Exam. Code: 0942 cs Sub. Code: 7058 B. Engg. (Mechanical En, "6" Semester? MEC-601: Design of Machines Elements-I1 Hours 3 questions in all. luding Q. aera j stions inal. including 0. No. 1 (Unich which h com PE rong Bez wetions I al ruin @ M&M wa am, a 00 Asrme ay Seat di fe slectPG, not given. Supplement your answer with sateble Tenet eta. vinired. Use of design data book compted by PSG Collegeof Ene Teoh retbatore oF Design Data Book by K. Mahadevan and Reddy (CBS Publishers) saby allowed In Gxaminalion Any other design da book is mot lined Tigh af ook pages are not cllomed, Te aceer wt amd Phowrruten/corrections in Design Data Book ae | @ _ Wiite a short note on hoisting and hauling chains, (@) _It is stated that the speed at which a belt should be run to transmit ‘maximum power is that at which the maximum allowable tension is three times the centrifugal tension in the belt at that speed. Prove the statement. (©) What are the various forces acting on a bevel gear? (@ Explain the utility of the centre bolt, U-clamp, rebound clip and camber in a leaf spring. (©) What is back stop action in band brakes? Explain the condition for it? UNIT-IT Design a suitable wire rope drive to lift a load of 10 KN of debris from a well 60 | Méeep. The rope should have a factor of safety equal to 6. The weight of the bucket is 5 KN. The load is lifted up with a maximum speed of 150 metresimin which is attained in 1 second. Find also the stress induced in the rope due to Starting with an initial slack of 250 mm. The average tensile strength of the repe may be taken as 590 d” N (where d is the rope diameter in mm) for 6x19 wire "ope. The weight of the rope is 18.5 Nim. Take diameter of the wire (d.) ~ 0.063 ‘and area of the rope (A) = 0.38 @?. oy Bee ‘worm and gear speed reducer to transmit 22 kW at a speed of 1440 rp.m. desired velocity ratio is 24:1. An efficiency of at least 85% is desired. ‘Assume that the worm is made of hardened steel and the gear of phosphor bronze. See 2 ad) a BroVi. Q) Design a journal bearing for a centrifugal pump running at 1440 rpm. diameter of the journal is 100 mm and load on each bearing is 20 kN. The 2N’p may be taken as 28 for centrifugal pump bearings. The bearing is Tunning at 75°C temperature and the atmosphere temperature is 30°C. The energy dissipation coefficient is 875 W/m?/C. Take diametral clearance as 0.1 mm. (10 UNI A semi-elliptical laminated spring is made of 50 mm wide and 3 mm thick plates, The length between the supports is 650 mm and the width of the band is 60 mm. The spring has two full length leaves and five graduated leaves. The spring carries a central load of 1600 N. Check this design against different types of failures, (10) A cone clutch is mounted on a shaft which transmits power at 225 p.m. The — small diameter of the cone is 230 mm, the cone face is 50 mm and the cone face makes an angle of 15° with the horizontal, Determine the axial force necessary to engage the clutch to transmit 4.5 kW if the coefficient of friction of the contact surfaces is 0.25. What is the maximum Pressure on the contact surfaces assumi uniform wear?Exam, Code: 0942 ‘Sub, Code: 7089 BE 2010 + Engg. (Mechanical Engg,)-6" Semester crime allowed: 3 Hours MEC-602: Finite Element Methods see eae ee ee e : Mee NOTE: Attempt five questions in all, including Q. No 1 which is compulsory and selecting to hare feneae ions from each Section-1 & HL Make suitable assumptions Ql: Briefly answer the following questions. (1 x 1010) ‘a. With the help of a figure, briefly explain Saint Ven ' principle b. A bar element with two nodes is placed in 3D, How many and what kind of dofs are present there? €. State the principle of minimum potential energy , What are major disadvantages of finite element methods? ‘What are important rules for placing nodes in a finite element model? {With the help of a figure show the characteristics of a constant strain triangle (CST)? fg. Show