11.12.

2018

Service - Manual
Welding System_440V

N536472

STANLEY Engineered Fastening

Tucker GmbH · Max-Eyth-Str. 1 · 35394 Giessen
Tel. 0641/4050 · sef.europe@sbdinc.com · www.tucker.eu
Welding System_440V N536472

Table of Contents
1 N536472 Welding System_440V.......................... 3
1.1 Z074 279 Multicoupling ................................... 4
1.1.1 E0011000 Body Housing............................. 6
1.2 N536473 Control Unit_440V........................... 7
1.2.1 E110 327 Pcb .............................................. 8
1.2.2 E577L Pcb ................................................... 9
1.2.3 Z010 012 Control Terminal.......................... 10
1.2.3.1 E1101573/0,3 Control Cable_L0030......... 11
1.2.3.2 E484A Pcb................................................ 12
1.2.4 N614708 Housing........................................ 13
1.2.4.1 M017 614 Housing.................................... 15
1.2.4.1.1 M017 615 Door...................................... 17
1.2.4.2 E101 720 Elbow Connector...................... 19
1.2.4.3 E1001049/4,5 Control Cable_L0450......... 20
1.2.4.4 E110 664 Light Conductor........................ 21
1.2.4.5 E110 692 Control Cable............................ 22
1.2.4.6 E1101762/0,27 Welding Cable_L0027..... 23
1.2.4.7 E1101763/0,52 Welding Cable_L0052..... 24
1.2.5 N536476 Switch-mode power supply........... 25
1.2.5.1 N536477 Switch-mode power supply ASM 26
1.2.5.1.1 E488A Pcb ............................................. 28
1.2.5.2 Z021 174 Switch-mode power supply ASM 29
1.2.5.3 Z021 175 Individual Parts ASM ................ 32
1.2.6 Z021 172 Mounting Plate ............................. 34
Index......................................................................... 36

11.12.2018 2
Welding System_440V N536472

Welding System_440V N536472

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- M130 600 Adhesive Tape DEFAULT 2.000 Stück 9

1 M017 780 Cover 1.000 Stück 9

100 M070 650 Type Plate TUCKER STANLEY 1.000 Stück 9

131 M051 234 Rivet SNS/D/BS3065 4.000 Stück 9

151 M020 344 Screw ISO4017 M10X20 - 8.8 4.000 Stück 9

161 M040 015 Washer ISO7090 B10,5 4.000 Stück 9

815 Z074 279 Multicoupling EINSATZ OHNE DRUCKLUFT 1.000 Stück 9

820 N536473 Control Unit_440V THA1500/1.0G0.99.99.0400.X 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 3
Welding System_440V N536472

Multicoupling Z074 279

11.12.2018 4
Welding System_440V N536472

Multicoupling Z074 279

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

2 M160 110 Insert Plate 1.000 Stück

4 M160 155 Nut 1 1/16-18 1.000 Stück

6 M160 129 Insulating Bushing 1.000 Stück

8 M017 510 Connector Pin M8-D9.5 SW13 1.000 Stück

18 M025 621 Neck Screw M3X12 4.000 Stück

101 M160 141 Drain Plug 5.000 Stück

152 M027 121 Screw DIN 7516 M3X10 FORM AE 2.000 Stück

161 M021 521 Threaded Pin DIN 914 M8X8 1.000 Stück

171 M090 466 Split pins DIN 7346 3,5X20 1.000 Stück

172 M092 130 Sealing Ring DIN 471 12X1 5.000 Stück

194 M030 012 Nut ISO4032 M8 - 8 1.000 Stück

205 M040 013 Washer ISO7090 B 8,4 1.000 Stück

502 E0011000 Body Housing BDY23 BU 1.000 Stück

503 E0011002 Tip Jack ODU 35QMM 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 5
Welding System_440V N536472

Body Housing E0011000

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E001 955 Body Housing BDY23 BU 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 6
Welding System_440V N536472

Control Unit_440V N536473

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- M086 500 Label 440V 1.000 Stück

