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X10 modular cab

Operator's manual
for the machine
manufacturer
780-003

Original operator's manual


780-003

Table of contents
1 To this operator's manual
1.1 General Information...................................................................................................................... 4

2 Safety
2.1 Basic safety precautions.............................................................................................................. 7
2.2 Safety rules.................................................................................................................................... 11
2.3 Safety decals.................................................................................................................................. 13

3 Machine description
3.1 Modular cab................................................................................................................................... 15
3.2 Identification plates and identification number.......................................................................... 18

4 Operating and control elements


4.1 Cab / Operator's platform............................................................................................................. 19

5 Operation
5.1 Cab / Operator's platform............................................................................................................. 33

6 Faults and remedies


6.1 Electrical / Electronic equipment................................................................................................. 42
6.2 Cab / Operator's platform............................................................................................................. 51

7 Maintenance
7.1 General maintenance Information............................................................................................... 54
7.2 Cab / Operator's platform............................................................................................................. 58

8 Placing out of operation and disposal


8.1 General Information...................................................................................................................... 62

Index.............................................................................................................................. 64

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1 To this operator's manual
1.1 General Information
780-003

1 To this operator's manual


1.1 General Information
171739-001
1.1.1 Handling of this manual
This operator's manual is the original operator's
manual. In the following texts, it is only referred to as
the operator's manual.
The entire operator's manual relates to the delivery
status by the cab manufacturer. The delivery status
can vary depending on the order. The machine
manufacturer must adapt this operator's manual in the
event of changes to the structure and function of the
cab and its operating equipment.
This operator's manual is only intended for the
machine manufacturer and provides information about
using, handling, operating, setting, maintaining,
cleaning and transporting the modular cab.
Provided all instructions regarding proper
maintenance and operation of your modular cab are
followed, you can count on many years of reliable
service.
Maintenance failures or improper operation result in
increased safety risks.
Texts and figures
Pictures and graphics are neutral. Differences are
pointed out by notes beneath the figure.
Texts are short and not machine-specific as far as
possible. Differences are pointed out by intermediate
headings.
Different types of texts can easily be distinguished
from one another by their formats. The following
formats are distinguished:

Formatting Meaning Description


Description Descriptive text Further information on the subject.
– Procedure Process Processes to be carried out one after the other.
instructions
Result Result Result of the processes carried out.

Different types of references can easily be


distinguished from one another by their symbols. The
following symbols are distinguished:

Symbol Meaning Description


See index The symbol indicates that further information on
this subject is available in other sections of this
manual.
See the index of the The symbol indicates that further information on
Operator's Manual in this subject is available in the Operator's Manual of
question the machine or of the implement in question.

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1 To this operator's manual
1.1 General Information
780-003

Document structure based on subassemblies


As far as the contents permit, the chapters of this
manual are structured according to subassemblies.
The structure of these subassemblies is the same in
all chapters.
Different product groups have different document
structures based on subassemblies. CLAAS always
takes care to keep these document structures based
on subassemblies identical in any documents.
Search and find
The wanted subject can easily be found with the
recurring subassembly structure, using the table of
contents or the header line of this manual.
In addition, the index of this manual is a useful tool for
locating a specific subject. The index can be found on
the last pages of this manual.
Directions
Text elements such as front, rear, right and left always
apply to the direction of travel. In figures, the direction
of travel may be indicated by a direction arrow.
Optional equipment and additional equipment
Optional equipment items are equipment variants of
the modular cab where different variants are available,
but only one variant can be fitted.
Additional equipment items are equipment variants of
the modular cab which can be additionally fitted, but
are not included in the series scope of the modular
cab.
Both terms refer to possible variants.
Your CLAAS Service Department

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1 To this operator's manual
1.1 General Information
780-003
163645-001
1.1.2 Validity of manual
This manual applies to modular cabs:

Designation Type Identification number


from to
Modular cab X10 00011 —

122599-001
1.1.3 Specifications
Specifications, dimensions and weights are non-
binding. Changes resulting from technical progress
and errors excepted.

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2 Safety
2.1 Basic safety precautions
780-003

2 Safety
2.1 Basic safety precautions
171759-001
2.1.1 Particularly important
The instructions in this operator's manual must be
read and observed, in order to prevent danger to all
persons who operate, maintain, repair and inspect this
CLAAS product.
Please read, in particular, the <Safety rules>, <Before
commissioning> and <Before putting the machine into
operation> sections of the operator's manual for the
modular cab.
The use of spare parts, accessories and ancillary
equipment that are not original CLAAS parts and not
tested and approved by CLAAS, can have a negative
impact on design specifications of the CLAAS modular
cab and its operational reliability and thereby impair
active and/or passive driving safety, as well as
occupational safety (accident prevention).
CLAAS will assume no liability whatsoever for
damage incurred as a result of the use of non-
genuine CLAAS parts, accessories and ancillary
equipment.

124224-001
2.1.2 Intended use
This product has been built exclusively for customary
operations in agricultural work (intended use).
Any use beyond the above shall be deemed as
contrary to the intended use; the manufacturer will
assume no liability for damage resulting from such
use; the risk lies solely with the user.
The intended use also includes the respect of the
operation, maintenance and repair conditions
specified by the manufacturer.
This product may be used, serviced and repaired only
by persons who are familiar with it and have been
instructed as to the hazards involved.
The relevant accident prevention regulations as well
as the other generally recognized safety, occupational
medicine and road traffic rules must be respected.
Unauthorised modifications of this product exclude
any liability by the manufacturer for any resulting
damage.

154165-001
2.1.3 General safety and accident prevention regulations
– In addition to the instructions contained in this
manual, also observe the general safety and
accident preventive regulations.
– Always comply with local traffic regulations when
driving on public roads!

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2 Safety
2.1 Basic safety precautions
780-003

– Before starting work, familiarise yourself with all


the controls and instruments and their functions.
– Carry out any repair, maintenance and cleaning
work and remove any malfunctions only when the
drive is OFF and the diesel engine is OFF.
- Remove the ignition key.
- Remove the key of the battery isolating
switch.
– When working on the electric system, always
disconnect the battery isolating switch!
– Refit guards after maintenance work is complete.
Observe all other safety information provided in the
operator's manual of the machine.

122615-001
2.1.4 Compressed air and water
Compressed air and/or pressurised water can cause
foreign bodies and/or hot water to be blown out. This
could result in personal injury.
When compressed air and/or pressurised water is
used for cleaning, wear protective clothing, protective
shoes, and a protective face shield. The eye
protection includes safety goggles and a protective
face shield.
The maximum air pressure for cleaning purposes
must be below 250 kPa (30 psi) (2.1 bar).

122617-001
2.1.5 Burn prevention
Relieve the pressure of compressed air, hydraulic or
lubrication systems completely before disconnecting
lines, connections or similar elements.

122619-002
2.1.6 Preventing fire and explosion
► If the machine has electric parts, all electric
connections must be cleaned and tightened.
► Check electrical cables daily to ensure that they
are not loose or worn.
► Fasten any loose cables and repair all worn
cables before putting the machine into operation.
► Note that all fuels, most lubricants and some
coolant mixtures are flammable.
► Keep lubricants out of reach of unauthorised
persons in properly labelled containers.
► Keep oily cloths or other combustible material in a
safety box.
► Never perform welding or cutting torch work on
pipes or lines which contain combustible liquids.

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2 Safety
2.1 Basic safety precautions
780-003

► Clean tubes and lines thoroughly with a non-


flammable liquid before working on lines or tubes
with a welder or a cutting torch. Remove any
combustible material (fuel, oil, foreign objects etc.)
immediately before it can accumulate on the
machine.
► Do not expose the machine to flames or burning
material.

122620-002
2.1.7 Lines, pipes and hoses
► Never bend high pressure lines. Do not hit high
pressure lines. Do not install any lines that are
bent or damaged.
► Repair all lines that are loose or damaged. Leaks
can cause fire. Consult your local dealer for spare
parts.
► Check lines, pipes and hoses carefully. Never use
your bare hands to check for leaks. Use a piece of
wood or cardboard to check for leaks. Tighten all
connections to the recommended torque. Replace
parts if any of the following conditions occurs:
► End fittings are damaged or leaking.
► Outer covers are abraded.
► Wires are unprotected.
► Outer covers are inflated.
► Moving host parts are kinked.
► Outer covers have embedded
reinforcements.
► End fittings are displaced.
► Ensure that all clamps, safety devices and heat
shields are fitted properly. During operation of the
machine, this will help avoid vibrations, friction
with other parts and excessive heat.

