1-O-120103 PQ For Hydrotest & Weld Repair Procedure For Hot Tap Work - MBTC

‫شركة محمد البرغش المنصوري و اوالده للتجارة والمقاوالت‬
Mohammad Al-Barghash Al-Mansouri & Sons Trading & Contracting Co.

‫ المملكة العربية السعـودية‬-31952‫ الخبر‬31996 ‫ب‬.‫ ص‬-966-3-8999603 : ‫ فاكس‬-966-3-8641522/8940444/8939333 : ‫ تلفون‬-‫ الثقبة‬: ‫المركز الرئيسي‬
Head Office: Thoqbah _ Tel: 966-3-8939333 / 8940444 / 8641522 – Fax: 966-3-8999603 – P.O. Box 31996 Al-Khobar 31952, K.S.A.
Web Site: www.mbtc.com.sa email: mbtcprojects@hotmail.com or info@mbtc.com.sa
HYDROSTATIC TEST PROCEDURE

(MBTC-HTP-1 Rev.0)
for
HOT-TAPPING OF 36” PRODUCT EXCHANGE

PIPELINE
B.I./J.O.#24-05100-0522
MBTC-HTP-1 Rev.0
Page 1
July 31, 2011
HYDROSTATIC TEST PROCEDURE

(MBTC-HTP-1 Rev.0)
SCOPE:
This procedure outline the minimum basic requirements of SAES-A-004 and SAES-L-150 pressure testing
that cover the requirements for Hydrostatic Testing of Hot Tapping Set-up.
I. GENERAL REFERENCE:
MBTC-QP-1 Rev.0 - Project Quality Plan

MBTC-HTM-03 - Test Manifold Schematic Diagrams
G.I. 2.102 - Safety precautions for pressure testing
SAES-A-004 - General Requirements for Pressure Testing
SAES-L-150 - Pressure testing of Plant pipings & pipelines
SAEP-311 - Installation of Hot Tapped & Stopple connections
BE-600202 - Construction scope of work for the project
SA-7627 - Hot-Tap/Stopple Calculation sheet
VA-512142 Sht.001 - Piping Plan and Section drawing
PE-600202 Sht.012 - Safety Instruction Sheet (Existing Header)
II. SATIP & SAIC:
A. SATIP-A-004
SAIC-A-2005 - Review of Leak Testing Procedure
SAIC-A-2009 - Verification of Test Preparation and Test Equipment
SAIC-A-2013 - Inspection of Filling and Pressurization for Hydrotesting
SAIC-A-2015 - Visual Inspection of Pressure Test
SAIC-A-2017 - Piping/Equipment Internal Cleaning Inspection
SAIC-A-2023 - Pressurization for Leak Testing
B. SATIP-L-052-01
SAIC-L-2002 - Review of Flange Joint Gasket Verification and Bolt tightening
Procedure
SAIC-L-2014 - Inspection of Bolted Flange Joint Assembly
MBTC-HTP-1 Rev.0
Page 2
July 31, 2011
III. TEST TOOLS AND EQUIPMENT:
1. Calibrated gauge (0 to 3,000 psi). Minimum of two pressure gauges shall be used for each test.
2. Relief valve calibrated to 5% above Strength test pressure.
3. Relief valve calibrated to 5% above Tightness test pressure.
4. Hydrotest pump with a capacity of 20,000 psig.
5. Test manifold to be pressure tested to 20% above required strength test pressure and
additional valve shall be installed to the test manifold in order to isolate the manifold from
the test.
NOTE: Calibration of test gauges not to exceed one month from hydrotest schedule and relief
valve not more than seven (7) days prior to Hydrotesting.
IV. HYDROSTATIC TEST DATA:
A. Test No. 1 (Split Tee & Isolation Valve)
Reference: SA-7627 – Hot-Tap Calculation sheet

Leak Test Pressure - 100 psig.
Relief valve setting - 105 psig.
Duration of test - Thirty (30) minutes
Note: Limiting factor for this test is ASME 300# Valves.
B. Test No. 2 (Tightness Test for Hot-Tap Machine)
Reference: SA-7627 – Hot-Tap Calculation sheet