9 M062 850 Actuating Roller DEFAULT 1.000 Stück

11 M016 457 Cover 1.000 Stück

102 M078 041 Spacing Roller DA 8,0-DI 4,5X 5,0 6.000 Stück

142 M089 013 Adhesive Label WARNSCHILD 1.000 Stück

143 M089 015 Adhesive Label NETZSTECKER 1.000 Stück

144 M070 695 Adhesive Label SCHUTZLEITER-EXT 1.000 Stück

145 M070 696 Adhesive Label SCHUTZLEITER-INT 8.000 Stück

155 M020 772 Screw-And-Washer Assembly DIN 7985 Z4-1 M5X12 - 4.8 2.000 Stück

163 M020 883 Screw ISO4762 M5X10 - 8.8 2.000 Stück

167 M020 327 Screw ISO4017 M8X25 - 8.8 2.000 Stück

191 M030 006 Nut ISO4032 M4 - 8 6.000 Stück

192 M030 008 Nut ISO4032 M5 - 8 1.000 Stück

193 M030 010 Nut ISO4032 M6 - 8 4.000 Stück

202 M040 007 Washer ISO7090 B 4,3 6.000 Stück

203 M040 009 Washer ISO7090 B 5,3 1.000 Stück

204 M040 011 Washer ISO7090 B 6,4 4.000 Stück

205 M040 013 Washer ISO7090 B 8,4 2.000 Stück

208 M040 046 Washer ISO7093 5,3 1.000 Stück

510 E110 327 Pcb B329 NETZ LWL 1.000 Stück

512 E577L Pcb DCE ZCPU ZCPU C161 - 2MB R 1.000 Stück

514 N573141 Pcb ETF - CPU CPU-C161/DSP_E81 1.000 Stück

802 Z010 012 Control Terminal DCE / ETF STANDARD 1.000 Stück

804 N614708 Housing THA1500 UNTERBAU STEUERGER 1.000 Stück

806 N536476 Switch-mode power supply THA1500/1 440V-500V 1.000 Stück

808 Z021 172 Mounting Plate THA1500 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 7
Welding System_440V N536472

Pcb E110 327

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

3 E003 027 Fuse G 1,00A MT 5X20 1.000 Stück 9

4 E003 027 Fuse G 1,00A MT 5X20 1.000 Stück 9

5 E003 118 Fuse G 1,00A T 5X20 1.000 Stück 9

6 E003 003 Fuse G 0,25A MT 5X20 1.000 Stück 9

7 E003 027 Fuse G 1,00A MT 5X20 1.000 Stück 9

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 8
Welding System_440V N536472

Pcb E577L
Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E008 203 Battery 3,0V CR1/3 LITHIUM 1.000 Stück

-- E486B Pcb DCE RAM-MODUL 2MBYTE BATTE 1.000 Stück 9

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 9
Welding System_440V N536472

Control Terminal Z010 012

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- M012 520 Housing BEDIENTERMIAL TMP 1.000 Stück

-- E484A Pcb BEDIENGERAET 1.000 Stück 9

503 E1101573/0,3 Control Cable_L0030 BDR5-MTH4 L0030 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 10
Welding System_440V N536472

Control Cable_L0030 E1101573/0,3

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E0011267 Angle Plug BDR5 ST S678 1.000 Stück

-- E101 989 Control Cable MW 4X0,14 QMM 1.000 Meter

-- E001 944 Socket Board P4 CP 1.000 Stück

-- E001 962 Crimp MTH BU RM2,54 4.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 11
Welding System_440V N536472

Pcb E484A
Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E004 113 Display 16X40 ZEICHEN 1.000 Stück 9

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 12
Welding System_440V N536472

Housing N614708
Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E006 439 Transformer BV31575 THA1500 1.000 Stück