122625-001
2.1.8 First aid measures
Breathing:
– Feed fresh air to the persons and consult a
doctor, depending on the symptoms.
– Remove persons from the hazard area.
Eye contact:
– Flush thoroughly with plenty of water for several
minutes. If necessary, consult a doctor.
Skin contact:
– Wash thoroughly with plenty of water and soap,
remove polluted and soaked clothing without
delay, consult a doctor if skin is irritated
(reddening etc.).
Swallowing:
– Do not cause throwing up, consult a doctor
immediately.

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2 Safety
2.1 Basic safety precautions
780-003
171142-001
2.1.9 Spare parts and technical questions
Please quote the identification number when ordering
spare parts or making technical enquiries.
This is necessary as otherwise incorrect spare parts
may be delivered.
The identification no. can be found on the respective
identification plate.
To obtain the spare parts list, please contact your
CLAAS customer service.

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2 Safety
2.2 Safety rules
780-003

2.2 Safety rules


124230-001
2.2.1 Identification of warning and danger signs
In the present document, we have provided all texts
concerning your safety and product safet with the
signs below. Please pass on all safety rules to any
other users of the machine as well.

9-001

DANGER
Nature and source of danger
Consequences: death or serious injury
► Countermeasures

11-001

WARNING
Nature and source of danger
Consequences: injuries
► Countermeasures

13-001

CAUTION
Nature and source of danger
Consequences: material damage
► Countermeasures

16-001

Note
Nature and source of information
Consequences: enhanced machine economy or easy
assembly
► Measures

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2 Safety
2.2 Safety rules
780-003
18-001

Environment!
Nature and source of danger
Consequences: damage to the environment
► Countermeasures

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2 Safety
2.3 Safety decals
780-003

2.3 Safety decals


135716-001
2.3.1 General information on safety decals
The danger zones on the machine or on the front
attachment which cannot be eliminated by design or
protective measures, are identified by safety decals.
These safety decals help to alert persons to hazards
which can cause personal injury.
The safety decals consist of two components:
– Part 1 shows the risk of injury in a warning
triangle.
– Part 2 shows how injury and accidents can be
prevented by appropriate actions.
The pictures on the safety decals consist of generally
understandable pictograms. As far as possible, the
safety decals must be located in close proximity to the
hazardous area.
The original CLAAS safety decals are equipped with
the CLAAS part number and the date of manufacture.
The positioning and meanings of the safety decals is
explained below:
– When ordering, please use the 10-digit CLAAS
part number given ahead of every safety decal,
– the safety decal number given in ( ) shows the
correct position of the safety decals in the
associated picture,
– followed by an explanation of the safety decal
graphics in text form.
861-001

DANGER
Hazard points on the machine.
Death or serious injury!
► Hazard warning signs / safety decals that are
damaged or unrecognisable must be replaced
immediately by new ones.
► When parts that have hazard warning signs /
safety decals are replaced, always make sure to
attach the relevant new hazard warning signs /
safety decals to each new part.

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2 Safety
2.3 Safety decals
780-003
163649-001
2.3.2 Cab

00 0514 946 1 (1)

1
256559-001

66-001

Read the Operator's manual and the safety


precautions before putting the unit into operation and
follow these instructions.

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3 Machine description
3.1 Modular cab
780-003

3 Machine description
3.1 Modular cab
163653-001
3.1.1 Overview

255877-001 2

Cab weight CCN Remark / designation


1 700 kg Complete standard cab
1 800 kg Complete ROPS cab
For unspecified tightening torques see the "Tightening torques" section
Template Content -
TIM ID 120785
163873-001
3.1.2 Access to the workplace
The operator's workplace / driver's seat (1) is in the
machine cab. The controls in the workplace are used
to start or shut down the machine.
► Enter the workplace via the left-hand door, in the
direction of travel.

1
3
204872-001

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3 Machine description
3.1 Modular cab
780-003
163872-001
3.1.3 Example of work and drive lights

6 7 8 9 10 11

3 2 1

Example of fully equipped version 256564-001 4

Designation CCN
1 Left inside work light E091
Right inside work light E093
2 Left additional drive light / fog lamp E086
Right additional drive light / front lamp E087
3 Left turn indicator E025
Right turn indicator E027
Left position light E039
Right position light E041
4 Top left dipped beam E002
Top right dipped beam E003
Top left main beam E031
Top right main beam E032
Left parking light E050
Right parking light E051

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3 Machine description
3.1 Modular cab
780-003

Designation CCN
5 Position with folding front attachment or additional lighting for:
Top left dipped beam E002
Top right dipped beam E003
Top left main beam E031
Top right main beam E032
Left parking light E050
Right parking light E051
6 Left SIDEFINDER work light E071
Right SIDEFINDER work light E072
7 Outside left railing work light E056
Outside right railing work light E057
8 Inside left railing work light E054
Inside right railing work light E055
9 Cab left warning beacon E083
Cab right warning beacon E084
10 Cab left centre work light E011
Cab right centre work light E014
11 Left work light for working area ahead E015
Right work light for working area ahead E016

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3 Machine description
3.2 Identification plates and identification number
780-003

3.2 Identification plates and identification number


171760-001
3.2.1 Spare parts and technical questions
Please quote the respective identification number
when ordering spare parts or making technical
enquiries.
• Modular cab
This is necessary as otherwise incorrect spare parts
may be delivered.
The identification no. can be found on the respective
identification plate.
1 A25 Y250
152153-001
2 3 4 5 6 7 8
3.2.2 Identification plate
The identification plate (1) is located on the right-hand
side of the cab below the control panel.

5
1 A25 254384-001
Y250
170935-001
1 2 3 4 5 6 7 8
3.2.3 Driver's seat identification plate
The identification plate with the identification number
and inspection sticker (homologation) is applied to the
back of the driver's seat.

6
182270-001

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4 Operating and control elements
4.1 Cab / Operator's platform
780-003

4 Operating andA25
control
Y250 elements
4.1
1 Cab / Operator's
4 5platform
7 8
170936-001
4.1.1 Example operator's platform

6
2

4 5
1 3

11 8

10 9

Example of fully equipped version 167069-001 7

Designation Function CCN


1 B column controls Page 25 Operation of various functions
2 Roof controls Page 23 Operation of various functions
3 Switch console Page 20 Operation of various functions
4 Driver's seat Page 30
5 Steering column controls Operation of various functions
6 Roof central terminal compartment
7 Instructor's seat Temporary seating
8 Storage compartment (cooling box) M042
9 Storage compartment Storing the operator's manual
10 Foot brake / independent brake
11 Basic central terminal compartment

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4 Operating and control elements
4.1 Cab / Operator's platform
780-003
170937-001
4.1.2 Example switch console configuration

1 2

7
6

Example of fully equipped version 255864-001 8

Designation Function CCN


1 Monitor (not included in shipping package) -
2 Operation module Information system operation, A075
works via CAN bus
3 Machine switch console Machine operation -
4 Storage compartment -
5 Folding arm rest -
6 Ashtray -
7 Ground speed control lever with multifunction For driving and operating the machine C001
control lever

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1 A25 Y250 4 Operating and control elements
4.1 Cab / Operator's platform
4 5 6 7 8 780-003

Example switch console configuration

5
6
7

2
8
9
10

143752-001 9

Designation Function CCN


1 Front attachment switch Folds the folding front attachment in and out S207
2 Feeder unit gear switch Cutting length pre-selection S216
3 Upper discharge chute switch Raises and lowers the upper discharge chute S008
4 Machine gear switch Shifts the machine gear up and down S090
5 Chopping unit switch Switches the chopping unit on and off S025
6 Second diesel engine switch Switches the second diesel engine on and off S206
7 Parking brake switch Switches the parking brake on and off S093
8 Diesel engine speed rotary switch Sets the diesel engine speed B154
9 POWER TRAC switch Switches all-wheel drive on and off S001
10 Ensiling agent applicator system Switches the ensiling agent applicator system on and S049
switch off

Note: The assignment of the switches must be


adapted by the machine manufacturer according to
the configuration.

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4 Operating and control
1 elements
A25 Y250
4.1 Cab / Operator's platform
3 8 780-003

Example configuration of operation module

6 7 1

157988-001 10

Designation Function CCN


1 Additional menu switch Rotating:
• Sets values from the additional menu.
2 INFO button Calls up information about the displayed error code.
3 Menu control switch Calls up menu and navigation. (additional functions)
4 Buttons Free
5 Menu control switch Calls up menu and navigation. (main functions)
A075
6 Main menu switch Rotating:
• Navigation in main menu and sets value.
Pushing:
• Confirms value from main menu.
7 ESC button • Cancels menu item.
• Switches between vehicle control display and
harvest display.

Note: The assignment of the switches must be


adapted by the machine manufacturer according to
the configuration.

