
–UN–12JAN04
Q
A53254
A—Handle G—Washer L—Tire Q—Cap Screw (3 used)
B—Snap Ring (2 used) H—Pivot Shaft Cap Screw M—Bearing R—Stop
C—Groove Pin I—Washer N—Wheel S—Snap Ring
D—Lubrication Fitting J—Nut (11 used) O—Cap Screw (8 used) T—Washer
E—Arm K—Wheel P—Cap Screw U—Spring
F—Self Adjusting Bushing
NOTE: Left-hand gauge wheel shown. 3. Tighten outer cap screws (O) on wheel; then three
inner cap screws (Q).
1. Disassemble gauge wheel assembly, inspect parts
for wear or damage and replace as necessary. 4. Install gauge wheel assembly using the following
specifications.
2. Apply grease to bearing (M) and assemble wheel.
OUO6046,0001CE2 –19–09AUG05–2/2
1. Bearing Removal:
–UN–02SEP99
a. Place JDG1347-3, Bearing Receiver Tool (A), on
steel plate (B).
A43579
c. Center plastic half of gauge wheel assembly on
bearing receiver tool, with bolt HEADS (D) facing
A—Bearing Receiver Tool
down.
B—Steel Plate
C—Press
NOTE: Bearing receiver tool will rest center bore in D—Wheel Bolt Heads
plastic half of gauge wheel.
–UN–02SEP99
A43580
30
20
17
OUO6046,0001CE3 –19–11AUG05–2/4
2. Bearing Installation:
–UN–02SEP99
up.
A43581
A—Bearing Press Support Tool
B—Steel Plate
C—Press
D—Wheel Bolt Nuts
–UN–02SEP99
bottoms out in plastic half of gauge wheel’s
counterbore.
A43582
B—Bearing Press Plate Tool
30
20
18
OUO6046,0001CE3 –19–11AUG05–4/4
C
B
D
A
F
E
G
30
20
19
–UN–12JAN04
H
A53566
I
OUO6046,0001CE4 –19–15JUL05–1/1
30
20
20
OUO6089,0000382 –19–16DEC02–1/2
Specification
Gauge Wheel Pivot Arm Cap
Screw—Torque ............................................................................. 271 N•m
(200 lb-ft)
–UN–20NOV02
A—Cap Screw
B—Nut
A51095
OUO6089,0000382 –19–16DEC02–2/2
Replace Scrapers
B
C
30
20
21
–UN–13NOV03
A53317
A—Rigid Scraper B—Engagement Pin C—Shank D—Edge
OUO6089,000013E –19–19OCT01–1/1
C J
H
I
G
D F
30 H
20
22
I
E
–UN–08NOV02
G
A50855
E
OUO1073,00018A1 –19–01NOV02–1/1
OUO6089,0000369 –19–20NOV02–1/1
Specifications
30
Item Measurement Specification 25
1
Closing Wheel Cap Screw Torque 196 ± 27 N•m
(145 ± 20 lb-ft)
OUO6089,00003A1 –19–16DEC02–1/1
10
8
7
9
1
2
11
30
25
2
3
15
14
16
12
13
19
17
18
5 6
4 20
2
1 26
4
25
27
23
22 –UN–13NOV03
24
A53256
21
NOTE: Left-hand closing wheel shown. 8. Assemble in reverse order using the following
special instructions:
1. Disconnect spring (6) from support (5) and closing
wheel frame (11). • Tighten cap screws (18) evenly, so wheel
assembly is not loose on bearings.
2. Remove cap screws (4) and support (5). • Tighten cap screws (20 and 22) to specification.
3. Remove cap screws (1), nuts (3), bushings (2) and Specification
closing wheel frame (11). Closing Wheel Cap Screw—
Torque............................................................................ 196 ± 27 N•m
(145 ± 20 lb-ft)
4. Remove cotter pin (7), bushings (9), pin (8) and
handle (10).
NOTE: Left-hand side closing wheel cap screw has • Coat bushings (2 and 9) and bearing (17) with
left-hand threads. TY6341 Multi-Purpose SD Polyurea Grease.
• Tighten nuts (3) to specification. 30
5. Remove nut (12), cap screw (20), washers (13), 25
spacer (14) and closing wheel. Specification 3
Closing Wheel Frame Mounting
6. To disassemble closing wheel, remove cap screws Nuts—Torque.................................................................... 37—45 N•m
(18) and separate closing wheel. (50—61 lb-ft)
OUO6046,0001CD4 –19–11AUG05–2/2
A—Cap Screw
B—Closing Wheels
OUO1073,0001885 –19–24OCT02–1/1
–UN–05NOV02
2. Install closing wheels with spacers (B) located to
outside (for narrow spacing) or to the inside (for wide
spacing).
A50775
3. Tighten cap screws to specification.
Specification
Closing Wheel Cap Screw—
Torque .................................................................................. 196 ± 27 N•m
30 (145 ± 20 lb-ft)
25
4
A—Cap Screw and Nut
B—Spacer
–UN–24OCT02
A50777
Wide Spacing
OUO1073,0001884 –19–24OCT02–1/1
A—Rear Hole
–UN–28OCT03
A53243
OUO6089,000051F –19–28OCT03–1/1
–UN–28OCT03
• Place handle in slots (A, B, C and D) to adjust down
force.
A53242
A—Slot A (Minimum)
B—Slot B
C—Slot C
D—Slot D (Maximum)
E—Slot E (Float)
30
25
5
OUO6089,000051ECONV1 –19–28OCT03–1/1
6
9
5
3
8
4 7
13 6
7
2 14
15 10
8 12 11
7 7
1 10
30
25
6 20
23
–UN–02OCT02
24 22
17
16
18
19
A50507
21
1. Inspect bushings (17 and 22) and bearing (23) for 3. Apply TY6341 Multi-Purpose SD Polyurea Grease
wear. Replace as necessary. to hub at lubrication fitting (20).
KC01776,00014B3 –19–20DEC02–1/1
TY6350 (U.S.) John Deere Multipurpose Spray Used to lubricate meter drive
Lube assembly.
KC01776,00014B4 –19–20DEC02–1/1
Specifications
30
Item Measurement Specification 30
1
Insecticide/Herbicide Meter setting at Gap 4 mm
“10” (0.160 in.)
KC01776,00014B5 –19–20DEC02–1/1
–UN–19DEC95
A38835
Continued on next page OUO6089,0000386 –19–20NOV02–1/5
Specification
V-Notch Opening—Width .................................................................. 4 mm
(0.160 in.)
–UN–12NOV02
A—V-Notch Opening
A51098
30
30
2
OUO6089,0000386 –19–20NOV02–2/5
–UN–12NOV02
A51099
–UN–12NOV02
A51101
–UN–12NOV02
8. Install plastic gate assembly (A) onto aluminum
housing.
A51102
Specification
V-Notch Opening—Width .................................................................. 4 mm
(0.160 in.)
–UN–13NOV02
A51113
–UN–12NOV02
A51103
Continued on next page OUO6089,0000386 –19–20NOV02–4/5
–UN–13NOV02
12. Install gate cover with cap screws previously
removed.
A51115
screws previously removed.
30
30
4
OUO6089,0000386 –19–20NOV02–5/5
–UN–12NOV98
misalignment.
A43021
bent. Replace any parts if damaged.
4. Inspect meter drive coupler (A) and cotter pin (B) for
wear. Replace parts as needed.
–UN–12NOV98
5
A43022
NOTE: If chain can be shortened by a link, do so at this
time. Idler tension will be increased. A—Coupler
B—Cotter Pin
9. Install drive chain. C—Washer
D—Bearing
E—Washer
NOTE: Once drives are aligned, chemical hoppers should F—Washer
not be moved from row to row.
KC01776,00014B7 –19–20DEC02–2/2
30
30
6
KC01776,00014B8 –19–20DEC02–1/1
Specifications
30
Item Measurement Specification 35
1
Coulter Bearing Drag 1.3—2.8 N•m
(10—25 lb-in.)
KC01776,00014B9 –19–20DEC02–1/1
3. Remove bearing.
–UN–13OCT88
4. Inspect seal (D) for leakage or damage, replace if
necessary.
30
A22350
35 NOTE: Do not use chassis lubricant in anti-friction
2 bearings.
Specification
Spindle Nut Bearing—Torque ................................................. 1.3-2.8 N•m
(10—25 lb-in.)
KC01776,00014BA –19–20DEC02–1/1
30
40
1
OUO6046,0001CE6 –19–15NOV04–1/1
–UN–19SEP02
A50327
KC01776,00014BC –19–20DEC02–1/1
30
40
2
–UN–19SEP02
A50328
A—Cap Screw (8 used) C—Spring (4 used) E—Spacer (4 used) G—Washer (4 used)
B—Spacer (8 used) D—Nut (8 used) F—Spring (4 used)
KC01776,00014BD –19–20DEC02–1/1
–UN–12APR01
forward into notch (B).
A47325
4. Remove row unit. (See procedure in this section.)
–UN–24SEP02
A50361
OUO6046,0001CE5 –19–15NOV04–1/3
5. Remove nuts (A) and washers, nut (B), and down force
spring assembly (C).
–UN–24SEP02
7. Install down force springs using following special
instructions.
A50364
Specification
M10 Heavy-Duty Down force
Mounting Nuts—Torque ................................................................. 54 N•m A—Nuts
(40 lb-ft) B—Nut
C—Down Force Spring Assembly
Specification
M16 Heavy Duty Down Force
Mounting Nut—Torque ................................................................. 102 N•m
(75 lb-ft)
–UN–12APR01
E—Notch— 181 kg (400 lb) of Down Force
A47325
C
30 D
B E
40
4
–UN–11APR01
A47306
OUO6046,0001CE5 –19–15NOV04–3/3
30
40
5
B C
30
40 G F
6 E
L M
I
O
N
–UN–24SEP02
P
A50338
1. Remove down force spring assembly. (See 6. Assemble in reverse order using the following
procedure in this group.) special instructions.
2. Remove spring (I), pin (N), and lever (A). • Tighten nuts (B) to specification.
KC01776,00014BF –19–20DEC02–2/2
30
40
8
Page
35
35
35
05
1
KC01776,0001483 –19–20DEC02–1/1
Welding
KC01776,0001484 –19–20DEC02–1/1
–UN–07SEP99
also be level and all members straight.
A43589
crack (B). If heating shows that the crack has extended
beyond the stop hole, drill another stop hole at the end of
the crack. The stop hole diameter should be
approximately as large as the thickness of the metal. If A—Stop Hole
the wall thickness is over 6 mm (0.25 in), cut a "V" groove B—Crack
in the crack before welding it. A mild steel welding rod is
usually a good choice.
35
05
3
KC01776,0001485 –19–20DEC02–1/1
–UN–07SEP99
gusset should extend out 102 mm (4 in.) from the point of
intersection. Modify the gusset if there are nearby
machine components or tools.
A43590
KC01776,0001486 –19–20DEC02–1/1
Skip Welding
–UN–07SEP99
When welding the gusset in place, use a skip welding
technique (B). Usually a weld of 50 mm (2 in.) length with
a skipped or non-welded area of 50 mm (2 in.) will be
A43591
adequate. A continuous bead can seriously affect any
heat-treatment of the original metal. A continuous weld
bead will often leave stresses in the metal that cause
repair failure. A—Gusset
B—Skip Welding
KC01776,0001487 –19–20DEC02–1/1
35
05
Stress Relief (Normalizing)
4
Stresses may be relieved by normalizing. Reheat the
entire weld area and allow it to cool slowly. Bring mild
steels to a dark cherry color, this is approximately 594 to
690° C (1100 to 1200° F). Alloy steels are brought to
approximately 872° C (1600° F).
KC01776,0001488 –19–20DEC02–1/1
Page
Group 05—Specifications
Drive Chains . . . . . . . . . . . . . . . . . . . . . . . . . . .50-05-1
Shear Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-05-1
Sprockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-05-2
Group 30—Drillshaft
50
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .50-30-1
Remove and Install Wing Frame Drillshaft. . . . .50-30-1
Remove and Install Center Frame Drillshaft . . .50-30-4
Remove and Install Upper Drillshaft . . . . . . . . .50-30-4
Aligning Drillshaft Couplers . . . . . . . . . . . . . . . .50-30-6
50
KC01776,00014C7 –19–18NOV04–1/1
KC01776,00014C8 –19–26JAN06–1/1
Sprocket Specifications
50
05
2
KC01776,00014C9 –19–20DEC02–1/1
M
D
A
F
C
G
I
–UN–23MAY02
K
H
J L
A48077
A—Cotter Pin E—Bearing H—Rim K—Washer
B—Bushing F—Axle Shaft I— Wheel Axle L—Cotter Pin
C—Sprocket G—Wheel Bolt (5 used) J—Nut (5 used) M—Spacer 50
D—Washer 10
1
Use as a guide when disassembling and assembling.
KC01776,00014CA –19–20DEC02–1/1
50
10
2
KC01776,00014CB –19–20DEC02–1/1
50
20
1
Seed Transmission
A43624 –UN–17SEP99
54 53 55
60 41
40
44
52 56
57 67
56
42
41
56 40
57
9 56 59
58 66
39
62
7 8 65
47 61
10 35
18 27
46
11 27 45
12
13
18
14 35 51
5
46
5 19 59
4 5 17
3 10
15
2 7
22 20 63
27
14 21 64
28 34
27 16 23
36
32 3
33
64 48 8
3 11
49
24
29 25
35 26
5
4
3 6
29
2
31 27
28
1 27
40
30 42
31
40
41
43 27
44 28
38
39 27
37
KC01776,00014CC –19–20DEC02–1/2
Use as a guide when disassembling and assembling disconnect clutches. Left-hand transmission is mirror
seed transmission. image of right-hand.
KC01776,00014CC –19–20DEC02–2/2
50
20
3
Remove and Install Seed Transmission
–UN–30SEP02
A—Connector (2 used)
A50365
Continued on next page KC01776,00014CD –19–20DEC02–1/2
–UN–25SEP02
6. Attach a suitable lifting device to seed transmission,
remove cap screws (C) and seed transmission from
planter.
A50362
7. Repair seed transmission as needed. (See procedure
in this group.)
–UN–25SEP02
A50363
KC01776,00014CD –19–20DEC02–2/2
50
20
4
Disassemble and Assemble Seed
Transmission
A—Nut (2 used)
–UN–18DEC97
A44095
–UN–18DEC97
3. Mark clutch. Remove parts (A—E), if equipped.
A44094
A—Nut, M10, (2 used)
B—Spacer (2 used)
C—Adjusting Strap
D—U-Bolt
E—Clutch
KC01776,00014CE –19–26JAN06–2/55
A—Nut (2 used)
50
–UN–18DEC97
20
5
A44093
KC01776,00014CE –19–26JAN06–3/55
–UN–18DEC97
A44091
KC01776,00014CE –19–26JAN06–5/55
–UN–18DEC97
50
20
6
A44090
KC01776,00014CE –19–26JAN06–6/55
9. Mark shafts (A) and (C) for cotter pin hole locations for
installation. Remove three cotter pins (B).
A—Shaft
B—Cotter Pin (3 used)
C—Shaft
–UN–29DEC97
A44089
A—Cotter Pin
–UN–18DEC97
A44088
KC01776,00014CE –19–26JAN06–8/55
A—Shaft
B—Chain Sprocket
C—Spacer (4 used)
50
–UN–18DEC97
20
7
A44087
KC01776,00014CE –19–26JAN06–9/55
13. Mark shaft (A) and clamp (B) for installation. Remove
clamp (B).
