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1 Connectors

M Series
Circular Modular
Connectors
Catalogue A10.en

More information
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Circular modular connectors: M1 and M3 Series  

M1 and M3 Series universal industrial connectors are designed for safety are dustproof, pressure proof and water protected when mated. They are
and reliability also in harsh environments. Vibration, dust, aggressive also largely resistant to the effects of most acids and alkalis as well as the
liquids or vapours are often the cause of failures and serious safety prob- extremes of temperature.
lems. Sealed to IP67 or IP69K, our M1 and M3 Series circular connectors

Features   M1, M3 series

The modular connector design allows many variations of assembly to fit your
application:

Common features of M1 and M3 Series connectors:


● Modular design:  Customized and cost-effective realisation of your ● Orientation:  Pin and socket inserts can be located in the shell in two dif-
application ferent positions, thus preventing mismating. It also allows for the unmis-
● Shells:  Various kinds of assembly, e.g. plug and receptacle shells with takable connection of for example two connectors with different voltages
and without strain relief, with flange, for use with heat shrink boots or to one and the same piece of equipment.
backshells with thread and cable gland, also flange-mount angled recep- ● Contacts: 
tacle. Materials used: ● High-quality screw machine contacts
● Fibre glass reinforced polyamide: impact resistant ● Silver or gold plated
● Non-halogen, UL listed. ● Crimp terminals for wire gauges from AWG20 ... AWG9 (0,5 ... 6 mm²)
● Design flexibility:  Plug and receptacle shell can be fitted with either pin
or socket insert, i.e. fully insulated socket inserts can be mounted on the
live part.

Special features of M1 Series:


● Number of contacts: 4 and 6 + PE Special features of M3 Series:
● 5,000 mating cycles at constant low contact resistance ● Number of contacts: 6 + PE, 5+3 + PE, 12 + PE and 7+7 + PE
● Current rating: 16 A max. ● 5,000 mating cycles at constant low contact resistance
● Current rating: 50 A max.

Receptacle with Cable gland


M1 4 + PE 4x16 A
strain relief PG threaded
Cable gland
M1 6 + PE 6x16 A Cable receptacle
metric threaded
Plug with Protection cap
M3 6 + PE 6x32 A
strain relief for plugs
Protection cap
M3 5+3 + PE 5x16 A / 3x50 A Flange plug
for receptacles

M3 12  + PE 12x12 A 90° receptacle Cable sleeve

Application  Standards* M1, M3 series

You can use our M1 and M3 Series connectors for various applications, IEC 61984 Connectors – Safety requirements and tests
especially where high reliability under harsh environmental conditions EN 60529 Ingress protection rating of enclosures (IP-Code)
is important. Typical applications are: mining, ship-building, power plant
construction, mechanical and traffic engineering, lighting engineering, DIN 15560-104 Projectors for film and television studios, stage and
environmental technology or food processing. We hold numerous official photographic use – Part 104: Daylight projector
approvals. systems up to 4.000 W rated power and special
connectors
UL 94-V0 Material flammability rating

Subject to change
3   schaltbau.com

Specifications   M1, M3 series

Series M1 M3

Number of contacts max. 4 + PE 6 + PE 6 + PE 5+3 + PE 12 + PE 7+7 + PE

Contact arrangement
PE PE

Contact identification as marked on insert:


  Pin insert: Rear view PE PE PE PE
  Socket insert: Front view

Contacts / Identification
PE 1 5 6 7 9 1 2 9 1 2
PE 5 2 4 8 8 3 8 10 3
as marked on insert: 1 4 1
6
5
6 2 10 13 14
2 4 4 3 1 3 7 12 11 4 7 12 11 4
  Pin insert: Rear view 2 3 3 PE 6 PE 5 6 PE 5
  Socket insert: Front view PE

Rated voltage (IEC 60038)   230 V/400 V   250 V   230 V/400 V   230 V/400 V   250 V   250 V
  at Pollution Degree PD3   25 V   200 V
  and altitude correction factor 1 (IEC 60664-1)   Earth contact   Earth contact   Earth contact   Earth contact   Earth contact   Earth contact

Orientations 2 2 2 2 2 2

Current rating of individual contact, max. *1


  Type of contact *2:
A   5 x 16 A
A  Pin SAC-x / Socket BAC-x A   4 x 16 A A   6 x 16 A B   6 x 32 A A   12 x 16 A A   14 x 16 A
C   3 x 50 A
B  Pin SBC-x / Socket BBC-x
C  Pin SCC-x / Socket BCC-x

Current rating of individual contact:*3 A A B A C A A


  Wire gauge AWG20 (0.50 mm²) 7.5 A 7.5 A 7.5 A 7.5 A --- 7.5 A 7.5 A
  AWG18 ... 17 (0.75 ... 1.00 mm²) 10 A 10 A 10 A 10 A --- 10 A 10 A
  AWG15 (1.50 mm²) 16 A 16 A 16 A 16 A --- 16 A 16 A
  AWG13 (2.50 mm²) 16 A 16 A 27.5 A 16 A 27.5 A 16 A 16 A
  AWG11 (4.00 mm²) --- --- 32 A --- 35 A --- ---
  AWG9 (6.00 mm²) --- --- 35 A --- 50 A --- ---

Contact resistance (IEC 60512-2) <3 mΩ

Insulation resistance (IEC 60512-3) 1 GΩ

Range of operating temperature *4 -50°C ... +100°C

IP rating (IEC 60529 – IP code)


  when mated/ IP67, IP69K
unmated only with closed protection cap

Mechanical endurance ,mating cycles


5,000
 (IEC 60512-9, test 9a)

Shells
  Material / colour PA6.6 GF30 non-halogen / black
  Inserts / colour PA6.6 GF30 non-halogen / black
  Seals / colour NBR, CR / black
  Flammability rating (UL 94-V0)

Contacts
 Material Copper wrought alloy
 Finish Ag / Au
 Terminals Crimp

Approvals
     

*1  Dependent on wire gauge and operating temperature, see »Derating diagrams«, page 19
*2  See »Inserts«, M1 Series, page 12 / M3 Series, page 17
*3  See »Contacts«, page 18
*4  Operating temperatures exceeding 25°C account for lower rated current values, see derating diagrams on page 19
Subject to change
schaltbau.com    page 4

Cable gland Shell part 2 Shell part 1 Contact Insert Protection cap

T1-x SAC-x.xx-yy
M1 E-4P+PE
Cable sleeve M16 Z / M16 ZB Pin contact
Cable plug with backshell, Pin insert
(Page 11) (Page 18)
strain relief and cable gland (Page 11)
(Page 8)

M1 KS
Protection cap
BAC-x.xx-yy
M16 Socket contact M1 E-4S+PE for plugs
Cable plug with backshell Socket insert (Page 11)
Pg Pg Pg (Page 18)
and cable gland (Page 11)
(Page 8)
M1 Pg13,5 10-12 M1 Pg13,5
Cable gland Pg13.5 Backshell Pg13.5
(Page 10) (Page 10)
BS-A-V10
Filler plug M1 E-6P+PE
M15 Pin insert
Pg (Page 18)
M M Flange plug (Page 11)
(Page 8)
M1 VM20 8-13 M1 M20
Cable gland M20x1,5 Backshell M20x1,5 Pg M1 K
(Page 10) (Page 10) Protection cap
M1 E-6S + PE for plugs
M16 W
Socket insert (Page 11)
Threaded plug for use with
(Page 11)
backshell/ shrink boot
(Page 8)