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4 Operating and control elements
A25 Y250 4.1 Cab / Operator's platform
780-003
1
170940-001
4.1.3 Cab roof controls

1 2 3

9 8 7 6

170607-001 11

Designation Function CCN


1 Air vent, adjustable -
2 Rotary switch for electric exterior Adjusts exterior electric mirror. S050
mirror
3 Lighting controls -
4 Air conditioner control Operates air conditioner. A006
5 Cooling compartment Cooling compartment -
6 Cab lighting and reading light Switches cab lighting and reading light on and off. -
7 Space for CB radio -
8 Space for radio -
9 Sun visor -

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4 Operating and control
1 elements
A25 Y250
4.1 Cab / Operator's platform
2 3 4 5 6 7 8 780-003

Example configuration of inside roof lining

10
7 8 9
4 5 6
1 2 3

Example of fully equipped version 167174-001 12

Designation Function CCN


1 Hazard warning flasher switch Switches hazard warning lights on and off. S062
2 Road travel / fieldwork switch Switches the machine to road travel or field work. S052
3 Left windscreen wiper switch Switches windscreen wipers and windscreen washer S156
system on and off.
4 Right windscreen wiper switch Switches windscreen wipers and windscreen washer S155
system on and off.
5 Internal cab pressure warning lamp
with category 4 air filter operation
6 3-stage switch for category 4 air filter Adjusts air filtering. See also cab air filtration S268
operation assembly and operator's manual.
7 Tyre pressure control system switch Switches tyre pressure control system on and off. S146
8 Headlights switch Switches active headlights between top and bottom S015
headlight.
9 Rear windscreen wiper switch Switches windscreen wipers and windscreen washer S157
system on and off.
10 Switch console lighting -

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4 Operating and control elements
1 A25 Y250 4.1 Cab / Operator's platform
780-003
3 4 5 6 7 8
170941-001
4.1.4 Example B column controls

4
6

2 9
1 10

Example of fully equipped version 130006-002 13

Designation Function CCN


1 Large socket, 2-pin (as per on-board -
voltage)
2 Diagnostics socket, 8-pin -
3 Discharge accelerator clearance switch Programs the discharge accelerator drum S270
clearance
4 Ignition switch S064
5 Printer (not included in shipping package) Prints work record information -
6 Automatic trailer hitch switch Switches automatic trailer hitch on and off S026
7 Cigarette lighter (as per on-board voltage) -
8 Upper discharge chute lighting switch Switches upper discharge chute lighting on and S281
off
9 Socket (as per on-board voltage) Operational with ignition switched on -
10 Socket (as per on-board voltage) Continuously operational -

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4 Operating and control elements
4.1 Cab / Operator's platform
780-003
129714-002
4.1.5 A/C MATIC air conditioner control panel
Using the air conditioner control panel (1), you can
adjust the temperature and air humidity in the cab.
1
The following operating modes are available:
A/C
MATIC
• A/C MATIC automatic temperature and fan control
Ideal with high outside temperatures.
• Manual fan control
Automatic temperature control with manual
specification of fan speed.
• ECON mode
Ventilation and heating without cooling function.
• REHEAT mode
14
253760-001
Dries cab windows with permanent operation of
1 A25 air conditioning compressor at maximum fan
Y250
speed.
1 2 3 4 5 6 7 8
135577-002
4.1.6 Ignition lock

1
2

169256-001 15

Function CCN
1 Ignition OFF S064
2 Ignition ON S064
3 Without function S064
4 Start the diesel engine S064

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4 Operating and control elements
4.1 Cab / Operator's platform
780-003
171209-001
4.1.7 Vehicle information unit

1 2 3 4

6 5

16
254254-001

Designation Function CCN


1 Machine turn indicator control lamp Machine turn indicator switched on A074
2 Trailer turn indicator control lamp Trailer turn indicator switched on A074
3 Main beam indicator light Main beam switched on A074
4 Alternator control lamp Alternator charging light A074
5 Engine indicator light No function A074
6 Hazard warning light No function A074

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4 Operating and control elements
4.1 Cab / Operator's platform
1 A25 Y250
780-003
1 2 3 4 5 6 7 8
170943-001
4.1.8 Multifunction handle

10 9

5
7
11
1
6

8
4

3
2

Example of fully equipped version 29530-002 17

Designation Function CCN


1 Lower front attachment multifunction Lowers the front attachment quickly/slowly S151
pushbutton
2 Raise front attachment multifunction Raises the front attachment quickly/slowly S150
pushbutton
3 Pre-set cutting height control (CAC) Switches cutting height preselection on and off S153
multifunction pushbutton
4 Automatic functions multifunction Automatic functions (switches ground pressure/ S152
pushbutton vibration damping on and off)
5 Automatic steering system switch Switches automatic steering system on and off S009
6 Discharge flap retracted/extended Swivels upper discharge chute to the right/left, S209/
multifunction pushbutton quickly/slowly S210/
S211/
Upper discharge chute to left/right Discharge control: Sets discharge angle in the rear
S212
multifunction pushbutton part of the discharge chute
7 Reverse / stop front attachment switch Switches off and reverses the front attachment S058
8 Start front attachment switch Switches front attachment on and off S055
9 Automatic upper discharge chute Automatic upper discharge chute rotation S213
rotation switch
10 Upper discharge chute parking Parks the upper discharge chute S217
position switch
11 Switch for front attachment control Raises / lowers the front attachment S060
valve 1 - multifunction control lever

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4 Operating and control elements
4.1 Cab / Operator's platform
A25 Y250
780-003
171777-001
3 4 5 6 7 8
4.1.9 Ground speed control lever
The bottom part of the multifunction control lever is
1 called the ground speed control lever.
2 With the ground speed control lever (1), you can
adjust the direction of travel and ground speed.
A The handle height of the ground speed control lever
X can be adjusted to the size of the driver's hand using
A Yxxx
the support (2).
N N
B

B
18
Template Content - 169357-001
TIM ID 120785
149264-001
4.1.10 Multifunction switch

H
Designation
H Horn
F
S Windscreen wiper

W W Windscreen washer
R Turn signal indicator, right
L Turn signal indicator, left
F Main beam / dipped beam

19
200158-001

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4 Operating and control elements
4.1 Cab / Operator's platform
780-003
171271-001
4.1.11 Driver's seat (standard)

8
6
5 3
4 7

155055-002 20

Designation Function
1 Horizontal lever position Adjusts the seat to the front or back.
2 Backrest adjustment lever Adjusts the angle of the backrest.
3 Weight and height adjustment lever Switches the weight adjustment or height adjustment of the
seat on or off.
4 Horizontal suspension lever Switches the horizontal suspension of the seat on or off.
5 Seat tilt handle Adjusts the tilt of the seat surface.
6 Seat horizontal adjustment handle Adjusts the seat to the front or back.
7 Lumbar support hand wheel Adjusts the curvature of the lumbar support.
8 Safety belt Keeps the driver safely on the seat in every driving situation.
9 Arm rest adjustment hand wheel Adjusts the angle of the arm rest.

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4 Operating and control elements
4.1 Cab / Operator's platform
780-003
171272-001
4.1.12 Driver's seat (luxury)

10

3 11
2 4

1 5 9

8 14 13 12
7 6
155128-003 21

Designation Function
1 Horizontal lever position Adjusts the seat to the front or back.
2 Seat horizontal adjustment handle Adjusts the seat to the front or back.
3 Seat tilt handle Adjusts the tilt of the seat surface.
4 Arm rest height adjustment nut Secures the armrest at a specific height.
5 Backrest adjustment lever Adjusts the angle of the backrest.
6 Horizontal suspension lever Switches the horizontal suspension of the seat on or off.
7 Weight and height adjustment switch Switches the weight adjustment or height adjustment of the
seat on or off.
8 Damper lever Sets the damper to soft or hard suspension.
9 Arm rest adjustment hand wheel Adjusts the angle of the arm rest.
10 Seat heating and seat air conditioning Switches the seat heating and seat air conditioning on or off.
switch
11 Net Can be used for storage of manuals.
12 Upper lumbar support switch Adjusts the curvature of the upper lumbar support.
13 Lower lumbar support switch Adjusts the curvature of the lower lumbar support.
14 Safety belt Keeps the driver safely on the seat in every driving situation.

00 0289 022 0 - BA Modulkabine X10 - 07/2014 31


4 Operating and control elements
4.1 Cab / Operator's platform
780-003
135588-004
4.1.13 Emergency exit
The emergency exit of the machine is provided on the
right side of the cab.
► Swing lever (1) upwards.
The glass opens a little bit. This gap position can also
be used for cab ventilation.
1

22
172871-002

► Pull lever (1) to the front and push the pane open.
The pane can be opened completely.
1

23
172872-002

170945-001
4.1.14 Brake pedals
1 A25 Y250
The brake pedal can be used as a conventional brake
2 3 4 5 6 7 8 and as an independent brake.

• Conventional brake with coupled brake pedal (1).