Leak Test Pressure - 451 psig.
Relief valve setting - 474 psig.
Duration of test - Thirty (30) minutes
Note: Limiting factor for this test is ASME 300# Fittings
V. SAFETY REQUIREMENTS:
Take the necessary work permit for the test. NO WORK shall be allowed close to the hydrotest
area to prevent untoward incidents. Personnel will be posted at the site to keep the test area
clear of all people not connected with the test. All hydrotest piping fittings and test equipment
shall have the proper rating to withstand the required pressure. The system shall be
depressurized to zero if any leaks were detected prior to attempt to any repair. Warning sign
shall be posted around the hydrotest area to warn people that hydrotesting is in progress. Saudi
Aramco Construction Safety Manual, Loss Prevention and other applicable standard will be
followed.
MBTC-HTP-1 Rev.0
Page 3
July 31, 2011
VI. HYDROTESTING PROCEDURE:
1. Test Preparation
1.1 Pipe spools are visually inspected for internal cleanliness prior to bolting to the
preceding/succeeding spools.
1.2 All installed vents will remain open during water filling until the line is ready for
pressuring. All instruments not included in the test shall be removed & re-
installed after the hydrotest.
2. Pressurization Procedure
2.1 Filling & pressurization is done at the lowest point of the system being tested.
2.2 Remove air during filling through the installed vents at all high points. After
venting, valves used for venting are placed at partial open position and
plugged or blinded.
2.3 Once the line is full, ready for pressurizing, all well vents are closed/plugged,
and flanges tightened to withstand test pressure. Pressurizing pump, gauges
and relief valve will be installed as shown on the attached hydrotest diagram.
2.4 The pressure rise during a pressure test shall be gradual and under control to
allow time for material to strain, and time for personnel to check for leaks.
2.5 The pressure is increased in steps no greater than one-fifth of the strength test
pressure after the preliminary check at 50 percent of the strength test
pressure. Each step in pressurization is held at minimum of 10 minutes.
2.6 Do not exceed 50% of the strength test pressure until weaknesses have been
repaired and leaks have been stopped.
2.7 Do not proceed to a higher pressure after each of the above steps until
weakness has been repaired and leaks have been stopped.
2.8 After inspecting the pipeline for leaks, the system will be brought to the
required strength test pressure.
2.9 After the test pressure is reached and before commencement of inspection of
the system, the isolation valve between the test manifold and the piping
system under pressure test shall be closed and the test pump disconnected.
3. Test Duration
3.1 Test duration shall be for thirty minutes at required test pressure.
MBTC-HTP-1 Rev.0
Page 4
July 31, 2011
4. Post Testing
4.1 After successful completion of hydrotest, the system will be depressurize, de-
water and air dry.
4.2 All testing accessories shall are removed.
GENERAL NOTE: QC Inspector is responsible to ensure that N.D.E. is completed and repairs are
cleared before hydrotesting.
MBTC-HTP-1 Rev.0
Page 5
July 31, 2011
Web Site: www.mbtc.com.sa email: mbtcprojects@hotmail.com or projects@mbtc.com.sa
PIPELINE PROJECTS DEPARTMENT

OIL & GAS UPSTREAM PROJECT DIVISION
WELD REPAIR PROCEDURE

(MBTC-WRP-1 Rev.1)
Include document review &

01 Dec. 02, 2007 RFV LML ASS
approval
00 June 06, 2005 ORIGINAL RFV LML ASS
REV. DATE REVISION DESCRIPTION BY CHK APP
MBTC-WRP-01 Rev.1
Page 1
December 02, 2007
TABLE OF CONTENTS
SECTION 1.0 SCOPE
SECTION 2.0 REFERENCES
SECTION 3.0 SAFETY PRECAUTIONS
SECTION 4.0 EQUIPMENT AND ACCESSORIES
SECTION 5.0 WELDING REPAIR PROCEDURE
5.1 PROCEDURE REQUIREMENTS
5.2 INSPECTION
5.3 DOCUMENTATION
5.4 METHOD STATEMENT FOR WELDING REPAIR
MBTC-WRP-01 Rev.1
Page 2
December 02, 2007
WELD REPAIR PROCEDURE

(MBTC-WRP-1 Rev.1)
1.0 SCOPE
This procedure covers all work and safety requirements for the repair of butt welded
joints for Saudi Aramco projects. The intension of which is to ensure that all weld joints
are repaired in accordance with the approved welding procedures and applicable
Saudi Aramco specifications and latest industry standards.
2.0 REFERENCES
SCHEDULE Q - Quality Systems for Major Project
SAES-W-011 - Welding requirements for On-plot piping
SAES-W-012 - Welding requirements for pipelines
ASME IX - Welding and Brazing Qualifications
API-1104 - Standards for Welding Pipelines and Related Facilities
SATR-NDE-2008 - Assessment of Radiographic Test Film Interpretation
MBTC Approved Welding Procedures
MBTC Approved QA/QC Plan
MBTC Health, Safety & Environment Program
3.0 SAFETY PRECAUTIONS
3.1 For Restricted Areas, Work permit shall be obtained before any weld repair
work starts.
3.2 Make sure that the welding machine to be used for repair is properly
grounded and that all cables and connections are in good condition. Set
amperes and voltages to the proper requirements as per approved welding
procedure.
MBTC-WRP-01 Rev.1
Page 3
December 02, 2007
3.3 Make sure that all power tools are fitted with guards and are in good working
conditions. Check extension cords for damage to insulations and outlets
secured with covers. Repair or replace as necessary.
3.4 Make sure that workers doing repair works are provided with adequate
Personal Protective Equipments like welding gloves, safety goggles, welding
mask, jacket, etc.
3.5 Make sure that a fire extinguisher in good condition is available in the work
site.
4.0 EQUIPMENT AND ACCESSORIES
4.1 Welding Machine (400Amp.)
4.2 Electrode oven/quiver
4.3 Electric grinder (110Volt rating)
4.4 Pyrometer
4.5 Blow torch with tank and regulator
4.6 Wind breaker
4.7 Fire Blanket (For protection if FBE coated pipe)
5.0 WELDING REPAIR PROCEDURE
5.1 PROCEDURE REQUIREMENTS
5.1.1 All weld repairs shall be performed in accordance with Saudi Aramco
approved Welding Procedure.
5.1.2 Only certified welders duly issued with clearance cards for the project
will be allowed to repair welds.
5.1.3 All weld repairs shall be cleared before conducting Hydrotest or post
weld heat treatment if any.
5.1.4 Welds may only be repaired twice. If the weld is still not acceptable
after the second repair, then Saudi Aramco Inspection has the sole
authority for the decision to make additional repair attempts or to
require the entire weld be cut and re-welded. Reference SAES-W-012
Parameter 17.1.
MBTC-WRP-01 Rev.1
Page 4
December 02, 2007
5.1.5 Cracked weld (except crater cracks) shall be cut-out unless a repair is
approved by Saudi Aramco. A special repair and inspection procedure
shall be submitted to Saudi Aramco for review and approval prior to
undertaking any repairs, including excavation of the defect.
5.1.6 Pre-heating and inter pass temperature requirements shall be applied

