Data-Transfer - Ethernet - BALL MILL 1

Antapaccay Peru
Gearless Drives SIEMENS AG P-10008795

SIMINE MILL GD I IS MT PEP PN 7
Gearless Drives / Interface to DCS
For the communication between Gearless Drive PLC and DCS a Industrial Ethernet Link
via TCP/IP Protocol is provided.
Optional can be provided: MODBUS RTU serial Link (RS422/RS485).

Optional can be provided: MODBUS on TCP Industrial Ethernet Link.
1.) TCP/IP Protocol
The Data Transfer will be done via CP443 Industrial Ethernet Module.
The information will be exchanged via 6 ISO-on-TCP (RFC1006) connections:
Connection 1: Control Signals / Values from DCS to PLC

(DB700 / DBW 0 - DBW 58)
Connection 2: Drives from PLC to DCS

(DB701 / DBW 0 - DBW 398)
Connection 3: MV-List from PLC to DCS

(DB701 / DBD 400 - DBD 1196)
Connection 4: Faults / Act. Signal Status from PLC to DCS

(DB701 / DBW 1200 - DBW 1738)
(DB701 / DBW 1740 - DBW 1798)
Connection 5: First Fail Signal from PLC to DCS

(DB701 / DBW 1800 - DBW 1818)
Connection 6: Act. Values / Group Status from PLC to DCS

(DB701 / DBD 1820 - DBD 1896)
(DB701 / DBW 1900 - DBW 1942)
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2.) Option MODBUS RTU
The Data Transfer will be done via CP441-2 Module / Interface RS422 for Modbus.
The PLC is MODBUS Slave with following parameters:
- Baud Rate: 9600

- Char. Length: 8 Bits
- Stop Bits: 1
- Priority: lower
- parity: even
The Communication Area in the S7 is build by two Data Blocks DB704 and DB705.
Each of this Data Blocks is 512 Words long, that means the Communication Area has
a length of 1024 Words (Register).
The information from the Communication Area DB704 and DB705 will be transfered
to the S7-Datablocks DB700 and DB701.
3.) Option MODBUS on TCP
The Data Transfer will be done via CP443 Module / Modbus-TCP protocol driver.
The PLC is MODBUS/TCP Slave

(Reference: MODBUS Slave=Server and MODBUS Master=Client) .
PLC SAG Mill DCS-System
Connection-ID 1 ?
TCP/IP-Adress 140.80.01.01 140.80.01.09
Port.No.(dec) 502 unspecified
Act. Connect. established no yes
The Communication Area in the S7 is build by two Data Blocks DB704 and DB705.
Each of this Data Blocks is 512 Words long, that means the Communication Area has
a length of 1024 Words (Register).
The information from the Communication Area DB704 and DB705 will be transfered
to the S7-Datablocks DB700 and DB701.
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Gearless Drive SIEMENS AG P-10008795
Gearless Drives / Interface to DCS
Data Exchange from DCS --> SIMATIC S7:
The DCS sends the Data via TCP/IP protocol to the PLC.
This information will be stored in a Data Block DB700.
For the option MODBUS this information will be stored in Data Block DB705.
For the structure of this Data Exchange refer to the Excel-sheet 'DCS -> S7'.
Control Signals / Values: DB700 / DBW 0 - DBW 58 (60 Bytes)
Option MODBUS: Register 922 - 951
Data Exchange from SIMATIC S7 --> DCS:
The SIMATIC S7 sends the Data via TCP/IP protocol to DCS.

The information is deposited in the Data Block DB701.
For the option MODBUS this information will be stored in Data Blocks DB704 and DB705.
For the structure of this Data Exchange refer to the Excel-sheet 'S7 -> DCS':
1.) The PLC sends the status of the Drives No. [1 - 200] to DCS.
For Drive List refer to Excel-sheet 'Drives'
For each Drive exists one Data Word:
Drive Status: DB701 / DBW 0 - DBW 398 (400 Bytes)
2.) The PLC sends the Analog Values No. [1 - 200] to DCS.
For each Measuring Value exists one Data Double Word.
For detailed description refer to Excel-sheet 'MV-List'
Meassuring Values: DB701 / DBD 400 - DBD 1196 (800 Bytes)
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3.) The PLC sends the status of the Single Faults Index-No. [1 - 270] to DCS.
For each Fault Message-Byte exists one Data Word, where only the Low-Byte is used.
For Single Faults List refer to Excel-sheet 'Faults'
The High Byte is used for the Limits of Measuring Values No. [1 - 200].
For Measuring Value List refer to Excel-sheet 'MV-List'
Single Faults and Limits: DB701 / DBW 1200 - DBW 1738 (540 Bytes)
4.) The PLC sends Actual Signal Status Words [1 - 30] to DCS.
For each Value exists one Data Double Word.
For detailed description refer to Excel-sheet 'Actual_Signal_Status'
Actual Status Signals: DB701 / DBW 1740 - DBW 1798 (60 Bytes)
5.) The PLC sends the First Fail Signal (FFS) No. [1 - 10] to DCS.
Aditional to all Fault Messages for Drives, Limits and Single Faults the PLC generates a
Message Number for the First Fail Signal.
This Integer number refers to that Fault Message, which caused a shutdown of the Mill.
Normaly it will be only one First Fault Message, except the PLC detects more than one fault
during the same PLC-cycle.
After Mill Start this 10 Integer Numbers will be set to 9999 and the First Fault Signal
detection will be activated, until the first fault apears.
First Fail Signal: DB701 / DBW 1800 - DBW 1818 (20 Bytes)
6.) The PLC sends Actual Values [1 - 20] to DCS.

For each Value exists one Data Double Word.
For detailed description refer to Excel-sheet 'Actual_Values'
Meassuring Values: DB701 / DBD 1820 - DBD 1896 (40 Bytes)
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7.) The PLC sends group status messages to DCS.

The DCS operator need to have a fault and tripped signal from each area (Island A-Z).
A Interface with others

B Power and Control Voltage Distribution
C Converter Transformers
And so on
For each group five fault levels are issued:

EmergencyFaults causing Emergency Off
Gate BlockFaults causing Gate Blocking of Cycloconverter
Fast Stop Faults causing Mill Fast Stop
Normal St Faults causing Mill Normal Stop
No Start P Faults inhibiting Start of Mill but do not affect running Mill
For the structure of this Data Exchange refer to the Excel-sheet 'Group_Status':
Status Signals: DB701 / DBW 1900 - DBW 1942 (44 Bytes)
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Reference List for Modbus Register
Data Word: Bit 15............Bit 8 Bit 7.........Bit 0 => Register
Bytes: High Byte Low Byte
Bit 7.........Bit 0 Bit 7.........Bit 0
Example:
DBW0 DBB0 DBB1

DBW2 DBB2 DBB3
DBW4 DBB4 DBB5
The Communication Area consists of 2 Data Blocks: DB704-DB705
Data Block Data Word in PLC Communication Area
DB704 DBW0 Drive 1 Register 0

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DB704 DBW400 Faults/MV-Limits 1 Register 200
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DB704 DBW940 Actual Status Signals Register 470
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DB704 DBW1000 Spare Register 500

DB705 DBW0 Meas. Value 1 Register 512
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DB705 DBW800 First Fail No. 1 Register 912
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DB705 DBW820 Control Bits Register 922
DB705 DBW840 Control Value 1 Register 932
DB705 DBW896 Actual Values 1 Register 960
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DB705 DBW976 Group Status = .A Register 1000
DB705 DBW978 Group Status = .B Register 1001
DB705 DBW980 Group Status =. C Register 1002
DB705 DBW982 Group Status =. D Register 1003
DB705 DBW984 Group Status =. E Register 1004
DB705 DBW986 Group Status =. F Register 1005
DB705 DBW988 Group Status =. G Register 1006
DB705 DBW990 Group Status =. H Register 1007
DB705 DBW992 Group Status =. J Register 1008
DB705 DBW994 Group Status =. K Register 1009
DB705 DBW996 Group Status =. L Register 1010
DB705 DBW998 Group Status =. M Register 1011
DB705 DBW1000 Group Status =. N Register 1012
DB705 DBW1002 Group Status =. P Register 1013
DB705 DBW1004 Group Status =. R Register 1014
DB705 DBW1006 Group Status =. S Register 1015
DB705 DBW1008 Group Status =. T Register 1016
DB705 DBW1010 Group Status =. U Register 1017
DB705 DBW1012 Group Status =. V Register 1018
DB705 DBW1014 Group Status =. W Register 1019
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DB705 DBW1016 Group Status =. X Register 1020

DB705 DBW1018 Group Status =. Z Register 1021
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Communication SIMATIC S7 --> DCS
1.) Drives:
TCP/IP Option MODBUS
DB701: Byte 0 - Byte 199 Drive Status / Faults (Bits) Communication Area DB704 Byte 0 - Byte 199
DB701 Word 0 Bit 0.0 Drive No. 1 standby Register 0 Bit 8 Word 0 Bit 0.0
Bit 0.1 Drive No. 1 is running Bit 9 Bit 0.1
Bit 0.2 Drive No. 1 is faulty Bit 10 Bit 0.2
Bit 0.3 Bit 11 Bit 0.3
Bit 1.0 Drive No. 1 Electrical Fault Bit 0 Bit 1.0
Bit 1.1 Drive No. 1 Thermal overload Bit 1 Bit 1.1
Bit 1.2 Drive No. 1 Check Back fault Bit 2 Bit 1.2
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DB701 Word 2 Bit 2.0 Drive No. 2 standby Register 1 Bit 8 Word 2 Bit 2.0
Bit 2.1 Drive No. 2 is running Bit 9 Bit 2.1
Bit 2.2 Drive No. 2 is faulty Bit 10 Bit 2.2
Bit 3.0 Drive No. 2 Electrical Fault Bit 0 Bit 3.0
Bit 3.1 Drive No. 2 Thermal overload Bit 1 Bit 3.1
Bit 3.2 Drive No. 2 Check Back fault Bit 2 Bit 3.2
And so on up to Drive No. 200
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DB701 Word 4 Bit-reference see Word 0 Drive No. 3 Register 2 Word 4

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DB701 Word 200-Word 398 Reserved for Drive No. 101 - Drive No. 200 Register 100-199 Word 200-398
2.) Measuring Values (MV):
TCP/IP Option MODBUS
DB701: Byte 400 - Byte 1199 Measuring Values (Real numbers) Communication Area DB705 Byte 0 - Byte 799
DB701 Double word 400 Real Number Measuring Value 1 Register 512 & 513 DBD0
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3.) Single Faults and Limits:
DB701: Byte 1200 - Byte 1738 Single Faults (Bits) Communication Area DB704 Byte 400 - Byte 938
DB701 Word 1200 Bit 1200.0 Fault Message Index No. [1] / Signal 1 Register 200 Bit 8 DBW400 Bit 400.0
Bit 1200.1 Fault Message Index No. [1] / Signal 2 Bit 9 Bit 400.1
Bit 1201.0 MV No. [1] / Upper Alarm Register 200 Bit 0 Bit 401.0
Bit 1201.1 MV No. [1] / Upper Warning Bit 1 Bit 401.1
Bit 1201.2 MV No. [1] / Lower Warning Bit 2 Bit 401.2
Bit 1201.3 MV No. [1] / Lower Alarm Bit 3 Bit 401.3
Bit 1201.4 MV No. [1] / Value Abnormal Bit 4 Bit 401.4
Bit 1201.5 Bit 5 Bit 401.5
Bit 1201.6 Bit 6 Bit 401.6
Bit 1201.7 Bit 7 Bit 401.7
And so on up to Fault Index No. [270] / MV No. [200]
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DB701 Word 1202 Bit-reference see Word 1200 Fault Message Index No. / MV No. 2 Register 201 DBW402
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DB701 Word 1600 Bit-reference see Word 1200 Fault Message Index No. 201 Register 400 DBW800
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4.) Actual Signal Status:
DB701: Byte 1740 - Byte 1799 Single Faults (Bits) Communication Area DB704 Byte 940 - Byte 999
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DB701 Word 1740 Bit 1740.0 Act. Signals Status Word [1] / Signal 1 Register 470 Bit 8 DBW940 Bit 940.0
Bit 1740.1 Act. Signals Status Word [1] / Signal 2 Bit 9 Bit 940.1
Bit 1741.0 Act. Signals Status Word [1] / Signal 9 Register 470 Bit 0 Bit 941.0
And so on up to Act. Signals Status Word [30]
DB701 Word 1742 Bit-reference see Word 1740 Act. Signals Status Word [2] Register 471 DBW942
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5.) First Fail Signal (FFS):

DB701: Byte 1800 - Byte 1819 First Fault detection (Integer) Communication Area DB705
DB701 Word 1800 Integer Number Message number of first in fault Register 912 DBW800
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6.) Actual Values:

DB701: Byte 1820 - Byte 1903 Actual Values (Real) Communication Area DB705
DB701 DWord 1820 S7-Internal Actual Value 1 Register 960 & 961 DBW896
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7.) Group Status:
DB701 Byte 1900 - Byte 1942 Status Group Communication Area DB705
Bit-Reference = .A Status Group
Word 1900 Bit 1900.0 = .A Emergency Off Register 1000 Bit 8 DBW976 Bit 976.0
Bit 1900.1 = .A Gate Blocking Bit 9 Bit 976.1
Bit 1900.2 = .A Fast Stop Bit 10 Bit 976.2
Bit 1900.3 = .A Normal Stop Bit 11 Bit 976.3
Bit 1900.4 = .A No Start Permit Bit 12 Bit 976.4
Bit 1900.5 Bit 13 Bit 976.5
Bit 1900.6 Bit 14 Bit 976.6
Bit 1900.7 Bit 15 Bit 976.7
Bit 1901.0 Bit 0 Bit 977.0

Bit 1901.1 Bit 1 Bit 977.1
Bit 1901.2 Bit 2 Bit 977.2
Bit 1901.3 Bit 3 Bit 977.3
Bit 1901.4 Bit 4 Bit 977.4
Bit 1901.5 Bit 5 Bit 977.5
Bit 1901.6 Bit 6 Bit 977.6
Bit 1901.7 Bit 7 Bit 977.7
Bit-Reference = .B Status Group

