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The tin electroplating process was studied by means of electrochemical impedance and noise (EN) technique. Scanning electron
microscopy (SEM) was used to investigate the morphology of tin electrodeposits. Electrochemical impedance results reveal that
charge transfer resistance of tin electroplating decreases with the potential bias η exponentially at this experimental condition. It
is found that the EN generated at high current density has large potential oscillation amplitude and positive potential drift, while
the EN show small noise amplitude at low current density. With the decrease of current density, the corresponding deposit changes
from large conglomerate particles to compact. New parameters are proposed to cultivate the relationship between the EN feature
and the structure of tin deposits. The variation trend of Parameter n2 was found to be in accordance with the crystallite size. For
different Sn2+ concentrations, the oscillation amplitude of the potential noise at low concentrations are much larger than that of
high concentrations, which may be correlated with that tin electroplating process is coupled with hydrogen evolution at low Sn2+
concentrations.
© 2013 The Electrochemical Society. [DOI: 10.1149/2.055311jes] All rights reserved.
Manuscript submitted August 7, 2013; revised manuscript received August 30, 2013. Published September 26, 2013.
Tin and Sn-based alloys have received widely interest in recent Experimental
years due to its relatively low cost, high electrical conductivity, good
316L steel substrates with geometric area of 0.50 cm2 were used
corrosion and non-toxic nature.1–4
as working electrode to electroplate tin films. Before electroplating,
Electroplating is a powerful technique to deposit different kinds
the working surfaces were polished to mirror using 2.5 μm diamond
of metals and alloys, and possesses many advantages, such as low
paste, rinsed with double distilled water, washed in acetone and then
processing temperature, normal handling pressure, high purity of de-
dried in air. A saturated calomel electrode (SCE) connected through
posits, etc. Tin has been commercially electrodeposited from several
a salt bridge was used as reference, and a large platinum foil as
acid and alkaline baths.5–8 The acid fluoride-based bath is one of the
counter electrode, respectively. The electroplating bath electrolyte was
most popular tin electroplating baths owing to its good solubility, wide
prepared with AR grade reagents and double distilled water according
electroplating current range, high current efficiency, good dispersion
to the fundamental compositions listed in Table I. A conventional glass
and so on,9 which has been widely used in large iron enterprises of
electrolysis cell with inlet and outlet to deaerate the solution with N2
China, such as Wuhan Iron and Steel Co. and Shanghai Bao Steel
gas was employed to make sure the experiments were done in an
Group. Recently, a few published studies have focused on the initial
oxygen-free electrolyte. The electrolyte was purged with nitrogen gas
nucleation process of Sn electrodeposits, which has been demon-
for about half an hour before experiment and then the nitrogen bubbler
strated to influence the obtained film qualities markedly.3,10 Han3 has
was pulled above the electrolyte surface during measurements.
studied the nucleation process of Sn onto Pt using current transient
Electrochemical impedance spectroscopic (EIS) measurements
technique, and found that the process followed the progressive nu-
were carried out using an impedance measurement unit (PARSTAT
cleation mechanism controlled by diffusion. Wen and Szpunar10 also
2273, Advanced Electrochemical System) over the frequency range
studied the initial stages of Sn electroplating onto low carbon steel with
of 0.1–10,000 Hz with the voltage amplitude of 20 mV at different
current step methods and found that 3D tin crystallites were formed
potential bias, and the frequency sweep always initiated from high to
preferentially on step edges, which was followed by fast covering of
low.
neighboring sites with much smaller and densely packed crystallites
EEN was recorded at different current density Jk and Sn(BF4 )2
of about 150–180 nm in size.
concentration with a commercial PowerLab coupled with GP Amp
It is well known that during metal electroplating, the electrochem-
(ADInstruments Pty Ltd., Australia) at a sampling rate of 10 Hz.
ical dynamical parameters, such as current and potential will fluctuate
After the EEN measurements, scanning electron microscopy (SEM)
spontaneously, which has been designated as electrocrystallization
was used to investigate the morphology of tin electrodeposits. All
electrochemical noise (EEN).11,12 EEN has been reported in the litera-
the measurements were performed in a quiescent solution. The solu-
ture for several electroplating systems.13–17 Our previous study15 also
tion temperature was controlled by a thermostatically water bath at
investigated the relationship between the EEN features and the zinc
30 ± 1◦ C and the experimental device was shielded in a faradaic cage.