A—Shaft
B—Clamp
–UN–18DEC97
A44086
A—Chain Sprocket
B—Spacer (4 used)
C—Shaft
–UN–18DEC97
A44085
KC01776,00014CE –19–26JAN06–11/55
15. Mark shaft (A) and clamp (B) for installation. Remove
clamp (B).
A—Shaft
B—Clamp
–UN–18DEC97
A44084
KC01776,00014CE –19–26JAN06–12/55
50
20
8
CAUTION: Support is under spring tension.
–UN–18DEC97
B—Springs
A44083
KC01776,00014CE –19–26JAN06–13/55
A—Tube
–UN–18DEC97
A44081
KC01776,00014CE –19–26JAN06–15/55
19. Remove cotter pin (A) and three nuts and bolts (B).
A—Cotter Pin
B—Nuts and Bolts
–UN–18DEC97
A44080
KC01776,00014CE –19–26JAN06–16/55
50
20
9
20. Remove parts (A—D).
–UN–18DEC97
A44079
A—Torsion Spring
B—Support
C—Ball Bearing (2 used)
–UN–18DEC97
A44078
KC01776,00014CE –19–26JAN06–18/55
A—Wheel Assembly
B—Axle
C—Cotter Pin
50 D—Nut, 9/16 in., (5 used)
–UN–18DEC97
20 E—Wheel Bolt, 9/16 in., (5 used)
10
A44077
KC01776,00014CE –19–26JAN06–19/55
23. Attach catch (B) to arm (A). Remove cap screw and
nut (C).
–UN–18DEC97
A—Arm
B—Catch
C—Cap Screw and Nut
A44076
A—Spacers
B—Sprocket
–UN–18DEC97
A44075
KC01776,00014CE –19–26JAN06–21/55
25. Support arm (B) and detach catch (A). Slowly rotate
arm one full rotation to release spring tension.
–UN–18DEC97
A—Catch
B—Support Arm
A44074
KC01776,00014CE –19–26JAN06–22/55
50
20
11
26. Remove cap screw and nut (A).
A—Cap Screw
–UN–18DEC97
A44073
Continued on next page KC01776,00014CE –19–26JAN06–23/55
A—Torsion Spring
B—Spacer
C—Arm
D—Torsion Spring
E—Cap Screw, M12 x 60
F—Spacer (2 used)
G—Chain Sprocket, 12 Tooth
H—Nut, M12
–UN–18DEC97
A44072
KC01776,00014CE –19–26JAN06–24/55
–UN–18DEC97
A44071
KC01776,00014CE –19–26JAN06–25/55
E—Panel
A44070
–UN–18DEC97
A44069
KC01776,00014CE –19–26JAN06–27/55
–UN–18DEC97
B—Pressed Flange Housing (2 used)
C—Ball Bearing
D—Bolt, M10 x 25 (3 used)
E—Nut, M8 (3 used)
A44068
F—Pressed Flange Housing (2 used)
G—Ball Bearing
H—Bolt, M8 x 20 (3 used)
50
20
13
KC01776,00014CE –19–26JAN06–28/55
34. Install parts (A—D) with hook end of catch (C) facing
down.
–UN–18DEC97
D—Cap Screw, M12 x 60, (2 used)
E—Panel
A44070
KC01776,00014CE –19–26JAN06–30/55
–UN–18DEC97
50
20
14
A44071
KC01776,00014CE –19–26JAN06–31/55
A—Torsion Spring
B—Spacer
C—Arm
D—Torsion Spring
E—Cap Screw, M12 x 60
–UN–18DEC97
F—Spacer, (2 used)
G—Chain Sprocket, 12 Tooth
H—Nut, M12
A44072
–UN–18DEC97
A44073
KC01776,00014CE –19–26JAN06–33/55
A—Catch
B—Support Arm
–UN–18DEC97
A44074
KC01776,00014CE –19–26JAN06–34/55
50
20
15
39. Install chain sprocket (B) and two spacers (A).
A—Spacers
B—Sprocket
–UN–18DEC97
A44075
KC01776,00014CE –19–26JAN06–35/55
40. With catch (B) attached to arm (A), install cap screw
and nut (C).
A—Arm
B—Catch
C—Cap Screw and Nut
–UN–18DEC97
A44076
A—Wheel Assembly
–UN–18DEC97
B—Axle
C—Cotter Pin
D—Nut, 9/16 in., (5 used)
E—Wheel Bolt, 9/16 in., (5 used)
A44077
KC01776,00014CE –19–26JAN06–37/55
A—Torsion Spring
B—Support
C—Ball Bearing, (2 used)
–UN–18DEC97
50
20
16
A44078
KC01776,00014CE –19–26JAN06–38/55
44. Install three bolts and nuts (B) and cotter pin (A).
A—Cotter Pin
B—Bolts and Nuts
–UN–18DEC97
A44080
KC01776,00014CE –19–26JAN06–40/55
A—Tube
–UN–18DEC97
A44081
KC01776,00014CE –19–26JAN06–41/55
50
20
17
46. Install two bolts and nuts (A).
–UN–18DEC97
A44082
KC01776,00014CE –19–26JAN06–42/55
47. Install bolt and nut (A) to load springs (B). To adjust
bolt and nut, (See ADJUSTING SEED
TRANSMISSION WHEEL ENGAGEMENT POINT in
this group).
B—Springs
A44083
A—Shaft
B—Clamp
–UN–18DEC97
A44084
KC01776,00014CE –19–26JAN06–44/55
–UN–18DEC97
A—Chain Sprocket
B—Spacer
C—Shaft
A44085
KC01776,00014CE –19–26JAN06–45/55
50
20
18
50. Install marked clamp (B) to mark on shaft (A).
A—Shaft
B—Clamp
–UN–18DEC97
A44086
KC01776,00014CE –19–26JAN06–46/55
A—Shaft
B—Chain Sprocket
C—Spacer, (4 used)
A44087
A—Cotter Pin
–UN–18DEC97
A44088
KC01776,00014CE –19–26JAN06–48/55
–UN–29DEC97
A—Shaft
B—Cotter Pin (3 used)
C—Shaft
A44089
Continued on next page KC01776,00014CE –19–26JAN06–49/55
–UN–18DEC97
A44090
KC01776,00014CE –19–26JAN06–50/55
50
–UN–18DEC97
20
20
A44091
KC01776,00014CE –19–26JAN06–51/55
A—Nut (2 used)
–UN–18DEC97
A44093
KC01776,00014CE –19–26JAN06–53/55
–UN–18DEC97
seed transmission, and right clutch is installed on
right side of seed transmission. Clutches are not
interchangeable. CW on identification plate
indicates a left-hand clutch, CCW on identification
A44094
plate indicates a right-hand clutch.
KC01776,00014CE –19–26JAN06–54/55
A—Nut (2 used)
–UN–18DEC97
A44095
KC01776,00014CE –19–26JAN06–55/55
–UN–26JUL96
folding/unfolding.
A37454
wheel) and disengages when planter is raised into
transport position.
A—Bolt
B—Transmission Wheel
C—Dimension
–UN–16AUG95
50
A37455
20
22
KC01776,00014CF –19–20DEC02–1/1
OUO1073,0001FD8 –19–25JAN06–1/1
KC01776,00014D0 –19–20DEC02–1/7
50
30
1
2. Loosen idler (B) and remove chain (A).
A—Drive Chain
B—Idler
–UN–25SEP02
A50366
Continued on next page KC01776,00014D0 –19–20DEC02–2/7
A—Clamp
B—Clamp
–UN–25SEP02
A50367
–UN–25SEP02
A50368
KC01776,00014D0 –19–20DEC02–3/7
50
30
2
4. Remove cotter pins (A).
–UN–25SEP02
7. Inspect row unit drive sprockets and bearings. Replace
as necessary.
–UN–25SEP02
(C).
A50373
A—Clamp
B—Idler
C—Drive Chain
D—Washers
KC01776,00014D0 –19–20DEC02–5/7
A—Cotter Pin
B—Cotter Pin
50
30
–UN–25SEP02
3
A50370
KC01776,00014D0 –19–20DEC02–6/7
A—Drillshaft
B—Cotter Pin
C—Coupler
KC01776,00014D0 –19–20DEC02–7/7
–UN–25SEP02
1. Remove cotter pin (B) and coupler (A).
A—Coupler
B—Cotter Pin
A50374
KC01776,00014D1 –19–15JUL05–1/2
–UN–25SEP02
4. Inspect drillshaft and repair or replace if necessary.
A50375
A—Drillshaft
B—Sprocket
50 C—Clamp
30
4
KC01776,00014D1 –19–15JUL05–2/2
(A).
A—Idler
–UN–25SEP02
B—Set Screw (2 used)
C—Shear Pin
D—Drive Chain
A50377
KC01776,00014D2 –19–15JUL05–2/4
A—Clamp
–UN–25SEP02
A50378
KC01776,00014D2 –19–15JUL05–3/4
50
30
5
6. Remove drillshaft (B) to the right and catch sprockets
(A) and driver (C).
–UN–25SEP02
A—Sprocket (2 used)
B—Drillshaft
C—Driver
A50379
–UN–25SEP02
A50380
KC01776,00014D2 –19–15JUL05–4/4
–UN–01OCT02
1. Loosen all clamps (B) and slide drillshaft, to align Flat
surfaces laterally.
A50524
2. Loosen cap screws (D) and align shafts.
A—Couplers
B—Clamp
C—Flat Surfaces
–UN–01OCT02
D—Cap Screws
A50525
Continued on next page KC01776,00014D3 –19–25JAN06–1/2
50
30
6
–UN–25JAN06
Specification
Drive Coupler Alignment—
Distance ........................................................................................ 0—3 mm
A57411
(0—1/8 in.)
–UN–25JAN06
b. Adjust drillshaft position as required to align flat
surfaces (C) of drive couplers as shown.
A57409
d. Rotate drillshaft one complete revolution and verify
Proper Coupler Alignment
couplers maintain alignment throughout entire
rotation. 50
30
7
A—Cap Screw and Nut
B—Bearing Flange
C—Coupler Flat Surfaces
–UN–25JAN06
A57410
Improper Alignment—Adjustment Required
KC01776,00014D3 –19–25JAN06–2/2
50
30
8
–UN–18SEP02
disconnect, procedure for left-hand side is the
same.
A50320
2. Remove chain (A).
KC01776,00014D4 –19–20DEC02–1/1
50
40
1
50
40
2
OUO6046,0001CDE –19–28OCT04–1/1
50
45
1
50
45
2
Page
Group 05—Motors
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .70-05-1
Inspect Vacuum Blower Motor. . . . . . . . . . . . . .70-05-1
Repair Vacuum Blower Motor . . . . . . . . . . . . . .70-05-2
Inspect Central Commodity System
Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . .70-05-5
Repair Central Commodity System Blower
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70-05-6
Group 10—Miscellaneous
Remove and Install Hydraulic Oil Cooler . . . . . .70-10-1
70
70
OUO6046,0001C54 –19–15MAR04–1/1
–UN–04FEB04
fittings are tight.
A53731
inoculant/treatment.
OUO6046,0001906 –19–09JAN06–1/1
–UN–18FEB04
A53846
OUO6046,0001C2F –19–17FEB04–1/8
A—Snap Ring
B—Shaft Key
–UN–18FEB04
A53847
OUO6046,0001C2F –19–17FEB04–2/8
–UN–18FEB04
3. Remove gear and shaft assembly (B), gear (C), shaft
key, and gasket (D).
A53848
A—Seal
–UN–18FEB04
A53849
OUO6046,0001C2F –19–17FEB04–4/8
–UN–18FEB04
A—Snap Ring
B—Bearing
A53850
70
05
Continued on next page OUO6046,0001C2F –19–17FEB04–5/8
3
–UN–18FEB04
A—Seal
B—Back-up Ring
A53851
–UN–18FEB04
A53852
OUO6046,0001C2F –19–17FEB04–6/8
–UN–18FEB04
• Place a piece of tape (A) over shaft key hole to keep
from cutting seal lip during installation.
• Install gasket which was removed in Step 3.
• Align marks made in Step 3 and install gear and A53853
A—Tape
B—Back-up Ring
Specification
Vacuum Motor End Cap Cap
Screws—Torque ...................................................................... 13—17 N•m
–UN–20FEB04
(114—150 lb-in.)
A—Snap Ring
A53862
OUO6046,0001C2F –19–17FEB04–8/8
–UN–01JUL05
1. Check CCS motor (A) for oil leaks. Ensure all fittings
are tight.
A56682
A—Blower Motor
(S.N. 715101—) Shown
70
05
OUO1073,0001F25 –19–12AUG05–1/2
5
OUO1073,0001F25 –19–12AUG05–2/2
–UN–27MAR02
A—Shaft Key
A48899
(S.N. —715100)
–UN–03AUG05
A56901
(S.N. 715101—)
OUO6046,0001BFB –19–12AUG05–1/26
–UN–27MAR02
B—Coil
C—Check Valve
D—Threaded Plug (3 used)
A48883
OUO6046,0001BFB –19–12AUG05–2/26
A—Valve
–UN–27MAR02
A48884
A—Orifice
–UN–05NOV02
A50874
OUO6046,0001BFB –19–12AUG05–4/26
–UN–27MAR02
A48891
OUO6046,0001BFB –19–12AUG05–5/26
–UN–27MAR02
A—Gasket
B—O-Ring
C—Housing
A48892
OUO6046,0001BFB –19–12AUG05–6/26
A—O-Ring
B—Gear Support
–UN–27MAR02
A48896
–UN–27MAR02
A—Gear (2 used)
B—Gear Support
A48893
OUO6046,0001BFB –19–12AUG05–8/26
A—Gasket
B—Support
–UN–27MAR02
A48901
OUO6046,0001BFB –19–12AUG05–9/26
–UN–27MAR02
A48914
OUO6046,0001BFB –19–12AUG05–10/26
A—Snap Ring
–UN–27MAR02
B—Seal
A48897
–UN–27MAR02
A—Brass Bushing (4 used)
B—Gear Support (2 used)
A48898
OUO6046,0001BFB –19–12AUG05–12/26
A—O-Ring (2 used)
B—Solenoid Valve
C—O-Ring (2 used)
–UN–27MAR02
D—Check Valve
E—O-Ring (3 used)
F—Threaded Plug (3 used)
A48900
OUO6046,0001BFB –19–12AUG05–13/26
A—Snap Ring
B—Seal 70
05
9
–UN–27MAR02
A48897
OUO6046,0001BFB –19–12AUG05–14/26
A—Seal
–UN–27MAR02
A48914
A—Gasket
B—Support
–UN–27MAR02
A48901
OUO6046,0001BFB –19–12AUG05–16/26
–UN–27MAR02
efficiency of motor. Align marks made
in Step 11 to ensure proper mesh.