2 M017 614 Housing THA1500,KPL 1.000 Stück

5 M016 312 Support Bracket NETZSCHALTER 1.000 Stück

6 M017 612 Fastening Sheet THA 1500 1.000 Stück

7 M016 328 Support Bracket FUER TRANSFORMATOR 2.000 Stück

22 M080 706 Retaining Washer 1.000 Stück

23 M080 705 Fastener Pin 1.000 Stück

24 M080 707 Pressure Cap 1.000 Stück

25 M080 708 Hexagon Nut M12X1 1.000 Stück

104 M130 130 Fixed Castor D125X38 2.000 Stück

105 M130 135 Castor D125X38 2.000 Stück

107 M070 445 Filter Insert SK3171.100 173 X 173 X 17 1.000 Stück

133 M051 016 Rivet TAP/D/BS510 4.000 Stück

152 M077 102 Cable Strap 34813, P-513 2.000 Stück

155 M023 283 Screw DIN 7984 M8X16 - 8.8 16.000 Stück

156 M030 008 Nut ISO4032 M5 - 8 2.000 Stück

157 M040 011 Washer ISO7090 B 6,4 4.000 Stück

158 M040 013 Washer ISO7090 B 8,4 24.000 Stück

160 M050 004 Toothed Lock Washer DIN 6798 A6,4 2.000 Stück

161 M030 010 Nut ISO4032 M6 - 8 6.000 Stück

162 M020 043 Screw ISO1207 M5X16 - 4.8 2.000 Stück

164 M030 006 Nut ISO4032 M4 - 8 6.000 Stück

165 M030 012 Nut ISO4032 M8 - 8 8.000 Stück

195 M030 006 Nut ISO4032 M4 - 8 2.000 Stück

202 M040 007 Washer ISO7090 B 4,3 6.000 Stück

204 M040 007 Washer ISO7090 B 4,3 2.000 Stück

208 M040 645 Toothed Lock Washer DIN 6797 A4,3 2.000 Stück

242 M078 281 Cable Fixation P-0873 10.000 Stück

501 E001 700 Dsub BOLZENSATZ M3 1.000 Stück

510 E001 024 Switch HA P3 380V 63A ZW.-BAU/ROT 1.000 Stück

511 E001 026 Contact Hazard Protective Cover 1.000 Stück

512 E1011691 Cable Duct HXB 60X60 MM .380 Meter

514 E1011691 Cable Duct HXB 60X60 MM .380 Meter

516 E101 720 Elbow Connector PG21 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 13
Welding System_440V N536472

524 E1001049/4,5 Control Cable_L0450 4X6QMM L0450 1.000 Stück

526 E110 664 Light Conductor DUPLEX-DUPLEX 0,90M A4-X5/ 1.000 Stück

532 E110 692 Control Cable DUPLEX-DUPLEX 0,90M A4-X9/ 1.000 Stück

534 E1102441 Cable Harness ETF/THA1500 VERDRAHTUNG LM 1.000 Stück

536 E1102442 Cable Harness ETF/THA1500 ETF - VERDRAHT 1.000 Stück

537 E1102440 Cable Harness THA1500 GEHAEUSE 1.000 Stück

538 E1101188 Cable Harness ETFR 6 STEUER-/FILTERPLATI 1.000 Stück

540 E004 062 Diode LED GN 24-28V DM9,1MM 1.000 Stück

542 E001 119 Flanged Plug DSE 50QMM 1.000 Stück

544 E101 152 Plug - Pole Terminal PKI 10A ROT 1.000 Stück

546 E1101762/0,27 Welding Cable_L0027 35 RK35/6-/10 L0027 1.000 Stück

548 E1101763/0,52 Welding Cable_L0052 35 RK35/8-/8 L0052 1.000 Stück

550 E001 360 Body Housing HAN24E 1.000 Stück

600 E0011448 Cable Clip 8,0MM PVC/CU LEITFAEHIG 1.000 Stück

601 E0011411 Cable Clip 5-6MM PVC/CU LEITFAEHIG 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 14
Welding System_440V N536472

Housing M017 614

11.12.2018 15
Welding System_440V N536472

Housing M017 614

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

2 M017 613 Frame THA 1.000 Stück

3 M017 615 Door THA1500 KOMPLETT 1.000 Stück

106 M017 705 Holding Frame FILTERMATTE 1.000 Stück 9

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 16
Welding System_440V N536472

Door M017 615

11.12.2018 17
Welding System_440V N536472

Door M017 615

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

1 M017 616 Door THA1500 1.000 Stück

5 M070 425 Seal MOOSGUMMI VIERLIPPENPROFIL 2.546 Stück

102 M130 850 Cylinder Lock LWL GEH. 1.000 Stück

125 M077 102 Cable Strap 34813, P-513 2.000 Stück

135 M080 521 Door Hinge 3.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 18
Welding System_440V N536472

Elbow Connector E101 720

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E1011576 Elbow Connector PG21 ROHTEIL 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 19
Welding System_440V N536472

Control Cable_L0450 E1001049/4,5

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E101 245 Control Cable MW 4G6 H07RN-F 4.500 Meter

-- E101 594 End Sleeve 6QMM 4.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 20
Welding System_440V N536472

Light Conductor E110 664

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E1011278 marking material Letter A 2.000 Stück

-- E1011291 marking material Symbol - 2.000 Stück

-- E1011290 marking material Symbol / 2.000 Stück

-- E1011284 marking material Number 4 1.000 Stück

-- E1011285 marking material Number 5 1.000 Stück

-- E1011286 marking material Number 6 1.000 Stück

-- E1011288 marking material Number 8 1.000 Stück

-- E1011281 marking material Number 1 1.000 Stück

-- E1011282 marking material Number 2 1.000 Stück

1 E001 990 Lwl Plug DUPLEX 1.000 Stück

2 E101 919 Control Cable LWL MW 2XPOF STANDARD .900 Meter

3 E001 990 Lwl Plug DUPLEX 1.000 Stück

4 E1011064 Conductor Marking Collar PA TG2 2.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 21
Welding System_440V N536472

