Manuale Di Installazione, Uso e Manutenzione Dynamicroll Frigo 1 (ENG)

INSTALLATION AND USER MANUAL
INDUSTRIAL HIGH SPEED DOOR
Model: Dynamicroll® Frigo 1
BMP EUROPE Srl

Strada della Freisa, 1
14019 – Villanova d’Asti (AT) ITALY
(Translation from original)

BMP EUROPE Srl Rev. 0
Installation and user manual – Dynamicroll® Frigo 1 2

INDEX
1. INTRODUCTION
2. TRAINING
3. GENERAL SAFETY INSTRUCTION
4. SAFETY SYMBOLS
5. TERMS AND DEFINITIONS
6. MOVING
7. LABELS
8. TECHNICAL SPECIFICATIONS
CE Marking and position
Type
Weight
Main Components
Safety devices and guards
9. INTENDED USES AND USAGES LIMITS
10. INSTALLATION
General safety instruction
Installation mode
Fixing
Safety light curtain fixing
Control panel components
Electrical connections [ENCODER + PHOTOCELLS (SPIDER CABLE)]
Electrical connections [ENCODER + SAFETY LIGHT CURTAIN]
Electrical connections [DEVICES WITHOUT SPIDER CABLE]
11. CONTROL BOARD
Clamps and Indicator lights
Manual Jog and display
Setting (open/close position and dwell time setting)
Pedestrian opening setting
Interlock (needs programmer not provided with the door)
12. OPERATING MODES AND ADVANCED SETTINGS
Advanced settings (needs programmer not provided with the door)
Extra option
13. STATUS AND ALARMS
14. MANUAL OPERATION
15. NOISE
16. PERIODIC MAINTENANCE AND CHECKS
17. PRODUCT DISPOSAL AND RECYCLING
18. WARRANTY
19. TECHNICAL ASSISTANCE
20. FACSIMILE CE DECLARATION OF CONFORMITY
ANNEX
- ANNEX A – VISUAL CHECKS AND TESTS

- ANNEX B – MAINTENANCE BOOK
- ANNEX C - UPS MANUAL

1. INTRODUCTION
This guide was written and printed out from “BMP EUROPE Srl” and even partial reproduction is forbidden. The
original is filed at “BMP EUROPE Srl”. Manufacture can change contents without any notice.
This guide is an integral part of the machine and must be stored with care and made available to the user.
2. TRAINING
It is the customer responsibility to ensure that all personnel who will be expected to operate or maintain the
equipment participate in training and instruction sessions and become trained operators.
All personnel operating, inspecting, servicing or cleaning this equipment must be properly trained in operation
and machine safety.
Before operating this equipment, read the operating instructions in the equipment technical manual.
3. GENERAL SAFETY INSTRUCTION

Ensure that all power sources are turned off when the machine is not in use. Understand the
LOCKOUT/TAGOUT procedure and use it before inspecting, maintaining, servicing or cleaning the equipment to
help prevent anyone from accidentally turning on power to the machine.
Know how the equipment functions and understand the operating processes.
Know how to shut down the equipment. Emergency stop button is located on the machinery.
Know where this stop is located.
Understand the equipment safety labels and heed them
Wear the appropriate personal protective equipment for the job to be performed (if required)
Ensure that nothing you are wearing could get caught in the machinery.
When working on or around all equipment, avoid wearing loose clothing, jewelry, unrestrained long hair, or any
loose ties, scarves or articles that may be caught in moving parts.
For new equipment, check plant voltage with the voltage specified on the machine. Electrical specifications for
your machine are printed on the CE marking.
Do not operate machinery if you are fatigued, emotionally distressed or under the infl uence of drugs or alcohol.
Know where the FIRST AID SAFETY STATION is located.
Know where FIRE EXTINGUISHING EQUIPMENT is located.
Before opening control panel be sure that power supply is OFF.
4. SAFETY SIMBOLS
Indicates a hazardous situation which, if not avoided, WILL result in death or
DANGER
serious injury
Indicates a hazardous situation which, if not avoided, COULD result in death or
WARNING
serious injury
Indicates a hazardous situation which, if not avoided, could result in minor or
CAUTION
moderate injury
NOTICE Indicates information considered important but not hazard related
5. TERMS AND DEFINITIONS

