Professional Documents
Culture Documents
PROBLEMS IN BIOTECHNOLOGY
CHEMICAL ENGINEERING PROBLEMS
IN BIOTECHNOLOGY
Nseabasi Ikput
ARCLER
P r e s s
www.arclerpress.com
Chemical Engineering Problems in Biotechnology
Nseabasi Ikput
Arcler Press
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ABOUT THE AUTHOR
List of Figures...............................................................................................xiii
Preface..........................................................................................................xv
viii
References.............................................................................................. 125
ix
References.............................................................................................. 194
x
27.2. Addition Polymerization................................................................ 251
27.3. Bulk Polymerization...................................................................... 251
27.4. Soluble Polymerization.................................................................. 252
27.5. Emulsion Polymerization............................................................... 252
27.6. Suspension Polymerization............................................................ 252
27.7. Regular Double-Strand Polymers................................................... 254
Reference............................................................................................... 256
Index...................................................................................................... 257
xi
LIST OF FIGURES
xiii
Figure 21.1. Chemical reaction process.
Figure 24.1. Block diagram for feed-forward and feedback control.
xiv
PREFACE
xvi
CHAPTER
1
INTRODUCTION TO CHEMICAL
ENGINEERING COMPUTING
The chapter will introduce the readers to the engineering computing and
programming methods using the common engineering computing software
programs, program design, analysis, and development, and computer
application in chemical engineering. The chapter will have practice questions
at the end to test the readers understanding and for purposes of practice.
With the evolution of computers age, its advancements also nourished
the field of engineering and one of them is chemical engineering. The
computer technology improvised chemical engineering in applications
such as designing and managing different chemical processes, simplifying
complex mathematical calculations and construction new drawings that
previously used to done manually by the chemical engineers and it took a lot
of time which result decreasing the overall output and efficiency of industry.
The essential development in the project of Human Genome Project is
also one of the major development, not only in chemical engineering but
also in genomics and genetic engineering as well. The modern chemical
engineering principles are also developing to produce advanced and efficient
DNA catalogs in large quantities and helping the mankind.
The computers in chemical organizations are nowadays using latest
computing techniques in managing different operations in plants and set
new circumstances to ensure optimal operation. The chemical engineer
utilizes applications to construct new models for design and reactor analysis
and using the laboratory data as well as physical parameters such as estimate
the performance of reactor in the industry, chemical thermodynamics and
2 Chemical Engineering Problems in Biotechnology
been growing with a great pace constantly with respect to its sophistication
and applicability. It the fundamental step in every organization to increase
its efficiency, productivity, effectiveness, and ensures safety. Therefore, all
the chemical engineers in operation department, production managers are
highly encouraged to use Automation to boost up the overall efficiency. This
technique is applied with the help of PLC systems, which are the computer-
based controller, and operates on a different set of logic, which is obtained
from different boilers and other Instruments and is fed in Controller, which
further decreased the operation need to perform a certain process. The
integration of fundamental Automation process includes manufacturing
in Industry, batch Control and in Automated Systems of Chemical Plants.
Similarly, there is other frequently used software in different manufacturing
and process industry and one of them is Chemical. It is an integrated
animated and simulation-based suite of the process in chemical industries. It
is a powerful and flexible chemical process simulation environment, which
is programmed in C++ language. There are various advantages of Chemical
such as daily chemical process and automated generated flowsheet of the
system hence product quality is increased. It helps to design new equipment
and processes, to handle increasing fuel and already feedstock costs. It also
provides good economic and compares by studying alternative processes,
reducing engineering staff (keeps financial situation of industry in the
healthy state). It helps in keeping all engineering functions united in the
single application software. The applications of Chemical are Distillations
and extractions both batch and continuous in tower designing, chemical
reactions, in electrolytic processes, Safety analysis, economic analysis
in manufacturing, etc. The industries which are using Chemical includes
Fertilizer, Pharmaceuticals, Oil exploration and refining, processing
of equipment manufacturers, and construction of the plant, Academic
university programmers. Another Chemical Engineering computing
software is Aspen Plus, which is the original Process Simulation software
developed by Aspen Tech in 1990’s. Aspen Plus is a model application used
in chemical industries for the process development and design-modeling
tool for simulation, monitoring for the polymer, chemical, specialty
chemical, metals, and minerals, and coal power industries. Aspen HYSYS,
unlike Aspen Plus, is purely used as a process and modeling tool for design,
steady-state simulation, performance monitoring, business planning and
efficiency, for oil & gas industries and petroleum refining industries. Aspen
HYSYS is a model, which is used only in refineries for the process like CIP
and distillation. For the simulation and calculation of reactors in industries,
4 Chemical Engineering Problems in Biotechnology
as well as the horsepower of compressors and pumps and the diameter of the
pipes. These are vital information to have on hand when designing a plant.
Furthermore, in calculating enthalpy and vapor-liquid properties of
mixtures, specific volume must first be determined and it’s important to
calculate enthalpy when making materials balances to ensure reduction in
energy usage to help the environment. Algebraic equations must be solved
when attempting an equation of state.
,
6 Chemical Engineering Problems in Biotechnology
R 2Tc2 T 1
c
where a = 0.42748 α , b = 0.08664
p
T =
and r Tc ,
α=
Tr0.5
In the above equation: Tc is the critical temperature (absolute term); Pc is the
critical pressure; Tr is the reduced temperature (absolute temperature divid-
ed by critical temperature); and α is the Redlich-Kwong equation of state.
The Redlich equation of state was modified further by Soave to give Redlich-
Kwong-Soave equation of state (RK-Soave in Aspen plus) and it is com-
monly used in process simulators.
The parameter α is given by a different formula
α = [1 + m(1 − Tr )] ;
0.5 2
,
R Tc2
2
a (T ) = 0.45724 α (T )
Pc ,
α 0.5 = 1 + m (1 − Tr0.5 ),
m = 0.37464 + 1.54226 ω – 0.269 ω 2 .
Excel and MATLAB are used to solve equations aimed at finding specific
volumes. Equations are expressed in an algebraic form and either use Goal-
Seek or solve to solve with excel.
Introduction to Chemical Engineering Computing 7
PRACTICE QUESTIONS
Q. Where batch reactor is used?
Q. When AspenTech was developed?
Q. What is Chemcad?
Q. How automation had change the industrial processes?
Q. What is CAD and its applications?
10 Chemical Engineering Problems in Biotechnology
REFERENCES
1. Finlayson, B. (2006) (First Edn) An Introduction to Chemical
Engineering Computing. 7- 175
2. Gray, J. R. D. In Equations of State in Engineering Research, Advances
in Chemistry Ser. 182, 1977, American Chemical Society: Washington,
D.C., p. 253
3. Hougen, O.; Watson, K. M.; Ragatz, R. A. Chemical Process Principles,
Part 11, John Wiley, 1959.
4. Keil, W.; Mackins, W.; YOB, H.; Werther, J. Scientific Computing in
Chemical Engineering 1996.
5. Lee, B. I.; Kesler, M. G. AIChEJ, 1975; 21, 510, 1040
6. Peng, D. Y.; Robinson, D. B. Ind. Eng. Chem. Pundam., 1976; 15, 59.
7. Raman, R. (1985) Chemical Process Computations. Elsevier Applied
Science Publishers
8. Robinson, D. B.; Peng, D. Y.; Ng, H. J. In Phase Equilibrium and Fluid
Properties in the Chemical Industry, Acs Symp. Ser. 60, American
Chemical Society, Washing Dc, 1977; P.200.
9. Schank, Roger (1994). How Students Learn – Educational Software
and the Future of Education. Sponsored by Searle Center for Teaching
Excellence, April 21, 1994. https://www.journals.elsevier.com/
computers-and-chemical-engineering http://cache.org/computers-in-
chemical-engineering-education
CHAPTER
2
CHEMICAL ENGINEERING
FUNDAMENTALS
The chapter will aim at challenging and training the reader to understand
complex chemical processes. The chapter will include discussions of
material balances that involve physical equilibria and chemical reactions,
gas behavior, energy balances. The chapter will introduce various laws such
as Raoult’s law and the laws of vapor pressure such as Grahams, Charles,
Boyles, and combined gas pressure law.
After the Industrial revolution, industries were struggling to establish
its process units and to cope with this demand, different engineering fields
came into existence in which chemical engineering was one of them. At the
beginning of 19th century, every organization setup its own Research and
Development departments to solve its daily process problems for desired
finishing of required product and that resulted in optimal output, thus
increase overall efficient of the industry.
With the advent of chemistry, two centuries ago, with the realization
that everything is matter, helped us to understand various complex chemical
processes from very basic chemical processes of nature to chemical
reactions take place in different industries. But, no matter how complex it is,
it is further simplified by dividing into different elementary processes. Also
with the invention of computer, as discussed earlier in the previous chapter,
advance control schemes have been developed in which different complex
chemical processes which relay on mathematical equations and models are
solved. By using different control techniques, the process models are just
inserted and the results are obtained within seconds of time. Furthermore,
12 Chemical Engineering Problems in Biotechnology
different control algorithms are design, to get more efficient results and to
reduce the processing time of chemical processes, helps in increasing the
overall output of the system. Some algorithms are designed in such a way
that they predict the output result of chemical reaction when using unknown
compounds and creating simulation of different flow processes of industries.
A large number of molecules in a small container of gas does not create
any problems, as study of behavior of a gas are much simpler than expected.
Only by knowing the few properties of a gas, other properties can be derived
from it. The properties are pressure, density, internal energy, temperature,
viscosity, diffusivity, and heat conductivity, these properties are interrelated
to each other. So, it can be said that only by knowing two parameters, i.e.,
density and temperature or temperature and pressure, all other parameters
can be fixed. For example, if the temperature of Carbon dioxide gas is known,
it will have one viscosity, one internal energy and only one pressure. These
kinds of calculations are the goal of kinetic theory and statistical mechanics
and having predefined complex model equations, the desired results can
be easily calculated more efficiently. In discussing the properties of gases,
the properties of equilibrium and non-equilibrium systems are different.
The equilibrium behaviors of a gas are much sophisticated to observe and
analyze, since any change that will occurs on the molecular level must be
compensated by the change of any other property to keep the system in its
equilibrium state.
Since the properties of all the gas are similar, a gas equation known as
ideal gas equation is available and all the gases show small deviation from
such equation.
Mathematically, the equation is written as:
PV ∞ RT
In this equation, P is the pressure, V is the volume and R is called Gas
constant, T is the temperature.
Raoult’s Law is also known as Law of vapor pressure from the branch
of thermodynamics and it is defined as partial vapor pressure of an ideal
solution is equal to the vapor pressure of it individual components multiplied
with the mole fraction of given mixture. Similarly, it is also stated as relative
lowering of the vapor pressure of a solution having a nonvolatile solute
which is equal to the mole fraction of that given solute of the solution.
Its mathematical formula is given as:
pi = p*ixi
Chemical Engineering Fundamentals 13
answer are vague from the expert’s point of view. Computers available
today calculate the behavior of simple molecules accurately.
it boundary. In this case, heat energy or work can cross the boundary and
the close system volume could not be fixed. When energy is not allowed
to cross the boundary of a system, it is considered an isolation system. A
system is in equilibrium when there is no change with time and it properties
can be measured. Equilibrium consists of different types, which are thermal,
mechanical, phase, and chemical equilibrium. A system does not satisfy
thermodynamic equilibrium until all the conditions of various types are
satisfied. When an entire system has the same temperature that implies that
the system is in thermal equilibrium. If there is no change in pressure in
a system at any time, the system is said to be in mechanical equilibrium.
Most times, system involves two phases, which are; phase and chemical
equilibrium. Phase equilibrium is defined when a mass of each phase reaches
an equilibrium and not deviate, it is defined as a Phase equilibrium while
chemical equilibrium is when there is no chemical reaction in the system.
When an equation relates the pressure, temperature, and specific volume
of a substance it is called equation of state. This can also be demonstrated
by the relationship between properties of a substance at equilibrium state.
Equation of states could be simple and complex. The simplest equation
of state for substances in the gas phase is the ideal-gas equation of state.
It demonstrates the P-V-T behavior of a gas. Often, gas and vapor are
commonly used simultaneously.
The vapor phase of a substance is called a gas when it is above
critical temperature, otherwise called a gas that is not far from a state of
condensation. In 1662, Robert Boyles, an Englishman, a pressure of a gases
is inversely proportional to their volume. In 1802, J. Charles and J. Gay-
Lussac, Frenchmen determined experimentally at low pressure the volume
of a gas is proportional to its temperature.
T
That is p= R=
v
or pv = RT (2.1)
where the constant of proportionality R is called the gas constant. p is the
absolute pressure, T is the absolute temperature and v is the specific volume.
where Kelvin scale of the temperature scale is related to the Celsius scale by
T(K) = T(°C) + 273.15
The Rankine scale is related to the Fahrenheit scale by
T(R) = T(°F) + 459.67
The temperature scales in the two-unit systems are related by
Chemical Engineering Fundamentals 17
REFERENCES
1. Boyles’ Law, Charles’ Law, Roult’s Law from Wikipedia.
2. https://phys.org/news/2017–07-clarifiying-complex-chemical-
quantum.html.
3. https://www.britannica.com/science/gas-state-of-matter/Behaviour-
and-properties.
4. https://www.researchgate.net/publication/305111153_Advanced_
control_of_a_complex_chemical_process.
5. h t t p s : / / w w w. s c i e n c e d i r e c t . c o m / s c i e n c e / a r t i c l e / p i i /
S0098135403000553.
CHAPTER
3
ORGANIC CHEMISTRY:
BIOLOGICAL EMPHASIS
The chapter will address the aspects of life sciences. The chapter will cover
the principles of organic chemistry, nomenclature of the biological processes
and reaction in biological systems. The chapter will borrow the principles
and knowledge of chemical processes to explain the biological processes.
The chapter will introduce the readers to laboratory tasks in performing
selected experiments that introduce the students to the fundamental
techniques applied in organic chemistry and to familiarize the readers with
the properties of organic compounds. The chapter will cover the concept of
analytical spectroscopy.
The life science is such a branch of science that gives brief concept
and understanding of processes and structures of living organisms. There
are four principles that make life sciences such as homeostasis, genetics,
the cells theory and evolution. This field of science has strong root in
the field of chemistry, which has helped the mankind to learn the basics
of elementary analysis of different species and different kinds of matters,
their atomic numbers, atomic masses and their isotopes. Furthermore, it
explained biological processes which possess different chemical reactions
and bonds which includes their intermolecular and intramolecular forces,
the types of bonds, i.e., ionic, covalent, and metallic bond as well as the
concepts of electronegativity. It further illustrates how chemistry of life
makes everything possible, also all the living organisms are made up of
atoms which follows the rules of chemistry. It helped us to learn the key
22 Chemical Engineering Problems in Biotechnology
properties of atoms, how they affect the life sciences and their results in
biological consequences. The life sciences are essential in improving the
standards and qualities of different aspects of our life.
Organic chemistry is a sub branch of chemistry which deals with the
properties, chemical reactions and structures of all the organic compounds
which contains carbon atom. For the study of this field of chemistry
includes many parameters such as chemical and physical properties of those
compound with their chemical composition and similar methods for their
chemical reactivity.
The study also includes to examine the compound in its pure form as
well as its reactions with nature and its fabrications with other elements of
periodic table. The organic chemistry also helps to create such compounds
which further utilize in different other field of life such as to create different
types of polymers, drugs, petroleum products and focused study of specific
compounds both theoretically and laboratory analysis. Moreover, there
is diverse range of chemical reactions in organic chemistry including
hydrocarbons (the compounds of carbon and hydrogen), the composition
of myriad with main atom of carbon, elements including sulphur, oxygen,
nitrogen, phosphorus, and the radio elements of the group halogens, In term
of periodic table the elements of group 1 and 2 and metalloids. Also, the
modern organic chemistry contains its analysis with lanthanides and transition
elements (chromium, copper, zinc, palladium, nickel, cobalt, and titanium).
There is enormous range of applications of organic compounds and their
constituency in many commercial products which includes petrochemicals,
pharmaceuticals, and different products made from them such as solvents
and lubricants, fuels, and plastics. Hence the study of organic chemistry is
one of the essential components of universe as possess fundaments concepts
of other fields such as biochemistry, polymer chemistry and many important
aspects of material sciences.
Biological processes and their reactions are necessary to study living
of organisms. It possess many types of complex chemical reactions
which required essential elements, persistence, and transformation, i.e.,
the process of metabolism and homeostasis. These types of processes run
by different means such as protein modifications, substrate molecule and
interaction with a protein. The examples of biological processes include
structural organizations of cells which is basic unit of life, metabolism
which is conversion of energy in further cellular components (anabolism)
and (catabolism) decomposition of organic matter as human beings require
Organic Chemistry: Biological Emphasis 23
REFERENCES
1. http://books.openedition.org/cdf/3336?lang=en.
2. http://www.freebookcentre.net/chemistry-books-download/Basic-
Principles-of-Organic-Chemistry.html.
3. http://www.massey.ac.nz/massey/research/library/find-information/
subject-guides/life-sciences/life-sciences_home.cfm.
4. h t t p : / / w w w. s c i e n c e d i r e c t . c o m / s c i e n c e / a r t i c l e / p i i /
S0301479716305928.
5. https://www.frontiersin.org/research-topics/5464/visualization-and-
control-of-biological-processes.
CHAPTER
4
FUNDAMENTALS OF
MICROBIOLOGY
The chapter will introduce the readers to the ecological relationship between
microorganisms and human disease and response to microbial invasion. The
chapter will further cover the concepts of cell structure and phylogeny of
archaea, bacteria, and eukaryotic microorganisms’ growth, metabolism, and
ecological roles relating to diseases. The chapter will cover the symbiotic
relationship between microorganisms, gene expression, genomics, and
genetic exchange.
have adverse effects and are called pathogen. They have capabilities not
only to affect some specific part of the body but the whole nervous system as
well. Some of the harmful disease caused by the microorganism are malaria
cholera, rabies, mumps, etc. These microbial effects also caused the growth
and living of plants and animals as well.
The whole human body is immune to number of different kind of
organisms. Some of them can cause infectious diseases whenever the body
is exposed to certain conditions and some of the bacteria helps human
body in digestion and human play positive role for the human body, the
resident bacteria can also cause different diseases whenever human body is
exposed to environment for example, in case of injury, the skin protecting
from harmful bacteria is removed and in such a way bacteria can overpass
the protecting skin and membrane and successfully enters the body, it can
further weakened the immune system, thus the overall protection against the
disease deceases considerably and can result in harmful effects.
Most of the diseases caused to human body are eubacteria by bacteria,
whereas archaea do not possess immense effects. A great of diseases are also
caused by fungi and virus, but virus is not considered as microorganism but
it is still a harmful pathogen.
In living organism, a basic structural and biological unit is called Cell. It
is the smallest unit of human body and possess the features, i.e., reproduction
and is known as building block of life. Its structural composition is in such a
way that its cytoplasm is covered by cell membrane which possess molecules
such as nucleic acids and proteins. Cells have different functions from
carrying specific information and transmitting such information to latest
production of cells. The cells are divided into two basic types, eukaryotic
and prokaryotic. Eukaryotic is such time of cells which possess nucleus
whereas Prokaryotic do not possess nucleus.
The Archaea comes in the domain of unicellular organisms and
are prokaryotes, as described earlier, they have no nucleus and no other
membranes as well. Previously, Archaea were classified in terms of bacteria,
but with help of recent research, this concept is outdated, its cells have such
specific and unique proteins that separate it from bacteria and eukaryote.
The Archaea are classified as phyla and this classification is still difficult in
the modern times as up till now, no analysis is valuable on laboratory scale
and they have only been detected in terms of their nucleic acids which are
present in the environment. Their shape and size are similar to bacteria,
but have such similarity to bacteria is not enough, research shows their
Fundamentals of Microbiology 31
diffusion formula. The observed dimension could be made use of when the
bits are big sufficient to acquire settled photos. Solid currents or disturbance
could produce uncertainty and also will certainly weaken price quotes of
diffusivity, making imaging in a reasonably quiescent atmosphere such as a
tiny container crucial.
Quickly, living microorganisms step (a) 10s to thousands of times much
more quickly compared to Brownian activity as well as (b) meaningfully,
towards or far from stimulations. With the exemption of infections, all
microorganisms in the world have actually been originally recognized
as living by aesthetic monitoring (tiny or macroscopic imaging). If
microorganisms in an example are non motile, as an example in a biofilm,
imaging information might match chemical information and also supply
essential info sustaining the debate of extant life.
