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    Sourav Bohrays
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    The document provides assembly instructions for a Grundfos SP 55 G and SP 90 G pump in 3 sentences: It begins with fitting bearings and neck rings into the suction interconnector and discharge casing. Next it describes assembling the suction interconnector, impellers, chambers, and shaft onto the pump. Finally, it explains mounting the assembled pump onto a motor and strainer, and tightening all bolts and fittings.

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    The document provides assembly instructions for a Grundfos SP 55 G and SP 90 G pump in 3 sentences: It begins with fitting bearings and neck rings into the suction interconnector and discharge casing. Next it describes assembling the suction interconnector, impellers, chambers, and shaft onto the pump. Finally, it explains mounting the assembled pump onto a motor and strainer, and tightening all bolts and fittings.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    21 views20 pages

    Grundfosliterature 1092

    Uploaded by

    Sourav Bohrays
    The document provides assembly instructions for a Grundfos SP 55 G and SP 90 G pump in 3 sentences: It begins with fitting bearings and neck rings into the suction interconnector and discharge casing. Next it describes assembling the suction interconnector, impellers, chambers, and shaft onto the pump. Finally, it explains mounting the assembled pump onto a motor and strainer, and tightening all bolts and fittings.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 20

    GRUNDFOS

    ILLUSTRATED SERVICE INSTRUCTIONS

    SP 55 G

    SP 90 G
    Contents

    PAGE

    Fitting of bearings and neck rings ................................................................................................ 3

    Assembly of suction interconnector............................................................................................. 7

    Assembly of pump ........................................................................................................................ 9

    Assembly of pump and motor .................................................................................................... 16

    2
    Fitting of bearings
    and neck rings

    1 2

    1 2

    Fit O-ring on suction interconnector Fit bearing bush on special tool

    3 4

    3 4

    Fit bearing bush in Fit neck ring in suction interconnector


    suction interconnector

    3
    5 6

    5 6

    Fit neck ring in discharge casing

    7 8

    7 8

    Vent filter Place vent filter in its seat

    9 10

    9 10

    Fit retaining ring for vent filter on special Fit retainer ring on top of vent filter
    tool

    4
    11 12

    11 12

    Fit bearing bush on special tool

    13 14

    13 14

    Fit bearing bush in discharge casing Correctly fitted bearing bush

    15 16

    15 16

    Chamber, neck ring, O-ring, Fit O-ring on chamber


    bearing bush and tools

    5
    17 18

    17 18

    Fit neck ring in chamber Fit bearing bush on special tool.


    Ensure correct position

    19 20

    19 20

    Fit bearing bush in chamber Bearing bush seen from bottom of chamber

    21 22

    21 22

    Bearing seen from top of chamber The two different versions of chambers and
    impellers

    6
    Assembly of suction
    interconnector

    1 2

    1 2

    Parts and tools for assembly Place spring in valve casing

    3 4

    3 4

    Fit valve cup on spring Fit valve seat in valve casing

    7
    5 6

    5 6

    Check position for cable guard Mount valve casing on discharge casing

    7 8

    7 8

    Note position for cable guard Fit washers and nuts

    9 10

    9 10

    Tighten nuts to prescribed torque Completed valve casing with


    discharge casing

    8
    Assembly of pump

    1 2

    1 2

    Tools for assembly Parts for SP 55-7G

    3 4

    3 4

    Fit coupling key on shaft Fit coupling on shaft

    9
    5 6

    5 6

    Fit screw for coupling Apply Loctite to screw

    7 8

    7 8

    Tighten screw for coupling Fit shaft on assembly too

    9 10

    9 10

    Fit bearing bush on shaft Fit key for bearing bush

    10
    11 12

    11 12

    Fit impeller key Mount suction interconnector on shaft

    13 14

    13 14

    Lubricate impeller Fit first impeller on shaft

    15 16

    15 16

    Lubricate surface for chamber Mount chamber

    11
    17 18

    17 18

    Fit O-ring on chamber Proceed until last impeller

    19 20

    19 20

    Check axial play with circlip Fit a sufficient number of washers


    to minimize axial play

    21 22

    21 22

    Check axial play again Fit circlip in its seat

    12
    23 24

    23 24

    Check impeller for free rotation Lubricate surface and O-ring for last
    chamber

    25 26

    25 26

    Mount last chamber Use a soft headed hammer to ensure


    correct position of chambers

    27 28

    27 28

    Fit sand guard Tighten screw in sand guard

    13
    29 30

    29 30

    Lubricate top end of shaft Mount unit consisting of valve casing and
    discharge casing

    31 32

    31 32

    Fit straps Check vertical alignment of straps

    33 34

    33 34

    Adjust straps if necessary Tighten nuts for straps to prescribed torque

    14
    35 36

    35 36

    Fit strainer Use special tool to tighten strainer

    37 38

    37 38

    Fit screws in strainer Completed pump

    15
    Assembly of
    pump and motor

    1 2

    1 2

    Mount pump end on motor Fit bolts, washers and nuts


    and tighten lightly

    3 4

    3 4

    Check coupling for free axial movement Coupling screw

    16
    5 6

    5 6

    Tighten screw and loosen it half a revolution. Tighten motor/pump bolts


    Check free axial movement of coupling to prescribed torque

    7 8

    7 8

    Fit protection tape on cables Fit screws in cable guard at bottom end
    at top end of cable guard

    9 10

    9 10

    Fit screws at top end of cable guard Pump ready for test

    Subject to alterations.