as per table 4A/4B of SAES-W-012 for vertical up SMAW butt welds and
table 5A/5B for vertical down SMAW butt welds as stated in the
approved welding procedure.
5.1.7 Repair limitation stated in SAES-W-012 Para. 17.7 & 17.8 (Repair to
Offshore and Onshore pipeline girth welds) shall be followed.
5.2 INSPECTION
5.2.1 The approved QA/QC welding inspector shall locate and mark the
weld defects based on the radiography report sheets.
5.2.2 The approved QA/QC welding inspector shall monitor the excavation,
weld preparation and re-weld of the defective joint to ensure that the
applicable WPS requirements are met.
5.2.3 All repair welds shall be 100% visually inspected and radiographed.
5.2.4 Penalty shots and increase in radiography coverage shall meet the
requirements stated in SAS-W-012 parameter 16.6.1.1.3 & 16.6.1.1.2
respectively.
5.3 DOCUMENTATION
5.3.1 The weld repair status shall be logged and tracked through the
approved weld map/chart posted in the QA/QC department or
contractor site office. The radiography results shall be highlighted and
status updated regularly until all outstanding repairs are cleared.
5.3.2 Weld repair rates shall be calculated as per SAES-W-012 parameter

16.6.1 in both lineal basis and joint basis and shall be documented.
5.3.3 All relevant QA/QC reports pertaining to weld repair shall be

maintained and regularly updated until the completion of the project.
These documents shall be included in the final submittal to PMT and
SAPID at the end of the job.
MBTC-WRP-01 Rev.1
Page 5
December 02, 2007
5.4 METHOD STATEMENT FOR WELDING REPAIR
5.4.1 Upon receipt of the radiography report from NDT or Third Party NDT
Contractor, the QA/QC Inspector shall identify the welded joints that
failed the radiography and highlight them in the weld map and
welding checklist.
5.4.2 The QA/QC Inspector shall inform the welding supervisor and provide
relevant information as to the type of defect, location and area of
defect in the weld joints.
5.4.3 The QA/QC Inspector shall carefully locate and mark the area of the
weld joint indicating the type of defect.
5.4.4 The weld joint area shall then be excavated by grinding until the defect
is removed being extra careful not to damage the parent metal and
adjoining area. The QA/QC inspector shall monitor and make sure this
work is done properly. Excavation shall be done producing a similar
groove as original welding procedure.
5.4.5 All surface preparation shall examined by NDE prior to start welding.
5.4.6 Clean groove using grinding machine fitted with wire brush.
5.4.7 Pre-heat pipe to the requirement of SAES-W-012 table 4A/B for uphill or
5A/B for downhill weld progression as per approved WPS.
5.4.8 Upon reaching minimum pre-heat temperature, start welding using the
same WPS as the original production weld. Monitor interpass
temperature until the final capping is complete. Clean the final cap
using power brush.
5.4.9 Conduct visual inspection and log joint repair in the daily weld log
sheet. Request for radiography.
5.4.10 Defective welds may only be repaired twice as stipulated in section

5.1.4 of this procedure.
5.4.11 For second repair, repeat steps 5.4.1 to 5.4.9.
MBTC-WRP-01 Rev.1
Page 6
December 02, 2007
Résumé
of
DENNIS E. ALAMIS
Page 1
Emp 682
Title: NDT / PMI TECHNICIAN Passport No.: UU 0067456

Date of Birth: 28 October 1974 Nationality: FILIPINO

EDUCATION, TRAINING, & QUALIFICATION
DATE DETAILS
Educational Qualification
1991 Secondary School, St. Paul College of Bocaue
Bocaue Bulacan, Philippines
1994 Mt. Carmel College, Bulacan,
Associate in Radiologic Technology (ART), Bulacan, Philippines
1996 St. Jude College, Manila
Bachelor Science in Radiologic Technology (BSRT), Manila, Philippines
Technical Qualification
Dec. 9‐13 1996 TRAINING COURSES ATTENDED:
Radiation Safety in Medical Radiography, by the Radiation Health Service, Department of Health,
Office for Health Facilities, Standards & Regulation, Manila Philippines.

1996 In‐House Training in Non‐Destructive Testing:
Certified to RT, MT & PT Level – II, conducted by Equipment Inspection Services (EIS)
Re‐certified to ASNT in the method:
Feb 24, 2010 • Magnetic Particle Testing Level II
Mar 4, 2010 • Radiographic Testing Level‐II
May 18,2010 • Liquid Penetrant Testing, Level ‐II
by AMSYCO under its revised Certification Program in accordance with CP‐189 2006 Edition.
Nov 12,2003 Training on Positive Material Identification‐SPECTRO (PMI‐OES method) conducted by Isa Mannai
Technical Services Est.

