Professional Documents
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GR-500EX-2/C2-1E
(Circuit Diagrams)
01
Foreword
This service manual describes the composition of the Model GR-500EX-2 rough terrain crane, its hydraulic and
electric circuit diagrams.
This service manual applies to the cranes with the specification numbers given below. Check the specification
number on the nameplate of your crane.
Read the separate operation and maintenance manual and the parts catalog for repair and maintenance of the
crane in conjunction with this manual. If the parts needs to be replaced, check the disassemble units and sales
units in the parts catalog before replacing them.
GR-500E-2-00104 540685--
Please note that, for product improvement, some changes may have been
incorporated in the machine that are not covered in this manual.
1 WA04-3620E
Foreword
3. Outline of specifications
Spec. No.
No. Item
GR-500E-2-00104
2M2D
2 WA04-3620E
4. Group index
Z System Diagrams Z
3 WA04-3620E
Foreword
5. Contents
Spec. No.
Chapter
Section GR-500E-2-00104
2M2D
System Diagrams
4 WA04-3620E
Z
System Diagrams
Contents
Z-1 Hydraulic Circuit .............................. 1 Z-5 Electric Circuit (Upper) (Carrier) ...13
Z
i
Z-1 Hydraulic Circuit Z-1 Z-1
1 WZ01-2890E 1
Z-1. Hydraulic Circuit Z-1. Z-1.
2 WZ01-2890E 344-023-70000 △
1
2
Z-2. Torque Converter Circuit Z-2. Z-2.
3 WZ05-0400E 347-414-10000 △
0
3
Z-3. Pneumatic Circuit Z-3. Z-3.
4 WZ06-0570E 347-414-20000 △
0
4
Z-4 Electric Circuit (Upper) (Crane) Z-4
The electric circuit diagram of this machine is made by the composition shown by following block diagram.
In contents, it is divided into three paragraphs such as; Z-4 (Upper) (Crane), Z-5 (Upper) (Carrier) and Z-6
(Lower).
The electric circuit in the part of the block diagram drawn by a bold line is edited on the next page.
[Notes]
3.5 Electric circuit (SCT)
Option
3.6 Electric circuit (GSMT)
344-125-10000 △
4
5 WZ03-5750E
Z-4 Electric Circuit (Upper) (Crane) Z-4
6 WZ03-5750E
Z-4 Electric Circuit (Upper) (Crane) Z-4 “Electric circuit diagram” shows each applicable paragraph No. Z-4
of this manual’s contents.
Refer to the contents.
3. Comparison table (Connector No., Usage, Coordinate and Paragraph No.)
Electric Electric Electric Electric Electric Electric
CN No. Usage circuit circuit CN No. Usage circuit circuit CN No. Usage circuit circuit
coordinate diagram coordinate diagram coordinate diagram
CN060 Air solenoid valve (air horn) Z-4 4.2 CN640 AML connector (CN1) F-22 CN1071 To circuit (carrier, main) D-20 Z-4 4.1
CN100 AML (load moment indicator) vent solenoid valve CN641 AML connector (CN2-1) G-22 Z-4 4.1 CN1094 Overwind (two-blocking) detection switch (boom) (left) Z-4 4.4
CN102 Remote control pressure vent solenoid valve CN642 AML connector (CN2-2) H-22 CN1104 -
CN120 Swing right proportional control valve (SL120) CN643 AML connector (CN3) To circuit (swing table, left) K-2 Z-4 4.1
Z-4 4.5 CN1331
CN121 Swing left proportional control valve (SL121) CN644 AML connector (CN4) To circuit (crane, main) Z-4 4.3
CN124 Boom raising proportional control valve CN645 AML connector (CN5) K-22 To circuit (swing table, left) I-2 Z-4 4.1
CN1332
CN125 Boom lowering proportional control valve CN646 AML connector (CN6) J-22 To circuit (crane, main) Z-4 4.3
CN143 Boom telescoping/aux. winch control selection solenoid valve CN647 AML connector (CN7) C-22 To circuit (swing table, left) L-1 Z-4 4.1
CN1333
CN144 Boom telescoping/aux. winch control selection solenoid valve CN648 AML connector (CN8) D-22 To circuit (crane, main) Z-4 4.3
Z-4 4.3
CN160 Swing brake release solenoid valve CN678 For AML maintenance E-21 CN1516 To circuit (for Europe) (not used) O-1
Z-4 4.1
CN161 Swing free/lock solenoid valve CN693 M-22 CN1518 Diode P-7
CN162 Swing relief proportional control valve CN697 To circuit (carrier, main) L-22 Z-4 4.1 CN1526 - Z-4 4.3
CN172 - CN699 N-22 CN1538 -
CN192 Jib lock pin extension solenoid valve CN817A CN1539 -
Buzzer 4 (overwind (two-blocking) warning) O-21
CN193 Jib lock pin retraction solenoid valve CN817B CN1556 -
CN222 Jib extension solenoid valve CN818 Buzzer 3 (AML warning) N-21 CN1557 -
CN223 Jib retraction solenoid valve CN820 For reducing main pressure I-20 CN1558 -
CN230 - CN821 AML vent solenoid valve O-1 CN1559 -
CN238 - CN828A R1 AML power supply (STD) relay P-8
External indicator lamp (yellow)
CN260 - CN828B R2 Boom full ret. detection relay P-6
Z-4 4.2
CN261 - CN829A R9 Swing brake relay P-4 Z-4 4.1
External indicator lamp (red)
CN287 - Z-4 4.3 CN829B R11-1 2nd boom emergency telescoping relay (not used) P-7
CN312 - CN846 - R11-2 Emergency telescoping relay (not used) F-19
CN313 - CN853A R15 -
Working lamp (boom)
CN447 Eco mode switch E-11 Z-4 4.1 CN853B Z-4 4.4 R16 -