• Independent brake with decoupled brake pedal.

Yxxx
1

24
150266-001

32 00 0289 022 0 - BA Modulkabine X10 - 07/2014


5 Operation
5.1 Cab / Operator's platform
780-003

5 Operation
5.1 Cab / Operator's platform
135824-001
5.1.1 Adjusting the switch console
The angle and the depth of the switch console can be
adjusted.
The armrest can also be height-adjusted.

Template Content -
TIM ID 120785
25
13712-001

Adjusting the angle


► Pull lever (1) upwards and adjust the operator
panel height.
After releasing the lever, the switch console will
engage in any position.

Adjusting the depth


► Pull lever (2) upwards and push switch console
either forward or backward.
1 2 ► When the desired depth is reached, release the
Template Content - lever (2).
TIM ID 120785
26 ► Ensure that the switch console is properly
206139-001 engaged.

Adjusting the arm rest


2 The lever (2) for adjusting the arm rest (1) is located
behind the arm rest.
1
► Pull lever (2) upwards and move it to the side.
The height of the armrest changes as the setting on
the lever is changed.

27
206146-001

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5 Operation
5.1 Cab / Operator's platform
Template Content -
TIM ID 120785 780-003
135825-001
5.1.2 Adjusting the steering column

5360-001

DANGER
3
Unexpected machine movements.
2 Death or serious injury.
► Never adjust the steering column while driving!

1 Adjusting the steering column


28 ► Grab the steering wheel with your hand.
206150-001
► Press lever (1) at the rear end with the foot.
With the lever (1) actuated, move steering column
to the desired position by hand.
► Release lever (1).
The desired position is now locked.

Tilting the steering column


► Grab the steering wheel with your hand.
► Push lever (2) up.
With lever (2) pushed, tilt the steering column to
the desired position by hand.
► Release lever (2).
The desired position is now locked.

Adjusting the steering wheel height


► Grab the steering wheel with your hand.
► Rotate lid (3) a quarter of a turn to the left.
► Set the steering wheel to the desired position by
hand.
► Rotate lid (3) a quarter of a turn to the right.
The desired position is now locked.

144719-003
5.1.3 Applying the safety belt*
► Pull the safety belt (2) out of the belt retractor (1)
3 without jerks.
2 ► Guide the safety belt (2) over the hip-bones at the
lowest possible position in the pelvis area.
► Lock the tongue (3) in the buckle (4).
5 3 1 ► Ensure that the safety belt (2) is not twisted or
jammed.
4
► Ensure that safety belt (2) does not run over
sharp edges or easily breaking objects.
2
To release the safety belt, press button (5) and guide
tongue (3) of belt (2) back to the retractor (1).

29
155168-001

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1
5 Operation
5.1 Cab / Operator's platform
780-003
142114-001
5.1.4 Switching on the lighting
X
Switching on the drive lights
1 A25
Precondition: Y250 Yxxx
1 2 3 4 • The
5 ignition
6 7must8 be switched on.

1 A25 Y250
Yxxx
1 2 3 4 5 6 7 8 148793-001 30

1 A25 Y250
Yxxx
1 2 3 4 5 6 7 8 148794-001 31

148795-001 32

Switching on the work lights


Precondition:
• Diesel engine running.
• Road travel / fieldwork switch ON.

00 0289 022 0 - BA Modulkabine X10 - 07/2014 35


X
5 Operation 1 A25 Y250
5.1 Cab / Operator's platform Yxxx
1 2 3 4 5 6 7 8 780-003

1 A25 Y250
Yxxx
1 2 3 4 5 6 7 8 148796-001 33

1 A25 Y250
Yxxx
1 2 3 4 5 6 7 8 148798-001 34

148799-001 35

121177-003
5.1.5 A/C MATIC operating modes
The A/C MATIC regulates the temperature and air
humidity in the cab.
The following operating modes are available:
• Automatic temperature and fan control
Ideal with high outside temperatures.
• Manual fan control
Automatic temperature control with manual
specification of fan speed.

36 00 0289 022 0 - BA Modulkabine X10 - 07/2014


5 Operation
5.1 Cab / Operator's platform
780-003

• ECON mode
Ventilation and heating without cooling function.
• REHEAT mode
Dries cab windows with permanent operation of
air conditioning compressor at maximum fan
speed.

133701-003
5.1.6 Switching on the air conditioner
► Switch on the ignition or start the engine.
1 After switching on the ignition, the software version is
displayed in the Display (1) for 3 seconds.
A/C
MATIC
The device then performs a self-test, which takes a
maximum of 20 seconds. After this, the buttons are
released for operation.

The operating mode and display after switching on are


always the same as the settings before the last switch
off.
When the engine is stationary, the fan speed will be
36 reduced after 10 minutes.
195432-002
This prevents excessive discharge of the battery.
16761-002

Note
Opened cooling compartment.
A/C MATIC incorrect temperature settings.
► Close the cooling compartment cover again after
opening it.

133713-003
5.1.7 Activating A/C MATIC
In fully automatic mode, the air conditioning
compressor, heating and ventilation are regulated
3 2 8 9
automatically so that the preset cab temperature can
be reached as quickly as possible and then kept
A/C
MATIC
constant.
This operating mode is ideal when outside
temperatures are high.
Activating A/C MATIC:
► Switch off the REHEAT (3), manual fan control (8)
and ECON (9) operating modes.
Function lights (3), (8) and (9) are off.
37
6967-002
Function light (2) is lit. A/C MATIC is active.

At outside temperatures below 10 °C, the automatic


system switches off the air conditioning compressor.

00 0289 022 0 - BA Modulkabine X10 - 07/2014 37


5 Operation
5.1 Cab / Operator's platform
780-003
133706-003
5.1.8 Adjusting the cab temperature

59781-001
1
WARNING
Very high outside temperatures.
A/C
MATIC

Possible exposure due to excessive difference


between cab and outside temperature.
► Do not set the cab temperature lower than 10 °C
below the outside temperature.
6 7
38
253819-001
The display (1) shows the currently set temperature.

► Reducing the temperature:


Press key (6).
► Increasing the temperature:
Press key (7).
Each press corresponds to 1 °C or 1 °F.
The A/C MATIC automatic control regulates the cab
temperature to the set value. The fan speed is slowly
increased so that the cab temperature reaches the set
value faster. When the cab temperature is
approaching the set value, the fan speed is reduced
again.
In ECON mode, the temperature cannot be lowered,
but only increased. The fan speed can be changed
manually.

133712-003
5.1.9 Adjusting the fan speed manually
The fan speed can be set manually.
Activating fan adjustment:
► Press key (8).
A/C
MATIC Function light (8) is lit. Manual fan speed adjustment
is active.

The display (5) shows the currently set fan speed in a


bar chart. The maximum speed corresponds to a
100% filled bar.

6 5 7 8 ► Reducing the fan speed:


Press key (6).
39
253829-001 ► Increasing the fan speed:
Press key (7).
Each press corresponds to 10%.
The changed setting is saved and activated after
5 seconds.
Pressing key (8) again will return the fan speed to
automatic adjustment.

38 00 0289 022 0 - BA Modulkabine X10 - 07/2014


5 Operation
5.1 Cab / Operator's platform
780-003
133710-003
5.1.10 Activating ECON mode
In ECON mode, the air conditioning compressor is
switched off. Cab cooling is switched off. Heating and,
2
depending on the setting, ventilation are automatically
adjusted.
A/C
MATIC
► Use this operating mode when the cooling
function is not required.
Activating ECON mode:
► Press key (9).
Function light (9) is lit. Function light (2) goes out.
ECON mode is active. Cooling is off.
9
40
253837-001

133702-003
5.1.11 Drying the cab windows with REHEAT
To dry the cab windows, the compressor is switched
on permanently at maximum fan speed. Heating is
adjusted to the set value.

A/C
Drying the cab windows:
MATIC

► Close the cab doors.


► Press the REHEAT key (3).
Function light (3) is lit. REHEAT drying mode is active.

The fan is set to maximum output.

3 ► If necessary, change the fan speed:


41 See "Adjusting the fan speed manually".
253841-001

135832-002
5.1.12 Adjusting the air flow of the air conditioner
The air flow in the cab is distributed via the vents (1),
1 (2) and (3) above and to the right and left of the
windscreen.
Each vent can be opened or closed manually, and its
1 direction adjusted.
2
Heating the footwell
To heat the footwell, adjust the air vents as follows:
3 ► Close the adjustable air vents (1).
► Close the upper fan louvres (2).
► Open the lower fan louvres (3) fully.
42
239338-001 ► Align the fins of the fan louvres (3) with the
footwell.