Control Cable E110 692

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E1011278 marking material Letter A 2.000 Stück

-- E1011291 marking material Symbol - 2.000 Stück

-- E1011290 marking material Symbol / 2.000 Stück

-- E1011284 marking material Number 4 1.000 Stück

-- E1011285 marking material Number 5 1.000 Stück

-- E1011286 marking material Number 6 1.000 Stück

-- E1011289 marking material Number 9 1.000 Stück

-- E1011281 marking material Number 1 2.000 Stück

-- E1011280 marking material Number 0 2.000 Stück

1 E001 990 Lwl Plug DUPLEX 1.000 Stück

2 E101 919 Control Cable LWL MW 2XPOF STANDARD .900 Meter

3 E001 990 Lwl Plug DUPLEX 1.000 Stück

4 E1011064 Conductor Marking Collar PA TG2 2.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 22
Welding System_440V N536472

Welding Cable_L0027 E1101762/0,27

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E101 190 Welding Strand 35QMM .270 Meter

-- E101 007 Ring Cable Lug 35/6 1.000 Stück

-- E101 154 Ring Cable Lug 35/10 1.000 Stück

-- E101 012 Rubber Funnel HT5 20MM 2.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 23
Welding System_440V N536472

Welding Cable_L0052 E1101763/0,52

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E101 190 Welding Strand 35QMM .520 Meter

-- E101 006 Ring Cable Lug 35/8 2.000 Stück

-- E101 012 Rubber Funnel HT5 20MM 2.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 24
Welding System_440V N536472

Switch-mode power supply N536476

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

801 N536477 Switch-mode power supply ASM PRIMAER THA1500 440V-500V 1.000 Stück

802 Z021 174 Switch-mode power supply ASM SEKUNDAER THA1500 NORMALE 1.000 Stück 9

803 Z021 175 Individual Parts ASM SMPS THA1500/1 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 25
Welding System_440V N536472

Switch-mode power supply ASM N536477

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E101 723 Clamp GRAU UK16 3.000 Stück

1 M069 190 Base Plate 1.000 Stück

3 M016 115 Current Bar Kit 1.000 Stück

5 M016 421 Mounting Angle LUEFTER 1.000 Stück

8 M016 262 Fastening Sheet SCHUETZ STANDARD 1.000 Stück

101 M088 035 Hexagon Bolt M6X10 SW10 4.000 Stück

107 M079 703 Pcb-Spacer L-15,9 4.000 Stück

151 M040 547 Spring Ring DIN 128 A4 8.000 Stück

152 M020 883 Screw ISO4762 M5X10 - 8.8 14.000 Stück

153 M020 884 Screw ISO4762 M5X12 - 8.8 6.000 Stück

155 M020 885 Screw ISO4762 M5X16 - 8.8 2.000 Stück

156 M020 934 Screw ISO4762 M6X14 - 8.8 4.000 Stück

157 M020 315 Screw ISO4017 M6X12 - 8.8 2.000 Stück

159 M024 682 Screw ISO7045 M4X8 - 4.8 8.000 Stück

162 M024 773 Screw ISO7045 M6X14 - 4.8 12.000 Stück

169 M030 008 Nut ISO4032 M5 - 8 2.000 Stück

170 M040 009 Washer ISO7090 B 5,3 16.000 Stück

171 M040 011 Washer ISO7090 B 6,4 10.000 Stück

173 M040 647 Toothed Lock Washer DIN 6797 A6,5 2.000 Stück

174 M040 103 Spring Ring DIN 6905 D-5,1 4.000 Stück

175 M040 104 Spring Ring DIN 6905 D-6,1 8.000 Stück

176 M051 074 Rivet SNA/D/BS3120 10.000 Stück

177 M051 302 Rivet SNS/D/BS5100 2.000 Stück

178 M051 054 Rivet SNA/D/BS5140 2.000 Stück

179 M051 015 Rivet TAP/D/BS58 14.000 Stück

203 M040 007 Washer ISO7090 B 4,3 8.000 Stück

501 E006 313 Transformer SMPS BV31533 1-3,5 1.000 Stück

503 E488A Pcb AUX8 400-500V 1.000 Stück 9

504 E100 638 Pcb B225 IGBTRCD/VB 1.000 Stück 9

505 E476A Pcb IGBT-TREIBER 1.000 Stück 9

506 E100 638 Pcb B225 IGBTRCD/VB 1.000 Stück

507 E476A Pcb IGBT-TREIBER 1.000 Stück

511 E005 183 Capacitor 2200UF 450V RADIAL 1.000 Stück

512 E005 183 Capacitor 2200UF 450V RADIAL 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 26
Welding System_440V N536472