As simple as imaging could appear, it is testing to carry out precede
or from another location in earthbound settings. Various other imaging
innovations consisting of interferometry, scanning near-field optical
microscopy, as well as electron microscopy methods ought to likewise be
created for spaceflight applications’
Theory; The underlying theory of this job is that motile germs are a
fundamental attribute of all-natural water environments, also severe ones;
not all residents could trust activity to finish their biography, yet some
portion of the neighborhood will certainly have progressed the capability
to accomplish guided movement by means of swimming. Otherwise
swimming at the time of sitting imaging, a regulated change in some facet of
the ecological problems (temperature level, oxygen, nutrients) could boost
or generate mobility in sufficient microorganisms to allow discovery.
Purposeful, guided activity, plainly differentiated from Brownian
movement as well as diffusion, is a distinct biosignature that makes no
presumptions concerning the chemical structure of the microorganisms
under research study. Microorganisms that show up unclear under still
photos, particularly when below settled, are plainly to life under time-lapse
imaging, with movement distinctive in trajectory as well as speed from
Brownian activity.
With the exemption of infections, all microorganisms in the world have
actually been originally recognized as living by aesthetic monitoring (tiny
or macroscopic imaging). If microorganisms in an example are nonmotile,
as an example in a biofilm, imaging information might match chemical
34 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://needtoknow.nas.edu/id/infection/microbes-and-humans/
2. https://courses.lumenlearning.com/boundless-microbiology/chapter/
microbes-and-the-world/
3. https://cspwproject.wordpress.com/genetic-exchange
4. https://www.ncbi.nlm.nih.gov/books/NBK7908/
CHAPTER
5
CHEMICAL ENGINEERING
THERMODYNAMICS
The chapter will introduce the reader to the principles of thermodynamics
and the application of thermodynamics to phase equilibria and reaction
equilibria. The chapter will cover the laws covered in thermodynamics
such as Joule’s and Carnot’s laws. The chapter will contain illustrative
calculations to guide the readers. The chapter will cover properties of pure
materials, the p-h chart, gaseous, liquid mixtures, chemical potentials in gas
and condensed phases, solvent-solvent mixtures, liquid-liquid equilibria and
molecular basis of thermodynamics.
temperature of the gas does not change. Hence, the total internal energy
of a gas must remain unchanged during these conditions and also potential
energy the molecules of the gas must remain constant (when volume of gas
expands as well). So, if the temperature is kept constant, the internal energy
of a gas remains constant.
This chapter will further discuss the Carnot’s’ Law and this law is
derived from 2nd law of thermodynamics. The principle of this law provides a
limiting function to maximum efficiencies that a heat engine can obtain. The
law purely depends upon the difference between the cold and hot reservoirs
of temperature. This law states that all heat engines are less efficient than
a Carnot engine using the same two reservoirs. Also, Carnot engines
operating between two reservoirs of heat are equally efficient irrespective to
the working substance utilized.
Mathematically, it is given as:
Tc
ηmax = ηcarnot = 1 – TH
In the above equation, Tc is the temperature for cold reservoir and TH
is the temperature for hot reservoir and the efficiency is defined as ratio of
work done the engine to the heat drawn out of the hot reservoir.
A substance that is composed of fix chemical composition is called
pure substance. It can be of a single element, compound or a homogenous
mixture. A pure substance can exist in three phases, i.e., solid, liquid or
gas. Furthermore, this chapter will discuss various terminologies of
thermodynamics. A p-h chart is Pressure and enthalpy chart that shows
pressure and enthalpy of various refrigerant at different conditions.
In this figure, pressure is at y-axis measured pounds per inch and enthalpy
in x-axis measured in BTU/LB. The U-figure shows change the change of
state of a liquid. Moreover, three regions are shown in the Figure which are
liquid region, vapor region and liquid vapor mixed region.
The properties of a gaseous mixture depend upon the properties of its
individual components of the mixture. When two or more gases are mixed,
the properties of individual molecules are not affected by the presence of
other same or different molecule. However, there prediction in the behavior
is made by the P-V-T equation and is given as
p V = mm Rm T
40 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://www.engproguides.com/phdiagram.html
2. https://www.engineeringtoolbox.com/gas-mixture-properties-d_586.
html
CHAPTER
6
STRUCTURE AND PROPERTIES
OF MATERIALS
The chapter will introduce the readers to the behavior of materials under
various conditions and environments about the atomic and molecular
structure and bonding. The chapter will cover the material types such
as metals, polymers, ceramics, semiconductors, atomic, and electronic
structure, lattice structures, crystal geometry and defects, thermodynamic
properties of materials, and electrical and optical properties.
Atoms are not only the foundation of chemistry but also the building block of
universe. Atom is the basic unit of all the matters. In case of matters, atoms
are tightly packed whereas atoms are in case of gaseous matters, atoms are
freely moving in container. The advance research of physics and chemistry
have sub-atomic particles, i.e., nucleons and quacks. Irrespective to the sub-
atomic particles, an atom is composed of three basic components which are
electrons, protons, and neutrons. The electrons are the smallest particles and
have negative charge whereas protons possess positive charge and neutrons
have no charge on them. Protons and neutrons reside in nucleus. The number
of protons in an atom are fixed and addition and removal of an electron create
a special atom known as an ion. The combination of two or more atoms
connected by chemical bond produces a molecule. There two basic types
of molecules, homonuclear and heteronuclear. The homonuclear are those
molecules which are made of same elements, for example, oxygen (O2) and
the heteronuclear molecules are those which are composed of more than one
chemical element, water (H2O) is the example of heteronuclear molecule.
Just like atoms, molecules are joined together by two types of bonds, ionic
46 Chemical Engineering Problems in Biotechnology
bond and covalent bond. An ionic bond is such type of chemical bond which
is produced because of electrostatic attraction which is produced when
oppositely charged atoms come in contact. Cations are produced when an
atom loses one or more electrons and anion are produced when atom gains
one or more electrons. This transfer of electrons is known as electrovalence.
In simple words, in an ionic bond, transfer of electrons takes place
from metal atom to non-metal atom to complete its outer most shell and
full valence. A covalent bond is such type of bond which is produced due to
sharing of electron pairs between two or more atoms. The sharing pairs of
electrons are known as shared pairs or bonding pairs. The attractive forces
and balancing force that is established as a result of these sharing pair of
electrons is the covalent bonding between the atoms. Another type of bonding
that is produced by metallic atoms is metallic bond and it is such type of
bonding which is resulted due to electrostatic attraction of conduction of
electrons and atoms induced with positive charge. Metallic bonds result in
different properties of metals such as their conductivity, ductility, strength,
thermal resistivity and, opacity.
It is such type of bond that metals exhibit as a pure substance as well, for
example, atom of mercury Hg2. In a three group of elements, one is metals
and are such type of elements that are positively charged ions (cations) and
establish metallic bonding between its atoms. Metals have such an atomic
structure that they possess positive ions covered by cluster of delocalized
electrons. In periodic table, a diagonal line from boron to polonium gives
the information regarding the metals. The structure of metals atoms consists
of three types, body-centered cubic (bcc), face-centered cubic (fcc), and
hexagonal close-packed (hcp). Metals in general have high electrical
conductivity and density with high thermal conductivity. The electrical
properties of atom is created due to the fact that they outermost shell electrons
are delocalized. Metals also possess great mechanical properties as they are
ductile for their ability for plastic deformation. Polymers are those type of
molecules which are composed of macromolecules or large molecules and
contains many repeated subunits. Polymers range from synthetic polymers
(polystyrene) to biopolymer such as proteins. They are composed of
repeated units of molecules of lower molecular mass and repeated structure
of covalent bond. Ceramics are such inorganic compounds that can be
composed metalloids and non-metallic atoms and held together by ionic or
covalent bond. The structure of ceramics can be of semi-crystalline structure
to pure crystalline or amorphous depending upon the properties of required
ceramic.
Structure and Properties of Materials 47
It was located that whilst Perspex recouped virtually when the anxiety
was eliminated, rubbers and also polythene revealed postponed recuperation,
and also copper, as well as lead, revealed irrecoverable circulation.
The sensation of postponed healing is gone over regarding the concept
of mechanical leisure as well as memory impacts in the product. Exhaustion
examinations to failing of small bovine bone samplings were performed at 5
anxiety amplitudes (65–108 MN/m2) as well as 4 temperature level degrees
(21–45°C). The resulting connections in between exhaustion life and stress
and anxiety amplitude, bone temperature level, and also bone thickness
have actually been reported. In today research, the bone samplings were
classified right into 4 microstructure teams based upon the degree of second
Harversian improvement.
A substantial connection (P < 0 · 001) in between thickness as well as
mini-framework team was revealed with key bone samplings usually being
even more thick compared to second Haversian samplings.
Examples of fully grown bovine cortical bone, with a Haversian mini-
framework, were acquired from the posterior location of the mid-femoral
diaphysis. A nano imprint method was made use of to gauge the neighborhood
Youthful’s modulus. The circulation of the bone mineral web content was
gotten by backscattered electron imaging making use of a scanning electron
microscopic lenses.
An unique compression gadget utilizing mini extrasensory methods
was established to evaluate regional stress. Digital photo connection was
executed on the mini-framework imaged by optical microscopy throughout
compression examinations.
A favorable relationship (P < 0 · 01) in between exhaustion life and
also thickness was disclosed within each architectural team. Additionally,
an adverse relationship (P < 0 · 001) in between tiredness life as well as
the level of Haversian improvement was revealed after ideal changes for
thickness distinctions.
These informations recommend that Haversian makeover of key bovine
bone decreases exhaustion resistance not just by reducing bone thickness,
however, additionally by producing a naturally weak framework. The
mechanical residential or commercial properties of cortical bone have
actually been thoroughly researched at the macro-architectural range.
Nevertheless, expertise of the macroscopic mechanical buildings is not
adequate to forecast regional sensations, such as damages or bone makeover,
48 Chemical Engineering Problems in Biotechnology
both which depend on regional mechanical habits. The goal of this research
study is to evaluate the mechanical residential or commercial properties of
cortical bone at numerous size ranges, with focus on the mini-framework of
Haversian systems.
A technique of figuring out the stress-strain relationship of products
when anxieties are looked for times of the order of 20 split seconds is
explained. The device utilized was an adjustment of the Hopkinson stress
bar, and detonators were made use of to generate big short-term anxieties.
Slim samplings of rubbers, plastics as well as steels were examined, and
also the compressions created were as high as 20% with the softer products.
They contain vast mechanical properties, i.e., strength of materials
(hardness, elasticity, compressive strength and tensile strength). Some
ceramics are semiconductors from the periodic table group of II–VI. They
are called semi-metals and exhibits conductivity when certain conditions are
met. Their conductive properties can be altered with the addition of impurities.
They can pass current in one direction and are excellent devices when used
for switching, shows sensitivity to light & heat and variable resistance.
Since a great number of atoms shows the properties of semiconductors but
mostly used in electronics are atoms of silicon, germanium, and compounds
of gallium. They are great source of light (the excited electrons emits light
instead of heat to get relaxed).
This research study showed that the regional Youthful’s modulus and also
pressure were heterogeneous at the range of an osteon. For both buildings,
the proportion in between the optimum as well as minimum worths was
roughly 2.
Thus, regional pressures could not be defined just in regards to the bone
mineral material, as the Haversian canal and also osteonal microstructure
have a significant impact on these buildings. To conclude, the microstructure
has to be taken into consideration in assessing the regional stress as well as
stress and anxiety areas of cortical bone.
Hydrophobicity and also moving actions of water beads were explored
on different hydrophobic pillar-like and also groove frameworks prepared
on a silicon wafer by dicing and also ultimately layer with fluoroalkylsilane.
The leading hydro phobicity setting was altered from Wenzel’s setting
to Cassie’s setting at a smaller sized roughness compared to that anticipated
from the computation based upon the sinusoidal surface area by Johnson as
well as Dettre. The impact of water breach on the microstructure because of
Structure and Properties of Materials 49
The energy carrying packets known are photons are absorbed by the matter
and this energy is emitted by the material in terms of light. At any instance
of light interaction with a material, the total intensity of the incident light
striking a surface is equal to sum of the absorbed, reflected, and transmitted
intensities.
I0 = IA + IR +IT
where the intensity ‘I’ is defined as the number of photons impinging
on a surface per unit area per unit time. Microstructures are defined as
such structures that are studied at very small scale. These structures are
revealed with the help of a microscope with magnification up to 25x.
The microstructure helps us to develop different physical properties such
as strength, ductility, hardness, toughness, corrosion resistance and wear
resistance. To study the microstructural features of a matter, material property
and morphological must be considered. One of the most useful techniques to
classify morphological features is Image Processing and describes various
features such as inclusion morphology, crystal orientations and volume
fraction. Nowadays different synthetic microstructures are made with the
help of computer-aided simulation and these synthetic microstructures help
to given specific features to a material.
52 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://nptel.ac.in/courses/112108150/pdf/Web_Pages/WEBP_M17.
pdf
2. https://depts.washington.edu/matseed/mse_resources/Webpage/
Ceramics/ceramics.htm
3. https://www.journals.elsevier.com/journal-of-molecular-structure/
4. https://www.sciencedirect.com/science/book/9780444827944
5. https://www2.chemistry.msu.edu/faculty/reusch/virttxtjml/intro3.htm
CHAPTER
7
SEPARATION PROCESSES
The chapter will introduce the readers to the fundamentals and modeling
techniques of a variety of separation processes in chemical industry.
The chapter will cover various computational approaches for binary and
multicomponent separations and the factors affecting efficiency, capacity,
and energy requirements in separation processes.
The chapter will introduce the readers to the fundamentals and modeling
techniques of a variety of separation processes in chemical industry. The
chapter will cover various computational approaches for binary and
multicomponent separations and the factors affecting efficiency, capacity,
and energy requirements in separation processes.
Chemical engineering consists of industrial processes which raw
materials are separated into useful products. Chemical engineers involve
in the development designing and engineering of complete process as well
as the equipment usage. They must ensure the choice of raw materials are
chosen properly, plants are operated efficiently, safely, and economically
and ensure that customers are satisfied with their required products.
The field of a chemical engineer is difficult to define as it requires varieties
and numerous complex processes and these steps are called operations.
Each operation share the same approach and also use the same scientific
methods., e.g., solid and fluid separations, heat transfer, distillations, size
reduction, drying, and evaporation. Unit operations primarily oversees the
physical steps of preparing the reactants, which includes separating and
purifying the products, recycling unconverted reactants and controlling the
54 Chemical Engineering Problems in Biotechnology
energy transfer into or out of the chemical reactor. The chemical aspect is
called reaction kinetics. Hence, there is specific SI unit system that is used
in separation processes. The use of mass, time, length, temperature, and
mole are important during the separation process. Fluid behavior plays a
significant role in the study of unit operation purposefully for the flow of
heat and separation processes depending on mass transfer and diffusion.
Distillation is considered the essential in the unit operation over-
extraction, absorption, and desorption. Binary distillation has one component
in a binary mixture with more volatility than the other and its concentration
in vapor phase is greater than light phase.
Distillation is a separation method where component of a solution are
separated, this factor is dependent on the distributing substances between
the gas and light phase. New substances are thereby introduced by a method
called gas absorption or desorption. Let’s consider a simple analysis of salt
and water solution. During heating, water completely vaporizes from the
solution while salt remains. This is the case of evaporation.
Liquid-liquid extraction is a separation method that involves two
immiscible liquid phase.
Every chemical product s made by series of three different types of
processes which are purification, synthesis, and separation process. One
of the mostly used chemical process for separation process of a chemical
industry are distillation, adsorption, absorption membrane processes,
crystallization stripping, and extraction. This chapter will give brief
introduction of separation processes that are applied in chemical industries
with terminologies as well. The separation process is defined as a process
that is used by number of different industries to exact particular solute or a
mixture that can be separately used for a number of the process or to produce
a specific mixture. It can also divide the whole mixture into its constituent
elements. Mostly, the elements and compounds are in their impure form
and different separation processes are applied on them to make their use
possible.
One of the most commonly used separation process is distillation. This
process is mostly used for a mixture that can be vaporized and also for
separating certain components from a mixture on the basis of their boiling
point. The liquid and solid are heated and vapors are generated from them
and then further condensed to produce liquid products.
Among all the separation processes, crystallization is oldest and widely
used separation process in chemical industries and laboratories. It is still
Separation Processes 55
very popular then other separation process because it contain vast other
function as well such as separation, solidification, in determination of
molecular structure, purification, and concentration. Furthermore, a great
amount of energy is saved in the crystallization as much lower amount of
heat is used to crystallize the production then vaporization of products which
makes crystallization on of the effective means of separation process. In this
process, the desired solute can be recovered from the solution by cooling,
evaporation, heating, or with the addition of non-solvent to a mixture.
Similarly, adsorption is a separating technique, in this method,
microporous solids (adsorbents) which have more attraction properties
for a particular solute (adsorbates) in a solution. This separation process is
basically a cyclic process between adsorption and desorption. Moreover,
desorption weakens the bonding between adsorbent and the adsorbates.
The description can be increased by increasing the temperature of solution,
reduction in the pressure, addition of other components that can be adsorbed
as well.
Membrane is another separation technique which is used in different
chemical industries which involves breaking of two bulk phases physically
by a third phase known as membrane. The feed separation takes place in
two phases, i.e., the retentate and permeate. The membrane control the
transportation of material between two phases as well as with the operating
condition, specific types of component or species are allowed to pass through
the membrane in preference to other. So, the permeate phase contains the
required specifies in this separation process and retentate phase contains
none of them. In membrane separation process, different techniques are used
such as dialysis, ultrafiltration, and microfiltration.
Just like Adsorption separation process, absorption, and stripping is
another separation process used in industries. In this process, gas phase is
soluble phase and transfer of components takes place from gas phase to
liquid phase whereas, stripping is the opposite to absorption process in which
components are transferred to liquid phase to gas phase. Furthermore, there
are two types of absorption process, separation on the basis of reversible
chemical reaction, in terms of irreversible reaction and on the base of
physical solution. In this absorption process, areas are generated which are
in contact with gas phase and liquid phase.
In the vast techniques of separation process, extraction is also one of
the oldest and widely used technique and in which separation takes place
56 Chemical Engineering Problems in Biotechnology
between two immiscible liquids. In this extraction, one of the solvent phase
takes out the solute of other solvent phase and this separation is followed
by raffinate cleanup and solvent recovery. The designing of this separation
process is very important as there are number of different purification
methods of by raffinate cleanup and solvent phases. So the selection of
solvent is very important.
With the help of computer technology and computer-aided animations, the
separation process of different industries such as chemical and petrochemical
are dramatically improved. The reactors and boilers are monitored with the
help of computer and different automated mixing and extraction processes.
The automated technology not only surpasses the traditional methods of
separation but also resulted in the betterment of efficiency with saving the
overall energy requirements in the separation process. The separation process
is already very much improved and more than one technology is available
for a specific mixture. But these separation techniques still needed to be
required improvement in terms of usage of energy and raw material, overall
efficiency, and cost of the whole process. Similarly, the changing demands
and new needs of customers are also changing with time. For example, for the
production an industrial gas, oxygen can be produced from air, since oxygen
is less expensive than organic compounds but still its methods of production
are expensive as they are greatly used in separation process. Furthermore,
the demands of purity of different chemical and different gases have greatly
increases with the passage of time so the chemical industries need new ways
to produce matter in highly pure forms with cheap production methods
especially for argon-hydrogen, oxygen, and nitrogen. Also, the demands of
specified mixtures are also increased and to produce them a great amount of
energy is utilized.
However, the chemical industries will also greatly benefit for the
methods of removal of acid gases such as CO2, COS, H2S, SO2, etc., which
are produced in process streams. One method that can be used to save energy
in separation process of distillation is heating cascade which means that heat
realized from one boiler can by other boilers.
There are many modern methods are being discovered with the help of
modem chemistry which will not only eradicate the problems during the
separation process but also will improve the purity of final product in terms
of their functionality and composition
Considering that biomass is the only carbon-based eco-friendly gas, its
application comes to be an increasing number of essential for environment
Separation Processes 57
reduced exhausts to the atmosphere. In all situations CO2 and also diffusive
discharges are lowered as well as (c) social (individuals): renovations on
securely, wellness as well as culture effect are gotten by reduced responsive
web content, reduced escape level of sensitivity as well as reduced room
line of work.