CN454 - Z-4 4.3 CN858 Cord reel (boom length detector) R22 External indicator lamp (yellow) relay P-5
CN457 - CN859 3rd/top boom full retraction detection switch R23 External indicator lamp (red) relay P-5
Z-4 4.4
CN484 Swing brake switch C-9 CN862 Overwind (two-blocking) detection switch (boom) (right) R26 AML power supply (option) relay P-8
CN485 Boom telescoping/aux. winch control selection switch D-9 Z-4 4.1 CN863 Terminal assy D-7 R28 Suspension lock relay P-6
Z-4 4.1
CN487 Swing free/lock selection switch B-9 To circuit (boom) F-1 R36 Overwind (two-blocking) detection relay P-5
CN887 Z-4 4.1
CN488 Jib mounting/stowing switch Z-4 4.2 To circuit (crane, main) R48 Emergency operation relay P-9
Z-4 4.4
3rd/top boom emergency telescoping switch CN888 Connector (boom) R58 AML emergency power supply relay P-9
CN503 E-11
(not used) To circuit (swing table, right) N-1 Z-4 4.1 R60 Positive control relay P-4
2nd boom emergency telescoping switch CN889
CN504 F-11 To circuit (crane, main) R61 Control lever stand position detection relay P-4
(not used) Z-4 4.1 Z-4 4.2
CN890 Connector (external indicator lamp) R62 - P-7
CN505 Overwind cutout (anti-twoblock) disable switch D-11 To circuit (swing table, left) G-1 Z-4 4.1 R63 -
3rd/top boom extending switch (ISO array) CN893
CN506 L-2 To circuit (crane, main) Z-4 4.3 RC16-1 3rd/top boom emergency telescoping relay P-8
(not used)
To circuit (swing table, left) J-2 Z-4 4.1 RC16-2 (not used) F-18
CN509 - CN894
To circuit (crane, main) Z-4 4.3 JC01 A-13
CN521 Over-front detection switch Z-4 4.2
CN895 Z-4 4.2 JC02 A-11
CN529 Control lever stand position detection switch (left) L-2 To circuit (carrier, main) Joint
Z-4 4.1 CN899 D-20 Z-4 4.1 JC03 P-9
CN531 Swing horn switch L-2 Z-4 4.1
CN900 JC04 P-12
CN532 Main winch hoisting up detection switch Overwind (two-blocking) (boom) Z-4 4.4
CN901 JC05 E-10
CN533 Aux. winch hoisting up detection switch
CN904 Jib state switch D-11 JC06 E-3
CN534 Boom extending detection switch Joint
CN907 Emergency outrigger state register switch E-11 JC07 D-18
CN535 Boom retracting detection switch
CN918 J-20 JC101 A-16
CN536 Boom raising detection switch Emergency jib operation
Z-4 4.3 CN919 I-20 JC102 -
CN537 Boom lowering detection switch
CN922 Boom telescoping/aux. winch control indicator lamp D-9 JC103 P-14
CN540 Swing right detection switch Joint Z-4 4.1
CN927 JC104 P-18
CN541 Swing left detection switch
CN928
CN546 Main winch hoisting down detection switch AML external indicator (option) E-21 Z-4 4.1
CN929
CN547 Aux. winch hoisting down detection switch
CN930
CN553 -
CN932 Touch-type main winch drum indicator solenoid
CN558 Limited AML override (set up button) switch A-9 Z-4 4.1
CN933 (not used)
CN559 - K-19
CN934 Touch-type aux. winch drum indicator solenoid
CN572 Jib stowed detection switch
Z-4 4.4 CN935 (not used)
CN573 Jib lock pin retraction detection switch
CN939 Rope run-out release switch F-11
CN576 Boom length and angle detector
CN949 - Z-4 4.2
CN580 Swing angle detector Z-4 4.5
CN993 -
CN581 Pressure sender (main pressure)
CN994 -
CN583 Air pressure detector Z-4 4.2
CN995 Jib lock pin switch
CN584 Pressure sender (elevating cylinder, boom raising)
Z-4 4.5 CN999A Z-4 4.2
CN585 Pressure sender (elevating cylinder, boom lowering) Jib mounting/stowing operationally indicator lamp
CN999B
CN591 Drum rotation detection switch (main winch)
CN1015 AML external indicator (option) E-21 Z-4 4.1
CN592 Drum rotation detection switch (aux. winch)
Z-4 4.3 CN1052 Steering filter clogging detection switch Z-4 4.2
CN595 Main rope run-out detection switch
CN1061 Diode (not used) F-20 Z-4 4.1
CN596 Aux. rope run-out detection switch
7 WZ03-5750E 7
Z-4 Electric Circuit (Upper) (Crane) Z-4 Applicable serial No. 1 : 540685-- Z-4
4. Electric circuit
4.1 Electric circuit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
(crane, main) JC02-3 JC02-2 JC02-1 JC01-3 JC01-2 JC01-1
4+6
BLUE
4+6
BLUE
4+6
BLUE
4+6
BLUE
4+6
BLUE
4+6
BLUE JC101-3 JC101-2 JC101-1 [ NOTICE ]
JC 1.25 (B08AA) B 1. Number within ( ) indicate the circuit identification numbers
JC101
JC101
JC101
(JC02-1) E008
JC02
JC02
JC02
JC01
JC01
JC01
M6_0.85-1.25 33 32 31 30 29 28 27 26 25 24 23
33 32 31 30 29 28 27 26 25 24 23
22 21 20 19 18 17 16 15 14 13 12
22 21 20 19 18 17 16 15 14 13 12
11 10 9 8 7 6 5 4 3 2 1
11 10 9 8 7 6 5 4 3 2 1
33 32 31 30 29 28 27 26 25 24 23
33 32 31 30 29 28 27 26 25 24 23
22 21 20 19 18 17 16 15 14 13 12
22 21 20 19 18 17 16 15 14 13 12
11 10 9 8 7 6 5 4 3 2 1
11 10 9 8 7 6 5 4 3 2 1
33 32 31 30 29 28 27 26 25 24 23
33 32 31 30 29 28 27 26 25 24 23
22 21 20 19 18 17 16 15 14 13 12
22 21 20 19 18 17 16 15 14 13 12
11 10 9 8 7 6 5 4 3 2 1
11 10 9 8 7 6 5 4 3 2 1
(the numbering of wiring end).