520 E009 175 Resistor KH 22 KOHM 9 W 1.000 Stück

521 E009 175 Resistor KH 22 KOHM 9 W 1.000 Stück

522 E009 096 Resistor RB 6,8 OHM 50W 1% 1.000 Stück

523 E009 096 Resistor RB 6,8 OHM 50W 1% 1.000 Stück

524 E009 096 Resistor RB 6,8 OHM 50W 1% 1.000 Stück

525 E009 096 Resistor RB 6,8 OHM 50W 1% 1.000 Stück

526 E009 134 Resistor RH 150 OHM 30W 1% 1.000 Stück

531 E007 153 Rectifier 1600V 80A 1.000 Stück

532 E008 218 Igbt SKM 600 GA 12T4 SEMIKRON 1.000 Stück

533 E008 218 Igbt SKM 600 GA 12T4 SEMIKRON 1.000 Stück

534 E007 161 Diode BYT261PIV-1000V 1.000 Stück

552 E006 203 Coil DROSSEL SMPS BV 30450 1.000 Stück

600 E0011474 Holder FUER KONDENSATOR DM 75MM N 2.000 Stück

620 E007 162 Thyristor MODUL SKKH57/16E 1.000 Stück

621 E1102443 Cable Harness SMPS 9 THA AUX-DSPPWM 1.000 Stück

622 E1101033 Cable Harness SMPS 10 1.000 Stück

623 E1101031 Cable Harness SMPS 8 1.000 Stück

624 E1101030 Cable Harness SMPS 7 1.000 Stück

625 E101 722 Clamp PE USLKG16N 1.000 Stück

626 E1101025 Cable Harness SMPS 2 VERSORGUNG AUX-PLAT 1.000 Stück

627 E1101026 Cable Harness SMPS 3 ANSTEUERUNG THYRIST 1.000 Stück

628 E1101027 Cable Harness SMPS 4 KONDENSATOR-AUX-PLA 1.000 Stück

629 E1101029 Cable Harness SMPS 6 RCD, SCHUETZ 1.000 Stück

630 E1101024 Cable Harness SMPS 1 1.000 Stück

650 E1011090 Cable Duct HXB 19X19 MM .085 Meter

653 E1011090 Cable Duct HXB 19X19 MM .270 Meter

654 E1011090 Cable Duct HXB 19X19 MM .230 Meter

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 27
Welding System_440V N536472

Pcb E488A
Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E002 052 Relay LP 15V 2A 1W 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 28
Welding System_440V N536472

Switch-mode power supply ASM Z021 174

11.12.2018 29
Welding System_440V N536472

Switch-mode power supply ASM Z021 174

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- M016 030 Current Bar Kit 1.000 Stück 9