Feb 20, 2008 Training on Positive Material Identification‐NITON (PMI‐XRF method) conducted by World Survey
Trading Est.
Feb 24, 2010 Passed Radiation Protection Permit Examination conducted by EPD/RPU, Saudi Aramco.
Jul 10, 2007 Qualified & Certified to MFL Tank Floor Scanning by SILVERWING Level‐Trainee

EXPERIENCE
PERIOD COMPANY DETAILS
May 28, 1997 AL‐Mutawa Samyong NDT Co., Position: NDT / PMI Technician
To Ltd. (AMSYCO) Al‐Khobar, K.S.A.
Present Duties and responsibilities:
Assigned in Industrial Division to perform Radiographic Testing,
Penetrant Testing and Magnetic Particle Testing in various Industrial
projects such as:
• AL‐Suwaidi, Riyadh Refinery Shutdown, Riyadh
• MMG Desalination Plant, (AK‐3) Al‐Khobar
• M.S. Al‐Suwaidi, Uthmaniyah Gas Plant.

Last update, May 31, 2010

Page 2 of 3
DENNIS E. ALAMIS

EXPERIENCE
(Cont.) (Cont., AMSYCO) • MMG ‐ NGL Rastanura
• Hitachi Zosen Corporation, (SWCC) Al‐Khobar
• Samsung Saudi Arabia, SPC PDH/PP, Jubail
• CCIC Raslaffan – Qatar
• Al‐Suwaidi Industrial Services, Jubail
• FMQ, SGP to JGP C2 + NGL Pipeline Project
• Raymond S.A., BAB Gas Compression

Performed PMI services for:
• Arabian CBI, QATIF GOSP‐2 and JCP Project
• Modern Arab Construction Co. Ltd., SRU Project, Riyadh Refinery
• Gulf Steel Works, BDO Project, SIPChem, Jubail
• Al‐Hammam Company, Cogen Project, Riyadh Refinery
• MMG, SAFCO‐IV Project
• Al‐Suwaidi Inds. Services Co. Ltd., DHT Complex Project, Yanbu
• Al‐Suwaidi Inds. Services Co. Ltd., Petro‐Rabigh Project
• DAELIM, Al‐Waha PDH/PP project in Jubail.
• Hi‐tech systems, Dammam.
• Ali‐N Al‐Nasser & Partners co, Al‐Khobar.
• Saudi Pan Gulf, Dammam.
• Gerab National Enterprices, Dammam.
• Working as an on call PMI Technician in and around Dammam for
various projects.
• R.H. Al‐Marri & Sons Co., KHUFF Gas Well 1852 F/L project,
Uthmaniyah.
• Dayim Punj Lloyd, Saudi Kayan Petrochemical project, Jubail.
• Saudi International Petrochemical Co., Reactors project, Jubail.
• M. F. Al‐Hajri Cont. Est., Gas Dehydration System project, Abqaiq.
• Samsung Saudi Arabia, Aramco DHT project, Rastanura and
Juaymah.
• Saudi Arabian Engineering Co., Ltd., Khobar.
• Cameron Al‐Rushaid Co., Ltd.
• Suedrohrbau Saudi Arabia Ltd., PMI Services for Khuff Gas Project,
SHedgum/Hawiyah/Haradh.
• Al‐Rushaid Construction Co. Ltd., Saudi Aramco Upgrade of
Southern Area Oil Operations Flare System Project, Southern Area.
Jan. 1996 INSPECTION AND CORROSION Position: NDT Technician
to ENGG. INC., Manila, Philippines
April 1997 Duties and Responsibilities:
Conduct Radiographic examination of post weld treatment of 2” dia.
Super heater header exhaust nozzle, dye penetrant examination.
Conduct magnetic particle testing I‐Beam weldments for overhead
crane, Vessels, heat exchanger, furnace heater.


Page 3 of 3
DENNIS E. ALAMIS

EXPERIENCE
March 1995 FILIPINAS INSPECTIONS, INC. Position: NDT Technician
to Manila, PHILIPPINES
Dec. 1996 Duties and Responsibilities:
Multi‐Discipline NDT Tech. assigned at Grandspan Development Corp
in their various projects:

300 MW POWER PLANT / TOMOE
Radiographic / Magnetic Particle Inspection Pressure vessel Pipelines.

AJINOMOTO
Radiographic inspection of pressure vessels.

UOB PLAZA 2/NKK
MT, PT, UT of beans girders and columns.

Calaca II (MHI) 300 MW Coal‐Fired Thermal Power Plant
MPT, RT on Pipelines and structurals.

LAMMA POWER STATION NCS Hong Kong Electric Co.
MPT of beams and girders. Ultra Flaw Detection of columns.

PAGBILAO / MHI 2X350 MW Coal – Fired
Radiographic Testing of structurals and pipelines.