A48893
A—Gear (2 used)
B—Gear Support
70
05
OUO6046,0001BFB –19–12AUG05–17/26
10
A—O-Ring
–UN–27MAR02
A48902
A—Housing
B—Dimple
–UN–27MAR02
A48903
OUO6046,0001BFB –19–12AUG05–19/26
24. Install gear support (A), gasket (B) and O-ring (C).
A—Gear Support
B—Gasket
C—O-Ring
–UN–27MAR02
A48904
OUO6046,0001BFB –19–12AUG05–20/26
–UN–27MAR02
Torque ..................................................................................... 51—58 N•m
(38—43 lb-ft)
A48891
B—End Cap
A—O-Ring (2 used)
B—Solenoid Valve
C—O-Ring (2 used)
–UN–27MAR02
D—Check Valve
E—O-Ring (3 used)
F—Threaded Plug (3 used)
A48900
OUO6046,0001BFB –19–12AUG05–22/26
A—Orifice
–UN–05NOV02
A50874
OUO6046,0001BFB –19–12AUG05–23/26
Specification
Cartridge Valve—Torque ....................................................... 23—27 N•m
70 (17—20 lb-ft)
05
12
–UN–05NOV02
A—Cartridge Valve
A50870
Specification
Coil Nut—Torque ................................................................... 5.4—6.8 N•m
–UN–27MAR02
(48—60 lb-in.)
32. Install check valve (C) and threaded plug (D). Tighten
to specification.
A48883
Specification
Check Valve—Torque ............................................................. 23—27 N•m
(17—20 lb-ft) A—Coil Nut and Washer
Threaded Plug—Torque .......................................................... 13—16 N•m B—Coil
(115—142 lb-in.) C—Check Valve
D—Threaded Plug (3 used)
OUO6046,0001BFB –19–12AUG05–25/26
A—Shaft Key
–UN–27MAR02
A48899
70
05
(S.N. —715100)
13
–UN–03AUG05
A56901
(S.N. 715101—)
OUO6046,0001BFB –19–12AUG05–26/26
70
05
14
OUO1073,0001F60 –19–12AUG05–1/2
–UN–06FEB04
cooler. Bent fins do not allow proper
cooling of hydraulic system.
A53821
3. Remove cap screws (A).
–UN–22JUL05
A—Cap Screws
B—Hydraulic Hoses (2 used)
C—Oil Cooler
OUO1073,0001F60 –19–12AUG05–2/2
70
10
2
Page Page
Group 15C—CCS Low Tank Warning Diagnostics Group 15N—Transport Lift Diagnostics
Theory Of Operation . . . . . . . . . . . . . . . . . . 240-15C-1 Theory of Operation . . . . . . . . . . . . . . . . . . 240-15N-1
Electrical Schematic . . . . . . . . . . . . . . . . . . 240-15C-2 Transport Lift Schematic . . . . . . . . . . . . . . . 240-15N-2
240
How to Use the Electrical Diagnostic Group How to use the Diagnostic Procedures
All electrical systems on this machine are divided into The diagnostic procedures for this machine are written
functional systems. Each system has a Diagnostic in a step-by-step format to help the technician isolate
Group. the failed components of the specific system being
diagnosed.
IMPORTANT: Troubleshoot the machine one
problem at a time. Repairing one IMPORTANT: Troubleshoot the machine one
system’s problem may solve a problem at a time. Repairing one
problem in several other systems. system’s problem may solve a
problem in several other systems.
NOTE: If it is determined that a problem is not in an
electrical system, the diagnostic routine will NOTE: If it is determined that a problem is not in an
refer you to the proper diagnostic group in the electrical system, the diagnostic routine will
manual. refer you to the proper section of the manual.
Each Electrical Diagnostic Group is divided into the Things to remember when using diagnostic
following parts: procedures:
• Brief Description - provides a quick explanation of • Following each procedure step-by-step is very
the system function. important. Skipping a step, or steps, could cause the
• Basic Operation - provides operational instructions of technician to miss, overlook or possibly misdiagnose
the systems’ basic features. a possible problem.
• Detailed Description - describes the actual operation • Each test step contains all requirements for that test.
of the system. This includes switch settings, connectors to be
• Connector Locations - gives a pictorial description of disconnected and checks to be performed.
the electrical connector locations on the machine. • Unless a test procedure says to disconnect a
Connectors are identified by Connector Number. connector, leave connected and probe the rear of
(See the Connector Identification Group for location the connector to perform test.
photograph, pin numbers, circuit codes or wire If a test segment says to disconnect a connector,
colors and repair procedures.) disconnect and test the circuit as directed.
• Electrical Schematic - shows: • At the end of each test step, reconnect all
– System Components - All components associated components that have been disconnected.
with the system operation. • Many references in the diagnostic procedure will
– Connectors - Every connector is given a refer to 12 VDC. 12 VDC is a reference to battery
Connector Number to aid in identification. The voltage, but is not a specific voltage or exactly 12
240
Connector Identification Group has been added to Volts. A typical range of acceptable battery voltage 05
provide detailed connector location photographs, is from 12.5 to 14.9 depending on battery state of 1
pin number/circuit code lists, mating face views battery charge and engine running or not.
and repair procedures. • For a voltage or resistance check, use the positive
– Wiring Harnesses - All wiring harnesses meter lead for the first test point specified and the
associated with the system. negative meter lead on the second test point.
• Diagnostics - provides a step by step approach to
help the technician isolate the problem of the
specific system being diagnosed.
• If a procedure directs you to replace a blown fuse Why: This can damage electronic components
and the new fuse immediately fails, use the
schematic to trace and check all involved circuits for • Do not connect or disconnect electrical connectors
a shorted or grounded wire. while the key switch is on or the machine is running.
Why: This can cause computer system errors from
General Electrical System Diagnostic Information interrupting a computer program while it is running
and electrical voltage spikes that are produced can
Electrical System Visual Inspection damage electronic components.
Visual inspection of the electrical system’s wiring • Do not apply power or ground to any component as
harnesses and components for the following items can a test unless specifically instructed to do so.
significantly reduce diagnostic time: Why: Connecting the wrong voltage to the wrong
point of an electronic system can cause electronic
• Mechanical damage to the wiring harness covering component failures.
or harness itself
• Disconnected or damaged connectors • When welding on the machine, make sure to
• Bare wires and/or shorts to ground connect ground lead to the parts being welded. For
• Loose wires and/or open circuits maximum protection disconnect all electronic
• Poor/corroded connections controllers before welding.
• Battery condition (terminal corrosion, voltage, cold Why: The high currents associated with welding can
cranking amperage capacity, electrolyte level) damage wiring harnesses that are involved in the
• Alternator condition (dirty, belt tension) ground path. Welding can also cause electrical
• Overheated or discolored components voltage spikes that can damage electronic
components.
Basic Electrical Component Handling / Precautions
for Vehicles Equipped with Computer Controlled Electrical Connector / Wiring Harness Handling
Systems and Repair
• Never disconnect the batteries while the key switch • Electrical connectors must not be forcibly mated or
is on and the engine is running. un-mated.
Why: This can cause electrical voltage spikes that Why: The connectors have been designed to be
can damage electronic components. mated easily. If you have to use tools or excessive
force you may be doing something wrong. Prying on
• Do not connect jumper cables while the key switch or forcing connectors may cause permanent damage
is on. to the locking mechanism, contacts or both.
Why: This can cause electrical voltage spikes that
can damage electronic components. • When working on connectors make sure you are
working on the correct terminal!
240
05 • Disconnect batteries prior to recharging (if possible) Why: Measuring diagnostic values at the wrong
2 Why: Electrical loads in the machine can slow the connector terminal can lead to unnecessary part
recharging process. Battery chargers can cause replacement. The male and female halves of an
electrical voltage spikes that can damage electronic electrical connector are mirror images of each other
components. and it is easy to confuse terminal locations. Look for
the terminal identifier info on the connector body.
• Never jump start the machine with a voltage higher
than the machine is designed to operate on • Use proper terminals for any connector repairs.
Why: In some connectors different terminal materials "Heat-Shrinkable" butt splices. Be careful not to
are used (to carry different currents). If improper place a splice in any section of the harness subject
terminals or terminal materials are used future to motion or flexing.
electrical problems may occur from corrosion or
current carrying capacity. Diagnostic Schematic and Schematic Symbols
Information
• When removing terminals from a connector body it is
very important to use the proper extraction tool and How to use an Electrical Diagnostic Schematic
procedure. Extraction tools are available through
SERVICEGARD. All electrical systems on this machine are divided into
Why: The connector body can be damaged if systems. Each system has a Diagnostic Schematic
terminals are just "jerked" out. The damage caused associated with it that provides a complete view of all
by this action may not be readily visible, but may associated components, connectors, terminal numbers,
prevent new terminals from being properly retained wiring harnesses, and ground points. An example is
and cause replacement of the connector body. shown below.
• When installing a new terminal on a wire make sure Diagnostic Schematics are provided to allow a
the proper crimping tools is used. technician to all the electrical components associated
Why: Each part of the electrical terminal is designed with a particular system on the machine.
for a specific purpose, failure to properly crimp the
terminal can result in future electrical or mechanical This schematic will allow you to follow the wiring from
problems. Terminal crimping tools are available a component through all associated wiring harnesses
through SERVICEGARD. It is important to make to its final point of use.
sure the insulation and wire crimps on each terminal
are made properly. Soldering terminals is not Only the terminals of a connector that are used are
recommended. See repair procedures in the shown.
Connector Repair Procedures Group
Only the components of a system that are used are
• Soldering splices is not recommended. shown.
Why: Any repairs to wires in the harness should not
allow moisture to come in contact with the actual Every ground point on this machine has been assigned
copper conductor. Soldering a wire splice is not a connector identifier number (X999) and location info
recommended because a portion of stranded wire is available in Section 240 Connector Information
will become solid and can cause it to break in the group of this technical manual.
future, especially if it is subject to movement. When
repairing a broken wire in a wiring harness, use
240
05
3
W2 W13
Armrest Left Main
Harness Harness
Harness End Indicator
Connector Identifier
998 To Field Lights in Cab
Main Harness Electrical
Component Assembly
A16
Connection to Power Distribution
Wires Twisted another system Board 1
in Harness
Field Light
System K2
Field Lights
X571 X204 87a
30
998 998 87
J4 4
964 964
J7 5 85 86
965 965
J9 6
999 998
K5 7
A41
CAN Bus
Harness Wire Replaceable Electrical
10 Component
Indicates other CAN Bus 2
Components
X393
Indicates Terminals
240
05 in same Connector
4 Body Electrical Component
Assembly Internal Ground
Chassis Ground
Connection
–19–31AUG00
240
05
5
–19–13AUG97
H50072
240
05
6 –19–12AUG97
H49595
–19–06SEP95
RW45740
Seven Step Electrical Test Procedure machine. Study this manual, especially the diagrams of
the system.
Seven Basic Steps
Schematics are an important tool - you should know
A good program of diagnosis and testing has seven how to read them.
240
basic steps:
05
Be familiar with the key specifications of the system 7
• Know the System given in each section of the machine technical manual.
• Ask the Operator
• Inspect the System Keep up with the latest service bulletins. Read them
• Operate the machine (if possible) and file them. The problem on your latest machine
• List the possible Causes may be in this month’s bulletin, giving the cause and
• Reach a Conclusion the remedy. You will be prepared for any problem by
• Test your Conclusion knowing the system.
What work was the machine doing when the trouble In general, look for anything unusual. Many electrical
was noticed? Is the trouble erratic or consistent? What failures cannot be detected even if the machine is
did the operator do after the breakdown? Was an started. Therefore, a systematic and complete
attempt made to fix the problem? inspection of the electrical and electronic systems is
necessary. Many times the problem can be detected
These are just a few of the many questions a good without turning on a switch or starting the engine.
troubleshooter will ask the operator. Often a passing While inspecting the electrical and electronics systems,
comment by the operator will provide the key to the make notes of all trouble signs.
problem. Ask about how the machine is used and
when it was last serviced. Many problems can be Carefully inspect the electrical and electronic
traced to poor periodic maintenance programs or components for possible clues to the malfunction.
abuse to the machine. Check to see if the machine can be operated without
further damage to the system.
Inspect the System
Operate the Machine (if possible)
Carefully inspect the electrical and electronic
components for possible clues into the malfunction. If your inspection shows that the machine can be run,
Check to see if the machine can be operated without first turn the Key Switch to the ACCESSORY position.
further damage to the system. Try out the accessory circuits - lights, lighter, etc. How
do each of these circuit work?
Always check these items before turning on switches
or running the machine. Turn the Key Switch to the RUN position. Do the
proper indicator lights come on in the Warning Display
• Look for bare wires that could cause grounds or Panel?
shorts and dangerous sparks. Shorted wires can
damage the changing system. Start the machine. Check all gauges and indicators for
• Look for loose or broken wires. In the charging proper operation.
system they can damage the regulator.
• Inspect all components, especially battery Operate the trouble system. Look for improper
connection points. Acid film and dirt on the battery operation.
may cause current flow between the battery
terminals, resulting in current leakage. Check the List the Possible Causes
battery ground strap for proper connection.
• Check the battery electrolyte level. Continued loss of Make a list of the possible causes. What were the
electrolyte indicates overcharging. signs you found while inspecting the machine? What is
• Check the alternator drive belt tension. the most likely cause? Are there other possibilities?
240
05 • Inspect for overheated parts after the machine has Remember that one failure often causes another.
8 been stopped for awhile. They will often smell like
burnt insulation. Put your hand on the alternator or Reach a Conclusion
regulator. Heat in these parts when the machine has
not been operated for some time is a sure tip-off to Look over you list of possible causes and decide which
charging circuit problems. are the most likely and which are the easiest to verify.
240
05
9
Glossary
Component Names
–UN–02OCT00
The identifier begins with a letter that describes the
device:
P9778
B—Transducer
• D—Diode Block
• E—Lights
• F—Fuse or circuit breaker
• G—Battery or Alternator
• J—Connector
• K—Relay
• M—Motor
• R—Resistor or Potentiometer
• S—Switch
• W—Harness
• Y—Solenoid Valve
240
05
10
ID Diagnostic Name
A-System or Sub System
A301 Frame Control Console
A302 Flasher Module
Sensors
B1 Left Bin Level Sensor
B2 Right Bin Level Sensor
E - Lights
E301 Right Amber Hazard Lamp
E302 Right Red Tail Lamp
E303 Left Red Tail Lamp
E304 Left Amber Hazard Lamp
E305 CCS Tank Fill Lamp #1
E306 CCS Tank Fill Lamp #2
F - Fuse or Circuit Breaker
F3 Frame Control Power Fuse (10 Amp)
F4 Agitation Motor Fuse (15 Amp)
K - Relay
K30 Machine Transport Mode Relay
K31 CCS Agitator Motor Relay
K32 CCS Fan Motor Shut Off Relay
K34 CCS Clean Out Mode Relay
Motor
M2 Agitation Motor
S - Switch
S5 CCS Push Button Shut Off Switch (Row Unit)
S8 CCS Clean Out Switch (Manual Switch)
S101 Plant/Transport Mode Switch
S102 Fold/Transport Lift Switch
S103 Half Width Disconnect Switch
S104 Auto Marker Switch (Dimmer)
S105 Left/Right Marker Switch
S106 Auto/Manual Marker Mode Switch 240
S107 Tongue Lift/Latch Switch 05
11
S110 CCS Tank Fill Light Switch
W - Harness
W301 Frame Control Console Extension Harness
W302 Frame Harness
W303 CCS Harness
W304 Lighting Harness
Y - Solenoid
Y1 Left Marker Solenoid
ID Diagnostic Name
Y2 Right Marker Solenoid
Y3 CCS Seed Delivery Fan Solenoid
Y4 Transport Lift Solenoid #1
Y5 Transport Lift Solenoid #2
Y6 Fold Solenoid #1
Y7 Fold Solenoid #2
Y8 Right Half Width Disconnect Solenoid (Clutch) #1
Y9 Left Half Width Disconnect Solenoid (Clutch) #1
Y10 Tongue Lift Solenoid #1
Y11 Tongue Lift Solenoid #2
Y12 Tongue Latch Solenoid #1
Y13 Tongue Latch Solenoid #2
Y14 Field/Plant Solenoid
Y15 Right Half Width Disconnect Solenoid (Clutch) #2
Y16 Left Half Width Disconnect Solenoid (Clutch) #2
HX05709,0002EC9 –19–01FEB02–12/12
240
05
12
Sequence
Solenoids
Operations
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11 Y12 Y13 Y14 Y15 Y16
Plant E
Transport E E
Fold E E
Tongue Lift E E
Tongue
E E
Latch
Left Marker E
Right Marker E
Right Half
E E
Width
Left Half
E E
Width
CCS Fan E
KC01776,0001794 –19–19NOV03–1/1
240
10
1
240
10
2
Electrical power is supplied to the Auxiliary Power Power and Pin 1 provides Ground to the Auxiliary
Connector through the 7 Pin Trailer Lighting and Power Connector, X106.
