TECH�JO"COIV!

MERCIAL PROPOSAL
System Zero Liquid Discharge System
Capacity 50 KLPD
M/S EMMENNAR PHARMA PVT LTD
A4, Sanathnagar Industrial Estate, Opp Sanathnagar Police Station,
Client Sanathnagar, Hyderabad, Telangana 500018
Mobile: +91-7680064455, +91-7337229999.
Email:purchase@emmennar.com
Proposal Ref KEP19131-MEE-PR-101-R3

Submission Date 15th Oct 2019

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l{EP ENGINEERING SERVICES PVT. LTD.
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167, Dhoolapally Village, Jeedimetla (IDA), Hyderabad,
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T: 040-657417901 I Web: www.kepengg.com 1.. �"
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Contact Person Mr. Sai Ram T, Sr. Manager Business Development
Mobile: +91- 9100444811, Email: proposal@kepengg.com
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Index
" Cover letter
" Basis of Design
• FIONSchema
fil Technical Specifications

Stripper Colum,

Triple Effect Evaporation Unit

Jl{Jitated Thin Rim Dryer

ill Utility

Coolirg 1.1101:er

Steam Required

POJ\el" Consumption
• Scope of \/\brk
List of Equipment Supply '
I\Alterial of Construction

List of activities
• Cost and Eoononics
m Terrrs and Condition
ill Annexure-1: M3ke List

Date: 15/10/2019 Page I 2

 KEPl 9131-MEE-PR-101-R3

KIND ATTN: MR. DWARAKANADHA REDDY B. (CHIF PROJECT MANAGER)

Subject: Proposal for 50 KLPD Zero Liquid Discharge System.
System: Stripper Column+ Triple Effect Evaporator+ ATFD.
Dear Sir,
Thank you for giving us opportunity to assist with the treatment of your industrial effluent by using
Stripper Column with MEE followed by ATFD. Based on the provided inputs, we are submitting
proposal for 50 KLPD effluent treatment system. Feed rate of 2500kg/hr with initial TDS of 3 -�Jo
(w/w) & COD 8% (w/w)
Kindly Note the Following Points:
1. Following unit operations are selected for Zero Liquid Discharge System. c/
• Stripper Column"'
• Triple Effect Forced Circulation Evaporator.,"
• Agitated Thin Film Dryer.0 •./

2. The System is designed for 3 bar (g) of steam. ,//

3. Supply of utilities like Cooling Tower with fan & pumps, Power, Boiler & associated piping's are
in client scope. c//

4. Steam supply line within battery limits shall be considered in KEP scope. 3 Nos steam control
valve and 1 No steam flow meter is included in KEP scope
5. Standby Pump are considered in Stripper Column.

We wish that our proposal is lined up with your requisite. We are looking forward for encouraging
consideration from your side. For further information or clarification, please do not hesitate to contact
us.

Thanks & Regards

For KEP Engineering Services Pvt. Ltd.

Sai Ram T
+91-9100444811

Date: 15/10/2019 Page I 3

 KEPl 9131-MEE-PR-101-R3

BASIS OF DESIGN
Capacity of Plant 50 KLPDJ
Operating Hours ZOHrs /'
Mass flow Rate 2500 kg/hr ✓'
Initial TDS 3 -5% (w/wL/
Initial COD 8% (w/w) '-/
Steam Pressure 3 bar (g)
PH 7
C.W. lnlet Temp
C. W. Outlet Temp
Drive Electrical, 415 ± 10% V, 50 Hz, 3cp ,____/,
Operation Continuous ,-

Effluent to be neutralized before feeding to System

FLOW SCHEMATICS
I MATERIAL BALANCE I
SOLVENT RECOVERY EVAPORATION EVAPORATION
Rate 25C kg/hr Rate 1893 kg/he Rate 226 kg/hr

" '
FEED CONC. OUTLET CONC. OUllET SOLID OUT
feed 25C0 kg/hr Feed 2250 kg/hr Feed 357 kg/hr Solid Out 132 kg/hr
TDS 5.0 w/w% TDS 5.6 w/w% ,__, - TDS 35 w/w% TDS 95 w/w%
- ,,. __
'