1 M069 187 Base Plate 1.000 Stück 9

2 M069 166 Spacer 4.000 Stück 9

4 M069 191 Insulation Foil 1.000 Stück 9

7 M016 274 Copper Rail 1.000 Stück 9

9 M016 277 Connecting Plate For Thyristor 1.000 Stück 9

10 M017 718 Spacer Bushing SMPS 1.000 Stück 9

103 M079 665 Spacing Roller DA12,0-DI 6,2X 3,0 4.000 Stück 9

107 M079 703 Pcb-Spacer L-15,9 5.000 Stück 9

136 M051 015 Rivet TAP/D/BS58 2.000 Stück 9

155 M020 019 Screw ISO1207 M3X8 - 4.8 1.000 Stück 9

159 M020 883 Screw ISO4762 M5X10 - 8.8 3.000 Stück 9

160 M020 899 Screw ISO4762 M5X14 - 8.8 1.000 Stück 9

162 M024 773 Screw ISO7045 M6X14 - 4.8 12.000 Stück 9

163 M020 932 Screw ISO4762 M6X60 - 8.8 4.000 Stück 9

164 M020 299 Screw ISO4017 M6X14 - 8.8 1.000 Stück 9

165 N526737 Threaded Pin DIN 914 M8X45 1.000 Stück 9

166 M020 884 Screw ISO4762 M5X12 - 8.8 8.000 Stück 9

167 M020 327 Screw ISO4017 M8X25 - 8.8 5.000 Stück 9

168 M023 283 Screw DIN 7984 M8X16 - 8.8 1.000 Stück 9

169 M040 549 Spring Ring DIN 127 A6 12.000 Stück 9

170 M020 315 Screw ISO4017 M6X12 - 8.8 2.000 Stück 9

171 M020 305 Screw ISO4017 M6X20 - 8.8 1.000 Stück 9

172 M020 358 Screw ISO4017 M6X85 - 8.8 1.000 Stück 9

174 M051 074 Rivet SNA/D/BS3120 2.000 Stück 9

175 M030 012 Nut ISO4032 M8 - 8 2.000 Stück 9

176 M030 010 Nut ISO4032 M6 - 8 2.000 Stück 9

177 M030 008 Nut ISO4032 M5 - 8 1.000 Stück 9

189 M040 005 Washer ISO7090 B 3,2 1.000 Stück 9

190 M040 011 Washer ISO7090 B 6,4 23.000 Stück 9

191 M040 013 Washer ISO7090 B 8,4 5.000 Stück 9

192 M040 013 Washer ISO7090 B 8,4 4.000 Stück 9

197 M040 647 Toothed Lock Washer DIN 6797 A6,5 2.000 Stück 9

198 M040 101 Spring Ring DIN 6905 D-3,1 1.000 Stück 9

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 30
Welding System_440V N536472

200 M090 523 Split pins DIN 7346 5,0X16 4.000 Stück 9

508 E650E Pcb SMPS DCE-PWM2 THA 1.000 Stück 9

513 E005 048 Capacitor MKP 330NF 400V 1.000 Stück 9

517 E009 094 Resistor RB 2,2 OHM 25W 1% 1.000 Stück 9

518 E004 209 Shunt 0,2 MOHM 15 WATT 1.000 Stück 9

519 E009 203 Temperature Sensor NTC 10K 1.000 Stück 9

535 E007 166 Diode SKND205F06 SEMIKRON 4.000 Stück 9

537 E007 146 Thyristor SKT551/12EBC61-F6 1.000 Stück 9

552 E006 427 Coil DROSSEL SMPS 1.000 Stück 9

640 E1102444 Cable Harness SMPS 11 THA 1.000 Stück 9

645 E1011090 Cable Duct HXB 19X19 MM .200 Meter 9

652 E101 637 Heat Shring Tube 10-19 .150 Meter 9

653 E101 632 Heat Shring Tube 1,6-3,2 .100 Meter 9

654 E101 638 Heat Shring Tube 12-26 .050 Meter 9

660 E101 458 Ring Cable Lug 2,5/8 ISOL 2.000 Stück 9

665 E101 634 Heat Shring Tube 3-9 .400 Meter 9

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 31
Welding System_440V N536472

Individual Parts ASM Z021 175

11.12.2018 32
Welding System_440V N536472

Individual Parts ASM Z021 175

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

3 M016 276 Cover PRIMAERSEITE 1.000 Stück

4 M016 331 Mounting Rail SMPS 2.000 Stück

150 M020 862 Screw ISO4762 M4X5 - 8.8 4.000 Stück

151 M020 843 Screw ISO4762 M4X10 - 8.8 2.000 Stück

152 M020 885 Screw ISO4762 M5X16 - 8.8 4.000 Stück

164 M022 509 Screw ISO10642 M10X45 - 8.8 4.000 Stück

167 M020 327 Screw ISO4017 M8X25 - 8.8 4.000 Stück

177 M030 008 Nut ISO4032 M5 - 8 2.000 Stück

180 M030 014 Nut ISO4032 M10 - 8 4.000 Stück

188 M040 007 Washer ISO7090 B 4,3 2.000 Stück

191 M040 009 Washer ISO7090 B 5,3 2.000 Stück

193 M040 015 Washer ISO7090 B10,5 4.000 Stück

196 M040 646 Toothed Lock Washer DIN 6797 A5,5 2.000 Stück

200 M090 523 Split pins DIN 7346 5,0X16 2.000 Stück

515 E101 019 Cable Strap TY23M 92MM 5.000 Stück

516 E101 637 Heat Shring Tube 10-19 .050 Meter

517 E101 638 Heat Shring Tube 12-26 .050 Meter

580 E1101028 Cable Harness SMPS 5 LUEFTER 1.000 Stück

581 E006 139 Fan 24V DC 5W 1.000 Stück

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 33
Welding System_440V N536472

Mounting Plate Z021 172

11.12.2018 34
Welding System_440V N536472

Mounting Plate Z021 172

Item no. Article no. Description Description 2 Quantity Unit Spare part class.