Trained operator An authorised person, which can use the machine and the according equipment
Person, adequately trained by the manufacturer, qualified for knowledge and
Trained technician practical experience, and with instructions to carry out the required installation
correctly and safely
Book that contains general data related to a specific equipment and have an
Maintenance book adequate space where register the result of inspection, testing, maintenance and
any repair or modification to the machine
Natural or legal person that has the door and that is responsible for its operation and
Owner
use
All operations sufficient to ensure correct and safe operation of the machinery and
Maintenance its component after installation. Maintenance includes adjustements,repair or
replacement for usury or accidental distruction,of components

6. MOVING
The machine must be moved considering the weight and the possible movements that it could have during the
movement. Use proper lifting and transporting devices for equipment. Check the position of the forks according
to the center of gravity of the machine. Before starting installation, check the integrity of the product.
7. LABELS
NOTE: Labels are an integral part of the use and maintenance manual. Always check the presence of labels and
provide for replacement in case of removal or wear (unreadable labels).
8. TECHNICAL SPECIFICATIONS
CE Marking and position
1 Model identification
2 Wind class identification
3 Univocal serial number identification
4 Construction year identification
5 Power supply identification
CE marking is inside control panel

Type
Side left motor Side right motor
Automation with inverter 230 V – BMP1 V03 400 V – BMP2 – V03 / BMP2 – V04
Main supply 230 V AC single-phase 400 V AC three-phase
Frequecy 50/60 Hz 50/60 Hz
Power line absorption 16 A 10 A
Motor power 0,75 - 1,5 kW 0,75 - 1,5 kW
Control panel protection degree IP54 IP54
Motor protection degree IP54 IP54
Operating temperature from -20 °C to +50 °C from -20 °C to +50 °C
Power supply lines must respect correct sizing criteria, considering the maximum expected
NOTICE absorption: 16A for single-phase control panel and 10A for three-phase control panel.
Choose cables section size based on lenght of lines, to avoid voltage drops and not correct
operation.
Weight
The weight varies according to the size of the door. The weight of the door is indicated on the packaging.
Main components
A Motor unit
B Top heading
C Columns
D Curtain
E Control panel

MOTOR UNIT
Side motor
A1* Motor cover

A2 Encoder
A3 Gearbox
A4 Motor microswitch
A5 Motor
A6 Omega plate
(*) – Optional component
TOP HEADING
B1 Top heading back B5 Disck plate

B2* Top heading cover B6 Motor shaft
B3 Side plate B7 Shaft
B4 Head tube B8 Bearing
(*) – Optional component
COLUMNS CURTAIN
C1 Column back C4 Safety light curtain

D1 Curtain
C2 Column cover C5 Support
D2 Zip
C3 Polyzen guide

CONTROL PANEL
Front of control panel
1 - Display
.
2 - Lock
Metallic control box 3 – EMERGENCY STOP button
A = 300 mm 4 – Opening/closing button (START)
B = 490 mm 5 – Main switch (GS)
C = 135 mm Opening/closing devices
PVC control box - N.1 button installed on the front of control panel (*)
A = 300 mm - N.1 push button installed on the opposite side of the door (*)
- Radar (**)
B = 380 mm - Photocells (**)
C = 120 mm - Pull cord (**)
- Remote controls (**)
- Induction loop (**)
(*) standard devices (**) optional devices
Safety devices and guards
Safety devices: Guards:
- Photocells - Top heading cover
- Curtain top sensor - Columns cover
- Wireless safety edge - Motor cover
- Safety light curtain
NOTICE Standard safety devices depend on size of the door
DO NOT REMOVE FIXED GUARDS

WARNING The manufacturer assumes no responsability for the use machine without fixed
protections. Immediately restore the protections that are damaged or worn.
9. INTENDED USES AND USAGES LIMITS
The automation is an industrial door with vertical movement designed to close internal or external
compartments, which allow the passage between two rooms. The passage is generally intended for logistic,
such as for example trucks, forklifts, AGVs etc., or of people. The mixed passage through the door is allowed
only if it is safe; In this case a risk analysis by the user is necessary to make the passage safe. The door must
be used for the purpose for which it was designed. Any other use is to be considered improper and therefore
dangerous. The manufacturer declines all responsibility for damage resulting from improper, incorrect or
unreasonable use. The use of the door as an emergency exit is not foreseen, since it is not homologated.
10. INSTALLATION
NOTICE Installation must be done by trained technician
General safety instruction
For the mechanical installation, suitable means must be used for lifting the automation and for accessing the
parts at height. Check that the structure on which the door is installed is suitable to support the weight of the
machine, also taking into account dynamic and static phenomena.
Electrical connections and adjustments must be made respecting what is indicated in this document and
respecting Good Technique. Before connecting the power supply, make sure that the plate data correspond to
that of the electricity distribution network.
Provide a suitably sized switch / disconnector on the power supply.
Check that the power supply line is protected by a differential device and by overcurrent protection. Connect the
door to an effective earthing system.
At the end of the installation, the installer must provide all information relating to the automatic, manual and
emergency operation of the door and give the user of the system the use and maintenance manual.
A WRONG INSTALLATION CAN BE A SOURCE OF DANGER DURING THE

