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Abstract
Methane production from llama and cow manures from the Bolivian high plateau (The ‘‘Altiplano’’) was studied using a parallel reactor
set-up consisting of 10 lab-scale biogasifiers. The effects of pressure (495 and 760 mmHg), temperature (11 and 35 C), hydraulic retention
time (20 and 50 days), and manure content in the slurry (10%, 20% and 50%) were evaluated with respect to productivity and methane
yields based on two 241 fractional factorial designs with 8 treatments for each kind of manure. The reactors were operated semi-
continuously with daily manure feeding for periods between 50 and 100 days. Temperature was the main factor effect found, and the
hydraulic retention time and the manure content in feed were also found significant whereas the effect of pressure was not significant in the
range studied. The methane yield obtained with cow manure at 11 C was between 6.4 and 33:6 l CH4 kg1 VS (volatile solids added)
whereas at 35 C the methane yield was between 49.6 and 131:3 l CH4 kg1 VS. The methane yield from llama manure was somewhat lower
than for cow manure (between 3.3 and 19:3 l CH4 kg1 VS at 11 C and between 35.6 and 84:1 l CH4 kg1 VS at 35 C, respectively).
However, overall llama manure was found to be the best raw material of the two for biogas production, due to its high content of volatile
solid—higher than has been previously reported for most manures—and also its high nitrogen and phosphorous content.
r 2005 Elsevier Ltd. All rights reserved.
0961-9534/$ - see front matter r 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biombioe.2005.10.001
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R. Alvarez et al. / Biomass and Bioenergy 30 (2006) 66–75 67
material added to the digester, the solids loading, the plant biomethanation in a hilly region and reported a biogas
temperature, and the hydraulic retention time [2,3]. As to be production of 0.325–0:75 m3 m3 d1 . It was found that a
expected, a strong temperature effect has been observed by 20% substitution of cattle dung with horse dung could be
many researchers [3–5], and the biomethanation process at made without much reduction in the daily gas production.
mesophilic and thermophilic ranges is relatively well under- The biogasification related to the seasonal variation in
stood and documented. However, concerning the anaerobic the ambient temperature on highlands was evaluated by
digestion at psychrophilic temperature there is a severe lack Kalia and Kanwar [15] in a Janata biogas plant installed in
of fundamental knowledge [6]. With respect to retention hilly conditions (1300 m above the sea level). The monthly
time, the fermentation has been report to become more variation in the mean ambient temperature (9–26 C)
stable with a higher methane yield and reduction of VS with affected its digester temperature (13–23 C) and, hence,
an increasing hydraulic residence time (HRT) [3]. Long rate of gas production (0.26–0:5 m3 m3 d1 with cow
retention times are required for manure digestion, not only manure). Kanwar and Guleri [16] compared the perfor-
due to the presence of complex organic compounds, but also mance of a rubber-balloon biogas plant with a fixed-dome
due to the high concentration of ammonia nitrogen, which plant at 1300 m elevation. In the rubber-balloon plant, the
affects anaerobic decomposition [7]. The current practice in average daily rate of biogas production during summer
unheated biogas plant in, for example, India is to use a (16–24 C) was 0:03 m3 kg1 feed but only 0:007 m3 kg1
retention time of about 30 days in warm climates and up to feed in the winter (13–15 C), showing the high effect of the
55 days in the colder hilly regions [8]. temperature.
The effect of increasing the pressure in the anaerobic The objective of the current work was to study the
digestion has been addressed by several researchers. The production of biogas from typical manure sources of the
prime effect relates to the increasing carbon dioxide Altiplano, i.e. cattle and llama manure. A parallel reactor
concentration in the liquid phase caused by an increased set-up consisting of 10 lab-scale biogasifiers was used, and
pressure. Hayes et al. [9] reports an increasing methane the reactors were operated semi-continuously with daily
content in a digester with higher pressure. Carbon dioxide manure feeding for periods between 50 and 100 days. In
is 40 times more soluble in water than methane, and a high addition to the feedstock, also temperature and pressure as
digester pressure therefore results in high concentration of well as the hydraulic retention time and solids loading were
carbon dioxide in the substrate, which drives the methane studied using a fractional factorial designs. The experi-
producing reactions forward and stimulates methane ments were statistically evaluated and analysed with
production. By changing the total gas pressure of the respect to productivity and methane yields.