Word 1902 Bit 1902.0 = .B Emergency Off Register 1001 Bit 8 DBW978 Bit 978.0
Bit 1902.1 = .B Gate Blocking Bit 9 Bit 978.1
Bit 1902.2 = .B Fast Stop Bit 10 Bit 978.2
Bit 1902.3 = .B Normal Stop Bit 11 Bit 978.3
Bit 1902.4 = .B No Start Permit Bit 12 Bit 978.4
Bit 1902.5 Bit 13 Bit 978.5
Bit 1902.6 Bit 14 Bit 978.6
Bit 1902.7 Bit 15 Bit 978.7
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Word 1904 Bit-reference see Word 1900 = .C Status Group Register 1002 DBW980
Word 1906 Bit-reference see Word 1900 = .D Status Group Register 1003 DBW982
Word 1908 Bit-reference see Word 1900 = .E Status Group Register 1004 DBW984
Word 1910 Bit-reference see Word 1900 = .F Status Group Register 1005 DBW986
Word 1912 Bit-reference see Word 1900 = .G Status Group Register 1006 DBW988
Word 1914 Bit-reference see Word 1900 = .H Status Group Register 1007 DBW990
Word 1916 Bit-reference see Word 1900 = .J Status Group Register 1008 DBW992
Word 1918 Bit-reference see Word 1900 = .K Status Group Register 1009 DBW994
Word 1920 Bit-reference see Word 1900 = .L Status Group Register 1010 DBW996
Word 1922 Bit-reference see Word 1900 = .M Status Group Register 1011 DBW998
Word 1924 Bit-reference see Word 1900 = .N Status Group Register 1012 DBW1000
Word 1926 Bit-reference see Word 1900 = .P Status Group Register 1013 DBW1002
Word 1928 Bit-reference see Word 1900 = .R Status Group Register 1014 DBW1004
Word 1930 Bit-reference see Word 1900 = .S Status Group Register 1015 DBW1006
Word 1932 Bit-reference see Word 1900 = .T Status Group Register 1016 DBW1008
Word 1934 Bit-reference see Word 1900 = .U Status Group Register 1017 DBW1010
Word 1936 Bit-reference see Word 1900 = .V Status Group Register 1018 DBW1012
Word 1938 Bit-reference see Word 1900 = .W Status Group Register 1019 DBW1014
Word 1940 Bit-reference see Word 1900 = .X Status Group Register 1020 DBW1016
Word 1942 Bit-reference see Word 1900 = .Z Status Group Register 1021 DBW1018
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Communication DCS --> SIMATIC S7
TCP/IP
DB700:
Byte 0 - Byte 19 Commands (Bits)
H = High Signal
L = Low Signal
Bit 0.0 From DCS-HMI H FROM DCS ALARM ACKNOWLEDGE

Bit 0.1 From DCS-HMI H FROM DCS ENABLE LOCAL MODE
Bit 0.2 From DCS-HMI H FROM DCS SELECT REMOTE MODE
Bit 0.3 SPARE
Bit 0.4 SPARE
Bit 0.5 SPARE
Bit 0.6 H FROM DCS MILL TURN CW VIEW FROM DISCHARGE END
Bit 0.7 H FROM DCS MILL TURN CCW VIEW FROM DISCHARGE END
Bit 1.0 From DCS-HMI H FROM DCS MILL DRIVE START

Bit 1.1 SPARE
Bit 1.2 From DCS-HMI L FROM DCS MILL DRIVE FAST STOP
Bit 1.3 From DCS-HMI L FROM DCS MILL DRIVE NORMAL STOP
Bit 1.4 L FROM DCS MILL DRIVE EMERGENCY STOP (Option)
Bit 1.5 SPARE
Bit 1.6 From DCS-HMI H FROM DCS MILL DRIVE AUXILIARIES START
Bit 1.7 From DCS-HMI L FROM DCS MILL DRIVE AUXILIARIES STOP
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Bit 2.0 H FROM DCS OPERATION PERMISSIVE 1 EO (Option)

Bit 2.1 H FROM DCS OPERATION PERMISSIVE 2 GB (Option)
Bit 2.2 H FROM DCS OPERATION PERMISSIVE 3 FS (Option)
Bit 2.3 H FROM DCS OPERATION PERMISSIVE 4 NS (Option)
Bit 2.4 H FROM DCS OPERATION PERMISSIVE 5 SP (Option)
Bit 2.5 SPARE
Bit 2.6 H FROM DCS EXTERN PROCESS PERMISSIVE
Bit 2.7 DCS COMMUNICATION LINK HEARTBEAT SIGNAL (5 sec Toggle)
Bit 3.0 From DCS-HMI H FROM DCS LOW PRESSURE SYSTEM START
Bit 3.1 From DCS-HMI L FROM DCS LOW PRESSURE SYSTEM STOP
Bit 3.2 From DCS-HMI H FROM DCS HIGH PRESSURE PUMPS START
Bit 3.3 From DCS-HMI L FROM DCS HIGH PRESSURE PUMPS STOP
Bit 3.4 H FROM DCS HIGH PRESSURE PUMP 2 START (Option)
Bit 3.5 L FROM DCS HIGH PRESSURE PUMP 2 STOP (Option)
Bit 3.6 H FROM DCS HIGH PRESSURE PUMP 3 START (Option)
Bit 3.7 L FROM DCS HIGH PRESSURE PUMP 3 STOP (Option)
Bit 4.0 H FROM DCS PISTON PUMPS START

Bit 4.1 L FROM DCS PISTON PUMPS STOP
Bit 4.2 H FROM DCS THRUST PUMP START
Bit 4.3 L FROM DCS THRUST PUMP STOP
Bit 4.4 SPARE
Bit 4.5 SPARE
Bit 4.6 H FROM DCS ACCU PUMP START (Option)
Bit 4.7 L FROM DCS ACCU PUMP STOP (Option)
Bit 5.0 H FROM DCS SELECTION LOW PRESSURE PUMP 1

Bit 5.1 H FROM DCS SELECTION LOW PRESSURE PUMP 2
Bit 5.2 H FROM DCS SELECTION HIGH PRESSURE PUMPS 1+2
Bit 5.5 H FROM DCS SELECTION ACCU PUMP 1
Bit 5.6 H FROM DCS SELECTION ACCU PUMP 2
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Bit 5.7 SPARE
Bit 6.0 - Bit 19.7 SPARE
Byte 20 - Byte 59 Setpoints (Real numbers)
Double word 20 From DCS-HMI CONTROL SIGNAL MILL SPEED (RPM)

Double word 24 SPARE
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Gearless Drives SIEMENA AG P-10008795
Data Word: Bit 15...Bit 8 Bit 7...Bit 0
Bytes: High Byte Low Byte

Bit 7...Bit 0 Bit 7...Bit 0
Señales TAG Bechtel Example:
Confirmar con Siemens
DBW0 DBB0 DBB1
DBW2 DBB2 DBB3
TCP/IP High Byte Low Byte

DB701 Bit 2 Bit 1 Bit 0 Bit 2 Bit 1 Bit 0
Drive
Slave Status /
Designation SIMOCODE Description English TAG Bechtel Drive Status (Bits) Drive Fault (Bits)
No. Faults
(Word)
CB Th. El.
faulty running standby
fault overload Fault
=.H01 SIMOCODE 50 Converter Cooling Pump 1 PPC-0087 DBW0 x x x x x x
=.H02 SIMOCODE 51 Converter Cooling Pump 2 PPC-0088 DBW2 x x x x x x
=.H03 Valve Cooler 1 HV-11153 DBW4 x x x x x x
=.H04 Valve Cooler 2 HV-11163 DBW6 x x x x x x
=.H05 Valve Water Softener HV-11160 DBW8 x x x x x x
Spare DBW10 x x x x x x
=.J22 SIMOCODE 52 Feeder Excitation Rectifier Fan DBW12 x x x x x x
=.L11 SIMOCODE 53 Motor Cooler 1 Fan 1 FAA-0031 DBW14 x x x x x x
=.L Spare DBW50 x x x x x x
=.L Spare DBW52 x x x x x x
=.T31 SIMOCODE 82 External Cooler Pump Station Pump 1 CCW-0001-09 DBW54 x x x x x x
=.T32 SIMOCODE 83 External Cooler Pump Station Pump 2 CCW-0001-10 DBW56 x x x x x x
=.T35 SIMOCODE 84 External Cooler Refilling Unit Pump DBW62 x x x x x x
=.T21 Standby Chiller Shut-Off Valve SAG-Mill DBW66 x x x x x x
=.T22 Standby Chiller Shut-Off Valve BALL-Mill 1 HV-01218A DBW68 x x x x x x
=.T23 Standby Chiller Shut-Off Valve BALL-Mill 2 DBW70 x x x x x x
=.M01 SIMOCODE 61 Motor Space Heater DBW78 x x x x x x
=.R11 SIMOCODE 62 Hydraulic Pump 1 Brake System PPD-0098 DBW80 x x x x x x
=.R12 SIMOCODE 77 Hydraulic Pump 2 Brake System PPD-0099 DBW82 x x x x x x
=.R14 Immersion Heater Brake System HXD-0005 DBW84 x x x x x x
=.R16 Valve Controlled Braking Command HV-11609/11612 DBW86 x x x x x x
=.R17 Valve Quick Braking Command HV-11616 DBW88 x x x x x x
=.R18 Valve Jogging / Soft Braking Command HV-11610 DBW90 x x x x x x
=.R Spare DBW92 x x x x x x
=.R Spare DBW94 x x x x x x
=.S11 SIMOCODE 63 Low Pressure Pump 1 PPD-0091 DBW96 x x x x x x
=.S12 SIMOCODE 64 Low Pressure Pump 2 PPD-0092 DBW98 x x x x x x
=.S14 SIMOCODE 65 Settling Oil Tank Heater 1 HXD-0006 DBW100 x x x x x x
=.S15 SIMOCODE 66 Settling Oil Tank Heater 2 HXD-0007 DBW102 x x x x x x
=.S21 SIMOCODE 67 High Pressure Pump 1 PPD-0093 DBW104 x x x x x x
=.S41 SIMOCODE 70 Accumulator Pump 1 PPD-0096 DBW118 x x x x x x
=.S42 SIMOCODE 71 Accumulator Pump 2 PPD-0097 DBW120 x x x x x x
=.S48 Accumulator Unloading Valve HS-11419 DBW122 x x x x x x
=.S SPARE DBW126 x x x x x x
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Gearless Drives SIEMENA AG P-10008795
TCP/IP High Byte Low Byte
DB701 Bit 2 Bit 1 Bit 0 Bit 2 Bit 1 Bit 0
Drive
Slave Status /
Designation SIMOCODE Description English TAG Bechtel Drive Status (Bits) Drive Fault (Bits)
No. Faults
(Word)
CB Th. El.
faulty running standby
fault overload Fault
=.S16 SIMOCODE 72 Conditioning Oil Tank Heater 1 HXD-0008 DBW132 x x x x x x
=.S17 SIMOCODE 73 Conditioning Oil Tank Heater 2 HXD-0009 DBW134 x x x x x x
=.S25 Seal Grease Pump PPD-0029 DBW140 x x x x x x
=.X51 SPARE DBW154 x x x x x x
=.X53 BB0x E-House Fan DBW172 x x x x x x
=.X Spare DBW174 x x x x x x
=.X SPARE DBW176 x x x x x x
DBW178 x x x x x x
DBW180 x x x x x x
DBW182 x x x x x x
DBW184 x x x x x x
DBW186 x x x x x x
DBW188 x x x x x x
DBW190 x x x x x x
DBW192 x x x x x x
DBW194 x x x x x x
DBW196 x x x x x x
DBW198 x x x x x x
Date: 14.03.2011 617001193.xls

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Antapaccay Peru
Data Word: Bit 15.......Bit 8 Bit 7.........Bit 0 = Register

Señales Utilizadas
Confirmar con Siemens Bytes: High Byte Low Byte
Bit 7.........Bit 0 Bit 7.........Bit 0
Example:
DBW0 DBB0 DBB1