00 0289 022 0 - BA Modulkabine X10 - 07/2014 39


5 Operation
5.1 Cab / Operator's platform
780-003

43
253945-001

133708-003
5.1.13 Displaying the outside temperature
► Press key (4).
1 Function light (4) is lit. The display (1) shows the
outside temperature.
A/C
MATIC

4
44
253842-001

133709-003
5.1.14 Changing the temperature unit
► Press keys (4) and (6) at the same time and hold
for 3 seconds.
The temperature display switches to °Fahrenheit.

A/C
MATIC
► Repeat the process to return to °Celsius.

4 6
45
253843-001

40 00 0289 022 0 - BA Modulkabine X10 - 07/2014


5 Operation
5.1 Cab / Operator's platform
Template Content -
TIM ID 120785 780-003
123502-002
5.1.15 Adjusting the roll-up sun screen
Direct sunlight may cause unwanted reflections in the
window panes.
The cab can be equipped with roll-up sun screens (1).
► Hold the roll-up sun screen in the middle and pull
down as far as necessary.
► Pull the cord (2) to open the roll-up sun screens
1 2 again.
16774-002

CAUTION
46 Damage to spring mechanism.
209466-001
Roll-up sun screen can no longer be opened.
► Support upward movement of sun screen by hand
if required, but do not decelerate.
Template Content -
TIM ID 120785
171145-001
5.1.16 Switching on the cooling box
The cooling box (1) is located beneath the instructor's
seat.
► Switch the cooling box on and off using switch (2).
2

47
205586-001

00 0289 022 0 - BA Modulkabine X10 - 07/2014 41


1
6 Faults and remedies
6.1 Electrical / Electronic equipment
780-003

6 Faults and remedies


6.1 Electrical / Electronic equipment
171148-001
6.1.1 General instructions for electrical/electronic equipment
The fuses for the basic central terminal compartment
relate to the 12 V on-board voltage.
The fuse values for the basic and roof central terminal
compartments can vary depending on the equipment
variant and on-board voltage.
3 1 A25 Y250
135432-002
3 4 5 6 7 8
6.1.2 Opening the basic central terminal compartment
► Pull lever (1) up and swing the switch console up.
1

Yxxx

3 1 A25 Y250

3 4 5 6 7 8 48
151830-001

1 ► Release lever (1) in the top position of the switch


console.
The switch console height is now arrested.

► Open lid (2) at (3).

2
3 Yxxx

49
151832-001

42 00 0289 022 0 - BA Modulkabine X10 - 07/2014


6 Faults and remedies
6.1 Electrical / Electronic equipment
1 A25 Y250
780-003
135433-002
2 3 4 5 6 7 8
6.1.3 Closing the basic central terminal compartment
► Fit lid (1) and lock at (2).

2
X
1 Yxxx

1 A25 Y250

2 3 4 5 6 7 8 50
151929-001

► Pull lever (1) up and swing the switch console (2)


1 down.
After releasing the lever (1), the switch console
arrests at the desired position.

X
Yxxx

2
51
151936-001

123396-004
1 A25 Y250
6.1.4 Opening the roof central terminal compartment
3 4 5 6 7 8 ► Stop and secure the machine.

The roof central terminal compartment is located at


1 the top left in the cab roof.
► Open the roof central terminal compartment at (1).
► Remove cover (2).
The roof central terminal compartment is now freely
X accessible.
Yxxx

2
52
149602-001

123397-004
6.1.5 Closing the roof central terminal compartment
► Stop and secure the machine.

00 0289 022 0 - BA Modulkabine X10 - 07/2014 43


6 Faults and remedies
6.1 Electrical / Electronic equipment
780-003

► Insert lid (1) and lock at (2).


2

1
53
175520-001

128356-003
6.1.6 Basic central terminal compartment

23316-001 54

44 00 0289 022 0 - BA Modulkabine X10 - 07/2014


1 A25 Y250
6 Faults and remedies
1 2 3 4 5 6 7 8
6.1 Electrical / Electronic equipment
780-003

Optional equipment 45387-002 55

Designation Value
F050 Vehicle base module (VBM) - Terminal 15 10 A
F051 Vehicle base module (VBM) - Terminal 15 10 A
F052 Vehicle base module (VBM) - Power 10 A
F053 Front attachment sensors - 12 V supply 7.5 A
F054 Reversing horn - 12V 3A
F055 Switch console - Overrider switch 3A
F056 Engine electronics 1 - Terminal 15 10 A
F057 Engine diagnosis 1 - Terminal 15 3A
F058 All-wheel drive power supply switch - 12V 10 A
F059 Angular sensors power supply 7.5 A
F060 Seat compressor 15 A
F061 Cooling box power supply - 12V 10 A
F062 Electro-hydraulic gearshift module (EHS) 10 A
F063 Transducer 7.5 A
F064 12V socket (B-column) 10 A
F065 Sensors power supply 7.5 A
F066 Spare connector (+15) 15 A
F067 Vehicle base module (VBM) - Power 25 A
F068 Vehicle base module (VBM) - Power 10 A
F069 Vehicle base module (VBM) - Road travel 10 A
F070 Vehicle base module (VBM) - Power 10 A
F071 AUTO PILOT module (ATP) - Power 10 A
F072 Front attachment (+30) 10 A
F073 Work lights back-up fuse 15 A
F074 Tyre pressure control module (TPC) - Power 10 A
* Optional equipment

00 0289 022 0 - BA Modulkabine X10 - 07/2014 45


6 Faults and remedies
6.1 Electrical / Electronic equipment
780-003

Designation Value
F075 Discharge accelerator gap adjustment module - 10 A
Power
F076 Engine diagnosis 2 - Terminal 15 3A
F077 Engine electronics 2 - Terminal 15 10 A
F078 Gearshift switch power supply - 12V 1A
F079 Spare fuse 15 A
F080 Spare fuse 15 A
F081 Spare fuse (+30) 15 A
F082 12V socket (front left) 10 A
F083 Useful signal back-up fuse (terminal 61) 7.5 A
F084 On-board information system terminal 3A
F085 12V socket (cigarette lighter) 15 A
F086 12V socket (high current) 25 A
F087 Ignition lock (+30) 7.5 A
F088 Diagnosis socket (+30) 10 A
F089 Engine electronics 2 - Terminal 30 10 A
F090 Shear bar adjustment module (SBM) - Power 15 A
F091 Engine electronics 2 - Terminal 30 10 A
F092 Diagnostic socket (+30) - Engine 3A
F093 12V socket (engine) 10 A
F094 Engine electronics 1 - Terminal 30 10 A
F095 External dosing 15 A
F096 Electric starting motor 2 10 A
F102 Back-up fuse of roof-mounted central terminal 125 A
compartment
F103 Back-up fuse of basic central terminal 80 A
compartment
F105* Engine control unit (ECM, SCR) 7.5A
F106* Engine control unit (ADM) 7.5A
F107* Air conditioner compressor clutch 7.5A
F108* Electric starting motor 10A
F109* Diagnostic socket (+15) 3A
F110* Diagnosis socket (+30) 3A
F111* Air dryer 7.5A
- - -
K015 Relay terminal 15
* Optional equipment

46 00 0289 022 0 - BA Modulkabine X10 - 07/2014


6 Faults and remedies
6.1 Electrical / Electronic equipment
780-003

Designation Value
K020 CPU off / CPH off relay
K021 Road travel relay
K022 Ground speed control lever neutral relay
(safety start switch)
K023 Main drive relay (safety start switch)
K031 External dosing output
K032 Spare relay 1
K033 Spare relay 2
K050 Electric starting motor relay
K051 50a to PLD 2
K061 Time relay
K13U24* Air conditioner clutch relay
K50U24* Electric starting motor relay
K15U24* Ignition relay
* Optional equipment

00 0289 022 0 - BA Modulkabine X10 - 07/2014 47


6 Faults and remedies
6.1 Electrical / Electronic equipment
780-003
135436-001
6.1.7 Roof central terminal compartment

23317-005 56

Designation Value
F001 Air conditioner compressor 15 A
F002 Maintenance light 15 A
F003 Instrument lighting 7.5 A
F004 Left side light 7.5 A
F005 Right side light 7.5 A
F006 Front windscreen wiper supply 15 A
F007 Brake light 15 A
F008 Left windscreen wiper 10 A
F009 Vehicle lighting control system 15 A
F010 Pathfinder power supply 15 A
F011 Spare 15 A
F012 Cab platform work light 15 A
F013 Stubble lighting 15 A
F014 Additional drive light 15 A
F015 Right dipped beam 15 A
F016 Left dipped beam 15 A