222K142-15
M1 Plug

Shrink boot, 90°


(Page 11)

202K142-15
Shrink boot, straight
(Page 11)

Cable gland Shell part 2 Shell part 1 Contact Insert Protection cap

SAC-x.xx-yy
T28-x M3 E-6P+PE
M36 Z / M3 36ZB SBC-x.xx-yy
Cable sleeve Pin insert
Cable plug with backshell, SCC-x.xx-yy
(Page 16) (Page 17)
strain relief and cable gland Pin contact
(Page 13) (Page 18)

M3 KS
M3 E-6S+PE
Protection cap
Socket insert
for plugs
(Page 17)
(Page 16)
M35 BAC-x.xx-yy
Gehäuse Teil 3 Gehäuse Teil 2 Gehäuse Teil 1
Flange plug Kontakt
BBC-x.xx-yy Kontakteinsatz Verschluss
222K142-15 (Page 13) BCC-x.xx-yy M3 E-5P+3P+PE
Shrink boot, 90° Socket contact Pin insert
(Page 16) (Page 18) (Page 17)

Pg
BS-A-V10
BS-B-V10 M3 E-5S+3S+PE
202K163-15 M36W
BS-C-V10 Socket insert
Shrink boot, straight Threaded plug for use with
Filler plug (Page 17)
(Page 16) backshell/ shrink boot M3 K
(Page 18) Protection cap
(Page 13)
for plugs
(Page 16)
M3 E-12P+PE
Pin insert
Pg Pg Pg
(Page 17)

M3 VPg21 14-18 M3 Pg21
Cable gland Pg21 Backshell Pg21
(Page 15) (Page 15)
M3 E-12S+PE
Socket insert
(Page 17)

M M Pg

M3 VM25 11-17 M3 E-7P+7P+PE
M3 M25
Cable gland M25x1.5 Pin insert
Backshell M25x1.5
(Page 17)
M3 Plug

(Page 15) (Page 15)

M3 E-7S+7S+PE
Socket insert
(Page 17)
Page 5   schaltbau.com

Protection cap Insert Contact Shell part 1 Shell part 2 Cable gland

M1 Receptacle
SAC-x.xx-yy T1-x
M1 E-4P+PE M11 Z / M11 ZB
Pin contact Cable sleeves
Pin insert Cable receptacle with backshell,
(Page 18) (Page 11)
(Page 12) strain relief and cable gland
(Page 9)

M1 DS
Protection cap BAC-x.xx-yy
for receptacles M1 E-4S+PE Socket insert M11
(Page 11) Socket insert (Page 18) Cable receptacle with backshell
(Page 12) and cable gland
(Page 9)

Pg
BS-A-V10
M1 E-6P+PE Filler plug M14 Pg13,5
Pin insert (Page 18) Pg13.5 threaded receptacle
(Page 12)
(Page 9)

M1 D M M M M
Protection cap
for receptacles M1 E-6S + PE M14 M20 M1 M20D M1 VM20 8-13
(Page 11) Socket insert M20x1.5 threaded receptacle Backshell M20x1.5 Cable gland M20x1.5
(Page 12) (Page 9) (Page 10) (Page 10)

M13
Flange mount receptacle
(Page 9)

M18
Flange mount angled receptacle
(Page 10)

Protection cap Insert Contact Shell part 1 Shell part 2 Cable gland

M3 Receptacle
SAC-x.xx-yy
M3 E-6P+PE SBC-x.xx-yy T28-x
Pin insert M31 Z / M31 ZB Cable sleeve
SCC-x.xx-yy Cable receptacle with backshell,
(Page 17) Pin contact (Page 16)
strain relief and cable gland
(Page 18) (Page 14)

M3 DS
M3 E-6S+PE
Protection cap
Socket insert
for receptacles
(Page 17)
(Page 16)
BAC-x.xx-yy M33
Verschluss Kontakteinsatz Kontakt
BBC-x.xx-yy Gehäuse
Flange Teil 1
mount receptacle Gehäuse Teil 2 Gehäuse Teil 3
BCC-x.xx-yy (Page 14) 222K142-15
M3 E-5P+3P+PE
Pin insert Socket contact Shrink boot, 90°
(Page 17) (Page 18) (Page 16)

BS-A-V10
M3 E-5S+3S+PE BS-B-V10
M33 W 202K163-15
Socket insert BS-C-V10
Receptacle for use with Shrink boot, straight
(Page 17) Filler plug
M3 D shrink boot (Page 16)
Protection cap (Page 18)
(Page 14)
for receptacles
(Page 16)
M3 E-12P+PE
Pin insert Pg Pg Pg Pg
(Page 17)
M34 Pg21 M3 Pg16 M3 VPg16 12-14
Pg21 threaded receptacle Backshell Pg16 Cable gland Pg16
(Page 14) (Page 15) (Page 15)
M3 E-12S+PE
Socket insert
(Page 17)

M Pg Pg Pg

M3 E-7P+7P+PE M3 VPg21 14-18
M34 M30 M3 Pg21
Pin insert Cable gland Pg21
M30x1.5 threaded receptacle Backshell Pg21
(Page 17) (Page 15)
(Page 14) (Page 15)

M3 E-7S+7S+PE
Socket insert
Pg M M
(Page 17)
M3 M25D M3 VM25 11-17
Backshell M25x1.5 Cable gland M25x1.5
M38 (Page 15) (Page 15)
Flange mount angled receptacle
(Page 15)
schaltbau.com   6

How to order   M1, M3 series

Our M1 and M3 Series connectors consist of various components which assembly. The following table is a summary of all available individual
you can order individually, thus assembling a connector that suits your components of our M1 and M3 Series connectors.
application to a T. Please note that according to our price list minimum order quantities apply.
Our “Overview” on pages 4 and 5 will help you with the details of the For orders below that minimum our distributors will be at your service.

Ordering code
Item Depiction Brief description
M1 M3
Shell Part 1 M11 Z M31 Z Cable receptacle with backshell, strain relief and cable gland
Receptacles M11 ZB M31 ZB ZB: Kit of loosely packed components

M11 --- Cable receptacle with backshell and cable gland

M13 M33 Flange mount receptacle

--- M33 W Receptacle for use with shrink boot

M14 Pg13.5 M34 Pg21 PG threaded receptacle for use with PG threaded backshell
M14 M20 M34 M30 Metric threaded receptacle for use with metric threaded backshell

M18 M38 Flange mount angled receptacle

Shell Part 1 M16 Z M36 Z Cable plug with strain relief


Plugs M16 ZB M36 ZB ZB: Kit of loosely packed components

M16 --- Cable plug with cable gland

M16 W M36 W PG threaded plug for use with PG threaded backshell or shrink boot

M15 M35 Flange plug

Shell Part 2 Shrink boot, straight


202K142-15 202K163-15
Backshells, (Raychem) (Raychem) (order direct from Raychem or other OEMs)
cable sleeves/
seals
222K142-15 222K163-15 Shrink boot, 90°
(Raychem) (Raychem) (order direct from Raychem or other OEMs)