DBW2 DBB2 DBB3
Measuring Values / Limits Alarms (Bits)
TCP/IP TCP/IP Low Byte
DB701 DB701 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Measuring Measuring Values / Abnormal Lower Alarm Lower Warning Upper Warning Upper Alarm
Values (Real Symbol Operand Limits (Word) Alarms (Fail) (LL) (L) (H) (HH)
TAG Bechtel numbers) Siemens Comment Unit
DBD 948 = .SP30-XP01 THRUST RAIL MANIFOLD OIL PRESSURE 4-20mA, 2W kPa DBW 1474 x x x x x
DBD 816 = .RP02-XP01 BRAKE ACCUMULATOR PRESSURE 4-20mA, 4W kPa DBW 1408 x x x x x
DBD 820 = .RP02-XT01 BRAKE ACCUMULATOR TEMPERATURE PT100 Degr. DBW 1410 x x x x x
DBD 692 =. SPARE DBW 1346 x x x x x
DBD 908 = .SP20-XP01 FEED BEAR.MANIFOLD OIL PRESSURE 4-20mA, 2W kPa DBW 1454 x x x x x
DBD 944 = .SP29-XP01 DISCH.BEAR.MANIFOLD OIL PRESSURE 4-20mA, 2W kPa DBW 1472 x x x x x
DBD 956 = .SP40-XP02 ACCUMULATOR 2 PRESSURE 4-20mA, 2W kPa DBW 1478 x x x x x
DBD 580 = .LT22-XT02 COOLER WATER INLET 22 TEMPERATURE PT100 Degr. DBW 1290 x x x x x
DBD 588 = .LT22-XT06 COOLER WATER OUTLET 22 TEMPERATURE PT100 Degr. DBW 1294 x x x x x
DBD 828 = .S11-XE01 LOW PRESSURE PUMP 1 CURRENT 4-20mA, 4W Amps DBW 1414 x x x x x
DBD 832 = .S12-XE01 LOW PRESSURE PUMP 2 CURRENT 4-20mA, 4W Amps DBW 1416 x x x x x
DBD 836 = .S21-XE01 HIGH PRESSURE PUMP 1 CURRENT 4-20mA, 4W Amps DBW 1418 x x x x x
DBD 848 = .S31-XE01 THRUST PUMP 1 CURRENT 4-20mA, 4W Amps DBW 1424 x x x x x
DBD 852 = .S32-XE01 THRUST PUMP 2 CURRENT 4-20mA, 4W Amps DBW 1426 x x x x x
DBD 428 = .E01-XT02 EXCIT.TRANSF. OIL TEMPERATURE PT100 Degr. DBW 1214 x x x x x
DBD 804 = .NW01-XW01 MILL WEIGHT LOAD CELL 4-20mA, 4W tons DBW 1402 x x x x x
DBD 400 = .C01-XT01 CONV.TRANSF.1 WINDING TEMPERATURE PT100 Degr. DBW 1200 x x x x x
DBD 412 = .CT SPARE DBW 1206 x x x x x
AIT-11156 DBD 452 = .HE01-XE01 CONV. COOLING WATER INTERNAL CONDUCTIVITY 4-20mA, 4W micro S DBW 1226 x x x
TI-11166 DBD 432 = .HT01-XT01 COOL.INTERNAL WATER RETURN TEMP. PT100 Degr. DBW 1216 x x
TI-11155 DBD 436 = .HT02-XT01 COOL.INTERNAL WATER OUTLET TEMP. PT100 Degr. DBW 1218 x x
TI-11150 DBD 440 = .HT11-XT01 COOL.EXTERNAL WATER INLET TEMP. PT100 Degr. DBW 1220 x x
TI-11151 DBD 444 = .HT13-XT01 COOL.EXTERNAL WATER RETURN 1 TEMP. PT100 Degr. DBW 1222 x x
TI-11161 DBD 448 = .HT14-XT01 COOL.EXTERNAL WATER RETURN 2 TEMP. PT100 Degr. DBW 1224 x x
DBD 524 = .LT11-XT02 COOLER 1 COLD AIR 12 TEMPERATURE PT100 Degr. DBW 1262 x x x x x
DBD 456 = .K SPARE DBW 1228 x x x x x
DBD 460 = .K SPARE DBW 1230 x x x x x
ZI-11103B1 DBD 676 = .KG01-XT01 MOTOR AIR GAP BOX 270 DEG CCW TEMPERATURE PT100 Degr. DBW 1338 x x x x x
DBD 532 = .LT11-XT06 COOLER 1 WARM AIR 12 TEMPERATURE PT100 Degr. DBW 1266 x x x x x
DBD 512 = .KT SPARE DBW 1256 x x x x x
DBD 516 = .KT SPARE DBW 1258 x x x x x
TI-11101A DBD 464 = .KT01-XT01 MOTOR WINDING TEMPERATURE 1 PT100 Degr. DBW 1232 x x x
TI-11101B DBD 468 = .KT01-XT02 MOTOR WINDING TEMPERATURE 2 PT100 Degr. DBW 1234 x x x
TI-11101C DBD 472 = .KT01-XT03 MOTOR WINDING TEMPERATURE 3 PT100 Degr. DBW 1236 x x x
TI-11101D DBD 476 = .KT01-XT04 MOTOR WINDING TEMPERATURE 4 PT100 Degr. DBW 1238 x x x
TI-11101E DBD 480 = .KT01-XT05 MOTOR WINDING TEMPERATURE 5 PT100 Degr. DBW 1240 x x x
TI-11101F DBD 484 = .KT01-XT06 MOTOR WINDING TEMPERATURE 6 PT100 Degr. DBW 1242 x x x
617001193.xls
Date: 07.07.2010 Page 58 of 91
Excel-Sheet: MV-List
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TI-11101G DBD 488 = .KT01-XT07 MOTOR WINDING TEMPERATURE 7 PT100 Degr. DBW 1244 x x x
TI-11101H DBD 492 = .KT01-XT08 MOTOR WINDING TEMPERATURE 8 PT100 Degr. DBW 1246 x x x
TI-11101I DBD 496 = .KT01-XT09 MOTOR WINDING TEMPERATURE 9 PT100 Degr. DBW 1248 x x x
TI-11101J DBD 500 = .KT01-XT10 MOTOR WINDING TEMPERATURE 10 PT100 Degr. DBW 1250 x x x
TI-11101K DBD 504 = .KT01-XT11 MOTOR WINDING TEMPERATURE 11 PT100 Degr. DBW 1252 x x x
TI-11101L DBD 508 = .KT01-XT12 MOTOR WINDING TEMPERATURE 12 PT100 Degr. DBW 1254 x x x
DBD 552 = .LT SPARE DBW 1276 x x x x x
DBD 696 = .MM01-XM01 MOTOR MOISTURE DETECTOR 4-20MA, 4-W % DBW 1348 x x x x x
DBD 704 = .NT01-XT01 FEED BEARING 1 1 TEMPERATURE PT100 Degr. DBW 1352 x x x x x
TI-11113 DBD 520 = .LT11-XT01 COOLER 1 COLD AIR 11 TEMPERATURE PT100 Degr. DBW 1260 x x
TI-11116 DBD 528 = .LT11-XT05 COOLER 1 WARM AIR 11 TEMPERATURE PT100 Degr. DBW 1264 x x
TI-11110 DBD 536 = .LT12-XT01 COOLER WATER INLET 11 TEMPERATURE PT100 Degr. DBW 1268 x x
TI-11111 DBD 544 = .LT12-XT05 COOLER WATER OUTLET 11 TEMPERATURE PT100 Degr. DBW 1272 x x
DBD 732 = .NT01-XT08 FEED BEARING 4 2 TEMPERATURE PT100 Degr. DBW 1366 x x x x x
TI-11126 DBD 568 = .LT21-XT05 COOLER 2 WARM AIR 21 TEMPERATURE PT100 Degr. DBW 1284 x x x
TI-11120 DBD 576 = .LT22-XT01 COOLER WATER INLET 21 TEMPERATURE PT100 Degr. DBW 1288 x x x
TI-11121 DBD 584 = .LT22-XT05 COOLER WATER OUTLET 21 TEMPERATURE PT100 Degr. DBW 1292 x x x
TI-11133 DBD 600 = .LT31-XT01 COOLER 3 COLD AIR 31 TEMPERATURE PT100 Degr. DBW 1300 x x x
DBD 752 = .NT11-XT01 DISCHARGE BEAR.1 1 TEMPERATURE PT100 Degr. DBW 1376 x x x x x
DBD 780 = .NT11-XT08 DISCHARGE BEAR.4 2 TEMPERATURE PT100 Degr. DBW 1390 x x x x x
DBD 796 = .N SPARE DBW 1398 x x x x x
DBD 784 = .N40-XT01 ET200 CUBICLE STATOR +.U15 TEMPERATURE PT100 Degr. DBW 1392 x x x x x
DBD 788 = .N40-XT02 ET200 CUBICLE MILL +.U21 TEMPERATURE PT100 Degr. DBW 1394 x x x x x
DBD 792 = .N40-XT03 ET200 CUBICLE LUBE +.D15 TEMPERATURE PT100 Degr. DBW 1396 x x x x x
TE-11001A DBD 708 = .NT01-XT02 FEED BEARING LEFT INBOARD TEMPERATURE PT100 Degr. DBW 1354 x x x
DBD 860 = .SF21-XF01 FEED BEARING PAD 1 OIL FLOW 4-20mA, 2W lpm DBW 1430 x x x x x
DBD 892 = .SF31-XF01 THRUST BEAR. 1 LEFT OIL FLOW 4-20mA, 2W lpm DBW 1446 x x x x x
DBD 896 = .SF32-XF01 THRUST BEAR. 2 LEFT OIL FLOW 4-20mA, 2W lpm DBW 1448 x x x x x
DBD 900 = .SF33-XF01 THRUST BEAR. 1 RIGHT OIL FLOW 4-20mA, 2W lpm DBW 1450 x x x x x
DBD 904 = .SF34-XF01 THRUST BEAR. 2 RIGHT OIL FLOW 4-20mA, 2W lpm DBW 1452 x x x x x
TE-11001B DBD 712 = .NT01-XT03 FEED BEARING LEFT CENTER TEMPERATURE PT100 Degr. DBW 1356 x x x
TE-11001C DBD 716 = .NT01-XT04 FEED BEARING LEFT OUTBOARD TEMPERATURE PT100 Degr. DBW 1358 x x x
TE-11004A DBD 720 = .NT01-XT05 FEED BEARING RIGHT INBOARD TEMPERATURE PT100 Degr. DBW 1360 x x x
TE-11004B DBD 724 = .NT01-XT06 FEED BEARING RIGHT CENTER TEMPERATURE PT100 Degr. DBW 1362 x x x
DBD 876 = .SF25-XF01 DISCH. BEARING PAD 1 OIL FLOW 4-20mA, 2W lpm DBW 1438 x x x x x
TE-11004C DBD 728 = .NT01-XT07 FEED BEARING RIGHT OUTBOARD TEMPERATURE PT100 Degr. DBW 1364 x x x
TE-11002A DBD 736 = .NT07-XT01 THRUST BEAR. LEFT INBOARD TEMPERATURE PT100 Degr. DBW 1368 x x x
DBD 812 = .RL01-XL01 BRAKE RESERVOIR LEVEL 4-20mA, 2W mm DBW 1406 x x x x x
TE-11002B DBD 740 = .NT07-XT02 THRUST BEAR. LEFT OUTBOARD TEMPERATURE PT100 Degr. DBW 1370 x x x
TE-11003A DBD 744 = .NT07-XT03 THRUST BEAR. RIGHT INBOARD TEMPERATURE PT100 Degr. DBW 1372 x x x
TE-11003B DBD 748 = .NT07-XT04 THRUST BEAR. RIGHT OUTBOARD TEMPERATURE PT100 Degr. DBW 1374 x x x
TE-11006A DBD 756 = .NT11-XT02 DISCHARGE BEARING LEFT INBOARD TEMPERATURE PT100 Degr. DBW 1378 x x x
TE-11006B DBD 760 = .NT11-XT03 DISCHARGE BEARING LEFT CENTER TEMPERATURE PT100 Degr. DBW 1380 x x x
TE-11006C DBD 764 = .NT11-XT04 DISCHARGE BEARING LEFT OUTBOARD TEMPERATURE PT100 Degr. DBW 1382 x x x
TE-11005A DBD 768 = .NT11-XT05 DISCHARGE BEARING RIGHT INBOARD TEMPERATURE PT100 Degr. DBW 1384 x x x
TE-11005B DBD 772 = .NT11-XT06 DISCHARGE BEARING RIGHT CENTER TEMPERATURE PT100 Degr. DBW 1386 x x x
TE-11005C DBD 776 = .NT11-XT07 DISCHARGE BEARING RIGHT OUTBOARD TEMPERATURE PT100 Degr. DBW 1388 x x x
WI-11007 DBD 808 = .NW01-XW05 MILL ELECTRIC EAR 1 OUTPUT 4-20mA, 4W % DBW 1404 x x x
WQI-11007 DBD 800 = .NW01-XW06 MILL ELECTRIC EAR 2 OUTPUT 4-20mA, 4W % DBW 1400 x
PIT-11608 DBD 1016 = .RP01-XP01 BRAKE RELEASE PRESSURE 4-20mA, 4W kPa DBW 1508 x x
PIT-11621 DBD 1020 = .RP03-XP01 LEFT BRAKE RELEASE PRESSURE 4-20mA, 2W kPa DBW 1510 x x x
PIT-11632 DBD 1024 = .RP04-XP01 RIGHT BRAKE RELEASE PRESSURE 4-20mA, 2W kPa DBW 1512 x x x
DBD 984 = .SP40-XP03 ACCUMULATOR 1 PRESSURE 2 4-20mA, 2W kPa DBW 1492 x x x x x
TE-11642 DBD 824 = .RT01-XT01 BRAKE RESERVOIR TEMPERATURE PT100 Degr. DBW 1412 x x x x
DBD 1096 = .SP45-XP01 ACCUMULATOR 5 NITROGEN PRESSURE 4-20MA, 2-W kPa DBW 1548 x x x x x
DBD 964 = .S SPARE DBW 1482 x x x x x
DBD 980 = .S SPARE DBW 1490 x x x x x
FIT-11324 DBD 856 = .SF12-XF01 CONDITIONED OIL FLOW 4-20mA, 2W lpm DBW 1428 x x
FIT-11503 DBD 1040 = .SF20-XF01 FEED BEARING OIL FLOW 4-20MA, 4-W lpm DBW 1520 x x x
FIT-11526 DBD 1044 = .SF29-XF01 DISCHARGE BEARING OIL FLOW 4-20MA, 4-W lpm DBW 1522 x x x
FIT-11544 DBD 1048 = .SF30-XF01 THRUST BEARING OIL FLOW 4-20MA, 4-W lpm DBW 1524 x x x
FIT-11502 DBD 1056 = .SF40-XF01 ACCUMULATOR RUNDOWN OIL FLOW FEED END 4-20MA, 4-W lpm DBW 1528 x x x
FIT-11525 DBD 1060 = .SF40-XF02 ACCUMULATOR RUNDOWN OIL FLOW DISCHARGE END 4-20MA, 4-W lpm DBW 1530 x x x
LIT-11305 DBD 972 = .SL11-XL04 LUBE RESERVOIR SETTLING OIL LEVEL 4-20mA, 2W % DBW 1486 x x x
LIT-11306 DBD 976 = .SL11-XL05 LUBE RESERVOIR CONDITIONED OIL LEVEL 4-20mA, 2W % DBW 1488 x x x
PIT-11325 DBD 1072 = .SP12-XP01 CONDITIONING PUMP OUTLET PRESSURE 4-20MA, 2-W kPa DBW 1536 x x
PDIT-11317 DBD 1076 = .SP14-XP06 CONDITIONING FILTER DIFF. PRESSURE 4-20MA, 2-W kPa DBW 1538 x x x
PIT-11506A DBD 912 = .SP21-XP01 FEED BEARING PAD 1 PRESSURE 4-20mA, 2W kPa DBW 1456 x x x x x
PIT-11506B DBD 916 = .SP22-XP01 FEED BEARING PAD 2 PRESSURE 4-20mA, 2W kPa DBW 1458 x x x x x
PIT-11506C DBD 920 = .SP23-XP01 FEED BEARING PAD 3 PRESSURE 4-20mA, 2W kPa DBW 1460 x x x x x
PIT-11506D DBD 924 = .SP24-XP01 FEED BEARING PAD 4 PRESSURE 4-20mA, 2W kPa DBW 1462 x x x x x
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Date: 07.07.2010 Page 59 of 91
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PIT-11530A DBD 928 = .SP25-XP01 DISCHARGE BEARING 1 PRESSURE 4-20mA, 2W kPa DBW 1464 x x x x x
PIT-11530B DBD 932 = .SP26-XP01 DISCHARGE BEARING 2 PRESSURE 4-20mA, 2W kPa DBW 1466 x x x x x
PIT-11530C DBD 936 = .SP27-XP01 DISCHARGE BEARING 3 PRESSURE 4-20mA, 2W kPa DBW 1468 x x x x x
PIT-11530D DBD 940 = .SP28-XP01 DISCHARGE BEARING 4 PRESSURE 4-20mA, 2W kPa DBW 1470 x x x x x
PIT-11418 DBD 952 = .SP40-XP01 ACCUMULATOR 1 PRESSURE 4-20mA, 2W kPa DBW 1476 x x x
PDIT-11402 DBD 1064 = .SP40-XP06 ACCUMULATOR FILTER DIFF. PRESSURE 4-20MA, 2-W kPa DBW 1532 x x
PIT-11405 DBD 1080 = .SP41-XP01 ACCUMULATOR 1 NITROGEN PRESSURE 4-20MA, 2-W kPa DBW 1540 x x x
TE-11310 DBD 968 = .ST11-XT01 LUBE RESERVOIR SETTLING OIL TEMPERATURE PT100 Degr. DBW 1484 x x x x
TE-11310 DBD 1120 = .ST11-XT02 LUBE RESERVOIR SETTLING OIL TEMPERATURE PT100 Degr. DBW 1560 x x x x
TE-11312 DBD 960 = .ST11-XT03 LUBE RESERVOIR CONDITIONED OIL TEMPERATURE PT100 Degr. DBW 1480 x x x x
TE-11312 DBD 1124 = .ST11-XT04 LUBE RESERVOIR CONDITIONED OIL TEMPERATURE PT100 Degr. DBW 1562 x x x x
DBD 1132 = .ST12-XT02 CONDITIONED OIL HEAT EXCHANGE OUTLET TEMPERATURE PT100 Degr. DBW 1566 x x x x x
xxxxx DBD 1136 = .ST12-XT03 CONDITIONED OIL HEAT EXCHANGE OUTLET TEMPERATURE PT100 Degr. DBW 1568 x x x x x
DBD 1156 = .T30-XT01 COOLING PLANT PUMP SKID INLET TEMPERATURE PT100 Degr. DBW 1578 x x x x x
DBD 1160 = .T31-XP01 COOLING PLANT PUMP 1 PRESSURE 4-20MA, 2-W kPa DBW 1580 x x x x x
DBD 1164 = .T32-XP01 COOLING PLANT PUMP 2 PRESSURE 4-20MA, 2-W kPa DBW 1582 x x x x x
DBD 1000 = .XT SPARE DBW 1500 x x x x x
DBD 988 = .XT01-XT01 E-HOUSE CONTROL COMP. TEMPERATURE PT100 Degr. DBW 1494 x x x x x
DBD 992 = .XT02-XT01 E-HOUSE CONVERTER COMP. TEMPERATURE PT100 Degr. DBW 1496 x x x x x
DBD 996 = .XT02-XT02 E-HOUSE AMBIENT TEMPERATURE PT100 Degr. DBW 1498 x x x x x
DBD 1116 DBW 1558 x x x x x
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Date: 07.07.2010 Page 60 of 91
Antapaccay Peru
Señales Utilizadas
TCP/IP
S7-Datablock S7-Address Reference DCS Description