    17
    18
    Denmark Hong Kong Poland
    GRUNDFOS DK A/S GRUNDFOS Pumps (Hong Kong) Ltd. GRUNDFOS Pompy Sp. z o.o.
    Poul Due Jensens Vej 7A Unit 1, Ground floor ul. Klonowa 23
    DK-8850 Bjerringbro Siu Wai Industrial Centre Baranowo k. Poznania
    Tlf.: +45-87 50 50 50 29-33 Wing Hong Street & PL-62-081 Przezmierowo
    Telefax: +45-87 50 51 51 68 King Lam Street, Cheung Sha Wan Phone: +48-61-650 13 00
    Kowloon Telefax: +48-61-650 13 50
    Argentina Phone: +852-27861706/27861741
    Bombas GRUNDFOS de Argentina S.A. Telefax: +852-27858664 Portugal
    Ruta Panamericana km. 37.500 Lote 34A Bombas GRUNDFOS Portugal, S.A.
    1619 - Garin Hungary Rua Calvet de Magalhães, 241
    Pcia. de Buenos Aires GRUNDFOS Hungária Kft. Apartado 1079
    Phone: +54-3327 414 444 Park u. 8 P-2770-153 Paço de Arcos
    Telefax: +54-3327 411 111 H-2045 Törökbalint, Tel.: +351-21-440 76 00
    Phone: +36-34 520 100 Telefax: +351-21-440 76 90
    Australia Telefax: +36-34 520 200
    GRUNDFOS Pumps Pty. Ltd. Russia
    P.O. Box 2040 India OOO GRUNDFOS
    Regency Park GRUNDFOS Pumps India Private Limited Shkolnaya 39
    South Australia 5942 Flat A, Ground Floor RUS-109544 Moscow
    Phone: +61-8-8461-4611 61/62 Chamiers Aptmt Phone: +7-095 564 88 00, +7-095 737 30 00
    Telefax: +61-8-8340 0155 Chamiers Road Telefax: +7-095 564 88 11, +7-095 737 75 36
    Chennai 600 028 e-mail: grundfos.moscow@grundfos.com
    Austria Phone: +91-44 432 3487
    GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Telefax: +91-44 432 3489 Singapore
    Grundfosstraße 2 GRUNDFOS (Singapore) Pte. Ltd.
    A-5082 Grödig/Salzburg Indonesia 24 Tuas West Road
    Tel.: +43-6246-883-0 PT GRUNDFOS Pompa Jurong Town
    Telefax: +43-6246-883-30 Jl. Rawa Sumur III, Blok III / CC-1 Singapore 638381
    Kawasan Industri, Pulogadung Phone: +65-6865 1222
    Belgium Jakarta 13930 Telefax: +65-6861 8402
    N.V. GRUNDFOS Bellux S.A. Phone: +62-21-460 6909
    Boomsesteenweg 81-83 Telefax: +62-21-460 6910/460 6901 Spain
    B-2630 Aartselaar Bombas GRUNDFOS España S.A.
    Tél.: +32-3-870 7300 Ireland Camino de la Fuentecilla, s/n
    Télécopie: +32-3-870 7301 GRUNDFOS (Ireland) Ltd. E-28110 Algete (Madrid)
    Unit 34, Stillorgan Industrial Park Tel.: +34-91-848 8800
    Brazil Blackrock Telefax: +34-91-628 0465
    GRUNDFOS do Brasil Ltda. County Dublin
    Rua Tomazina 106 Phone: +353-1-2954926 Sweden
    CEP 83325 - 040 Telefax: +353-1-2954739 GRUNDFOS AB
    Pinhais - PR Box 63, Angeredsvinkeln 9
    Phone: +55-41 668 3555 Italy S-424 22 Angered
    Telefax: +55-41 668 3554 GRUNDFOS Pompe Italia S.r.l. Tel.: +46-771-32 23 00
    Via Gran Sasso 4 Telefax: +46-31 331 94 60
    Canada I-20060 Truccazzano (Milano)
    GRUNDFOS Canada Inc. Tel.: +39-02-95838112 Switzerland
    2941 Brighton Road Telefax: +39-02-95309290/95838461 GRUNDFOS Pumpen AG
    Oakville, Ontario Bruggacherstrasse 10
    L6H 6C9 Japan CH-8117 Fällanden/ZH
    Phone: +1-905 829 9533 GRUNDFOS Pumps K.K. Tel.: +41-1-806 8111
    Telefax: +1-905 829 9512 1-2-3, Shin Miyakoda Telefax: +41-1-806 8115
    Hamamatsu City
    China Shizuoka pref. 431-21 Taiwan