M3 Pg16 Backshell with PG threaded front and rear skirt


M1 Pg13.5 *1
M3 Pg21 *1 Use only if configured as a plug

Backshell with PG threaded front skirt and metric threaded rear skirt
M1 M20 *1 M3 M25
*1 Use only if configured as a plug

M1 M20D M3 M25D Backshell with PG threaded front skirt and metric threaded rear skirt

Cable-Ø T1 (M1) T28 (M3)


T1-4/6 T28-10/13 4 ... 6 mm 10 ... 13 mm
T1-6/8 T28-13/16 6 ... 8 mm 13 ... 16 mm
T1-8/10 T28-16/18.5 8 ... 10 mm 16 ... 18,5 mm
T1-10/12 T28-18.5/20.5 10 ... 12 mm 18,5 ... 20,5 mm
T1-12/13 T28-20.5/22 12 ... 13 mm 20,5 ... 22 mm
T1-14.5 --- 14 ... 15 mm ---
Cable glands M3 VPg16 12-14 PG threaded cable gland
M1 VPg13.5 10-12 *1
M3 VPg21 14-18 *1 Use only if configured as a plug

M1 VM20 8-13 M3 VM25 11-17 Metric threaded cable gland

(continued on page 7)

Subject to change
7   schaltbau.com

(Continued from page 6)

Ordering code
Item Depiction Brief description
M1 M3
Protection caps

M1 KS M3 KS Protection cap with cord for plugs


M1 DS M3 DS Protection cap with cord for receptacles

M1 K M3 K Protection cap with plastic strap for plugs


M1 D M3 D Protection cap with plastic strap for receptacles

Inserts PE
M1 E-4P+PE --- 4 + PE pin insert for contacts SAC-x / PE: BAC-x
M1 E-4S+PE --- 4 + PE socket insert for contacts BAC-x / PE: SAC-x
PE
M1 E-6P+PE --- 6 + PE pin insert for contacts SAC-x / PE: BAC-x
M1 E-6S+PE --- 6 + PE socket insert for contacts BAC-x / PE: SAC-x

--- M3 E-6P+PE 6 pole+ PE pin insert for contacts SBC-x / PE: BBC-x
PE
--- M3 E-6S+PE 6 pole+ PE socket insert for contacts BBC-x / PE: SBC-x

--- M3 E-5P+3P+PE 5+3 + PE pin insert for contacts SCC-x, SAC-x / PE: BCC-x
PE --- M3 E-5S+3S+PE 5+3 pole+ PE socket insert for contacts BCC-x, BAC-x / PE: SCC-x

--- M3 E-12P+PE 12 + PE pin insert for contacts SAC-x / PE: BAC-x


PE
--- M3 E-12S+PE 12 + PE socket insert for contacts BAC-x / PE: SAC-x

--- M3 E-7P+7P+PE 7+7 + PE pin insert for contacts SAC-x / PE: BAC-x
PE
--- M3 E-7S+7S+PE 7+7 + PE socket insert for contacts BAC-x / PE: SAC-x

Contacts Type A SAC-0.50-Ag SAC-0.50-Ag   Wire gauge AWG20 (0.50 mm²)


SAC-1.00-Ag SAC-1.00-Ag   AWG18 ... 17 (0.75 ... 1.00 mm²)
SAC-1.50-Ag SAC-1.50-Ag   AWG15 (1.50 mm²)
SAC-2.50-AG SAC-2.50-AG   AWG13 (2.50 mm²)
BAC-0.50-Ag BAC-0.50-Ag   AWG20 (0.50 mm²)
BAC-1.00-Ag BAC-1.00-Ag   AWG18 ... 17 (0.75 ... 1.00 mm²)
BAC-1.50-Ag BAC-1.50-Ag   AWG15 (1.50 mm²)

For gold plated contacts change ‘Ag’ to ‘Au’ in the ordering code.
BAC-2.50-Ag BAC-2.50-Ag   AWG13 (2.50 mm²)

The default contact finish for pin and socket contacts is silver.
BS-A-V10 BS-A-V10 Filler plug for unused contact cavities
Contacts Type B --- SBC-0.50-Ag   Wire gauge AWG20 (0.50 mm²)
--- SBC-1.00-Ag   AWG18 ... 17 (0.75 ... 1.00 mm²)
--- SBC-1.50-Ag   AWG15 (1.50 mm²)
--- SBC-2.50-Ag   AWG13 (2.50 mm²)
--- SBC-4.00-Ag   AWG11 (4.00 mm²)
--- SBC-6.00-Ag   AWG9 (6.00 mm²)
--- BBC-0.50-Ag   AWG20 (0.50 mm²)
--- BBC-1.00-Ag   AWG18 ... 17 (0.75 ... 1.00 mm²)
--- BBC-1.50-Ag   AWG15 (1.50 mm²)
--- BBC-2.50-Ag   AWG13 (2.50 mm²)
--- BBC-4.00-Ag   AWG11 (4.00 mm²)
--- BBC-6.00-Ag   AWG9 (6.00 mm²)
--- BS-B-V10 Filler plug for unused contact cavities
Contacts Type C --- SCC-2.50-Ag   Wire gauge AWG13 (2.50 mm²)
--- SCC-4.00-Ag   AWG11 (4.00 mm²)
--- SCC-6.00-Ag   AWG9 (6.00 mm²)
--- BCC-2.50-Ag   AWG13 (2.50 mm²)
--- BCC-4.00-Ag   AWG11 (4.00 mm²)
--- BCC-6.00-Ag   AWG9 (6.00 mm²)
--- BS-C-V10 Filler plug for unused contact cavities

Note: Special variants:


Presented in this catalogue are only stock items which can be supplied in short delivery If you need a special variant, please do not hesitate to contact us. Maybe the type of
time. For some variants minimum quantities apply. Please do not hesitate to ask for connector you are looking for is among our many special designs. If not, we can also supply
the conditions.. customized designs. In this case, however, minimum ordering quantities apply.

Subject to change
schaltbau.com   8

M16 Z, M16 ZB, M16, M15, M16 W  Plug shells, Part 1 M1 series

● M16 Z, M16 ZB  Cable plug with backshell, strain relief and cable gland
* Ordering code Description

Cable plug with backshell,


M16 Z
strain relief and cable gland**

Kit M16 Z
M16 ZB All components loosely
packed**

Note:
* Tr26x2
* To prevent the strain relief from loosening use two self-tap-
73 Ø31 ping cylinder head screws 2.2 x 9.5 (not included in delivery)
** Cable sleeve T1-x required
All M1 inserts can be used with these plugs

● M16  Cable plug with backshell and cable gland


Ordering code Description

Plug with backshell and


M16
cable gland**

Note:
** Cable sleeve T1-x required
All M1 inserts can be used with this plug

Tr26x2
60 Ø31

● M15  Flange plug


Ordering code Description

M15 Flange plug


Ø20.4

34

41

Note:
● All M1 inserts can be used with this plug
● Mounted with M3 screws, torque 2.5 Nm.