These commercial responsive purification systems consist of uniform as
well as heterogeneous catalyzed, permanent as well as relatively easy to fix
responses, covering big varieties of responses, significantly hydrogenations,
hydrodesulfurization, esterification’s as well as etherification. Numerous
industrial techniques for loading heterogeneous driver in columns are
currently offered.
The systems consist of among others: several driver systems, gas and
also fluid inner reuse website traffic over these stimulant systems, splitting
up, mass circulation, as well as enthalpy exchange. These are incorporated
efficiently in a solitary vessel, a particular function of procedure climax. The
scale-up techniques used from pilot plants to business range are strength as
well as modeling.
Modern technology companies CDTECH and also Sulzer Chemtech
have actually utilized these scale-up techniques effectively. Obstacles viewed
as well as genuine have actually additionally been gotten rid of by these
business. Chemical production business have actually likewise created their
very own certain responsive purifications by their very own R&D. These
businesses, both by themselves and also in consortia, additionally established
heuristic procedure synthesis regulations and also professional software
program to recognize the good looks as well as technological usefulness of
responsive purification. Heuristic regulations and also specialist software
program will certainly exist and also sustained by instances.
Academic study likewise created style techniques to determine the
expediency of responsive purification, to establish the feed areas, to choose
packaging kinds, to series columns ideally and generated approaches to
create, optimize and also manage the columns with constant state and also
vibrant simulation versions.
Separation Processes 59
REFERENCES
1. https://www.nap.edu/read/6388/chapter/4#15.
2. https://www.omicsonline.org/proceedings/design-of-separation-
processes-from-the-empirical-methods-to-the-computeraided-
strategies-50985.html.
3. https://www.researchgate.net/publication/285660093_Factors_
affecting_efficiency_of_separation.
CHAPTER
8
INTRODUCTION TO
BIOCHEMISTRY
The chapter will cover the chemistry of proteins, carbohydrates, nucleic
acids, and lipids. The chapter will introduce the readers to enzyme kinetics,
intermediary energetic, biochemical energetic and regulation processes. The
chapter will cover the modern methods used in biochemistry.
This chapter will discuss biochemistry and various factors and biological
terms that can be helpful for further explanation of the various process that
will be discussed in this book later. Biochemistry is defined as it is the branch
of science that deals with the study of chemistry that is taking place within
the body living organisms. This field has influenced the complexity of human
life to a great extent by describing various processes that are happening
in the human bodies such as controlling the flow of information signals
and chemical energy by metabolism. Nowadays, the theories discovered by
this field are utilized by different fields from botany to genetic engineering
and further research have been used to study the biological molecules
and processes that are occurring in living cells with the understanding of
different organs and tissues.
The primary focus of biochemistry is to deal with the processes at the
molecular level and communication of different types of cells with each
other. It also contains a vast range of study of various components such as
microbiology, forensics, genetics, and medicine and plant science.
Proteins are large or macromolecules that live in all types of living
organisms. They take part in all types of chemical processes which are
64 Chemical Engineering Problems in Biotechnology
necessary for life and are valuable because of their applications. They are
made up of amino acid that is joined to make long chains and their size of
the molecule is much large then the molecule of sugar and salt. Also, similar
proteins have similar amino acids and they perform a vast variety of function
that is essential including DNA replication, responding to stimuli, catalyzing
metabolic reactions and transporting molecules. A protein molecule exists
for a fixed time span and then degraded with the recycling process, their
lifespan can be from minutes to years depending upon the type of specie.
The molecules of proteins are joined together by peptide bond and possess
a specific gene code. Moreover, many proteins are enzymes and take part in
different types of chemical reaction and metabolism. They play important
role in immune responses, cell signaling, cell adhesion, and recycling of
cell.
The solubility of healthy proteins in liquid remedies of neutral salts has
actually developed one basis for their category as well as characterizations.
Hence solubility of one course of healthy proteins, the globulins, is boosted
by the enhancement of percentages of salt as well as reduced in much more
focused services of electrolytes. Albumins, on the other hand, are reasonably
soluble in water, however, their solubility, likewise, is lowered inadequately
focused options of specific salts. The boost in solubility of particular healthy
proteins on the enhancement of neutral salts was uncovered. This building
was ultimately utilized essentially splitting up in between healthy proteins,
however, it was not up until 1905 that an extensive research study of the
solubility of globulins in thin down salt services was reported.
There have actually because been several various other payments to this
detailed chemistry of the healthy proteins. The academic description of the
results of electrolytes after healthy proteins waited for, of need, the growth
of an appropriate concept of solid electrolytes.
X which relied on the “level of dissociation,” and also, consequently,
after the variety of fragments existing, ignored the electric communication
of ions. Distinctions in the impact of various salts, specifically of those of
various valence kinds, on healthy protein habits, were researched, that defined
in the adhering to terms the solubility of globulins in salt services. “Service
of globulin by a neutral salt results from pressures put in by its totally free
ions. Ions with equivalent valencies, whether favorable or unfavorable, are
similarly reliable, as well as the effectiveness of ions of various valencies are
straight symmetrical to the squares of their valencies.” This declaration is
currently acknowledged as a summary of the concept of the ionic toughness
Introduction to Biochemistry 65
contour and that the factors in the much more focused services inspect those
acquired in the previous collection of experiments, show that real balance
was gotten to.
The quantity of hemoglobin liquified was identified, as previously, by
Kjeldahl nitrogen evaluations on the filtrates. The sulfate services were
examined for salt by heat-coagulating the healthy protein without the
enhancement of more salt, cleaning the precipitate saltfree, and also very
carefully vaporizing, drying out, carefully firing up, as well as considering
the filtrate. The magnesium sulfate decisions were inspected by changing
a couple of examples to barium sulfate and also evaluating thus. The
ammonium sulfate focus was, nevertheless, identified by heat-coagulating
the healthy protein in the visibility of a mild quantity of phosphate barrier,
cleaning the healthy protein salt-free, as well as distilling over the ammonia
in the filtrate.
Physical Chemistry of Proteins. X The pH of all saturated services was
identified with the hydrogen electrode a.s.a.p. after filtering system. The
hemoglobin, as well as the electrolyte options, were changed as virtually as
feasible to pH 6.6 prior to the experiment started, and also where essential
little amounts of acid or antacids were included in the electrolyte remedies
throughout the experiment.
The pH worths as figured out lie generally in between 6.5 and also 6.8 in
the series of minimal solubility.
The ionic stamina, regard to Lewis, B., is computed each 1000 g of
H2O. Task Coefficients of Hemoglobin in Solutions of Chlorides, as well as
Sulfates In a heterogeneous balance where a remedy is filled with a strong
part, at consistent temperature level as well as stress, the task of the material
in the strong stage, should coincide as that in the fluid stage.
This is independent of other elements in the option. The enhancement
of electrolytes to a saturated option of hemoglobin does not transform the
task of the hemoglobin although it alters the solubility or the focus. The
proportion of the solubility of a compound at absolutely no electrolyte focus,
X0, to the solubility in an option of offered electrolyte focus, S, is the task
coefficient, y, of the material because of service.
The solubility of hemoglobin in focused remedies of multivalent
electrolytes could be appropriately defined, by the straight formula for the
solubility of nonelectrolytes and also healthy proteins in focused salt options
log S = p – K,’/x where X is once again the solubility and also P the ionic
Introduction to Biochemistry 67
types, i.e., ribonucleic acid (RNA) and deoxyribonucleic acid (DNA). The
nucleic acid is further composed of nucleotide monomers and nucleotide are
made with the composition of three elements which is a phosphate Group
nitrogenous Base, five-carbon Sugar. Also, the nucleotide is further joined
with each other to produce polynucleotide chains. The nucleotide is held
together with the help of covalent bond which is present between the sugar
and phosphate. Their joining links are known as phosphodiester linkages
and these linkages are the backbone of RNA and DNA. Just like proteins, the
nucleotide is combined together by dehydration synthesis. In this synthesis,
nitrogen atom is joined with the loss of water molecule.
Lipids are such type of macromolecules that are soluble in a non-
polar solvent, for example, fats, monoglycerides, waxes, diglycerides,
sterols, etc. The functions of lipids include energy storing, signaling with
communication and act as structural components of cell membranes. Also,
lipids are divided into 8 types of fats. Lipids are also described as Fats and
are called triglycerides. The presence of lipids is also discovered in fatty
acids.
Enzyme kinetics is defined as that branch of chemistry that deals with
the chemical reaction which are catalyzed with enzymes and reaction are
recorded with all the other resulting factors. The catalytic mechanism can
also be explained with the help of enzymes kinetics as well as its role in
metabolism. Enzymes belonging to the family of protein and can manipulate
other molecules known as enzymes substrates. The data given by enzyme
structure can plat important role in describing the kinetic data and some
enzymes can also change their shape during a chemical reaction. Unlike the
other chemical reaction, the reaction which is catalyzed by enzymes shows
the properties of kinetic saturation.
Now, this chapter will discuss the biochemical energetics. It is the field
of science that deals with the cell biology and biochemistry of energy that
is flowing and produce in the living organisms and also contains the study
of different cellular process and transfer of energy. The main objective of
this subject is to study how different species produce energies and perform
the required biological work. In the living organism, the covalent bond is
broken and energy is produced which is then used by the living organism
in different types of energy and produce ATP (Adenosine triphosphate). The
living organisms take energy from different organic and inorganic materials.
There are basically two types of chemical reaction that take place in living
organisms which are exergonic and endergonic. In exergonic reaction,
70 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://www.biochemistry.org/?TabId=456
2. https://www.khanacademy.org/science/biology/macromolecules/
lipids/a/lipids
3. http://www.biology-pages.info/E/EnzymeKinetics.html
4. https://www.ncbi.nlm.nih.gov/books/NBK21737/
CHAPTER
9
BIOCHEMICAL ENGINEERING
∂u ∂v ∂ 2u
u +v v 2,
=
∂x ∂y ∂y
∂C ∂C ∂ 2C
u +v D 2,
=
∂x ∂y ∂y
where x and also y are the longitudinal and also transverse collaborates, u
and also v the longitudinal as well as transverse parts of rate, ν as well as
D the coefficients of kinematic thickness as well as molecular diffusion,
specifically, and also C the neighborhood focus of a material, C = f(x, y).
Under the boundary conditions u = v = 0 and C = C1, at y = 0, u =
u0 and C = C0 at x < 0 or y = ∞ the solution to equation system (2) yields.
βx
=
Sh x = 0.332 Re1/2 x Sc ,
1/3
D
where β is the neighborhood mass transfer coefficient at the range x from
the leading side of home plate (β = [ m / M (C – C )], Re = x u /ν is the
1 0 x 0
Reynolds number, as well as of m or (C1 the Schmidt number. Keep in mind
that there is a separation from the straight reliance of or (C1 – C0) at high
prices of mass transfer. If the complete size of home plate is L, after that the
length-averaged mass transfer coefficient is discovered from the formula
βL
=
ShL = 0.664 Re1/2 1/3
L Sc ,
D
where ReL = Lu0/ ν.
Mass transfer essentially alters in a change to a stormy circulation. Its
vortex circulation features bring about a massive transportation of liquid.
This transportation generally has prices which are orders of size above
molecular ones and advertises a quicker equalization of the focus area as
well as, provided a material resource, fast breeding of the material over
the circulation random sample. Considering that a strenuous concept of
disturbance is doing not have, it is preferable to explain the circulation itself
Biochemical Engineering 79
(where Red = dpu/ ν with u and v is the speed of the gas about the decrease
and also the gas kinematic thickness, specifically) is rather constant with the
experiment. This formula likewise keeps in the situation of dissipation of
beads in a gas stream gave the dissipation price is little or modest.
The price of mass transfer from the surface area of the fluid movie
(e.g., dissipation) moving on the internal surface area of television towards
the main gas circulation could be determined to make use of an empirical
formula.
βd
=Sh = 0.023Re0.83 d Sc 0.44 ,
D
80 Chemical Engineering Problems in Biotechnology
Figure 9.1. Mass transfer of component A between media B and E with no con-
centration jump at the interface.
Hence,
1 1 1
= + ,
K A β AB β AC
i.e., the overall resistance to mass transfer is a number of resistances in each
tool.
Biochemical Engineering 81
In most cases, the focus of the moving material is not the same as the
user interface in both particular media. As an example, if B is a fluid stage,
as well as E, is gas, as well as a balance on the border follows Henry’s
legislation CABi = H CABi (Number 2), after that
=m β M (C − C
AB A AB= ) β M (C − C )
ABi AE A AEi AE
C
= K A M A (C AB − HC AE
= ) K A M A AB − C AE .
H
where
1 1 H H
= + = .
K B β AB β AC K E
Offered the circulation criteria for both movies, β could be identified
making use of, e.g., the above solutions (Figure 9.2).
Figure 9.2. Mass transfer of part A in between media B as well as E with a focus
dive at the user interface.
Mass transfer, primarily in the mix with warmth transfer, is extensively
utilized in the market, in chemical procedure devices, metallurgy, power
design, and so forth. The devices consist of fractionating towers, absorbers,
and also extractors, driers, and also cooling down towers, burning chambers,
heterogeneous catalysis devices, and also lots of others.
82 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://www.thermopedia.com/content/940/
2. https://www.britannica.com/science/fermentation
3. h t t p s : / / w w w. k t h . s e / e n / b i o / r e s e a r c h / i n d b i o / e n z y m e -
technology-1.432723
4. https://www.nature.com/subjects/microbiology
5. https://www.omicsonline.org/scholarly/enzyme-technology-journals-
articles-ppts-list.php
6. https://www.sciencedirect.com/topics/neuroscience/bioreactors
7. https://www.slideshare.net/WASSAN14CH18/agitation-and-mixing
CHAPTER
10
ELECTRICAL CIRCUITS
The chapter will introduce readers to the basic principles of electrical circuits
and the basic laws such as Thevenin’s, Kirchhoff’s and Norton’s laws about
the analysis of electrical circuits. The chapter will include discussions of DC
circuits and analysis, DC transients, and static electrical fields. The chapter
will cover the basics of static magnetic fields, inductors, capacitors, and
filters.
∑ iin = ∑ iout
I1+I2+I3=I4+ I5
The total current of the series circuit will be equal to 4.2A by dividing
total voltage 21V by total resistance of 5 ohms. Now the voltage across each
resistance will be calculated as 16.8V across R1 and 4.2V across R3. By
using KVL the voltage across R2 will be 11.2V.
Remove the power sources and calculate the resistance at the open
terminal. Now the three resistances are in parallel connection.
Electrical Circuits 87
Connect the voltage 11.2V and resistance of 0.8 ohms in series that will
give the Thevenin equivalent circuit and reconnect the load resistance in
series.
• Now analyze the values of current and voltage across the load
resistance by following the rules of a parallel circuit.
Example
According to the above steps consider R2 as load and remove it from the
circuit. Now we have B1, R1, R3, B2 in series. Calculate the total voltage
and total current of the series circuit. By using ohm’s law
Remove the power sources and calculate the resistance at the open
terminal. Now the three resistances are in parallel connection.
Electrical Circuits 89
10.6. DC TRANSIENT
Transient state is the response of the circuit to the energies stored in the
storing elements (capacitors/inductors) in the circuit.
In RC/ RL circuit if the capacitor/ inductor has some stored energy that
can be dissipated across the resistor. The way the energy is dissipated is
known as a transient response or natural response.
visible due to dust particles. In the compass system the geomagnetic field is
used which exerts the force from south to north. In biomedical and industrial
application intense field strength is used, for example, in MRI (Medical
Resonance Imaging) devices.
10.8. FILTERS
In electronics, filters are used to specify the range of frequencies passed
through the circuit. There are two types of components used in the
manufacturing of filters one is active types of components which includes
transistors, integrated circuits and other is passive type components which
are inductors, capacitors, and resistors. The active type components use
external power to make them enable for working. Active components can
also use in amplification of signals. These components can be used in a
variety of ways by doing proper analysis here is just the very basic idea
about their use.
In order to design filters we use capacitors, inductors, diodes, and
resistors, etc. depending upon the requirement, for example, capacitors are
used to block DC and inductors are used to block high-frequency AC signals.
Similarly, for switching mode power supply inductors, capacitors, and
diode/ MOSFET can be used. As high-frequency signals can pass through
capacitors and only low-frequency signals can cross the inductors. So both
inductors and capacitors can be used in circuits in the following ways.
10.9. CAPACITOR
The capacitor is like a battery which can store electrical energy due to its
structure which is two parallel metallic plates separated by an insulating
material (called as dielectric). The plates are connected by terminal wires
which are used to connect a capacitor in a circuit. According to the working
principle of the capacitor, it can only store charges but it can be used in
different sort of applications. For example, it can be used in timing devices
because it takes a particular time to store charges depend on its capacitance.
As the capacitors allow the certain frequency to pass through them so it
can also be used in electronic filters for smoothing the signals/voltages in
circuits. The capacitors are used in the circuits made for the tuning of radios
and televisions. To stop high-frequency signal (noise) on the power line to
an IC capacitor can be connected in parallel to the IC. Similarly to stop
low-frequency capacitors will be connected in series. For quick ON/OFF
Electrical Circuits 91
switching in which rapid current grip from the power line is required. That
can create a problem for the power line. In this case, the capacitor is used.
Capacitance can be increase or decrease by varying the size of plates or by
reducing the space between.
Capacitors are of different types depending on its manufacturing and
size or capacitance for different applications. For example, Electrolytic
Capacitor, Mica Capacitor, Paper Capacitor, Film Capacitor, Non-
Polarized Capacitor, Ceramic Capacitor. Large capacitors also called as
super capacitors can be used as batteries as well. The unit used to measure
capacitance is farad denoted by (F). One farad represents the big amount of
capacitance so normally we use prefixes as milli, micro, nano along with
Farad. Supercapacitors typically store thousands of farad which is a huge
amount of charges. According to the application, capacitors are divided into
the following types. High Pass Filter (HPF), Low Pass Filter (LPF), Band
Pass Filter (BPF), Band Stop Filter (BSF), Notch Filter, Equalization Filter,
etc.
10.10. INDUCTOR
An inductor is a coil of an insulating wire wound around a core wire also
called as AC reactor it is a passive electrical component which can store
electrical energy in the magnetic field when the electric charges flow
through it. Due to the flow of electric current through a coil, the voltages
are induced because of the varying magnetic field. Lenz’s law defines the
induction of electromotive force which opposes the change in current that
produces it. Hence the inductors resist the change in current through them.
Faraday’s law describes the induced voltages in an inductor. Units used to
represent inductance are Henry which is basically the ratio of voltages and
change in current through an inductor. As the inductors are characterized
by inductance which is the number of magnetic field lines produced by the
varying current. Inductance is affected by four factors, Number of turns in a
coil, Material of the Core, Cross section area of the Coil, Length of the Coil.
Power dissipation is another factor that must be considered which mainly
depends on inductor core and inductor winding.
Inductors are of different types depending on the applications, sizes, and
rating. The sizes are according to the frequency of AC being used and power
being handled. Types of inductors are available based on applications sizes,
ratings, winding, and core used. Their physical sizes vary from tiny sizes to the
huge transformer, depending on the power being handled and the frequency
92 Chemical Engineering Problems in Biotechnology
of AC being used. Inductors are one of the passive electronic elements other
than capacitors and resistors that are used in the signal controlling circuits
and noise elimination or as filters and for voltage regulation. For example,
In order to reduce noise high-frequency signals inductors can be connected
in series in an electric circuit with ICs. Few types of inductors are as follows
Ferrite Core Inductors, Toroidal Core Inductors, Bobbin based Inductors,
Multi Layer Inductors, etc.
Electrical Circuits 93
REFERENCES
1. https://arslanhelpyoucom.files.wordpress.com/2016/07/sergio-franco-
electric-circuits-fundamentals.pdf
2. https://electronics.stackexchange.com/questions/84861/
fundamentally-knowing-when-to-use-capacitors-inductors
3. https://www.allaboutcircuits.com/
4. https://www.greenfacts.org/en/static-fields/l-2/1-what-are-static-
fields.htm
CHAPTER
11
ELECTROMECHANICAL
SYSTEMS
The chapter will include discussions about the basic principles of
electromechanical systems and include the basic principles of electric
machines and motors, sensing, and actuation, digital logic gates, analog to
digital-digital to analog conversions, and interfacing and communication
protocols.
and divides the transformer into three type such as step-up, step-down, and
isolation transformer.