electrodeposits structure, and found that the EEN generated during the
electroplating of dentritic or large conglomerate zinc deposit has large
potential oscillation amplitude and positive potential drift while the Results and Discussion
compact zinc deposit possesses small noise amplitude and little po-
tential drift, the EDP (relative energy distribution plot) obtained from Electrochemical impedance.— EIS diagrams were recorded at dif-
wavelet analysis of the EEN can be used as “fingerprints” to char- ferent potential bias η as shown in Fig. 1. It is apparent that the
acterize the electroplating process and the deposit structure, and the diameter of the high-frequency capacitive semicircle decreases with
electrochemical noise technique can give more information about the increasing the applied potential bias, and the impedance module value
deposit structure than other normal electrochemical measurements.
However, there is little research on tin electroplating from stannous Table I. Basic compositions of electroplating bath electrolyte.
fluoborate acid electrolyte by using EEN technique.
The current study focuses on tin electroplating process using EEN Component c/mol.l−1
technique, especially investigate the correlations between the EEN Sn(BF4 )2 0.02
features of tin deposits and the deposit structure phenomenologically. HBF4 0.04
H3 BO3 0.01
z
E-mail: eaglezzy@zjuem.zju.edu.cn pH 3.5
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Journal of The Electrochemical Society, 160 (11) D530-D537 (2013) D531
5000
-0.48
-0.52
4000 -0.56
-0.60
-0.64
3000 -0.68 Figure 2. EEC used for simulating the high-frequency impedance spectra
data.
Z, ohm
2000
ductive component (the shrinkage phenomenon of the real part at low
frequency domain) appears. The reason may be that tin electroplating
1000 process is coupled with hydrogen evolution at large potential bias.20,21
Potential bias η is defined as follows:
0
η = E − E eq [1]
where E is the applied cathodic potential, E eq is the electrode equilib-
0.1 1 10 100 1000 10000 100000 rium potential.
f,Hz The time-constant numbers of EIS plots in Fig. 1 have been de-
termined through both the features of the EIS diagrams (such as the
-70 number of the phase angle peak in Bode plot, the number of the slopes
-0.48 in Bode plot and the number of the capacitance in Nyquist plot), and
-0.52
-60
-0.56 the method developed by Wit22,23 simultaneously. The analyzed re-
-0.60 sults demonstrate that, only one time-constant for tin electroplating
-50 -0.64 process can be obtained above the real axis. Consequently, the high-
Phase angel, deg
-0.68 frequency EIS data shown in Fig. 1 are fitted with Z-view software
-40
and the equivalent electrical circuit (EEC) model shown in Fig. 2. The
-30 analyzed results are listed in Table II.
Fig. 2. EEC used for simulating the high-frequency impedance
-20 spectra data. Rs is the solution resistance, CPE represents the double
layer capacitance Cdl and Rt is the charge transfer resistance.
-10
The fitted results demonstrate that charge transfer resistance (Rt )
0
decreases from 1880 cm2 to 52 cm2 with increasing the potential
bias from −0.48 V to −0.68 V (Table II), which indicates that the
10 electroplating process of tin is much easier at higher cathodic po-
0.1 1 10 100 1000 10000 100000
tential bias. The fluctuation of CPE-P may be due to the changes of
f, Hz electrode surface roughness during tin electroplating and hydrogen
-5000
evolution process. Relationship between potential bias η and Rt is
plotted in Fig. 3, where Rt decreases with η exponentially. This phe-
-0.48
-0.52
nomenon has been found and explained by Chen24 with the following
-4000 -0.56 equation:
-0.60
n Fη − H
-0.64 k = A exp [2]
-3000 -0.68 RT
where A is the pre-exponential factor, T is the absolute temperature,
Zima
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D532 Journal of The Electrochemical Society, 160 (11) D530-D537 (2013)
2500 combined to H2 and then separated from the surface, the real active
surface area of the electrode during tin electroplating changes from
Rt=6.71E6*exp(17.1η) time to time, causing the large potential oscillation compared to that
2000 of low current density.