28.5 Tr26x2
Ø3.2

37.5 Ø31

● M16 W  Plug with threaded rear skirt (for use with backshell or shrink boot)

Ø19 Ordering code Description


Plug with threaded rear
skirt for use with backshell
M16 W
M1 Pg13,5 and M1 M20 or
shrink boot
Pg13.5

Ø21.4

Note:
● All M1 inserts can be used with this plug
3.5 1 ● Plug can also be box mounted, torque 2.5 Nm.

12.5 Tr26x2

35.8 Ø31

Dimensions in mm / Subject to change


9   schaltbau.com

M11 Z, M11 ZB, M11, M13, M14 xx  Receptacle shells, Part 1 M1 series

● M11 Z, M11 ZB  Cable receptacle with backshell, strain relief and cable gland
Insertion depth 13.5 Ordering code Description
*
Cable receptacle with
M11 Z back-shell, strain relief
and cable gland**

Kit M11Z
M11 ZB All components loosely
packed**

Note:
74.5 * Tr26x2
* To prevent the strain relief from loosening use two self-tap-
ping cylinder head screws 2.2 x 9.5 (not included in delivery)
** Cable sleeve T1-x required
All M1 inserts can be used with these receptacles

● M11  Cable receptacle with backshell and with cable gland


Insertion depth 13.5 Ordering code Description

Cable receptacle with


M11
back-shell and cable gland**

Note:
** Cable sleeve T1-x required
All M1 inserts can be used with this receptacle

61.5 Tr26x2

● M13  Flange mount receptacle


Insertion depth 13.5 Ordering code Description

M13 Flange mount receptacle


Ø3.2
Ø 20.4

41

34

Note:
● All M1 inserts can be used with this receptacle
● Mounted with M3 screws, torque 2.5 Nm.

18 Tr26x2

27 Ø30

● M14 Pg13,5, M14 M20  Receptacle with threaded rear skirt (for use with backshell)
Insertion depth 13.5 M14 Pg13.5 Ordering code Description
M14 M20

Receptacle with Pg13.5


M14 Pg13,5
threaded rear skirt
27
Pg13.5 or
M20x1.5

Receptacle with M20x1.5


M14 M20 threaded rear skirt for use
with backshell M1 M20D

22.5 Tr26x2 Note:

Ø30 ● All M1 inserts can be used with these receptacles


31.5
● Receptacle can also be box mounted, torque 2.5 Nm.

Subject to change / Dimensions in mm


schaltbau.com   10

M18  Receptacle shells, Part 1 (continued) M1 series

● M18  Flange mount angled receptacle


 38 35.5 Ordering code Description
 30.5
Flange mount
M18
angled receptacle

Note:
Ø3.4

● All M1 inserts can be used with this receptacle

58
115 max.
Tr26x2

65 max.

M1 Pg13,5, M1 M20, M1 M20D  Backshells, Part 2 M1 VPg13,5..., M1 VM20...  Cable glands M1 series

● M1 Pg13,5  Pg13.5 threaded backshell ● M1 VPg13,5 10-12  Pg13.5 threaded cable gland
O-Ring 37

24
22
cable Ø
Pg13.5

Pg13.5

Pg13.5
Ø27

Ordering code Description Ordering code Description


Backshell with Pg13.5 threaded front and rear skirt Pg13.5 threaded cable gland for use with
M1 Pg13,5 M1 VPg13,5 10-12
for use with plug M16 W backshell M1 Pg13.5

● M1 M20, M1 M20D  M20x1.5 threaded backshell ● M1 VM20 8-13  M20x1.5 threaded cable gland
O-Ring 37 36
M1 M20D
M1 M20

24
8
24
M20x1.5

M20x1.5
M20x1.5

cable Ø
Pg13.5

26.5
Ø27

Ordering code Description Ordering code Description


Backshell with Pg13.5 threaded front skirt and
M1 M20
M20x1.5 threaded rear skirt for use with plug M16 W M20x1.5 threaded cable gland
M1 VM20 8-13
Backshell with M20x1.5 threaded front and rear skirt for use with backshell M1 M20 and M1 M20D
M1 M20D
for use with receptacle M14 M20

Dimensions in mm / Subject to change


11   schaltbau.com

T1-xx/xx  Cable sleeves/seals, Shells Part 2 M1 series

● T1-4/6, ... , T1-12/13  Cable sleeve, Fig. A ● T1-14.5  Sealing ring, Fig. B Ordering code Fig. Description
T1-4/6 A cable-Ø 4 ... 6 mm
T1-4/6 T1-6/8 A cable-Ø 6 ... 8 mm
T1-6/8
cable-Ø

cable-Ø
T1-8/10 A cable-Ø 8 ... 10 mm

Ø19
Ø19
T1-8/10 T1-14.5
T1-10/12
T1-12/13 T1-10/12 A cable-Ø 10 ... 12 mm
T1-12/13 A cable-Ø 12 ... 13 mm
32
T1-14.5 B cable-Ø 14 ... 15 mm

Note:
● For use with M16, M16 Z, M16 ZB Series cable plugs
● For use with M11, M11 Z, M11 ZB Series cable receptacles

222K142-15, 202K142-15  Shrink boots, Shells Part 2 M1 series

● 222K142-15  Shrink boot, 90° ● 202K142-15  Shrink boot, straight


Ordering code Description

222K142-15 * Shrink boot, 90°

202K142-15 * Shrink boot, straight

Note:
● For use with M16 W Series plug
● Cable diameter Ø 7.1 mm min.
* Order direct from Raychem

M1 KS, M1 K  Protection caps for plugs M1 DS, M1 D  Protection caps for receptacles M1 series

20.5 17
Tr26x2

Tr26x2
Ø31

cord plastic cord plastic


85

85

strap strap

Ø23 Ø24.5 Ø25 Ø24.5

M1 KS M1 K M1 DS M1 D

Ordering code Description Ordering code Description

M1 KS Protection cap with cord for plugs M1 DS Protection cap with cord for receptacles

M1 K Protection cap with plastic strap for plugs M1 D Protection cap with plastic strap for receptacles

Subject to change / Dimensions in mm


schaltbau.com   12

M1 E-4P+PE, M1 E-6P+PE  Pin inserts 4 and 6 pole + PE


M1 E-4S+PE, M1 E-6S+PE  Socket inserts 4 and 6 pole + PE M1 series

● Pin insert M1 E-4P+PE ● Socket insert M1 E-4S+PE

A PE PE A
B B
4 1 1 4

3 2 2 3

1 ... 4 4x Pin SAC-x 1 ... 4 4x Socket BAC-x


35.5 Ø17.1 PE 1x Socket BAC-x 36.7 Ø17.1 PE 1x Pin SAC-x

● Pin insert M1 E-6P+PE ● Socket insert M1 E-6S+PE

A A
PE PE
5 1 1 5
B 6 6 B
4 2 2 4
3 3

1 ... 6 6x Pin SAC-x 1 ... 6 6x Socket BAC-x


32.3 Ø17.1 PE 1x Socket BAC-x 35.8 Ø17.1 PE 1x Pin SAC-x

M1 Series:  Number of contacts, max. 4 + PE 6 + PE

Ordering code   Pin insert M1 E-4P+PE M1 E-6P+PE


  Socket insert M1 E-4S+PE M1 E-6S+PE
Contact arrangement
PE PE
1 4 1 5
Contact identification as marked on insert: 6
  Pin insert: Rear view 2 4
2 3 3
  Socket insert: Front view
Rated voltage (IEC 60038)
230 V / 400 V 250 V
  At pollution degree PD3 (IEC 60512)

Orientations 2 (A, B) 2 (A, B)

Contacts
  Current rating of individual contacts, max.*1 4x 16 A 6x 16 A
  Contact diameter Ø 1.58 mm Ø 1.58 mm
  Contact Type*2   Pin insert Pins SAC-x / PE socket BAC-x Pins SAC-x / PE socket BAC-x
  Socket insert Sockets BAC-x / PE pin SAC-x Sockets BAC-x / PE pin SAC-x
*1  Depending on wire gauge (see »Specifications«, page 3) as well as operating temperature (see»Derating diagrams«, page 19)
*2  For a detailed description see »Contacts«, page 18

Note: 
Empty cavities should be fitted with filler plugs. See also page 18.