Accessory Outlet Connector at the rear of the tractor.
The Auxiliary Power Connector is provided on the Current entering the Frame Harness (W302) at X101,
machine to allow the operator the ability to add Pin 7 of the Trailer Lighting and Accessory Outlet flows
optional or additional equipment which needs electrical to Pin A of the Auxiliary Power Connector X106 on a
power with the Key Switch in the ON position. Red Wire. The ground circuit is completed through Pin
1 of the Trailer Lighting and Accessory Outlet which is
With the key switch in the ON position, Pin 7 of the connected by the Black Wire to Pin B of the Auxiliary
tractor 7 Pin connector, X101 provides +12 VDC Power Connector, X106.
OUO6046,0001872 –19–18APR02–1/1
240
15A
1
X101
7 pin Trailer Lighting
and Accessory Black (Ground)
1
Outlet 2
3
4
5
6
Red (Power)
7
X106
Red
A
Black
B
3 AUX POWER
W302
Frame Harness
–UN–15OCT03
240
A50836
15A DB Aux Power Schematic A50836
2 Oct 15, 2003 - 13:41 / APG
KC01776,00014E3 –19–20DEC02–1/1
The CCS tank is equipped contains an agitation device Unit) S5. When the planter is lowered to the plant
which helps prevent “seed bridging” or “plugging” when position the CCS Push Button Shut Off Switch is
using heavily treated or inoculated seed. The agitation closed energizing the K31 CCS Agitator Motor Relay
device consists of a steel shaft with spring clips which allows the power to pass through the relay to
inserted through it and runs the width of the bottom of pin A of the F4 fuse at connector X108. Power passes
the tank. The shaft moves in a forward and reverse through the fuse and exits on pin B of X108 and on to
motion, similar to that of a windshield wiper shaft. In pin B of the Agitation Motor (M2). The motor is
order for the CCS Seed Delivery Agitator Motors to grounded through a ring terminal at X138 to a ground
run, the Tractor’s Key Switch must be in the ON wire with a ring terminal X140 which comes through
position and the Planter must be completely unfolded the CCS Connector X133 and back to the X101 (7 pin
and lowered to the ground. Trailer Lighting and Accessory Outlet.
Plant Lowered Mode With the Key Switch in the RUN Planter Raised Mode
position, 12 VDC supplied by the tractor flows through
connector X101 (7 pin Trailer Lighting and Accessory When the planter is raised the CCS Push Button Shut
Outlet) on pin 7. It then routes to pin A of X133 at off Switch is opened and power no longer energizes
CCS connector. Power is then supplied to pin 30 of the K31 CCS Agitator Motor Relay causing power to
the K31 CCS Agitator Motor Relay and to pin A of be interrupted to the M2 Agitation Motor.
X135 at the CCS Push Button Shut Off Switch (Row
AG,KC01776,25 –19–19NOV99–1/1
240
15B
1
Schematic
A53325 –UN–05DEC03
X101
7 pin Trailer Lighting
S5
and Accessory CCS Push Button Shut
Outlet X133 Off Switch (Row Unit)
Red X135
A
Black (Ground) Black Red
1 B A
2 C Green
B
3
4
5
CCS Connecton
6
Red (Power)
7
K31
CCS Agitator F4
X139 Motor Relay Agitation Motor
X108 Fuse (15 Amp)
Red 87a
30 Red/Black Red
87 A
Black Green
86 85 Red
B
M2
Agitation Motor
X137
Red Black
B M
X138
X140
Black
W302 W303
Frame Harness CCS Harness
HX05709,0004BF8 –19–14NOV03–1/1
The low tank warning system alerts the operator when Frame Harness and flow through connector X103,
the bulk seed tanks are near empty by activating a red Frame Harness to Frame Control Console Extension
warning lamp on the Frame Control Console. Harness to Pin 18. In the Frame Control Console
Extension Harness, the Signal Wire and enters the
With the tractor key switch in the RUN position, Frame Control Console on Pin K.
12VDC flows on the Red Wire from connector X101
(7-Pin Trailer lighting and Accessory Outlet) on Pin 7 The Bin Level Sensors in each tank are optical
to the Frame Control Power Fuse F3 and on to X102, sensors. When the seed covers the face of the sensor,
Frame Control Console (Pin A) . Current also flows on the sensor allows current to flow on the signal wire,
the Red Wire to connectors X134, Left Bin Level equally supplying voltage (12VDC) to the Frame
Sensor (Pin 1) and X145, Right Bin Level Sensor (Pin Control Console. As either tank empties, and the face
1). of the sensor for either tank is uncovered, the current
flowing on the signal wire is reduced by the sensor to
The Ground Circuit is completed through The Black less than 0.5 VDC. As the current flow drops on either
Wire on Pin 1 of X101 (7-Pin Trailer Lighting and the Left or Right Bin Level Sensor to less than 0.5
Accessory Outlet). The Black Wire that enters X101 is VDC, the circuitry in the Bin Level Sensors causes the
connected to Pin 2 of X134, Left Bin Level Sensor, Pin voltage on the sensor wire leading into the Frame
2 of X145, Right Bin Level Sensor, and Pin J of X102, Control Console to drop to less than 0.5 VDC. The
Frame Control Console through Pin A of X103, Frame Lamp Drive Circuits on the Printed Circuit Board in the
Harness to Frame Control Console Extension Harness. Frame Control Console senses the loss of voltage
(less than 0.5 VDC) and turns ON the Row Lift
The Left Bin Level Sensor Lamp Signal exits Switch/Tank Low Warning Lamp when either one of
Connector X134 on (Pin 3) and the Right Bin Level the Sensors are covered. The optical sensors need to
Sensor Lamp Signal exits Connector X145 on the (Pin be kept clean for the system to work properly.
3). Both Signal Wires are spliced together in the
KC01776,0001353 –19–11JUN02–1/1
240
15C
1
Electrical Schematic
A53326 –UN–05DEC03
X101
7 pin Trailer Lighting
and Accessory
Outlet X133
W301
Frame Control W302 W303
Console Extension Frame Harness CCS Harness
Harness
HX05709,0004BF9 –19–14NOV03–1/1
Plant ModeThe Frame Control Console Switches (W301), and across Fuse. and on to the Frame Control
operate solenoid hydraulic valves. These solenoid Console (A301) on pin A of X102. It then flows to the
valves prevent a cylinder from operating unless valves Plant/Transport Mode Switch (S101) on pin C. With the
are energized. The functions are selected with the Plant/Transport Mode Switch in the Plant position,
corresponding switches and controlled with the tractor electrical current exits the switch on pin 1 and flows to
selective control valve(s). pin 9 of the Machine Plant/Transport Mode Relay
(K30), flows through the relay, and exits on pin 1. 12
The operator can raise and lower the planter when it is VDC then exits the Frame Control Console through pin
unfolded to the field position by pressing the G of X102, travels across the Frame Control Console
PLANT-TRANS mode switch to the PLANT position Extension Harness, and enters the Frame Harness at
and activating the appropriate SCV. Each time the pin 4 of X103. Current out of connector X103 passes
planter is raised and the SCV is held in the raise through to (Pin 4) and on to the CCS Harness pin A of
position , the Center and Wing Wheel Cylinders X117. Power then is available at the CCS Fan Motor
re-phase. Shut Off Relay K32, pin 30. With the relay not
energized power passed through the relay and exits on
With the CCS Seed Delivery System, a hydraulically pin 87A and on to Pin A of the CCS Field/Plant
driven fan provides airflow for seed delivery from a Solenoid (Y14) allowing the planter to raise and lower
central tank to a hopper on the row unit. The metering when the proper SCV is activated. Field/Plant Solenoid
of the seed is still handled by a meter at the row unit (Y14) at connector X117 (Pin A) energizing the
to maintain consistent and accurate seed spacing. solenoid. The ground circuit for this solenoid goes from
CCS Seed Delivery acts as a tender for the row unit; It X117 (Pin B) and back to Pin 1 of the 7 pin Trailer
provides a small pool of seed at each row unit at all Lighting and Accessory Outlet X101 through the CCS
times to supply the need of the meter. In order for the Connector X133. Ground for the Relays also goes this
CCS Seed Delivery Fan to turn, the Tractor’s Key same path.
Switch must be in the ON position, planter must be
completely unfolded and lowered to the ground. Also, Purge Hoses Mode For Clean Out purposes, the CCS
the Tractor’s SCV associated with the Field Seed Delivery Fan can be turned on while the Planter
Raise/Lower circuit must be in the Planter Lower is fully raised. This is done by selecting PLANT on the
Detent and supplying Continuous Hydraulic Flow. Plant/Transport Mode Switch (S101) of the Frame
Control Console, PURGE HOSES on the CCS Clean
With the Key Switch in the RUN position, 12 VDC Out Switch located near the Vacuum Gauge on the
supplied by the tractor flows through connector X101 planter, and positioning the Tractor’s SCV associated
(7 pin Trailer Lighting and Accessory Outlet) on pin 7 with the Field Raise/Lower Circuit to the Planter Lower
(Red Wire). It then routes through pin 6 of X103, into Detent. This supplies Continuous Hydraulic Flow to the
the Frame Control Console Extension Harness Fan without lowering the planter.
240
15D
1
If the customer wants to clean out the CCS tanks and Connector X133 is sent to the CCS Fan Motor Shut
hoses he needs to be able to have the planter in the Off Relay (K32) to energize which opens up the power
raised position and operate the CCS Fan. Since the to the CCS Field Raise/Lower Solenoid (Y14) not
CCS fan only operates through the SCV as the planter allowing the planter to lower. At the same time the
raise lower (SCV locked in lower detent) the CCS Field Clean Out Mode Relay (K34) is energized allowing
Raise/Lower Solenoid must be deactivated. With the power to be supplied to the CCS Seed Delivery Fan
planter is in the up position for clean out, the CCS Hydraulic Motor Solenoid (S14) allowing the motor to
Push Button Shut Off Switch (S5) is open and the run. The ground circuit for this solenoid goes from
CCS Fan is not running. The operator would then X117 (Pin B) and back to Pin 1 of the 7 pin Trailer
switch (close) the CCS Clean Out Manual Switch (S8) Lighting and Accessory Outlet X101 through the CCS
located by the Vacuum Gauge. Current from this Connector X133. Ground for the Relays also goes this
closed switch, which is being supplied by the CCS same path.
AG,KC01776,25CONV1 –19–19NOV99–2/2
240
15D
2
Electrical Schematic
A53327 –UN–05DEC03
S5
X133 CCS Push Button
7 pin Trailer Lighting K32
CCS Fan Motor Shut Off Switch
and Accessory Red Red (Row Unit)
A301 A Shut Off Relay
Outlet Black (Ground) Black Black
Frame Control Console 1 B Blue/White
2
Pink
30 87a
C Black 87
3 Red
Black Blue A
4 86 85 Green
S101 5 B
Plant / Transport CCS Connecton X138
6 S8
Switch Red (Power) X135
7
X144 CCS Clean Out
Switch (Manual)
Transport
3 (Plant-Clean Out /
12 Volts
C Plant Plant Purge Hoses)
1
K30 F3
Fuse K34 Red
Plant / Transport A
Clean Out Mode
Relay Green
B
Plant Relay
X132
Red 87a X141
30 Green
Plant Field/Plant B A 87
1 X102 Black
9 Blue Y3
5 86 85
CCS Seed Delivery Fan
12 Volts Red Red Red Hydraulic Motor Solenoid
2 A 6
10 Blue Blue Blue Green
6 G 4 14 Field/Plant X143 A
Black
B
3
11 X142
7 X103
Green Red
4 18 Pin Connector A
12 Black
8 B Y14
CCS Field/Plant Solenoid
13 14
X117
Green
W301 A
Black
Frame B
Control W302 W303
Console Frame Harness CCS Harness X117
Extension
Harness
HX05709,0004BFA –19–14NOV03–1/1
240
15D
4
Plant Mode With the CCS Seed Delivery System, a Purge Hoses Mode For Clean Out purposes, the CCS
hydraulically driven fan provides airflow for seed Seed Delivery Fan can be turned on while the Planter
delivery from a central tank to a hopper on the row is fully raised. This is done by selecting PLANT on the
unit. The metering of the seed is still handled by a Plant/Transport Mode Switch (S101) of the Frame
meter at the row unit to maintain consistent and Control Console, PURGE HOSES on the CCS Clean
accurate seed spacing. CCS Seed Delivery acts as a Out Switch located near the Vacuum Gauge on the
tender for the row unit; It provides a small pool of seed planter, and positioning the Tractor’s SCV associated
at each row unit at all times to supply the need of the with the Field Raise/Lower Circuit to the Planter Lower
meter. In order for the CCS Seed Delivery Fan to turn, Detent. This supplies Continuous Hydraulic Flow to the
the Tractor’s Key Switch must be in the ON position, Fan without lowering the planter
planter must be completely unfolded and lowered to
the ground. Also, the Tractor’s SCV associated with If the customer wants to clean out the CCS tanks and
the Field Raise/Lower circuit must be in the Planter hoses he needs to be able to have the planter in the
Lower Detent and supplying Continuous Hydraulic raised position and operate the CCS Fan. Since the
Flow. CCS fan only operates through the SCV as the planter
raise lower (SCV locked in lower detent) the CCS
With the Key Switch in the RUN position, 12 VDC Field/Plant Solenoid (which allows the planter to lower)
supplied by the tractor flows through connector X101 must be deactivated. With the planter is in the up
(7 pin Trailer Lighting and Accessory Outlet) on pin 7. position for clean out, the CCS Push Button Shut Off
It then routes to the CCS Push Button Shut Off Switch Switch (S5) is open and the CCS Fan is not running.
(S5) on pin A of X135 and also to the CCS Clean Out The operator would then switch (close) the CCS Clean
Switch (S8) as well as to Pin 30 of the Clean Out Out Manual Switch (S8) located by the Vacuum
Mode Relay (K34). When the Planter is completely Gauge. This will cause the CCS Fan Motor Shut Off
unfolded and lowered power passes through the (S5) Relay (K32) to energize which opens up the power to
switch and on to the CCS Seed Delivery Fan Hydraulic the CCS Field/Plant Solenoid ( S14) not allowing the
Motor Solenoid (Y3) allowing the fan to run. When the planter to lower. At the same time the Clean Out Mode
planter is raised the CCS Push Button Shut Off Switch Relay (K34) is energized allowing power to be supplied
(S5) opens and shuts off power to the CCS Seed to the CCS Seed Delivery Fan Hydraulic Motor
Delivery Fan Hydraulic Motor Solenoid (Y14) stopping Solenoid (Y3) allowing the motor to run.
the fan and allowing the oil that was used for the fan
to be used for the other hydraulic functions of the
planter such as raise and lower.