GND (JC02)
2. Diameter of wiring type without indication is CAVS 0.5mm2 (0.0008in2)
(255AD) R/G
(255AE) R/G
(255AF) R/G
(378AC) B/L
(378AB) B/L
(378AA) B/L
(250AW) LG
(035AM) BR
(035AG) BR
(337AC) LG/W
(250AG) LG
(035AD) BR
(035AH) BR
(035AC) BR
(337AA) LG/W
(337AB) LG/W
1.25 (250AG) LG
(035AE) BR
(035AP) BR
(035AK) BR
(035AB) BR
(250BD) LG
(250BC) LG
1.25 (250AN) LG
(035AF) BR
(250BA) LG
(250AE) LG
(250BB) LG
(250AB) LG
(250BE) LG
(250AZ) LG
(250BZ) LG
(250AF) LG
1.25 (250BF) LG
1.25 (250AY) LG
(035AJ) BR
(035AJ) BR
1.25 (250AJ) LG
(401AC) O
(250AI) LG
(B52AB) B
(401AB) O
(401AA) O
1.25 (B52AA) B
(B08AG) B
(336AC) P
(B08AH) B
(B08AC) B
(B08AC) B
(B02AD) B
(B02AC) B
(B08AD) B
(336AA) P
(336AB) P
(B08AE) B
(B02AE) B
(B02AB) B
A
(B08AB) B
A
1.25 (B08AA) B
1.25 (B02AA) B
(B08AF) B
(B02AF) B
3. Colors depend on JASO D607.
1.25 (B02AA) B
1.25
(JC01-1) E002 The initial is base color and 2nd letter is marking color.
M6_0.85-1.25
GND (JC01) CN558 4. Outrigger push switch FL, FR, RL, RR indicate each outrigger
1.25 (B52AA) B (255AE) R/G
(JC101-2) E052 Limited AML override (set up button) switch
KEY
2
M6_0.85-1.25 (Contact close : set side)
(336AC) P
actuated position.
(E008)
GND (JC101)
(JC04-1)
1.25 (B07AA) B
E007 CN487 5. This figure is based on the following conditions:
(E002)
2 (035AD) BR
2 2
M6_0.85-1.25
GND (JC04)
5
5 5
(B02AF) B 1.Crane : traveling condition AML-C
Swing free/lock selection switch
(E052)
1.25 (B06AA) B 4 (B02AE) B
(JC03-2) E006 (Contact close : free) 3
4 4
(378AB) B/L 2.PTO switch : OFF CN3
M6_0.85-1.25 3 3 1 3-1 +5V
(250BB) LG
1.25 (B09AB) B GND (JC03)
1
1 1 3.Boom : fully retracted, over-front 2 3-2 Ai1 Boom length input
(JC103-3) E009 3 3-3 AI2 Boom angle input
M6_0.85-1.25 4.Hook blocks : overwound 4 3-4 AI3 Swing angle 1 input
3-5 AGND
B B
GND (JC103) 5
5.Starter switch : OFF 6 3-6 SHIELD
1.25 (B120AD) B
(JC104-2) E120 6.Control levers : neutral positions 7 3-7 +5V
M6_0.85-1.25 8 3-8 Ai4 Swing angle 2 input
GND (JC104) 6. The following symbols indicate connection between same numbered wirings. 9 3-9 Ai5 Elevating cylinder raising pressure input
10 3-10 Ai6 Elevating cylinder lowering pressure input
1.25 (B100AA) B
(JC05-1) E100 Reception side of GND : Supplying side : 11 3-11 AGND
M6_0.85-1.25 12 3-12 SHIELD
GND (JC05)
CN4
1 4-1 FG
2 4-2 +5V
3 4-3 Ai7 Main pressure input
AML-C CN484 (035AG) BR 4 4-4 Ai8
1.25 (B01AA) B
2
2 2 5 4-5 AGND
(B01AB)B (B02AC) B
(CN640) (B01AC)B E001 Swing brake switch
5
5 5 6 4-6 SHIELD
(B02AB) B
(CN640) M6_0.85-1.25
4
4 4
(B01AD)B (Contact close : braking) (352AA) L/W
C (CN640) CN647 CN7
C
3
(B01AE)B GND (AML1) 3 3
(255AD) R/G
(CN640) 1
1 1 1 1 7-1 TX1+
2 2 7-2 TX1-
(250AF) LG
5 5 3 3 7-3 SHIELD
(337AC) LG/W
7 7 11 11 7-11 RX1+
1.25 (B10AA) B 1 1 12 12 7-12 RX1-
(B10AB)B Boom telescoping/aux. winch control selection switch
(CN642) (B10AC)B E010 6 6 13 13 7-13 SHIELD
(CN642) (B10AD)B M6_0.85-1.25 (up : telescoping, down : aux. winch) 8 8 7 7 7-7 DGND
(CN646) GND (AML2) 2 2 8 8 7-8 CAN1_L
(B10AE)B To circuit (carrier, main)
(CN646) 3 3 9 9 7-9 CAN1_H
4 4 CN899 10 10 7-10 SHIELD
(S10-003) W (S10-003) W
CN485 (035AC) BR RXD2 MDT Serial input (+) 1