DB701 DWord 1820 Actual Value 1 DCS-HMI Mill actual speed
DB701 DWord 1824 Actual Value 2 DCS-HMI Mill actual power
DB701 DWord 1828 Actual Value 3 DCS-HMI Mill actual torque
DB701 DWord 1832 Actual Value 4 DCS-HMI Mill actual stator current
DB701 DWord 1836 Actual Value 5 DCS-HMI Mill actual stator voltage
DB701 DWord 1840 Actual Value 6
DB701 DWord 1860 Actual Value 11 DCS-HMI AirGap Static Displacement X-Axis
DB701 DWord 1864 Actual Value 12 DCS-HMI AirGap Static Displacement Y-Axis
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Antapaccay Peru
3.) Single Faults:

Data Word: Bit 15.......Bit 8 Bit 7.........Bit 0 = Register
Señales Utilizadas Bytes: High Byte Low Byte

Confirmar con Siemens Bit 7.........Bit 0 Bit 7.........Bit 0
Example:
DBW0 DBB0 DBB1

DBW2 DBB2 DBB3
TCP/IP
DB701 High Byte Low Byte
Signal Fault
per Designation Messages
Description Tag Bechtel Type
Index Siemens (Index No. /
No. Bits ) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
1 =1.A01-AE02 MAIN CIRCUIT BREAKER TRIPPED DBW1200 x Alarm - below

2 =1.A01-AE03 MAIN CIRCUIT BREAKER SYNCHR. VOLTAGE FAULT DBW1200 x Alarm - below
3 =1.A01-AE24 MAIN CIRCUIT BREAKER VOLTAGE LOSS DBW1200 x Alarm - below
4 =1.A01-RC03 MAIN CIRCUIT BREAKER UNDEFINED POSITION DBW1200 x Alarm - below
5 =1.A A_SF001_SIG5 DBW1200 x Alarm - below
6 =1.A01-BC01 MAIN CIRCUIT BREAKER SUMMARY EMERGENCY OFF HIGH VOLTAGE DBW1200 x Alarm - below
8 =1.A WIN CC HEARTBEAT SIGNAL MONITORING TIME ELAPSED DBW1200 x Alarm - below
1 =1.A04-AE02 EXCITATION CIRCUIT BREAKER TRIPPED DBW1202 x Alarm - above
2 =1.A A_SF002_SIG2 DBW1202 x Alarm - above
4 =1.A04-RC03 EXCITATION CIRCUIT BREAKER UNDEFINED POSITION DBW1202 x Alarm - above
6 =1.A04-BC01 EXCITATION CIRCUIT SUMMARY EMERGENCY OFF HIGH VOLTAGE DBW1202 x Alarm - above
1 =1.A10 DCS INTERFACE COMMUNICATION LINK HEARTBEAT FAULT DCS_PLC_COMM DBW1210 x Alarm - below
3 =1.A10-MY11 DCS INTERFACE EXTERNAL PROCESS INTERLOCK MISSING DBW1210 x Alarm - below
8 =1.A10 PCS INTERFACE MODBUS FUNCTION BLOCK ERROR DBW1210 x Alarm - below
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Antapaccay Peru
TCP/IP
Signal Fault
1 =1.B50-AE02 400/230V INCOMING CB TRIPPED DBW1220 x Alarm - below
2 =1.B10-AE18 AUX. LV-MCC UNDERVOLT. TIME DELAY DBW1220 x Alarm - below
3 =1.B10-AE19 AUX. LV-MCC UNDERVOLTAGE DBW1220 x Alarm - below
4 =1.B20-RE20 AUX. MCC CONTROL VOLTAGE FAULT DBW1220 x Alarm - below
5 =1.B B_SF001_SIG5 DBW1220 x Alarm - below
6 =1.B51-RE01 FEEDER 230V LIGHTING V. ELECTRICAL FAULT DBW1220 x Alarm - below
7 =1.B52-RE01 FEEDER 230V AUXILIARY V. ELECTRICAL FAULT DBW1220 x Alarm - below
8 =1.B53-RE01 FEEDER 230V HEATER V. ELECTRICAL FAULT DBW1220 x Alarm - below
1 =1.B60-S10 AC CONTROL VOLTAGE 10L1 FAULT DBW1222 x Alarm - below
2 =1.B60-F11 AC CONTROL VOLTAGE 11L1 FAULT DBW1222 x Alarm - below
6 =1.B60-Q10-F31 AC CONTROL VOLTAGE 31L1 FAULT DBW1226 x Alarm - below
1 =1.B71-RE01 BATTERY FEEDER +/-24V ELECTRICAL FAULT DBW1228 x Alarm - below
1 =1.B75-K2-GEH1 */- 24V BATT. CHARGER OVERVOLTAGE ( - ) DBW1230 x Alarm - below
2 =1.B75-A1K4-GEH2 */- 24V BATT. CHARGER OVERVOLTAGE ( + ) DBW1230 x Alarm - below
3 =1.B75-A33K5-AE05 */- 24V BATT. CHARGER FUSE FAULT DBW1230 x Alarm - below
4 =1.B75-K9-AE06 */- 24V BATT. CHARGER ( - ) FAULT DBW1230 x Alarm - below
5 =1.B75-A1K2-AE07 */- 24V BATT. CHARGER ( + ) FAULT DBW1230 x Alarm - below
6 =1.B75-K11-AE08 */- 24V BATT. CHARGER ( - ) BATT. CIRCUIT FAULT DBW1230 x Alarm - below
7 =1.B75-A33K4-AE09 */- 24V BATT. CHARGER ( + ) BATT. CIRCUIT FAULT DBW1230 x Alarm - below
8 =1.B75-A33K2-GEL1 */- 24V BATT. CHARGER MAINS FAULT DBW1230 x Alarm - below
1 =1.B80-F5 24V DC MAIN DISTRIBUTION 5L+ FAULT DBW1232 x Alarm - below
5 =1.B60-A1-RE01 AC UPS BYPASS ACTIVE DBW1232 x Alarm - below
6 =1.B60-A1-RE02 AC UPS SUMMARY ALARM DBW1232 x Alarm - below
7 =1.B60-A1-RE03 AC UPS BATTERY LOW DBW1232 x Alarm - below
8 =1.B60-A1-RE04 AC UPS AC FAILURE DBW1232 x Alarm - below
1 =1.B82-F23 24V DC DISTRIBUTION MEAS. 23L+ FAULT DBW1234 x Alarm - below
1 =1.B83-F36 24V DC DIST. PLC 36L+ FAULT DBW1238 x Alarm - below
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TCP/IP
Signal Fault
1 =1.B83-S42 24V DC DIST. PLC 42SL+ FAULT DBW1258 x Alarm - below
1 =1.B90-RC40 Cubicle Heater Voltage Off DBW1260 x Alarm - above
2 =1.B90-RE40 Cubicle Heater Voltage Fault DBW1260 x Alarm - above
3 =1.B B_SF021_SIG3 DBW1260 x Alarm - above
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TCP/IP
Signal Fault
1 =1.C01-GFH1 CONV. TRANSFORMER 1 BUCHHOLZ WARNING DBW1280 x Warning - above
2 =1.C01-GFH2 CONV. TRANSFORMER 1 BUCHHOLZ TRIPPED DBW1280 x Alarm - above
3 =1.C01-GLL1 CONV. TRANSFORMER 1 OIL LEVEL TOO LOW DBW1280 x Alarm - below
4 =1.C01-GLH1 CONV. TRANSFORMER 1 OIL LEVEL TOO HIGH DBW1280 x Warning - above
5 =1.C01-GTH1 CONV. TRANSFORMER 1 WINDING TEMP. WARNING DBW1280 x Warning - above
6 =1.C01-GTH2 CONV. TRANSFORMER 1 WINDING TEMP. TRIPPED DBW1280 x Alarm - above
7 =1.C01-GTH3 CONV. TRANSFORMER 1 OIL TEMP. WARNING DBW1280 x Warning - above
8 =1.C01-GTH4 CONV. TRANSFORMER 1 OIL TEMP. TRIPPED DBW1280 x Alarm - above
1 =1.C01-GFH3 CONV. TRANSFORMER 1 BUCHHOLZ RUBBER BAG MONITORING DBW1286 x Warning - above
4 =1.C C_SF004_SIG4 DBW1286 x Alarm - below
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TCP/IP
Signal Fault
2 =1.C C_SF005_SIG2 DBW1288 x Alarm - above
1 =1.D D_SF001_SIG1 DBW1300 x Alarm - above
1 =1.E E_SF001_SIG1 DBW1320 x Warning - above
2 =1.E E_SF001_SIG2 DBW1320 x Alarm - above
1 =1.E01-GFH1 EXCITATION TRANSFORMER BUCHHOLZ PROTECTION WARNING DBW1324 x Warning - above
2 =1.E01-GFH2 EXCITATION TRANSFORMER BUCHHOLZ PROTECTION TRIPPED DBW1324 x Alarm - above
7 =1.E01-GTH3 EXCITATION TRANSFORMER OIL TEMPERATURE WARNING DBW1324 x Warning - above
8 =1.E01-GTH4 EXCITATION TRANSFORMER OIL TEMPERATURE TRIPPED DBW1324 x Alarm - above
1 =1.E01-GLL1 EXCITATION TRANSFORMER OIL LEVEL TOO LOW DBW1328 x Alarm - above
2 =1.E01-GLH1 EXCITATION TRANSFORMER OIL LEVEL TOO HIGH DBW1328 x Alarm - above
Date: 15.07.2010 617001193.xls