-- E003 090 Fuse Base DIAZED P1 8.000 Stück

-- E003 091 Screw Cap D DII 8.000 Stück

-- E003 094 Body-Fit-Bolt SHR DIAZED 10A 2.000 Stück

-- E003 098 Fuse DIAZED 10A 2.000 Stück

145 M070 696 Adhesive Label SCHUTZLEITER-INT 1.000 Stück

607 E003 093 Body-Fit-Bolt SHR DIAZED 25A 3.000 Stück

608 E003 097 Fuse DIAZED 25A 3.000 Stück 9

622 E003 092 Body-Fit-Bolt SHR DIAZED 2A 3.000 Stück

623 E003 096 Fuse DIAZED 2A 3.000 Stück 9

Replacement classification
1 = Wear Part 7 = Spare Part with low failure risk
3 = Spare Part with high failure risk 9 = Spare Part with very implausible failure risk
11.12.2018 5 = Spare Part with middle failure risk 35
 Index Index
Article no. Description Page Article no. Description Page
E001 024 Switch 13 E1001049/4,5 Control Cable_L0450 14
E001 026 Contact Hazard Protective Cover 13 E101 006 Ring Cable Lug 24
E001 119 Flanged Plug 14 E101 007 Ring Cable Lug 23
E001 360 Body Housing 14 E101 012 Rubber Funnel 23
E001 700 Dsub 13 E101 019 Cable Strap 33
E001 944 Socket Board 11 E101 152 Plug - Pole Terminal 14
E001 955 Body Housing 6 E101 154 Ring Cable Lug 23
E001 962 Crimp 11 E101 190 Welding Strand 23
E001 990 Lwl Plug 21 E101 245 Control Cable 20
E0011000 Body Housing 5 E101 458 Ring Cable Lug 31
E0011002 Tip Jack 5 E101 594 End Sleeve 20
E0011267 Angle Plug 11 E101 632 Heat Shring Tube 31
E0011411 Cable Clip 14 E101 634 Heat Shring Tube 31
E0011448 Cable Clip 14 E101 637 Heat Shring Tube 31
E0011474 Holder 27 E101 638 Heat Shring Tube 31
E002 052 Relay 28 E101 720 Elbow Connector 13
E003 003 Fuse 8 E101 722 Clamp 27
E003 027 Fuse 8 E101 723 Clamp 26
E003 090 Fuse Base 35 E101 919 Control Cable 21
E003 091 Screw Cap 35 E101 989 Control Cable 11
E003 092 Body-Fit-Bolt 35 E1011064 Conductor Marking Collar 21
E003 093 Body-Fit-Bolt 35 E1011090 Cable Duct 27
E003 094 Body-Fit-Bolt 35 E1011278 marking material Letter 21
E003 096 Fuse 35 E1011280 marking material Number 22
E003 097 Fuse 35 E1011281 marking material Number 21
E003 098 Fuse 35 E1011282 marking material Number 21
E003 118 Fuse 8 E1011284 marking material Number 21
E004 062 Diode 14 E1011285 marking material Number 21
E004 113 Display 12 E1011286 marking material Number 21
E004 209 Shunt 31 E1011288 marking material Number 21
E005 048 Capacitor 31 E1011289 marking material Number 22
E005 183 Capacitor 26 E1011290 marking material Symbol 21
E006 139 Fan 33 E1011291 marking material Symbol 21
E006 203 Coil 27 E1011576 Elbow Connector 19
E006 313 Transformer 26 E1011691 Cable Duct 13
E006 427 Coil 31 E110 327 Pcb 7
E006 439 Transformer 13 E110 664 Light Conductor 14
E007 146 Thyristor 31 E110 692 Control Cable 14
E007 153 Rectifier 27 E1101024 Cable Harness 27
E007 161 Diode 27 E1101025 Cable Harness 27
E007 162 Thyristor 27 E1101026 Cable Harness 27
E007 166 Diode 31 E1101027 Cable Harness 27
E008 203 Battery 9 E1101028 Cable Harness 33
E008 218 Igbt 27 E1101029 Cable Harness 27
E009 094 Resistor 31 E1101030 Cable Harness 27
E009 096 Resistor 27 E1101031 Cable Harness 27
E009 134 Resistor 27 E1101033 Cable Harness 27
E009 175 Resistor 27 E1101188 Cable Harness 14
E009 203 Temperature Sensor 31 E1101573/0,3 Control Cable_L0030 10