(S10-004) B (S10-004) B
4 4 7-4 TX2+
9 9 RXD2 MDT Serial input (-) 2 5 5 7-5 TX2-
(B52AB) B (S10-AA) B (S10-AA) B
1010 JC07-3 JC07-2 JC07-1 3 6 6 7-6 SHIELD
1kΩ (250AH) LG 3+3+4 3+3+4 3+3+4 SHIELD10 (S10-001) R
(320AA) LG/R Terminal assy CN922
BLUE BLUE BLUE
4 (S10-001) R (S10-002) G
14 14 7-14 RX2+
CN505 TXD2 MDT Serial output (+) 5 15 15 7-15 RX2-
CN863 (S10-002) G
1kΩ 5.6kΩ 2kΩ
1
2 2 TXD2 MDT Serial output (-) 6 16 16 7-16 SHIELD
D (250AH) LG
(320AA) LG/R
(250AH) LG
(320AA) LG/R
11
(250AM) LG
(320AA) LG/R Overwind cutout (anti-twoblock) disable switch
5
6 6
(250AB) LG (S11-006) W (S11-005) B
17 17 7-17 DGND D
JC07
JC07
JC07
22 2
3 3 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CAN-H 1 18 18 7-18 CAN2_L
(253AA) LG/B (253AA) LG/B
33
(253AA) LG/B (Contact close : overwind emergency release) 3
4 4
(384AA) L 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CAN-L 2
(S11-005) B (S11-006) W
19 19 7-19 CAN2_H
(310AA) L/R (310AA) L/R (310AA) L/R 4 (S11-AA) B (S11-AB) B
4 4 5 5 GND 3 20 20 7-20 SHIELD
(294AC) BR/R
(294AA) BR/R
(294AB) BR/R
(260AC) Y/W
(260AA) Y/W
(260AB) Y/W
(781AC) G/R
(781AD) G/R
(352AC) L/W
(781AA) G/R
(781AB) G/R
(352AA) L/W
(352AB) L/W
(306AC) B/R
(306AD) B/R
SHIELD11B SHIELD11A
(306AA) B/R
(306AB) B/R
(303AC) R/L
(303AA) R/L
(303AB) R/L
5 5 4
(250AW) LG 1
(332AC) V
(332AD) V
(379AC) Y
(332AA) V
(332AB) V
(379AA) Y
(379AB) Y
6 6 Jib state switch 2 2 CN1071
KEY
(288AA) W/L
7 7 (Contact close : without jib) 1 1 To circuit (carrier, main)
8 8
CN904 CN648 CN8
1 1 8-1 FG
2 2 8-2 FG
(250AI) LG (832AA) LG
Emergency outrigger state register switch
KEY
(748AA) B/W (830AA) L/R
(Contact close : emergency resister) 1 1 2 4 4 8-4 TXD
CN907 6 5 5 8-5 FG
(834AA) BR
3 6 6 8-6 DGND
(833AA) L/B
Eco mode switch 7 7 8-7 DGND
Yellow
4
Green
GND
(831AA) L/W
Red
24V
(Contact close : eco mode) CN447 5 8 8 8-8 RXD
CN678
E (035AK) BR
E
W
G
R
Y
B
JC06-3 JC06-2 JC06-1 JC05-3 JC05-2 JC05-1
2
(option)
2 2 For AML maintenance
5 (B08AD) B
5 5
(B08AB) B
4
USB
CN1015
4 4
(743AA) SB
JC05
JC05
JC05
CN927
CN928
CN929
CN930
JC06
JC06
JC06
3
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 3 1 USB-1 VBUS
1 (250BH) LG
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 1 2 USB-2 D-
(315AC) LG/W
(315AB) LG/W
(315AA) LG/W
(470AC) LG/Y
(255AG) R/G
(470AK) LG/Y
3 USB-3 D+
(334AC) Y
(334AD) Y
(317AC) L/Y
(334AB) Y
(334AE) Y
(333AC) B/W
(317AB) L/Y
(317AA) L/Y
(470AK) LG/Y
(333AB) B/W
(333AA) B/W
(255AI) R/G
(156AG) R/Y
(256AC) Y/G
(156AC) R/Y
(156AH) R/Y
(302AC) R/B
(256AA) Y/G
(256AB) Y/G
(302AA) R/B
(250AD) LG
(250BH) LG
(B100AC) B
1.25 (250AK) LG
(250BV) LG
(250AS) LG
(B100AB) B
(402AD) Y/R
1.25 (B100AA) B
(250AL) LG
CN503 (035AF) BR 4 USB-4 DGND
(B02AD) B
(401AB) O
(400AA) L
2
(B08AH) B
6
(250AZ) LG
3
4
(379AA) Y
CN640 CN1
(B08AG) B (250BC) LG
5 3 3 1-3 DOPOW 24V Power supply (output)
(250BD) LG
7 7 1-7 DOPOW 24V Power supply (output)
(250BE) LG
8 8 1-8 DOPOW 24V Power supply (output)
(E100)
(820AA) R/B
To circuit (boom) CN504 (035AE) BR 6 6 1-6 MBPOW 24V Power supply (control)
(260AC) Y/W
(306AC) B/R
(346AA) B/G
(306AD) B/R
(356AA) R/Y
(B01AB) B
(303AC) R/L
(376AA) Y/B
(376AA) Y/B
(375AA) L/R
(375AA) L/R
(250BG) LG