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Antapaccay Peru
TCP/IP
Signal Fault
1 =1.F F_SF001_SIG1 DBW1340 x Alarm - above
2 =1.B05-RVZ1 HARMONIC FILTER 1 NOT IN REMOTE CONTROL DBW1340 x Alarm - above
3 =1.B05-RC03 HARMONIC FILTER 1 CIRCUIT BREAKER POS. FAILURE DBW1340 x Alarm - above
4 =1.B05-RC04 HARMONIC FILTER 1 EARTH SWITCH POS. FAILURE DBW1340 x Alarm - above
5 =1.B05-RC05 HARMONIC FILTER 1 DISCONNECTOR POS. FAILURE DBW1340 x Alarm - above
6 =1.F01-RG20 HARMONIC FILTER 1 ISOLATOR POS. FAILURE DBW1340 x Alarm - above
1 =1.F01-RE11 HARMONIC FILTER PROT. CONTROL VOLTAGE FAULT DBW1342 x Alarm - above
2 =1.F01-GE11 HARMONIC FILTER 1 TRIP DELAY TIME RUNNING DBW1342 x Alarm - above
3 =1.F01-GE12 HARMONIC FILTER 1 UNBALANCED CURRENT WARNING DBW1342 x Warning - above
4 =1.F01-GE13 HARMONIC FILTER 1 PROT. CIRCUIT BREAKER TRIP DBW1342 x Alarm - above
5 =1.F01-GE15 HARMONIC FILTER 1 PROT. CIRCUIT BREAKER FAULT DBW1342 x Alarm - above
6 =1.F01-RB11 HARMONIC FILTER 1 CPR97 NOT IN OPERATION DBW1342 x Alarm - above
2 =1.B06-RVZ1 HARMONIC FILTER 2 NOT IN REMOTE CONTROL DBW1344 x Alarm - above
3 =1.B06-RC03 HARMONIC FILTER 2 CIRCUIT BREAKER POS. FAILURE DBW1344 x Alarm - above
4 =1.B06-RC04 HARMONIC FILTER 2 EARTH SWITCH POS. FAILURE DBW1344 x Alarm - above
5 =1.B06-RC05 HARMONIC FILTER 2 DISCONNECTOR POS. FAILURE DBW1344 x Alarm - above
6 =1.F02-RG20 HARMONIC FILTER 2 ISOLATOR POS. FAILURE DBW1344 x Alarm - above
1 =1.F01-RE12 HARMONIC FILTER PROT. INTERLOCKING VOLTAGE FAULT DBW1346 x Alarm - above
2 =1.F02-GE11 HARMONIC FILTER 2 TRIP DELAY TIME RUNNING DBW1346 x Alarm - above
3 =1.F02-GE12 HARMONIC FILTER 2 UNBALANCED CURRENT WARNING DBW1346 x Warning - above
4 =1.F02-GE13 HARMONIC FILTER 2 PROT. CIRCUIT BREAKER TRIP DBW1346 x Alarm - above
5 =1.F02-GE15 HARMONIC FILTER 2 PROT. CIRCUIT BREAKER FAULT DBW1346 x Alarm - above
6 =1.F02-RB11 HARMONIC FILTER 2 CPR97 NOT IN OPERATION DBW1346 x Alarm - above
1 =1.G Cycloconverter 1 Failure Detected by SL150 DBW1360 x Alarm - below
2 =1.G Cycloconverter 1 Warning Detected by SL150 DBW1360 x Warning - below
3 =1.G Cycloconverter 2 Failure Detected by SL150 DBW1360 x Alarm - below
4 =1.G Cycloconverter 2 Warning Detected by SL150 DBW1360 x Warning - below
5 =1.G G_SF001_SIG5 DBW1360 x Alarm - below
6 =1.G G_SF001_SIG6 DBW1360 x Alarm - above
1 =1.HE01-GEH4 CYCL.CONV.COOL. INT.WATER CIRCUIT CONDUCTIVITY WARNINGAAH-11156 DBW1380 x Warning - above
2 =1.HE01-GEH5 CYCL.CONV.COOL. INT.WATER CIRCUIT CONDUCTIVITY TRIPPEDAAHH-11156 DBW1380 x Alarm - above
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TCP/IP
Signal Fault
3 =1.H H_SF001_SIG3 DBW1380 x Alarm - below
7 =1.H CYCL.CONV.COOL ION EXCHANGER RUNNING TIME EXCEEDED DBW1380 x Alarm - below
8 =1.H CYCL.CONV.COOL ION EXCHANGER OPERATION FREQUENCY TOO HIGH DBW1380 x Alarm - below
1 =1.HF13-GFL1 CYCL.CONV.COOL. EXTERN COOL.WATER 1 FLOW LOW FAL-11152 DBW1382 x Alarm - below
2 =1.HF14-GFL1 CYCL.CONV.COOL. EXTERN COOL.WATER 2 FLOW LOW FAL-11162 DBW1382 x Alarm - below
3 =1.H01-GFL1 CYCL.CONV.COOL. CIRCULATION PUMP 1 FLOW LOW DBW1382 x Alarm - below
4 =1.H02-GFL1 CYCL.CONV.COOL. CIRCULATION PUMP 2 FLOW LOW DBW1382 x Alarm - below
5 =1.H03-GFL1 CYCL.CONV.COOL. INTERN COOL.WATER 1 FLOW LOW FAL-11154 DBW1382 x Alarm - below
6 =1.H04-GFL1 CYCL.CONV.COOL. INTERN COOL.WATER 2 FLOW LOW FAL-11164 DBW1382 x Alarm - below
7 =1.HF09-GFL1 CYCL.CONV.COOL. INT.COOL.WAT.RETURN CIRCUIT FLOW LOW FAL-11165 DBW1382 x Alarm - below
1 =1.HL01-GLL1 CYCL.CONV.COOL. EXPANSION TANK LEVEL WARNING LAL-11157 DBW1384 x Warning - below
2 =1.HL01-GLL2 CYCL.CONV.COOL. EXPANSION TANK LEVEL TRIPPED LALL-11157 DBW1384 x Alarm - below
1 =1.HP13-GPH1 CYCL.CONV.COOL. EXT.COOLING WATER 1 FILTER CLOGGED DBW1386 x Warning - above
2 =1.HP14-GPH1 CYCL.CONV.COOL. EXT.COOLING WATER 2 FILTER CLOGGED DBW1386 x Warning - above
3 =1.H01-GPL1 CYCL.CONV.COOL. CIRCULATING PUMP 1 OUTLET PRESSURE LO PAL-11158 DBW1386 x Alarm - below
4 =1.H02-GPL1 CYCL.CONV.COOL. CIRCULATING PUMP 2 OUTLET PRESSURE LO PAL-11159 DBW1386 x Alarm - below
5 =1.H EDGE CHANGE OVER PUMPS BY RETURN WATER FLOW DBW1386 x Alarm - below
2 =1.H H_SF005_SIG2 DBW1388 x Alarm - above
1 =1.J01-GFL3 EXCITATION RECTIFIER FAN AIR FLOW LOW DBW1400 x Alarm - below
2 =1.J J_SF001_SIG2 DBW1400 x Alarm - below
8 =1.J J_SF001_SIG8 DBW1400 x Alarm - above
1 =1.J01-RE01 EXCITATION RECTIFIER PROT. SWITCH FOR ELECTRONICS FAILURE DBW1402 x Alarm - below
2 =1.J J_SF003_SIG2 DBW1404 x Warning - below
7 =1.J EXCITATION Failure Detected by SL150 DBW1406 x Alarm - below
8 =1.J EXCITATION Warning Detected by SL150 DBW1406 x Warning - below
1 =1.K K_SF001_SIG1 DBW1420 x Warning - below
2 =1.K K_SF001_SIG2 DBW1420 x Alarm - below
1 =1.KG02-GG01 AIR GAP MONITORING PROXIMITY SWITCH BASE WARNING ZAL-11102A DBW1422 x Warning - below
2 =1.KG02-GG02 AIR GAP MONITORING PROXIMITY SWITCH BASE TRIPPED ZALL-11102A DBW1422 x Alarm - below
3 =1.KG02-GG03 AIR GAP MONITORING PROXIMITY SWITCH 90 DEG WARNING ZAL-11102B DBW1422 x Warning - below
4 =1.KG02-GG04 AIR GAP MONITORING PROXIMITY SWITCH 90 DEG TRIPPED ZALL-11102B DBW1422 x Alarm - below
5 =1.KG02-GG05 AIR GAP MONITORING PROXIMITY SWITCH 180 DEG WARNING ZAL-11102C DBW1422 x Warning - below
Date: 15.07.2010 617001193.xls

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Antapaccay Peru
TCP/IP
Signal Fault
6 =1.KG02-GG06 AIR GAP MONITORING PROXIMITY SWITCH 180 DEG TRIPPED ZALL-11102C DBW1422 x Alarm - below
7 =1.KG02-GG07 AIR GAP MONITORING PROXIMITY SWITCH 270 DEG WARNING ZAL-11102D DBW1422 x Warning - below
8 =1.KG02-GG08 AIR GAP MONITORING PROXIMITY SWITCH 270 DEG TRIPPED ZALL-11102D DBW1422 x Alarm - below
1 =1.K01-RG12 MOTOR MAIN CIRCUIT STATOR SYSTEM 1 OPEN DBW1424 x Alarm - below
2 =1.K01-RG22 MOTOR MAIN CIRCUIT STATOR SYSTEM 2 OPEN DBW1424 x Alarm - below
3 =1.K01-RG32 MOTOR MAIN CIRCUIT EXCITATION CIRCUIT OPEN DBW1424 x Alarm - below
4 =1.K01-RG13 MOTOR MAIN CIRCUIT STATOR SYSTEN 1 EARTHED DBW1424 x Alarm - below
5 =1.K01-RG23 MOTOR MAIN CIRCUIT STATOR SYSTEN 2 EARTHED DBW1424 x Alarm - below
6 =1.K01-RG33 MOTOR MAIN CIRCUIT EXITATION CIRCUIT EARTHED DBW1424 x Alarm - below
8 =1.K01-RB20 MOTOR ISOLATOR OPERATION HANDLE COVER OPEN DBW1424 x Alarm - below
1 =1.K01-RG1x ISOLATOR STATOR SYSTEM 1 POSITION FAILURE DBW1428 x Alarm - below
2 =1.K01-RG2x ISOLATOR STATOR SYSTEM 2 POSITION FAILURE DBW1428 x Alarm - below
3 =1.K01-RG3x ISOLATOR EXCITATION POSITION FAILURE DBW1428 x Alarm - below
1 =1.L11-GFL1 MOTOR COOLING AIR INLET 11 FLOW LOW FAL-11114 DBW1440 x Alarm - below
1 =1.L L_SF002_SIG1 DBW1442 x Alarm - above
2 =1.L L_SF002_SIG2 DBW1442 x Alarm - below
1 =1.LF19-GFL1 MOTOR COOLING WATER OUTLET 11 FLOW LOW FAL-11112 DBW1444 x Alarm - below
2 =1.LF19-GFL2 MOTOR COOLING WATER OUTLET 12 FLOW LOW DBW1444 x Alarm - below
1 =1.L L_SF005_SIG1 DBW1448 x Warning - below
Date: 15.07.2010 617001193.xls

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Antapaccay Peru
TCP/IP
Signal Fault
Date: 15.07.2010 617001193.xls

Page 70 of 91
Antapaccay Peru
TCP/IP
Signal Fault
1 =1.M01-GTH1 MOTOR SPACE HEATER TEMPERATURE HIGH DBW1480 x Alarm - above
2 =1.M M_SF001_SIG2 DBW1480 x Alarm - above
1 =1.N01-AE04 CONVERTER.TR.1 OVERCURRENT PROT. OVERCURRENT [LOCALLY RESET+.B16!] DBW1500 x Alarm - above
2 =1.N01-RB01 CONVERTER.TR.1 OVERCURRENT PROT. MONITORING UNIT FAULT DBW1500 x Alarm - below
7 =1.N N_SF001_SIG7 DBW1500 x Alarm - above
8 =1.N N_SF001_SIG8 DBW1500 x Alarm - below
1 =1.N04-AE14 CONVERTER.TR.1 DIFF. CURRENT PROT. TRIPPED [LOCALLY RESET+.B16!] DBW1502 x Alarm - above
2 =1.N04-RB01 CONVERTER.TR.1 DIFF. CURRENT PROT. MONITORING UNIT [LOCALLY RESET+.B16! DBW1502 x Alarm - below
7 =1.N N_SF002_SIG7 DBW1502 x Alarm - above
1 =1.N50-GSH2 EARTH QUAKE MONIT. EARTH QUAKE DETECTED [LOCALLY RESET+.U3!] DBW1504 x Alarm - below
2 =1.N50-RB01 EARTH QUAKE MONIT. MONITORING UNIT NOT IN OPERATION DBW1504 x Alarm - below
3 =1.N12-GEH7 MILL MOTOR STATOR SYSTEM 1 EARTH FAULT TRIPPED [LOCALLY RESET+.B16! DBW1504 x Alarm - below
4 =1.N12-GEH8 MILL MOTOR STATOR SYSTEM 2 EARTH FAULT TRIPPED [LOCALLY RESET+.B16! DBW1504 x Alarm - below
5 =1.N12-GE07 MILL MOTOR STATOR SYSTEM 1 EARTH FAULT WARNING DBW1504 x Warning - below
6 =1.N12-GE08 MILL MOTOR STATOR SYSTEM 2 EARTH FAULT WARNING DBW1504 x Warning - below
1 =1.N21-AE04 EXCITATION TRANSF. OVERCURRENT PROT. OVERCURRENT [LOCALLY RESET+.B16!] DBW1506 x Alarm - below
2 =1.N21-RB01 EXCITATION TRANSF. OVERCURRENT PROT. MONITORING UNIT FAULT DBW1506 x Alarm - below
4 =1.N40-RB16 OLM PROFIBUS -U16 IN +.B10 FAULT INDICATION DBW1506 x Alarm - below
5 =1.N40-RB23 OLM PROFIBUS -U23 IN +.U15 FAULT INDICATION DBW1506 x Alarm - below
6 =1.N40-RB33 OLM PROFIBUS -U33 IN +.U21 FAULT INDICATION DBW1506 x Alarm - below
7 =1.N40-RB43 OLM PROFIBUS -U43 IN +.D15 FAULT INDICATION DBW1506 x Alarm - below
8 =1.N40-RB01 OSM ETHERNET LINK FAULT INDICATION DBW1506 x Alarm - below
1 =1.N40-A11/A16 STATION -A11 ... -A16 FAULT: E-HOUSE DBW1508 x Alarm - below
2 =1.N40-A21/A23 STATION -A21 ... -A23 FAULT: STATOR DBW1508 x Alarm - below
3 =1.N40-A31/A33 STATION -A31 ... -A33 FAULT: MILL DBW1508 x Alarm - below
4 =1.N40-A41/A43 STATION -A41 ... -A43 FAULT: LUBE DBW1508 x Alarm - below
5 =1.N40-FP1 TEMP FP ONLY A01 LOOP OPEN DBW1508 x Alarm - below
8 =1.N40-FP4 TEMP FP ONLY CLC GB LOOP OPEN DBW1508 x Alarm - below
3 =1.N51-BA12 CONTAINER ELECTRICAL ROOM EMERGENCY OFF DBW1510 x Alarm - below
5 =1.N52-RGS1 CONTAINER HV-ROOM CONV. COMP. DOOR OPEN DBW1510 x Alarm - below
6 =1.NT01 FEED END BEARING DELTA TEMPERATURE HIGH DBW1510 x Alarm - below
Date: 15.07.2010 617001193.xls