anaerobic digester toxicity effects can be avoided. An
increase of CO2 partial pressure decreases the pH value, 2. Materials and methods
which reduces the non-ionized ammonia concentration. On
the other hand, a decrease in CO2 partial pressure increases 2.1. Feedstock
the pH level, which lowers the non-ionized hydrogen-
sulfide concentration [10]. The pressure created during Llama and dairy cattle manure were collected from
anaerobic digestion has been used as the source of mixing farms in the Bolivian Altiplano situated at 19 S Latitude
power. The mixing was achieved through gas recirculation, and 68 W longitude at an altitude of 3800 m above mean
utilizing the pressure of gas in the storage tank as a power sea level. The samples were packed into 500 g polyethylene
source. The average gas production rate observed was bags and stored at 10 C in a freezer until used.
comparable to that of a commercial digester with mechan-
ical agitation [11]. 2.2. Apparatus
Comparison of different animal manures as a digester
feedstock for local distributed biogas generation has been The experiments were carried out in a semi-continuous
made for typical low-land farms. Using dairy and swine process using ten digesters, each with a working volume of
manure, Safley and Westerman [4] estimated that the 2 l. The digesters were built based on the design used by
methane yield increased almost linearly over the tempera- Chowdhury and Fulford [17]. Each digester was equipped
ture range of 10–23 C. Higher yield was suggested for the with inlet and outlet ports for feeding and effluent
lower loading rates (LRs) (0.1 kg VS m3 d1 ) compared discharge, respectively, and with a port for collecting gas
with higher (LRs) (0.2 kg VS m3 d1 ). Hammad et al. [12] (Fig. 1). The gas measuring cylinder, the digesters and the
compared cattle, poultry, sheep and horse manure for collecting biogas bottle were all made of glass. The water
methane production, and obtained the highest productivity bath operating at low temperature ð11 CÞ was controlled
of biogas with cattle manure (0:28 m3 m3 d1 at 35 C). by a system with two immersion Pt100 type sensors and an
Axaopoulos et al. [13], improved the productivity of a swine analog temperature controller (Pico, Pico technology
manure digester by using solar heating, and obtained an limited, UK). The water bath operating at 35 C was
average daily methane production rate of 0:64 m3 CH4 m3 controlled by an immersion thermostat.
digester. Kalia and Singh [14] studied mixtures of horse and The pressure in the digester and the gas collecting bottle
cattle dung in different ratios for running family-size biogas was set by the difference in water level between the water
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68 R. Alvarez et al. / Biomass and Bioenergy 30 (2006) 66–75
3.1. Characteristics of feedstock The biogas productivities, methane content in the gas at
steady state as well as the feeding conditions are
The cow and llama manures were analysed with respect to summarized in Table 3. The steady-state values of
solids and VS content, nitrogen and ammonia nitrogen productivity and yield were based on an average of
content, phosphorous content, and oil and grease content measurements over a 6-day period after a minimum of 2
(Table 2). There were several important differences between retention times. The daily biogas production (measured at
the two sources of manure. Particularly noticeable was the local conditions, i.e. 495 mmHg and 15 C) was rather
much higher solid content in llama manure, more than 3 different at the different experimental conditions. The
times that in cow manure. The unusual high content of biogas production was between 90 and 1010 ml d1 when
solids in llama manure was compared with previously using cow manure as feedstock and between 70 and
published data for cow, pig, or horse faeces [2,14,20]. The 1100 ml d1 with llama manure.
solids content of llama manure was more than two times The methane content in the biogas varied from about
higher than the reported values of those manures. The total 40% to 60% with cow manure and 20% to 57% with llama
nitrogen content in the cow manure was low, less than 50% manure. The measured daily biogas production and the
of the reported value from dairy cattle [2,20]. This most methane content in the gas in four representative experi-
likely reflects the feed situation on the Altiplano. Further- ments are shown in Fig. 2. The chosen experiments
more, the low ammonia content in the cow manure can be correspond to exp. no. 12 and 14 (cow manure) and exp.