World Survey Trading EST. LuiJ uaiig.a
Thermc
ELFCTRO COPOR*flON
NITON
CERTIFICATION
This is to certify that
DENNIS E. ALAMIS
ot Al Mutawa Samyong NDT Co Ltd(AMSYCO),

( has completed a training program on 14
th
February 2008 on
operation and efficient usage of
Niton XLt 898c Portable XRF Alloy Analyzer

oth
2
Given this day of February 2008 at Al Khobar,
Kingdom Of Saudi Arabia
SulaimanNasserAiAshgr
World Survey Trading Est.

Vvord urvey radng Est
:
worldsurvey@survey.com.sa 11371 jaj1 325333 — — — .SJ.a.1I

Kingdom of Saudi Arabia Al Riyadh
— 11371 P.O. Box 325333 Tel:+966 (1) 4557172 Fax:+966 (1) 4551779
ISA MANNAI TECHNICAL SERVICES EST. a .;a La.JJ jjjjf a
P.O. Box 8864, Dammam 31492, Kingdom of Saudi Arabia
Tel.: +966-3-887 0181 /0189/0261 +—V—AAV :i..i.t
Fax:+966-3-887 0256 +V\—r—AAV—
( E-mail : imts@mannaitech.com imts@mannaitech.com .ijjiI
www.mannaitech.com I
I
Website : www.mannaitech.com
CERTIFICATE OF TRAINING
12.11.2003
To whomsoever it may concern
This is to certify that Mr Dennis Alamis bearing Iqama # 2198383156
employed in Al-Mutawa Samyong NDT Co Ltd(AMSYCO),Khobar has
completed Training on the Spectro model SPECTROTEST CCD PMI
Spectrometer System held at AMSYCO warehouse on 09.11.2003 and
11.11.2003.
The Training was conducted by Mr Milind Gore,Spectro-ai trained
Service Specialist.
For Isa Mannai Technical Services Est
(Authorised Signat6ir
Mrrv aL.JIa lt 1Ofl1 LJIJJI

Commercial Registration No. 2050035426 / Chamber of Commerce No. 82337
SILVERWI NG
Specialist Inspection Services & Equipment
Silverwing Middle East LLC,P. 0. Box 75950, Al Quoz Industrial Area, Dubal, United Arab Emirates
Telephone: + 971 4338081 lTelefax:+ 971 43360992 GSM: + 971 50 553 3192
E-mail: infosilverwinQme.com Web Site: www.silverwiname.com; www.silverwinguk.com
CERTIFICATE
QUALIFICATION AND CERTIFICATION
INSPECTION PERSONNEL TO
SILVERWING TRAINING PROGRAMME
THIS ISTOCERTIFYTHAT
Name
Dennis E. Alamis
HAS SUCCESSFULLY DEMONSTRATED SATISFACTORY KNOWLEDGE AND QUALIFICATION

BY ASSESSMENT AND/OR EXAMINATION IN ACCORDANCE WITH SILVERWING
WRITTEN PROCEDURES AT THE LEVEL SHOWN.
DISCIPLINE: MFL Tank floor scanning
LEVEL: Trainee
RESULTS GRADE %
65.8 -
GENERAL EXAMINATION - TEST I

92.8
SPECIFIC EXAMINATION TEST 2 -
I TOTAL
156.60
Pass
PRACTICAL EXAMINATION
79.30
COMPOSIFE SIMPLE AWRAGE
j
t
0 h
CERTIFICATE NO. PS 7.1023 ISSUE DATE: July 2007
THIS CERTIFICATE IS VALID FOR MAXIMUM OF THREE YEARS FROM THE DATE OF ISSUE
AND AT THE DISCRETION OF THE COMPANY MAY BE REVOKED. THIS CERTIFICATION
CEASES TO BE VALID ON TERMINATION DATE UNLESS THERE IS A RETEST IN LINE WITH
SILVERWING PROCEDURES.
_________ ________________________________
_____________
__________________
S
S
S
S
AL MUTAWA SAMYONG NDT Co LTD