Dimensions in mm / Subject to change


13   schaltbau.com

M36 Z, M36 ZB, M36, M35, M36 W  Plug shells, Part 1 M3 series

● M36 Z, M36 ZB  Cable plug with backshell, strain relief and cable gland
* Ordering code Description

Cable plug with backshell,


M36 Z
strain relief and cable gland**

Kit M36 Z
M36 ZB All components loosely
packed.**

Note:
* To prevent the strain relief from loosening use two self-
tapping cylinder head screws 2.9x 13 (not included in delivery)
Tr38x6 P3
* ** Cable sleeve T28-x required
100 Ø45 All M3 inserts can be used with these plugs

● M35  Flange plug


Ordering code Description

M35 Flange plug

32.5
Ø29

42

Note:
● All M3 inserts can be used with this plug
● Mounted with M4 screws, torque 2.5 Nm.
Ø4,3

34.5 Tr38x6 P3

43.5 Ø45

● M36 W  Plug with threaded rear skirt (for use with backshell or shrink boot)
Ordering code Description
Plug with threaded rear
skirt for use with backshells
M36 W
M3 Pg16, M3 Pg21, M3 M25,
Pg21

Ø29

or shrink boot

Note:
● All M3 inserts can be used with this plug
Ø27
● Plug can also be box mounted, torque 2.5 Nm.
5.5
3.3
21.5 Tr38x6 P3

46.6 Ø45

Subject to change / Dimensions in mm


schaltbau.com   14

M31 Z, M31 ZB, M33, M33 W, M34 xx  Receptacle shells, Part 1 M3 series

● M31 Z, M31 ZB  Cable receptacle with backshell, strain relief and cable gland
Insertion depth 15 * Ordering code Description
Cable receptacle with
M31 Z back-shell, strain relief
and cable gland**

Tr38x6 P3
Ø40
Kit M31 Z
M31 ZB All components loosely
packed.**

Note:
22.7 * * To prevent the strain relief from loosening use two self-
tapping cylinder head screws 2.9x 13 (not included in delivery)
100 38 ** Cable sleeve T28-x required
All M3 inserts can be used with these receptacles

● M33  Flange mount receptacle


Insertion depth 15 42 Ordering code Description

M33 Flange mount receptacle


Ø4.3
Ø29

Note:
● All M3 inserts can be used with this receptacle
● Mounted with M4 screws, torque 2.5 Nm.

22.7 32.5
31.5 Tr38x6 P3

● M33 W  Receptacle for use with shrink boot


Insertion depth 15 42 Ordering code Description

Receptacle for use


M33 W
with shrink boot
Ø4.3
Ø26.5

Ø29

Note:
● All M3 inserts can be used with this receptacle

1 3.5

22.7 32.5
31.5 Tr38x6 P3

● M34 Pg21, M34 M30  Receptacle with Pg21 or M30x1.5 threaded rear skirt
Insertion depth 15 Ordering code Description
Receptacle with Pg21
threaded rear skirt for use with:
M34 Pg21 backshell M3 Pg16
Tr38x6 P3
M30x1.5

backshell M3 Pg21
Pg21 or

Ø40

backshell M3 M25D
Receptacle with M30x1.5
M34 M30 threaded rear skirt for use
with backshell M3 M25D
22.7 Note:
31.5 38 ● All M3 inserts can be used with these receptacles
● Receptacle can also be box mounted, torque 2.5 Nm.

Dimensions in mm / Subject to change


15   schaltbau.com

M38  Receptacle shells, Part 1 (continued) M3 series

● M38  Flange mount angled receptacle


51.5 53.5 Ordering code Description

Flange mount angled


M38
receptacle

Ø4.3
Note:
● All M3 inserts can be used with this receptacle

87

150 max.
Tr38x6 P3

43.5

95 max.

M3 Pg16, M3 Pg21, M3 M25, M3 M25D  Backshells, Part 2 M3 VPg16..., M3 VM25...  Cable glands M3 series

● M3 Pg16, M3 Pg21  Pg16 or Pg21 threaded backshells ● M3 VPg16 12-14, M3 VPg21 14-18  Pg16 or Pg21 threaded cable glands
O-ring 40

32
Pg21 M3 Pg21

Pg21 M3 Pg21

SW
cable-Ø
Pg16 or

Pg16 or
Pg21
Ø37

Ordering code Description Ordering code Description


Backshell with Pg21 threaded front and Pg16 threaded rear
M3 Pg16 --- Pg16 threaded cable gland (OEM part)
skirt for use with plug M36 W and receptacle M34 Pg21
Backshell with Pg21 threaded front and rear skirt for use Pg21 threaded cable gland
M3 Pg21 M3 VPg21 14-18
with plug M36 W and receptacle M34 Pg21 for use with backshell M3 Pg21

● M3 M25, M3 M25D  M25x1.5 threaded backshells ● M3 VM25 11-17  M25x1.5 threaded cable gland
O-ring 40 43
M3 Pg25x1.5D

29
32 8
M3 M25

M25x1.5

cable-Ø
M30x1.5

M25x1.5
Pg21
Ø37

32

Ordering code Description Ordering code Description


Backshell with Pg21 threaded front and M25x1.5
M3 M25
threaded rear skirt for use with plug M36 W M25x1.5 threaded cable gland
M3 VM25 11-17
Backshell with Pg21 threaded front and M25x1.5 for use with backshells M3 M25 and M3 M25D
M3 M25D
threaded rear skirt for use with receptacle M34 Pg21

Subject to change / Dimensions in mm


schaltbau.com   16

T28-xx/xx  Cable sleeves, Shells Part 2 M3 series

● T28-xx/xx  Cable sleeves Ordering code Description


T28-10/13 cable-Ø 10 ... 13 mm
T28-10/13 T28-13/16 cable-Ø 13 ... 16 mm
T28-13/16
cable-Ø

T28-16/18.5 cable-Ø 16 ... 18.5 mm

Ø 29
T28-16/18.5
T28-18.5/20.5 T28-18.5/20.5 cable-Ø 18.5 ... 20.5 mm
T28-20.5/22
T28-20.5/22 cable-Ø 20.5 ... 22 mm