CAUTION
OPERATION OF THE MACHINE

Installation mode
Before proceeding with the installation operations, it is necessary to check the dimensions of the compartment
with respect to the dimensions of the door. Check for any protrusions.
Out of the door way installation
Structure Size door
Fixing
Before installing the door, check that the floor, the existing walls or the support structure have the necessary
strength requirements, suitable to support the weight of the door, also considering the dynamic thrusts due to
normal operation and to any impacts . Possibly make the necessary structural changes that must be made
before giving rise to the installation.
Temporarily fix the columns to the wall and then lift the top heading and connect it to the columns (detail A)

Make sure that the support surface is planar;

check the geometry of the columns and the
horizontality of the top heading and proceed with
the fixing as described below. (B=C ± 5mm)
Complete the fixing with the brackets provided

(detail D) and with any additional anchors where
necessary. With L> 4 m support the top heading
at least every 2 m.
Drill the holes on the buttonhole axis, to then

make the appropriate final adjustments.
Here are some examples of the main fixing systems normally used for standard installations; the images below
serve to give indications on the choice of the type of fixing, which remains the responsibility of the installer prior
to the evaluation of the mechanical resistance of the support on which the door must be installed.
On isolated
On brick On concrete On iron
plasterboard
CAUTION
In case of UPS, see specific manual.
Unwind the curtain from the head tube, inserting it in the sliding guides and bring it to the ground.
Check the correct tensioning of the curtain, and correct if necessary, by acting on the two lateral guides, then fix
the columns definitively. If the curtain does not slide or slide with difficulty, adjusting the compression of the
springs decreases the tension of the curtain, as previously described.
Safety light curtain fixing
Front mounting - M 3,5 x 30 mm Plan view – safety light curtain installation

screw (use only supplied screws)
If the door is equipped with safety light curtain, these are already installed on the columns.

Control panel components
1 – Control board
2 – Clamps
3 – Power supply / door lock
4 – Fuse group (present only on model AIR or with heating cables)
Metallic control panel clamps
A – Control card connections F – Flashing lamp

B – Push button on the opposite side M – Motor
C – Opening button S – Heating cables (otional)
PVC control panel clamps
F – Flashing lamp S – Heating cables (optional)

M – Motor

Electrical connections [ENCODER + PHOTOCELLS (SPIDER CABLE)]
C Control panel
M Three-phase motor
S Signals distributor connection Spider
B Electro-brake
E Encoder
J Curtain top sensor
R Infrared photocell receiver
T Infrared photocell transmitter
H Wireless safety edge transmitter
Wiring Sections
1 Motor and brake supply cable 4G x 1,5 mm2 + 2 x 0,5 mm2
2 Control panel / Mobile connector cable 7 x 0,5 mm2
3 Mobile connector / Distribution connection Spider 7 x 0,34 mm2
4 Encoder cable 4 x 0,34 mm2
5 Curtain top sensor cable 3 x 0,34 mm2
6 Photocell receiver cable 3 x 0,34 mm2
7 Photocell transmitter cable 2 x 0,34 mm2
If AL 01 36 alarm is present, check the activation of the encoder battery (DIP in the "ON"
NOTICE
position on the encoder - see "Activation of the encoder battery")
Spider cable connections detail

Electrical connections [ENCODER + SAFETY LIGHT CURTAIN]
Devices list
C Control panel E Encoder
M Three-phase motor R Safety light curtain receiver
B Electro-brake T Safety light curtain transmitter
Wiring Sections
1 Motor and brake supply cable 4G x 1,5 mm2 + 2 x 0,5 mm2
4 Encoder cable 4 x 0,34 mm2
6 Safety light curtain receiver cable 6 x 0,34 mm2
7 Safety light curtain transmitter cable 4 x 0,34 mm2
Encoder cable connections detail
Activation of encoder battery
NOTICE Check that the DIP is in the “ON” position