    GRUNDFOS Pumps (Shanghai) Co. Ltd. Phone: +81-53-428 4760 GRUNDFOS Pumps (Taiwan) Ltd.
    22 Floor, Xin Hua Lian Building Telefax: +81-53-484 1014 14, Min-Yu Road
    755-775 Huai Hai Rd, (M) Tunglo Industrial Park
    Shanghai 200020 Korea Tunglo, Miao-Li County
    PRC GRUNDFOS Pumps Korea Ltd. Taiwan, R.O.C.
    Phone: +86-512-67 61 11 80 6th Floor, Aju Building 679-5 Phone: +886-37-98 05 57
    Telefax: +86-512-67 61 81 67 Yeoksam-dong, Kangnam-ku, 135-916 Telefax: +886-37-98 05 70
    Seoul Korea
    Czech Republic Phone: +82-2-5317 600 Thailand
    GRUNDFOS s.r.o. Telefax: +82-2-5633 725 GRUNDFOS (Thailand) Ltd.
    Cajkovského 21 947/168 Moo 12, Bangna-Trad Rd., K.M. 3,
    779 00 Olomouc Malaysia Bangna, Phrakanong
    Phone: +420-585-716 111 GRUNDFOS Pumps Sdn. Bhd. Bangkok 10260
    Telefax: +420-585-438 906 7 Jalan Peguam U1/25 Phone: +66-2-744 1785 ... 91
    Glenmarie Industrial Park Telefax: +66-2-744 1775 ... 6
    Finland 40150 Shah Alam
    OY GRUNDFOS Pumput AB Selangor Turkey
    Mestarintie 11 Phone: +60-3-5569 2922 GRUNDFOS POMPA SAN. ve TIC. LTD. STI
    Piispankylä Telefax: +60-3-5569 2866 Bulgurlu Caddesi no. 32
    FIN-01730 Vantaa (Helsinki) TR-81190 Üsküdar Istanbul
    Phone: +358-9 878 9150 Mexico Phone: +90 - 216-4280 306
    Telefax: +358-9 878 91550 Bombas GRUNDFOS de Mexico S.A. de C.V. Telefax: +90 - 216-3279 988
    Boulevard TLC No. 15
    France Parque Industrial Stiva Aeropuerto United Arab Emirates
    Pompes GRUNDFOS Distribution S.A. Apodaca, N.L. 66600 GRUNDFOS Gulf Distribution
    Parc d’Activités de Chesnes Mexico P.O. Box 16768
    57, rue de Malacombe Phone: +52-81-8144 4000 Jebel Ali Free Zone
    F-38290 St. Quentin Fallavier (Lyon) Telefax: +52-81-8144 4010 Dubai
    Tél.: +33-4 74 82 15 15 Phone: +971-4- 8815 166
    Télécopie: +33-4 74 94 10 51 Netherlands Telefax: +971-4-8815 136
    GRUNDFOS Nederland B.V.
    Germany Postbus 104 United Kingdom
    GRUNDFOS GMBH NL-1380 AC Weesp GRUNDFOS Pumps Ltd.
    Schlüterstr. 33 Tel.: +31-294-492 211 Grovebury Road
    40699 Erkrath Telefax: +31-294-492244/492299 Leighton Buzzard/Beds. LU7 8TL
    Tel.: +49-(0) 211 929 69-0 Phone: +44-1525-850000
    Telefax: +49-(0) 211 929 69-3799 New Zealand Telefax: +44-1525-850011
    e-mail: infoservice@grundfos.de GRUNDFOS Pumps NZ Ltd.
    Service in Deutschland: 17 Beatrice Tinsley Crescent U.S.A.
    e-mail: kundendienst@grundfos.de North Harbour Industrial Estate GRUNDFOS Pumps Corporation
    Albany, Auckland 17100 West 118th Terrace
    Greece Phone: +64-9-415 3240 Olathe, Kansas 66061
    GRUNDFOS Hellas A.E.B.E. Telefax: +64-9-415 3250 Phone: +1-913-227-3400
    20th km. Athinon-Markopoulou Av. Telefax: +1-913-227-3500
    P.O. Box 71 Norway
    GR-19002 Peania GRUNDFOS Pumper A/S
    Phone: +0030-210-66 83 400 Strømsveien 344
    Telefax: +0030-210-66 46 273 Postboks 235, Leirdal
    N-1011 Oslo
    Tlf.: +47-22 90 47 00
    Telefax: +47-22 32 21 50

    Addresses revised 15.04.2003


    Being responsible is our foundation
    Thinking ahead makes it possible
    Innovation is the essence

    V7 15 52 41 1002
    Repl. V7 15 52 41 1199
    GB

    www.grundfos.com

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