CN887 2 (E001) 1 1 1-1 MBGND
(B09AK) B
(332AC) V
(332AD) V
(379AC) Y
(B09AL) B
(B08AF) B (B01AC) B
F Working lamp switch linked power supply
1
2
(233AA) Y/B 1.25
(305AA) R
6
3
(250BA) LG
(332AA) V
(E001)
(E001) (B01AD) B
(B01AE) B
2
4
2
4
1-2
1-4
MBGND
MBGND F
3 4 (E001) 5 5 1-5 MBGND
(304AA) G (B08AE) B
CN1061
Boom full retraction detection switch 4 5 2 1 4 6 3 1 6 5 2 8 7 3 4 9 3 2 1
(301AA) LG/Y
RC16-2
R11-2
Overwind (two-blocking) detection switch 5
(250AL) LG CN939
Rope run-out
1
PTO linked power supply (STD) 6 2 2
(367AA) G/W 5
Jib stowed detection switch 7 6 6
8
release switch 2
3 3
(250AE) LG
(Contact close : 3 (289AA) L/B
9 4 4
10
(781AA) G/R
run-out release) 4
5 5
Jib lock pin retraction detection switch 11
(785AA) G/L
Jib set signal + Jib lock pin retraction signal 12
CN641 CN2
(337AB) LG/W
1 1 2-1-1 Di1+ Boom tele. / Aux. winch operation
(305AA) R
2 2 2-1-2 Di2+ 2nd boom full retraction detection
(252AB) LG/W
3 3 2-1-3 Di3+ 3rd/top boom full retraction detection
G To circuit (swing table, left)
(378AA) B/L
(384AA) L
4
5
4
5
2-1-4
2-1-5
Di4+
Di5+
Swing free input
Overwind cutout (anti-twoblock) disable
G
CN893 (336AB) P
6 6 2-1-6 Di6+ Limited AML override (set up button) input
(250AD) LG (367AA) G/W
PTO linked power supply (STD) 1 7 7 2-1-7 Di7+ Jib stowed detection
(333AA) B/W
2 8 8 2-1-8 Di8+ Over-front detection
(261AA) W (261AA) W
Main winch hoisting up detection switch 3 9 9 2-1-9 Di9+ Main winch hoisting up
(262AB) W/R (262AB) W/R
Main winch hoisting down detection switch 4 10 10 2-1-10 Di10+ Main winch hoisting down
(267AB) V (267AB) V
Aux. winch hoisting up detection switch 5 11 11 2-1-11 Di11+ Aux. winch hoisting up
(268AB) W/Y (268AB) W/Y
Aux. winch hoisting down detection switch 6 12 12 2-1-12 Di12+ Aux. winch hoisting down
(263AA) W/G (263AA) W/G
Boom extending detection switch 7 13 13 2-1-13 Di13+ Boom extension
(264AB) G/Y (264AB) G/Y
Boom retracting detection switch 8 14 14 2-1-14 Di14+ Boom retraction
(265AB) W/B (265AB) W/B
Boom raising detection switch 9 15 15 2-1-15 Di15+ Boom raising
(266AB) W/L (266AB) W/L
Boom lowering detection switch 10 16 16 2-1-16 Di16+ Boom lowering
(286AC) G/L (286AC) G/L
Swing right detection switch 11 17 17 2-1-17 Di17+ Swing right
(287AC) G/R (287AC) G/R
Swing left detection switch 12 18 18 2-1-18 Di18+ Swing left
(748AA) B/W
13 19 19 2-1-19 Di19+ Emergency outrigger state control
(319AA) L/W
2-1-20 Di20+ Boom raising stop release
H H
14 20 20
15
16 CN642
(317AC) L/Y
17 1 1 2-2-1 Di21+ AML override (bridging device) input
(294AC) BR/R
18 2 2 2-2-2 Di22+ Counterweight equipped detection
(295AA) BR/Y
19 3 3 2-2-3 Di23+ Main rope run-out
(279AA) BR/W
20 4 4 2-2-4 Di24+ Aux. rope run-out
(288AA) W/L
9 9 2-2-9 Di25+ Jib state switch
(289AA) L/B
10 10 2-2-10 Di26+ Rope run-out stop release
(302AA) R/B
11 11 2-2-11 Di27+ Top boom extension
(310AA) L/R
12 12 2-2-12 Di28+ Overwind (two-blocking) signal
14 14 2-2-14 PSRC
(330AA) G/B
8 8 2-2-8 P1A(P1) Winch drum indicator input (Main)
16 16 2-2-16 P1B Winch drum indicator input (Main)
(331AA) G/O
7 7 2-2-7 P2A(P2) Winch drum indicator input (Aux.)
15 15 2-2-15 P2B Winch drum indicator input (Aux.)