55 Note:
● For use with M36, M36 Z, M36 ZB Series cable plugs
● For use with M31 Z, M31 ZB Series cable receptacles

222K163-15, 202K163-15  Shrink boots, Shells Part 2 M3 series

● 222K163-15  Shrink boot, 90° ● 202K163-15  Shrink boot, straight


Ordering code Description

222K163-15 * Shrink boot, 90°

202K163-15 * Shrink boot, straight

Note:
● For use with M36 W Series plug and M33 W Series receptacle
● Cable diameter Ø 9.9 mm min.
* Order direct from Raychem

M3 KS, M3 K  Protection caps for plugs M3 DS, M3 D  Protection caps for receptacles M3 series

26.5 21.9
Tr38x6 P3

Tr38x6 P3
Ø 43

plastic plastic
cord cord
140

strap strap

Ø 31.5 Ø 34.5 Ø 38 Ø 35.8

M3 KS M3 K M3 DS M3 D

Ordering code Description Ordering code Description


M3 KS Protection cap with cord for plugs M3 DS Protection cap with cord for receptacles
M3 K Protection cap with plastic strap for plugs M3 D Protection cap with plastic strap for receptacles

Dimensions in mm / Subject to change


17   schaltbau.com

M3 E-6P+PE / E-5P+3P+PE / E-12P+PE / E-7P+7P+PE  Pin inserts 6, 5+3, 12 and 7+7 pole + PE
M3 E-6S+PE / E-5S+3S+PE / E-12S+PE / E-7S+7S+PE  Socket inserts 6, 5+3, 12 and 7+7 pole + PE M3 series

● Pin insert M3 E-6P+PE ● Socket insert M3 E-6S+PE


A A
1 1
2 5 5 2
6 6

B
3 4 4 3
PE PE
1 ... 6 6x Pin SBC-x 1 ... 6 6x Socket BBC-x
42.8 Ø25.8 PE 1x Socket BBC-x 42 Ø25.8 PE 1x Pin SBC-x

● Pin insert M3 E-5P+3P+PE ● Socket insert M3 E-5S+3S+PE


A A
7 6 5 5 6 7
8 4 4 2 8
2

B
B

1 3 3 1
PE 1 ... 3 3x Pin SCC-x PE 1 ... 3 3x Socket BCC-x
4 ... 8 5x Pin SAC-x 4 ... 8 5x Socket BAC-x
40 Ø25.8 PE 1x Socket BCC-x 41.3 Ø25.8 PE 1x Pin SCC-x

● Pin insert M3 E-12P+PE ● Socket insert M3 E-12S+PE


1 A A1
2 9 9 2
3 10 8 8 10 3
B

B
4 11 12 7 7 12 11 4
5 6 6 5
PE PE
1 ... 12 12x Pin SAC-x 1 ... 12 12x Socket BAC-x
36.45 Ø25.8 PE 1x Socket BAC-x 35.5 Ø25.8 PE 1x Pin SAC-x

● Pin insert M3 E-7P+7P+PE ● Socket insert M3 E-7S+7S+PE


1 A A1
2 9 9 2
3 14 10 13 8 8 13 10 14 3
B

B
4 11 12 7 7 12 11 4
5 6 6 5
PE PE
1 ... 14 14x Pin SAC-x 1 ... 14 14x Socket BAC-x
36.6 Ø25.8 PE 1x Socket BAC-x 35.5 Ø25.8 PE 1x Pin SAC-x

M3 Series:  Number of contacts, max. 6 + PE 5+3 + PE 12 + PE 7+7+ PE

Ordering code   Pin insert M3 E-6P+PE M3 E-5P+3P+PE M3 E-12P+PE M3 E-7P+7P+PE


  Socket insert M3 E-6S+PE M3 E-5S+3S+PE M3 E-12S+PE M3 E-7S+7S+PE
Contact arrangement
1 1 2
1 5 6 7 9 2 9
5 2 4 8 8 10 8 13 10 14 3
Contact identification as marked on insert:
6
2 3
  Pin insert: Rear view 4 3 3 1 7 12 11 4 7 12 11 4
  Socket insert: Front view PE PE 6 5 6 5
PE PE

Rated voltage (IEC 60038)


230 V / 400 V 230 V / 400 V 25 V 250 V 250 V 200 V
  At pollution degree PD3 (IEC 60512)
1 ... 6 1 ... 3 4 ... 8 1 ... 12 1, 2, 4, 5, 6, 7, 9 3,8,10 ... 14

Orientations 2 1 2 2

Contacts
  Current rating of individual contacts, max. *1 6x 32 A 3x 50 A 5x 16 A 12x 16 A 14x 16 A
  Contact diameter Ø 2.30 mm Ø 4.0 mm Ø 1.58 mm Ø 1.58 mm Ø 1.58 mm
  Contact Type *2   Pin insert SBC-x / PE: BBC-x SCC-x / dto. PE*3 SAC-x SAC-x / PE: BAC-x SAC-x / PE: BAC-x
  Socket insert BBC-x / PE: SBC-x BCC-x / dto. PE*3 BAC-x BAC-x / PE: SAC-x BAC-x / PE: SAC-x

*1  Depending on wire gauge (see »Specifications«, page 3) as well as operating temperature (see»Derating diagrams«, page 19)
*2  For a detailed description see »Contacts«, page 18
*3  Mind that only with the 8 pole inserts the PE contact is of the same contact gender. With the other inserts it is of the opposite gender.

Note: 
Empty cavities should be fitted with filler plugs. See also page 18.

Subject to change / Dimensions in mm


schaltbau.com   18

Contacts  Crimp contacts (pin/socket) and filler plugs M1, M3 series

● SAC-x, BAC-x, BS-A-V10 Crimp contacts (pin/socket) and filler plug, type A Contacts
Ø1.58 Identifier Ø3.76 Wire gauge Ø1.58 Identifier Ø3.76 Wire gauge
19.5
Filler plug: BS-A-V10: Empty cavities can be
L1 L2 fitted with filler plugs

Pin contacts, silver plated Socket contacts, silver plated Specifications


Ø2.3
OrderingIdentifier
code Ø5.15 L1 Wire gauge
Identification Ø2.3 Identifier
Ordering code Ø5.15 L2 Wire gauge
Identification Wire gauge Current rating
SAC-0.50-Ag 28.6 No groove BAC-0.50-Ag 28.6 No groove AWG 20 (0.5 mm²) 7.5 A
SAC-1.00-Ag 28.6 1 groove BAC-1.00-Ag 28.6 1 groove AWG18...17 (0.75 ... 1 mm²) 10 A
SAC-1.50-Ag 28.6 2 grooves BAC-1.50-Ag 28.6 2 grooves AWG15 (1.5 mm²) 16 A
SAC-2.50-Ag 28.6 3 grooves BAC-2.50-Ag 28.6 3 grooves AWG13 (2.5 mm²) 16 A
Pin contacts, gold plated Socket contacts, gold plated Specifications
Ordering code L1 Identification Ordering code L2 Identification Wire gauge Current rating
SAC-0.50-Au 28.6 No groove BAC-0.50-Au 28.6 No groove AWG 20 (0.5 mm²) 75 A
SAC-1.00-Au 28.6 1 groove BAC-1.00-Au 28.6 1 groove AWG18...17 (0.75 ... 1 mm²) 10 A
SAC-1.50-Au 28.6 2 grooves BAC-1.50-Au 28.6 2 grooves AWG15 (1.5 mm²) 16 A
SAC-2.50-Au 28.6 3 grooves BAC-2.50-Au 28.6 3 grooves AWG13 (2.5 mm²) 16 A