Electrical connections [DEVICES WITHOUT SPIDER CABLE]

INFRARED PHOTOCELLS
The pair of photocells must be mounted as

shown in the drawing, so that when the
curtain is closed the photocell is engaged.
Visualization through LD7.
CURTAIN TOP SENSOR

The curtain top sensor detects that the
curtain has not slipped during closing.
Adjust the positioning in the slotted hole
and the sensitivity using the appropriate
trimmer (SENSIBILITY).
NOTICE
Visualization through LD13 if top sensor

isn’t expected jumper 7-13.
WIRELESS SAFETY EDGE

1. Apply power (green LED ON) and
NOTICE If safety edge not foreseen, jumper 9-15 insert the batteries in the transmitter.
2. The system is already programmed

from the factory. Test the correct
operation by pressing the edge
(visualization trought LD11).
Setting
a. Press SAFETY button on the

receiver. The memory remains
open for 10 seconds (red LED ON)
b. Press the safety edge to memorize

the transmitter code.
c. If correct programming, the red

LED flashes quickly for 3 seconds.
Test the operation by pressing the
safety edge.
SAFETY LIGHT CURTAIN
The safety light curtain must be

mounted as shown in the drawing
(see page 11), so that when the
curtain is closed the photocell is
engaged. Visualization through LD7.

EXTRA RUN SENSOR
Installation
Extra run sensor must be installated about 100 mm above H curtain opening.
Wiring
Cable Description
Brown +12 V supply
Blue 0 V supply
Black Clamp 19
During door operation, LED 3 is always on. When the curtain exceed clear opening LED 3 goes off and sensor
stops the door.
Extra option
Connecting clamp 19, it is automatically activated - EXTRA OPTION - 100. Check with the programmer that the
option is properly setted. LED 3 must be on during programming.

11. CONTROL BOARD
Part indicated with number 2 is common to all types of control board, part 1 changes according
NOTICE
to the control board installed
2
BMP1 – V03 –SW (230 V) BMP2 – V04 –SW (400 V)
NOTICE
Control boards with switching
power supply no longer
1 require transformer, direct
power supply
1
2 2
BMP2 – V03 (400 V)
NOTICE Connect the transformer to the input
2
Clamp Description BMP1-V03 BMP2-V03 – BMP2-V04
P-N / R-S-T Main supply 230V AC 400V AC
12V Signal supply from UPS 12V DC 12V DC
+VB -VB Supply bus from UPS (optional) 320V DC 560V DC
U-V-W Three-phase motor 230V – 0,75/1,5kW 400V – 0,75/1,5/2,2 kW
LMP - 29 30 Flashing lamp 230V AC [RMS] 230V AC [RMS]
BRK - 30 31 Brake 110V DC [RMS] 110V DC [RMS]
F1 Fuse 10A (230V) –
LD0 Capacitor discharging signaling – –

Clamps and indicator lights

.
DIP-Switch SW1 DIP 1 Control type DIP 2 Brake type

ON Automatic closing Active brake (only with counterweight)
OFF Control step by step Standard brake (negative)
For command type see pag. 20 (OPERATING MODES)
Clamp Description Signalling LED
1 +12 V supply
2 0V supply
3 Not used (serial com)
4-5 Output: Close Contact at closed door (voltage free RL1)
6 +12 V common inputs
7 - NO Curtain top sensor LD13
8 - NO Open command LD12
9 - NC Wireless safety edge signal LD11
10 - NO Opening command from UPS LD10
11 - NO START command (push button) LD9
12 - NO Pedestrian opening command LD8
13 +12V common inputs
14 - NC Photocell signal LD7
15 +12V common inputs
16 - NC STOP LD6
17 Encoder channel A or Opening approaching limit switch LD5
18 Encoder channel B or Closing approaching limit switch LD4
19 Opening limit switch (if electromechanical limit switch) LD3
20 Closing limit switch (if electromechanical limit switch) LD2
21 +24V DC Accessories supply BMP1 – V03 SW
22 -0V DC Accessories supply BMP1 – V03 SW
21 24V AC Accessories supply BMP2 – V03
22 24V AC Accessories supply BMP2 – V03
21 +12V DC Accessories supply BMP2 – V04 SW
22 -0V DC Accessories supply BMP2 – V04 SW
29 Flashing lamp
30 Common
31 Brake
32 - 33 Output: Close Contact at opened door (voltage free contact RL2)

Manuale Jog and display
Push P1 o P3 button to activate Jog
Button Action Description