the characteristics ofa two dimensional frame element with the help of a igure fh. What do you understand by toplogy optimization? i. What are the advantages of Galerkin approach in FEM? What is Guyen’s reduction? Secton-1 {Q2:(a) A system of springs is shown in the figure |. Find out the extension atts nodes Using ‘either the direct approach or the potential energy approach cs) hown in the figure 2, Using an approximate © @)A bar is fixed from two ends as s 2 find out the displacement and stress along the displacement function u = a; + 2.x + a3. ott Fig.2 Using a suitable finite element method, find 8) @) oda Q3: (a) A stepped bar is shown in the figure 3. Usir the displacement, element stresses and reaction at ls nodes. Je functions. Ege (b) Briefly explain quadratic shap HottRee 2 Sub. Code: 7059. Ra @) aes Q4: (a) A point P lying within the triangular element shown in the figure 4. Find out its shape functions. Also find out the displacement at the point P given thatthe displacement at node 1, and 3 is (0.1, 0.2), (0.1, 0.1) and (0.2, 0.1) respectively. tO (b) Draw an axisymmetric clement having triangular sweeping area and indicate degrees of freedom on it @) (6) A hexagonal plate lying in x-y plane is subjected to internal stresses as shown in the Fig-S Simplify the model and also apply suitable boundary conditions on it. @) te 4 Se 1 oo Sokn atyom Pa cn (®) ak $ 20kN ees 1 Ba 0Gh ais Fig.6 Section If Q5: A two dimensional truss as shown in the fig.6 . Find out the nodal displacements, Also find out the element stresses in element 2 and 3. Also find out the reactions at node 1. (10) Q6. A problem shown in the figure 7, find out-the eigen values and eigen vectors. 0) ee 2H Aye BCm Ulm p> 92 6 Gren? = Joo GR q 9 Te, @ a btm >< BCm —ay Fig.7 Q7: Write short notes on any two of the following Sx2=10 oe Rigid boty mecler ‘ (b) Structural optimization (e) Finite element in designExam.Code:0942 ‘Sub. Code: 7060 7 2010 BLE, (Mechanical Engineering) Sixth Semester MEC-603; Mechanical Vibrations ‘Time allowed: 3 Hours: ‘Max, Marks: $0 NOTE: uw m. Attempt five questions in all. inchuting Question No. 1 which is compulsory and selecting nwo questions from each Unit’ Make suitable assumptions wherever found necessary: rer Answers the following:= Vibration isan important "area of study for engineers? or. How is the magnification factor related 10 a) Explain why mechanic b) Deine the term magnification facto the frequency ratio? damping used in most cases rather than other types of damping? 2 What is difference between ¢) Why is viscous 48) What is meant by orthogonality of modal vectors orthogonal and orthonormal vectors? (x2) {¢) What is significance of wave velocity? NIT=1 ‘A 10 kg instrument isto be mounted atthe end of a cantilever arm of annular cross- ‘section, The arm has a Young's modulus of elasticity, E ‘72x 10° Ninr and a mass density p= 2800 ky’. If this arm is 500mm long, determine the Gesesection dimensions of the arm so that the first natural frequency of the (a0) system is above 50 He, The damped single degree-of raping siffinesscoeficient& = 2400 Nim Determine the damping cece of ths Sate, if it is given thatthe mass exhibits a response with an amplitnde of 0.02 m Sesrihe supports harmonically excited atthe naruralfequeney of the system wath an amplitude My = 7mm. In addition, determine the amplitude of the dynamic forceQ) uUNIT= of stiffness, k, are connected ° Pre nin figure, (a) Derive the equa V. Two masses and each connected by tw ee ‘ ‘Held massless horizontal rod of length / as shown in BEET Te aa of motion of the system in terms of Hey Ware hee () Fi ie the system, x(). and the rotation about G. m, a Bibel of vibration of the system for m; = 50 kg, m2 = 200 kg, and k = 1099 Nim. ete at ta LLL LLL (10) VI. A uniform simply supported beam carries two masses m; and m2 with m; = 3mp. Find the fundamental natural frequency of the beam using Dunkerley's