S
S NON-DESTRUCTIVE TESTING PERSONNEL CERTIFICATION
S
S RECORD
• S
O Certificate No.: 10-0165 O
S
S
• S
• Name: DENNIS E. ALAMIS Employee No: 682 S
• S
•
Current Certification Status: fl Trainee [] Level-I Level-Il El Level-Ill S
• Method: LIQUID PENETRANT TESTING S
• S
• Technique: SOLVENT REMOVABLE — COLOR CONTRAST S
• S
• Recertification Due Date: May 07, 2015 S
•
Qualification Examination Results:
S
S
Examination Score Date Administered by
S
+ General 90.0% May 08, 2010 DB Adhikary (118975)
S Specific 80.0% May 08, 2010 DB Adhikary (118975)
S
S
Practical 77.5% April 25, 2010 DB Adhikary (118975)
S Composite Score 82.5%
S
S +
S
• This is to certify that the above named AMSYCO employee has satisfactorily met the S
• qualification requirements of Written Practice TP-1, AMSYCO 101-001- Revision 09, S
• certification procedure in accordance with the 2006 edition of ASNT CP-1 89. S
• S
S Other details of qualification, if any, are maintained on file and are available for audit.
Printed Name: Dilip B. Adhikary Title: NDT Division Manager
S
Signed: Date: May 18, 2010
S
S ALMUTAWASAMYONG NDTCO. LTD.
S P.O. Box-20356, Al-Khobar-31952, Saudi Arabia S
S
S
• •
•
• S
• S
• S
• S
• S
• AL MUTAWA SAMYONG NDT Co LTD +
• S
• S
• NON-DESTRUCTIVE TESTING PERSONNEL CERTIFICATION S
RECORD
•
S
Certificate No.: 10-0116 S
• S
+ Name: DENNIS E. ALAMIS S
• Employee No : 682
S
• Current Certification Status: [1 Trainee LI Level-I S
•
Level-Il LI Level-Ill
S
• Method: MAGNETIC PARTICLE TESTING S
• S
• Technique: Yoke Technique S
• S
• Recertification Due Date: February 22, 2015
S
• S
S
• Qualification Examination Results: S
• S
Examination Score Date Administered by
General 90.0% February 23, 2010 DB Adhikary (118975)
Specific 80.0% February 23, 2010 DB Adhikary (118975)
Practical 79.0% February 18, 2010 DB Adhikary (118975)
Composite Score 83.0%
This is to certify that the above named AMSYCO employee has satisfactorily met the S
qualification requirements of Written Practice TP-1, AMSYCO 101-001- Revision 09, S
certification procedure in accordance with the 2006 edition of ASNT CP-1 89. S
+
Other details of qualification, if any, are maintained on file and are available for audit.
S
S Printed Name: Anthony M. Beicher Title: Executive Consultant
S
S
S
S
S Signed: Date: February 24, 2010
S
S S
AL MUTAWA SAMYONG NDT CO. LTD.
S S
S .0. Box-20356, Al-Khobar-31952, Saudi Arabia
S
S
S S
•S••SSSS••••SSS+O•OSSS+••OSSS+••SSSS•O•S++•
____________
____________ _________ _______________________________
_____________ __________________
••••••••••555•••••SS•••••••••S••••S••.S••••
• S
S S
S 5
S S
S
S
S
AL MUTAWA SAMYONG NDT Co LTD S
S
S
NON-DESTRUCTIVE TESTING PERSONNEL CERTIFICATION S
S
RECORD S
S
S
Certificate No: 10-0134 S
S
O S
S
S Name: DENNIS E. ALAMIS Employee No : 682
S Current Certification Status: Trainee D Level-I Level-Il D Level-Ill
S
S Method: RADIOGRAPHY TESTING
S
S Recertification Due Date: February 27, 2015
S

S
Examination Score Date Administered by S
S
General 87.5% February 28, 2010 DB Adhikary (118975) S
Specific 90.0% February 28, 2010 DB Adhikary (118975) S
S
Practical 75.5% February 11, 2010 DBAdhikary(118975) S
S
Composite Score 84.3% S
S
S This is to certify that the above named AMSYCO employee has satisfactorily met the
S
S qualification requirements of Written Practice TP-1, AMSYCO 101-001- Revision 09,
S certification procedure in accordance with the 2006 edition of ASNT CP-189.
+
S Other details of qualification, if any, are maintained on file and are available for audit. S
S +
S S
S
Printed Name: Anthony M. Beicher Title: Executive Consultant
S S
• •
• Signed: Date: March 4, 2010 5
S . J4JI S
AL MUTAWA SAMYONG NDT CO. LTD. ‘
.0. Box-20356, Al-Khobar-31952, Saudi Arabia

AL-MUTAWA SAMYONG NDT Co LTD
VISUAL ACUITY RECORD
NAME: DENNIS E. ALAMIS
NEAR DISTANCE VISUAL ACUITY
Near Vision:
(Jaeger J-1 Letters at distance of 12 inches)
Meets Does not meet

Uncorrected, normal
Corrected, normal
COLOR PERCEPTION
Ishihara test chart.

(State either Normal or what color deficiencies are present)
NORMAL
(Check appropriate box of practical examination administered)
RT MT PT UT El ET El LT [1 VT El OTHERS: (MEL)
Explain others: N.A.
SHADES OF GRAY
RTFI El
The above named individual was administered Vision Test on June 25, 2011 in accordance
with Vision Test Procedure, AMSYCO 100-002 Rev. 03 dated July 21, 2008.
This certificate is valid for ONE YEAR from the date of issue.
DB Adhikary 2051010096
RSQ/ASNT NDT LEVEL-Ill (118975)
Do not alter the printed test requirements.
Do not add any medical terminology.
AL-MUTAWA SAMYONG NDT CO..LTD.

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Résumé
of
NAGESHKUMAR THETTILINGAL
Page 1
Emp 1251

Title: NDT TECHNICIAN Passport No.: F 6544771

Date of Birth: 30 October 1982 Nationality: INDIAN
EDUCATION, TRAINING, & QUALIFICATION
DATE DETAILS
Educational Qualification
2000 Passed Pre Degree Examination
SDS College Cherplachery (Calicut University), Kerala, India.

1998 A H School Adakkaputhur
Passed Secondary School Leaving Certificate Examination (SSLC)
Palakkad, Kerala, India.
Technical Qualification
Dec 2005 Training & Examination Certificate as per American Society for Non Destructive Testing
(ASNT) at Kalwa Institute of NDT & Quality Management,
• Radiographic Testing Level II
• Magnetic Particle Testing Level II
• Dye Penetrant Testing Level II
• Ultrasonic Testing Level II
Re‐certified to ASNT in the method:
Feb 14, 2010 • Radiographic Testing Level‐II
by AMSYCO under its revised Certification Program in accordance with CP‐189 2006 Edition.
Jan 29, 2011 Passed Radiation Protection Permit Examination conducted by EPD/RPU, Saudi Aramco.