● SBC-x, BBC-x, BS-B-V10 Crimp contacts (pin/socket) and filler plug, type B

Ø2.3 Identifier Ø5.15 Wire gauge Ø2.3 Identifier Ø5.15 Wire gauge
31
Filler plug: BS-B-V10: Empty cavities can be
L1 L2 fitted with filler plugs

Pin contacts, silver plated Socket contacts, silver plated Specifications


Ø4.0
OrderingIdentifier
code Ø7.2 L1 Wire gauge
Identification Ø4.0 Identifier
Ordering code Ø7.2 L2 Wire gauge
Identification Wire gauge Current rating
SBC-0.50-Ag 40.4 No groove BBC-0.50-Ag 37.0 --- AWG 20 (0.5 mm²) 7.5 A
SBC-1.00-Ag 40.4 1 groove BBC-1.00-Ag 37.0 1 AWG17 (1.0 mm²) 10 A
SBC-1.50-Ag 40.4 2 grooves BBC-1.50-Ag 37.0 2 AWG15 (1.5 mm²) 16 A
SBC-2.50-Ag 39.0 3 grooves BBC-2.50-Ag 35.6 3 AWG13 (2.5 mm²) 27.5 A
SBC-4.00-Ag 39.0 1 wide groove BBC-4.00-Ag 35.6 4 AWG 11 (4.0 mm²) 35 A
SBC-6.00-Ag 39.0 2 wide grooves BBC-6.00-Ag 35.6 5 AWG9 (6.0 mm²) 35 A
Pin contacts, gold plated Socket contacts, gold plated Specifications Daten
Ordering code L1 Identification Ordering code L2 Identification Wire gauge Current rating
SBC-0.50-Au 40.4 No groove BBC-0.50-Au 37.0 --- AWG 20 (0.5 mm²) 7.5 A
SBC-1.00-Au 40.4 1 groove BBC-1.00-Au 37.0 1 AWG17 (1.0 mm²) 10 A
SBC-1.50-Au 40.4 2 grooves BBC-1.50-Au 37.0 2 AWG15 (1.5 mm²) 16 A
SBC-2.50-Au 39.0 3 grooves BBC-2.50-Au 35.6 3 AWG13 (2.5 mm²) 27.5 A
SBC-4.00-Au 39.0 1 wide groove BBC-4.00-Ag 35.6 4 AWG 11 (4.0 mm²) 35 A
SBC-6.00-Au 39.0 2 wide grooves BBC-6.00-Ag 35.6 5 AWG9 (6.0 mm²) 35 A

● SCC-x, BCC-x, BS-C-V10 Crimp contacts (pin/socket) and filler plug, type C

Ø4.0 Identifier Ø7.2 Wire gauge Ø4.0 Identifier Ø7.2 Wire gauge
31.5
Filler plug: BS-C-V10: Empty cavities can be
L1 L2 fitted with filler plugs

Pin contacts, silver plated Socket contacts, silver plated Specifications


Ordering code L1 Identification Ordering code L2 Identification Wire gauge Current rating
SCC-2.50-Ag 37.5 3 grooves BCC-2.50-Ag 32.6 3 grooves AWG13 (2.5 mm²) 27.5 A
SCC-4.00-Ag 37.5 1 wide groove BCC-4.00-Ag 32.6 1 wide groove AWG 11 (4.0 mm²) 35 A
SCC-6.00-Ag 37.5 2 wide grooves BCC-6.00-Ag 32.6 2 wide grooves AWG9 (6.0 mm²) 50 A

Note:  Filler plugs: 


● Schaltbau recommends the use of crimp tool CWZ-600-1 (see page 21) for all contacts ● Fill the empty cavities with filler plugs from the mating face
except SAC-2.50-xx and BAC-2.50-xx. For SAC-2.50-xx and BAC-2.50-xx contacts we ● Cavities of pin inserts can only be filled with half a filler plug
recommend the Buchanan M22520/1-01(-02) crimp tool.
● Packaging unit: 10 pieces
● Schaltbau recommends CuSn conductors (tinned) when the connectors are used:
1.  under extreme ambient air temperatures of +60°C ... +100°C or -25°C ... 0°C
2.  or under conditions of extreme fluctuation of temperature and humidity
● PE (protection earth) contacts must be of the same AWG size as the main contacts.
Dimensions in mm / Subject to change
19   schaltbau.com

Contacts  Ordering code M1, M3 series

Example:   SAC-1.00-Ag  Contacts
Contact   Finish
S  Pin  B  Socket Ag  silver plated,  Au  gold plated

Contact type    Wire gauge


A  Ø 1.58 mm  B  Ø 2.30 mm  C  Ø 3.00 mm 20  /  18 ... 17  /  15  /  13  /  11  /  9  AWG
0,5  /  0,75 ... 1,00  /  1,5  /  2,5  /  4  /  6  mm²
Terminal type 
C  Crimp

Derating diagrams   M1, M3 series

● Derating curve M1 E4P+PE and M1 E4S+PE ● Derating curve M1 E6P+PE and M1 E6S+PE
22 22
20 20
18 18
16 16
14 14
Current [A]

Current [A]
12 12
10 10
8 8
Derating curve Derating curve
6 6
Current curve Current curve
4 4
Max. permissible current carrying capacity Max. permissible current carrying capacity
2 of conductor 1.5 mm² 16 A (acc. to VDE 0298-4)* 2 of conductor 1.5 mm² 16 A (acc. to VDE 0298-4)*
0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Ambient air temperature [°C] Ambient air temperature [°C]

● Derating curve M3 E6P+PE and M3 E6S+PE ● Derating curve M3 E5P+3P+PE and M3 E5S+3S+PE
55 55
20
50 50
45 45
16
40 40
35 35
Current [A]

Current [A]

30
12
30
Derating curve
25 25 Current curve
Derating curve 8
Max. permissible current carrying capacity
20 20
15 Current curve 15 of conductor AWG9 (6 mm²) 40 A (acc. to VDE 0298-4)*
4
10 Max. permissible current carrying capacity 10 Max. permissible current carrying capacity
5
of conductor AWG11 (4 mm²) 32 A (acc. to VDE 0298-4)* 5
of conductor AWG15 (1.5 mm²) 16 A (acc. to VDE 0298-4)*
0
0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Ambient air temperature [°C] Ambient air temperature [°C]

● Derating curve M3 E12P+PE and M3 E12S+PE ● Derating curve M3 E7P+7P+PE and M3 E7S+7S+PE
22 22
20 20
18 18
16 16
14 14
Current [A]

Current [A]

12 12
Derating curve upon request
10 10
Derating curve 8
8
6 Current curve 6
4 Max. permissible current carrying capacity 4
2
of conductor AWG15 (1.5 mm²) 16 A (acc. to VDE 0298-4)* 2
0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Ambient air temperature [°C] Ambient air temperature [°C]

Notes:  Notes: 
● According to VDE 0298-4 the wire gauge of the conductor should be determined in * For AWG sizes refer to our  AWG Electrical Wire Conversion Table
this way that within the limits of its specified current carrying capacity there will be
no heating of the conductor exceeding the permissible operating temperature at any
place or at any time.
● The derating diagrams show the permissible operating range.
● Control and test procedures according to IEC 60512-3, test 5b.