COD 8,0 w/w.c:%_v_•_' "----� 1.._.---

;c
' '
·llli•-•CF/211'£1 STRIPPER COLUMN l•-@i!iitlilf-"'1ii EVAPORATOR ATFD
'

" t

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TECHNICAL SPECIFICATIONS
Stripper Column:

Sr.No. Specifications Units Data

- - ---"-'•""" "-- ·
· · ___
,_,_,,_,,_ ----- · ----- ,-,-------

1. Solvent Recovery kg/hr 250

2. Feed Rate kg/hr 2500

3. Initial TDS w/w% 5

4. Initial COD w/w% 8

5. Cone. Outlet kg/hr 2250

6. Final TDS w/w% 5.6

J
Triple Effect Evaporation System

--
Sr.No.
--- --
__ Specifications Units Data
1. Evaporation Rate kg/hr 1893

2. Feed Rate kg/hr 2250

3. Initial TDS w/wo/o 5.6

4. Cone. Outlet kg/hr 357

5. Final TDS w/w% 35/

Agitated Thin Film Dryer

--
Sr.No. ---- - - - - ----···---
Specifications
--
Units Data -

1. Evaporation Rate kg/hr 226

2. Feed Rate kg/hr 357

3. Initial TDS w/wo/o

3�//
4. Solid Recovery@ 5% Moisture kg/hr 132
" ...........,.______ �

Date: 15/10/2019 Page 15

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UTILITY
Cooling Water

Sr.No. Specifications Units Data

1. C.W. Inlet Temperature oc 32 j /

2. C.W. Outlet Temperature oc 38/

3. Stripper Column m3/hr. 15v/
4. Evaporator m3/hr. 60/

5. ATFD m3/hr. ZO J/

6. Total C.W. Circulation Rate m3/hr. 95 ✓

7. Cooling :rower Req. Capacity TR 200

Steam:

Sr.No. Specifications Units Data

1. Steam Pressure kg/cm2 (g) 3_
2. Steam Temperature oc 143 �'/'

3. Stripper Column kg/hr. 1 80v

4. Evaporator kg/hr. 700 '-/
5. ATFD kg/hr. Z65v/
6. Total Steam Supply kg/hr. 1145 c_/

Power

Sr.No. Specifications Units Data

1. Stripper Column HP 07�'
2, Evaporator HP 44v
3. ATFD HP 15✓
4. Seal System HP oz ,__/,
5. Total Power Supply HP 68, //

Date: 15/10/2019 'Page 16

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KEP SCOPE OF WORK & MOC

Design, Engineering, Manufacturing and successful erection and commissioning of evaporator unit for
zero discharge is our scope of work. Following equipment's are considered in our scope of work.
Stripper Column:
Sr.No. Specifications
--
M.0.C. Quantity
1. Stripper Column (0.45 JD X 12 H)
• Shell (Column) SS316L
• Internals SS316L 01 Nos
• Packing SS316L ,__//

• Tray SS316
• Stiffer Rings SS304
2. Surface Condenser (20 m2)
• Tubes SS316
• Tube Sheet SS316 01 Nos
• Shell SS316
�\

• Dish Ends SS316

3. Re-boiler (18 m2
• Tubes Titanium Gr. 2
• Tube Sheet SS304 + Ti Gr. 2 01 Nos -
• Shell SS304
........//

• Dish Ends SS316

4. Tanks & Vessels
• Stripper Bottom Vessel Duplex 2205 01 Nos /'
�
• Solvent Holding Vessel (0.4) SS316 01 No:5_/
5. Pumps with Motors
• Stripper Recirculation Pump (72 SS316 01 Nos
m3/hr@ 6 m Head)
i..,_...r/

• Solvent Transfer Pump (1 m3/hr SS316 01 Nos

@ 20 m H)
6. Pipes & Fitting
• Process Piping SS316L 1 Lot
•
____/
_

Vapor Ducting SS304 1 Lot-- //

------- -- - --

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,_ _
• Condensate Piping
-- -- --- . - ------- ----------- ----------· ----··· -- - - -- . ------·· - - -- --- - - - -- ----- .