This chapter will further discuss different technologies such as digital
logic gates. A logic gate is the fundamental and building block of digital
circuitry and its designs which implement Boolean functions to perform
logic operation binary inputs and as a result, a different binary output can be
achieved. These logic gates are applied with the help of diodes or electronic
limit switches. Furthermore, the digital logic consists of a circuit with a
variety of different components such as arithmetic logic units (ALUs),
multiplexers, and registers. There are seven basic types of logic gates that
are given below:
And gate is such a gate which operates on the AND operator and contains
two input and one output. The truth table of AND gate is given below with
its circuit representation in Figure 11.1
Figure 11.1. 2 Input AND Gate- AND gate is an electronic circuit that gives
a high output (1) only if all its inputs are high.
The 2nd gate of the digital logic gate is OR gate and as indicates from its
name, it depends upon the OP operator. The truth table of OR gate is given
below with its circuit representation in Figure 11.2
Electromechanical Systems 97
Figure 11.2 OR Gate -The OR gate is an electronic circuit that gives a high
output (1) if one or more of its inputs are high.
Another type of logic gate is the XOR gate (exclusive OR) which is true
only in a condition when one other both input is true. The truth table of XOR
gate is given below with its circuit representation in Figure 11.3.
Figure 11.3. XOR Gate-The ‘Exclusive-OR’ gate is a circuit which will give a
high output if either, but not both, of its two inputs are high.
In digital logic, a digital inverter has also existed and which is true only
if the input is false. The truth table of NOT gate is given below with its
circuit representation in Figure 11.4
98 Chemical Engineering Problems in Biotechnology
Figure 11.4 The NOT Gate -The NOT gate is an electronic circuit that produc-
es an inverted version of the input at its output. It is also known as an inverter.
The fifth logic gate is the NAND gate, in this gate AND operation is
first applied to the inputs and then NOT operation is applied, for a condition
to be True by the AND operation, the NOT gate reverts the output and
make it False. The truth table of NAND gate is given below with its circuit
representation in Figure 11.5.
Figure 11.5: 2 Input NAND Gate - This is a NOT-AND gate which is equal to
an AND gate followed by a NOT gate. The outputs of all NAND gates are high
if any of the inputs are low.
Furthermore, NOR gate is another such gate of digital logic gates that
coverts the output from the OR operation and reverts the result, if the output
from the OR gate is false, the NOR gate will make it true. The truth table of
NOR gate is given below with its circuit representation in Figure 11.6.
Electromechanical Systems 99
Figure 11.6: 2 Input NOR Gate- This is a NOT-OR gate which is equal to an
OR gate followed by a NOT gate. The outputs of all NOR gates are low if any
of the inputs are high.
The last gate is the XNOR gate which is an XOR gate and followed by
the NOT operator. It indicates that output is true only if the inputs are the
same and vice versa. The truth table of XNOR gate is given below with its
circuit representation in Figure 11.7.
a digital computer. It is also known as ADC devices and such devices convert
the intensity of a signal into a digital value in a binary form. There are a
various form of ADC devices but due to the hardware complexity they are
not used and Integrated circuit are mostly used for such type of conversion.
The signal processed by the ADC is defined by its bandwidth and the noise
ratio present in the analog signal. Further, the bandwidth sampling is done to
characterize its performance parameters and different techniques are applied
to perform this action. There are many factors the effect the sampling rate
of the analog signal such as its resolution, accuracy of signal, jitter, and
aliasing, etc. such parameters are very important to obtain the final product in
the form of digital signal so that it can be utilized accordingly. However, the
resolution of an converter indicates and gives the information that specified
discrete valves over the particular range that it can convert the analogue
to digital set of data and it determines the magnitude of the error which it
further determines the average of the output signal with respect to noise
ratio which is required by a perfect analogue to digital converter irrespective
the utilization of oversampling. Since the values are stored digitally in the
form of binary data to the resolution is defined in bits, for example, an ADC
having the resolution of 8 bits indicated that it can encode your required data
in analogue form into 1 to 256 different levels and the values are present
in unsigned integers from 1 to 255. The quantity Resolution can also be
defined in terms of volts which is mathematically given as:
Q=EFSR/2M
In the above equation, the quantity Q is equal to the LSB (the minimum
change which is required in the output is called Least Significate Bit Voltage),
where M is the ADC’s resolution in bits and EFSR is the full-scale voltage
range (also called ‘span’). The output error in the conversion of analog to
DC can occur and the two mostly known error are Quantization error and
non-linearity error, these two errors are measured with Least Significant Bit.
Similar to ADC, the digital to analog conversion or DAC is the type
of conversion that deals with the converting of the digital signal to analog
signal. The most commonly used device is an integrated circuit (IC). To
convert a signal into the analog form, the interpolation is done in which the
discrete signal is interpolated in a graph and these pulses are reconstructed
to produce analog signal again. The Nyquist sampling theorem is very
important in this conversion and it states that the DAC can create the analog
Electromechanical Systems 101
signal only in a condition that the bandwidth of the sample signal should be
less than the Nyquist frequency. So when can say that the DAC transform
the given finite and precise numbers into required physical quantity and it
also can an ability to convert a time defined series data into the respective
quantity. This technique of converting the digital signal to analog is used
in Pulse width modulator in which a stable current or voltage is passed
through a low-pass filter for a particular duration set by the digital code.
This technique is also used to control the speed of electric motor digitally.
The ADC and DAC have changed the digital and analog technology.
The DAC devices bring the voice into a large speaker and your audio voice
is transfer to a long range with the help of ADC. These conversions are the
latest technology and is the foundation of digital communication and its
signal processing.
This chapter will further discuss about different communication protocols
which are mostly used in the field of telecommunication, this protocol
is the set of rules used by the system for the purpose of communications
to transfer information by varying the physical quantity. These protocols
possess many characteristics such as to recover the errors through different
techniques and defines the rules for synchronization of data, syntax, and
semantics. These communication systems use defined methods and formats
for the transit of information. The required protocols can be utilized with
the help of hardware or software and sometimes the combination of both
can be used. The information transferred from one system carries specific
data to activate a response from a range of responses, which is pre-fixed
for a specific protocol. This specific information is independent from how
it will be used. Moreover, these protocols are set and defined on particular
technical standards. Since there are multiple protocols available for a
single system which can describe different aspects as well. For example,
the protocols of the Internet are defined by the Internet Engineering Task
Force (IETF). There are many techniques to design a protocol but most
commonly used is system engineering principles as communication within
the system operates in a concurrent manner. One of the important factors
for concurrent programming is the synchronization of data for transferring
and receiving messages for a communication in the system. The low-level
protocols have less complexity for syntax and semantic, hence makes them
more human-friendly to operate. For high-level protocols, the complexity
increase to a great extent and language interpreters are used, an example
of such a protocol is HTML language. The term concurrent programming
is just limited to the theoretical extent as in the real world programming
102 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://www.ee.surrey.ac.uk/Projects/CAL/digital-logic/gatesfunc/
2. http://www.electricaleasy.com/p/electrical-machines.html
3. http://www.electronics-tutorials.ws/logic/logic_1.html
4. https://learn.sparkfun.com/tutorials/analog-to-digital-conversion
5. https://www.allaboutcircuits.com/textbook/digital/chpt-13/digital-
analog-conversion/
CHAPTER
12
PROCESS DYNAMICS AND
CONTROL
The chapter will introduce the readers to the principals of control methods.
The chapter will cover topics dealing with modeling for control, linear
ordinary differential equations and Laplace transforms transfer function
models, analysis of continuous-time linear systems, SISO control system
analysis, synthesis of SISO controllers and SISO controller design.
• get the output result from the actuator through control; and
• get the feedback from the output and set the controller accordingly.
To follow the basic strategy of control system designing, modeling of
the system is the first step to transfer the required results with respect to
measured values in the form of logical structure. Mathematical modeling
means the conversion of dynamic system conditions in the form of
mathematical equations. Each system has a unique mathematical model,
for example, a state-space model is useful for optimal control issues and
transfer function approach is useful for time-invariant systems and transient-
response analysis. After the mathematical modeling, some computer and
analytical tools can be used for control system synthesis.
Differential equations are the basic mathematical tools used for modeling.
Differentially equations show the rate of change of any physical parameter
or quantity with respect to time, in other words, these are the derivative
of functions. Ordinary differential equations represent the derivative of one
independent variable and it will be called as partial differential equation if
it will be the derivative of more than one independent functions. Similarly,
linear differential equations are the derivative of a function having degree
one (variables for physical quantities have the power of one). Examples of
first/ second order linear ordinary differential equations are as below
and nominal loop must be stable internally. This will give sensitive function
zero at zero frequency. In order to get such result to replace L(s) as,
Pole assignment technique can also be used for PI and PID controller
synthesis. Consider a control of the form
Now the controller can be designed with no delay in the loop by the use
of Pseudo complementary function between two variables let for r and z can
be written as Trz(s). This can be done by considering a standard PID model
as
Above are the steps for controller synthesis while the whole process
is divided into three steps identification, controller synthesis, and system
analysis. Identification includes the modeling based on an experimental
approach to collect the nonlinear characteristics of the plant. This
identification is followed by the dynamics of the uncertain linear plant.
The error between the data of the actual system and nonlinear model are
combined as unstructured uncertainty. For this uncertainty robust controller
design methodologies are required.
To explain the procedure mentioned in the above paragraph, consider
the example to regulate the mass air flow (MAF) of an engine then apply
the design methodology for the synthesis of a robust feedback controller.
In this application, if the Hammerstein model of a 4.6L V8 spark ignition
engine from an input of electronic throttle to the output of MAF engine
is known. The tracking controller H∞ can be designed with steady state
error equal to zero while illustrating the nonlinear throttle characteristics
and time delay. In order to confirm the performance of a closed loop, for
example, maintenance of constraints, and disturbance and noise reduction
we should consider the experimental data because it can validate successful
the performance.
SISO and MIMO are basically techniques or algorithms used in data
transmission. SISO is an older technique, MIMO is added recently in order
to improve the data transmission rate and to increase the coverage. SISO
stands for single input-single output while the MIMO stands for multiple
input multiple outputs. Both techniques are based on a number of antennas
used at the transmitter and receiver side. As the name suggests in SISO
system there is only one antenna on the transmitter side and one on the
receiver side while in case of MIMO there are multiple antennas used on
both sides. Better bit error rate can be achieved in case of MIMO by using
the technique named as Space Time Blocking Code (STBC) which also
enhance the coverage. The data rate can be improved by using the technique
named Spatial Multiplexing (SM). By the use of beam forming along with
SM, both the data rate and coverage in a wireless system can be achieved.
SISO is used in radio, satellite, GSM, and CDMA systems while MIMO
is used in next generation wireless technologies such as mobile WIMAX
-16e, WLAN-11n.11ac,11ad, 3GPP LTE, etc.
The QUEST of the enhanced gas economic situation for ground lorries
increased in recent times because of the boosted cost of nonrenewable fuel
source as well as the problems of ecological effects. Crossbreed electrical
112 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://csd.newcastle.edu.au/book_slds_download/Ch07t.pdf
2. http://www.sciencedirect.com/science/article/pii/001044859090095T
3. https://pdfs.semanticscholar.org/b525/666eaee3dee0209df03c9ac9b2
9f71c01e64.pdf
4. https://www.electrical4u.com/transfer-function/
5. https://www.unf.edu/~mzhan/chapter6.pdf
CHAPTER
13
INTRODUCTION TO
BIOCHEMICAL METHODS
The chapter will cover the basics of chromatography (paper, thin layer,
column, and electrophoresis), spectroscopy, and spectrophotometry,
centrifugation, ultracentrifugation, and isotopic techniques, viscosity,
diffusion, dielectric constant and osmometry, and optical methods.
in the tube and the particle of stationary phase fills the tube, since the tube is
open from the top, there is unrestricted path for the mobile phase to pass the
tube and difference rates of the particle of the mobile phase are calculated.
Another separation technique of chromatography is the planar
chromatography in which the stationary phase is set on a plane. The plane
can be a piece of paper, or a layer of particle in the form of solid. As soon as
the mobile phase s passed through it, the different distances are recoded for
different particle present in the mobile phase and with the help of Retention
factor, the different recorded distances can help in the identification of the
particles of the mobile phase, Similarly, in case of paper chromatography, a
dot is place on the piece of paper with a solvent which is further sealed. As
the solvent t travels, the sample mixture also travels with the solvent, since
the paper is made from a polar substance such as cellulose, if the particles
of the mobile phase are polar, then they will quick with the paper and in
this way the different traveling distance are calculated which indicates the
desired particle. One of the widely chromatography used in laboratory is the
thin layer chromatography and it is similar to paper chromatography which
different biochemical are separated on the basis of their sizes, just like in
paper c chromatography, in this technique of chromatography, the adsorbent
is composed of cellulose or silica gel and in way, multiple samples can be
recorded at the same time and due to this ability of thin layer chromatography,
it is mostly used in different drug test and in water purification techniques.
It indicates much better result than paper chromatography with better
quantitative analysis and separation.
Thin layer chromatography is the easiest kind of chromatography
to do. An appropriate shut vessel including solvent as well as a layered
plate are all that are called for to perform splitting up, qualitative as well
as semiquantitative evaluation. With optimization of methods as well as
products as well as making use of readily available business tools, extremely
reliable splitting up and also precise and also specific credentials could be
attained.
The approach of paper dividing chromatography in using a little decline
of the remedy having the compounds to be divided to a strip of filter paper a
brief range type one end. The decline is enabled to completely dry, and also
completion of the paper nearby to the area is put on an establishing service,
typically a water-containing solvent, to make sure that a solvent circulations
past the place by capillary activities as well as on down the size of the paper
Introduction to Biochemical Methods 119
for further analysis, and further mathematical expression can be fed in the
given results. There are two very common experiments are applied named
as sedimentation velocity and sedimentation equilibrium experiments. The
analytical ultra-centrifugal technique can give us many valuable information
such as shapes of macromolecules in gross form, various chemical as well
as conformation changes in macromolecules and change in the size of
macromolecules.
Chromatography of healthy proteins on cellulose ion exchangers
includes mostly the facility of numerous electrostatic bonds in between
charged websites externally of the adsorbent and also websites birthing
the other fee externally of the healthy protein particle. The variety of such
bonds that could be developed establishes the focus of completing ions
needed for the launch of the bound particle. Hence, healthy proteins varying
dramatically accountable thickness, or in variety of fees through dimension,
might be anticipated to vary in their needs for elution. Cost circulation
could likewise be considered a variable. However, it is the overall impact
of these variables that establishes the fondness of the healthy protein for
the adsorbent, so an easy relationship in between any kind of among them
and also the chromatographic habits of the healthy protein concerned is not
constantly get. The circumstance is more customized by the opportunity that
sometimes nonelectrostatic pressures could play a crucial duty.
A very delicate fluorescence response for amino acids making use of
o-phthalaldehyde and also 2-mercaptoethanol allows the discovery of amino
acids divided on little ion-exchange columns. The benefits are: (1) excellent
accuracy at the degree of 0.5 nmole; (2) broadband due to the smaller sized
elevation of the column; and also (3) direct partnership in between meter
action and also amino acid focus.
to those figured out for examples of the Peedee belemnite sedimentary rock
criterion (Craig, 1957).
One significant downside of the swirl thickness subgrid‐scale tension
designs made use of in large‐eddy simulations is their failure to stand for
properly with a solitary global continuous various unstable area in revolving
or sheared circulations, near strong wall surfaces, or in transitional programs.
In the here and now job a brand-new swirl thickness version exists which
reduces much of these downsides.
The version is based upon an algebraic identification in between the
subgrid‐scale tensions at two various filtered degrees as well as the solved
unstable stress and anxieties. The subgrid‐scale tensions gotten making use
of the suggested design disappear in laminar circulation as well as at a strong
limit, as well as have the right asymptotic actions in the near‐wall area of an
unstable limit layer. The outcomes of large‐eddy simulations of transitional
as well as stormy network circulation that utilize the recommended version
remain in great contract with the straight simulation information.
Groundwater recharge suggests various points to various individuals.
For instance, to an agronomist, water which relocates below the origin area
of plants stands for a loss in return therefore must be reduced. Those that
have an interest in water sources, take the contrary sight. A few of the factors
for researching all-natural groundwater recharge are: to identify the risk-free
return of a groundwater system; to analyze the level of growth of additional
salinization adhering to land clearing up; and, for those thinking about
storage space of waste products, to recognize locations of really reduced
groundwater recharge. Just all-natural recharge, either regional or local will
certainly be thought about right here.
Neighborhood (or scattered) recharge is specified as that getting to the
water level by percolation of rainfall over of evapotranspiration, with the
unsaturated area. Local recharge happens adhering to overflow as well as
succeeding ponded seepage with low-lying locations, streams or lakes.
They are reported in standard symbols about PDB for carbon as well as
SMOW (Craig, 1961) for oxygen. Liquid addition resolutions Nondestructive
liquid addition evaluations were lugged out on two times as sleek 100- to
200-thick areas making use of a double objective SGE Design III cold home
heating phase adjusted with natural as well as steel criteria for temperature
levels in between -90° as well as 500°C.
Introduction to Biochemical Methods 123
depressed with the addition of another material and as a result, the freezing
point of material is lowered as compared to the material in its original form.
In this way, it measures the freezing point depression of the material for
all the sample present in the given sample and its osmolality is measured.
There are great amount of advantages of osmometer and osmolality such
as clinics nowadays can used this technique to time efficiently diagnose a
patient thus the patient necessary time is saved in case of emergencies and its
benefits include the development of drugs and media manufacture for proper
product stability which insure safety of the patient. The further benefits of
osmolality includes their usage in labs and biotechnological researchers
use this method for various purpose in different experimentations. Another
important terminology needed to be discussed with the osmolality is the
osmotic gap, it is the difference of actual and measure osmolality which is
calculated from the concentration of all the solutes from Serum, this value
indicated the molecular weight present in the Serum. The substance which
produce osmotic gap are alcohols, acetone, aspirin, glycols, etc. Furthermore,
they are also used in various test result such as in Urine test, the osmolality
provides the necessary information of kidney concentrating ability, the free
water clearance as well as the hydration status for athletes. The osmolality
of stool is very important for the patient suffering from Diarrhea. Another
important test is the Serum osmolality which is another important clinical
test and used for alcohol toxication in rapid screening, in the differential
diagnosis for hypernatremia and hyponatremia.
Introduction to Biochemical Methods 125
REFERENCES
1. https://en.wikipedia.org/wiki/Chromatography
2. https://en.wikipedia.org/wiki/Viscosity
3. https://study.com/academy/lesson/what-is-centrifugation-definition-
process-uses.html
4. https://www.aicompanies.com/education/osmolality/faq/
5. https://www.britannica.com/science/chromatography/Methods
6. https://www.britannica.com/science/diffusion
7. https://www.britannica.com/science/spectroscopy
8. https://www.khanacademy.org/science/organic-chemistry/
spectroscopy-jay
9. https://www.ncbi.nlm.nih.gov/pmc/articles/PMC3931874/
CHAPTER
14
CHEMICAL ANALYSIS OF
HOMOGENEOUS SYSTEMS
The chapter will introduce the readers to ideal mixtures, integral quantities,
differential quantities, thermodynamics of open and closed systems, fugac-
ity, and activity, Gibbs energy, Wilson equation and regular solutions. The
chapter will continue the discussion of chemical engineering thermodynam-
ics introduced above and include specific applications in biotechnology.
fM,1 = exp(αx22+βx23+γx23+δx24+...)
The function always contains the opposite mole fraction x2 (= 1-x1 for a
binary system). The numbers of Margules parameters α, β, γ, δ,.. varies.
The larger the deviations from ideality the more parameters are required.
However, the Margules function will be later used in this chapter to discuss
the mathematical forms of regular solutions. So this function holds a huge
rule in the overall result to state a solution ideal or non-ideal. The deviations
from this function can make the solutions or the mixtures non-ideal. So we
can state that, a single parameter of Margules function can make a solution
ideal to non-ideal. But as compared to the ideal solutions where the mixing is
always complete with the additive nature of the solution, the non-ideal ones
have different case, their volume is not equal the sum of solutes components
of the solution as well as their solubility is not constant within the specific
range.
