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Maintenance Schedule Hilux

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Charuka Mesthri 
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on Aug 07, 2015
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Hilux service schedule

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SaveSave Maintenance Schedule Hilux For Later
 

Maintenance Operations:
I
= Inspect and correct or replace as
necessary
R
 = Replace, change or lubricate
L
= Lubricate
SERVICE INTERVAL:
Odometer Reading(Odometer
reading or months, whichever
comes first)x 1000 km
1 0 2 0 3
0 4 0 5 0
6 0 7 0 8
0
x   1 0 0 0  
m i l e s 6 1
2 1 8 2 4 3 0
3 6 4 2 4 8
BASIC ENGINE COMPONENTS
1 T i m
i n g  
b e l t  
( D i e
s e l  
E n g i
n e ) -
Valve clearance (except for 1TR-FE
and 2TR-FE engines)1 G R -
F E   e n g i n e   I 9 6 1 K
D - F T V ,  
2 K D - F T V  
a n d   5 L - E  
e n g i n e s   I I
4 8 Drive
beltsG a s o l i n e  
e n g i n e   ( A
P I   S J   o r  
S L ,   o r   I L
S A C )   I I I I
2 4 Diesel engine1KD-FTV and
2KD-FTV
engines5 L -
E   e
n g i
n e I
R I R
I : 2 4
/ R :
4 8 Engine
oilG a s o l i
n e   e n g
i n e   R R
R R R R R R
1 2 Diesel engine <
See note 1>
T y
p e  
A R
R R
R R
R R
R 1
2 T
y
p
e  
B
3
O
t
h
e
r
s
6
Engine oil
filterG a s
o l i n
e   e n
g i n e
R R R R
R R R R
1 2 Diesel engine
<See note 1>
T
y
p
e  
B
6
O t h
e r s
R R
R R
R R
R R 1
2 6Cooling and
heater system
<See note 2>
I I
2 4
7Engine coolant
<<See note 3.>>
 II-8Engine oil cooler hoses and
connections (1GR-FE engine)
<See note 2>
l l
2 4
9 E x h a u s
t   p i p e s  
a n d   m o u
n t i n g s   I
I I I 1 2
IGNITION SYSTEM
Spark plugs (Gasoline
Engine)V e h i c l e
s   w i t h o u t  
a   t h r e e -
w a y   c a t a l
y t i c   c o n v
e r t e r I R I R
I R I R I : 1 2 /
R : 2 4 V e h
i c l e s   w
i t h   a   t
h r e e -
w a y   c a
t a l y t i c  
c o n v e r
t e r R R 4
8 1 1 B a
t t e r y  
I I I I I
I I I 1 2
FUEL AND EMISSION CONTROL
SYSTEMS
Fuel filter (gasoline engine)
<<See note 4>>
V e h i c l e
s   w i t h o
u t   a   t h
r e e - w a y  
c a t a l y t
i c   c o n v
e r t e r R R
4 8 V e h i
c l e s   w
i t h   a   t
h r e e -
w a y   c a
t a l y t i c 
c o n v e r
t e r R 9 6
1 3 W a t e r  
s e d i m e n t
e r   ( D i e s e
l   E n g i n e )  
I I I I I I I I 1
2  Air cleaner filter
<See note 5>
Gasoline engine
I R
I R
I:24/R:48Diesel engine1KD-FTV and
22KD-FTV enginesExcept for South
Africa and 5L-E engine1KD-FTV
and 2KD-FTV engines for Souh
Africa
II
R
II
R
II
I:12/R:3615Air flow meter (diesel
engines tht comply with EURO IV or
V)
<See note 6>
721 6 D i
e s e l  
s m o k
e   ( D i
e s e l  
E n g i n
e ) I I 4
8 1 7 V a
c u u m  
p u m p  
o i l   h o
s e   ( 5
L - E  
e n g i n
e ) I I I I
1 2 18Fuel tank cap, fuel
lines, connections and fuel vapor
control valve (if equipped)
<See note 2>
I I
2 4
19Positive crankcase ventilation
valve, ventilation hoses and
connections (Gasoline Engine
without three-waycatalytic
converters)I I
I I
1 2
2 0 C h a r c o a l  
c a n i s t e r   (
G a s o l i n e   E