48 00 0289 022 0 - BA Modulkabine X10 - 07/2014


6 Faults and remedies
6.1 Electrical / Electronic equipment
780-003

Designation Value
F017 Left main beam 15 A
F018 Right main beam 15 A
F019 Inside left railing work light 20 A
F020 Inside right railing work light 20 A
F021 Rear work light 20 A
F022 Bottom left roof work light 15A
F023 Work light for working area ahead, left 20 A
F024 Work light for working area ahead, right 20 A
F025 Outside right railing work lights 20 A
F026 Outside left railing work light 20 A
F027 Rear windscreen wipers 10 A
F028 Fan power supply 30 A
F029 Mirror power supply 10 A
F030 Warning beacon relay output 20 A
F031 Safety switch 3A
F032 Broadcast receiver 10 A
F033 Right windscreen wiper 10 A
F034 Broadcast receiver 15 7.5 A
F035 Turn signal indicator 15 A
F036 Broadcast receiver 30 15 A
F037 Broadcast receiver 30 15 A
X49 Fuse test not used

K001 High beam relay


K002 Outside railing work light relay
K003 Maintenance light relay
K004 Pathfinder relay
K005 Rear work light relay
K006 Rear axle work light relay
K007 Work light for working area ahead relay
K008 Stubble lighting work light relay
K009 Cab platform work light relay
K010 not used
K011 Warning beacon relay
K012 Brake light relay

00 0289 022 0 - BA Modulkabine X10 - 07/2014 49


6 Faults and remedies
6.1 Electrical / Electronic equipment
780-003

Designation Value
K013 Air conditioner clutch relay
K014 Drive light relay
K015D Ignition relay
K015D Ignition relay
D
K016 Additional drive light relay
K017 Railing-mounted work light relay
K047 Turn signal indicator relay USA
K048 Turn signal indicator relay Europe

50 00 0289 022 0 - BA Modulkabine X10 - 07/2014


6 Faults and remedies
6.2 Cab / Operator's platform
780-003

6.2 Cab / Operator's platform


135439-003
6.2.1 Air conditioner faults and remedies
4201-001

DANGER
Improper handling of injuries caused by refrigerant.
Death or serious injury.
► When refrigerant penetrates the skin or the eyes,
have the injury treated immediately by a specialist
doctor.

4200-006

DANGER
Refrigerant.
Death or serious injury possible.
► Work on the air conditioner must only be carried
out by a qualified expert workshop.
► Avoid any contact with refrigerant.
► Wear protective gloves and goggles.
► Welding must not be carried out on parts of the
refrigerant circuit or in direct proximity of it.
► Maximum ambient temperature for refrigerant is
80 °C.

Fault Cause, remedy


Air conditioner switches off automatically. Very high outside temperature.
The warning light on the air conditioner control – Leave the system to cool down, then switch on
lights up. again. Close the windows and doors.

Air conditioner does not cool. Electro-magnetic clutch does not switch.
Only uncooled air is coming out of the air vents. – Replace the clutch.
Belt loose.
– Tighten or replace the belt.
Cable connections loose.
– Secure interrupted cable connections.
Fuses faulty.
– Replace fuse.
Compressor does not pump coolant, expansion valve
has frozen. The moisture saturation of the filter drier is
reached.
– Have the filter drier replaced by an expert.

00 0289 022 0 - BA Modulkabine X10 - 07/2014 51


6 Faults and remedies
6.2 Cab / Operator's platform
780-003

Fault Cause, remedy


Cool air is flowing out of the air vents into the cab. Cab air filter is dirty.
But it is not enough to cool the cab sufficiently. – Clean or replace the cab air filter.
Evaporator in the cab roof is dirty.
– Clean the evaporator.
Evaporator faulty.
– Have the evaporator replaced by an expert.
Condenser upstream of the water cooler is dirty.
– Clean the condenser.
Coolant level too low. White ball does not float, it is at
the bottom.
– Have the air conditioner checked by an expert.
Outside air is getting into the cab.
– Close the windows and doors fully.
Air conditioner intermittently brings cooled air and Ice formation in expansion valve.
then warm air.
Filter drier saturated.
– Have the filter drier replaced by an expert.
Compressor too loud. Compressor bearing damaged.
– Have the compressor replaced or repaired by an
expert.
The refrigerant must be drained and the system
refilled.
Oil level in the compressor is too low. Can be detected
by outer leakages.
– Have the compressor repaired by an expert.
Moisture in the cab. Water drainage lines are blocked or poorly laid.
Water drips through the air vents. – Have the water drainage lines repaired by an
expert.
1 A25 Y250
127124-003
2 3 4 5 6 7 8
6.2.2 Automatic air conditioner fault code table
When the automatic air conditioner does not work
properly, a fault code appears in display (1).
1

57
175601-001

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6 Faults and remedies
6.2 Cab / Operator's platform
780-003

Fault code Problem Remedy


F0 A room temperature sensor fault is indicated Check system for broken cables or short-
by a flashing display. circuit and remove fault if necessary.
The switched outputs are shut off. Check correct connection of temperature
sensor and establish connection if required.
The control unit is not operational any more.
The temperature sensor cable is marked
blue.
F1 A blow-out temperature sensor fault is Check system for broken cables or short-
indicated by a flashing display. circuit and remove fault if necessary.
The switched outputs are shut off. Check correct connection of temperature
sensor and establish connection if required.
The control unit is not operational any more.
The temperature sensor cable is marked
yellow.
F2 An outside temperature sensor fault is Check system for broken cables or short-
indicated by a flashing display. circuit and remove fault if necessary.
The control unit continues to be operational. Check correct connection of temperature
sensor and establish connection if required.
The temperature sensor cable is marked
red.

00 0289 022 0 - BA Modulkabine X10 - 07/2014 53


7 Maintenance
7.1 General maintenance Information
780-003

7 Maintenance
7.1 General maintenance Information
129366-001
7.1.1 Bolts
► Check all bolts for a tight seat and retighten if
necessary (especially all nuts on the chassis and
on the steering system).

129368-001
7.1.2 Brakes
43889-001

DANGER
Insufficient brake system maintenance.
Death or serious injury.
► Check the brake system thoroughly at regular
intervals.
► Adjustment, repairs and service work on the brake
system may be performed only by authorised
specialist workshops.

173-001

WARNING
Contact with hot liquids or machine parts.
Danger of burns
► Wear suitable protective clothing.
► Let liquids or machine parts cool down.
► Comply with instructions.

54 00 0289 022 0 - BA Modulkabine X10 - 07/2014


7 Maintenance
7.1 General maintenance Information
780-003
129371-003
7.1.3 Electrical system
11201-001

CAUTION
Work on the electrical system.
Machine damage.
► Before starting work, disconnect the cable from
the negative terminal first and then from the
positive terminal of the battery.
► When work is complete, first connect the positive
terminal and then the negative terminal to the
battery.
► Always disconnect the cables from the alternator
and battery before performing electrical welding
work on the machine and the front attachment.

11199-003

DANGER
Exploding battery gases.
Death or serious injury is possible.
► Avoid sparks and naked flames in the vicinity of a
battery!
► To avoid accumulations of highly explosive gases,
remove the cover when recharging the battery.

11202-002

CAUTION
Use of fuses with excessive amperage.
Damage to electric system.
► Use only original fuses.

11203-001

Environment!
Handling of used batteries.
Environmental pollution.
► Dispose of old batteries in a way that is harmless
to the environment and in accordance with
existing anti-pollution regulations.

00 0289 022 0 - BA Modulkabine X10 - 07/2014 55


7 Maintenance
7.1 General maintenance Information
780-003
15222-002

CAUTION
Incorrect handling of three-phase alternators.
Damage to the three-phase alternator.
► Do not switch off the battery isolating switch while
the engine is running.
► Never disconnect the cable between the three-
phase alternator and the battery while the three-
phase alternator is running.
► Do not check if a cable carries a voltage using a
metal object held against earth.
► Replace any defective battery indicator lamps
without delay.

129373-004
7.1.4 Air conditioner
4200-006

DANGER
Refrigerant.
Death or serious injury possible.
► Work on the air conditioner must only be carried
out by a qualified expert workshop.
► Avoid any contact with refrigerant.
► Wear protective gloves and goggles.
► Welding must not be carried out on parts of the
refrigerant circuit or in direct proximity of it.
► Maximum ambient temperature for refrigerant is
80 °C.

92-002

Environment!
Lubricants and fuels can enter the atmosphere.
Risk of pollution
► Recover, store and dispose of lubricants and fuel
according to the regulations in force with the
appropriate containers.

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7 Maintenance
7.1 General maintenance Information
780-003
11204-001

Environment!
Incorrect handling of refrigerant.
Refrigerants are harmful to the environment as soon
as they are released into the atmosphere.
► Be especially careful when working on the air
conditioner.
► Suck off refrigerant properly before starting repair
work so that it cannot be released into the
atmosphere.

129374-001
7.1.5 Protective guards
172-001

DANGER
Missing or damaged safety devices.
Death or serious injury.
► Fit safety devices before putting the machine into
operation.
► Check function of safety devices at regular
intervals.
► Replace worn or damaged safety devices by new
ones.