Dilution is another important and it is among the daily used terms in the
chemical labs, it the process of decreasing the amount of solute in the solution
and it is mostly done by increasing the amount of solvent in the mixture.
So, in simple words, to dilute a given solution we just need to add up more
solvent in the solution by keeping the amount of solute fixed. However, the
resulting solution is properly mixed to make the overall solution same in
all the perspective. For example, if there are 1676 grams of salt (the solute)
dissolved in 1 liter of water (the solvent), this solution has a certain salt
concentration (molarity). If one adds 1 liter of water to this solution the salt
concentration is reduced. The diluted solution still contains 10 grams of salt
(0.171 moles of NaCl).
Mathematically this relationship can be shown in the equation:
C1 x V1 = C2 x V2
where, C1 = initial concentration or molarity, V1 = initial volume, C2 = final
concentration or molarity, V2 = final volume.
A thermodynamic system is such a system that follows the properties of
thermodynamic such as enthalpy, temperature, internal energy, etc. In a
thermodynamics system, an equilibrium state is always considered then in
unequilibrium and this type of system is always enclosed with walls so that
it can be separated from the walls. A thermodynamics systems is always
within the constraints of state variables and they also required a specific type
of function called as state function which further define the state variable.
Depending upon the functionality of a thermodynamic systems, they are
divided into three types named as open system, closed system and isolated
Chemical Analysis of Homogeneous Systems 129
system. In open systems, energy, and matter are allowed to freely go in and
out of the system without any discontinuity, the example of such system is
the boiling of water as during the heating of water, stream freely goes out of
the system. However, the case of closed system is totally opposite, in closed
system the energy and system is restricted within the jurisdiction of the
container and are not allowed to go in and out of the system, for example,
in case of boiling of water, if the container is cover with lid, the stream is
not allowed to go out of the system whereas the heat moves out only. The
third type of thermodynamics system is isolated system, it is such type of
system in which neither the matter goes in and out of the system nor the heat
exchange is possible so we can say that the system is completely sealed,
example of such system is insulated gas tank or a thermoflask.
Fugacity, in term of thermodynamics of chemistry, it is defined as
replacement of mechanical partial pressure of a gas with partial pressure to
main the equilibrium of the system. It possess the same chemical potential
and pressure as a real gas exerts. The fugacity is determined in various
methods and experiments such as Van Der Waal’s gas. The pressure exerted
by an ideal gas and fugacity are interrelated and are dimensionless quantity,
Mathematically, it is defined as:
Φ = f/p
The fugacity can be used in terms of chemical equilibrium that the reactants
and products can be replaced by fugacities, in case of condensed phase
in terms of vapor phase, the chemical potential is equal to the vapor and
fugacity is equal to the fugacity of vapors. We can say that the fugacity is the
measure of tendency of a gas to escape and the pressure required to make a
non-ideal gas to follow the ideal gas equation.
Gibbs energy is widely used in the field of thermodynamics and which can be
used to calculate the amount of reversible work required in a thermodynamic
system at constant pressure and constant temperature. It the amount of work
extracted by a thermodynamic closed system and this work can only be
taken from a reversible process. So we can say that the transformation of
system from initial to final state, the work done on the surroundings by that
system is equal to the diseases in the value of Gibbs energy. In other words,
Gibbs energy is that amount of energy that released by a chemical process
and further it can be used to do work. This free energy is the sum of enthalpy
and temperature (in Kelvin) with entropy which is mathematically given as:
G = H – TS
130 Chemical Engineering Problems in Biotechnology
level could decrease healthy protein gathering in the eye. In the important
area (within 10°C of Tc), the conjunction contours could be fitted by the
scaling relationship.
To recognize communications in a binary protein-water combination
Taratuta et al. provided a molecular thermodynamic perturbation design
where the recommendation system is a setting up of tough rounds
distributed in the continual liquid stage. The Gibbs complimentary power
G for this system is offered by where V is the quantity of the service; Go is
the common Gibbs cost-free power; ΩP is the quantity of a healthy protein
particle; kB is Boltzmann’s consistent; T is outright temperature level; is the
quantity portion of healthy protein; as well as U is a dimensionless criterion
that evaluates liquid protein-protein, protein-water, as well as water-water
communications.
Condensation of healthy proteins leads to eye-lens turbidity that could
be evaluated by gauging the strength of light spread by the lens. As revealed
by Thurston et al., the strength of light spread (Iscatt) is offered by where Io
is the strength of case light; t is the age of an individual; as well as ∆Z is a
time continuous gotten from speculative information.
134 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://scienceworld.wolfram.com/chemistry/Fugacity.html
2. http://siddharthdey.com/wp-content/uploads/2015/07/Ind.-Eng.-
Chem.-Res.-2011-Dey.pdf
3. http://surfguppy.com/thermodynamics/thermodynamic-system-open-
closed-isolated-systems/
4. http://www.chem.tamu.edu/class/fyp/stone/tutorialnotefiles/thermo/
gibbs.htm
5. https://chem.libretexts.org/Core/Physical_and_Theoretical_
Chemistry/Physical_Properties_of_Matter/Solutions_and_Mixtures/
Ideal_Solutions
6. https://chem.libretexts.org/Core/Physical_and_Theoretical_
Chemistry/Thermodynamics/Fundamentals_of_Thermodynamics/A_
System_and_Its_Surroundings
7. https://www.geol.umd.edu/facilities/lmdr/fug.html
8. h t t p s : / / w w w. s l i d e s h a r e . n e t / F y z a h B a s h i r / a p p l i c a t i o n s - o f -
biotechnology
CHAPTER
15
METHODS IN QUANTITATIVE
CHEMICAL ANALYSIS
The chapter will cover the basic principles of errors and statistics, calibration
methods, general chemistry concepts, activity, and pH measurements,
systematic treatment of equilibrium, acid-base basics, buffers, and
electrochemistry.
watch until the beaker is full to a marked value and unavoidably if the level
of volume crosses the marked level, then such mistake of that person can be
resulted in the error of the whole chemical experiment and such errors are
named as measurement estimation errors and be resulted in further chemical
change in a chemical reaction.
Similarly, the lab chemist also consider the limitation of measuring
devices as a source of error. Every measuring device possess certain level of
inaccuracies, irrespective to its measuring ability. For example, the weight
measuring instrument are labeled be the manufacturer with imprecision of 1
to 5%. So measuring with such instrument will always result in some type
of error, also other instruments such as flask measuring devices also gives
imprecision in range from 1 to 5% and are resulted in inaccurate in the
measurements of device.
Improper calibration of the measurement devices also results in
producing errors in the measurement result of the experiment. Calibration
is defined as checking or adjusting an instrument in such a way so that it
can give error free results. Instruments with the passage of time, results in
improper calibrations, which leads to errors in the output of the result. Such
devices have to be checked otherwise they are also resulted in the sources of
error in the whole experimental result.
A calibration is a procedure made use of to contrast the assessment,
determining, as well as examination tools to an identified referral criterion
of well-known qualified precision as well as accuracy, keeping in mind the
distinction and also readjusting the tool, where feasible, to concur with the
requirement. Essential to an organized program of tool calibration and also
routine recalibration is the suggestion that the tools are not continuous.
Prolonged usage, wear, style, setting, and also time are several of the aspects
that break down the tool efficiency and also its precision. A calibration
system is made to ensure the confirmation, upkeep, as well as recognition of
the tool’s preferred precision and also accuracy and precision.
Choice of suitable evaluation, determining, as well as examination tools
is an important component of assessment preparation, as well as success
depends upon such elements as dimensions to be made and also precision
demands. Consisted of are equipment products, such as tools, components,
evaluates, and also themes, software program for computer-aided
evaluations, and also procedure instrumentation. Likewise consisted of is all
screening tools made use of in the growth, manufacture, installment, and also
Methods in Quantitative Chemical Analysis 137
15.2. TRACEABILITY
Traceability includes the chain of dimensions as well as precision transfers
that are made that attach the country’s criteria of dimensions, as preserved
by the National Institute of Specifications and also Screening (NIST) with
the dimensions made in research study, production, and also the market. It
138 Chemical Engineering Problems in Biotechnology
is essential to supply the proof that the chain exists which it is undamaged.
It needs to offer proof that at each web link in the chain or transfer from
the main recommendation requirements at NIST or various other additional
criteria, factor to consider is offered to the dimension mistakes related to
that specific transfer. This brings us to the principles of precision, accuracy
as well as precision proportion.
15.7. PAPERWORK
Documents offer proof of conformity with the program needs in instance of
an interior or an exterior quality control audit. Along with the paperwork of
the total program needs, one likewise should develop, file, as well as keep
calibration treatments for all the tools covered by the program needs. This
likewise consists of documents for the recall procedure and also previous
calibration background for each and every tool for regularity of recalibration
choices. Paperwork ought to additionally consist of the treatments and also
preventative measures for taking care of, conservation, and also security
of the tools to guarantee its precision as well as accuracy under differing
ecological problems throughout storage space, transport, taking care of and
also usage.
15.8. RECAP
Proceeded usage, wear, atmosphere, and also time are a few of the aspects
that weaken the tool efficiency that causes unfavorable result on the
precision and also accuracy. A set up recalibration program is a crucial
aspect of a dimension guarantee program. It is planned to establish just
how well the determining tool procedures, records, as well as replicates the
unpredictability (or enhanced self-confidence degree) in the dimensions.
Control of evaluation, determining, as well as examination tools are essential
components of the ISO-9000 Top quality Monitoring System criteria as well
as qualification demands.
There are various calibration are applied to correct the reading and
output of the instruments to reduce the errors. Calibration of instruments
is such a technique in which results obtained from instruments is compared
with the substandard readings of a laboratory which is taken at several
times to scale the instrument. The calibration reading and substandard
readings are plotted against a graph and uncertainties are removed and if the
instrument shows deviation from the standard value, it is again calibrated.
For calibration, various methods are used which are named as Quantitation,
Precision, Specificity, Accuracy, Range, Limits of Detection and Linearity.
In specificity, values of calibrated and uncalibrated instrument are fed into
graph with respect to time and adjustments are made accordingly and in
case of Linearity, the values are place in a linear graph and deviations are
checked in a way that how well it follows the calibration curve. In case of
limits of detection and quantitation, the sensitivity of the instruments are
Methods in Quantitative Chemical Analysis 141
checked, i.e., the lowest value and quantity that can be correctly taken from
the instrument. Then, accuracy is another calibration method in which it is
seen that how near is the reading taken from a faulty instrument to a true or
standard reading and to check the precision of an instrument, it is check that
how much the instrument can reproduce the true value from the different set
of experiments.
One of the important measurement of a chemical process in different
industries such as pharmaceutical, chemical, etc. is the pH, which is defined
as measurement of concentration of hydrogen ion concentration. The
solutions having low pH value are called acidic solution whereas solution
with high pH value are called base solution, in a scale from 0 to 14 in which
0 is the defined as strong acidic solution and 14 is strong base and 7 is
neutral (water).
Buffer are such solutions that resist the change of pH when any of
the component of acids or base are added into it and possess the ability to
neutralize the solution whenever acid or base are added, thus it maintains the
pH level stably. These solutions very important in different processes which
require certain maintained level of pH is require. The buffer solution have
certain range that how much the addition of acid-base it can bear and how
much it amount can withstand.
This chapter will discuss one of the most useful and important branch
of chemistry known as electrochemistry, it is defined as “the branch of
chemistry that studies the relationship between electricity and takes it as
quantitative and measurable quantity and identifiable chemical change,
with either electricity considered an outcome of a particular chemical
change or vice-versa. These reactions involve electric charges moving
between electrodes and an electrolyte (or ionic species in a solution). Thus
electrochemistry deals with the interaction between electrical energy and
chemical change.” Similarly when electric current is supplied to a chemical
solution to perform the reaction and to obtain the desired result, such as in
the case of electrolysis and when the electric current produce due to the
result of spontaneous chemical reaction, these types of reactions are called
as electrochemical reactions. Furthermore, a chemical reaction in which
electrons are transferred or transmit from one atom to another molecule,
such chemical reactions are called Redox reaction or oxidation-reduction
chemical reaction. So we can say that this branch of chemistry explains
different electrochemical reaction taking place as a result of Redox reactions
and are also connection with some kind of electric circuitry as well as an
intervening electrolyte. Now, we will discuss about the topic of Redox
reactions in this chapter. As described earlier, the reduction and oxidation
chemical reaction in electrochemistry change the oxidation state of an atom,
ion or molecule that takes it part in the chemical reaction. The oxidation
state is basically a hypothetical charge number that indicates which types
of bonds an atom will have as well as how many of them it will possess.
An atom or a molecule give an electron to other element in order to change
its oxidation state and become stable. For example, when atomic sodium
reacts with atomic chlorine, sodium donates one electron and attains an
oxidation state of +1. Chlorine accepts the electron and its oxidation state
is reduced to −1. The sign of the oxidation state (positive/negative) actually
corresponds to the value of each ion’s electronic charge. The attraction of
the differently charged sodium and chlorine ions is the reason they then form
an ionic bond. Hence, the loss of electron from an atom is called oxidation
Methods in Quantitative Chemical Analysis 143
whereas the gain of electron in the atom is called as reduction. Both of these
terminologies always occur in paired form such as one specie gains electron
whereas the other specie losses the electron, these electrons are shared
between the atoms on the basis of electronegativity, but the case of oxygen
is important to discuss here, For reactions involving oxygen, whenever
oxidation of oxygen takes place in the chemical reaction, it is assumed that
the oxygen atom or atoms are added to the respective chemical reaction.
Similarly, in case of organic compounds, such as butane or ethanol, the loss
of hydrogen implies oxidation of the molecule from which it is lost (and the
hydrogen is reduced). This follows because the hydrogen donates its electron
in covalent bonds with non-metals but it takes the electron along when it
is lost. Conversely, loss of oxygen or gain of hydrogen implies reduction.
Moreover the electrochemical reactions are balanced as well in the end of
reaction to visualize the oxidation and reaction of atoms, to understand this
phenomenon, water is the easiest example to understand the working of
redox reaction using the ion-electron method where H+, OH− ion, H2O and
electrons (to compensate the oxidation changes) are added to cell’s half-
reactions (the electrochemical reactions that takes place inside an chemical
cell for the generation of necessary current) for oxidation and reduction.
In case of acidic medium, H+ ions and water are added to half-reactions
to balance the overall reaction. For example, when manganese reacts with
sodium bismuthate.
Unbalanced reaction: Mn2+(aq) + NaBiO3(s) → Bi3+(aq) + MnO4−(aq)
Oxidation: 4 H2O(l) + Mn2+(aq) → MnO4−(aq) + 8 H+(aq) + 5 e−
Reduction: 2 e− + 6 H+(aq) + BiO3−(s) → Bi3+(aq) + 3 H2O(l)
Finally, the reaction is balanced by multiplying the number of electrons
from the reduction half reaction to oxidation half reaction and vice versa and
adding both half reactions, thus solving the equation.
8 H2O(l) + 2 Mn2+(aq) → 2 MnO4−(aq) + 16 H+(aq) + 10 e−
10 e− + 30 H+(aq) + 5 BiO3−(s) → 5 Bi3+(aq) + 15 H2O(l)
Reaction balanced:
14 H+(aq) + 2 Mn2+(aq) + 5 NaBiO3(s) → 7 H2O(l) + 2 MnO4−(aq) + 5 Bi3+(aq) + 5
Na+(aq)
Similarly, in case of basic medium, in basic medium OH− ions and water
are added to half reactions to balance the overall reaction. For example, on
reaction between potassium permanganate and sodium sulfite.
144 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://www.brighthubengineering.com/hvac/50002-calibration-of-the-
measuring-instruments/
2. http://www.labdepotinc.com/articles/pH-information-2.html
3. https://bitesizebio.com/7642/types-of-statistical-errors-and-what-
they-mean/
4. https://chem.libretexts.org/Core/Physical_and_Theoretical_
Chemistry/Acids_and_Bases/Acid/Lewis_Concept_of_Acids_and_
Bases
5. https://chem.libretexts.org/Core/Physical_and_Theoretical_
Chemistry/Acids_and_Bases/Acid
6. https://sciencing.com/reasons-error-chemistry-experiment-8641378.
html
7. https://www.allaboutcircuits.com/textbook/direct-current/chpt-9/ph-
measurement/
8. https://www.zurich.com.au/content/dam/risk_features/product_
liability/risk_topic_instrument_calibration.pdf
CHAPTER
16
CHEMICAL ENGINEERING
DESIGN PRINCIPLES
The chapter will introduce the readers to the principles of chemical
process design with specific focus on synthesis, integration, and system
level understanding. The chapter will cover the principles of the process
conceptualization, process flow diagrams, and estimation of thermodynamic
properties, thermodynamic feasibility, industrial chemical kinetics, chain
reactions, reactor selections, heuristics, and reactor-separator integration
strategies.
important – and often much more difficult to estimate – are the chemical
potentials of components in mixtures; it is these potentials which determine
phase equilibria, as required for separation operations, and chemical
equilibria, as required for chemical reactors and for separation operations
based on chemical reactions. Molecular thermodynamics is an engineering-
oriented science for calculating the desired chemical potentials from a
minimum of experimental data. This applied science, based on classical and
statistical thermodynamics, yields chemical potentials through models that
are based on molecular physics and physical chemistry. Selected examples
are cited to illustrate the applicability of molecular thermodynamics: group-
contribution methods for obtaining chemical potentials in highly non ideal
mixtures as required for distillation-column and process-safety design;
equation of state for precipitation of uniform-sized crystals from supercritical
fluids; molecular-or-vital calculations to guide process development for
alternatives to environmentally dangerous chlorofluorohydrocarbons;
molecular-simulation calculations for separation of gas mixtures with
porous adsorbents; equilibria in two-phase aqueous systems for separation of
protein mixtures; and, finally, extended polymer-solution thermodynamics
to guide synthesis of hydrogels suitable for protein recovery from soybeans
and for novel drug-delivery devices.
16.1. INTRODUCTION
One generation ago, the goal of chemical engineering was stated easily:
to establish efficient and economic methods for producing on a large scale
what the chemist or material scientist produces in small quantities. Today,
that statement is incomplete. Today’s chemical engineer does not start where
the chemist stops. Increasingly, chemists and chemical engineers work
together on product conception and development. Twenty-five years ago,
chemists and chemical engineers worked in series: first the chemist, then
the chemical engineer. Today they must work in parallel. If the idea for a
new product is to become a reality, then its early development must soon be
linked to a process for its production. That process must be concerned not
only with production capacity and product quality but, increasingly, with
consideration for safety and for environmental protection.
Chemical process design is based on several scientific disciplines, whose
relative importance depends on the nature of the product. Only a few of
these disciplines are always essential; they are the cornerstones of chemical
Chemical Engineering Design Principles 149
Figure 16.1: Symbols for Drawing Process Flow Diagrams. Bhattacharyya, D.,
et al (2012) Diagram for Understanding Chemical Processes. http://www.infor-
mit.com/articles/article.aspx?p=1915161&seqNum=2
Chemical Engineering Design Principles 151
Figure 16.3: Temperature and Pressure effect on Conversion for Methanol from
Syngas. https://www.researchgate.net/figure/Equilibria-in-methanol-synthesis-
Approximate-conditions-are-given-for-i-conventional_fig10_258733433
There are two chemical reactors called the ‘continuous stirred tank
reactor’ and ‘plug flow reactor’. The plug flow reactor has a pipe in
which reactants combine and the variation of pressure, temperature, and
concentration takes place from point to point.
154 Chemical Engineering Problems in Biotechnology
where V shows reactor volume FAo represents the molar flow of limiting
reactant A τ is the space time (reactor volume/inlet volumetric flowrate) CAo
is the inlet concentration of A, XA represents the conversion of A, rA is the
rate of reaction of A
Heuristic rules that accelerate the choice and positioning of processing
operations after the assembly of flowsheets. These rules are created after
experience but should be simulated before implementation.
• In case of raw materials and stream reactions. Select those raw
materials and chemical reactions which are favorable in handling
and storage.
• Use the reactants in such quantities so that the first reactant
completely consumes the seconds reactant so that it must not
remain toxic or reactive further.