n g i n e   w i t h  
t h r e e - w a y  
c a t a l y t i c   c
o n v e r t e r s )
I I 2 4
CHASSIS AND BODY
2 1 B r a
k e   p e
d a l   a
n d   p a
r k i n g  
b r a k e
I I I I I I
I I 6 2 2 B r
a k e   l i n i n g
s   a n d   d r u
m s   ( I n c l u d
e   p a r k i n g  
b r a k e   l i n i
n g s   a n d   d
r u m s ) . I I I I
1 2 2 3 B
r a k e  
p a d s  
a n d  
d i s c
s I I I
I I I I
I 6 2 4
B r a k
e   f l
u i d I
I I R I
I I R I
: 6 /
R : 2 4
2 5 C
l u t
c h  
f l u
i d I
I I I
I I I
I 6 2
6 B r a
k e   p
i p e s  
a n d  
h o s e
s I I I
I 1 2 27Va
cuum pump for brake
booster (Diesel Engine)
<See note 7>
-
2 8 P o
w e r  
s t e e
r i n g  
f l u i
d I I I
I I I I
I 6 2 9 S
t e e r i n
g   w h e e
l ,   l i n
k a g e   a
n d   g e a
r   b o x I
I I I 1 2 30
Propeller shafts grease (including
tightening of bolts)
<See notes 8>
L L L
L L L
L L 6
3 1 D r i
v e   s h
a f t   b
o o t s  
( 4 W D  
m o d e l
s ) I I I
I 2 4 3 2
S u s p e n
s i o n   b
a l l   j o i
n t s   a n
d   d u s t  
c o v e r I
I I I I I I I
6 3 3 A u
t o m a t
i c   t r
a n s m i
s s i o n  
f l u i d
I I 2 4 3
4 M a n
u a l  
t r a n
s m i s
s i o n  
o i l I
I 4 8 3
5 T r a
n s f e
r   o i
l   ( 4
W D   m
o d e l
s ) I I
4 8 3 6
D i f f e
r e n t i
a l   g e
a r   o i
l l R I R
I : 1 2 /
R : 3 6 3
7 F r o
n t   a
n d   r
e a r  
s u s p
e n s i
o n I I I
I 1 2 3 8
T y r e s  
a n d   i
n f l a t
i o n   p
r e s s u
r e I I I
I I I I I
6 3 9 A l l  
l i g h t s
,   h o r n
s ,   w i p
e r s   a n
d   w a s h
e r I I I I
I I I I 6  Air
conditioning
filter F o r   T h
a i l a n d ,  
I n d o n e s
i a ,   t h e  
P h i l i p p i
n e s   a n d  
M a l a y s i
a R R -
o t
h e
r s
R R
R R
-
41Refrigerant amount for air
condiioner I I
I I
1 2
Notes
1Type A: 1KD-FTV and 2KD-FTV
engines for South Arica and
ThailandType B: 2KD-FTV engine
for Jordan and Saudi Arabia2After
80,000 km (48,000 miles) or 48
months, inspect every 20,000 m
(12,000 miles) or 12 months.3First
replace at 160,000 km (96,000
miles) then every 80,000 km (48,000
miles).4Including the filter in fuel
tank.5Including checking pre-air
cleaner. (1GR-FE engine
only)6EURO IV and V are emission
standards. If it is not clear that your
vehicle meets relevant standards,
contact your Toyota
dealer.7Replace the blade with
new one and never reuse the
blade.8After submerged, be sure to
apply grease within 24 hours
regardless of the maintenanace
intervals.
TOYOTA HILUX
(POST 2006)
MAINTENANCE
SCHEDULE
MonthsSource: Hilux Owners
Manual, Part No: 01999-0K175
Replace every 150,000 km (90,000
miles)
I:6/R:3654
Replace every 2,500 km (1,500
miles)Replace every 5,000 km
(3,000 miles)Inspect every 5,000
km (3,000 miles)
Inspect at every 200000 km (120000
miles)
2340141210
Inspect at first 100,000 km (60,000
miles) or 72 months, after 100,000
km (60,000 miles) inspect at every
20,000 km (12,000miles) or 12
months.
Replace every 30,000 km (18,000
miles)Blow air to the sensor
intermittently for about 30 seconds
at every 60,000 km (36,000 miles)
Replace every 5,000 km (3,000
miles)
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