6 6 2-2-6 P3
(B10AB) B
I To circuit (swing table, left)
(E001)
(E001)
(B10AC) B
5
13
5
13
2-2-5
2-2-13
FG
FG I
CN1332 For reducing main pressure
(330AA) G/B
Drum rotation detection switch (main) 1 (connect with PTO-OFF)
(331AA) G/O
Drum rotation detection switch (aux.) 2
(295AA) BR/Y 1.25 (156AA) R/Y
Main rope run-out detection switch 3 1
4
(279AA) BR/W 1.25 (250AY) LG
2
CN820
Aux. rope run-out detection switch (470AJ) LG/Y
PTO linked power supply (option) 5
(255AP) R/G
6 11 CN919
(781AD) G/R
CN918 11
Emergency jib operation
Br
CN529(255AI) R/G
Control lever stand position
L detection switch (left) Output
+
B
L
3 3
1 1
(311AA) G/R
(B09AJ) B (820AA) R/B
CN697 To circuit (carrier, main) L
- 2 2 1 AML control power supply
(Contact open : stowing) (327AA) Y/R
2 PTO linked power supply (STD) (Crane)
1.25 (254AA) L/G
3 PTO linked power supply (Emergency) (Crane)
1.25 (156AA) R/Y
4 Power supply (STD) (Crane), over-front detection switch power supply
1.25 (159AA) Y/B
5 PTO linked power supply (Option) (Crane)
(130AA) L/Y
To circuit (swing table, left) 6 Air horn SOL
1.25 (845AA) R/L
CN1333 (035AA) BR
7 PTO linked power supply (STD) (Crane)
1 8 Illumination
(346AA) B/G
(334AC) Y CN693 To circuit (carrier, main)
2
(791AA) B/R
Jib lock pin extension solenoid valve 3 1 AML normal input
(792AA) B/G (324AA) L/W
Jib lock pin retraction solenoid valve 4 2 Swing horn switch
(786AA) LG/R (309AC) W/L
Jib extension solenoid valve 5 3 Suspension lock completed
(787AA) LG/Y (333AC) B/W
Jib retraction solenoid valve 6 4 Over-front detection switch
(156AH) R/Y (365AA) W/B
7 5 DCU pilot vent
1.25 (233AA) Y/B
8 6 Working lamp switch linked power supply
M 9
10
(720AA) R/G
(730AA) R/W (743AA) SB
7
8 Eco mode switch
M
(726AA) G (250AS) LG
11 9 PTO linked power supply (STD) (AML)
(736AA) W (300AA) G/L
12 10 AML vent output
(372AA) BR (315AB) LG/W
13 11 Speed reduction SOL
(373AA) BR/W
14 12
(352AB) L/W 1 (269AA) G/Y
15 13 AML warning buzzer
(250BZ) LG (402AB) Y/R
16 14 AML external indicator
(B06AT) B (317AB) L/Y
17 15 AML override switch (bridging device)
(035AP) BR (022AA) G
18 16 PTO signal
(388AC) Y/O
17 Positive control
(132AA) Y/R
18 Steering filter clogging warning
CN699 To circuit (carrier, main)
1
To circuit (swing table, right) 2
(294AB) BR/R
CN889 (720AA) R/G
3 Counterweight equipped detection
Main winch high-speed selection signal
N N
1 4
(730AA) R/W
2 5 Aux. winch high-speed selection signal
(412AA) G/W
External indicator lamp 100% 3 6
(411AA) G/L
External indicator lamp 90% 4 7
(785AA) G/L
Jib mounting / stowing power supply 5 8
(781AB) G/R
Jib lock pin power supply 6
(156AC) R/Y
Power supply (STD) (Crane) 7
(333AB) B/W
Over-front detection 8
(250BV) LG
PTO linked power supply (STD) 9 CN818
(132AA) Y/R W
Steering filter warning 10 H 1 1
B (259AA) G/B
11
(130AA) L/Y
Buzzer 3 (AML warning) R
2 2
(250AR) LG
Horn 12 L 3 3
(259AD) G/B
External warning buzzer 13
14
(791AA) B/R R CN817A (250AU) LG
Jib lock pin operation signal (pin extension) 15
(792AA) B/G B (257AA) Y/O
Jib lock pin operation signal (pin retraction) 16
(786AA) LG/R
Jib mounting operation signal 17 CN817B
(787AA) LG/Y
O Jib stowing operation signal 18 Buzzer 4 (overwind (two-blocking) warning)
O
CN821
(B09AP) B
(E120)
1
AML vent solenoid valve (335AA) V
2
(B120AD) B 1.25
(250BT) LG 1.25
(319AA) L/W
(255AM) R/G
1
(255AC) R/G
(255AR) R/G
(350AC) L/O
JC104 (350AA) L/O
(350AB) L/O
(300AA) G/L
(B120AB) B
(B120AA) B
(E006)
2
(315AC) LG/W
3
R2 (252AB) LG/W
(470AG) LG/Y
(470AH) LG/Y
(320AA) LG/R
(E007)
(470AE) LG/Y
(301AA) LG/Y
(470AF) LG/Y
(269AA) G/Y
(E009)
R23 (412AA) G/W
R60 (387AA) Y/W
(255AR) R/G
(352AC) L/W
(370AA) Y/G
R61 (350AC) L/O
(402AA) Y/R
(350AB) L/O
(350AA) L/O
R1 (250AA) LG 1.25
R22 (411AA) G/L
(250AQ) LG
(250AH) LG
(250BS) LG
(B120AB) B
(250AP) LG
4
(352AA) 1
(250BJ) LG
(B07AD) B
(B09AH) B
(401AC) O
R9 (353AA) O
(304AA) G
(334AD) Y
(373AA) BR/W
R62 (294AA) BR/R
5
R26 (470AI) LG/Y
(260AA) Y/W
(388AA) Y/O
(256AA) Y/G
(306AA) B/R
(250AX) LG
(B06AG) B
6
(B06AU) B
(B06AD) B
(022AD) G
(B07AC) B