noted (less than 10% of reported values in [2,20]). This may no. 9 and 15 (llama manure) (cf. Table 3).
be attributed to the feed, as well as a fast loss of ammonia by Table 4 show the factorial design with 8 experiments for
volatilisation at low humidity and windy conditions on the each kind of manure, and the measured primary response
Bolivian Altiplano. in terms of volumetric productivity ð1 day1 Þ and methane
yield ð1 CH4 kg1 VSÞ. A logarithmic transformation was
made to stabilize the variance. The analysis and signifi-
cance of the transformed variables are summarized in
Table 1 Table 5.
Factors and levels for the 241
IV fractional factorial design used for cow and The analysis of variance showed that the main effects
llama manure digestion
dominate, explaining more than 92% of the total
Factors Levels variability, whereas the interaction effects explain less than
8% of the total variability. The temperature effect was
1 1
significant in all cases. As expected, the effect of the
Cow manure temperature was positive, and an increment in the
A: Pressure (mmHg) 495 760 temperature produces a considerable increase in the daily
B: Temperature ð CÞ 11 35 production of biogas and it increases the yield of methane.
C: Retention time HRT (days) 20 50
Perhaps more suprisingly, however the pressure effect was
D: Dung in slurry (%) 20 50
not found to be significant in any case. The other main
Llama manure factor effects, i.e. residence time and loading of solids in the
A: Pressure (mmHg) 495 760 feed, were found to be significant for the methane yield and
B: Temperature ð CÞ 11 35 the biogas productivity, respectively.
C: Retention time HRT (days) 20 50
The HRT (C) was the second effect in magnitude to the
D: Dung in slurry (%) 10 20
sum of squares (16.36% in llama and 20.1% in cow) when
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70 R. Alvarez et al. / Biomass and Bioenergy 30 (2006) 66–75
Table 3
Biogas productivities and methane contents obtained at different loading rates
Trial Manure Total solid Volatile solid Loading rate Biogasa Methane content
no. ðkg d1 Þ ðkg TS d1 Þ ðkg VS d1 Þ ðkg VS m3 d1 Þ production rate (%)
ðml d1 Þ
Cow manure
2 0.0180 0.0028 0.0023 1.29 102 19 46 8
4 0.0450 0.0070 0.0058 3.22 141 19 43 1
6 0.0450 0.0070 0.0058 3.22 1010 68 46 8
8 0.0180 0.0028 0.0023 1.29 479 40 54 8
10 0.0180 0.0028 0.0023 1.29 226 34 56 6
12 0.0072 0.0011 0.0009 0.52 93 31 39 6
14 0.0072 0.0011 0.0009 0.52 324 15 61 4
16 0.0180 0.0028 0.0023 1.29 475 43 57 4
Llama manure
1 0.0180 0.0107 0.0080 4.43 202 29 21 3
3 0.0090 0.0054 0.0040 2.22 68 23 47 7
5 0.0090 0.0054 0.0040 2.22 401 61 57 13
7 0.0180 0.0107 0.0080 4.43 1096 84 52 4
9 0.0036 0.0021 0.0016 0.89 87 8 57 4
11 0.0072 0.0043 0.0032 1.77 128 43 46 6
13 0.0072 0.0043 0.0032 1.77 457 35 49 8
15 0.0036 0.0021 0.0016 0.89 519 39 42 4
a
Daily volume in local conditions (P ¼ 495 mmHg, T ¼ 15 C).
800 100 13.74% using the llama and cow manures, respectively.
The effect of the manure content in slurry was positive.