• In case of pure products, before the reaction operation the inert
species must be eliminated so that the catalyst can remain safe
from the effect of inert.
• Introduce the purgative streams in the form of liquid or vapors in
order to remove impurities which generally produced as a result
od by products or during the feed to the reaction. But valuable
species must not remove during this process.
• In order to get high yields of the required products in series/
parallel reactions. Temperature pressure and catalyst must be
adjusted during the initial distribution of chemicals.
• The liquid mixtures must be separated by distillation, stripping,
liquid-liquid extraction, crystallization, and/or adsorption. The
separation of vapor mixtures can be done by partial condensation,
cryogenic distillation, absorption, adsorption, and membrane
separation.
Chemical Engineering Design Principles 155
• To add or remove heat from the reaction, use the excess reactants,
an inert diluent, and cold shots early in the synthesis process.
These will affect the distribution of. For less exothermic reactions,
external cooler having reactor fluid or cooling coils, as well as
intercoolers can be used.
• For pumping and compression fan can be used to raise the gas
pressure from atmospheric pressure to a high as 0.1 atm-g (1.47
psig). Blower or compressor can raise the gas pressure to as
high as 2 atm-g (30 psig). To increase the pressure of a stream,
pumping of liquid must be preferred than compression of gas,
unless refrigeration is needed.
156 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://users.metu.edu.tr/yuludag/che417/11_Heuristics.pdf
2. https://www.d.umn.edu/~rdavis/courses/che3791/Green/notes/
ProcessSynthesis.pdf
3. https://dredgarayalaherrera.files.wordpress.com/2015/08/analysis-
synthesis-and-design-of-chemical-processes3rd-ed.pdf
CHAPTER
17
MATERIAL SCIENCE AND
MATERIAL SELECTION
The chapter will cover the concepts of material balances chemical
engineering profession, mathematical methods in biochemical and
chemical engineering. The readers will be introduced to fluid mechanics
for biochemical and chemical engineers. The chapter will further discuss
heat transfer for biochemical and chemical engineers, mass transfer for
biochemical and chemical engineers, rheology, and polymer processing,
introduction to chemical engineering thermodynamic laboratory, chemical
engineering transport laboratory, chemical kinetics and reaction engineering
and chemical engineering kinetics and reactor design laboratory. The
chapter will introduce the readers to the laboratory practices in chemical
and biological processes.
If the material has ability to change the phase during operation then
provision is required for heat transfer to or from the system in order to
give latent heat of the phase changing additionally for other effectible
heat changes in the system. Heat can be transfer through any of the mode
mentioned above but in case of phase change the heat transfer and mass
transfer takes place simultaneously.
In order to calculate the mass transfer in a chemical process, transport
properties such as some empirical factors and diffusivities relates the rate
of mass transfer to the driving forces in numerous different conditions and
geometries. In case of confusion for the use of fundamental verses applied
coefficients check for the fluid flow whether it is parallel to the interface
along which mass has been transferred. Where as in case of diffusion in
stagnant medium without transverse velocity gradient, normal diffusivities
can be suitable for problem-solving. In both cases calculations must done
through proper data instead of focusing on correlations. Units used in
diffusivity correlations generally consider the CGS system. For mass transfer
correlations used the CGS or English system. In both cases SI units are
most commonly used. Fick’s First Law narrates flux of a component to its
structure gradient, using diffusivity as constant of proportionality. It can be
written in numerous forms, depending on the units and frame of reference.
Polymer processing operations are categorized in two ways, “by process”
or by the “type of unit building blocks.” By process is significance of the
unit processes concept used in the literature of chemical engineering and
in this situation, we observe the operations of specific polymers to classify
from the types like extrusion, injection molding, blow molding compression
molding, and so on. Classification of operations with “unit building blocks”
is almost related to the unit operation concept. For example, pressurization
and pumping of molten polymers, polymer filtration and heat transfer. In all
these cases, the knowledge of transport modes and the rheological behavior
is required.
Rheology is the study of deformation and flow of liquid form of matters
or soft solids under the condition that they show plastic flow due to applied
force before approaching to elastic deformation. This field of physics covers
the study of matters with complex microstructure, for example, mud, sludge,
polymers suspensions, many foods and additives, etc.
160 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://faculty.poly.edu/~rlevicky/Handout3.pdf
2. http://www.physicsclassroom.com/class/thermalP/Lesson-1/Methods-
of-Heat-Transfer
3. https://www.britannica.com/science/chemical-kinetics
4. https://www.crcpress.com/Mathematical-Methods-in-Chemical-and-
Biological-Engineering/Dutta/p/book/9781482210385
5. h t t p s : / / w w w . w i l e y . c o m / e n - a u /
Biochemical+Methods-p-9783527302994
CHAPTER
18
CHEMICAL PROCESS
ENGINEERING
The chapter will cover topics in the principles of energy conversion, chemical
reaction, engineering, process design, biochemical engineering, energy
systems engineering, process modeling and control, and instrumentation
and measurement in a chemical bioprocess laboratory.
This will cover various aspects of different process that are used in chemical
engineering, but first, we need to understand the basic principles of energy
conversion, which is defined as it is the conversion of energy which
is provided by the nature to converted in such a way that I can be used
by mankind. The energy conversion had been used since centuries and it
contain a wide variety of systems and devices. One of a fundamental law
which is been used is known as law of conversion of energy which states
that the total amount of energy of a system remains constant and it cannot
be created or destroyed but can only be converted from one form to other.
This statement is not a description for any process but it is stated regardless
of the process and not only applied to the nature as a whole but also to
the isolated or closed systems. Hence, if the boundaries of the system are
defined in such a way that energy cannot be removed or added to the system
then it is converted with the system. The different forms of energy include
kinetic, thermal, gravitational, elastic, mass energy, electrical, chemical, and
nuclear and radiant energy. Let us take the example of a ball toss in the air,
the ball keeps traveling in the air but a point comes when it is stationary in
the air and returns back to its initial position. When the ball given energy
at its initial point 1 it possess kinetic energy which is given as 1/2mv12, and
166 Chemical Engineering Problems in Biotechnology
it slowly becomes zero to the highest point 2. As the ball rises in the air, it
gains potential energy which is given has mgh1, but at the highest point 2
this potential energy becomes mgh2. By the law of conversation of energy
and keeping the friction in the air negligible, then it mathematically it can
be written as:
EK1 + EP1 = EK2 + EP2
/2mv12 + mgh1 = 0 + mgh2
1
REFERENCES
1. http://energyfromthorium.com/2006/05/29/principles-of-energy-
conversion/
2. http://mime.oregonstate.edu/what-do-energy-systems-engineers-do
3. http://www.sciencedirect.com/science/book/9780080966595
4. http://www.simulatelive.com/simulate/steady-state/process-
simulation-as-the-key-discipline-of-chemical-engineering
5. http://www.ucl.ac.uk/biochemeng/about/what-is
6. https://en.wikipedia.org/wiki/Biochemical_engineering
7. https://en.wikipedia.org/wiki/Conservation_of_energy
8. https://moodle.zhaw.ch/pluginfile.php/353962/mod_resource/
content/0/Wo39/Kurzvortraege/Lit2000Sonnleitner.pdf
9. https://www.britannica.com/technology/energy-conversion
10. https://www.researchgate.net/publication/301193635_Basic_
principles_of_energy_conversion
11. https://www.sciencedirect.com/science/journal/1369703X
CHAPTER
19
BIOPROCESS ENGINEERING
The chapter will introduce the readers to the topics under bioprocess
development as an interdisciplinary challenge, biochemistry 11 including
plasmids and recombinant DNA techniques, applications of chemical
engineering principles in biotechnology (energy balances, and maintenance
of fermentation temperature, heating, and cooling, and sterilization).
The chapter will further cover the applications of chemical engineering
principles to biotechnology (role of diffusion in bioprocessing). The chapter
will cover applications of chemical engineering principles to biotechnology
through discussing the topics such as downstream processing, cell
disruption, filtration, centrifugation, liquid-liquid extraction, adsorption
and chromatography in biotechnology. The chapter will introduce readers
to the regulatory compliance through a discussion of regulations and their
guidelines.
Bioprocess is such a type of the process that uses cells or their components
such as enzymes or bacteria to obtain the desired product. For a bioprocess,
the transportation of energy and mass are the fundamentals of different
bioprocess from converting energy to transportation of different biological
mediums. Cell therapy bioprocessing is an important term that needs to
be discussed so it is defined as it is such a discipline that combines the
field of cell processing with bioprocessing and this field has been derived
from bioprocess engineering. The main goal of a cell therapy bioprocess
is too robust and reproduces such manufacturing process that can produce
therapeutic cells. For example, such technique is being used in to produce
174 Chemical Engineering Problems in Biotechnology
which develops the managerial and business skills. The greatest scientific
revolutions today in chemical engineering and biotechnology are the
introduction of nanotechnology, enables the automatic control of reactions
at the molecular level, which presents advanced opportunities for new
products. Major challenges ahead are to discover environment friendly
renewable energy sources. The study of chemistry along with biotech make
the student capable to develop these Many people believe that solar cells
will solve future energy problems. But the detailed study of in chemical
engineering and biotechnology also delivers a basis for developing and
adopting new environmental technology, including membrane technology
that can constitute a part of CO2-free gas power plants.
Today, major development is made within the field of biotechnology.
Such as genetic research, cancer research and development of new medicine.
Biotechnology involves all from food, natural gas, use of DNA tests, to the
preparing of beer and wine. Along with current research efforts for new
knowledge, great challenges will emerge in years to come as we attempt to
make practical use of this knowledge. For this we need new biotechnologists
with interest and critical sense. Biotechnology is defined as the technology
to manipulate any biological system or living system for the improvement
of products for various purposes. It is widely employed in different fields
of life such as agriculture, medicines, and even in genetics. The ideology
of traditional biotechnology has changed a lot and there is a line of division
between the traditional and the modern view of biotechnology. This difference
was defined by European Federation of Biotechnology (EFB) as follows:
‘The integration of natural science and organisms, cells, parts thereof, and
molecular analogs for products and services’. The principle of genetic
engineering is to modify the existing organisms by changing the genetic
material in them. It mainly includes the recombinant DNA technology.
Recombinant DNA technology is a technique which changes the
phenotype of an organism (host) when a genetically altered vector is
introduced and integrated into the genome of the organism. Inserting the
desired gene into the genome of the host is not as easy as it sounds. It
involves the selection of the desired gene for administration into the host
followed by a selection of the perfect vector with which the gene has to be
integrated and recombinant DNA formed. This recombinant DNA then has
to be introduced into the host. And at last, it has to be maintained in the host
and carried forward to the offspring’s.
176 Chemical Engineering Problems in Biotechnology
here, one can determine steps for optimization of the process. There are
huge number of techniques in which the LLE can be perform which are as
follows: Batch wise single stage extraction is the most commonly used in
chemical and bio labs due to their easiness and abrupt results. The whole
process includes the data from DLLME and direct organic extraction. In case
of Dispersive Liquid-Liquid micro extraction (DLLME), small samples of
water compounds are extracted from organic matter. This process is done by
injecting small amounts of an appropriate extraction solvent (C2Cl4) and a
disperser solvent (acetone) into the aqueous solution. The resulting solution
is then centrifuged to separate the organic and aqueous layers. This process
is useful in extraction organic compounds such as an organochloride and
organophosphorus pesticides, as well as substituted benzene compounds
from water samples. Similarly, direct organic extraction is also part of batch
wise single stage extraction, it is done by mixing the organic solute in the
organic solvent and can be extracted by separation funnel. This process is
valuable in the extraction of proteins and specifically phosphoprotein and
phosphopeptide phosphatases, the example of this application is extracting
anisole from a mixture of water and 5% acetic acid using ether, then
the anisole will enter the organic phase. The two phases would then be
separated. The acetic acid can then be scrubbed (removed) from the organic
phase by shaking the organic extract with sodium bicarbonate. The acetic
acid reacts with the sodium bicarbonate to form sodium acetate, carbon
dioxide, and water. Furthermore, LLE also possess multi stage extraction,
in this technique, used by mostly industries, it is mostly used for metal,
i.e., lanthanides because the separation factors between the lanthanides are
so small many extraction stages are needed. In the multistage processes,
the aqueous raffinate from one extraction unit is fed to the next unit as the
aqueous feed, while the organic phase is moved in the opposite direction.
Hence, in this way, even if the separation between two metals in each stage
is small, the overall system can have a higher decontamination factor. The
last technique of LLE is known as extraction without chemical changes
and it is mostly used by noble gases. This is the simplest type of solvent
extraction. When a solvent is extracted, two immiscible liquids are shaken
together. The more polar solutes dissolve preferentially in the more polar
solvent, and the less polar solutes in the less polar solvent. Some solutes
that do not at first sight appear to undergo a reaction during the extraction
process do not have distribution ratio that is independent of concentration.
A classic example is the extraction of carboxylic acids (HA) into nonpolar
media such as benzene. Here, it is often the case that the carboxylic acid will
178 Chemical Engineering Problems in Biotechnology
form a dimer in the organic layer so the distribution ratio will change as a
function of the acid concentration (measured in either phase).
For this case, the extraction constant k is described by k = [[HAorganic]]2/
[[HAaqueous].
In the making of biological products, cellular disruption is an essential
step, which involve in downstream process. The cellular disruption is
for the extraction as well as retrieval of the final product so it cannot be
considered an isolated process as it effect the properties of cell slurry and
further influence the downstream process. There are many types of cellular
extraction methods as the biological products can be of variety of forms such
as intracellular, periplasmic or extracellular. The basic methods of cellular
disruption are composed of two types: mechanical and non-mechanical
methods. The mechanical methods are consists of liquid shear and solid
shear methods whereas for non-mechanical methods include enzymatic,
physical & chemical methods. But before cellular disruption, cells are
separated and extracted from culture medium. The mechanical methods are
bead mill, ultrasound, and non-mechanical physical methods are thermolysis
decompression, etc.
Bioprocess Engineering 179
REFERENCES
1. http://biotechisfuture.weebly.com/uploads/1/4/1/6/14160671/unit_
iibpeii.pdf
2. https://byjus.com/biology/biotechnology-principles/
3. https://chem.libretexts.org/Demonstrations_and_Experiments/Basic_
Lab_Techniques/Liquid-Liquid_Extraction
4. https://en.wikipedia.org/wiki/Bioprocess
5. https://en.wikipedia.org/wiki/Bioprocess
6. https://en.wikipedia.org/wiki/Liquid%E2%80%93liquid_extraction
7. https://en.wikipedia.org/wiki/Recombinant_DNA
8. https://www.britannica.com/science/recombinant-DNA-technology
9. https://www.sciencedirect.com/topics/agricultural-and-biological-
sciences/liquidliquid-extraction
CHAPTER
20
ENVIRONMENTAL CHEMISTRY
AND REMEDIATION
The chapter will introduce the readers to the chemistry of air, water, and
soil with a specific focus on the health effects of human-made chemical
products and environmental by-products. The topics covered will include an
introduction to environmental problems, sustainability, and green chemistry,
stratospheric chemistry and the ozone layer, ozone holes, chemistry of
ground-level air pollution, environmental, and health consequences of
polluted air. The chapter will include the topics of the greenhouse effect,
energy use, fossil fuels, global climate change and the health effects. The
topics of biofuels and alternative fuels, the chemistry of natural waters,
pollution, and purification of water, pesticides, dioxins, furans toxic heavy
metals, and PCBs, and wastes, solids, and sediments will be included.
This chapter will give the knowledge the readers about chemical by
product and their beneficial and adverse side effects. Everything is made
up of chemical substance, the chemical substance can be made from man-
made or it can be extracted from the nature which have given prosperity
to the mankind but some of the chemical by-product have greatly affected
mankind and environment of the earth. As, not all the chemical substance
are dangerous but still they can be proof poisonous if they are handled
incorrectly. Almost, everything leaves behind chemical waste. Household
create garbage where the industrial waste if not properly treated can threaten
the life of human as well as animals and sea species. Chemistry is the study
of the science of matter and matter is anything that has mass and occupies
space. Environmental chemistry and green chemistry are involving the study
182 Chemical Engineering Problems in Biotechnology
of matter. Wrong matter in wrong places can cause serious pollution and
this has a major significant influence upon the earth and its support system.
Humans have an attitude of extracting minerals from the earth thereby,
causing environmental problems. The challenge mankind faces today in the
environment is sustainability, the ability to maintain and enhance condition
that will enable humans and other organisms to live on planet earth. This
has resulted in survival actions and that of their descendants. The role of
chemistry cannot be overemphasized as we eat, are surrounded by and made
up of chemicals. All these are true because chemistry is the science of matter.
It is all a combination of the air we breathe, the water we drink, the soil that
grows our food, vital life substances and processes.
In a holistic view, environmental chemistry is the study of origins,
transport, reactions, effects, and fates of chemical species in the water, air,
earth, and living environment and the activities of humans.
the quantity of energy being launched will certainly differ, considering that
it would certainly rely on the chemical bond’s nature.
REFERENCES
1. http://biofuel.org.uk/other-alternative-fuels.html
2. https://greengarageblog.org/11-core-advantages-and-disadvantages-
of-chemical-energy
3. https://www.afdc.energy.gov/fuels/biodiesel.html
4. https://www.conserve-energy-future.com/15-current-environmental-
problems.php
5. https://www.health.ny.gov/environmental/chemicals/toxic_
substances.htm
6. https://www.kemi.se/en/guidance-for/consumers/chemicals-in-the-
everyday-environment
7. Manahan, S. E. Fundamentals of Environmental Chemistry, Third
Edition.#
CHAPTER
21
CHEMICAL REACTION
ENGINEERING
The chapter will cover the topics such as introduction to chemical reactions,
homogeneous, and heterogeneous reactions. The chapter will further discuss
the basics of kinetics and contacting, the design of batch reactors, basics
of plug flow reactor. The chapter will include topics in basics of mixed
flow reactors, the design of mixed flow reactors, kinetics of heterogeneous
reactions, kinetics of homogeneous reactions, reaction rates of homogeneous
and heterogeneous reactions. The chapter will discuss gas phase homogenous
reactions, a combination of reactors, recycle reactors for autocatalytic
reactions, multiple reactions, non-isothermal reactors, adiabatic reactors,
adiabatic plug flow reactors, and multi-parameter model reactors.
This chapter will give the readers a detail description of chemical reactions
and their types with different types of reactors. So, first we need to understand
about a chemical reaction and it is defined as a process in which one or
more substances (reactants) react together to form one or more substances
(products). The reacting substances can either be atoms or they can be
compounds and can possess different chemical and physical properties. A
chemical reaction is represented by a chemical equation, which is given as:
A+B C+D
In the above equation, the A,B are the reactants and C,D are the products
and they are separated by an arrow which gives information about the
direction as well as reaction type (reversible or irreversible). In chemistry,
196 Chemical Engineering Problems in Biotechnology
A batch reactor are the vessels that are used in different manufacturing
and process industries for different type of applications such as solids
dissolution, batch distillation, product mixing, chemical reactions,
crystallization, polymerization and liquid/liquid extraction. They have
different terms names as well, i.e., crystallizer. In basic construction of a
batch reactor, it consist of heating and cooling systems and a tank with
agitator. The manufacturing material can be range from steel, glass or exotic
alloy, stainless steel and glass-lined steel.
The liquids and solids are charged in the vessel through the top and
gases escape from the holes of vessels which are present in the top. The
liquid can be discharge as well in the bottom of the vessel. A batch reactor
is designed for certain applications as well but this chapter will give a
general design of batch reactor. An agitator is mounted on the top of reactor
Chemical Reaction Engineering 197
and contains a shaft where blades are mounted, different type of designs
of blades can be used and their manufacturing material is according to the
application and their usage. Some reactors also possess baffles as well. The
reactors taking place in the batch reactor usually need heat of dissipates
heat, therefore, to maintain an desired temperature for reactants and
products, heat can be added or removed with the help of a cooling jacket or
cooling pipes. There are several types of cooling jackets of batch reactors
such as single external jacket which covers the vessel of reactor, heat can
be added or removed through the nozzles and in this way the temperature
can be regulate according to the desired conditions. Another type of jacket
is named as half coil jacket in which vessel is welded around with pipes to
establish a circular channel. The fluid is passed through the channel in plug
fashion. The more the larger the vessel, more will be the coil around the
vessel. The temperature of the vessel is controlled with the help of heating
and cooling principles. Moreover, a latest cooling and heating jacket for the
vessel is named as constant flux cooling jacket. Unlike a single jacket, it is
composed of 20 or smaller jackets and temperature is controlled by using
certain amount of jackets accordingly. Furthermore, another type of reactor
known as plug flow reactor or continuous tubular reactor which describes
a chemical reaction in as flow system with continuous geometry. The main
aim of this reactor is to estimate and predict the behavior of chemical reactor
which possess a tubular design characteristics with the help of factors, i.e.,
its dimension can be established. In this reactor, it is considered that the plug
is flowing through the reactor as number of coherent plugs and contains
uniforms composition. In an ideal flow reactor, it is considered that there
is no mixing of the reactors along the x-axis but there can be mixing of the
plug in the y-axis.
reactions, the enzymes are introduce in the process with the help of recycle
reactors.