E100 638 Pcb 26 E1101762/0,27 Welding Cable_L0027 14
 Index Index
Article no. Description Page Article no. Description Page
E1101763/0,52 Welding Cable_L0052 14 M021 521 Threaded Pin 5
E1102440 Cable Harness 14 M022 509 Screw 33
E1102441 Cable Harness 14 M023 283 Screw 13
E1102442 Cable Harness 14 M024 682 Screw 26
E1102443 Cable Harness 27 M024 773 Screw 26
E1102444 Cable Harness 31 M025 621 Neck Screw 5
E476A Pcb 26 M027 121 Screw 5
E484A Pcb 10 M030 006 Nut 7
E486B Pcb 9 M030 008 Nut 7
E488A Pcb 26 M030 010 Nut 7
E577L Pcb 7 M030 012 Nut 5
E650E Pcb 31 M030 014 Nut 33
M012 520 Housing 10 M040 005 Washer 30
M016 030 Current Bar Kit 30 M040 007 Washer 7
M016 115 Current Bar Kit 26 M040 009 Washer 7
M016 262 Fastening Sheet 26 M040 011 Washer 7
M016 274 Copper Rail 30 M040 013 Washer 5
M016 276 Cover 33 M040 015 Washer 3
M016 277 Connecting Plate For Thyristor 30 M040 046 Washer 7
M016 312 Support Bracket 13 M040 101 Spring Ring 30
M016 328 Support Bracket 13 M040 103 Spring Ring 26
M016 331 Mounting Rail 33 M040 104 Spring Ring 26
M016 421 Mounting Angle 26 M040 547 Spring Ring 26
M016 457 Cover 7 M040 549 Spring Ring 30
M017 510 Connector Pin 5 M040 645 Toothed Lock Washer 13
M017 612 Fastening Sheet 13 M040 646 Toothed Lock Washer 33
M017 613 Frame 16 M040 647 Toothed Lock Washer 26
M017 614 Housing 13 M050 004 Toothed Lock Washer 13
M017 615 Door 16 M051 015 Rivet 26
M017 616 Door 18 M051 016 Rivet 13
M017 705 Holding Frame 16 M051 054 Rivet 26
M017 718 Spacer Bushing 30 M051 074 Rivet 26
M017 780 Cover 3 M051 234 Rivet 3
M020 019 Screw 30 M051 302 Rivet 26
M020 043 Screw 13 M062 850 Actuating Roller 7
M020 299 Screw 30 M069 166 Spacer 30
M020 305 Screw 30 M069 187 Base Plate 30
M020 315 Screw 26 M069 190 Base Plate 26
M020 327 Screw 7 M069 191 Insulation Foil 30
M020 344 Screw 3 M070 425 Seal 18
M020 358 Screw 30 M070 445 Filter Insert 13
M020 772 Screw-And-Washer Assembly 7 M070 650 Type Plate 3
M020 843 Screw 33 M070 695 Adhesive Label 7
M020 862 Screw 33 M070 696 Adhesive Label 7
M020 883 Screw 7 M077 102 Cable Strap 13
M020 884 Screw 26 M078 041 Spacing Roller 7
M020 885 Screw 26 M078 281 Cable Fixation 13
M020 899 Screw 30 M079 665 Spacing Roller 30
M020 932 Screw 30 M079 703 Pcb-Spacer 26
M020 934 Screw 26 M080 521 Door Hinge 18
 Index Index
Article no. Description Page Article no. Description Page
M080 705 Fastener Pin 13
M080 706 Retaining Washer 13
M080 707 Pressure Cap 13
M080 708 Hexagon Nut 13
M086 500 Label 7
M088 035 Hexagon Bolt 26
M089 013 Adhesive Label 7
M089 015 Adhesive Label 7
M090 466 Split pins 5
M090 523 Split pins 31
M092 130 Sealing Ring 5
M130 130 Fixed Castor 13
M130 135 Castor 13
M130 600 Adhesive Tape 3
M130 850 Cylinder Lock 18
M160 110 Insert Plate 5
M160 129 Insulating Bushing 5
M160 141 Drain Plug 5
M160 155 Nut 5
N526737 Threaded Pin 30
N536473 Control Unit_440V 3
N536476 Switch-mode power supply 7
N536477 Switch-mode power supply ASM 25
N573141 Pcb 7
N614708 Housing 7
Z010 012 Control Terminal 7
Z021 172 Mounting Plate 7
Z021 174 Switch-mode power supply ASM 25
Z021 175 Individual Parts ASM 25
Z074 279 Multicoupling 3