Biogas volume (ml d )
80
-1
4. Discussion
800 80
600 60
Table 4
Experimental design and measured responses
Cow manure
2 11 495 20 20 63 12 12:5 2:4
4 11 760 20 50 87 12 6:4 0:9
6 35 495 20 50 623 42 49:6 3:4
8 35 760 20 20 296 25 69:5 5:9
10 11 495 50 50 140 21 33:6 3:6
12 11 760 50 20 58 19 24:4 8:4
14 35 495 50 20 200 9 131:3 6:2
16 35 760 50 50 294 27 72:4 5:4
Llama manure
1 11 495 20 20 125 18 3:3 0:5
3 11 760 20 10 42 14 5:0 1:7
5 35 495 20 10 248 38 35:6 5:4
7 35 760 20 20 677 52 43:9 3:3
9 11 495 50 10 54 5 19:3 1:7
11 11 760 50 20 79 26 11:5 3:8
13 35 495 50 20 282 22 43:4 3:3
15 35 760 50 10 320 24 84:1 6:3
a
Biogas production in normal conditions (760 mmHg, 0 C).
cause inhibition of cell growth and lead to a slower, or even by several investigators [3–5,8,24]. From a very simplistic
complete stop of the production of methane [21]. In the kinetic viewpoint, one could argue that the Arrhenius law
present case, the nitrogen content of the llama manure is would predict an exponential increase in rate as a function
1.13%, i.e. higher than the swine manure (0.52%, Table 6), of temperature. However, the situation is far more complex
but the initial ammonia nitrogen is only 0.083% (7% of the since many species of microorganisms operate in the
total nitrogen, Table 6) which decreases the risk for initial reactor, and different temperatures will lead to a selection
inhibition. The risk of ammonia inhibition will increase of certain species. Safley and Westerman [4] working with
with LR in the digester. For unadapted methanogenic dairy manure reported an almost linear increase in gas
cultures, ammonia inhibition has been observed to production with increasing temperatures in the range of
commence at concentration of between 1.5 and 2:5 g N l1 10–23 C. In the present investigation, the temperature
[22]. However, by adaptation of the biogas process to difference is probably too large for such a linear increase to
ammonia, tolerance to 4 g N l1 total ammonia has been be valid.
demonstrated [22,23]. This suggests that the methane yield The hydraulic retention time is the second most
obtained in the present work could be improved by important factor found in the present work for the methane
adaptation of the biogas process, limiting the % manure yield. An increased retention time had a positive effect for
in the substrate or by mixing of llama manure with other both substrates. Similar findings have been reported for
co-substrates. cattle manure [3,8] and solid poultry slaughterhouses
wastes [25].
4.2. Main factor effects The percentage of manure in the slurry was also found to
be a significant parameter although somewhat less im-
Based on the design, it was found that the temperature, portant than temperature and HRT (Table 5). The biogas
the hydraulic retention time and the solids loading (% wet productivity, but not the methane yield, was positively
dung) were significant factors with respect to biogas affected by an increased solid loading. The effects of
productivity and methane yield in the anaerobic digestion hydraulic retention time and the solids loading can be
process. Not surprisingly, temperature was found to be the combined into what has been called the LR or organic
main factor (Tables 3–5) and the increase of the loading rate (OLR) which describes the amount of organic
temperature from 11 to 35 C dramatically increased both material (expressed as VS) feed daily per volume of
the biogas productivity (4 and 5 times for cow and llama working digester (g VS day1 l1 or kg VS day1 m3 Þ. The
manure, respectively) and the methane yield (4 and 5 times LR depends directly on the % manure in the slurry and is
for cow and llama manure, respectively). The effect of inversely proportional to the HRT. The CH4 yield
temperature on the production of biogas has been reported decreases with increasing LRs for both manures and at
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72 R. Alvarez et al. / Biomass and Bioenergy 30 (2006) 66–75