P1 Jog open command Service command in opening
P2 Program mode command Setting mode pushing for 5 seconds (tE/tA on display)
P3 Jog close command Service Command in closing
Digit 1 Description
AL Door in stand-by, waiting Jog coomand
J Jog mode activated
Jo Manual open (Jog open)
Jc Manual close (Jog close)
CL Door in closing (CLosing)
OP Door in opening (OPening)
C Door closed (Closed)
O Door opened (Opened)
tE /tA Encoder setting activated (teaching Encoder)
tP Pedestrian opening setting (teaching Pedestrian)
to Opening time (timing opened)
PE Pedestrian opening position (PEdestrian)
St Stop button activated (Stop)
EA Encoder in alignmet (Encoder Alignment)
AL Alarm (Alarm) Tabella a pagina 21
UPS Emergency supply activated (UPS)
0...99 Dwell timing (count down)
– Dwell time spent (count down)
HH Incorrect encoder alignement after a shutdown
–.– Wait for setting

Setting (open/close position and dwell time setting)

Action Display LD1 LD7
1 Setting closed door position
1.a Drive the curtain in closed door by P3 Jc spento off
1.b Check the photocell engagement by led LD7 OFF J spento off
Push P2 for 5 seconds until LD1 flashes quickly tE/tA flashes off
2 Setting opened door position and dwell time
2.a Drive the curtain in opened door by P1. Check the bottom
edge, it must be at least 50 mm over the reinserting cut into the Jo flashes off → on
guide (see figure)
2.b Push P2 (impulsive) tE/tA flashes off
Wait needed dwell time 1-2-3… flashes off
Push P2 (impulsive) giving the closing command tE/tA flashes off
The door will close up to the closed door position C flashes off
Give a command OPEN/START to check the complete cycle OP
1 - Memorize close door position
2 - Memorize open door position and dwell time
Pedestrian opening setting

Action LED Status
Connect the pedestrian command between the clamps 13-12
Drive the door in closed door position by P3
Open the door by P1 up to the needed pedestrian passage position
Start the setting, pushing P2 for 5s ondi LD2 flashes quickly
Give a command for pedestrian opening (13-12)
Wait the needed dwell time
Give a command for pedestrian passage (13-12) to save the timing

Interlock (needs programmer not provided with the door)
By programmer:
- go into the menu INPUTS STATUS DISPLAY
- modify the parameter REMOTE START CLAMPS from 00 to 19
To have the automatic command of the second door:
- go into the menu SYSTEM PARAMETERS SETUP
- modify the parameter RUNNING OPTION adding 80.000 (e.g. if the value was 4200 →84200)
To manual interlock:
- add “1” in extra option (es. 00001000 →00001001)
Programmer is an optional device and only for installers.
12. OPERATING MODES AND ADVANCED SETTINGS

AUTOMATIC CLOSURE
When the START button is pressed, the door carries out the following cycle
OPENING  DWELL TIME (adjustable)  CLOSING
If the door is closing, pressing START to reopen the door
STEP by STEP
Closing door is not automatically and the START button logic is as follows:
START  OPENING DOOR
START  CLOSING DOOR
PEDESTRIAN
When the START button is pressed, the door carries out the following cycle
OPENING  DWELL TIME (adjustable)  CLOSING

Advanced settings (needs programmer not provided with the door)
To set the options in use by the programmer enter the menu SETTING PARAMETERS and enter the value of
the request parameter Advanced settings.
Factory standard value = 4200
Value Description Remarks

Enables UPS (opt) for manual opening in case of supply
00000002 Automatic opening after a presetted time
break-down
00000008 The Start make command CLOSE Disables the START as command OPEN
Start command open/close, during the closing Start
00000010 Enables the cycle step by step Pedestrian start give stop to the motion
00000020 Enables the time after a transit If option 20 disabled only the breaking time
00000040 Move pedestrian opening to command OPEN (8) To be used in case of pedestrian + UPS
00000100 Disables brake current control before the starting
00000200 Disables timeout and incherences controls Default setting
00000400 The pedestrian command set OPEN, but not CLOSE Only break time reset
00001000 Anti-icing A Start each 15 minutes
00002000 Anti-icing B Start each 60 minutes
Adjustable timer in seconds by the time after
00003000 Anti-icing C
transit from the photocell
00004000 Encoder automatically recognized by the first jog movement Automatic setting
00080000 Enables interlocking Connect the doors as explained at page 20
00100000 Disables automatic alignment after a supply break-down To get the alignment give a Start
01000000 The external control (8) active only during closure Input 8 disabled at closed door
10000000 Increase engine torque in closing For use with counterweight
EXAMPLE: to activate ANTI-ICING A function add +1000 to the number in ADVANCED SETTINGS. If the
existing number is 4200 (deactivate timeout + encoder control), add +1000: the final value will become 5200
Extra option
Value Description Remarks