240
15E
1
AG,KC01776,25CONV2 –19–19NOV99–1/1
Electrical Schematic
A53329 –UN–05DEC03
S5
X133 CCS Push Button
7 pin Trailer Lighting K32
CCS Fan Motor Shut Off Switch
and Accessory Red Red (Row Unit)
A301 A Shut Off Relay
Outlet Black (Ground) Black Black
Frame Control Console 1 B Blue/White
2
Pink
30 87a
C Black 87 Red
3 A
Black Blue
4 86 85 Green
S101 5 B
Plant / Transport CCS Connecton X138
6 S8
Switch Red (Power) X135
7
X144 CCS Clean Out
Switch (Manual)
Transport
3 (Plant-Clean Out /
12 Volts
C Plant Plant Purge Hoses)
1
K30 F3
Fuse K34 Red
Plant / Transport A
Clean Out Mode
Relay Green
B
Plant Relay
X132
Red 87a X141
30 Green
Plant Field/Plant B A 87
1 X102
9 Black Blue Y3
5 86 85
CCS Seed Delivery Fan
12 Volts Red Red Red Hydraulic Motor Solenoid
2 A 6
10 Blue Blue Blue Green
6 G 4 14 Field/Plant X143 A
Black
B
3
11 X142
7 X103
Green Red
4 18 Pin Connector A
12 Black
8 B Y14
CCS Field Raise/Lower Solenoid
13 14
X117
Green
W301 A
Black
Frame B
Control W302 W303
Console Frame Harness CCS Harness X117
Extension
Harness
HX05709,0004BFC –19–14NOV03–1/1
Electrical power is supplied to the CCS Tank Fill Lights Outlet Connector provides +12 VDC Power on the Red
through Pin 2 of the 7 Pin Trailer Lighting and Wire while Pin 1 provides Ground on the Black Wire to
Accessory Outlet Connector at the rear of the tractor. the “Aux. Lights” Connector X146.
Pin 2 of the 7 Pin Trailer Lighting and Accessory
Outlet Connector is powered whenever the tractor light Current exiting Pin 2, of the 7 Pin Trailer Lighting and
switch is in a position to allow the flood lights to come Accessory Outlet (X101) flows to Pin A of the “Aux.
on. On most tractors, Power is available on Pin 2 of Lights” Connector X146. Power from Pin A (X146)
the 7 Pin Trailer Lighting and Accessory Outlet travels to the CCS Tank Fill Light Switch on the Red
Connector whenever the tractor light switch is in either Wire and enters S110 on Pin A (X349). When the CCS
the Field 1 or Field 2 position. Refer to the Operators Tank Fill Light Switch is in the ON Position, 12VDC
Manual of the tractor you are using for details of the flows to both CCS Tank Fill Lamps on Pin A,
light switch position required to get power to the CCS illuminating the Lamps. The ground circuit is completed
Tank Fill Lights (Pin 2). by the Black Wire which extends from each Tank Fill
Lamp, X347 and X348 (Pin B), through the “Aux.
The “Aux. Lights” Connector is provided on the Lights” Connector, X146 (Pin B) and into the 7 Pin
machine to give the operator the ability to add optional Trailer Lighting and Accessory Outlet Connector, X101
or additional field/flood lights on the planter. (Pin 1).
OUO6046,0001872CONV1 –19–18APR02–1/1
240
15F
1
Electrical Schematic
W302 W304
Frame CCS Tank Fill
Harness Lights Harness
S110
CCS Tank
Fill Light
Switch
Aux Lights
X349
7 pin Trailer Red Red Red Red
2 A A
Lighting and Black Black Black Red
B
1 B
Accessory Outlet
E306
CCS Tank Fill
X 348
Lamp #2
Red
A
Black
B
240
15F
2 –UN–13NOV03
HX05709,0004BFB –19–14NOV03–1/1
The Frame Control Console Switches operate solenoid (Red Wire). It then routes through pin 6 of X103, into
hydraulic valves. These solenoid valves prevent a the Frame Control Console Extension Harness
cylinder from operating unless valves are energized. (W301), and across the Fuse and enters the Frame
The functions are selected with the corresponding Control Console (A301) on pin A of X102. It then flows
switches and controlled with the tractor selective to the Plant/Transport Mode Switch (S101) on pin C.
control valve(s). With the Plant/Transport Mode Switch in the Plant
position, electrical current exits the switch on pin 1 and
The operator can raise and lower the planter when it is flows to pin 9 of the Machine Plant/Transport Mode
unfolded to the field position by pressing the Relay (K30), flows through the relay, and exits on pin
PLANT-TRANS mode switch to the PLANT position 1. 12 VDC then exits the Frame Control Console
and activating the appropriate SCV. Each time the through pin G of X102 on and travels across the
planter is raised and the SCV is held in the raise Frame Control Console Extension Harness, and enters
position , the Center and Wing Wheel Cylinders the Frame Harness at pin 4 of X103. Current out of
re-phase. connector X103 passes through Pin 4 and on to the
Field/Plant Solenoid (Y14) at connector X117 (Pin A)
With the Key Switch in the RUN position, 12 VDC energizing the solenoid. The ground circuit for this
supplied by the tractor flows through connector X101 solenoid goes from X117 (Pin B) and back to Pin 1 of
(7 pin Trailer Lighting and Accessory Outlet) on pin 7 the 7 pin Trailer Lighting and Accessory Outlet X101.
HX05709,0001D04 –19–22AUG01–1/1
240
15G
1
A301
Frame Control Console
X101
S101 7 pin Trailer Lighting
Plant / Transport
and Accessory Black
Switch 1
Outlet 2
3
Transport
12 Volts
3 4
C Plant Plant 5
1
6
Red
7
K30
Plant / Transport
Relay
Plant F3
Fuse
Plant Field/Plant
1 X132
9
5
X102
B A
2
10
6
12 Volts Red Red Red
3 A 6
Blue Blue Blue
11 G 4 Y14
7 14 Field/Plant
Field/Plant
4 Solenoid
12
8 X103
18 Pin Connector Green
13 14 A
Black
B
X117
W301
Frame
Control W302
Console Frame Harness
Extension
Harness
KC01776,00014E4 –19–20DEC02–1/1
The operator has the ability to disconnect the drive on enters X111, Right Clutch Harness and on to pin A of
the right side or left side of the machine for planting X121 at the clutch (Y8) to disengaging the clutch. If
point rows. The right clutch(s) are disengaged by the machine is equipped with 4 clutches the power is
pressing the R-L Half Width Disconnect Clutch Mode also supplied to the 2nd Right Clutch (Y15) pin A of
Switch to the R position and the left clutch(s) are X122 to disengage it at well. The ground circuit is
disengaged by pressing the R-L Half Width Disconnect completed from Pin B on the connectors on the
Clutch Mode Switch to the L position. When 12 VDC Clutches (X121 and X122) and travels through
are sent to the clutches, they disengage. Larger connector X111 Clutch Harness back to the X101 (7
planters have the option of having 2 Right Clutches pin Trailer Lighting and Accessory Outlet).
and 2 Left Clutches.
Left Clutch(s)
NOTE: A planter equipped with Variable Rate Drive
with a three motor drive system has a option With the Key Switch in the RUN position, 12 VDC
of being able to disconnect the drive to one supplied by the tractor flows through connector X101
third of the planter at a time. The operator has (7 pin Trailer Lighting and Accessory Outlet) on pin 7
the option of disconnecting the right, center or (Red Wire). It then routes through pin 6 of X103, into
left wing sections of the planter. Since this is the Frame Control Console Extension Harness
part of the SeedStar Variable Rate System this (W301), and across Fuse (F3) as cc# 12A. CC# 12A
information will be covered in the SeedStar enters the Frame Control Console on pin A of X102. It
Variable Rate Technical Manual. then flows to the Right/Left Half Width Disconnect
Switch (S103) on pin C. With the Right/Left Clutch
Right Clutch(s) Disengage Switch (S103) in the Left detent, electrical
current exits the switch on pin 1. The Left side of the
With the Key Switch in the RUN position, 12 VDC switch will illuminate. 12 VDC from the Right/Left Half
supplied by the tractor flows through connector X101 Width Disconnect Switch exits the Frame Control
(7 pin Trailer Lighting and Accessory Outlet) on pin 7. Console through pin N of X102 on cc# LCR, travels
It then routes through pin 6 of X103, into the Frame across the Frame Control Console Extension Harness,
Control Console Extension Harness (W301), and and enters the Frame Harness on pin 14 of X103
across Fuse (F3) and enters the Frame Control (White). The White Wire enters X112, Left Clutch
Console (A301) on pin A of X102. It then flows to the Harness and on to pin A of X123 at the clutch (Y9) to
Right/Left Half Width Disconnect Switch (S103) on pin disengaging the clutch. If the machine is equipped with
C. With the Right/Left Half Width Clutch Disengage 4 clutches the power is also supplied to the 2nd Left
Switch (S103) in the Right detent, electrical current Clutch (Y16) pin A of X124 to disengage it at well. The
exits the switch on pin 1. The Right side of the switch ground circuit is completed from Pin B on the
will illuminate. 12 VDC from the Right/Left Clutch connectors on the Clutches (X123 and X124) and
Disengage Switch exits the Frame Control Console travels through connector X112 Clutch Harness back
240
through pin M of X102 and travels across the Frame to the X101 (7 pin Trailer Lighting and Accessory 15H
Control Console Extension Harness, and enters the Outlet). 1
Frame Harness on pin 12 of X103. The Wire then
HX05709,0001D04CONV1 –19–22AUG01–1/1
X101
7 pin Trailer Lighting
and Accessory Black
1
Outlet 2
3
4
5
6 Note:
Red
7 Harness used
with 4 clutch
A301 System Y15
Frame Control Console Right
X122
Clutch #2
Red
A
Black
B
F3
Fuse Y8
8 Right Clutch Right
X132 X121
Clutch #1
Green Red Red
B A A A
X102 Black
B
Black Black
B
X111 Y9
12 Volts Red Red Red
A 6 Left
Ground Black Black Black
J 11 Clutch #1
Right Clutch Gray Gray Gray
M 12 Green Red
Left Clutch White White White
N 14 A Red A
Black Black
B Black B
X112
X103 X123
18 Pin Connector 9 Left Clutch Note:
S103 Harness used
Half Width with 4 clutch
Disconnect W301 System Y16
(Clutch) Switch Frame Left
Ground Control Clutch #2
3
Console Red
12 Volts Right Right Clutch Dis W302 A
1 Extension Black
C Left Clutch Dis Harness Frame Harness W303 B
2
Left Half Width
Ground Dissconect
4 X124
Harness
DB Half Width Schematic A50839
Dec 5, 2003 - 13:01 / APG
KC01776,00014E6 –19–20DEC02–1/1
This machine is equipped with warning lights, tail through pin B of X126 of the Right Hazard Lamp and
lamps, and turn signals used to alert approaching also pin D of X126 at the Flasher Module.
traffic of the machine’s presence. The lighting harness
plugs directly into the planter’s frame harness. The Steady current enters through connector X101 on pin 3
frame harness which is plugged into the 7 pin Trailer as a Yellow Wire, routes through pin D of X119. The
Lighting and Accessory Outlet, extends the turn signal, steady current is then distributed to pin A of X129 at
warning and tail light circuits to the rear of the planter. the Left Red Tail Lamp, pin B of X131 at the Left
Amber Hazard Lamp, and pin C of X125 at the Flasher
Using the lighting controls and turn signals in the Module (A302).
tractor, the operator controls the lighting on the planter.
The lighting system includes turn signals, tail, and In the flasher module, steady current from the Yellow
warning lights. Wire closes the relay and creates ground circuits at
pins E and B for the Grn/Blk and Yel/Blk Wires.
A lighting enhancement module (Flasher Module A302)
has been incorporated into the lighting circuit. This Grounded by the Grn/Blk Wire, flashing current on the
module causes red tail lights to function as turn Green Wire is allowed to flow and flash the Right Red
signals. During normal transport, both amber lights will Tail Lamp (E302).
flash in unison at high intensity and both red lamps will
illuminate steady at low intensity. Grounded by the Yel/Blk Wire, steady current on the
Yellow Wire is allowed to flow and steadily illuminate
When a turn is signaled, the red tail lamp in direction the Left Red Tail Lamp (E303).
of turn will flash at high intensity in unison with the
amber lamp. The opposite side amber and red lamps Left Turn:
will illuminate steady at high intensity.
Flashing current enters through connector X101 on pin
Power for the individual lighting circuits is supplied 3 as a Yellow Wire, routes through pin D of X119 and
through the 7 pin Trailer Lighting and Accessory Outlet passes through pin A of X129 at the Left Red Tail
connector. The Black Ground Wire enters on pin 1 of Lamp (E303), pin B of X130 at the Left Amber Hazard
X101, routes through pin C of X119. It is then Lamp (E304), and pin C of X125 at the Flasher
distributed to each component on the harness Module (A302).
including the Flasher Module, Right Amber Hazard
Lamp, Right Red Tail Lamp, Left Red Tail Lamp, and Steady current enters through connector X101 on pin 5
the Left Amber Hazard Lamp. as a Brown Wire, routes through pin B of X119 and
leaves as a Green wire. The steady current is then
Current for the tail lights enters through connector distributed to pin A of X128 at the Right Red Tail Lamp
X101 on pin 6, routes through pin A of X119. It is then (E302), pin B of X126 at the Right Amber Hazard
240
distributed to pin B of X128 at the Right Red Tail Lamp Lamp (E301), and pin D of X125 at the Flasher 15I
and pin B of X129 at the Left Red Tail Lamp. The Module (A302). 1
current to the tail lights does not change when any of
the other lighting functions are used. In the flasher module, steady current from the Green
Wire closes the relay and creates ground circuits at
Right Turn: pins E and B for the Grn/Blk and Yel/Blk Wires.
Grounded by the Yel/Blk Wire, flashing current on the Grounded by the Grn/Blk Wire, steady current on the
Yellow Wire is allowed to flow and flash the Left Red Green Wire is allowed to flow and steadily illuminate
Tail Lamp (E303). the Right Red Tail Lamp (E302).
HX05709,0001D04CONV2 –19–22AUG01–2/2
240
15I
2
Light Schematic
A50840 –UN–15OCT03
A302 X125
Flasher Module
Black
A Grn. and Black
E Yel. and Black
B E301
X126 Right Amber
Hazard
Lamp
Green
Yellow B
C Black
Green
R D A
X127
E302
Right Red
X101 15 Road Lights Tail Lamp
Green / Black
7 pin Trailer Lighting D
Green
A
and Accessory Black - Ground Black Black - Ground Brown
1 C B
Outlet White Yellow - Left Turn Black
2 D C
Yellow - Left Turn Red Green - Right Turn
3 B
Green Brown -Tail
4 A X128
Brown - Right Turn
5
6 Green
7 X119 X129
Yellow / Black
Yellow
D
Brown
A
Black
B
C
E303
Left Red
Tail Lamp
X130
Yellow
B
Black
A
E304
X131 Left Amber
Hazard
W304 Lamp
W301
Lighting Harness
Frame Harness
(Road Lights)
KC01776,00014E7 –19–20DEC02–1/1
240
15I
4
The Frame Control Console Switches operate solenoid With the Key Switch in the RUN position, 12 VDC
hydraulic valves. These solenoid valves prevent a supplied by the tractor flows through connector X101
cylinder from operating unless valves are energized. (7 pin Trailer Lighting and Accessory Outlet) on pin 7.