EXPERIENCE
Aug 14, 2008 AL‐Mutawa Samyong NDT Co., Ltd. Position: NDT Technician
To (AMSYCO) Al‐Khobar, K.S.A.
Present Duties and responsibilities:
Presently assigned in Industrial Division. Performed Radiographic
Testing for various Industrial projects.
• Seder Group Co., Saudi Kayan Polycarbonate Project Tank
Site.
• M.S. Al‐Suwaidi Industrial Services Co., Ltd., Poly Carbonate
Project in Saudi Kayan Petrochemical.
• China Petroleum 6th Construction Co., Petrokemya Utilities
Improvement Project, Jubail.
• Factory Abdullah B. Al‐Khalifa & Partners Co., various projects.
• Al‐Yusr Townsend & Bottum Co. Ltd., SADAF Project, Jubail.
• Dayim Punj Lloyd, Saudi Kayan Petrochemical, Jubail.
• M.S. Al‐Suwaidi Industrial Services Co., Ltd., Sadaf 80503
Recycle Benzene Pre‐treatment Project, Jubail.

Last update, Feb 02, 2011

Page 2 of 2
NAGESHKUMAR THETTILINGAL
EXPERIENCE
(cont.) (cont., AMSYCO) • M.S. Al‐Suwaidi Heavy Industries, various projects in Jubail.
• Mohammad Al‐Mojil Group, various projects.
• M.S. Al‐Suwaidi Industrial Services Co., Ltd., Effluent
Treatment Area K‐025, U & OProject, Jubail.
• Al‐Yusr Townsend & Bottum Metal Fabrication LLC,
Petrokemya Project, Jubail.
May 2006 Hyojong Industrial Company Ltd. Position: NDT Technician
To Doha, Qatar.
May 2008 Duties and Responsibilities:
Carried out radiography of piping Horton spheres tubes, vessels,
reactors, and tie‐in joints
Worked in various Projects such as:
• Q – Chem II for Thelyne Derivative Project
• Qatar Gas II for LNG Storage Tank Project ‐ Ras Laffan
Mar.2001 Cochin Inspection Services Position: NDT Technician
To Cochin, Kerala
Apr.2006 Duties and Responsibilities:
Conduct Non‐Destructive Testing (RT, MPT, LPT) on different
welded joints and plates, viz. storage tanks, columns, structural
members, pipes, pressure vessels, power boilers, structural welds
and assists in evaluation and interpretation of test results based
on applicable standard.

Conduct Non‐Destructive Testing of welds qualification test based
on applicable standard.
Also Worked in various Projects such as:
• Kochi Refineries, Kerala
• Hindustan Petroleum Corporation Ltd.
• NPCIL, Kudamkulam Project, Tamil Nadu
• NPCIL, Kaiga Project (Shut Down).
• Hindustan Newsprint Ltd, Kerala
• British Oxygen Company, Kochi.
• Sterlite Industrial Ltd, Thuthukudi.
• Cochin Shipyard, Kerala.

Last update, Feb 02, 2011

C’ - - -.
.‘Saudi Aramco
‘i Protection Permit
for I1ustriaI Radiographer
PER vU EQUIFMENT
)IAIION
_ èrmitNo: 01562
. /
._‘.,
‘••
Name: Nagesh K. ThètThingai Aramco lD:
Company: jYCO Alt. 10:2269603757
Is authorized to useloperate radiation sources I

andlor equipment on Saudi Aramco properties I
as designated on the reveise side.
Radiation SourcesiEquipment 1
lr-192 <200C1
X-ray
E Co-60 100Ci Other
By applying for the Radiation Protection Permit qualification exam
administered by Environmental Protection Department (EPD) and upon
successful completion and acceptance of this permit, the radiographer
agrees to abide by Saudi Aramco 0.1. 150.0 SAEP-1141 duiing his
useioperation of radiation sources a x-ray chine on Saudi Arainco
projects and facilities. ‘-
RPU Supervisor:
Issued Date: 112912011 Expires Date: 112812013
Expiry : 1 /28 / 2013 q

V
c-)
GD
4
AL MUTAWA SAMYONG NDT CO LTD
NON-DESTRUCTIVE TESTING PERSONNEL CERTIFICATION

RECORD
Certificate No.: 1O0080
.-
.
Name: NAGESHKUMAR THETTILINGAL Employee No: 1251

Current Certification Status: Trainee fl Levetl LeveWl D Level-HI
Method: RADIOGRAPHY TESTING
Recertification Due Date: February 6, 2015
F
Exarrnaon Score ‘F Date_____ I Administered_by 1
General 87.5% i February 07, 2010 DB Adhikary (118975)
Specific 90.0% February 07, 2010 DB Adhikary_(118975)
Praccal_______ 74.5%_— January30,__2010 F DB Adhikary(118975)
Compos[te Score 84,0%
This is to certify that the above named AMSYCO employee has satisfactorily met the
qualification requirements of Written Practice TP-1, AMSYCO 101-001- Revision 09,
certification procedure in accordance with the 2006 edition of ASNT CP-1 89.
Other details of qualification, if any, are maintained on file and are available for audit.
Printed Name: Anthony M. Beicher Tifle: Executive Consultant
Signed: Date: February 14,
AL MUTAWA SAMYONG NDT CO LTD C,

P.O. Box-20356, Al-Khobar-31952, Saudi Arabia
AL-MUTAWA SAMYONG NDT CO. LTD.
VISUAL ACUITY RECORD
NAME: NAGESHKIJMAR THETTILINGAL
NEAR DISTANCE VISUAL ACUITY
Near Vision:
(Jaeger J-1 Letters at distance of 12 inches)
Meets Does not meet

Uncorrected, normal
Corrected, normal
COLOR PERCEPTION
Ishihara test chart.