In the above figure, the generated steam from the output is again fed into
the recycle reactor.
The input to the reactor is from point 1 and its output is from point 3.
At point 1, the new input is mixed with recycle input whereas the output at
point 2 is further split into recycle input and net output. The batch reactors
which are operated isothermally are designed in such a way that the overall
temperature of the system is zero and when an ideal isothermal reactor
is attached with a heat bath, the heat exchange is very slow and reactor
adjust the energy so that the change of overall temperature of the reactor is
zero. Similarly, in case of batch reactor working in adiabatic conditions, it
monitors the reaction rates, energies involve in the process and the reaction
orders of exothermic process. Industrial chemical process aims to produce
efficiently a desired product from a wide range of materials that undergo
several treatment processes successfully. Raw material experiences several
physical treatment steps to ensure that they are in a chemical reaction form.
Material is pass through the reactor and the products of the reaction undergo
further physical treatment which involves separations, purification, etc., to
obtain a final desired product. Chemical treatment steps play a major role in
a process economically.
Reactor design stages undergo different approaches. It is optimum to
consider every part of the reactor design to be economical such as low
reactor cost and low material treatment cost. Reactor designs mostly uses
information, knowledge, and experience from different areas such as
thermodynamics, fluid mechanics, heat transfer, chemical kinetic, mass
transfer and economics.
Chemical reaction engineering is a combination of all these factor for
designing a reactor properly.
Chemical Reaction Engineering 199
where n is the reaction order (not equal to vA) kc is a rate constant, CA is the
concentration of A1.
Rate of reaction could also be expressed in terms of partial pressure and
this is where the gas-phase reactions are applicable.
Solution:
–rH2 = 1VdNH2dt or –rO2 = 1VdNO2dt
The volume of reactor and the volume which reaction takes place are the
same
Thus,
V = π4 (0.5)2 (0.65) = 0.1276 m3
Looking at the reaction occurring;
(i)
Molecular weight 2 g; 16 g; 18 g
Chemical Reaction Engineering 201
Therefore,
The here and now innovation associates with connect plug flow with the
ability of adiabatic procedure and appropriate for performing continuous, gas
stage, totally free radical reactions to generate chlorinated and/or fluorinated
propene as well as greater alkenes. Processes including the exact same are
additionally supplied. The suitable flow problem in a tubular reactor is ‘plug
flow, and under such perfect condition, the residence time in the reactor
coincides for all aspects of fluid and there is generally a consistent velocity
account throughout the radius of the reactor. That is, as the plug flow via the
reactor, the plug elements are flawlessly blended in the radial instructions,
with blending in the axial direction being non-existent. While in technique,
optimal plug flow does not happen, preserving sensibly great plug flow via
tubular reactor supplies substantial advantages. Obviously, plug flow offers
better splitting up in between responded and unreacted product compared
to non-plug reactor. Accomplishing the ideal mix of residence time, reliable
blending and excellent plug circulation could cause tubular activators that
are numerous meters long. Reactor of such size could after that offer added
troubles in temperature level control and also warmth transfer features.
It would certainly hence be preferable to give a tubular reactor efficient in
estimating plug flow, while yet additionally giving optimum, e.g., residence
time, warm transfer features, temperature level control as well as blending.
Even more especially, the reactor explained here could give several of even
more precise temperature level control, reduction of heat transfer right into
and/or from the activator, ideal residence times of response parts as well as
or enhanced blending. The reactor is hence especially well fit for responses
consisting of thermally delicate elements such as stimulants that might or
else display lowered lifetimes, or response parts that undesirably break
down or respond at temperature levels within the handling requirements
of the procedure desirably accomplished within the reactor. In some
personifications, the reactor might additionally make up a layout that reduces
the manufacturing of by-products at a wanted conversion. Many such layouts
are offered, consisting of: (i) a layout that decreases heat transfer to and/or
from the reactor; (ii) a layout that maximizes the circulation of the response
parts at the limit in between the response elements as well as at the very least
a part of a minimum of one reactor tube wall surface; (iii) a style that assists
in a decrease of the temperature level of a reactor effluent to a temperature
level listed below which considerable development of by-products does
not take place, and/or (iv) a layout that enables the manufacturing price
of a procedure carried out in the reactor to be readjusted by managing the
temperature level of the reactor effluent.
CHAPTER
22
FLUID MECHANICS AND HEAT
TRANSFER
The chapter will cover advanced principles of heat transfer and fluid
mechanics and laboratory processes in fluid mechanics and heat transfer.
The chapter will be a continuation of the previous chapters that introduced
the readers to the principles of fluid mechanics and heat transfer.
As, illustrated from the name of the chapter, this chapter will give the
readers the information regarding the heat and fluid dynamics and their
principles and application in various laboratory analysis. Heat is a physical
terminology and it is defined as a thermodynamic property which is transfer
of energy across a boundary to another system and it is also the amount
of work done which can be performed by a thermodynamic system. It is
calculated with the help of heat transfer coefficient and it is proportional
to the flux of heat and driving force to continue to the flow of heat. The
heat flux is a quantitative property and it is represented by vectors showing
the path of heat flux flow across a thermodynamic system. The principles
for the transfer of heat are advection, conduction or diffusion, convection,
and radiation. In advection, transfer of fluid takes place from one medium
to other and it is purely dependent upon the momentum and motion of the
concern fluid. The fluid transfer takes place in the form of thermal energy
as a physical transfer of cold or hot object from one place to another and
example of such heat transfer is the thermal hydraulic system and can be
mathematically represented as
204 Chemical Engineering Problems in Biotechnology
Q = vpCp∆T
Similarly, another mode of heat transfer is condition which is resulted
due to rapidly moving or vibrating molecules and transfer their energy to the
neighboring molecules. Conduction is significant process of heat transfer in
solid or between different solid bodies. In case of metals, the steady state
conduction is observed which is the amount of heat entering the solid body is
equal to the amount of heat leaving it. Similarly, another form of conduction
is the transient conduction which is the change of temperature of body result
as a function of temperature and mostly analysis of such conduction is very
complex and it is calculated with the help of computer.
The expansion of fluid due to thermal energy is caused by the Buoyancy
forces or by an external process and such type of thermal energy transfer
is called convection. Another formed of convection is known as forced
convection in which the fluid is forced to flow by a pump or any other
mechanical mean. The convection heat transfer is mostly observed in gases
and liquids. The natural form of convection so occurred due to the variation
of temperature caused by buoyancy forces and it is observed in bulk fluid
only.
Another form of heat transfer is the process of radiation which is caused
by energy transfer by means of photons and they are emitted by any matter
as electromagnetic waves. The thermal radiation have the ability to flow in
vacuum as in case of space. The thermal radiations are resulted due to the
motion molecules in matter.
In industries, the heat transfer is very important in many chemical and
manufacturing process as heat addition and rejection of heat is an essential step
for example, principle of heat transfer are necessary in reactors in petroleum
industries. Similarly on laboratory scale various instrument are designed to
conduction various experimentation on different natural processes. There
are variety of instruments to study heat transfer on laboratory scale such as
This chapter will further discuss about fluid mechanics and its principle
and it deep analysis. Fluid mechanics is the branch of mechanics which deals
with the properties of forces, statistical conditions and motions on fluids at
static or dynamic conditions. This field of mechanics briefly elaborates the
science of flow round bodies, flow stability fluid statics, surface tension,
flow in enclose bodies, etc. Moreover, the fluid mechanics is one of the
complex field of science which is mathematically solved with numerical
methods and with latest techniques of computer software and one of the
most advanced approach is called computational fluid dynamics, in this type
Fluid Mechanics and Heat Transfer 205
field, the fluids which are at motion are only discussed. Similarly another
method to visualize the fluids flow is known as Particle image velocimetry.
There are two main branches of fluid mechanics which are fluid statics and
fluid dynamics. In fluid statics, the fluids are analyzed which are at rest
and follows the conditions that fluids are at rest and in stable equilibrium.
This branch of fluid mechanics gives brief explanation of different natural
phenomenon of fluids such as float of oil on water and change of atmospheric
pressure with respect to height, the application of hydraulics which is storing
and using the statics motion of fluids, some aspect of astrophysics, medicine,
geophysics, meteorology, etc.
However, the 2nd branch of fluid mechanics, fluid dynamics, deals with
those fluid which are at motion and the motion of liquids and gases in
motion are most significant in this field. Fluid dynamics are used to study the
measurement of flow and to solve many practical problems, the problems
of fluid mathematical properties such as velocity, density, temperature,
pressure which is utilized as functions of time and space. This branch of fluid
dynamics is subdivided into various other branches such as aerodynamics
which is the study gas and air in motion and the field of hydrodynamics
which is study of liquids in motion. Similarly, the fluid dynamics possess
various practical applications such as calculating the correct aerodynamic
forces on aero planes, calculating the mass flow rate of fluid in pipelines
in different oil and gas field industries, to predict the next season weather
patterns which can be useful for the field of agriculture. Moreover, it can be
also useful for the discipline of dynamics of crowd and traffic engineering,
to study modeling explosions in space.
Furthermore, it is used in many biological process as well in different
industries such as analysis of continuous flow of blood in the organs of body,
to study in the case of batch reactors, the fluid dynamics is used to cooled
down the required mixture and in case of calculation of buoyancy forces to
measure the densities of different shapes of matter on the liquid. A fluid is
a substance that goes through continuous changes when under shear stress
and it is bounded by two large parallel plates, of area A, separated by a small
distance H. The bottom plate is held fixed. When force F is applied to the
upper plate, it moves at a velocity of U, and the fluid continue to deform
when force is applied while solid goes through a finite deformation. Force
F
is proportional to the area of the plate; the shear stress is 𝜏 = A , within
y / H is established; and due to a no-
the fluid, a linear velocity profile u = U
slip condition. The fluid bounding the lower plate has zero velocity U. The
206 Chemical Engineering Problems in Biotechnology
velocity gradient is called is called shear rate for this flow. Shear rates
are usually reported in units of reciprocal seconds. The ratio of shear stress
to shear rate is the viscosity, μ μ ꞊ . The SI units of viscosity are kg/ (m ∙ s)
or Pa∙ s (pascal second). The cgs unit for viscosity is poise; 1 Pa∙ s equals 10
poise or 1000 centipoise (cP) or 0.672 Ibm/(ft ∙ s); kinematic viscosity
is the ratio of viscosity to density. The SI Unit of kinematic viscosity are /s.
The cgs stoke is 1c/s. Fluid flow pattern are more complex in rheology as it
is a relationship between fluid deformation and stress. Rheology is the study
of relationship in fluid flow and it primary goal is to obtain a constitutive
equation by which stresses may be computed from deformation rates. Purely
viscous fluids are fluid without any solid like elastic behavior which do not
undergo any reverse deformation when shear stress is removed. The shear
stress depends on the rate of deformation and not on the extent of strain. The
fluid which exhibit both viscous and elastic properties are called viscoelastic
fluids. Viscous fluids are time – independent and time-dependent fluids.
The shear stress depends on instantaneous shear rate while the shear stress
for time-dependent fluid depends on the history of the rate of deformation,
because of structure or breakdown at the time of deformation. The Newtonian
fluid rheogram is a straight line passing through the origin. The slope of the
line is the viscosity, and this is independent of the shear rate and sometimes
depend only on temperature and perhaps pressure.
Shear thinning fluids are those which the slope of the rheogram decreases
with increasing shear rate and they have been called pseudo plastic. Polymer
melts and solutions/ solid suspension are shear-thinning. Dilatant fluids
shows increasing viscosity with increasing shear rate. Time independent
fluids are those which structural rearrangements occur during deformation
at a slow rate to maintain equilibrium configurations.
The kinematic of fluid flow depends on the quantitative description
of the fluid deformation and the rate depends on how velocity is being
distributed in the fluid. The velocity of the fluid is the vector quantity with
three Cartesian components .
Compressible and Incompressible flow has the density of the fluid
constant or nearly constant. Fluid are compressible when the density varies
by more than 5 to 10%. Practically, compressible flows are normally limited
to gases, supercritical fluids, and multiphase flows containing gases. Liquid
flows are normally treated as incompressible except in the context of
hydraulic transients.
Fluid Mechanics and Heat Transfer 207
Laminar and turbulent flow are two types of flow. Laminar flow has
smooth streamlines and the fluid velocity components vary smoothly with
position and with time if the flow is steady while turbulent flow has no
smooth streamlines and the velocity shows chaotic fluctuation in time and
space. Reynolds number is defined for a Newtonian fluid as Re = LU
where L is a characteristic length.
Multiphase flows are generally complex, and several features are
identified which poses more complication than single-phase flow. Fluid
distribution is important for efficient operation of chemical-processing
equipment such as contractors, reactors, heat exchangers, burners, mixers,
extrusion dies and textile -spinning chimneys. To have optimum distribution,
proper consideration must be given to flow behavior in the distributor, flow
conditions upstream and downstream of the distributor and the distribution
requirements of the equipment. For turbulent flow, the combine effect of
friction and inertial pressure recovery is given by;
ρV
2
4 fL
∆p = − 2k 1
3D 2 (discharge manifold)
where ∆p = net pressure drops over the length of the distribution;
L = pipe length;
D = pipe diameter;
F = Fanning friction factor;
REFERENCES
1. Anderson, D. A., Tannehill, J. C., & Pletcher, R. H (2012) Computational
Fluid Mechanics and Heat Transfer 244-346
2. http://www.potto.org/fluidMech/intro.php
3. https://energy.gov/energysaver/principles-heating-and-cooling
4. Perry R. H & Green, D.W (1997) (Seven Edn) Perry’s Chemical
Engineers Handbook.6.26 -6.36
CHAPTER
23
MATHEMATICAL MODELING
AND NUMERICAL METHODS
The chapter will be a continuation of the above chapters that introduced the
discussion of ordinary differential calculus and calculations. The chapter
will discuss the topics such as numerical methods in computing with real
numbers, numerical differentiation, interpolation, and curve fitting using
regression analysis. The chapter will discuss the topics in statistics such as
theory (binomial, Poisson, and normal distributions), large sample theory
(central limit theorem), and elements of statistical inference using confidence
intervals and hypothesis testing, t-tests, and f-tests.
to the world. The third measure idea is the round off error and the finite
nature of the computing machine which only deals with finitely numbers
shown. Numerical differentiation is the process of finding the derivatives
of functions. Similarly, ordinary differential equation (ODE) is the
mathematical representation of any physical quantity which is the function
of any independent variable. If more than one independent variable includes
then this equation will be called as partial differential equation. There are
two types of ordinary differential equations, linear and nonlinear differential
equations. linear differential equations have closed-form solutions that
can be added and multiplied by coefficients while nonlinear lack additive
solutions so these are complex to deal with. These equations can be solved
in graphical and numerical methods by using computer applications or by
hand.
describing the desired function and the curve pass the all the points. In
case of curve fitting or Least squares regression data shows a significant
extent of scatter we try to get best fit curve to show the general trend of data
which means the curve which covers the maximum data points but it is not
necessarily happens in every case. In engineering, these techniques have
tow applications one is trend analysis which is the prediction of dependent
variables by extrapolation or interpolation Second is hypothesis testing,
which is a Comparison of mathematical models or existing algorithms with
measured data. Probability is one of the topics of mathematics which deals
with the calculation of occurrence of event within 0 and 1. Zero means
that event is impossible to happen and 1 means the event will happen. In
real-life applications probability distribution can be categorized as discrete
(Binomial, Poisson) and continuous (Uniform, Normal, Exponential).
For x is in between positive and negative infinities. E(x) = u and V(x) =
thus the nominal distribution is characterized by u and standard deviation .
Binomial random variable is represented with the symbol X, the probability
distribution of X is called the binomial distribution.
Let f(x) (non-negative) is the density function of variable X. Then, f(x)
is the rate which probability gathers in area of x.
Notwithstanding, f(x) h ≈ P(x < X ≤ x + h) when h (a positive number)
is necessarily small.
Then, P(x1 < X ≤ x2) = Z x2 x1 f(x) dx; (4), we must have Z ∞ − ∞ f(x)
dx = 1.
Continuous distribution is the exponential distribution that has the
following probability density function:
f(x) = λe − λx (10) for x ≥ 0.
Another useful continuous distribution is the exponential distribution,
which has the following probability density function:
f(x) = λe − λx (10) for x ≥ 0.
The exponential distribution is used to model time intervals between
“random events.”… X is called a Poisson random variable and the probability
distribution of X is called the Poisson distribution. Its probability mass
function is:
P(X = x) = e − µ µ x x! (2) for x =0, 1, 2,...
The value of µ is the parameter of the distribution.
214 Chemical Engineering Problems in Biotechnology
probabilities of interest that has a variable X can all be computed via either
f(x) or F(x).
for x = 0, 1, 2,…n. The values of n and p are called the parameters of the
distribution. In the given formula the shows the probability
of n trials that contains x = successes and n – x = failures. The total number
of such sequences is equal to
In statistical theory the “central limit theorem (CLT)” states that with
the finite level of variance for large size sample of population, the mean
216 Chemical Engineering Problems in Biotechnology
for the all samples from the same population will be equal to mean of the
population with condition that all sample must follow normal distribution
pattern with variance of population divided by size of each sample. There
are limitations in this theorem application the sample size must be equal to
or greater than 30 will be acceptable but in case when sample size increases
the mean of sample data become closer to the mean of overall population or
the means of the sample should be normally distributed.
Statistical inference is the inferring of properties of probability
distribution by data analysis. This analysis gives properties of a population:
this includes testing hypotheses and deriving estimates. The population is
consider as set and observed data is subset or sample from the population.
This analysis can be compared with descriptive statistics. Which only
consider the properties of the observed data and does not assume that the
data came from a larger population. A truly informative statistical inference,
however, should provide not only a point estimate but should also indicate
how confident we can be that the estimate is correct. So, rather than a single
value, we often prefer to use a range of values. This is what is known as
an interval estimate: an interval of numbers (usually centred around some
point estimate) within which the parameter value is believed to fall. Another
name for interval estimates is confidence intervals, because they contain the
parameter with a certain degree of confidence. A statistical hypothesis, also
called confirmatory data analysis, it is a testable hypothesis that can be observe
by the model of the process formed by random variables the hypothesis test
uses statistical inference method, in which two data sets are compared a
data set from sampling and synthetic data from an existing ideal model. The
comparison is basically the alternative of null hypothesis in which there is
no relationship between two data sets. According to a threshold probability,
the comparison can be statistically significant if the relationship between the
data sets would show the understanding of the null hypothesis. Hypothesis
tests are used to find out the reasons of rejection of the null hypothesis for
a pre-defined level of significance. The characterization of null hypothesis
and the alternative hypothesis is assisted by recognising conceptual errors
and by defining their parametric limits. An alternative method for statistical
hypothesis testing is to postulate a set of statistical models, one for each
candidate hypothesis, and then use model selection techniques to select
the most suitable model. The common selection techniques are based on
either Akaike information criterion or Bayes factor. T-test is used for the
estimation of population parameter, for example, population mean, and is
also used for hypothesis testing for population mean. It is only applicable
Mathematical Modeling and Numerical Methods 217
REFERENCES
1. http://home.agh.edu.pl/~zak/downloads/MN1–2015-Eng.pdf
2. http://makemeanalyst.com/normal-distribution-binomial-distribution-
Poisson-distribution/
3. https://library2.lincoln.ac.nz/documents/Normal-Binomial-Poisson.
pdf
4. https://www.essie.ufl.edu/~kgurl/Classes/Lect3421/Fall_01/NM5_
curve_f01.pdf
5. https://www.utdallas.edu/~scniu/OPRE-6301/documents/Important_
Probability_Distributions.pdf
CHAPTER
24
PROCESS CONTROL,
INSTRUMENTATION, AND
SAFETY
The chapter will introduce the readers to the principles of chemical process
systems, modern control systems, advanced process control, computational
techniques in control engineering, industrial communication systems, system
identification, instrumentation in chemical engineering biotechnology and
current control systems.