The EEN data containing 5120 points selected after the initial
10 ms (determined by chronoamperometry technique) of double layer
charging process are analyzed with wavelet technique using the or-
1500 thogonal Daubechies wavelets (FWT) of the fourth order (db4). For
FWT analysis, the interval range of each crystal is given by:
Rt /Ω cm2
process, and lastly almost remain at a certain constant value. This N /2l
phenomenon may be explained by that small Jk requires small con- 1 2
E JS = S (l = 1, 2, ..., J ) [6]
centration overpotential3 and initiates few crystal nucleis. In the case E k=1 J,k
of much larger Jk value, such as 10 mA cm−2 and 20 mA cm−2 , a
sudden potential drop directly to below −1.8 V appears which may Since the chosen wavelets are orthogonal, the following equation
be due to the large concentration overpotential required to maintain is satisfied:25
the high current density. The subsequent increase of potential results
J
from nucleation / growth of Sn which increases the effective electrode E = E JS + ElD [7]
surface area and, therefore, decrease both the real current density and l=1
electrochemical polarization. The higher the electroplating (or appar-
ent) current density Jk , the sooner the Sn2+ consumes at the electrode Energy distribution plot (EDP) is used to describe the relation-
surface and the larger the diffusion overpotential required, resulting ship between the relative energy accumulated by each crystal and the
in the diffusion-control of tin electroplating process. For the reason crystal name. Furthermore, the EDP is re-plotted by discounting the
that the nucleation / growth processes of tin particles onto homostruc- contribution of S8 crystal from the ensemble signal energy in order
ture is much easier than onto foreign material, tin deposit structure to eliminate the energy contribution of dc drift from the ensemble
changes to conglomerate particles under the conditions of diffusion energy of the noise (the re-plotted EDP is named as RP-EDP). Ac-
control (i.e., larger Jk value), which is also the main reason why the cording to our previous studies,15 the RP-EDP can be divided into
height of the phase-angle peak decreases with increasing the applied three segments: 1) region A between D1 and D3 mainly characterizes
potential bias (Fig. 1). the nucleation process, 2) region B between D3 and D6 mainly charac-
Meanwhile, when Jk value is high enough, the H+ ions from bulk terizes the growth process, and 3) region C between D6 and D8 mainly
solution discharge to form hydrogen atom on the substrate surface, reflects the information about the diffusion process.
In order to investigate the correlations between the EEN features
of tin deposits and their structure phenomenologically, the obtained
RP-EDP plots and the corresponding tin deposit morphologies of
-0.4
720 s deposition (for better observation) at different Jk are plotted in
a a: 0.5 mA cm-2 Figs. 5 and Figs. 6.
-0.6 b: 1 mA cm-2
b c: 2 mA cm-2
From Fig. 5a and Fig. 5b, it can be seen that the energy accumulated
c d: 2.5 mA cm-2 in region A is almost zero at small Jk value (0.5 mA cm−2 and 1 mA
-0.8
e: 3 mA cm-2 cm−2 ), which means that few nuclei are formed onto the heterogeneous
d f: 3.5 mA cm-2
-1.0
or foreign substrate. The result tallies tightly with the SEM observation
e g: 4 mA cm-2
of the corresponding tin deposit surface (Fig. 6a) and Fig. 6b).
E/v vs. SCE
h: 7 mA cm-2
-1.2 i: 10 mA cm-2 Unfortunately, when Jk is higher than 1 mA cm−2 (Figs. 5c–5j), it is
f j: 20 mA cm-2 difficult to analyze the relationship between the RP-EDP features and
-1.4
the corresponding deposit morphologies, only the influence of Jk on
g tin deposit morphology can be easily obtained phenomenologically.