SS304 1 Lot
- -- -

Triple Effect Forced Circulation Evaporation Unit

Sr.No. Name of Equipment M.O.C. Quantity

1. Calandrias (35, 40, 40 m2)
• Tubes Titanium Gr. 2
• Tube Sheet SS304 + Ti Gr. 2 03 Nos
• Shell SS304
• Dish Ends SS316 /
2. Pre-Heaters (1.7 m2 each)
• Tubes Titanium Gr. 2
• Tube Sheet SS304 + Ti Gr. 2 03 Nos
• Shell SS304
• Dish Ends SS316 //

3. Surface Condenser ( 42 m2)

• Tubes SS316
• Tube Sheet SS316 01 Nos
• Shell SS316
• Dish Ends SS316 �/

4. Tanks & Vessels

• Feed Tank (1 m3) SS316L 01 Nos
• '
Vapor Separators (2.8 m3) Duplex 2205 03 Nos
• Condensate Vessel (0.4 m3) SS304 ' 01 Nos
5. Pumps with Motors
• Feed Pump (4 m3/hr@ 30 mH) SS316 01 + 01 Nos
• Re-Circulation Pump (240 m3/hr@ SS316 -

5 m Head) 03 Nos
• Concentrate Pump SS316 ,.,.,
,_________ 01+01 Nos
• Condensate Pump SS304 �-/"
01+01 Nos
6. Miscellaneous Equipment
• Vacuum Pump (171 m3/hr) SS304 01 + 01 Noy

Date: 15/10/2019 Page I 8

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"". . ------- -------------

- - --- -----· · · -- -.

7. Pipes & Fitting

• Process Piping SS316L 1 Lot
• Vapor Ducting SS304 1 Lot

• Condensate Piping SS304 1 Lot

SS304 1 Lot
//

• Non-Condensate Piping C.,/

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Agitated Thin Film Dryer:

Sr.No. Particulars M.O.C. Quantity
···-···
1. Agitated Thin Film Dryer (10 m2)
• Outer Shell (10 mm Thk) SS316L
• Jacket (8 mm Thk) cs
■ Rotor (8 mm Thk) SS316L
■ Blades SS316L
• Top Cover and Flange MS+ SS316L Lined 01 Set
■ Body Flanges MS+SS316L Lined
■ Shaft seal (gland packing type) Standard ,/-
• Top Bearing SKF
■ Bottom bush Graphite
■ ATFD motor with Gear Box Standard
■ Drive Stool Assembly MS
■ VFD ABB Make -.//

2. Surface Condenser (10 m2)

• Tubes SS316
• Tube Sheet SS316 01 Nos /
• Shell SS316
• Dish Ends SS316
3. Pumps with Motors
• Feed Pump (1 m3/hr@20mH) SS316 01 Nos
• Blower (380 CFM@ 200 mmH20 SS304 01 Nos
• Cond. Pump SS304 01 Nos '--'/
/ '
4. Tanks & Vessels
• Feed tank Agitated (0.8 m3) SS316 01 Nos
•
-----
Cyclone Separator (0.4 m3) SS304 01 Nos
•
Condensate Vessel (0.3 m3) SS304 01 Nos
5. Pipes & Fitting
' Process Piping SS316L 1 Lot
• Vapor Ducting SS304 1 Lot
• Condensate Piping SS304 1 Lot L.,.,,..�
,'

·---·

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_ _ _____
•__Non-Condensate Piping
--------·· ---- '' --------------- --- ,,,, - --""

1 Lot /
. ····--·-···--------··
SS304
,,.

SEAL WATER SYSTEM:

Sr. No. Particulars M.O.C. Quantity

1. Pumps with Motors
• Seal Pump (2 m3/hr@30MH) SS304 01 Nos

2. Tanks & Vessels

' Seal Tank (1 m3) SS304 01 Nos
\......--
/
.----

3. Seal Water Cooler (PHE)

• Contact SS304 01 Nos/-
l/

' Non-Contact MS

4. Pipes & Fitting

' Seal water Piping & Fittings SS304 1 Lot
\._:-:::___
/
-- -- - -

Date: 15/10/2019 Page 111

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INSTRUMENTATION

Specifications M.O.C Quantity

Sr.No.
1. Instrumentation
" Mag Flow Meter SS316 06 Nos
m Rota-Meter SS316 04 Nos
" Level Indicator SS316 02 Nos
" Level Switches SS316 03 Nos
• Process Control Valve SS316 03 Nos
" Solenoid Valves SS316 04 Nos
• Temperature indicator SS316 04 Nos
" Pressure Gauges SS316 10 Nos
ill Temperature Gauges SS316 06 Nos
" Vacuum Gauges SS316 05 Nos
" Steam Flow Meter CI 01 Nos
" Steam Control Valve CI 03 Nos
" HMI-PLC Standard 01 Nos/
--::::::::�...:.cc'.') ·-