00000001 Interlock secondary door does not open automatically Secondary door opens with START
00000004 Special alignment for photocell barrier Free barrier alignment
00000100 Enable overrunl stop sensor on opening Sensor 19, special for Frigo1
00000400 Automatic realignment of open door Special for motors without brake
13. STATUS AND ALARMS

Status
Unique screen
Signaling code consists of 2 digits, which are shown on the display in a fixed manner. In the example shown, the
signaling code is "HH - Incorrect encoder alignment".
St Stop engaged Disingage the EMERGENCY Stop button

HH Incorrect encoder alignment Make position alignment
List valid from firmware version 1.20.0301

Alarms
Screen 1 Screen 2 Screen 3

Alarm code is made up of 6 digits, 2 digits forr screen. For the complete reading it is necessary to add the
numbers of the 3 screens. In the example shown, the alarm code is "AL 00 01 - Short circuit on board". The first
"AL" screen is not shown in the alarm list, which is always the same in the event of an alarm.
AL Code Alarm description Solution

00 01 Short circuit on the control board Check or replace the control board
00 02 Failure initial setup Check or replace the control board
00 03 Failure to main capacitor charging Check or replace the control board
00 04 Over-temperature threshold exceeded Check motor absorptions and duty cycle
00 05 Instant current threshold exceeded Check motor absorptions and parameters adjustment
00 11 Overload current (brake/flashing lamp) Check brake/flashing lamp and relevant connections
00 12 Overload current (motor) Check motor current, winding and relevant connections
00 50 Brake circuit opened, current = 0 Check brake, connections or manual rod safety switch
00 71 Opening slowdown limit missing Move the door by jog button P1-P3 or check limit switches
00 72 Closing slowdown limit missing Move the door by jog button P1-P3 or check limit switches
00 73 Jog buttons ON together Check push button P1 and P3
00 74 Curtain top sensor failure Check curtain sliding and adjustment of top sensor
00 75 Slowing limit switch engaged together Check slowing limit switches
00 76 Main supply undervoltage Check main supply voltage and line section dimension
00 77 Stop engaged Disingage the EMERGENCY STOP push button
00 78 Manual rod safety switch engaged Check the manual rod safety switch
00 79 Wireless safety edge engaged Check the devices and relevant connection
00 80 System failure Update the firmware or replace the control board
00 87 Over voltage during closing movement Decrease the speed in closing (frequency)
00 88 Motor over-current Check value RUN MODE = 60, remake alignment
00 89 Brake or flashing lamp over-current Check value RUN MODE = 60, remake alignment
00 8B Brake or flashing lamp over-current Check value RUN MODE = 60, remake alignment
00 8D Over-temperature Decrease the duty cycle, increase dwell time
00 8F System failure Update the firmware or replace the control board
00 91 System failure Update the firmware or replace the electronic board
01 00 Gear box reduction ratio incoherent Gear box incorrect or encoder resolution problem
01 02 Encoder connection failure Check the encoder and its connections
01 03 Alignement started with photocell not engaged Check the photocell at closed curtain (LD7)
01 05 Photocell disingaged at once in alignment Check eventual disturb or photocell low positoned
01 08 Opened position set with engaged photocell Remake the alignment
01 09 Opened position too low Remake the alignment
01 0D Pedestrian opening position = 0 Remake the alignment
Check the functioning of encoder, motor and brake
01 0E Encoder counting failure or motor stalling
(dicrease speed or increase acceler. ramp open)
01 0F Photocell trouble during alignment Check the photocell functioning (led LD7)
01 10 Photocell failure during alignment Check the photocell functioning (led LD7)
01 15 Encoder signals failure Check connections and encoder operation
01 16 Wrong motor parameters Check the motor parameters matching the label datas
01 36 Encoder does not send signals to the board Check led 4-5 / check encoder voltage
List valid from firmware version 1.20.0301