Unlike the previous chapter, this chapter will discuss briefly about different
control systems that are used widely in industrial sector to overall increasing
the efficiency and improving the finishing of the final product. With increasing
demands of various chemical and products on large scale, this has resulted
in complexity of operations of an industrial unit and plant design which
have further resulted to improvised different control techniques, algorithms
and methodologies. The improved control system of an manufacturing unit
in an industry not only utilize the raw material efficiently but also increases
the productivity and decreases the pollution level in the surrounding areas
and improve the safety level of the plant.
A control system is such a system which possess predefined condition
with the help of variable or set of variables to maintain a specific output
or conditions. A control system can be further controlled by electricity or
it can be mechanically controlled, by a fluid or it can be controlled with
combination of different types of means. With the help of a computer system,
a control system can be easily controlled and can be monitored as well with
220 Chemical Engineering Problems in Biotechnology
continuously varying signal to the system and the output taken from the
system is compared with the phase value and amplitude of the system. There
are many methods to calculate the frequency response of the system through
practically and mathematically (they are useful for such systems that are
based on ordinary linear differential equation).
To design a modern control system, there are many techniques and
different algorithms available such as adaptive control is one of them in
which the system is designed in such a way that the system modify itself to
give best optimal and desired output. The functions which adaptive control
possess are identification of a process, updating, and providing the current
state of the system, making comparison with the present result and desired
result and making such changes in the system to give optimum performance
in the output of the system. Similarly, unlike adaptive control technique,
another technique known as dynamic optimizing control technique operates
in the system in terms of specific conditions to give specific output in results.
This method is mostly used in a situation when control system is moves its
position from original position to a new position during small amount of
time.
Moreover, one of the control technique that is widely used in industrial
sector is Model Productive Control (MPC) which is still considered among
the most advanced control techniques. Due to its ability to deal with the
complex problems and input to output to interactions, this control techniques
(it was developed in 1970 and later improved with the passage of time)
also possess the ability to deal to various variables and executing it in same
time with any inference between them. But the limitations associated with
MPC have been removed in past couple of year and it is continuously been
removed. The advancements are adequately accomplishing the targets of
different control techniques and to design MPC, following are the basic
characteristic should be possessed by such system:
• The controller should have the ability of absorb different
uncertainties such as disturbance or sudden change of values of
input variables.
• The controller should have the tendency to perform in an tough
environment with state variables and their actuation
• The controller should be designed in such a way that it should
deal with non-linear systems and interacting system variables.
• If the system goes through the phase of power failure or other
uncertainties the controller should remain safe and reliable.
222 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://accelconf.web.cern.ch/AccelConf/ICALEPCS2013/papers/
thppc081.pdf
2. http://web.mit.edu/cheme/news/seminars-16/PaulsonJoel.pdf
3. https://www.britannica.com/technology/control-system
CHAPTER
25
CHEMOMETRICS
analysis as the vibrational energy levels are mainly dependent on the type of
atoms and on the functional groups attached to the molecule. It also contains
its application in quantitative analysis as well.
Similar to infrared spectrophotometry, the Ultraviolet-visible
spectrophotometry absorbed by the analyte and it causes the electrons of
atoms in its outermost shell to jump into unoccupied high energy state. The
Ultraviolet-visible spectrophotometry principle is mainly used in quantitative
analysis of different types of molecules and their atoms. This method is
much more useful as the height of peaks of absorption of ultra-visible region
in organic and inorganic compounds is much more as compared with other
methods of instrumental analysis. In case of gaseous state, if the analyte is
constituent of atoms only then this methods is given the name as atomic
absorption spectrophotometry.
Another method of instrumentation analysis is X-ray absorption which
the X-rays are radiated on the analyte and the occupied outermost electrons
are excited which are moved into unoccupied shells. Also the energy of
X-rays can even sometimes ionizes the analyte as they also have the tendency
to remove the electron or electrons from the atom or molecule. The study of
X-ray absorption is only limited to the atom rather than the whole molecules
as the inner shell electrons are linked with the atoms. This method is used
in quantitative analysis by comparing the results of spectra of unknown
substance with the spectra of known analyte. The shapes of spectra obtained
in the X-ray absorption are different than the other methods of absorptions
but the operating principle of all the methods are same.
Various statistical techniques are applied on the result that area obtained
from the instrumental analysis of various analyte. The analytical chemistry
works in such a way that there are always chances of errors. If results from
different sources consisted of variability then the sources of error must be
identified and further controlled in an efficient way. Variance is used in such
cases which is a statistical technique which estimate such factors whom
contribute to the significance of results and removes the error from the
calculation.
The potential of chemometric is huge and it key is understanding how to
perform meaningful calculations on data. Most cases, this calculation is too
complex to use by hand or calculator, so software is being used inevitable.
Data analysis is not knowledge based but a skilled based subject and
the key is to understand few basic principles. MATLAB and Excel could be
considered useful simultaneously. Excel provides a good and new interface
232 Chemical Engineering Problems in Biotechnology
25.3.1. Potentiometry
This method is used for performing attractive mode force potentiometry
with sub millivolt accuracy and a spatial resolution of order 50 nm. The
technique allows measurements made in air on specimens that are passivized
or oxidized, conducting or semiconducting, with zero sensitivity to oxide
thickness or character. Potentiometric stripping analysis is made for highly
sensitive measurements of single stranded DNA at carbon paste electrodes.
234 Chemical Engineering Problems in Biotechnology
25.3.2. Electrogravimetry
A model of transport of the charge carriers and neutral species in conducting
polymers is presented. Considered the diffusion of anions, cations, and
solvent in the polymer and the ion and solvent transfer kinetics at the polymer
solution interface. The electrochemical impedance and electro gravimetric
transfer function are derived and are calculated and plotted under several
experimental conditions. These are carried out on polyaniline film coating
one of the electrodes of a quartz crystal microbalance.
25.3.3. Coulometry
The discharge and charge endpoint capacities as well as the coulombic
efficiency of Li/graphite coin cells examined using the high precision charger.
Cells were charged and discharged at different c-rates and temperatures
observe the trends in the creation of the solid electrolyte interphase (SEI) on
the graphite electrode. The experiments show that time and temperature are
the dominant contributors to the growth of the SEI. The charge consumed
by the SEI is proportional to the electrode surface area and this increased
consumption on high surface area electrodes continues during cycling.
Imagine that x is the concentration of the analyte and that y is the response
of the instrument with depends on the way it functions, identification of the
relation y=f(x) is possible for an analytical procedure. This links the two
value and the graphic representation of the equation is called an operating
curve. In making effective change, the calibration curve is reduced to a
straight line expressed in an equation like where:
• is the angle coefficient of the x axis and the slope
• is the y – intercept; the point of interception with the vertical
axis
Working out the relationship by tracing the operating line which enables
the determination of analyte. One or more standards are used taking the
y value from the instrument and mapping the points on the graph. These
solutions at various concentrations are used to construct the operating line.
Standard solutions at operating points are diluted as necessary ensuring that
significant mistakes are not made during their preparation.
Chemometrics 237
REFERENCES
1. Funk, W., Dammann, V., & Donnevert, G., (1992) Quality Assurance
in Analytical Chemistry. Application in Environmental, Food, and
Materials Analysis, Biotechnology, and Medical Engineering. 15-32
2. http://pubs.acs.org/doi/abs/10.1021/ac00237a051
3. http://pubs.acs.org/doi/abs/10.1021/
ac50016a715?journalCode=ancham
4. http://www.federica.unina.it/agraria/analytical-chemistry/
instrumental-chemical-analysis/
5. https://www.britannica.com/science/chemical-analysis/Classical-
methods#ref621130
CHAPTER
26
PROCESS MODELING AND
SIMULATION
The chapter will introduce the readers to process and operations modeling,
random variables and probability distributions, model design, applications of
simulation modeling, analyzing simulation output, advanced arena concepts,
inventory theory and queuing, resource allocation problems, applications of
linear programming, transportation models, network analysis, and decision
analysis.
or its front hood, different computer simulation software can be run to find
out the fractional effect of the car and to remodel the design according to the
parameters, so useful information can be obtain without actually designing
the car which not only reduces the cost but also saves time in remodeling
in further adjustments according to the needs of latest design. Similarly, the
simulation can be run by different software for chemical experimentation
and other human machine interaction designs where simulation helps in data
mining for actual models and also possess the ability to represent the whole
system. Moreover, different virtual software are available for the purpose
of training which was previously dangerous and expensive in real world
environment.
Modeling and simulations techniques are the foundation stones of every
engineering process and system design and contains all the necessary tools
to make models to set new industrial environments. It can be used to reduce
the cost of the product, increasing the quality and finishing of product and
learning can be done much easily. The simulation-based software are widely
used in many application. As described earlier in this chapter, the use of
simulation s much cheaper and easier than conducting the experiments in
the real world, an example can be use of super computer to simulate the
detonation of nuclear explosion and its effects can be seen with the help of
it. Similarly, such simulation can be used to describe the damages caused
by a hurricane or storm. Different simulation are used to solve the operation
problems which can be created in the environment during a process, its
example is deep sea analysis of a natural process is done with the help of
simulators. Similarly, simulation can be resulted much faster in decision-
making process. They can be helpful during the state of IF-THEN-ELS
where they can find and lead to true state of the system more logically then
time taking calculations and experimentations. That is why they are said to
be the toolbox of engineering and decision support system. They have been
used in analysis support program for experimentation and planning. They
can directly lead to an optimal solution can save the time of design and
engineering team.
Inventory theory is also known as material theory and this terminology
is frequently used in inventory and production units of a chemical industry.
It is utilized in various operation management and research management,
which are concerned with the designs to reduce the cost of overall product.
It deals in such organizations in which spare part allocation, manufacturing,
logistics, supply chains, warehousing of different parts of product takes
place. However, with the help of inventory theory, the manufacturing unit of
Process Modeling and Simulation 241
an industry knows that how much they need to make the product to meet the
demands of their client. These kind of inventory problems can be eradicated
by using mathematical equations of optimal control, network optimization,
systematic approach of controlling production and dynamic programming.
These kinds of pre-defined models are the part of inventory theory.
Mathematically, it is stated as
xk+1 = xk + uk – wk
uk ≥ 0
in the above equation, the store has Xk items at the time of k, it can receives
the amount of orders uk and the number of items sold are represented as wk,
Xk is allowed to go on back orders which purely depends upon the demand
of particular products.
The last topic of this chapter is about linear programming, it consists
of such mathematical techniques and models which can give best possible
result in a given situation and its representation is in the form of linear
relationships. It also can be used for optimization in different design processes
as a linear function. There are various applications of linear programming in
different fields, they can be used to solve complex engineering problems to
mathematics, economics, and businesses sciences and their industrial usage
are in, telecommunications, transportation, energy, and manufacturing.
They are mainly used for optimization in various departments of industry,
some problems such as flow problems of multi commodity and networks are
one of the major concern of linear programming which utilizes research on
algorithms to generate best possible solution for such difficult problem. In
terms of economics, their applications include microeconomics and company
managerial problems, for example, production, planning, technology,
and transportation. With the passage of time, modern management are
changing and every company want to obtain maximum profit but minimum
expenditures of resources, so in such scenarios, every organization is seeks
the help of linear programming to meet their such demands so that they can
cope with the requirements of their clients. A number of different algorithms
are available to solve the problems according to the type of organization and
their actual demand.
A model imitates the reality and mathematical model is a form of
identification. Process engineering area the models we deal with are
fundamentally mathematical in nature
242 Chemical Engineering Problems in Biotechnology
Many process models are non-linear and when the model consists of
one differential equation, solution may not be too difficult. When multiple
Process Modeling and Simulation 243
process before live operation. Workers putting system into operation at the
destination is appreciable due to the workers with tuning control loops and
their optimization and with adjustments of application software.
Linear programming (LP, also called linear optimization) method that
achieves the best outcome (such as maximum profit or lowest cost) in a
mathematical model. This is a special case of mathematical programming
and it is widely used in business and economics and used in some engineering
problems. Industries using linear programming models include energy,
transportation, telecommunication, and manufacturing. This is useful in
modeling diverse types of problems in and for planning routing scheduling
assignment. If the problem is strong duality theorem, the primal problem has
an optimal solution, the dual problem has one also and there is no duality
gap. But it is not an optimal solution, it is unbounded. The unboundedness
of the primal + weak duality theorem or dual problem must be infeasible.
Duality theorems general LP problems contains equalities or unrestricted
variables, these can also be handled easily. Equality constraint corresponds
to an unrestricted variable and vice-visa. Duality theorems general problems
suppose has no sign restriction. Then we could not conclude that 3x1 + 2x2
≤ 4x1 + 2x2 holds for all feasible solutions (e.g., if x1 = −1; x2 ≥ 0 holds)
In general 3x1 ≤ (y1 + 2y2) x1 [∗], thus set y1 + 2y2 to its maximal value
3, [∗] holds for unrestricted x1 Similarly true that a primal “≥” constraint
corresponds to an non-positive variable, and vice-versa. An LP in which all
variables are required to be integers is called a pure integer programming
(IP) problem. For example, max z = 3x1 + 2x2 st x1 + x2 ≤ 6 x1, x2 ≥ 0
x1, x2 integer. An IP in which only some of the variables are required to be
integers is called a mixed integer programming problem (MIP), e.g., x1, x2
≥ 0 and x2 be an integer (x1 is not required to be an integer).
A node of the branching tree is “measured” if there is no feasible
solution of the corresponding subproblem and the subproblem yields an
optimal solution where all variable has integer values. The optimal z-value
for the subproblem does not exceed the current. In the case of LP, the goal
was to minimize linear function subject to linear constraints. The interesting
maximization and minimization problems the objective function may not be
a linear function and some of the constraint are not linear constraints.
246 Chemical Engineering Problems in Biotechnology
REFERENCES
1. http://www.inf.u-szeged.hu/~london/LinProg.html
2. https://datasciencebowl.com/useful-applications-of-simulation-
modeling/
3. https://www.engineering.com/Blogs/tabid/3207/ArticleID/920/
APPLICATIONS-FOR-SIMULATION-MODELING.aspx
CHAPTER
27
POLYMER TECHNOLOGY
The chapter will discuss the topics such as nomenclature and fundamental
concepts of polymers and polymerization, polymer stereochemistry,
crystalline, copolymers, and viscoelasticity and polymer processing.
not formed and catalysts are generally used which change certain structures
and hence the properties of polymers.
Linear polymers are formed by viscous molecules like liquids or solids
having different crystallinity. They have tendency to dissolved in some
liquids, and soften upon heating. Crossed linked polymers are formed when
molecules combine in the form of thermosetting resins having network
like structures they do not melt upon heating not even dissolve in solvents.
Both linear and cross-linked polymers can be made by either addition or
condensation polymerization.
Polymer and macromolecule are two different things. Macromolecules
combine to form a polymer. The end product is usually measured in terms
of molar masses (unit g/mol), its distributions of is called as dispersity (Đ)
which is the ratio of the mass-average molar mass (Mm) to the number-
average molar mass (Mn), i.e., Đ = Mm/Mn. Only in idealized representations
Polymer nomenclature is considered by ignoring irregularities of structures.
There are two ways to name a polymer. Source-based nomenclature is used
where monomer are known. Alternatively, more obvious and common is
structure-based nomenclature is used where the structure of polymer is
confirmed. Traditionally different syntaxes for names are also acceptable.
In every case polymer names must have the prefix poly, followed by round
brackets having the rest of the name, e.g., poly (4- chlorostyrene). Locants
indicate the position of structural features. Enclosing marks are not important
for source-based one word name having no locants. But in case of confusion
it should be used, e.g., poly(chlorostyrene) is a polymer but if it is written as
Poly chlorostyrene might be a multi-substituted, tiny molecule. End-groups
are labeled with α- and ω, for example, α-chloro-ω-hydroxy-polystyrene.
When a polymer having chain like structures show stereochemical
isomerism, its properties its properties become dependent to stereochemical
structures. So the study of the stereochemistry of polymers is significant and
NMR spectroscopy tool is so helpful for this study.
Tacticity is the word used for defining the stereochemical structures
of polymers. In polymers of vinyl monomers CH2=CH-X or vinylidene
monomers CH2=CXY, the main-chain carbons with substituent group(s)
are called as “pseudo-asymmetric” if carbons at the ends, do not have
the four different substituents then it will not be truly asymmetric but its
relative handedness increase. In isotactic structures all the substituents are
positioned on one side of the zigzag plane showing the chain overextended in
Polymer Technology 249
shown by mm, rr, and mr. Which are also named isotactic, syndiotactic,
and heterotactic triads, respectively. Similarly, for the tetrad, the following
six distinguishable sequences are possible mmm, mmr, rmr, rrr, rrm, mrm,
and for the pentad mmmm, mmmr, rmmr, mmrm, mmrr, rmrm, rmrr, mrrm,
mrrr, rrrr. Hatada and Kitayama (2004)
Most times, rubber is difficult to define but is a material that can stretched
to double its original length and can retract quickly to it original length and
it can easily be formed in it raw state and can retain its size and form when
vulcanized. The effect of vulcanization in a rubber is to reduce it plasticity
and reducing it elasticity at the same time. Plastic can be divided into two
main subgroups thermoplastics and thermoset materials. Thermoplastic
are materials that softens when heat is applied and hardened when cooled
while thermosets soften once and harden irreversibly by the application of
sufficient heat. The different softening point in a plastic are due to relative
strength of their intermolecular forces. Further classification on the basic
type of chemical reaction are addition or condensation.
REFERENCE
1. Christensen, R. M. (1982) (Second Edn.). Theory of Viscoelasticity:
An introduction 1-2
2. http://www.polydynamics.com/Overview_Polymer_Processing.pdf.
3. http://www.rsc.org/globalassets/05-journals-books-databases/our-
journals/polymer-chemistry/brief-guide-to-polymer-nomenclature.
pdf.
4. https://www.britannica.com/science/polymerization.
5. Hatada, K., & Kitayama, T (2004) NMR Spectroscopy of Polymers.
Stereochemistry of Polymers. 73-85 ISBN: 978-3-642-07293-2.
6. Leibler, L. (1980). Theory of Microphase Separation in Block
Copolymers. 13(6), 1602–1617, DOI: 10.1021/ma60078a047.
7. Miles, D. C., & Briston J. H. (1996). Polymer Technology, Third
Edition Meijer, H. E. H., Peters, G. W. M., & Zuidema, H. (Eds.).
Development and Validation of a Recoverable Strain-Based Model
for Flow-Induced Crystallization of Polymers. Material Technology,
Dutch Polymer Institute, Eindhoven University of Technology.
8. Reiter, G., & Strobl, G. R. (Eds.). (2007). Progress of Understanding
of Polymer Crystallization. Lecture Notes Phys. Doi: 10.1007/
b11903420.
INDEX
A Aspen Plus 3, 4, 7, 8
atoms 45, 46, 48, 230, 231
absorption membrane processes 54
autocatalytic reactions 195, 197
adsorbates 55
automation 220
adsorption 54, 55, 59
automobiles 247
Advanced Process Control (APC)
168 B
aeriform 77
bacteria 29, 30, 31, 32
alcohol 73
Bacteriology 31
algae 29
Bacteroidetes 77
algebraic equation 106
Band Stop Filter (BSF) 91
alternating current 95
batch Control 3
Amorphous 250
batch reactor 196, 198, 200
anaerobic oxidation of methane
Bayes factor 216
(AOM) 32
Binary distillation 54
analyte 229, 230, 231, 236
binomial distribution 213, 214
analytical ultracentrifuge 119
Binomial random variable 213
antibiotics 32
biochemical energetics 69
archaea 29, 30, 32, 74
biochemical process 73, 74
arithmetic logic units (ALUs) 96
biochemistry 63, 69, 71, 73, 74
Arrhenius equation 42, 43
Biodiversity 192
bioengineering 130
258 Chemical Engineering Problems in Biotechnology