ELECTRICAL PANEL

Sr.No. Specification M.O.C. Quantity

1. Electrical
• Common MCC Panel �- As per Standard
• Cables (Client Scope) � .· As per Standard 1 Unit
• Earthling (Client Scope)v CI
• Cable Trays (Client Scope) �-· . MS

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Equipment and Piping Specification:

--- - -- ----------- --- - --- - -- --- --- ----- - -- -- - -- - ------- --------- - ---t
Sr.No. Equipment's M.O.C.
1. Nut Bolts and washers Hot Dip Galvanized ,__,,/'
2. Pipeline Flanges MS with SS Stub Ends //
3. Ball Valve upto 20 NB Threaded End ,_.--·/'
4. Ball Valve above 20 NB Flange end AS A 1 SO________,/
5. Piping Sch-10, ERW �
6. Elbow Sch-10, ERW L--,----,
7. Reducer Sch-10, ERW //
8. Equipment flanges up to 100 NB SS304 ✓"
9. Equipment Flanges above 100 NB MS+ SS stub Ends ✓/-

Brought out items and other specification:

-- -- - - - --- - - --- - - -- -- ---- --- -- - -- - -- ------------------------
Sr.No. Equipment's Type
1. Pumps Centrifugal with all wetted part SS316 all other are MS ,____,
2. Recirculation pumps Axial with all wetted part SS316 all other are MS �
3. Vacuum Pump Watering vacuum Pump with partial SS304 MOC,__,/-1
4. Motors Non - FlameProof, Eff 2 v/
5. Mechanical seal Double mechanical which operate under vacuum. �/
6. Instrumentation Non - FlameProof '--"/
7. MCC Panel Non - Flame Proof ,,//

Date: 15/10/2019 Page I 1 3

 KEPl 9131-MEE-PR-101-R3

DOCUMENTATION

Engineering Documents :
• Detailed Material balance.
• Equipment load list for design for structure.
• P&ID.
• Layout drawing.
• GA drawing.
• Floor wise Drawing.
• Utility P&ID.
• Single line diagram for electrical panel along with GA.
• Data sheet for instruments.
• Pump performance curve along with spare list.
• Design qualification.
• Installation qualification.
• Operation and maintenance manual.
• Commissioning report
Note: Two sets of drawing and documents will be provided by KEP along with the CD for the softcopy.

Quality Documents:

• QAP.
• Material flow chart.
• Nozzle flow chart.
• Final inspection report.
• All the MTC.
• Third party inspection report for tubes.
• Hydro test certificate.
• WPQ, PQR etc.

Date: 15/10/2019 Page I 14

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SCOPE OF WORK DIVISION

Sr.No. Activities KEP Scope Client Scope

1. Design, Engineering & supply of above equipment's ✓

2. Supervision of erection and commissioning ✓

3. Training of operator to operate the plant ✓

4. Submission of documents & Drawings ✓

5. Structure and Platform Work ✓

6. Cooling Tower, Pump, Piping & Fittings ✓

7. Boiler & Steam Piping & Fittings ✓

8. Accommodation with food of Our Site Engineer ✓

9. Local Conveyances if any ✓

10. Chemical for Plant operation ✓

11. Civil & Foundation ✓

12. Cable & Cable Trays ✓

13. Plant Insulations ✓

14. Skilled and Unskilled workers ✓

15. Erection of Equipment's ✓

16. Utility Piping Fabrication at Site ✓

17. Steam Line should be upto header ✓

Cooling Line should be given up to the condenser of

18. ✓
Stripper, MEE & ATFD.
19. Three phase Power supply to Electrical panel ✓

20. Painting of Structure & Piping ✓

21. All piping out of battery limit. ✓

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22. Transportation Charges& Insurance ✓

23. Dosing Chemicals ✓

Safe Storage of Equipment's and other items are in ✓

24.
client scope

25. Unloading at site ✓

Anything, which is not mentioned specially in our ✓

26.
scope.
Any theft of material or equipment or brought out ✓
27.
items will be bear by Client.