14. MANUAL OPERATION
Manual operation
To operate the curtain in case of power failure or
breakdown:
 Switch the GS to disconnect the main supply.
 Insert the rod coupling in the lower side of the
motor, thereby actuating the micro switch that
prevents electrical operation of the door.
 Turn the handle until you reach the desired
position of the curtain.
15. NOISE
The sound pressure level produced by the machine is <70 dB (A).
16. PERIODIC MAINTENANCE AND CHECKS (USER / TRAINED OPERATOR)
General safety warnings before carrying out routine maintenance by the installer
Know how the equipment functions and understand the operating processes.
Know how to shut down the equipment. Emergency stop button is located on the machinery.
Know where this stop is located.
Understand the equipment safety labels and heed them.
Wear the appropriate personal protective equipment for the job to be performed (if required)
Ensure that nothing you are wearing could get caught in the machinery.
When working on or around all equipment, avoid wearing loose clothing, jewelry, unrestrained long hair, or any
loose ties, scarves or articles that may be caught in moving parts.
Know where the FIRST AID SAFETY STATION is located.
Before opening control panel be sure that power supply is OFF.
Description Procedure Cadence
Presence Use and maintenance manual - -
Presence labels - -
Presence CE Marcking with serial number of the

- -
door
Visual check of the good condition of the main

components of the door (motor unit, top heading, Check that the main components are not damaged or worn. 6 months
columns, curtain, control panel)
Check that there are no obstacles or, if installed externally,

General cleaning of the system vegetation within the radius of action of the automation and in 6 months
any sliding guides of the curtain.
Cleaning of installed devices (photochells, flashing Use a damp cloth for external cleaning of the components. Do
6 months
lamp, ecc…) not use solvents or other chemicals (water only)
Press START to start the opening and closing cycle. During

Verification functioning of the safety devices
closing, pass with an object in front of the photocells (or safety
[photocells, safety light barriers (if installed), 6 months
light barriers if installed) and check that the inversion or stop
wireless safety edge (if installed)]
occurs.
Lubricate the junction and movement points of the automation

Junction and movement points accessible to the end user. 6 months
Access to internal parts protected by guards is prohibited.
Check that the top heading and the columns are well fixed to the
Fixing 6 months
support and do not have abnormal movements.
Checks and interventions other than those indicated above must be carried out by
CAUTION
trained technicians.

17. PRODUCT DISPOSAL AND RECYCLING

The European Parliament Directive 2002/96/EC, also referred to as the “WEEE Directive”, places an obligation
on EU-based manufacturers, distributors, retailers and importers of electrical and electronic equipment to
integrate the instructions of use of such equipment with information concerning its disposal, re-use, recycling
and/or further treatment.
As a main rule, the WEEE Directive requires that the electrical and electronic equipment is disposed of at the
end of its useful life in an environmentally responsible manner, so as to enable the re-use or recycling of those
parts and materials that have been identified for this purpose.
It is obligatory not to dispose of Waste Electrical and Electronic Equipment (WEEE) with unsorted municipal
waste, and to carry out separate collection.
Separate collection is the precondition to ensure specific treatment and recycling of the WEEE.
Pursuant to the WEEE Directive, collection, treatment, recovery and environmentally sound disposal of WEEE
from users of products containing electrical and electronic equipment put on the market after the 13th of August
2005, shall be carried out in compliance with the national measures of each EU-Member State implementing the
WEEE Directive.
18. WARRANTY
The warranty is valid for 12 months from the date of testing, unless otherwise agreed.
The warranty expires in the following cases:
- The machine is not used for the purpose for which it was designed
- Changes to the machine are not authorized by the manufacturer
- Unauthorized interventions
- Installation of components incompatible with the correct functioning of the door
- Use of non-original spare parts
19. TECHNICAL ASSISTANCE
BMP EUROPE Srl

Strada della Freisa, 1
14019 – Villanova d’Asti (AT) ITALY
Tel. 0141.948843
Email: assistenza@bmpitalia.it

20. FACSIMILE CE DECLARATION OF CONFORMITY

ANNEX A – VISUAL CHECKS AND TESTS

(Photocopy this check list and attach it to the maintenance register for each maintenance)
TECHNICAL DOCUMENTATION OK NOTE
Verification presence of the use and maintenance manual O
Verification presence of the CE marking with the door

O
identification number
SECTIONING, COMMAND AND EMERGENCY STOP OK NOTE
Suitability of emergency control devices O
Suitability of control devices PUSH BUTTON START - RADAR