The functions are selected with the corresponding It then routes through pin 6 of X103, into the Frame
switches and controlled with the tractor selective Control Console Extension Harness W301, and across
control valve(s). Fuse (F3) and enters the Frame Control Console
(A301) on pin A of X102. It then flows to the
For ease of transportation, the planter’s wings fold Plant/Transport Mode Switch (S101) on pin C. With the
forward to the transport position and the machine is Plant/Transport Mode Switch in the TRANS position,
towed like a two-wheeled cart behind the tractor. The electrical current exits the switch on pin 3 and flows
machine is folded by pressing the PLANT-TRANS into the Fold/Transport Lift Switch (S102). With the
(S101) mode switch to the TRANS position, holding Fold/Transport Lift Switch in the FOLD mode current
the FOLD-TRANSPORT LIFT (S102) mode switch to then exits the switch on pin 1 and is available at pin D
the FOLD mode detent, and activating the #2 SCV of X102. Current exits the Frame Control Box on Pin D
until the machine is folded. Once folded, the Planter X102 and through the Frame Control Extension
Hitch can be raised and the Tongue Latch can be Harness on pin 10 of X103. At the Frame Harness
Latched and the Wing Wheels can then be retracted to connector X103 current is then available to both of the
ready the planter to be transported. The rear of the Fold Solenoids (Y6 and Y7 ) on Pin A of X109 and
planter can then be raised for additional transport X110 allowing current to be available to energize the
clearance. fold solenoids. The ground circuit is completed by Pin
B of both X109 and X110 Fold Solenoid connectors to
Unfolding the planter requires the machine to be be connected to pin 1 of X101 (7 pin Trailer Lighting
lowered out of Transport Lift, Wing Wheels Lowered, and Accessory Outlet).
Tongue Latch unlatched, Hitch lowered and the #2
SCV activated to unfold the planter.
HX05709,0001D04CONV3 –19–22AUG01–1/1
240
15J
1
Fold Schematic
A50838 –UN–05DEC03
A301
Frame Control Console
X101
S101 7 pin Trailer Lighting
Plant / Transport and Accessory Black
Switch 1
Outlet 2
3
Transport Trans
12 Volts
3 4
C Plant 5
1
6
Red
7
Trans F3
Fuse
X132
S102
X102 B A Y6
Fold/Transport Lift
6 Fold 1 Fold
Switch
Solenoid #1
12 Volts Red Red Red
A 6 Green
Fold Fold Fold Brown Brown White/Black
1 D 10 A
Trans Black
C B
3
Transport Lift
X103 X109
18 Pin Connector Y7
7 Fold 2 Fold
Solenoid #2
Green
A
Black
B
W301
Frame Control X110
Console W302
Extension Frame Harness
Harness
KC01776,00014E5 –19–20DEC02–1/1
The Frame Control Console Switches operate solenoid Machine Plant/Transport Mode Relay (K30) where it
hydraulic valves. These solenoid valves prevent a enters on pin 11 and exits on pin 3. Current then
cylinder from operating unless valves are energized. enters the Auto/Manual Marker Mode Switch (S106) on
The functions are selected with the corresponding pin C. With the AUTO-MAN marker mode switch in the
switches and controlled with the tractor selective MAN position, electrical current exits the switch on pin
control valve(s). 1 and flows into pin C of the Right/Left Marker Switch
(S105).
This machine is equipped with a left and right hand
marker system. Mounted to the end of each marker Left Marker Raise/Lower:
arm is a marker disk. As the planter is pulled through When the Right/Left Marker Switch (S103) is
the field with one of the two markers in the unfolded positioned to the Left Marker detent, the left side of the
position, the marker disk creates a small furrow in the switch illuminates and electrical current exits the switch
soil. As the operator turns the machine around on the on pin 2. 12 VDC then exits the Frame Control
headland and lines up for the next pass through the Console (A301) through pin R of X102 and travels
field, the furrow created by the marker disk is used as across the Frame Control Console Extension Harness
a guideline for the operator to follow. The operator (W301), and enters the Frame Harness (W302) on pin
lines up the marker furrow with the center of the tractor 17 of X103. This Wire enters pin A of X104 of the Left
and maintains this path. Marker Solenoid (Y1) to energize the solenoid. The
Ground circuit is completed from Pin B of X104 Left
The Manual Marker Mode is selected by pressing the Marker Solenoid and back to pin 1 of X101 (7 pin
AUTO-MAN marker mode switch (S106) to the MAN Trailer Lighting and Accessory Outlet).
position. The marker hydraulics use a separate SCV,
the selected marker on the Right/Left Marker Switch Right Marker Raise/Lower:
(S105) of the Frame Control Console will raise and When the Right/Left Marker Switch (S103) is
lower each time the designated SCV for extending and positioned to the Right Marker detent, the right side of
retracting the markers is activated. In order for the the switch illuminates and electrical current exits the
MAN Marker Mode to function, the TRANS-PLANT switch on pin 1. 12 VDC then exits the Frame Control
mode switch (S101) must be in the PLANT position. Console (A301) through pin P of X102 and travels
across the Frame Control Console Extension Harness
With the Key Switch in the RUN position, 12 VDC (W301), and enters the Frame Harness (W302) on pin
supplied by the tractor flows through connector X101 16 of X103. This Wire enters pin A of X105 of the
(7 pin Trailer Lighting and Accessory Outlet) on pin 7. Right Marker Solenoid (Y2) to energize the solenoid.
It then routes through pin 6 of X103, into the Frame The Ground circuit is completed from Pin B of X105
Control Console Extension Harness (W301), and Right Marker Solenoid and back to pin 1 of X101 (7
across Fuse (F3) and enters the Frame Control pin Trailer Lighting and Accessory Outlet).
Console (A301) on pin A of X102. It then flows to the
240
15K
1
Auto Marker Raise/Lower: of either the Left Marker Solenoid X104 or the Right
When the Auto/Manual Marker Mode Switch (S106) is Marker Solenoid X105 to energize the solenoid. As the
positioned to the Auto Marker detent, electrical current planter frame raises and lowers one of the row units
exits the switch on pin 3. 12 VDC then exits the Frame contact the Auto Marker Switch (Dimmer Switch)
Control Console (A301) through pin S of X102 and causing the switch to switch power between terminal C
travels across the Frame Control Console Extension and B causing the Markers to Alternate every time the
Harness (W301), and enters the Frame Harness planter is raised and lowered to the ground. The
(W302) on pin 15 of X103. This Wire enters pin A of Ground circuit is completed with Pin B of X104 and
X115 Auto Marker Switch (Dimmer Switch) (S104) X105 of the Right and Left Solenoid Connectors back
located on the frame. Power then is routed to Pin B or to pin 1 of X101 (7 pin Trailer Lighting and Accessory
Pin C of the Auto Marker Switch and goes to the pin A Outlet).
HX05709,0001D04CONV4 –19–22AUG01–2/2
240
15K
2
Marker Schematic
A50866 –UN–05DEC03
X101
7 pin Trailer Lighting Left
A301 and Accessory Black
Frame Control Console 1
Outlet Right
2 16 Dimmer
X120
3
4 X118
Red
5 A
Red
6 Red
C
12 Volts Red A Black
S101 7 Black Black C
Plant / Transport C
Green Green Green B A
Switch B B
X104
Transport Trans Green S104
12 Volts 3 A Y1 Auto Marker
C Plant Plant Black Left Marker
1 B Switch
Solenoid (Dimmer Switch)
Y301
Y305
Frame Control
Y302 Auto Marker
Console
Frame Harness (Dimmer)
Extension
Harness
Harness
KC01776,00014E8 –19–20DEC02–1/1
240
15K
4
The Frame Control Console Switches operate solenoid (7 pin Trailer Lighting and Accessory Outlet) on pin 7
hydraulic valves. These solenoid valves prevent a (Red Wire). It then routes through pin 6 of X103, into
cylinder from operating unless valves are energized. the Frame Control Console Extension Harness
The functions are selected with the corresponding (W301), and across Fuse (F3) and enters the Frame
switches and controlled with the tractor selective Control Console (A301) on pin A of X102. It then flows
control valve(s). to the Machine Plant/Transport Mode Relay (K30)
where it enters on pin 11 and exits on pin 7. Current
The Tongue Latch allows the wings of the planter to then enters the TONGUE LIFT/LATCH Switch (S107)
be latched to the tongue of the planter when it is on pin C. With the TONGUE LIFT/LATCH Switch in
folded. This allows the planter wing frames to be the LATCH position, electrical current exits the switch
secured to the planter tongue when the machine is on pin 2 and flows into pin H of X102 of the Frame
transported. Control Console Extension Harness (W301). Current is
then available at Pin 5 of X103 of the Frame Harness
The Tongue Latch Mode is selected by pressing the (W302) and is then supplied to Pin A of both X115
TONGUE LIFT/LATCH switch (S107) to the LATCH Tongue Latch #1 and X116 Tongue Latch #2
Detent Position and operating the #2 SCV. In order for Solenoids. The ground circuit is completed from Pin B
the TONGUE Latch mode to function, the of both X115 Tongue Latch #1 and X116 Tongue
TRANS-PLANT mode switch (S101) must be in the Latch #2 Solenoids back to Pin 1 of the 7 pin Trailer
TRANS position. Lighting and Accessory Outlet.
AG,KC01776,25CONV3 –19–19NOV99–1/1
240
15L
1
A301
Frame Control Console
X101
S101
7 pin Trailer Lighting
Plant / Transport
Switch and Accessory Black
1
Outlet 2
3
Transport Trans
12 Volts
3 4
C Plant Plant 5
1
6
Red
7
Trans
1
9
5
F3
2 Fuse
10
6
X132
12 Volts 3
11
7 B A
4 X102
12 12 Tongue Latch 1
8
X115
Trans 12 Volts Red Red Red Y12
13 14 A 6
Tongue Latch Green/White Green/White Orange Green Tongue
H 5 A
Ground Ground Black Black Black Black Latch
J 11 B
K30 Solenoid #1
Plant / Transport S107
Relay Tongue Lift/Latch X103
Switch
18 Pin Connector
KC01776,00014E9 –19–20DEC02–1/1
The Frame Control Console Switches operate solenoid switch (S107) to the Lift Detent Position and operating
hydraulic valves. These solenoid valves prevent a the #2 SCV. In order for the TONGUE Lift mode to
cylinder from operating unless valves are energized. function, the TRANS-PLANT mode switch (S101) must
The functions are selected with the corresponding be in the TRANS position.
switches and controlled with the tractor selective
control valve(s). With the Key Switch in the RUN position, 12 VDC
supplied by the tractor flows through connector X101
The Tongue Lift allows the Tongue of the planter to be (7 pin Trailer Lighting and Accessory Outlet) on pin 7.
raised and lowered to allow the planter tongue to come It then routes through pin 6 of X103, into the Frame
in contact with the wing frames so that planter can be Control Console Extension Harness (W301), and
latched for transport. Planters have the option to have across Fuse (F3) and enters the Frame Control
this hydraulic function of the Tongue Lift to be on a Console (A301) on pin A of X102. It then flows to the
separate independent SCV or to use the same #2 Machine Plant/Transport Mode Relay (K30) where it
SCV, which is used for other functions on the planter, enters on pin 11 and exits on pin 7. Current then
for Tongue Lift. enters the TONGUE LIFT/LATCH Switch (S107) on pin
C. With the TONGUE LIFT/LATCH Switch in the LIFT
If a Separate SCV is used for this function no Solenoid position, electrical current exits the switch on pin 1 and
Valves are used and no electrical power is needed to flows into pin L of X102 of the Frame Control Console
raise and lower the Tongue. With this option the Extension Harness (W301). Current is then available at
hydraulic hoses of the Tongue Lift Cylinder are simply Pin 8 of X103 of the Frame Harness (W302) and is
plugged into the separate SCV and the SCV lever is then supplied to Pin A of both X113 Tongue Lift #1
used to raise and lower the Tongue. and X114 Tongue Lift #2 Solenoids. The ground circuit
is completed from Pin B of both X113 Tongue Lift #1
If the #2 SCV option is used for the Tongue Lift Mode and X114 Tongue Lift #2 Solenoids back to Pin 1 of
is selected by pressing the TONGUE LIFT/LATCH the 7 pin Trailer Lighting and Accessory Outlet.
AG,KC01776,25CONV4 –19–19NOV99–1/1
240
15M
1
12 Volts X101
S101 7 pin Trailer Lighting
Plant / Transport
and Accessory Black
Switch 1
Outlet 2
3
Transport Trans
12 Volts 3 4
C Plant Plant 5
1
6
Red
7
Trans
1
9
5
2
10 F3
6
Fuse
12 Volts 3
11 X132
7
4 B A
12
8 X102
Trans 13 14
12 Volts Red Red Red
A 6 10 Tongue Lift 1
Ground Ground Black Black Black
J 11 X113
Tongue Lift Red/White Red/White Red/White
K30 L 8 Y10
Green
Plant / Transport A
Black Tongue
Relay S107 B Lift #1
Tongue Lift/Latch X103
Switch 18 Pin Connector
11 Tongue Lift 2
2 X114
C Tongue Lift
1 F301
Green Y11
Frame A
Control Black Tongue
B
Console Lift #2
Extension
Harness F302
Frame Harness
KC01776,00014EA –19–20DEC02–1/1
The Frame Control Console Switches operate solenoid With the Key Switch in the RUN position, 12 VDC
hydraulic valves. These solenoid valves prevent a supplied by the tractor flows through connector X101
cylinder from operating unless valves are energized. (7 pin Trailer Lighting and Accessory Outlet) on pin 7.
The functions are selected with the corresponding It then routes through pin 6 of X103, into the Frame
switches and controlled with the tractor selective Control Console Extension Harness (W301), and
control valve(s). across Fuse (F3) and enters the Frame Control
Console (A301) on pin A of X102. It then flows to Pin
The Transport Lift Cylinders are actually made C of the Plant/Transport Switch (S101). With the
together with the Planter Raise/Lower Cylinders. Even Plant/Transport Switch in the TRANSPORT position
though they share a common cylinder barrel they current then is available on Pin 3 of that switch.
operate as two entirely different cylinders. They both Current then continues on to Pin C of the
have separate cylinder rods and pistons and operate Fold/Transport Lift Switch (S102). With the
separately. The Planter Raise/Lower cylinder pushes Fold/Transport Lift Switch in the TRANSPORT LIFT
down to raise the planter in the field and the Transport mode current is then available at pin 3 of this switch
Lift cylinders pushes up to allow the planter frame to and on to pin E of X102 Frame Control Console
be raised higher for Transport. The Transport Lift Extension Harness (W301). Current then passes
switch and Solenoids direct the oil to allow the rear of through the Frame Control Console Extension Harness
the planter to be raised when the planter is in the through Pin 9 of X103 and on to the Frame Harness
Transport position providing additional road clearance (W302). It is then available at Pin A of both X107 of
when transporting. the Transport Lift #1 Solenoid and X108 Transport Lift
#2 Solenoid allowing the Solenoids to be energized.