(022AC) G
(B07AB) B
(B06AE) B
(022AB) G
(332AB) V
(379AB) Y
JC104
JC104
(316AA) LG/B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
(B120AA) B
7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
(335AA) V
(336AA) P
(334AE) Y
(259AE) G/B
(250AC) LG 1.25
(250AT) LG 1.25
8
(B09AR) B 1.25
JC103 (B09AR) B 1.25
(B09AN) B 1.25
(B09AN) B 1.25
(B06AS) B 1.25
(B06AS) B 1.25
(B06AA) B 1.25
(B09AB) B 1.25
P (B09AT) B 1.25 P
JC103 (B09AT) B 1.25
(255AM) R/G
(470AG) LG/Y
(470AH) LG/Y
(470AE) LG/Y
(470AF) LG/Y
3 1 4 2 2 1 4 6 3 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2
(470AJ) LG/Y
9
(470AI) LG/Y
(309AC) W/L
(259AG) G/B
(255AB) R/G
(255AP) R/G
(309AA) W/L
(388AC) Y/O
(259AA) G/B
(259AE) G/B
(388AA) Y/O
(388AB) Y/O
(402AC) Y/R
(327AC) Y/R
(402AA) Y/R
(402AB) Y/R
(327AA) Y/R
(B06AX) B
(250AM) LG
(250BG) LG
(250AQ) LG
(250AU) LG
(250AR) LG
(250AH) LG
(250BS) LG
(250AX) LG
(250AP) LG
3 1 4 2 2 1 4 6 3 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2
(250BJ) LG
(B06AD) B
(022AC) G
(022AD) G
(B07AD) B
(B07AC) B
(B09AH) B
10
(B06AE) B
JC04 (022AB) G
(B07AB) B
(B06AX) B
(022AA) G
(B09AP) B
(B09AK) B
(B09AL) B
(B06AT) B
(B09AJ) B
(035AH) BR 2 1 3 1 4 2 3 1 4 2 2 1 4 6 3 3 1 4 2 3 1 4 2 3 1 4 2
11
R48
(388AB) Y/O 2 1 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2
12
(309AA) W/L 3 1 4 2
13 R R R R R R R R
(365AA) W/B
14
(317AA) L/Y Diode 3A R R R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
15 Control lever Positive control Swing brake relay External External Overwind Boom full ret. suspension 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
R
16 stand position relay (Contact open : indicator indicator (two-blocking) detection relay lock relay
detection relay (B contact open: braking) lamp (red) lamp (yellow) detection relay AML power AML power AML emergency
17 (Contact close: (Contact close:
(Contact open : AML normal relay relay supply (STD) supply (opt) power supply relay Emergency
18
(Contact close:
(Contact close:
(Contact close: overwinding)
full ret.) suspension lock
relay relay (Contact close : operation relay JC03-1 JC03-2 JC03-3 JC04-1 JC04-2 JC04-3 JC103-1 JC103-2 JC103-3 IWZ03-5640E02a
stowing) output) completed) 4+6 4+6 4+6 4+6 4+6 4+6
moment 100% moment (Contact close : (Contact close : PTO on) (B contact open :
or more) 90-100%) PTO on) PTO on) emergency operation)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
8 WZ03-5750E 344-124-42100 3 8
Z-4 Electric Circuit (Upper) (Crane) Z-4 Z-4
SOL
SL60
CN060
2 2
1 1
(130AB) L/Y
(B01AB) B
To circuit (crane, main)
CN829A (412AA) G/W Connector (external indicator lamp) CN889
External indicator lamp (red) CN890 1
CN829B (B01AC) B (B01AD) B (B01AD) B
11 2
(412AA) G/W (412AA) G/W (412AA) G/W
CN828A (411AA) G/L 22 3 External indicator lamp 100%
(411AA) G/L (411AA) G/L (411AA) G/L
External indicator lamp (yellow) 33 4 External indicator lamp 90%
CN828B (B01AD) B (785AB) G/L
5 Jib mounting / stowing power supply
(781AA) G/R
CN521 6 Jib lock pin power supply
(156AC) R/Y (156AC) R/Y
+ Br 3 3 7 Power supply (STD) (Crane)
Over-front detection switch B (333AA) B/W (333AA) B/W
Output 1 1 8 Over-front detection
(contact close: over-front) - L (B01AE) B (250AG) LG
2 2 9 PTO linked power supply (STD)
(132AA) Y/R
10 Steering filter warning
CN1052 11
(130AB) L/Y
Steering filter clogging detection switch 2 2 12 Horn
(132AA) Y/R (259AA) Y/R
(1-2 contact close : clogging) 3 3 13 External warning buzzer
(B01AF) B
1 1 14
(791AA) B/R
15 Jib lock pin operation signal (pin extension)
(792AA) B/G
16 Jib lock pin operation signal (pin retraction)
CN999A CN999B (786AA) LG/R
17 Jib mounting operation signal
(785AA) G/L (B01AG) B (787AA) LG/Y
Jib mounting / stowing operationally indicator lamp 18 Jib stowing operation signal
CN995
B (781AA) G/R
3 3
Jib lock pin switch R (791AA) B/R
1 1
( 1-3 contact close : pin extension, W
2 2
(792AA) B/G
2-3 contact close : pin retraction)
CN949
(259AA) Y/R
11
(250AG) LG
22
2 (B01AI) B
2 (B01AI) B
E001A E001B
M6_1.25-2_Water-proof M6_1.25-2_Water-proof IWZ03-5640E03a