O
- MAGNETIC LOOP ... etc.
Suitability of circuit disconnecting devices O
CONTROL PANEL OK NOTE
Identification and integrity of the control panel O
Integrity of the components installed in the control panel O
Integrity and suitability of internal connections O
Integrity and suitability of optical - acoustic devices O
SAFETY DEVICES OK NOTE
Integrity and functioning of the safety photocells O
Integrity and functioning of the wireless safety edge O
Integrity and functioning of the safety light barriers O
Integrity and functioning of the top sensor O
STRUCTURES AND CURTAINS OK NOTE
Integrity and suitability of the fixing screws O
Integrity and suitability of the junction and movement points,

O
gearbox, motor..etc
Integrity and suitability of the columns, top heading...ecc O
Integrity and suitability of the curtain, zip, weldings..ecc O
Cleaning of plastic materials (photocells, flashing light etc.) O

ANNEX B – MAINTENANCE BOOK
N° cycles Date Executing company Stamp and signature

1
Type of intervention
Ordinary maintenance (attach visual checks and tests sheet) Repair
Extraordinary maintenance Other / Modifications*
*In case of substantial modification must be create a new technical file
Intervention description

2

N° cycles/ Date Executing company Stamp and signature

3

4

5


6

7

8


9

10

11


12

13

14


15

16

17

ANNEX C – UPS MANUAL

Manuale Di Installazione, Uso e Manutenzione Dynamicroll Frigo 1 (ENG)

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manuale Di Installazione, Uso e Manutenzione Dynamicroll Frigo 1 (ENG)

Uploaded by

Copyright:

Available Formats

INSTALLATION AND USER MANUAL

INDUSTRIAL HIGH SPEED DOOR

Model: Dynamicroll® Frigo 1

BMP EUROPE Srl

(Translation from original)

Installation and user manual – Dynamicroll® Frigo 1 2

- ANNEX A – VISUAL CHECKS AND TESTS

Installation and user manual – Dynamicroll® Frigo 1 3

3. GENERAL SAFETY INSTRUCTION

NOTICE Indicates information considered important but not hazard related

5. TERMS AND DEFINITIONS

Installation and user manual – Dynamicroll® Frigo 1 4

CE marking is inside control panel

Installation and user manual – Dynamicroll® Frigo 1 5

Installation and user manual – Dynamicroll® Frigo 1 6

A1* Motor cover

(*) – Optional component

B1 Top heading back B5 Disck plate

(*) – Optional component

C1 Column back C4 Safety light curtain

Installation and user manual – Dynamicroll® Frigo 1 7

NOTICE Standard safety devices depend on size of the door

DO NOT REMOVE FIXED GUARDS

A WRONG INSTALLATION CAN BE A SOURCE OF DANGER DURING THE

Installation and user manual – Dynamicroll® Frigo 1 8

Structure Size door

Installation and user manual – Dynamicroll® Frigo 1 9

Make sure that the support surface is planar;

Complete the fixing with the brackets provided

Drill the holes on the buttonhole axis, to then

In case of UPS, see specific manual.

Safety light curtain fixing

Front mounting - M 3,5 x 30 mm Plan view – safety light curtain installation

Installation and user manual – Dynamicroll® Frigo 1 11

Control panel components

Metallic control panel clamps

A – Control card connections F – Flashing lamp

PVC control panel clamps

F – Flashing lamp S – Heating cables (optional)

Installation and user manual – Dynamicroll® Frigo 1 12

Electrical connections [ENCODER + PHOTOCELLS (SPIDER CABLE)]

Spider cable connections detail

Installation and user manual – Dynamicroll® Frigo 1 13

Electrical connections [ENCODER + SAFETY LIGHT CURTAIN]

Activation of encoder battery

NOTICE Check that the DIP is in the “ON” position

Installation and user manual – Dynamicroll® Frigo 1 14

Electrical connections [DEVICES WITHOUT SPIDER CABLE]

The pair of photocells must be mounted as

CURTAIN TOP SENSOR

Visualization through LD13 if top sensor

WIRELESS SAFETY EDGE

2. The system is already programmed

a. Press SAFETY button on the

b. Press the safety edge to memorize

c. If correct programming, the red

SAFETY LIGHT CURTAIN

The safety light curtain must be

Installation and user manual – Dynamicroll® Frigo 1 15

EXTRA RUN SENSOR

Installation and user manual – Dynamicroll® Frigo 1 16

11. CONTROL BOARD

NOTICE Connect the transformer to the input

Installation and user manual – Dynamicroll® Frigo 1 17