The Transport Lift Mode is selected by pressing the The ground circuit is completed from Pin B of both
FOLD/TRANSPORT LIFT switch (S102) to the X117 Transport Lift #1 and X118 Transport Lift #2
TRANSPORT LIFT Detent Position and operating the Solenoids back to Pin 1 of the 7 pin Trailer Lighting
#2 SCV. In order for the TRANSPORT LIFT mode to and Accessory Outlet.
function, the PLANT/TRANSPORT mode switch (S101)
must be in the TRANS position.
240
15N
1
AG,KC01776,25CONV5 –19–19NOV99–1/1
X101
7 pin Trailer Lighting
S101 and Accessory Outlet
Plant / Transport
Black
Switch 1
2
3
Transport Trans
12 Volts
3 4
C Plant Plant 5
1
6
Red
7
Trans
F3 4 Transport Lift 1
Fuse
X132 Green
A Y4
Black Transport Lift #1
B
B A
X102 X107
5 Transport Lift 2
12 Volts Red Red Red
Transport Lift
A 6 Green
Green/Black Green/Black Green/Black
E 9 A Y5
Black
B Transport Lift #2
X103
18 Pin Connector X108
S102
Fold / Transport
Lift Switch
Fold
Trans 1
C Transport Lift W301
3
Transport Lift Frame
Control W302
Console Frame Harness
Extension
Harness
KC01776,00014EB –19–20DEC02–1/1
–UN–22APR99
1 Black
2 Open
3 Yellow
4 Open
H53931
5 Brown
6 Green
7 Red
–UN–26APR99
H54484
Continued on next page TM43761,0000070 –19–20DEC02–1/51
240
20
1
–UN–02MAY02
C Red/Black
D Brown
E Green/Black
A49201
F White/Red
G Blue
H Green/White
J Black
K White/Black A B C D E F G H
L Red/White J K L M N P R S
M Gray
N White
–UN–03APR01
P Orange J K L M N P R S
R Yellow
A B C D E F G H
S Green
H66862
A—Control Console
B—16-Pin Connector
240
20
2
–UN–22AUG02
6 Red - Red
7 Open
8 Red/White - Red/White
A49946
9 Green/Black - Green/Black
10 Brown - White/Black
11 Black - Black
12 Gray - Gray
13 Red/Black
7 7
8 6 6 8
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Page Page
270
• SCHEMATIC
A system schematic is furnished to be used along with
the diagnostic procedure to enable the user to better
understand the workings of the system.
KC01776,00014EC –19–20DEC02–1/8
Hydraulic Cautions
–UN–23AUG88
X9811
Continued on next page KC01776,00014EC –19–20DEC02–2/8
270
05
1
Testing Precautions
270
05
3
–19–07MAR97
E42204
Hydraulic Symbols
Continued on next page KC01776,00014EC –19–20DEC02–4/8
270
05
4
–19–19NOV92
M81440AE
Component Names
A Accumulator
C Cylinder
D Check Valve
F Filter
G Assembly
H Oil Cooler
M Motor
O Orifices
P Pump
R Reservoir
V Valve
270
05
5
Glossary
1. Become acquainted with the hydraulic system and 8. Check machine maintenance records to determine
its components. Read the latest SERVICE if the recommended service procedures have been
INFORMATION BULLETINS. performed and at the correct intervals. Note
previous reports of unusual, frequent, or similar
2. If possible, talk with the operator about how the failures
machine was performing when it failed.
9. If possible, operate machine. Activate all hydraulic
3. With engine stopped, check for evidence of external functions and be alert for conditions that could
oil leakage around oil seals, gaskets, or hydraulic isolate the problem. Also be alert for conditions that
line connections. Check for pinched or kinked lines could cause further damage. Be prepared to stop
and hoses that could restrict oil flow and cause oil the engine immediately.
to heat.
CAUTION: Keep hands away from moving
4. Check for broken drives, broken or binding
parts. Stop engine before checking hydraulic
linkages, or other mechanical failures.
or hydrostatic lines near moving parts.
5. Check hydraulic oil level and determine type of oil
10. With engine operating, check for external and
used.
internal leaks. With all hydraulic functions in
neutral, check function component return lines and
6. Check hydraulic oil for milky, dirty, or discolored
housings for heating. If component control valves
conditions. Smell the oil. A distinctive burned odor
are leaking, return lines will be hot.
indicates presence of excessive heat that can
destroy the oil’s lubricating qualities. Determine the
11. If these preliminary checks have failed to isolate
conditions cause, correct it, and change the oil.
the hydraulic problem, list all possible causes for
the failure, then proceed to "DIAGNOSE
7. Check for a plugged or damaged hydraulic oil filter.
MALFUNCTIONS" in the applicable group.
A failed filter permits contaminants to circulate in
the system, affecting system operation and tests. If
filter is plugged, an examination of the contaminant
may indicate what caused the failure.
KC01776,00014EC –19–20DEC02–8/8
270
05
7
270
05
8
Plant Mode With the CCS Seed Delivery System, a the Tractor’s SCV associated with the Field
hydraulically driven fan provides airflow for seed Raise/Lower Circuit to the Planter Lower Detent. This
delivery from a central tank to a hopper on the row supplies Continuous Hydraulic Flow to the Fan without
unit. The metering of the seed is still handled by a lowering the planter.
meter at the row unit to maintain consistent and
accurate seed spacing. CCS Seed Delivery acts as a With the Key Switch in the RUN position, 12 VDC
tender for the row unit; It provides a small pool of seed supplied by the tractor energizes the CCS Seed
at each row unit at all times to supply the need of the Delivery Fan Hydraulic Motor Solenoid (S3), energizing
meter. In order for the CCS Seed Delivery Fan to turn, the solenoid. If the Tractor’s SCV associated with the
the PLANT-CLEAN OUT mode on the CCS Clean Out Field Raise/Lower Circuit is in the Planter Lower
Switch located near the Vacuum Gauge on the planter Detent and supplying continuous hydraulic flow, the
must be selected, and the planter must be completely fan is able to turn. Pressurized oil from the Tractor
unfolded and lowered to the ground. Also, the Tractor’s SCV (V2A) is allowed to flow through Flow Control
SCV associated with the Field Raise/Lower circuit Valve (V22) and into the CCS Seed Delivery Fan
must be in the Planter Lower Detent and supplying Motor Case. Here, pressurized oil passes through CCS
Continuous Hydraulic Flow. Hydraulic Fan Motor Solenoid Valve (S14) and Fixed
Orifice (05) before entering the CCS Fixed
Purge Hoses Mode For Clean Out purposes, the CCS Displacement Hydraulic Fan Motor (M2). After the oil
Seed Delivery Fan can be turned on while the Planter exits the CCS Seed Delivery Fan Motor Case, it flows
is fully raised. This is done by selecting the PURGE through the CCS Hydraulic Oil Cooler (H1) and a One
HOSES mode on the CCS Clean Out Switch located Way Check Valve (D14) before re-entering the tractor
near the Vacuum Gauge on the planter and positioning on (V1A).
AG,KC01776,25CONV6 –19–19NOV99–1/1
270
15A
1
C.C.S Seed
Delivery Fan
Motor Case
V3
C.C.S. Hydraulic Fan
Motor Solenoid Valve
M2
C.C.S. Fixed
Displacement
05 Hydraulic Fan Motor
Fixed Orifice
H1
CCS Hydraulic
Oil Cooler
V22
Flow Control
Valve
D14
One Way Check
Valve Kit
G1
Hydraulic
V1A Valve Block
Tractor SCV
Coupler
Field Raise/ Lower,
Transport Raise/Lower,
Marker Raise/Lower
and Fold/Unfold
270 Hydraulic Circuits
15A
2
V2A
Tractor SCV
Coupler
–UN–15JAN04
V3A
Tractor Case Drain Motor Coupler C.C.S. Seed Delivery Fan Motor Hydraulic Schematic
A53330
HX05709,0004BFD –19–14NOV03–1/1
The Frame Control Console Switches operate solenoid of the Left Wing Wheel Field Raise Lower Cylinder
hydraulic valves. These solenoid valves prevent a (C1) returns back to the Tractor SCV #1 (V2).
cylinder from operating unless valves are energized.
The functions are selected with the corresponding When the Center Field Raise/Lower cylinders pistons
switches and controlled with the tractor selective get to the top of their stroke a rephaseing port opens
control valves. up in the cylinder allowing oil to bypass the piston to
allow the cylinders to rephase. Likewise when the
For the planter to raise and lower it is necessary for Wing Field Raise/Lower cylinders pistons get to the
the Field Solenoid Valve (S1) be energized with end of their stroke they also open up a rephaseing port
electrical power to allow it to open to allow oil to flow allowing the cylinders to rephase. Rephaseing is
both to and from the planter raise/lower hydraulic important to keep the machine level in raising and
cylinders. See Field Raise/Lower Electrical Theory for lowering the complete planter. Rephaseing is
details. It should also be noted that because of the accomplished by having the operator hold the SCV in
check valve located in the Field Solenoid Valve (S1) the raise position for a few seconds every time he
the planter will raise but not lower if the valve is not raises the planter.
energized
Planter Lower:
Planter Raise: As the planter is raised, pressurized oil from the
As the planter is raised, pressurized oil from the Tractor SCV #1 (V2) is allowed to flow into rod end of
Tractor SCV #1 (V1) is allowed to flow into Field and the Right Wing Wheel Cylinder. Oil from the piston
Wing Wheel Transport Valve Block (G2). With the side of this cylinder then flows through the Right Relief
Field Solenoid Valve electrically energized oil flows Valve area of the Wing Wheel Transport Valve Block
through this valve block and on to the base end of (G2) and on to the rod end of the Right Center Field
both the Right (C2) and Left (C3) Center Field Raise/Lower cylinder. The return oil out of the piston
Raise/Lower Cylinders. These cylinder rods are tied end of the Right Center Field Raise/Lower cylinder
together with a mechanical rockshaft so they move then returns through the energized Field Solenoid
together. As the Right cylinder moves, oil coming out Valve (S1) and back to the Tractor SCV #1 (V1). At
of the rod end of the Right cylinder goes back through the same time oil from the SCV #1 (V2) is allowed to
the Field and Wing Wheel Transport Valve Block (G2) flow into rod end of the Left Wing Wheel Cylinder. Oil
(Right Relief Valve Area) and to the base end of the from the piston side of this cylinder then flows through
Right Wing Wheel Field Raise Lower Cylinder (C4). Oil the Left Relief Valve area of the Wing Wheel Transport
out of the rod end of the Right Wing Wheel Field Raise Valve Block (G2) and on to the rod end of the Left
Lower Cylinder (C4) returns back to the Tractor SCV Center Field Raise/Lower cylinder. The return oil out of
#1 (V2). At the same time the Left as the Left center the piston end of the Left Center Field Raise/Lower
cylinder moves, oil coming out of the rod end of the cylinder then returns through the energized Field
Left cylinder goes back through the Field and Wing Solenoid Valve (S1) and back to the Tractor SCV #1
Wheel Transport Valve Block (G2) (Left Relief Valve (V1). Since the cylinder rods of the center cylinders
Area) and to the base end of the Left Wing Wheel are tied together with a mechanical rockshaft they
Field Raise Lower Cylinder (C1). Oil out of the rod end move together allowing the planter to lower Level.
270
15B
1
HX05709,0001D04CONV5 –19–22AUG01–1/1
C1 C4
C2 C3 Wing Wheels
Wing Wheels
Left Center Right Center Right Field
Left Field Raise
Field Raise Field Raise Raise Lower
Lower
Lower Lower
Rockshaft
V2
Tractor SCV
#1 Coupler
V14
Field/Plant
Solenoid
V1 Valve
Tractor SCV
#1 Coupler
V18 V17
Field Raise-Lower Hydraulic Schematic
Left Relief Right Relief Oct 15, 2003 - 08:44 / APG A50887
Valve Valve
(Adjustable) (Adjustable)
G2
Field and Wing Wheel Transport
Valve Block
KC01776,00014F2 –19–20DEC02–1/1
The Frame Control Console Switches operate solenoid though the #2 Fold Solenoid Valve (S7) which is
hydraulic valves. These solenoid valves prevent a electrical energized. Oil from the valve goes into the
cylinder from operating unless valves are energized. piston end of the Left and Right Fold Cylinders C5 and
The functions are selected with the corresponding C6 pushing the cylinder rod out causing the planter to
switches and controlled with the tractor selective fold. The oil out of the rod end of both the Left and
control valve(s). Right Fold Cylinders flows to the Electro Hydraulic
Valve Block (G1) through the energized #1 Fold
For ease of transportation, the planter’s wings fold Solenoid Valve (S6) and back to the Tractor SCV #2
forward to the transport position and the machine is (V1).
towed like a two-wheeled cart behind the tractor. The
machine is folded by pressing the PLANT-TRANS Unfolding the Planter: Oil from the Tractor SCV #2
(S101) mode switch to the TRANS position, holding (V1) flows through the energized #1 Fold Solenoid
the FOLD-TRANSPORT LIFT (S102) mode switch to Valve (S6) located in the Electro Hydraulic Valve Block
the FOLD mode detent, and activating the #2 SCV (G1). Oil then passes on to the rod end of the Left and
until the machine is folded. Once folded, the Planter Right Fold Cylinders C5 and C6 pushing the cylinder
Hitch can be raised and the Tongue Latch can be rod in causing the planter to unfold. Return oil from the
Latched and the Wing Wheels can then be retracted to piston end of the cylinder returns to the Electro
ready the planter to be transported. The rear of the Hydraulic Valve Block (G1) through the energized #2
planter can then be raised for additional transport Fold Solenoid Valve (S7) and on back to the Tractor
clearance. SCV #2 (V2).
HX05709,0001D04CONV6 –19–22AUG01–1/1
270
15C
1
V6
Fold
Solenoid Valve #1
G1 Electro Hydraulic
Valve Block G1
Electro Hydraulic
Valve Block
V6
V7 Fold
Fold Solenoid Valve #1
Solenoid Valve #2
C6 C5
V1 Left Fold Right Fold
Tractor SCV Cylinder Cylinder
#2 Coupler
V7
Fold
Solenoid Valve #2
V2
Tractor SCV
#2 Coupler
270
15C
2
–UN–15OCT03
KC01776,00014F3 –19–20DEC02–1/1
The Frame Control Console Switches operate solenoid and a Manual Marker Mode controlled by the Frame
hydraulic valves. These solenoid valves prevent a Control Console which activates a Hydraulic Solenoid
cylinder from operating unless valves are energized. (V1) on the Electro Hydraulic Valve Block (G2). When
The functions are selected with the corresponding the SCV #2 (V1) is moved oil flows through the
switches and controlled with the tractor selective energized Left Marker Solenoid Valve (V1) to the
control valve(s). piston end of the Left Marker Cylinder (C8) extending
the cylinder causing the marker to lower. Return oil out
This machine is equipped with a left and right hand of the rod end of the cylinder returns through the valve
marker system. Mounted to the end of each marker block to the tractor SCV #2 (V2). To raise the marker
arm is a marker disk. As the planter is pulled through the operator would move the SCV in the opposite
the field with one of the two markers in the unfolded direction causing oil to flow to the rod end of the Left
position, the marker disk creates a small furrow in the Marker Cylinder (C8). Return oil from the piston end of
soil. As the operator turns the machine around on the the cylinder would then return through the valve block
headland and lines up for the next pass through the and energized Left Marker Solenoid (V1) and back to
field, the furrow created by the marker disk is used as the tractor SCV #2 (V1).
a guideline for the operator to follow.