Date: 15/10/2019 Page I 1 6

 KEPl 9131-MEE-PR-101-R3

COST & ECONOMICS

Here we have expressed the commercial aspect of the Design, Engineering, Manufacturing, Erection and
Commissioning of Zero Liquid Discharge system as per the Technical Specification and Scope of work
declared in the preceding clauses or points.
PRICE FOR KEP SCOPE OF SUPPLY:

1. Price for Stripper Column 14

2. Price for Quadruple Effect Evaporator 95
3. Price for Agitated Thin Film Dryer (10 m2) 25
4. Price for Erection of Equipment 03
5. Price for Piping Fabrication 04
6. Price for Transportation 02
7. Price for Steam Control Valves, Flow Meter & Inside Piping 03
8. Price for Standby Pumps with Motors 02
TOTAL 148
Total Price (In Words): One Crore Forty Eight Lakhs Only
Notes:
1. Required structure is 35 MT. For GI structure rate is Rs 95 per kg (Includes, design, fabrication,
supply and erection)
TERMS AND CONDITION
Delivery:
We will deliver the equipment within 3 Months from the date of receipt of technically and
commercially clear purchase order along with requisite advance.
The delivery period indicated above is subject to force major conditions stipulated below and also
subject to buyer fulfilling his obligations in time as per contract.
Approvals of drawings/design calculations, if any, should be given within 7 days of submission. In the
event the work is delayed on account of the above reasons, the completion time shall be suitably
extended.
Supervision:
Travelling expenses from Hyderabad to site, lodging, boarding and local conveyance during erection
and commission for our team shall be arranged by client.
Payment Terms:

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(a) 50 % advance along with technically and commercially clear purchase order.
(b) 45 % payment against proforma Invoice along with the Taxes.
(c) 05 % against successful completion of commissioning within 15 days.
Taxes:
GST: 18%
Proposal Validily:
The offer is valid for 30 days.
Insurance:
Transit insurance will be paid by Client.
Transportation:
Transportation will be paid by Client.
Packing:
Packing included in KEP Scope. Any Standard of packing is required then client need to specify before
order finalization.
Completion:
Erection, Commissioning and handing over of the plant shall be construed as completed as detailed
below:
Commissioning:
The plant shall be considered as commissioned on attaining the required rate of evaporation for
maximum 3 runs/cycles jointly witnessed/demonstrated. Minor corrections, modifications like
leakages, component rectification, etc. not affecting commissioning shall be completed later.
Buyer shall also engage personnel's required to operate and run the plant continuously, as per the
instruction of the seller. During this process it is important for these personnel to get trained in the
operation of the plant.
In case the buyer is not able to provide effluent for a period of 1 month then system considered to be
commission. Due change in the effluent characteristic as that of design then seller will not be
responsible for performance of the system. We can study and conclude that changes in effluent,
system capacity can be increased or decrease.Overall efficiency of the system is+-5%.
]-land over:
The plant shall be considered as handed over to client once the commissioning runs/cycles have been
completed as referred above.
Guarantee/ Warran tee:
Date: 15/10/2019 Page 1 18
 KEPl9131-MEE-PR-101-R3

The equipment supplied is guaranteed for:

(i) a period of 12 months from the date of commissioning.
(ii) start of regular operation of the plant.
(iii) 18 months from the date oflast major supply, whichever is the earliest of the three events.
Equipment Guarantee is valid against defective workmanship and /or poor performance of the system
only. Our liability is limited to repair or replace the defective / non performing items at our discretion.
Equipment Guarantee is not valid for claims relating to routine / normal wear and tear. Also supply of
consumables and spares for regular operation of the system is not in our scope nor is covered by any
Guarantee / Warrantee.
The guarantee is also subject to following conditions:
1. Buyer is adhering to instructions as mentioned in system performance warranty annexure.
2. Buyer is using spare parts and consumables recommended by us.
3. Buyer is taking care of preventive maintenance as suggested by us.
4. Buyer is maintaining operation and maintenance data / records/ logs sheets and the same is
made available whenever asked for by us. Normally we recommend sending records every 15
days by courier or e-mail to us.
5. Chemicals and consumables required for day to day operation are not covered under the
Guarantee/Warrantee.
6. Steam pressure shall not be increased more than the design pressure in any case. In case of any
damage due to the same will be bared by Client. DCS recorded to be provided for any claim.
Security and storage:
Proper storage to be provided for the equipment's and other supply. Incase of any loss or damage of
the equipment's supplied by KEP shall be compensated by the client
Excess material:
Balance material and equipment after Hydrotest to be return to KEP.
Statutory Variation:
Any change in Govt., duties levies, taxes or policies having direct effect on our above quoted prices
will be at buyers account for which documentary evidence will be submitted on request.

Thanks & Regards

For KEP Engineering Services Pvt. Ltd.

Date: 15/10/2019 Page J 19

 ® KEP19131-MEE-PR-101-R3
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Sr. Manager Business Development
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ANNEXURE 1: MAKE LIST

Sr. No Specifications Make
-·..-·-----·----- -- ...
Tubes
• SS304 Steam Line/Maxim Tubes/Shalco
1. • SS316L Steam Line/Maxim Tubes/Shalco
• Ti Gr 2 Made in China
Plate
2. • SSS304 JSW/Jindal
• SS316L JSW/Jindal �
Rotating Equipment's
• Centrifugal Pumps Johnson ,__,/'
• Axial Flow Pumps )EC/Propeller
• Seal water Pump Grundfos/CG c./
• Vacuum Pumps IVC/PPI �--
3. • Blower KEP c//..
• Motors BB/CG �
• Mechanical seal JK Seal
• Gear Box Bonfiglioli '-,.,�,.....� ..

• Bearings SKF __.,,..-/

Process Piping& Fitting

• SS Piping& fittings Subhalakshmi/SNB/Maxim/Shalco
• MS Piping Jindal c--""

• Ball Valves Seal met/JD k/

/"

4. • Butterfly Valves Sealmet/JD � /

• Globe valve Sealmet/JD

/

• Niddle valve Sealmet/Universal ' ..

• Threaded valve Sealmet/Universal
�-

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• Trap Forbes Marshall L-//

• Nut & Bolts APL/Kundan

• PRS Forbes Marshall ✓-
' NRV Standard
• Flanges Standard
• Reducer Standard
• Elbow Standard /
Instrumentation
• Magnetic flow Meter E & H/Forbes Marshall/Jayce
• Vertex Flow meter E&H/Forbes Marshall
• Orifice meter Forbes Marshall
• Rotameter Veskler/Scientific Device
• RTDs Radix/GIC/ Baumer
• Level Transmitter E&H/Vega/Radix
• Level Switches Pune Tectrol/ Radix
• Level Gauge Pune Tectrol/ Radix _./
• Control valves Dembla/ Mascoat
5.
• On- Off Valves Aira/Rotex �-
• Steam control valves Dembla/ Mascoat
.._,__ . -- · ,___..,,/
�,,.,--,-.
• Pressure transmitter Honeywell/Emerson/Radix/Yokogawa/Forbes
• Pressure Safety valves Quinn/Forbes Marshal
• Pressure reducing station SHEL/Forbes Marshal,.. • ,-
• Temperature Gauges GIC/ Radix/PP!
• Pressure Gauges G IC/ Radix/PP!
• Vacuum Gauges GIC/ Radix/PP!
• VFD L&T/ABB '-·
• PLC&SCADA Siemens ~
Electrical
• Digital ammeter Schneider '-" ,,,
6.
• Digital Voltmeter Schneider --,
• Energy meter Schneider ,.

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• vss SALZER
• Lamps Esbee
• MCB L&T
• MCCB L&T
• MCC/Control panel Siemens from system intigrator
• Auxiliary Contractor L&T
• DLR L&T
• Cables Finecab/Polycab
• Power Contractor L&T
• Fabricated panel KEP
Miscellaneous

7.
• PHE Sondex/Alfalaval ,/'

• Cooling Tower Himgiri/Blue chip

Date: 15/10/2019 Page I 22