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MODEL TORQ-MATIC FLOOR WRENCH

SECTION 10: CERTIFICATIONS

CANDOC Torq-Matic Wrench MANUAL COPYRIGHT © 2004 CANRIG DRILLING TECHNOLOGY LTD.
CERTIFICATIONS ALL RIGHTS RESERVED
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.

Printed in the United States of America


TM-80/120 Wrench System

TM-80/120 Electrical Enclosure


Hazardous Area Classification

Canrig Drilling Technologies Canada

By: Mark Taggart


Date: September 13, 2006

Rev.01 Page 1 2/13/2007


TM-80/120 Wrench System

Table Of Contents

1.0 API 505 Electrical Requirements for Drilling Rigs


1.1 Open Sub Structure
1.2 Closed Sub Structure
2.0 Wrench Tong Enclosure
3.0 Wrench Arm Enclosure
4.0 PLC Enclosure
5.0 Motor Starter Enclosure
6.0 Drillers Console Enclosure
7.0 Radio Control

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TM-80/120 Wrench System

1.0 API 505 Electrical Requirements for Drilling Rigs


American Petroleum Institute (API) specification 505 outlines all the requirements for
installing electrical equipment on drilling facilities. The TM120 wrench has been
designed to comply with all API requirements for electrical installation. Below is a
summery of the API 505 Specification that outlines the classification zone with respect to
well center. This API specification was written in accordance with the National Electric
Code specification 505.

API Defines 2 types of substructures that require different ratings with respect to
equipment mounted in the BOP (cellar) area. Type 1 is classified as an open sub
structure with no wind walls preventing ventilation. Type 2 is an enclosed sub structure
that impedes ventilation. Below are 2 drawings prepared by Canrig to simplify these
specifications.

1.1 Open Sub Structure Type 1

Drillers Console
Center of Bell Nipple
Dog House

R60"

R120"

Class 1 Zone 1

Class 1 Zone 2

R60" From Edge


of Trench
R60" From Edge
Of Sump

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TM-80/120 Wrench System

The open sub structure only classifies an area 10 ft (120”) from well center. This area is
rated as zone 2 (Class 1 Div 2). Because the TM120 Wrench is located in this area and
the tong box travels in and out of the Zone 1 area (60” from well center), the tong box
must be rated to Class 1 Zone 1. Refer to the Tong Box section for more details. The
enclosure mounted on the side of the wrench never enters the zone 1 classification, and
there for is only rated to Class 1 Zone 2. On an open sub structure like outlined above,
none of the remaining wrench equipment must be classified.

1.2 Closed Sub Structure Type 2

Enclosed Derek

Drillers Console
Center of Bell Nipple

Dog House

R60"

Class 1 Zone 1

Class 1 Zone 2

Enclosed Sub Structure

In the second type of structure, we can see that the complete rig floor is classified as
Class 1 Zone 2 with the same 60” radius from hole center for Class 1 Zone 1. The
enclosures on the wrench tongs and arms do not need to change classifications, but the
remaining equipment for the wrench must change. For this reason, all of the remaining
equipment for the wrench install; (driller’s console, HPU, Radio Control) are rated for
Class 1 Zone 2. If a rig has an open sub structure, and tarps are installed for winter
operation, the classification for that rig changes from Type 1 to Type 2.

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TM-80/120 Wrench System

2.0 Tong Enclosure


Enclosure Type:
Stainless Steel NEMA 3, 3R, 4, 4X, 12

Equipment Installed:

ƒ Terminal Blocks
ƒ Signal Conditioners
ƒ IS Barrier
ƒ Pressure Transducers
ƒ Remote Purge Relief
ƒ Hydraulic Valve Coils (not Installed in
Enclosure) Rating: EEx m II T4

Below is a picture of the outside and inside of


the Tong Enclosure. This box has a remote
purge kit that classifies it to Class 1 Zone 1.
The hydraulic valve that is used on the TM120
is a Hawe 5 Series. This valve has an Atex
rating of EEx m II T4. Attached at the end of
this document is the certification sheet from
Hawe.

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TM-80/120 Wrench System

3.0 Wrench Arm Enclosure


Enclosure Type:
Stainless Steel NEMA 3, 3R, 4, 4X, 12

Rating:
Class 1 Zone 2 (Class 1 Div 2)

Equipment Installed:

ƒ Terminal Blocks
ƒ Signal Conditioners
ƒ Remote Purge Kit

Below is a picture of the outside and inside


of the Wrench Arm Enclosure.
This box has a remote purge kit mounted to
it that purges only the lower tong enclosure.
All components in this enclosure are rated
Class 1 Zone 2 (Class 1 Div 2)

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TM-80/120 Wrench System

4.0 PLC Enclosure


Enclosure Type:
Stainless Steel NEMA 3, 3R, 4, 4X, 12

Rating:
Class 1 Zone 2 (Class 1 Div 2)

Equipment Installed:

ƒ Terminal Blocks
ƒ PLC
ƒ Power Supply
ƒ Driver Cards
ƒ Remote Purge Kit

Below is a picture of the outside and inside of the PLC Enclosure. All
the PLC and power supply components are rated to Class 1 Zone 2
(Class 1 Div 2). The Hawe Valve driver cards are unrated devices, for
this reason a purge kit is installed to purge both the motor starter
enclosure and the PLC enclosure that are mounted on the HPU. With
this purge kit these boxes are rated at Class 1 Zone 2 (Class 1 Div 2).

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TM-80/120 Wrench System

5.0 Motor Started Enclosure


Enclosure Type:
Stainless Steel NEMA 3, 3R, 4, 4X, 12

Rating:
Class 1 Zone 2 (Class 1 Div 2)

Equipment Installed:

ƒ Terminal Blocks
ƒ Motor Overloads
ƒ Motor Contactor
ƒ Relays
ƒ Transformer
ƒ Remote Purge Kit

Below is a picture of the


inside of the Motor Starter
Enclosure. All the
components are unrated, for
this reason a purge kit is
installed to purge both the
motor starter enclosure and
the PLC enclosures that are
mounted on the HPU. With
this purge kit these boxes
are rated at Class 1 Zone 2
(Class 1 Div 2).

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TM-80/120 Wrench System

6.0 Drillers Console Enclosure


Enclosure Type:
Stainless Steel NEMA 3, 3R, 4, 4X, 12

Rating:
Class 1 Zone 2 (Class 1 Div 2)

Equipment Installed:

ƒ Terminal Blocks
ƒ Omron Touch Screen (Class 1 Div 2)
ƒ Switches (Class 1 Div 2)

Below is a picture of the outside and inside of the Drillers console enclosure. All the
components are rated for Class 1 Div 2. This box can be mounted in any position on the
drill floor.

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TM-80/120 Wrench System

7.0 Radio Control


Enclosure Type:
Molded Plastic, with Gasket

Rating:

Equipment Installed:

ƒ Terminal Blocks
ƒ Switches (Class 1 Div 2)
ƒ Circuit Boards

Below is a picture of the Radio Control.


This component is rated from the manufacturer, Atex Ex a W IIC T6 and requires no
addition rating.

Rev.01 Page 10 2/13/2007

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