Page 71 of 91
Antapaccay Peru
TCP/IP
Signal Fault
7 =1.NT07 THRUST RAIL BEARING DELTA TEMPERATURE HIGH DBW1510 x Alarm - below
8 =1.NT11 DISCHARGE END BEARING DELTA TEMPERATURE HIGH DBW1510 x Alarm - below
1 =1.N90-ATH1 L E-HOUSE FIRE DETECTION LOSS OF GAS 8/n DBW1512 x Alarm - below
2 =1.N90-ATH2 L E-HOUSE FIRE DETECTION PRE ALARM DBW1512 x Alarm - below
3 =1.N90-ATH3 L E-HOUSE FIRE DETECTION EXTINGUISHING ACTUATED DBW1512 x Alarm - below
4 =1.N90-RB01 L E-HOUSE FIRE DETECTION GENERAL FAILURE DBW1512 x Alarm - below
5 =1.N90-RE100 L E-HOUSE FIRE DETECT.FAULT AC VOLT.SUPPLY DBW1512 x Alarm - below
6 =1.N90 N_SF007_SIG6 DBW1512 x Alarm - below
8 =1.N90-RB02 L E-HOUSE FIRE DETECT. STOP PUSHBUTTON 9/n DBW1512 x Alarm - below
1 =1.N90-AT11 L E-HOUSE FIRE DETECT. ANNUNCIAT. DETECTOR 1/1 DBW1514 x Alarm - below
2 =1.N90-AT01 L E-HOUSE FIRE DETECTION UNIT FAILURE DBW1516 x Alarm - below
3 =1.N90-AT03 L E-HOUSE FIRE DETECT. MAINTENANCE SWITCH DBW1516 x Alarm - below
3 =1.N90-AT51 L E-HOUSE FIRE DETECT. ANNUNCIAT. MANUAL TRIP +.B1 5/1 DBW1518 x Alarm - below
6 =1.N90-AT02 L E-HOUSE FIRE DETECT. CENTRAL UNIT GAS LOCKED DBW1518 x Alarm - below
1 =1.P10-BA11 MILL MOTOR LOCAL CONTROL PANEL EMERGENCY OFF DBW1540 x Alarm - below
2 =1.P P_SF001_SIG2 DBW1540 x Alarm - below
3 =1.P10-RVV3 MILL MOTOR LOCAL CONTROL PANEL MODE DISABLED DBW1540 x Warning - below
8 =1.P10-BBR1 MILL MOTOR LCP / DCS NO ROTATION DIRECTION SELECTED DBW1540 x Alarm - below
1 =1.P P_SF002_SIG1 DBW1542 x Alarm - above
1 =1.RL01-GLL5 BRAKE SYSTEM BRAKE RESERVOIR OIL LEVEL LOW LAL-11603 DBW1560 x Warning - below
2 =1.RL01-GLL6 BRAKE SYSTEM BRAKE RESERVOIR OIL LEVEL TOO LOW LALL-11603 DBW1560 x Alarm - below
3 =1.R R_SF001_SIG3 DBW1560 x Alarm - below
4 =1.R R_SF001_SIG4 DBW1560 x Warning - above
5 =1.R11-GPH2 BRAKE SYSTEM HYDRAULIC BRAKE FILTER 1 DIRTY PDAH-11606 DBW1560 x Warning - above
6 =1.R11-GPH7 BRAKE SYSTEM HYDRAULIC BRAKE FILTER 2 DIRTY PDAH-11618 DBW1560 x Warning - above
7 =1.RG01-GPH2 BRAKE SYSTEM LEFT BRAKE FILTER DIRTY PDAH-11620 DBW1560 x Warning - above
8 =1.RG02-GPH2 BRAKE SYSTEM RIGHT BRAKE FILTER DIRTY PDAH-11631 DBW1560 x Warning - above
2 =1.R R_SF002_SIG2 DBW1562 x Warning - below
4 =1.R R_SF002_SIG4 DBW1562 x Warning - above
5 =1.RP01-GPL4 BRAKE SYSTEM RELEASE PRESSURE LOW DBW1562 x Warning - below
6 =1.RP BRAKE SYSTEM CALIPER PRESSURE LOW DBW1562 x Alarm - below
1 =1.RT01-GTH3 / -XT01 BRAKE SYSTEM OIL TEMPERATURE HIGH TAH-11642 DBW1564 x Warning - above
Date: 15.07.2010 617001193.xls

Page 72 of 91
Antapaccay Peru
TCP/IP
Signal Fault
2 =1.RT01-GTH4 / -XT01 BRAKE SYSTEM OIL TEMPERATURE TOO HIGH TAHH-11643 DBW1564 x Alarm - above
1 =1.RG01-GG10 LEFT BRAKE MAIN ISOLATING VALVE NOT OPEN ZSO-11652 DBW1566 x Alarm - above
2 =1.RG02-GG10 RIGHT BRAKE MAIN ISOLATING VALVE NOT OPEN ZSO-11653 DBW1566 x Alarm - above
3 =1.R R_SF004_SIG3 DBW1566 x Alarm - above
4 =1.R R_SF004_SIG4 DBW1566 x Alarm - above
5 =1.RG BRAKES NOT RELEASED (OPEN) ON TIME FAULT DBW1566 x Alarm - above
6 =1.RG BRAKES NOT CLOSED ON TIME FAULT DBW1566 x Alarm - above
7 =1.R11 BRAKE HYDR.UNIT ACCU PUMP RUNNING TIME EXCEEDED DBW1566 x Alarm - above
8 =1.R11 BRAKE HYDR.UNIT ACCU PUMP SWITCH ON FREQEUNCY EXCEEDED DBW1566 x Alarm - above
1 =1.RG01-GG31 LEFT BRAKE CYLINDER A PAD WEAR LOW ZSL-11623 DBW1568 x Warning - below
2 =1.RG01-GG32 LEFT BRAKE CYLINDER B PAD WEAR LOW ZSL-11624 DBW1568 x Warning - below
3 =1.RG01-GG33 LEFT BRAKE CYLINDER C PAD WEAR LOW ZSL-11626 DBW1568 x Warning - below
4 =1.RG01-GG34 LEFT BRAKE CYLINDER D PAD WEAR LOW ZSL-11627 DBW1568 x Warning - below
5 =1.RG01-GG35 LEFT BRAKE CYLINDER E PAD WEAR LOW ZSL-11629 DBW1568 x Warning - below
6 =1.RG01-GG36 LEFT BRAKE CYLINDER F PAD WEAR LOW ZSL-11630 DBW1568 x Warning - below
1 =1.RG02-GG31 RIGHT BRAKE CYLINDER A PAD WEAR LOW ZSL-11634 DBW1570 x Warning - below
2 =1.RG02-GG32 RIGHT BRAKE CYLINDER B PAD WEAR LOW ZSL-11635 DBW1570 x Warning - below
3 =1.RG02-GG33 RIGHT BRAKE CYLINDER C PAD WEAR LOW ZSL-11637 DBW1570 x Warning - below
4 =1.RG02-GG34 RIGHT BRAKE CYLINDER D PAD WEAR LOW ZSL-11638 DBW1570 x Warning - below
5 =1.RG02-GG35 RIGHT BRAKE CYLINDER E PAD WEAR LOW ZSL-11640 DBW1570 x Warning - below
6 =1.RG02-GG36 RIGHT BRAKE CYLINDER F PAD WEAR LOW ZSL-11641 DBW1570 x Warning - below
1 =1.S S_SF001_SIG1 DBW1580 x Warning - below
2 =1.S S_SF001_SIG2 DBW1580 x Alarm - below
1 =1.S S_SF002_SIG1 DBW1582 x Warning - above
2 =1.SP14 LUBE CONDITIONING SYSTEM FILTER NEEDS CLEANING DBW1582 x Warning - above
3 =1.SP14 LUBE CONDITIONING SYSTEM FILTER CLOGGED / BY-PASS DBW1582 x Warning - above
5 =1.S S_SF002_SIG5 DBW1582 x Alarm - above
1 =1.SP21 H.P.SYSTEM FEED END BEARING INLET 1 PRESS. ALARM PAL-11506A DBW1586 x Warning - below
2 =1.SP22 H.P.SYSTEM FEED END BEARING INLET 2 PRESS. ALARM PAL-11506B DBW1586 x Warning - below
3 =1.SP23 H.P.SYSTEM FEED END BEARING INLET 3 PRESS. ALARM PAL-11506C DBW1586 x Warning - below
4 =1.SP24 H.P.SYSTEM FEED END BEARING INLET 4 PRESS. ALARM PAL-11506D DBW1586 x Warning - below
5 =1.SP21 H.P.SYSTEM FEED END BEARING INLET 1 PRESS. SHUTDOWN PALL-11506A DBW1586 x Alarm - below
6 =1.SP22 H.P.SYSTEM FEED END BEARING INLET 2 PRESS. SHUTDOWN PALL-11506B DBW1586 x Alarm - below
7 =1.SP23 H.P.SYSTEM FEED END BEARING INLET 3 PRESS. SHUTDOWN PALL-11506C DBW1586 x Alarm - below
8 =1.SP24 H.P.SYSTEM FEED END BEARING INLET 4 PRESS. SHUTDOWN PALL-11506D DBW1586 x Alarm - below
1 =1.SP25 H.P.SYSTEM DISCH.END BEARING INLET 1 PRESS. ALARM PAL-11530A DBW1588 x Warning - below
2 =1.SP26 H.P.SYSTEM DISCH.END BEARING INLET 2 PRESS. ALARM PAL-11530B DBW1588 x Warning - below
3 =1.SP27 H.P.SYSTEM DISCH.END BEARING INLET 3 PRESS. ALARM PAL-11530C DBW1588 x Warning - below
4 =1.SP28 H.P.SYSTEM DISCH.END BEARING INLET 4 PRESS. ALARM PAL-11530D DBW1588 x Warning - below
5 =1.SP25 H.P.SYSTEM DISCH.END BEARING INLET 1 PRESS. SHUTDOWN PALL-11530A DBW1588 x Alarm - below
6 =1.SP26 H.P.SYSTEM DISCH.END BEARING INLET 2 PRESS. SHUTDOWN PALL-11530B DBW1588 x Alarm - below
7 =1.SP27 H.P.SYSTEM DISCH.END BEARING INLET 3 PRESS. SHUTDOWN PALL-11530C DBW1588 x Alarm - below
8 =1.SP28 H.P.SYSTEM DISCH.END BEARING INLET 4 PRESS. SHUTDOWN PALL-11530D DBW1588 x Alarm - below
1 =1.SP21-GPH1 FEED END BEARING PAD 1 DIFF. PRESS. FILTER DIRTY PDAH-11505 DBW1590 x Warning - above
5 =1.SP25-GPH1 DISCH. END BEARING PAD 1 DIFF. PRESS. FILTER DIRTY PDAH-11529 DBW1590 x Warning - above
1 =1.SP31-GPH1 THRUST BEARING LEFT SIDE/LEFT PORT DIFF. PRESS. FILTER DIRTYPDAH-11521 DBW1592 x Warning - above
2 =1.SP32-GPH1 THRUST BEARING LEFT SIDE/RIGHT PORT DIFF. PRESS. FILTER DIRTPDAH-11522 DBW1592 x Warning - above
3 =1.SP33-GPH1 THRUST BEARING RIGHT SIDE/LEFT PORT DIFF. PRESS. FILTER DIRTPDAH-11523 DBW1592 x Warning - above
4 =1.SP34-GPH1 THRUST BEARING RIGHT SIDE/RIGHT PORT DIFF. PRESS. FILTER DI PDAH-11524 DBW1592 x Warning - above
Date: 15.07.2010 617001193.xls