129375-002
7.1.6 Spare parts
11210-002

DANGER
Use of unauthorised spare parts.
Death or serious injury.
► Spare parts must at least comply with the
technical standards required by the manufacturer
of the implement!
► We recommend using genuine CLAAS spare
parts.

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7 Maintenance
7.2 Cab / Operator's platform
780-003

7.2 Cab / Operator's platform


163643-001
7.2.1 Maintenance operations

Maintenance operation
Cleaning / changing the air filter
Standard filtering Page 58
Category 4 filtering (every 3 months) Page 58
Cleaning the air recirculation filter Page 59
Putting the air conditioner into operation Page 60
Greasing the grease points Page 61
A25 Y250
170954-001
2 3 4 5 6 7 8
7.2.2 Cleaning / changing the air filter (standard)
The cover (1) is secured with a transport screw, if
necessary. This must be removed when opening for
the first time, and is not required for normal use.
1 37463-001

WARNING
Yxxx
Incorrectly installed or defective air filter.
Dust getting into the cab.
A25 Y250 Dust is inhaled and causes damage to your health.
1 2 3 4 5 6 7 8
58 ► Ensure tight seat of filter.
145173-001 ► Replace defective air filters immediately.

1
► Open the cover (1) on the cab roof.
► Unlock and remove the filter (2).
2
2 ► Suck off any dirt on the surface of the filter, knock
it off or blow out with compressed air.
Yxxx
► Replace any damaged filters or sealing profiles.
► Insert the filter (2).
► Close the cover (1).

59
145175-001

Special filters are available for use with fine mineral


dust.

170953-001
7.2.3 Cleaning / changing the air filter (category 4 operation)
Only carry out the check and filter change outside of
the contaminated area and with the ignition switched
off. Wear gloves.

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7 Maintenance
7.2 Cab / Operator's platform
780-003

► Pull off the central connector from the housing to


disconnect the power supply.
► Clean the housing (1) with a damp cloth after
removing the used filter.
► Check the housing and seals for damage.

1
60
256603-001

Designation
1 Activated carbon filter
1 2 Aerosol filter
2 3 Dust filter
3 Arro Flow direction
w

► Insert new filters.


► Make sure the inserted filter is fitted firmly to
61 ensure the seal is complete.
253265-001
► Make sure the housing cover is firmly fitted.
► Make sure the order of filter elements is correct.

► After a filter change, operate the cab air filtering


system at the lowest level.
For more information, see the assembly and
Template Content -
operator's manual for cab air filtration.
TIM ID 120785
123991-004
7.2.4 Cleaning the cab recirculation air filter
► Remove recirculation air grille (1).

1
1
62
191317-001

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Template Content -
7 Maintenance
TIM ID 120785
7.2 Cab / Operator's platform
780-003

► Vacuum-clean filters with a soiled surface or clean


them by knocking or using compressed air.
► Replace any damaged filter.
► Install recirculation air grille (1).
1

Template Content -
TIM ID 120785
63
191320-001

► Remove recirculation air grille (1).


► Vacuum-clean filters with a soiled surface or clean
them by knocking or using compressed air.
► Replace any damaged filter.
► Install recirculation air grille (1).
1

64
1 A25 191322-001
Y250
129474-002
3 4 5 6 7 8
7.2.5 Putting the air conditioner into operation

109506-001

CAUTION
Use of air conditioner after extended downtimes.
A/C
MATIC

Compressor damage.
► Put the air conditioner into operation according to
instructions before using it again.

1 2
To prevent damage to the compressor in the air
65
253780-001
conditioner, operate the air conditioner regularly.
► Switch on the diesel engine and run at idling
speed.
► Open all air vents.
► Open both doors.
► Switch on REHEAT to dry the windows using key
(1).
► Set the lowest temperature with temperature
adjuster (2).
► Run the machine for 5-10 minutes at idling speed.
The air conditioner can now be operated again as
usual.

1
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7 Maintenance
7.2 Cab / Operator's platform
780-003
154167-001
7.2.6 Grease points
► Grease both lubricating nipples (1) on the brake
pedal.

1
1

66
256710-001

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8 Placing out of operation and disposal
8.1 General Information
780-003

8 Placing out of operation and disposal


8.1 General Information
120770-007
8.1.1 Putting out of operation and disposal
When the machine or its components have reached
the end of its service life / their service lives and it is /
they are scrapped, the components must be disposed
of properly. In this process, the rules issued by the
local authorities in charge must be observed.
The consumables in the machine require special
disposal and must not be discharged into the
environment. For further information about disposal,
please contact the local authority in charge, the
CLAAS sales partner or the CLAAS Service
Department.

► Do not throw products with symbol (1) into the


household waste at the end of their service life.

67
124657-002

► Reuse materials with symbol (2) according to their


marking.

68
124658-002

► Recycle packaging materials, reuse them and do


not throw them into the household waste.
► Recycle plastics marked as a specific material
such as PP TV 20, reuse them and do not throw
them into the household waste.
► Used batteries contain pollutants and must be
taken back by the sales point, disposed of
properly or be returned to a collecting point. Do
not throw used batteries into the household
waste.

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8 Placing out of operation and disposal
8.1 General Information
780-003

► Treat consumables such as oils, hydraulic liquids,


brake fluid or fuels as special waste and dispose
of them properly. Always use leak-proof
containers when draining liquids. Do not let any
consumables flow into the soil, the drain or into
any kind of water source.
► Have refrigerant disposed of only by specialist
companies with expert personnel and the
necessary technical equipment. Refrigerant must
never be discharged into the atmosphere. Have
refrigerant disposed of by a CLAAS sales partner.
Observe any country-specific regulations.
► Comply with the regulations issued by the local
authorities in charge.

00 0289 022 0 - BA Modulkabine X10 - 07/2014 63


780-003

Index
A
A/C MATIC
Activating......................................................................................................................................................... 37
Control............................................................................................................................................................. 26
Operating modes............................................................................................................................................. 36
Access
Workplace........................................................................................................................................................15
Accident prevention regulations................................................................................................................................7
Additional equipment................................................................................................................................................ 5
Advice....................................................................................................................................................................... 7
Air conditioner......................................................................................................................................................... 56
Adjusting the air flow........................................................................................................................................39
Adjusting the fan speed manually....................................................................................................................38
Cab temperature
Adjusting................................................................................................................................................... 38
Control............................................................................................................................................................. 26
Drying the cab windows...................................................................................................................................39
ECON mode.....................................................................................................................................................39
Faults and remedies........................................................................................................................................ 51
Heating the footwell......................................................................................................................................... 39
Putting into operation.......................................................................................................................................60
REHEAT.......................................................................................................................................................... 39
Switching off cooling........................................................................................................................................ 39
Switching on.....................................................................................................................................................37
Temperature unit..............................................................................................................................................40
Air filter
Cleaning / changing (category 4 operation).....................................................................................................58
Cleaning / changing (standard)........................................................................................................................58
Cleaning the cab air filter................................................................................................................................. 59
Air filtering............................................................................................................................................................... 24
Air flow of the air conditioner
Adjusting.......................................................................................................................................................... 39
Air vent....................................................................................................................................................................23
Alternator 12 V
Charging light...................................................................................................................................................27
Arm rest adjustment
Driver's seat............................................................................................................................................... 30, 31
Arm rest height adjustment
Driver's seat..................................................................................................................................................... 31
Automatic air conditioner
Activating......................................................................................................................................................... 37
Fault code table............................................................................................................................................... 52
Automatic upper discharge chute rotation.............................................................................................................. 28

B
Backrest adjustment
Driver's seat............................................................................................................................................... 30, 31
Basic central terminal compartment
Closing.............................................................................................................................................................43
Opening........................................................................................................................................................... 42
Batteries
Disposal........................................................................................................................................................... 62
Bolts........................................................................................................................................................................ 54

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780-003

Brakes.....................................................................................................................................................................54
Brake pedals....................................................................................................................................................32
Burns
Prevention of......................................................................................................................................................8

C
Cab
Cleaning the recirculation air filter....................................................................................................................59
Drying windows................................................................................................................................................39
Hazard warning signs...................................................................................................................................... 14
Identification plate............................................................................................................................................18
Cab lighting............................................................................................................................................................. 23
Cab temperature
Adjusting.......................................................................................................................................................... 38
Category 4 operation
Cleaning / changing the air filter...................................................................................................................... 58
CB radio.................................................................................................................................................................. 23
Central terminal compartment
Basic.......................................................................................................................................................... 19, 44
Roof........................................................................................................................................................... 19, 48
Charging light
Alternator 12 V.................................................................................................................................................27
Cigarette lighter.......................................................................................................................................................25
Cleaning
with compressed air and water.......................................................................................................................... 8
Compressed air
Water................................................................................................................................................................. 8
Control
A/C MATIC air conditioner............................................................................................................................... 26
Control console....................................................................................................................................................... 20
Controls
B column....................................................................................................................................................19, 25
Cab roof........................................................................................................................................................... 23
Roof................................................................................................................................................................. 19
Steering column...............................................................................................................................................19
Cooling box............................................................................................................................................................. 19
Switching on.....................................................................................................................................................41
Cooling compartment..............................................................................................................................................23
Cutting height preselection
Switching on and off.........................................................................................................................................28