(State either Normal or what color deficiencies are present)
NORMAL
(Check appropriate box of practical examination administered)
RT MT PT UT ET LI VT OTHERS:
Explain others: N.A.
SHADES OF GRAY
RTFJ
The above named individual was administered Vision lest on June 25, 2011 in accordance
with Vision Test Procedure, AMSYCO 100-002 Rev. 03 dated July 21, 2008.
This certificate is valid for ONE YEAR from the date of issue.
DBAdh&ary
RSO/ASNT NDT LEVEL-Ill (118975)
Do not alter the printed test requirements.
Do not add any medical terminology.
AL-MUTAWA SAMYONG NDT CO.,LTD,

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1-O-120103 PQ For Hydrotest & Weld Repair Procedure For Hot Tap Work - MBTC

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1-O-120103 PQ For Hydrotest & Weld Repair Procedure For Hot Tap Work - MBTC

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‫شركة محمد البرغش المنصوري و اوالده للتجارة والمقاوالت‬

Mohammad Al-Barghash Al-Mansouri & Sons Trading & Contracting Co.

HYDROSTATIC TEST PROCEDURE

HOT-TAPPING OF 36” PRODUCT EXCHANGE

HYDROSTATIC TEST PROCEDURE

MBTC-QP-1 Rev.0 - Project Quality Plan

II. SATIP & SAIC:

III. TEST TOOLS AND EQUIPMENT:

IV. HYDROSTATIC TEST DATA:

A. Test No. 1 (Split Tee & Isolation Valve)

Reference: SA-7627 – Hot-Tap Calculation sheet

B. Test No. 2 (Tightness Test for Hot-Tap Machine)

Reference: SA-7627 – Hot-Tap Calculation sheet

VI. HYDROTESTING PROCEDURE:

PIPELINE PROJECTS DEPARTMENT

WELD REPAIR PROCEDURE

Include document review &

00 June 06, 2005 ORIGINAL RFV LML ASS

REV. DATE REVISION DESCRIPTION BY CHK APP

SECTION 1.0 SCOPE

SECTION 2.0 REFERENCES

SECTION 3.0 SAFETY PRECAUTIONS

SECTION 4.0 EQUIPMENT AND ACCESSORIES

SECTION 5.0 WELDING REPAIR PROCEDURE

5.1 PROCEDURE REQUIREMENTS

5.4 METHOD STATEMENT FOR WELDING REPAIR

WELD REPAIR PROCEDURE

SCHEDULE Q - Quality Systems for Major Project

SAES-W-011 - Welding requirements for On-plot piping

SAES-W-012 - Welding requirements for pipelines

ASME IX - Welding and Brazing Qualifications

API-1104 - Standards for Welding Pipelines and Related Facilities

SATR-NDE-2008 - Assessment of Radiographic Test Film Interpretation

MBTC Approved Welding Procedures

MBTC Approved QA/QC Plan

MBTC Health, Safety & Environment Program

3.0 SAFETY PRECAUTIONS

4.0 EQUIPMENT AND ACCESSORIES

4.1 Welding Machine (400Amp.)

4.2 Electrode oven/quiver

4.3 Electric grinder (110Volt rating)

4.5 Blow torch with tank and regulator

4.6 Wind breaker

4.7 Fire Blanket (For protection if FBE coated pipe)

5.0 WELDING REPAIR PROCEDURE

5.1 PROCEDURE REQUIREMENTS

5.1.6 Pre-heating and inter pass temperature requirements shall be applied

5.3.2 Weld repair rates shall be calculated as per SAES-W-012 parameter

5.3.3 All relevant QA/QC reports pertaining to weld repair shall be

5.4 METHOD STATEMENT FOR WELDING REPAIR

5.4.10 Defective welds may only be repaired twice as stipulated in section

5.4.11 For second repair, repeat steps 5.4.1 to 5.4.9.

Title: NDT / PMI TECHNICIAN Passport No.: UU 0067456

ot Al Mutawa Samyong NDT Co Ltd(AMSYCO),

Niton XLt 898c Portable XRF Alloy Analyzer

World Survey Trading Est.

worldsurvey@survey.com.sa 11371 jaj1 325333 — — — .SJ.a.1I

To whomsoever it may concern

This is to certify that Mr Dennis Alamis bearing Iqama # 2198383156

employed in Al-Mutawa Samyong NDT Co Ltd(AMSYCO),Khobar has

completed Training on the Spectro model SPECTROTEST CCD PMI

Spectrometer System held at AMSYCO warehouse on 09.11.2003 and

The Training was conducted by Mr Milind Gore,Spectro-ai trained