-1.6 h
When Jk increases to 2 mA cm−2 , a layer of tin deposits with some
cracks forms and fully covers the substrate (Fig. 6c). With the contin-
-1.8
i uous increase of Jk value from 2.5 to 3.5 mA cm−2 , the tin deposits
j layer becomes integrated and compact (Figs. 6d–6f). However, when
-2.0
Jk value reaches 4 mA cm−2 , both the H2 evolution and the higher con-
centration polarization make the deposits being increasingly porous or
-100 0 100 200 300 400 500 600 700 800 900 1000 rough (Figs. 6g–6j). It is observed that the tin deposit contains much
t/s larger conglomerate particles at 10 mA cm−2 (Fig. 6i) or dentritic
crystals at 20 mA cm−2 (Fig. 6j). The growth of conglomerate or den-
Figure 4. Potential EEN for tin electroplating at different Jk value tritic particles will change the surface structure and the active surface
(c = 20 mM). area of the electrode, cause the large potential oscillation amplitude
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Journal of The Electrochemical Society, 160 (11) D530-D537 (2013) D533
and positive potential drift, which is in accord with the EEN features face structures are also characterized using XRD (X-ray diffraction)
(Fig. 4). technique, and two new parameters (n 1 or n 1 and n 2 ) are defined to
In order to analyze the relationship between the RP-EDP features differentiate the nucleation and growth processes:
and the surface structure of tin deposits, and probe into the evolution Ed1 + Ed2 + Ed3
features of the energy defined in regions A and B, the deposit sur- n1 = [8]
Ed4 + Ed5 + Ed6
0.7 0.7
0.4 0.4
EDP
EDP
0.3 0.3
0.2 0.2
0.1 0.1
0 0
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
J J
0.5 0.9
0.45 0.8
0.4
(c) (d)
0.7
0.35
0.6
0.3
0.5
EDP
EDP
0.25
0.4
0.2
0.3
0.15
0.2
0.1
0.05 0.1
EDP
0.4 0.25
0.2
0.3
0.15
0.2
0.1
0.1
0.05
0 0
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
J J
0.7 0.45
0.4
0.6 (g) (h)
0.35
0.5
0.3
0.4 0.25
EDP
EDP
0.3 0.2
0.15
0.2
0.1
0.1
0.05
0 0
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
J J
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D534 Journal of The Electrochemical Society, 160 (11) D530-D537 (2013)
0.45 0.7
0.4
(i) 0.6 (j)
0.35
0.5
0.3
0.25 0.4
EDP
EDP
Figure 5. (Continued.)
0.2 0.3
0.15
0.2
0.1
0.1
0.05
0 0
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
J J
(a) (b)
Ed1 + Ed2 + Ed3
n 1 = [9]
Ed1 + Ed2 + Ed3 + Ed4 + Ed5 + Ed6
(g) (h)
1.2
n1
1.0 n2
0.8
nj 0.6
(i) (j)
0.4
0.2
n'1
0.0
0 5 10 15 20
2
Figure 6. The corresponding SEM image of tin deposit at different Jk . j/mA cm
(a) 0.5 mA.cm−2 ; (b)1 mA.cm−2 ; (c) 2 mA.cm−2 ; (d) 2.5 mA.cm−2 ;
(e) 3 mA.cm−2 ; (f) 3.5 mA.cm−2 ; (g) 4 mA.cm−2 ; (h) 7 mA.cm−2 ; Figure 7. Dependence of three parameters n 1 , n 1 and n 2 on deposition current
(i) 10 mA.cm−2 ; (j) 20 mA.cm−2 . t = 720 s. density.
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Journal of The Electrochemical Society, 160 (11) D530-D537 (2013) D535
(200)
-0.4
(211)
(220)
(101)
(112)
(400)
a: 2mA/cm2
(321)
h b: 2.5mA/cm2 d
-0.6
c: 3mA/cm2
g
d: 3.5mA/cm2
-0.8 c
f e: 4mA/cm2
f: 7mA/cm2
E/v vs.SCE
intensity/cps
a
20 30 40 50 60 70 80
-1.8
Two theta/deg -100 0 100 200 300 400 500 600 700 800
t/s
Figure 8. X-ray diffraction patterns of tin films formed at different Jk
(c = 20 mM, t = 720 s). Figure 9. Potential EEN for tin electroplating at different Sn2+
concentrations.
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D536 Journal of The Electrochemical Society, 160 (11) D530-D537 (2013)
0.8
0.7
0.6
0.5
EDP
0.4
0.3
0.2
0.1
0
1 2 3 4 5 6 7 8
J
Figure 11. RP-EDP generated during tin electroplating and the corresponding SEM image of deposit (Jk = 2 mA.cm−2 , c = 5 mM, t = 720 s). A–RP-EDP,
B–SEM image.
0.9
0.8
0.7
0.6
0.5
EDP
0.4
0.3
0.2
0.1
0
1 2 3 4 5 6 7 8
J
Figure 12. RP-EDP generated during tin electroplating and the corresponding SEM image of deposit (Jk = 2 mA.cm−2 , c = 10 mM, t = 720 s). A–RP-EDP,
B–SEM image.
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Journal of The Electrochemical Society, 160 (11) D530-D537 (2013) D537
(B)
0.5
0.45
(A)
0.4
0.35
0.3
EDP
0.25
0.2
0.15
0.1
0.05
0
1 2 3 4 5 6 7 8
J
Figure 13. RP-EDP generated during tin electroplating and the corresponding SEM image of deposit (Jk = 2 mA.cm−2 , c = 50 mM, t = 720 s). A–RP-EDP,
B–SEM image.
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