Page 73 of 91
Antapaccay Peru
TCP/IP
Signal Fault
1 =1.SP40-GPH2 / -XP01 ACCUMULATOR OIL PRESSURE HIGH-HIGH SHUTDOWN DBW1598 x Alarm - above
2 =1.SP40-GPL2 / -XP01 ACCUMULATOR OIL PRESSURE LOW-LOW SHUTDOWN DBW1598 x Alarm - below
7 =1.S ACCU PUMP MONITORING RUNNING TIME EXCEEDED DBW1598 x Alarm - below
8 =1.S ACCU PUMP MONITORING TURN ON FREQUENCY EXCEEDED DBW1598 x Alarm - below
1 =1.S1-BA10 LUBE SYSTEM EMERGENCY STOP DBW1600 x Alarm - below
2 =1.S25-GPH3 SEAL GREASE SYSTEM OVERPRESSURE ALAR PAL-11705 DBW1604 x Alarm - below
3 =1.S25-RQ03 SEAL GREASE SYSTEM CYCLE DURATION FAUL KS-11705 DBW1604 x Alarm - below
4 =1.S25 SEAL GREASE SYSTEM FAULT SHUTDOWN T FAL-11705 DBW1604 x Alarm - below
1 =1.T11 Chiller 1 FAULT DBW1620 x Alarm - below
2 =1.T11 Chiller 1 FAULT VOLTAGE DBW1620 x Alarm - below
3 =1.T11 Chiller 1 EMERG. STOP DBW1620 x Alarm - below
4 =1.T11 Chiller 1 FAULT 230V AC DBW1620 x Alarm - below
5 =1.T11 Chiller 1 FAULT STRAINER DBW1620 x Alarm - below
6 =1.T11 Chiller 1 FLOW NOT OK DBW1620 x Alarm - below
7 =1.T11 Chiller 1 VALVE FAULT DBW1620 x Alarm - below
8 =1.T11 Chiller 1 Warning LIQUEFYER 1 CONTAMINATE DBW1620 x Warning - above
2 =1.T11 Chiller 1 Compressor 1 FAULT DBW1622 x Alarm - below
5 =1.T11 Chiller 1 Fan 1 FAULT DBW1622 x Alarm - below
8 =1.T11 Chiller 1 HP Switch 1 FAULT DBW1622 x Alarm - below
1 =1.T11 Chiller 1 Warning Outlet Temp. H DBW1624 x Warning - above
8 =1.T11 Chiller 1 HP Switch 2 FAULT DBW1624 x Alarm - below
1 =1.T11 Chiller 1 PRESSURE TO LOW PART1 DBW1626 x Alarm - above
3 =1.T11 Chiller 1 OUTLET TEMPERATURE SENSOR FAULT DBW1626 x Alarm - above
4 =1.T11 Chiller 1 CIRCUIT1 PRESSURE SENSOR FAULT DBW1626 x Alarm - above
6 =1.T11 Chiller 1 SENSOR FAULT DBW1626 x Alarm - above
7 =1.T11 T_SF004_SIG7 DBW1626 x Alarm - above
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Page 74 of 91
Antapaccay Peru
TCP/IP
Signal Fault
8 =1.T11 Chiller 1 Live bit Communication Fault DBW1626 x Alarm - above
1 =1.T12 Chiller 2 FAULT DBW1628 x Alarm - above
2 =1.T12 Chiller 2 FAULT VOLTAGE DBW1628 x Alarm - above
3 =1.T12 Chiller 2 EMERG.STOP DBW1628 x Alarm - above
4 =1.T12 Chiller 2 FAULT 230V AC DBW1628 x Alarm - above
5 =1.T12 Chiller 2 FAULT STRAINER DBW1628 x Alarm - above
6 =1.T12 Chiller 2 FLOW NOT OK DBW1628 x Alarm - above
7 =1.T12 Chiller 2 VALVE FAULT DBW1628 x Alarm - above
2 =1.T12 Chiller 2 Compressor 1 FAULT DBW1630 x Alarm - above
5 =1.T12 Chiller 2 Fan 1 FAULT DBW1630 x Alarm - above
8 =1.T12 Chiller 2 HP Switch 1 FAULT DBW1630 x Alarm - above
1 =1.T13 Chiller 3 FAULT DBW1636 x Alarm - above
2 =1.T13 Chiller 3 FAULT VOLTAGE DBW1636 x Alarm - above
3 =1.T13 Chiller 3 EMERG.STOP DBW1636 x Alarm - above
4 =1.T13 Chiller 3 FAULT 230V AC DBW1636 x Alarm - above
5 =1.T13 Chiller 3 FAULT STRAINER DBW1636 x Alarm - above
6 =1.T13 Chiller 3 FLOW NOT OK DBW1636 x Alarm - above
7 =1.T13 Chiller 3 VALVE FAULT DBW1636 x Alarm - above
1 =1.T15 Standby Chiller FAULT DBW1644 x Alarm - below
2 =1.T15 Standby Chiller FAULT VOLTAGE DBW1644 x Alarm - below
3 =1.T15 Standby Chiller EMERG.STOP DBW1644 x Alarm - below
4 =1.T15 Standby Chiller FAULT 230V AC DBW1644 x Alarm - below
5 =1.T15 Standby Chiller FAULT STRAINER DBW1644 x Alarm - below
6 =1.T15 Standby Chiller FLOW NOT OK DBW1644 x Alarm - below
7 =1.T15 Standby Chiller VALVE FAULT DBW1644 x Alarm - below
8 =1.T15 Standby Chiller Warning LIQUEFYER 1 CONTAMINATE DBW1644 x Warning - above
1 =1.T15 Standby Chiller Warning LIQUEFYER 2 CONTAMINATE DBW1646 x Warning - above
2 =1.T15 Standby Chiller Compressor 1 FAULT DBW1646 x Alarm - below
5 =1.T15 Standby Chiller Fan 1 FAULT DBW1646 x Alarm - below
8 =1.T15 Standby Chiller HP Switch 1 FAULT DBW1646 x Alarm - below
1 =1.T15 Standby Chiller Warning Outlet Temp. H DBW1648 x Warning - above
8 =1.T15 Standby Chiller HP Switch 2 FAULT DBW1648 x Alarm - below
1 =1.T15 Standby Chiller PRESSURE TO LOW PART1 DBW1650 x Alarm - below
2 =1.T15 Standby Chiller PRESSURE TO LOW PART2 DBW1650 x Alarm - below
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Page 75 of 91
Antapaccay Peru
TCP/IP
Signal Fault
3 =1.T15 Standby Chiller OUTLET TEMPERATURE SENSOR FAULT DBW1650 x Alarm - below
4 =1.T15 Standby Chiller CIRCUIT1 PRESSURE SENSOR FAULT DBW1650 x Alarm - below
5 =1.T15 Standby Chiller CIRCUIT2 PRESSURE SENSOR FAULT DBW1650 x Alarm - below
6 =1.T15 Standby Chiller SENSOR FAULT DBW1650 x Alarm - below
7 =1.T15 T_SF016_SIG7 DBW1650 x Alarm - below
8 =1.T15 Standby Chiller Live bit Communication Fault DBW1650 x Alarm - below
1 =1.T01-REL1 COOLING PLANT INCOMING MCC FAULT DBW1652 x Alarm - below
2 =1.T01-AEL1 COOLING PLANT INCOMING MCC VOLTAGE LOSS DBW1652 x Alarm - below
3 =1.T11-REL1 COOLING PLANT FEEDER CHILLER 1 ELECTRICAL FAULT DBW1652 x Alarm - below
6 =1.T15-REL1 COOLING PLANT FEEDER STBY. CHILLER ELECTRICAL FAULT DBW1652 x Alarm - below
7 =1.T T_SF017_SIG7 DBW1652 x Alarm - below
8 =1.T01-RBL1 COOLING PLANT PLC OLM PROFIBUS -U10 FAULT INDICATION DBW1652 x Alarm - below
1 =1.T30-GPL1 COOLING PLANT PUMP SKID INLET PRESSURE LOW DBW1654 x Warning - below
2 =1.T30-GPL2 COOLING PLANT PUMP SKID OUTLET PRESSURE LOW DBW1654 x Warning - below
5 =1.T35-GPH1 COOLING PLANT REFILL UNIT FILTER DIFF. PRESSURE HIGH DBW1654 x Warning - above
1 =1.T35-GLL1 COOLING PLANT REFILL UNIT LEVEL LOW DBW1656 x Warning - below
2 =1.T35-GLL2 COOLING PLANT REFILL UNIT LEVEL LOW-LOW DBW1656 x Alarm - below
1 =1.T WATCH DOG COMMUNICATION FAULT TO BALL-MILL 1 DBW1658 x Alarm - below
2 =1.T WATCH DOG COMMUNICATION FAULT TO BALL-MILL 2 DBW1658 x Alarm - below
5 =1.T STANDBY CHILLER REQUESTED BY BALL-MILL 1 DBW1658 x Warning - below
6 =1.T STANDBY CHILLER REQUESTED BY BALL-MILL 2 DBW1658 x Warning - below
1 =1.U11-RB08 SINAMICS SL150 CLOSED LOOP CONTROL NOT IN OPERATION DBW1660 x Alarm - above
2 =1.U11-GSL1 SINAMICS SL150 SUMMARY FAULT DBW1660 x Alarm - above
3 =1.U START SUPERVISION MILL FAULT DETECTED DBW1660 x Alarm - above
4 =1.U S7=>SL150 Send Job Ctrl. Comm./Setpoints : Communication Fault DBW1660 x Alarm - above
5 =1.U U_SF001_SIG5 DBW1660 x Alarm - above
6 =1.U SL150 COMMUNICATION WATCHDOG FAULT DBW1660 x Alarm - above
8 =1.U SL150 --> S7 Receive Job: Communication Fault DBW1660 x Alarm - above
1 =1.V V_SF001_SIG1 DBW1670 x Alarm - above
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Page 76 of 91
Antapaccay Peru
TCP/IP
Signal Fault
1 =1.W W_SF001_SIG1 DBW1680 x Alarm - above
1 =1.X X_SF001_SIG1 DBW1700 x Warning - above
2 =1.X X_SF001_SIG2 DBW1700 x Alarm - above
3 =1.X X_SF001_SIG3 DBW1700 x Warning - above
5 =1.X41-RE01 E-HOUSE HEATER CONTROL DEP. ELECTRICAL FAULT DBW1700 x Alarm - below
6 =1.X41 X_SF001_SIG6 DBW1700 x Alarm - below
7 =1.X42-RE01 E-HOUSE HEATER CONVERTER DEP. ELECTRICAL FAULT DBW1700 x Alarm - below
1 =1.X51 AIRCONDITION 1 FEEDER ELECTRICAL FAULT DBW1702 x Alarm - below
2 =1.X51-GFL1 AIRCONDITION 1 AIR FLOW LOW DBW1702 x Alarm - below
3 =1.X51-RB07 AIRCONDITION 1 NOT READY FOR OPERATION DBW1702 x Alarm - below
6 =1.X51 X_SF002_SIG6 DBW1702 x Warning - above
7 =1.X51 X_SF002_SIG7 DBW1702 x Alarm - above
1 =1.X52 AIRCONDITION 2 FEEDER ELECTRICAL FAULT DBW1704 x Alarm - below
2 =1.X52-GFL1 AIRCONDITION 2 AIR FLOW LOW DBW1704 x Alarm - below
3 =1.X52-RB07 AIRCONDITION 2 NOT READY FOR OPERATION DBW1704 x Alarm - below
6 =1.X52 X_SF003_SIG6 DBW1704 x Warning - above
1 =1.X X_SF005_SIG1 DBW1708 x Alarm - below
1 =1.Z01-RE91 CONTAINER LIGHTING CONT. LIGHT AND PLUG SOCKET FAULT F105/F115 DBW1720 x Alarm - above
2 =1.Z01-RE92 CONTAINER LIGHTING CONT. LIGHT AND PLUG SOCKET FAULT F106/F116 DBW1720 x Alarm - above
3 =1.Z01-RE93 CONTAINER LIGHTING CONT. LIGHT AND PLUG SOCKET FAULT F109 DBW1720 x Alarm - above
4 =1.Z Z_SF001_SIG4 DBW1720 x Alarm - above
Date: 15.07.2010 617001193.xls

Page 77 of 91
Antapaccay Peru
TCP/IP
Signal Fault
1 DBW1730 x
2 DBW1730 x
3 DBW1730 x
4 DBW1730 x
5 DBW1730 x
6 DBW1730 x
7 DBW1730 x
8 DBW1730 x
1 DBW1732 x
2 DBW1732 x
3 DBW1732 x
4 DBW1732 x
5 DBW1732 x
6 DBW1732 x
7 DBW1732 x
8 DBW1732 x
1 DBW1734 x
2 DBW1734 x
3 DBW1734 x
4 DBW1734 x
5 DBW1734 x
6 DBW1734 x
7 DBW1734 x
8 DBW1734 x
1 DBW1736 x
2 DBW1736 x
3 DBW1736 x
4 DBW1736 x
5 DBW1736 x
6 DBW1736 x
7 DBW1736 x
8 DBW1736 x
1 DBW1738 x
2 DBW1738 x
3 DBW1738 x
4 DBW1738 x
5 DBW1738 x
6 DBW1738 x
7 DBW1738 x
8 DBW1738 x
Date: 15.07.2010 617001193.xls

Page 78 of 91
Antapaccay Peru
Señales Utilizadas
TCP/IP
Group
DB701 Byte 1740 - Byte 1799 DCS Actual Signal Status
(Island)
Word 1740 Bit 1740.0 DCS-HMI = .L MOTOR COOLER 1 FANS LOCAL SELECTED
Bit 1740.1 DCS-HMI = .L MOTOR COOLER 1 FANS REMOTE SELECTED
Bit 1740.2 DCS-HMI = .L MOTOR COOLER 11 FAN FEEDBACK ON
Bit 1740.4 DCS-HMI = .L MOTOR COOLER 2 FANS LOCAL SELECTED

Word 1742 Bit 1742.0 DCS-HMI = .P LOCAL PANEL MILL EMERGENCY OFF
Bit 1742.1 DCS-HMI = .P CREEPING PENDANT EMERGENCY OFF
Bit 1742.2 DCS-HMI = .P LOCAL PANEL MILL LOCAL ENABLED
Bit 1742.3 DCS-HMI = .P LOCAL PANEL MILL MODE DISABLED
Bit 1742.4 DCS-HMI = .P LOCAL PANEL MILL REMOTE SELECTED
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Page 79 of 91
Drawn: Krestel Excel-Sheet: Actual_Signal_Status
Antapaccay Peru
TCP/IP
Group
(Island)
Bit 1742.5 DCS-HMI = .P LOCAL PANEL MOTOR HEATER IN AUTOMATIC

Bit 1742.6 DCS-HMI = .P H LOCAL PANEL MILL NORMAL MODE
Bit 1742.7 DCS-HMI = .P H LOCAL PANEL MILL INCHING MODE
Bit 1743.0 DCS-HMI = .P H LOCAL PANEL MILL CREEPING MODE