D
Damper
Driver's seat..................................................................................................................................................... 31
Diagnosis
Socket..............................................................................................................................................................25
Diesel engine
Starting.............................................................................................................................................................26
Discharge accelerator
Program clearance...........................................................................................................................................25
Discharge control
Adjusting.......................................................................................................................................................... 28
Disposal
Batteries...........................................................................................................................................................62
Machine........................................................................................................................................................... 62
Operating utilities............................................................................................................................................. 62
Packaging materials.........................................................................................................................................62
Refrigerant....................................................................................................................................................... 62

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780-003

Drive lights.............................................................................................................................................................. 16
Switching on.....................................................................................................................................................35
Driver's seat............................................................................................................................................................ 19
Driver's seat (luxury)............................................................................................................................................... 31
Driver's seat (standard)...........................................................................................................................................30

E
Electrical system..................................................................................................................................................... 55
Emergency exit....................................................................................................................................................... 32
Engine indicator light...............................................................................................................................................27
Exterior mirror
Electric............................................................................................................................................................. 23

F
Fan speed
Adjusting the air conditioner.............................................................................................................................38
Fault code table
Automatic air conditioner................................................................................................................................. 52
Faults and remedies
Air conditioner..................................................................................................................................................51
Field work
Switch.............................................................................................................................................................. 24
Fire and explosion
Prevention of......................................................................................................................................................8
First aid measures.................................................................................................................................................... 9
Foot brake...............................................................................................................................................................19
Front attachment
Lowering.......................................................................................................................................................... 28
Raising.............................................................................................................................................................28
Switching off and reversing..............................................................................................................................28
Switching on and off.........................................................................................................................................28
Fuses
Basic central terminal compartment.................................................................................................................44
Roof central terminal compartment..................................................................................................................48

G
General instructions for electrical/electronic equipment......................................................................................... 42
Grease points..........................................................................................................................................................61
Ground pressure
Switching on and off.........................................................................................................................................28
Ground speed control lever.....................................................................................................................................29

H
Handling of this manual............................................................................................................................................ 4
Hazard warning flasher........................................................................................................................................... 24
Hazard warning light............................................................................................................................................... 27
Hazard warning signs
Cab.................................................................................................................................................................. 14
Headlights............................................................................................................................................................... 16
Change-over.................................................................................................................................................... 24
Switching on.....................................................................................................................................................35
Height adjustment
Driver's seat............................................................................................................................................... 30, 31
Horizontal position
Driver's seat............................................................................................................................................... 30, 31
Horizontal suspension
Driver's seat............................................................................................................................................... 30, 31

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780-003

Horn........................................................................................................................................................................ 29
Hoses........................................................................................................................................................................9

I
Identification plate
Driver's seat..................................................................................................................................................... 18
Ignition
Disengaging.....................................................................................................................................................26
Switching on.....................................................................................................................................................26
Ignition lock............................................................................................................................................................. 26
Ignition switch......................................................................................................................................................... 25
Independent brake.................................................................................................................................................. 19
Indicator.................................................................................................................................................................. 29
Machine........................................................................................................................................................... 27
Trailer...............................................................................................................................................................27
Instructor's seat.......................................................................................................................................................19

L
Lighting................................................................................................................................................................... 16
Cab.................................................................................................................................................................. 23
Switch console.................................................................................................................................................24
Switching on.....................................................................................................................................................35
Upper discharge chute.....................................................................................................................................25
Lines......................................................................................................................................................................... 9
Lower lumbar support
Driver's seat..................................................................................................................................................... 31
Lumbar support
Driver's seat..................................................................................................................................................... 30

M
Machine
Disposal........................................................................................................................................................... 62
Machine number....................................................................................................................................................... 6
Main beam........................................................................................................................................................ 27, 29
Maintenance operations..........................................................................................................................................58
Modules
Central terminal compartment..........................................................................................................................44
Multifunction control lever....................................................................................................................................... 29
Multifunction handle................................................................................................................................................ 28
Multifunction switch.................................................................................................................................................29

N
Net
Driver's seat..................................................................................................................................................... 31

O
Operating utilities
Disposal........................................................................................................................................................... 62
Operator's platform................................................................................................................................................. 19
Optional equipment...................................................................................................................................................5
Outside temperature
Displaying........................................................................................................................................................ 40
Overview
Cab.................................................................................................................................................................. 15

P
Packaging materials
Disposal........................................................................................................................................................... 62

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780-003

Pipes......................................................................................................................................................................... 9
Printer..................................................................................................................................................................... 25

R
Radio.......................................................................................................................................................................23
Refrigerant
Disposal........................................................................................................................................................... 62
Relays
Central terminal compartment....................................................................................................................44, 48
Road travel
Switch.............................................................................................................................................................. 24
Roller crop press
Raising / lowering.............................................................................................................................................28
Roll-up sun screen
Adjusting.......................................................................................................................................................... 41
Roof central terminal compartment
Closing.............................................................................................................................................................43
Opening........................................................................................................................................................... 43

S
Safety
Intended use...................................................................................................................................................... 7
Warning signs.................................................................................................................................................. 11
Safety belt
Applying........................................................................................................................................................... 34
Driver's seat............................................................................................................................................... 30, 31
Safety decals
General information......................................................................................................................................... 13
Safety regulations..................................................................................................................................................... 7
Seat air conditioning
Driver's seat..................................................................................................................................................... 31
Seat heating
Driver's seat..................................................................................................................................................... 31
Seat horizontal adjustment
Driver's seat............................................................................................................................................... 30, 31
Seat tilt
Driver's seat............................................................................................................................................... 30, 31
Spare parts....................................................................................................................................................... 10, 18
Specifications............................................................................................................................................................6
Steering column...................................................................................................................................................... 27
Adjusting.......................................................................................................................................................... 34
Steering wheel
Adjusting the height......................................................................................................................................... 34
Storage compartment............................................................................................................................................. 19
Sun visor................................................................................................................................................................. 23
Switch console.................................................................................................................................................. 19, 20
Adjusting.......................................................................................................................................................... 33
Lighting............................................................................................................................................................ 24
Symbol
Legend...............................................................................................................................................................4

T
Technical questions.......................................................................................................................................... 10, 18
Temperature
Changing the unit.............................................................................................................................................40
Outside temperature........................................................................................................................................ 40

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780-003

Trailer hitch
Automatic.........................................................................................................................................................25
Tyre pressure control system..................................................................................................................................24

U
Upper discharge chute
Parking.............................................................................................................................................................28
Swivelling.........................................................................................................................................................28
Upper lumbar support
Driver's seat..................................................................................................................................................... 31

V
Validity
Of manual.......................................................................................................................................................... 6
Vehicle information unit...........................................................................................................................................27
Vibration damping
Switching on and off.........................................................................................................................................28

W
Warning signs
Identification.....................................................................................................................................................11
Weight adjustment
Driver's seat............................................................................................................................................... 30, 31
Windscreen wiper................................................................................................................................................... 29
Windscreen wipers
Left...................................................................................................................................................................24
Rear................................................................................................................................................................. 24
Right.................................................................................................................................................................24
Work lights.............................................................................................................................................................. 16
Switching on.....................................................................................................................................................35
Workplace
Access............................................................................................................................................................. 15

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CLAAS Industrietechnik GmbH is constantly working
on the improvement of its products as technical
progress continues. We therefore reserve the right to
make alterations which may deviate from the figures
and descriptions provided in this documentation and
incur no obligation to alter any machines already
delivered.
Technical specifications, dimensions and weights are
non-binding. Responsibility for errors or omissions not
accepted.
Reproduction or translation in whole or in part, is
permitted only with the written approval of
CLAAS Industrietechnik GmbH.
All rights under the provisions of the Copyright Act are
reserved.
CLAAS Industrietechnik GmbH
D-33106 PADERBORN
Germany

Our contribution to the environment. The


paper for this manual was made from 100%
chlorine-free pulp.
CLAAS Industrietechnik GmbH
Halberstädter Straße 15-19
33106 Paderborn
Tel. +49 (0)5251 705-0
www.claas-industrietechnik.com

00 0289 022 0
BA Modulkabine X10
EN - 07/2014
Printed in Germany

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