Table 5
Statistical analysis of the logarithmically transformed models
Cow—methane yield
A 0.1352 0.0366 2.7907
B* 0.6748 0.9108 69.4941 1 33.39 0.0022
C 0.3629 0.2634 20.1010 1 9.66 0.0266
D 0.1391 0.0387 2.9535
AB 0.0793 0.0126 0.9603
AC 0.0633 0.0080 0.6114
AD 0.1423 0.0405 3.0890
Residual 0.1400 5
Cor. total 1.3100 7
Cow—biogas production
A 0.1006 0.0203 2.1721 1 4.15 0.1345
B 0.5976 0.7143 76.6114 1 146.27 0.0012
C 0.0823 0.0135 1.4532
D 0.2530 0.1281 13.7363 1 26.23 0.0144
AB 0.0219 0.0010 0.1028
AC 0.0085 0.0001 0.0153
AD 0.1659 0.0551 5.9090 1 11.28 0.0438
Residual 0.0150 3
Cor. total 0.9300 7
Llama—methane yield
A 0.0842 0.0142 0.8271
B 0.7984 1.2750 74.3015 1 39.79 0.0015
C 0.3747 0.2807 16.3607 1 8.76 0.0315
D 0.1515 0.0459 2.6750
AB 0.1051 0.0221 1.2866
AC 0.0533 0.0057 0.3311
AD 0.1902 0.0724 4.2180
Residual 0.1600 5
Cor. total 1.7200 7
Llama—biogas production
A 0.0470 0.0044 0.3551
B 0.7079 1.0021 80.5002 1 44.67 0.0011
C 0.0902 0.0163 1.3081
D 0.2555 0.1306 10.4884 1 5.87 0.0607
AB 0.1991 0.0792 6.3655
AC 0.0647 0.0084 0.6732
AD 0.0439 0.0039 0.3094
Residual 0.1100 5
Cor. total 1.2400 7
*
Significant factor.
both temperatures studied (Fig. 3). This agrees with results biological stress factors become inhibitory to the produc-
from other studies [4,25]. On the other hand with respect to tivity [2,26]. The behaviour of llama manure (Figs. 4b) is
the biogas productivity the manure percentage was more similar to cow manure at low temperature and mesophilic
important than HRT (Table 5), and an almost linear conditions until a LR of 2.22, after which there appears to
relationship between the methane productivity and the be a change of slope.
substrate loading for cow manure was observed at 35 and Somewhat surprisingly, the pressure effect in the range
11 C (Figs. 4a). This is in accordance with previously studied (495–760 mmHg) was not significant. Although, the
reported results limited to mesophilic conditions for certain effect could possibly be found significant in an extended
types of animal wastes (swine, beef, poultry, and dairy study, the effect is nevertheless small, and low pressure will
manure). This linear relationship will hold only up to a not negatively affect the biogasification of the manures in a
certain LR (depending on the type of waste) above which small scale distributed process on the Altiplano.
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CH4yield (I CH4kg−1VSadded) R. Alvarez et al. / Biomass and Bioenergy 30 (2006) 66–75 73
150
manure ranging from 0.13 to 0:285 m3 kg1 VS, and for
120 swine manure between 0.27 and 0:36 m3 kg1 VS. This is
likely a result of the dependence on breed and growth stage
90
of the animal, diet, which vary significantly from farm to
60 farm but perhaps more importantly from country to
country [28,29]. In the present study, the methane yield
30
obtained with cow manure at 11 C was between 6.40 and
0 33:57 l CH4 kg1 VS, whereas at 35 C the methane yield
0 1 2 3 4 5 was between 49.57 and 131:33 l CH4 kg1 VS. The low
-1day-1)
(b) Loading Rate (g VS I yields obtained could be attributed to the quality of
the VS in the manure, and in particular the low nitrogen
Fig. 3. Methane yield as function of loading rate from (a) cow manure
and (b) llama manure at 35 C ð’Þ, and 11 C ðEÞ. content. This indicates a relative low content of proteins
and lipids and higher content of material more difficult to
digest, most likely a consequence of the feed source
0.3 of the cows in the Bolivian highland. The methane
CH4 Productivity (l l−1d−1)
Fig. 4. Methane productivity as function of loading rate from (a) cow 5. Conclusions
manure and (b) llama manure at 35 C ð’Þ, and 11 C ðEÞ.
Table 6
Characteristics of fresh manures from different animals
Parameter Unitsa Cowb Llamab Dairyc Beefc Vealc Swinec Sheepc Goatc Horsec Broilerc Turkeyc Duckc
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