Bit 1743.1 DCS-HMI = .P H LOCAL PANEL MILL BALANCING MODE
Bit 1743.2 DCS-HMI = .P LOCAL PANEL MILL ALARM BELL
Bit 1743.3 DCS-HMI = .P LOCAL PANEL MILL START-UP WARNING
Bit 1743.4 DCS-HMI = .P MILL MOTOR MODE LOCAL OPERATION
Bit 1743.5 DCS-HMI = .P MILL MOTOR MODE REMOTE OPERATION
Bit 1743.6 DCS-HMI = .P LOCAL PANEL MILL CLOCKWISE
Bit 1743.7 DCS-HMI = .P LOCAL PANEL MILL COUNTER CLOCKWISE
Word 1744 Bit 1744.0 DCS-HMI = .P LOCAL PANEL MILL BRAKE CLOSED
Bit 1744.1 DCS-HMI = .P LOCAL PANEL MILL BRAKE RELEASED
Bit 1744.2 DCS-HMI = .P LOCAL PANEL MILL BRAKE FAILURE
Bit 1744.3 DCS-HMI = .P LOCAL PANEL MILL LUBE OIL FAILURE
Bit 1744.4 DCS-HMI = .P LOCAL PANEL MILL THRUST RAIL FAILURE
Bit 1744.5 DCS-HMI = .P LOCAL PANEL MILL DRIVE FAILURE
Bit 1744.6 DCS-HMI = .P LOCAL PANEL MILL LP LUBE SYSTEM RUNNING
Bit 1744.7 DCS-HMI = .P LOCAL PANEL MILL HP LUBE SYSTEM RUNNING
Bit 1745.0 DCS-HMI = .P LOCAL PANEL MILL AUX.DRIVES RUNNING

Bit 1745.1 DCS-HMI = .P LOCAL PANEL MILL MAIN POWER ON
Bit 1745.2 DCS-HMI = .P LOCAL PANEL MILL DRIVE READY
Bit 1745.3 DCS-HMI = .P LOCAL PANEL MILL RUNNING
Bit 1745.4 DCS-HMI = .P
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Page 80 of 91
Antapaccay Peru
TCP/IP
Group
(Island)

Bit 1745.7 DCS-HMI = .P LOCAL PANEL FROZEN CHARGE SHAKER ACT.
Word 1746 Bit 1746.0 DCS-HMI = .S LOW PRESSURE PUMP 1 SELECTED

Bit 1746.1 DCS-HMI = .S LOW PRESSURE PUMP 2 SELECTED
Bit 1746.2 DCS-HMI = .S HIGH PRESSURE PUMPS 1+2 SELECTED
Bit 1746.5 DCS-HMI = .S ACCU PUMP 1 SELECTED
Bit 1746.6 DCS-HMI = .S ACCU PUMP 2 SELECTED
Bit 1746.7 DCS-HMI =.
Bit 1747.0 =.
Bit 1747.1 =.
Bit 1747.2 =.
Bit 1747.3 =.
Bit 1747.4 =.
Bit 1747.5 =.
Bit 1747.6 =.
Bit 1747.7 =.
Word 1748 Bit 1748.0 =.

Bit 1748.1 =.
Bit 1748.2 =.
Bit 1748.3 =.
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Page 81 of 91
Antapaccay Peru
TCP/IP
Group
(Island)
Bit 1748.4 =.
Bit 1748.5 =.
Bit 1748.6 =.
Bit 1748.7 =.
Bit 1749.0 =.
Bit 1749.1 =.
Bit 1749.2 =.
Bit 1749.3 =.
Bit 1749.4 =.
Bit 1749.5 =.
Bit 1749.6 =.
Bit 1749.7 =.
Word 1750
Word 1752
Word 1754
Word 1756
Word 1758
Word 1760
Word 1762
Word 1764
Word 1766
Word 1768
Word 1770
Word 1772
Word 1774
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Page 82 of 91
Antapaccay Peru
TCP/IP
Group
(Island)
Word 1776
Word 1778
Word 1780
Word 1782
Word 1784
Word 1786
Word 1788
Word 1790
Word 1792
Word 1794
Word 1796
Word 1798
Date: 07.07.2010 617001193.xls

Page 83 of 91
Antapaccay Peru
Señales Utilizadas
TCP/IP
DB701 Byte 1900 - Byte 1943 Group Group Status (Bits)
H = High Signal
L = Low Signal
Word 1900 Bit 1900.0 DCS-HMI = .A L Emergency Off

Bit 1900.1 DCS-HMI = .A L Gate Blocking
Bit 1900.2 DCS-HMI = .A L Fast Stop
Bit 1900.3 DCS-HMI = .A L NormaL Stop
Bit 1900.4 DCS-HMI = .A H Start Permit
Word 1902 Bit 1902.0 DCS-HMI = .B L Emergency Off

Bit 1902.1 DCS-HMI = .B L Gate Blocking
Bit 1902.2 DCS-HMI = .B L Fast Stop
Bit 1902.3 DCS-HMI = .B L NormaL Stop
Bit 1902.4 DCS-HMI = .B H Start Permit
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Page 84 of 91
Drawn: Krestel Excel-Sheet: Group_Status
Antapaccay Peru
Señales Utilizadas
TCP/IP
H = High Signal
L = Low Signal
Word 1904 Bit 1904.0 DCS-HMI = .C L Emergency Off

Bit 1904.1 DCS-HMI = .C L Gate Blocking
Bit 1904.2 DCS-HMI = .C L Fast Stop
Bit 1904.3 DCS-HMI = .C L NormaL Stop
Bit 1904.4 DCS-HMI = .C H Start Permit
Word 1906 Bit 1906.0 DCS-HMI = .D L Emergency Off

Bit 1906.1 DCS-HMI = .D L Gate Blocking
Bit 1906.2 DCS-HMI = .D L Fast Stop
Bit 1906.3 DCS-HMI = .D L NormaL Stop
Bit 1906.4 DCS-HMI = .D H Start Permit
Word 1908 Bit 1908.0 DCS-HMI = .E L Emergency Off

Bit 1908.1 DCS-HMI = .E L Gate Blocking
Bit 1908.2 DCS-HMI = .E L Fast Stop
Bit 1908.3 DCS-HMI = .E L NormaL Stop
Bit 1908.4 DCS-HMI = .E H Start Permit
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Page 85 of 91
Antapaccay Peru
Señales Utilizadas
TCP/IP
H = High Signal
L = Low Signal
Word 1910 Bit 1910.0 DCS-HMI = .F L Emergency Off

Bit 1910.1 DCS-HMI = .F L Gate Blocking
Bit 1910.2 DCS-HMI = .F L Fast Stop
Bit 1910.3 DCS-HMI = .F L NormaL Stop
Bit 1910.4 DCS-HMI = .F H Start Permit
Word 1912 Bit 1912.0 DCS-HMI = .G L Emergency Off

Bit 1912.1 DCS-HMI = .G L Gate Blocking
Bit 1912.2 DCS-HMI = .G L Fast Stop
Bit 1912.3 DCS-HMI = .G L NormaL Stop
Bit 1912.4 DCS-HMI = .G H Start Permit
Word 1914 Bit 1914.0 DCS-HMI = .H L Emergency Off

Bit 1914.1 DCS-HMI = .H L Gate Blocking
Bit 1914.2 DCS-HMI = .H L Fast Stop
Bit 1914.3 DCS-HMI = .H L NormaL Stop
Bit 1914.4 DCS-HMI = .H H Start Permit
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Page 86 of 91
Antapaccay Peru
Señales Utilizadas
TCP/IP
H = High Signal
L = Low Signal
Word 1916 Bit 1916.0 DCS-HMI = .J L Emergency Off

Bit 1916.1 DCS-HMI = .J L Gate Blocking
Bit 1916.2 DCS-HMI = .J L Fast Stop
Bit 1916.3 DCS-HMI = .J L NormaL Stop
Bit 1916.4 DCS-HMI = .J H Start Permit
Word 1918 Bit 1918.0 DCS-HMI = .K L Emergency Off

Bit 1918.1 DCS-HMI = .K L Gate Blocking
Bit 1918.2 DCS-HMI = .K L Fast Stop
Bit 1918.3 DCS-HMI = .K L NormaL Stop
Bit 1918.4 DCS-HMI = .K H Start Permit
Word 1920 Bit 1920.0 DCS-HMI = .L L Emergency Off

Bit 1920.1 DCS-HMI = .L L Gate Blocking
Bit 1920.2 DCS-HMI = .L L Fast Stop
Bit 1920.3 DCS-HMI = .L L NormaL Stop
Bit 1920.4 DCS-HMI = .L H Start Permit
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Page 87 of 91
Antapaccay Peru
Señales Utilizadas
TCP/IP
H = High Signal
L = Low Signal
Word 1922 Bit 1922.0 DCS-HMI = .M L Emergency Off

Bit 1922.1 DCS-HMI = .M L Gate Blocking
Bit 1922.2 DCS-HMI = .M L Fast Stop
Bit 1922.3 DCS-HMI = .M L NormaL Stop
Bit 1922.4 DCS-HMI = .M H Start Permit
Word 1924 Bit 1924.0 DCS-HMI = .N L Emergency Off

Bit 1924.1 DCS-HMI = .N L Gate Blocking
Bit 1924.2 DCS-HMI = .N L Fast Stop
Bit 1924.3 DCS-HMI = .N L NormaL Stop
Bit 1924.4 DCS-HMI = .N H Start Permit
Word 1926 Bit 1926.0 DCS-HMI = .P L Emergency Off

Bit 1926.1 DCS-HMI = .P L Gate Blocking
Bit 1926.2 DCS-HMI = .P L Fast Stop
Bit 1926.3 DCS-HMI = .P L NormaL Stop
Bit 1926.4 DCS-HMI = .P H Start Permit
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Page 88 of 91
Antapaccay Peru
Señales Utilizadas
TCP/IP
H = High Signal
L = Low Signal
Word 1928 Bit 1928.0 DCS-HMI = .R L Emergency Off

Bit 1928.1 DCS-HMI = .R L Gate Blocking
Bit 1928.2 DCS-HMI = .R L Fast Stop
Bit 1928.3 DCS-HMI = .R L NormaL Stop
Bit 1928.4 DCS-HMI = .R H Start Permit
Word 1930 Bit 1930.0 DCS-HMI = .S L Emergency Off

Bit 1930.1 DCS-HMI = .S L Gate Blocking
Bit 1930.2 DCS-HMI = .S L Fast Stop
Bit 1930.3 DCS-HMI = .S L NormaL Stop
Bit 1930.4 DCS-HMI = .S H Start Permit
Date: 07.07.2010 617001193.xls

Page 89 of 91
Antapaccay Peru
Señales Utilizadas
TCP/IP
H = High Signal
L = Low Signal
Word 1934 Bit 1934.0 DCS-HMI = .U L Emergency Off

Bit 1934.1 DCS-HMI = .U L Gate Blocking
Bit 1934.2 DCS-HMI = .U L Fast Stop
Bit 1934.3 DCS-HMI = .U L NormaL Stop
Bit 1934.4 DCS-HMI = .U H Start Permit
Date: 07.07.2010 617001193.xls

Page 90 of 91
Antapaccay Peru
Señales Utilizadas
TCP/IP
H = High Signal
L = Low Signal
Word 1940 Bit 1940.0 DCS-HMI = .X L Emergency Off

Bit 1940.1 DCS-HMI = .X L Gate Blocking
Bit 1940.2 DCS-HMI = .X L Fast Stop
Bit 1940.3 DCS-HMI = .X L NormaL Stop
Bit 1940.4 DCS-HMI = .X H Start Permit
Date: 07.07.2010 617001193.xls

Page 91 of 91

Data-Transfer - Ethernet - BALL MILL 1

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Antapaccay Peru

Gearless Drives SIEMENS AG P-10008795

Gearless Drives / Interface to DCS

Optional can be provided: MODBUS RTU serial Link (RS422/RS485).

1.) TCP/IP Protocol

The information will be exchanged via 6 ISO-on-TCP (RFC1006) connections:

Connection 1: Control Signals / Values from DCS to PLC

Connection 2: Drives from PLC to DCS

Connection 3: MV-List from PLC to DCS

Connection 4: Faults / Act. Signal Status from PLC to DCS

Connection 5: First Fail Signal from PLC to DCS

Connection 6: Act. Values / Group Status from PLC to DCS

Date: 07.07.2010 617001193.xls

2.) Option MODBUS RTU

- Baud Rate: 9600

3.) Option MODBUS on TCP

The PLC is MODBUS/TCP Slave

PLC SAG Mill DCS-System

Date: 07.07.2010 617001193.xls

Gearless Drives / Interface to DCS

Data Exchange from DCS --> SIMATIC S7:

Control Signals / Values: DB700 / DBW 0 - DBW 58 (60 Bytes)

Option MODBUS: Register 922 - 951

Data Exchange from SIMATIC S7 --> DCS:

The SIMATIC S7 sends the Data via TCP/IP protocol to DCS.

Drive Status: DB701 / DBW 0 - DBW 398 (400 Bytes)

Option MODBUS: Register 0 - 199

Meassuring Values: DB701 / DBD 400 - DBD 1196 (800 Bytes)

Option MODBUS: Register 512 - 911

Date: 07.07.2010 617001193.xls

Option MODBUS: Register 200 - 469

Option MODBUS: Register 470 - 499

Option MODBUS: Register 912 - 921

6.) The PLC sends Actual Values [1 - 20] to DCS.

Meassuring Values: DB701 / DBD 1820 - DBD 1896 (40 Bytes)

Option MODBUS: Register 960 - 999

Date: 07.07.2010 617001193.xls

7.) The PLC sends group status messages to DCS.

A Interface with others

For each group five fault levels are issued:

Status Signals: DB701 / DBW 1900 - DBW 1942 (44 Bytes)

Option MODBUS: Register 1000 - 1021

Date: 07.07.2010 617001193.xls

Reference List for Modbus Register

Data Word: Bit 15............Bit 8 Bit 7.........Bit 0 => Register

Bytes: High Byte Low Byte

Bit 7.........Bit 0 Bit 7.........Bit 0

DBW0 DBB0 DBB1

The Communication Area consists of 2 Data Blocks: DB704-DB705

Data Block Data Word in PLC Communication Area

DB704 DBW0 Drive 1 Register 0

Date: 07.07.2010 617001193.xls

DB704 DBW64 Drive 33 Register 32

Date: 07.07.2010 617001193.xls

DB704 DBW168 Drive 85 Register 84

Date: 07.07.2010 617001193.xls

DB704 DBW272 Drive 137 Register 136

Date: 07.07.2010 617001193.xls

DB704 DBW376 Drive 189 Register 188

Date: 07.07.2010 617001193.xls

DB704 DBW480 Faults/MV-Limits 41 Register 240

Date: 07.07.2010 617001193.xls

DB704 DBW584 Faults/MV-Limits 93 Register 292