HX05709,0001D04CONV7 –19–22AUG01–1/1
270
15D
1
V1
Left Marker
Solenoid Valve
G2 Electro Hydraulic
Valve Block G2
Electro Hydraulic
Valve Block
V1
Left Marker
Solenoid Valve
V1
Tractor SCV
#2 Coupler
C8
Left Marker
Cylinder
V2
Tractor SCV
#2 Coupler
270
15D
2
–UN–15OCT03
KC01776,00014F4 –19–20DEC02–1/1
The Frame Control Console Switches operate solenoid and a Manual Marker Mode controlled by the Frame
hydraulic valves. These solenoid valves prevent a Control Console which activates a Hydraulic Solenoid
cylinder from operating unless valves are energized. (V2) on the Electro Hydraulic Valve Block (G2). When
The functions are selected with the corresponding the SCV #2 (V1) is moved oil flows through the
switches and controlled with the tractor selective energized Right Marker Solenoid Valve (V2) to the
control valve(s). piston end of the Right Marker Cylinder (C9) extending
the cylinder causing the marker to lower. Return oil out
This machine is equipped with a left and right hand of the rod end of the cylinder returns through the valve
marker system. Mounted to the end of each marker block to the tractor SCV #2 (V2). To raise the marker
arm is a marker disk. As the planter is pulled through the operator would move the SCV in the opposite
the field with one of the two markers in the unfolded direction causing oil to flow to the rod end of the Right
position, the marker disk creates a small furrow in the Marker Cylinder (C9). Return oil from the piston end of
soil. As the operator turns the machine around on the the cylinder would then return through the valve block
headland and lines up for the next pass through the and energized Right Marker Solenoid (V2) and back to
field, the furrow created by the marker disk is used as the tractor SCV #2 (V1).
a guideline for the operator to follow.
HX05709,0001D04CONV8 –19–22AUG01–1/1
270
15E
1
V2
Right Marker
Solenoid Valve
G2 Electro Hydraulic
Valve Block G1
Electro Hydraulic
Valve Block
V2
Right Marker
Solenoid Valve
V1
Tractor SCV
#2 Coupler
C9
Right Marker
Cylinder
V2
Tractor SCV
#2 Coupler
270
15E
2
–UN–15OCT03
KC01776,00014F5 –19–20DEC02–1/1
The Frame Control Console Switches operate solenoid Solenoid #2 (V13) on the Electro Hydraulic Valve
hydraulic valves. These solenoid valves prevent a Block (G2). When the SCV #2 (V1) is moved, oil flows
cylinder from operating unless valves are energized. through the energized Tongue Latch Solenoid Valve
The functions are selected with the corresponding #1 (V12) to the rod end of the Tongue Latch Cylinder
switches and controlled with the tractor selective (C10) retracting the cylinder causing the latch to
control valve(s). secure the wings of the planter to tongue of the
planter. Return oil out of the Piston end of the cylinder
The Tongue Latch allows the wings of the planter to returns through the energized Tongue Latch Solenoid
be latched to the tongue of the planter when it is Valve #2 (V13) to the tractor SCV #2 (V2). To unlatch
folded. This allows the planter wing frames to be the tongue the operator would move the SCV in the
secured to the planter tongue when the machine is opposite direction causing oil to flow to the piston end
transported. of the Tongue Latch Cylinder (C10). Return oil from
the rod end of the cylinder would then return through
The Planter Tongue Latch System is controlled by the the valve block and the energized Tongue Latch
Frame Control Console which activates a Hydraulic Solenoid Valve #2 (V13) and back to the tractor SCV
Tongue Latch Solenoid #1 (V12) and Tongue Latch #2 (V1).
HX05709,0001D04CONV9 –19–22AUG01–1/1
270
15F
1
V12
Tongue Latch #1
Solenoid Valve
G1 Electro Hydraulic
Valve Block
G1
Electro Hydraulic
Valve Block
V12
V13 Tongue Latch #1
Tongue Latch #2 Solenoid Valve
Solenoid Valve
V1
C10
Tractor SCV
Tongue Latch
#2 Coupler
Cylinder
V13
Tongue Latch #2
Solenoid Valve
V2
Tractor SCV
#2 Coupler
270
15F
2
–UN–15OCT03
KC01776,00014F6 –19–20DEC02–1/1
The Frame Control Console Switches operate solenoid Tongue Lift Solenoid #1 (V10) and Tongue Lift
hydraulic valves. These solenoid valves prevent a Solenoid #2 (V11) on the Electro Hydraulic Valve
cylinder from operating unless valves are energized. Block (G2). When the SCV #2 (V1) is moved, oil flows
The functions are selected with the corresponding through the energized Tongue Lift Solenoid Valve #1
switches and controlled with the tractor selective (V10) to the piston end of the Tongue Lift Cylinder
control valve(s). (C7) extending the cylinder causing the Tongue to
raise. Return oil out of the rod end of the cylinder
The Tongue Lift allows the Tongue of the planter to be returns through the energized Tongue Lift Solenoid
raised and lowered to allow the planter tongue to come Valve #2 (V11) to the tractor SCV #2 (V2). To lower
in contact with the wing frames so that planter can be the tongue the operator would move the SCV in the
Latched for transport. Planters have the option to have opposite direction causing oil to flow to the rod end of
this hydraulic function of the Tongue Lift to be on a the Tongue Lift Cylinder (C7). Return oil from the rod
separate independent SCV or to use the same #2 end of the cylinder would then return through the valve
SCV, which is used for other functions on the planter, block and the energized Tongue Lift Solenoid Valve #2
for Tongue Lift. (V11) and back to the tractor SCV #2 (V1).
HX05709,0001D04CONV10 –19–22AUG01–1/1
270
15G
1
V10
Tongue Lift #1
Solenoid Valve
G1 Electro Hydraulic
Valve Block
G1
Electro Hydraulic
Valve Block
V10
Tongue Lift #1
V11 Solenoid Valve
Tongue Lift #2
Solenoid Valve
V1
Tractor SCV
#2 Coupler C7
Tongue Lift
Cylinder
V11
Tongue Lift #2
Solenoid Valve
V2
Tractor SCV
#2 Coupler
270
15G
2
–UN–15OCT03
KC01776,00014F7 –19–20DEC02–1/1
The Machine can be set up for Independent Tongue raise the tongue of the planter simply by moving the
Lift or Solenoid activated Tongue Lift. When using the SCV in one direction and lowering it by moving the
Independent Tongue Lift the tractor will need to have SCV in the other direction.
enough SCV’s to dedicate one of them for the Tongue
Raise/Lower (Lift) functions. If there is not enough The Independent Tongue Lift is a simple hydraulic
SCV’s on the tractor the owner has the option to circuit where the hoses from the cylinder are attached
purchase a Solenoid Activated Tongue Lift. Tongue Lift directly to the tractor SCV. The planter has a Tongue
is used to raise and lower the tongue to allow the Lift (C7) Cylinder attached to the Tongue of the Planter
machine to be folded and latched for transport and to and as the SCV is activated one way the Tongue will
be unlatched and unfolded for field use. Raise and when the SCV activated the other way will
cause the Tongue to Lower.
The operator would operate a SCV that was directly
hooked to the Tongue Lift Cylinder. This allows him to
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V1
Tractor SCV
#3 Coupler
C7
Tongue Lift
Cylinder
V2
Tractor SCV
#3 Coupler
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Independent Tongue Lift Hydraulic Schematic
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The Frame Control Console Switches operate solenoid The Planter Transport Lift System is controlled by the
hydraulic valves. These solenoid valves prevent a Frame Control Console which activates a Hydraulic
cylinder from operating unless valves are energized. Transport Lift Solenoid #1 (V4) and Transport Lift
The functions are selected with the corresponding Solenoid #2 (V5) on the Electro Hydraulic Valve Block
switches and controlled with the tractor selective (G2). When the SCV #2 (V1) is moved, oil flows
control valve(s). through the energized Transport Lift Solenoid Valve #1
(V4) to the piston end of the Transport Lift Cylinders
The Transport Lift Cylinders are actually made (C11 and C12) extending the cylinder causing the
together with the Planter Raise/Lower Cylinders. Even Machine to Raise into a high transport position. Return
though they share a common cylinder barrel they oil out of the rod end of the cylinders returns through
operate as two entirely different cylinders. They both the energized Transport Lift Solenoid Valve #2 (V5) to
have separate cylinder rods and pistons and operate the tractor SCV #2 (V2). To lower the planter out of
separately. The Planter Raise/Lower cylinder pushes high transport the operator would move the SCV in the
down to raise the planter in the field and the Transport opposite direction causing oil to flow to the rod end of
Lift cylinders pushes up to allow the planter frame to the Transport Lift Cylinder (C11 and C12). Return oil
be raised higher for Transport. The Transport Lift from the rod end of the cylinder would then return
switch and Solenoids direct the oil to allow the rear of through the valve block and the energized Transport
the planter to be raised when the planter is in the Lift Solenoid Valve #2 (V5) and back to the tractor
Transport position providing additional road clearance SCV #2 (V1).
when transporting.
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V4
Transport Lift
#1
Solenoid Valve
G1 Electro Hydraulic
Valve Block
G1
Electro Hydraulic
Valve Block
V4
Transport Lift
#1 Solenoid
V5 Valve
Transport Lift #2
V1 Solenoid Valve C12 C11
Tractor SCV Left Right
#2 Coupler Transport Lift Transport Lift
Cylinder Cylinder
V5
Transport Lift #2
Solenoid Valve
V2
Tractor SCV
#2 Coupler
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The Frame Control Console Switches operate solenoid system builds until check balls of the Left Relief Valve
hydraulic valves. These solenoid valves prevent a (V18) and Right Relief Valve (V17) move off their seat
cylinder from operating unless valves are energized. allowing the oil from the piston end of the left and right
The functions are selected with the corresponding Wing Wheel Cylinders (C1 and C4) to pass back the
switches and controlled with the tractor selective Tractor SCV #1 (V1A) allowing the Wing Wheels to
control valve(s). retract. Both Relief Valves V17 and V18 are adjustable
relief valves
In preparing the machine for transport it is necessary
to raise the wing wheels off of the ground after the Lowering the Wing Wheels is accomplished by the
planter has been folded and latched to allow the operator having the planter Plant / Transport Switch
machine to be transported. It is also necessary to (S101) on the console set to the TRANSPORT
lower the wing wheels to the ground before unfolding position. In this position the Field/Plant Solenoid (V14)
so that the planter wings can roll away from the tongue is not energized. To operator then needs to move the
to the field position. Tractor SCV #1 (V2A) to send oil to the Field / Plant
Solenoid (V14) which is not energized but allows oil
Once the planter is folded and latched the operator flow to pass through the check valve in the Solenoid.
needs to have the planter Plant / Transport Switch Oil then flows to the piston end of the Center Wheel
(S101) on the console set to the TRANSPORT Cylinders (C2 and C3) extending them completely. Oil
position. In this position the Field/Plant Solenoid (V14) from the rod end of the Center cylinders goes to rod
is not energized. To operator then needs to move the end the Wing Wheel Cylinders (C1 and C4) extending
Tractor SCV #1 (V2A) to send oil to the rod end of the them as well. When the Center Wheel Cylinders are
left and right Wing Wheel Cylinders (C1 and C4). extended all the way the piston passes a rephasing
Return oil from the piston end of these Wing Wheel port which allows oil to flow past the piston and on to
Cylinders tries to go to the rod end of the Center the piston end of the Wing Wheel Cylinders until they
Wheel Cylinders (C2 and C3) however, since the Field are extended all the way. All Wheel Cylinders are in
/ Plant Solenoid (V14) is not energized the oil is phase which will allow the planter to raise and lower
checked and cannot flow through the valve causing the level after the planter is unfolded. Return oil from the
oil out of the out of the piston end of the Center Wheel Wing Wheel Cylinders flows back to the Tractor SCV
Cylinders not to move. The pressure of the oil in the #1 (V2A).
HX05709,0001D04CONV13 –19–22AUG01–1/1
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1
C1 C2 C3 C4
Wing Wheels Left Center Right Center Wing Wheels
Left Field Raise Wheel Wheel Field Right Field
Lower Field Raise Raise Lower Raise Lower
Lower
Rephasing Port Rephasing Ports Rephasing Port
Rockshaft
V2A
Tractor SCV
#1 Coupler
V14
Field/Plant
Solenoid
V1A Valve
Tractor SCV
#1 Coupler
V18 V17
Left Relief Right Relief
Valve Valve
(Adjustable) (Adjustable)
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G1
ElectroHydraulic Valve Block
V12 V4 V6 V10 V1 V2
Tongue Transport Fold Tongue Left Right
Latch Lift Lift Marker Marker
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V14
Field/Plant
Solenoid Valve
Piston End of
Planter Lift
Cylinders
V18
V19
Left Relief
Right Relief
Valve
Valve
(Adjustable)
(Adjustable)
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Page Page
G
K
Gauge wheel Knockout assembly
Bearing replacement . . . . . . . . . . . . . . . . .30-20-16 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-05-14
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-20-13
Gauge wheels
Indx Adjust gauge wheel. . . . . . . . . . . . . . . . . .30-20-20 L
2 Exploded view. . . . . . . . . . . . . . . . . . . . . .30-20-15
Gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10-1 Lighting
General Information Turn Signals
Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . .270-05-1 Warning Lights
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . .240-05-10 Tail Lights . . . . . . . . . . . . . . . . . . . . 240-15I-1
Page Page
O
S
Oil Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10-1
Operation and Tests Scrapers. . . . . . . . . . . . . . . . . . . . . . . . . . . .30-20-22
Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . .270-05-1 Seed openers
Other material Replace . . . . . . . . . . . . . . . . . . . . . . . . .30-20-21
Coulter . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-35-1 Replace seed openers. . . . . . . . . . . . . .30-20-22
Insecticide/herbicide meter . . . . . . . . . . . . .30-30-1 Seed disk
MAXEMERGE vacuum meters . . . . . . . . . .30-05-1 Inspect seed disk . . . . . . . . . . . . . . . . . . .30-05-11
Seed delivery hose . . . . . . . . . . . . . . . . . . .25-10-1 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-05-17
Seed openers . . . . . . . . . . . . . . . . . . . . . . .30-20-1 Seed drive transmision
Seed tanks and manifold . . . . . . . . . . . . . .25-05-1 Remove and install . . . . . . . . . . . . . . . . . . .50-20-3
Vacuum system . . . . . . . . . . . . . . . . . . . . .20-05-1 Seed opener
Double disk . . . . . . . . . . . . . . . . . .30-20-4, 30-20-7
Gauge wheel. . . . . . . . . . . . . . . . . . . . . . .30-20-13 Indx
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-20-8 3
P Scrapers . . . . . . . . . . . . . . . . . .30-20-21, 30-20-22
Seed openers, replace . . . . . . . . . . . . . . . . .30-20-10
Planting depth Seed transmission
Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-20-22 Disassemble and assemble . . . . . . . . . . . .50-20-4
Page Page
Indx
4
V
Vacuum
Seal . . . . . . . . . . . . . . . . . . . . . .30-05-13, 30-15-3