Subject to change / Dimensions in mm


Seite 20   schaltbau.com

Tools   M1, M3 series

● Insertion tools for socket inserts ● Insertion tools for pin inserts

Ordering code Insertion tools for Ordering code Insertion tools for
VW-M1 E-4S Contact insert M1 E-4S+PE VW-M1 E-4P Contact insert M1 E-4P+PE
VW-M1 E-6S Contact insert M1 E-6S+PE VW-M1 E-6P Contact insert M1 E-6P+PE
VW-M3 E-6S Contact insert M3 E-6S+PE VW-M3 E-6P Contact insert M3 E-6P+PE
VW-M3 E-5S+3S Contact insert M3 E-5S+3S+PE VW-M3 E-5P+3P Contact insert M3 E-5P+3P+PE
VW-M3 E-12S Contact insert M3 E-12S+PE, M3 14S+PE VW-M3 E-12P Contact insert M3 E-12P+PE, M3 14P+PE

● Extraction tool ● Crimp tool

Ordering code Extraction tool for Ordering code Crimp tool for
AWZ-A Contacts type A Contacts SAC-x*, BAC-x*, SBC-x, BBC-x, SCC-x,
AWZ-B Contacts type B CWZ-600-1 BCC-x
* Do not use for contacts SAC-2.50-xx, BAC-2.50-xx
AWZ-C/H Contacts type C/H
Tool frame M22520/1-01& For contacts SAC-2.50-xx, BAC-2.50-xx only.
Turret M22520/1-02 Crimp tool and turret from DMC or Buchanan.
(No fig.) Order direct from OEM.

Mounting holes   M1, M3 series

● Flange mount receptacles and plugs ● Flange mount angled receptacles


□ 32.5

□ 30.5

□ 43.5
.5
21

27

37
34

29
Ø

Ø
Ø

Ø 3.2 Ø 4.3 Ø 3.2 Ø 4.3

M13, M15 M33, M33 W, M35 M18 M38

● Receptacles with threaded rear skirts

Pg13.5 Pg21
M20x1.5 M30x1.5

M14 M34

Subject to change / Dimensions in mm


Seite 21   schaltbau.com

Installation and safety instructions   M1, M3 series

The circular industrial connectors dealt with in this catalogue are Only authorized and trained personnel are allowed to plan and carry
intended for use with low-voltage systems and special installations. out all mechanical and electrical installations, transport, commissioning,
They are designed and tested in compliance with the generally recog- as well as maintenance and repair work. This applies to the observa-
nised state of the art. However, the improper use, operation, handling, tion of the general installation and safety regulations for low-voltage
maintenance of or tampering with electric equipment can cause serious systems as well as the proper use of tools approved for this purpose.
or fatal injury to the user or others, and the appliance or other property Electric equipment requires protection from moisture and dust during
can be damaged. installation, operation and storage.

Due to our continuous improvement programme, the Electrical hazards: Any exposure to the connector‘s
design of our products can be modified at any time. live parts. Risk of electrical shock!
So some features may differ from the descriptions, Observe all applicable national provisions, all safety,
specifi­cations and drawings in the catalogue. accident prevention and environmental regulations
You can download the latest update of the catalogue at as well as the recognized technical rules for safe and
 schaltbau.info/download1en. The updated catalogue proper working.
renders the previous issue invalid.

Installation instructions Safety instructions


● Work on electric equipment may only be performed by a qualified ● Carry out regular inspections of all protection and safety devices
electrician or trained personnel working under the direction and to see if they work properly.
supervision of a qualified electrician according to the applicable rules ● According to IEC 61984 connectors used as intended must not
of electrical engineering. be engaged or disengaged when live or under load.
● The connectors supply power and signals. They are intended for plug- ● A connector that does not engage easily requires special attention:
in and detachable connections of components, devices and systems Check for the correct orientation or if its contacts got bent or
only. polluted. Never use force! The connector should always engage
● In order to comply with IEC 61984 make sure that always the current- easily.
carrying part of the connector – no matter whether plug or receptacle ● To prevent dust and moisture from entering, make sure that
– is fitted with socket contacts. the connector, when not mated, is covered by the protective cap.
● For optimum protection of the cable connection make sure the ● When disengaging a connector, pull the plug and never the cable.
connector is supplied with a strain relief.
● Use the connector only according to its intended use. Replace or
● According to IEC 60352-2 – “Solderless connections” – crimp repair damaged parts exclusively with original parts. Any other
contacts are required. usage of or tampering with the connector is considered contrary to
● Make sure that there is no undue strain, pressure, flexing and torsion its intended use. No liability is assumed for damages and accidents
on the cable connection. caused due to non-compliance with the instructions or improper use
of the connector.
● The connectors are designed for special environmental conditions as
defined by “Specifications” on page 3 of this catalogue. Any use which
goes beyond the limits of these specifications is not regarded as the
Installation and maintenance instructions M Series intended use of the connector.

For a detailed list of all safety, installation and


maintenance instructions, download our manual
 A10-M.en!

Visual inspections
Be sure to make visual inspections regularly. Improper handling of
the connector, e.g. when hitting the floor with some impact, can
result in breakage, visible cracks and deformation..

Defective and/or leaky parts must be replaced


instantaneously!

Subject to change / Dimensions in mm


Schaltbau GmbH with compliments:

For detailed information on our products


and services visit our website –
or give us a call!

Schaltbau GmbH
Hollerithstrasse 5
81829 Munich
Germany
Phone +49 89 9 30 05-0
Fax +49 89 9 30 05-350
Internet www.schaltbau.com
The production facilities of Certified to DIN EN ISO 14001 Certified to DIN EN ISO 9001
e-Mail contact@schaltbau.de Schaltbau GmbH have been IRIS since 2002. For the most since 1994. For the most
certified since 2008. recent certificate visit recent certificate visit
our website. our website.

Electrical Components and Systems for


Railway Engineering and Industrial Applications

Connectors ■ Connectors manufactured to industry standards


■ Connectors to suit the special requirements of
communications engineering (MIL connectors)
■ Charging connectors for battery-powered
machines and systems
■ Connectors for railway engineering,
including UIC connectors
■ Special connectors to suit customer requirements

Snap-action switches ■ Snap-action switches with positive opening operation


■ Snap-action switches with self-cleaning contacts
■ Snap-action switch made of robust polyetherimide (PEI)
■ Snap-action switch with two galvanically isolated
contact bridges
■ Special switches to suit customer requirements

Contactors ■ Single and multi-pole DC contactors


Emergency disconnect switches ■ High-voltage AC/DC contactors
■ Contactors for battery powered vehicles and power supplies
■ Contactors for railway applications
■ Terminal bolts and fuse holders
■ DC emergency disconnect switches
■ Special contactors to suit customer requirements

Electrics for rolling stock ■ Equipment for driver's cab


■ Equipment for passenger use
■ High-voltage switchgear
■ High-voltage heaters
■ High-voltage roof equipment
■ Equipment for electric brakes
■ Design and engineering of train electrics
to customer requirements

We reserve the right to make technical alterations without prior notice.


A1752/2204/0  Printed in Germany For updated product information visit www.schaltbau.com

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