method. By my ’ ? VII. Derive and solve the governing equations of motion of| i i | | | Exam. Code Sub, Code: 7061 is 2010 E. (Mechanical Engineering) Sixth Semester MEC-604: Heat Transfer ocalowed: 3 Hours Max, Marka: 50 ole: nk Attempt five questions in all, includ hich is compulsory | including Question No. 1 while ane selecting t¥0 question from each Unit. Assume any missing data with appropriate soe Answers the following:- 4) An important property of mater is defined by Fourier's law. What is it? What is its physical significance? ') What is the difference between a local convection heat transfer coefficient and an average coefficient? ©) How is the Reynolds number defined? What is its physical terpretation? 4) What are the two possible arrangements for a concentric tube heat exchanger? ©) What are the characteristics of a blackbody? Does such a thing actually exist i nature? (5x2) uMr=1 A hollow cylinder with inner radius 30 mm and outer radius 50 mm is heated at the 10 inner surface at a rate of 10 SW/m? and dissipated heat by convection from outer Surface into a fluid at 80°C with heat transfer coefficient of 400 W/m’K. There is no energy generation and thermal conductivity of the material is constant at 15 Wim.K. Calculate the temperatures of inside and outside surfaces ofthe cylinder. (10) I. a) Explain the criteria of selection of fins. +b) What is the difference between fin effectiveness and fin efficiency? ) One end ofa long rod 3 cm in diameters inserted into a furnace withthe outer ehd projecting into the outside ar. Once the steady state is reached the temperature of the rod is measured at two points, 15 em apart and found to be a 140°C and 100°C, when the atmospheric air is at 30°C with convection coefficient of 20 W/m? K. Calculate the thermal conductivity ofthe od material, 35) 8) The crank ease of an automobile is approximated as 06 m k i Om deep, Assuming that the surface temperature ofthe era LasQ) V. a) What does the view factor represent? When is the view factor from a Surface ty 4 itself not zero? 5) State and explain Stefan Boltzmann law. Derive an expression for total emissye power ofa black body. (46) VI. a) Calculate the overall heat transfer coefficient based on outer surface of a steel pj (k = 54 W/m.K) with inner and outer diameters as 25 mm and 35 mm respectively. The inside and outside heat transfer coefficients are 1200 Win? and 2000 W/m?K respectively ) What is a radiation shield ? Where is it used? (64) VII. a) Explain the mechanism of laminar film condensation on a vertical plate. 6) The outer surface of a vertical tube 80 mm in outer diameter and 1 m long is exposed to saturated steam at atmospheric pressure. The tube surface is maintained at 50°C by flow of water through the tube. What is the rate of heat transfer to coolant and what is the rate of condensation of steam? Use following data, Properties of saturated vapour and water hag = 2257 klleg, p= 976 kg/m’, p,= 0.596 kp'm’, k= 0.668 Wim.K, b= 875 x 10 kg/ms. : : \" =113}228 ta Be ‘ ssf iL, =T) res4) BE (Mechanica p20 ‘sane 7062 MEc. : Matern rand hh Teme a ed: 3 Hours uestio if ate cro ay it MON Ho 1 vag cae Saag |. Answers the following. 2) Define coordination number. b) What is nucleation? «) Name different alloy stels, [Name the different stages of case hardening, ¢) What is tempering? (5x2) UNIT-) Explain different crystal planes and directions with suitable example, (10) 8) Explain different internal surface imperfections and \rite their significance, b) Write the chemical composition, Properties and applications of different tool steel. 3,5) 8) What is HSLA? Explain different CI with their chemical composition and applications. b) What is nucleation? Explain different types of nucleation. 65) UNIT-11 2) What is phase diagram? Explain the binary phase diagram, 5, >) Explain lever rule? So ®) Draw Iron-iron carbide equilibrium diagram and explain different invari