9 WZ03-5750E 344-125-13001 0 9
Z-4 Electric Circuit (upper) (Crane) Z-4 Z-4
CN162
CN125
CN124
CN121
CN120
1 2 1 2 1 2 1 2 1 2
CN161 1 2 1 2 1 2 1 2 1 2
Swing free/lock solenoid valve SL161
(B01AD) B
1 1
(378AA) B/L
(Energized : free)
(290AA) LG/R
2 2
(291AA) LG/Y
(271AA) R/W
(281AA) Y/W
(272AA) R/G
(282AA) Y/G
(270AA) R/B
(280AA) Y/B
(273AA) R/L
(283AA) Y/L
CN596
R (279AA) BR/W
Aux. rope run-out detection switch 2 22 CN102 To circuit (crane, main)
(b-contact open : rope run-out)
W
3 33 Remote control pressure vent solenoid valve SL102 1 1
(B02AY) B
CN894
B (470AD) LG/Y (343AA) G/Y (270AA) R/B
1 11 (Energized : onload) 2 2
(280AA) Y/B
1 Swing right proportional control valve (+)
2 Swing right proportional control valve (-)
(271AA) R/W
CN160 3 Swing left proportional control valve (+)
Swing brake release solenoid valve SL160 1 1
(B01BA) B (281AA) Y/W
4 Swing left proportional control valve (-)
(353AA) O (272AA) R/G
Br
CN592
(470AF) LG/Y
(Energized : brake release) 2 2
(282AA) Y/G
5 Boom raising proportional control valve (+)
Drum rotation detection switch + 3 3 6 Boom raising proportional control valve (-)
B (331AA) G/O (273AA) R/L
(aux. winch) Output 1 1 CN143 7 Boom lowering proportional control valve (+)
(Contact close : drum rotating) -
L
2 2
(B01AN) B Boom telescoping/aux. winch control selection SL143 1 1
(B01BB) B (283AA) Y/L
8 Boom lowering proportional control valve (-)
(337AA) LG/W (290AA) LG/R
solenoid valve (Energized : telescoping) 2 2 9 Swing relief proportional control valve (+)
(291AA) LG/Y
10 Swing relief proportional control valve (-)
(256AA) Y/G
CN591 11 AML vent solenoid valve
Drum rotation detection switch Br (470AE) LG/Y (343AA) G/Y
+ 3 3 CN144 12 Remote control pressure vent solenoid valve
(main winch) Output
B
1 1
(330AA) G/B Boom telescoping/aux. winch control selection SL144 1 1
(B01BC) B
13
L (B01AJ) B (337AB) LG/W
(Contact close : drum rotating) - 2 2 solenoid valve (Energized : telescoping) 2 2 14
CN222
CN192
CN193
1 2 1 2 1 2 1 2 6
1 2 1 2 1 2 1 2
7
8
(786AA) LG/R
(787AA) LG/Y
(792AA) B/G
(791AA) B/R
(B01AQ) B
(B01AR) B
(B01AP) B
(B01AT) B
2 (B02AA) B
13
14
15
E002B 16
M6_1.25-2_Water-proof 17
E002A GND (for emergency) 18
M6_1.25-2_Water-proof
2 (B01AL) B
2 (B01AL) B
E001C E001B
M6_1.25-2_Water-proof M6_1.25-2_Water-proof
GND (STD) GND (STD)
E001A
M6_1.25-2_Water-proof
GND (STD)
IWZ03-5640E04a
10 WZ03-5750E 344-125-14001 0 10
Z-4 Electric Circuit (Upper) (Crane) Z-4 Z-4
IWZ03-5640E05a
11 WZ03-5750E 344-125-15000 1 11
Z-4. Electric Circuit (Upper) (Crane) Z-4. Z-4.
To circuit (boom)
CN993
(S01-013) G
Boom angle detection (SIG) 1 1
Boom length detection (SIG) 3 3
(S01-014) W
(S01-015) R
AML-C
Boom length and angle detection (+) 4 4 CN643 CN3
(S01-016) B (S02A-017) R
Boom length and angle detection (-) 6 6 1 1 3-1 +5V
1.25 (S01-AA) Y (S01-014) W
Boom length and angle detection (shield) 5 5 2 2 3-2 Ai1 Boom length input
SHIELD1B SHIELD1A (S01-013) G
2 2 3 3 3-3 AI2 Boom angle input
(S02-018) W
Swing angle detector 4 4 3-4 AI3 Swing angle 1 input
(S02A-020) B
CN580 5 5 3-5 AGND
(S02-018) W (S01-AB) Y
3 3 6 6 3-6 SHIELD
(S02-019) G (S04A-026) R
1 1 7 7 3-7 +5V
(S02-017) R (S02-019) G
4 4 8 8 3-8 Ai4 Swing angle 2 input
(S02-020) B (S03-021) W
6 6 9 9 3-9 Ai5 Pressure sender (elevating cylinder, boom raising) input
1.25 (S02-AB) Y (S02-AA) Y (S04-024) W
5 5 10 10 3-10 Ai6 Pressure sender (elevating cylinder, boom lowering) input
SHIELD2B SHIELD2A (S04A-025) B
2 2 11 11 3-11 AGND
(S04-AA) Y
12 12 3-12 SHIELD
CN644 CN4
CN584A CN584 1 1 4-1 FG
Pressure sender W (001AA) W (S03-021) W (S05-009) R
Output 1 1 1 1 2 2 4-2 +5V
(elevating cylinder, boom raising) B
2 2
(B01AA) B
2 2
(S03-22) B (S05-007) W
3 3
- 4-3 Ai7 Main pressure input
R (002AA) R (S03-023) R
+ 3 3 3 3 4 4 4-4 Ai8
(S03-AA) Y (S05-008) B
5 5 4-5 AGND
SHIELD3 (S05-AA) Y
CN585A CN585 6 6 4-6 SHIELD
W (001AA) W (S04-024) W
Pressure sender Output
B
1 1
(B01AA) B
1 1
(S04-025) B
(elevating cylinder, boom lowering) - 2 2 2 2
(S04-026) R
R (002AA) R
+ 3 3 3 3
(S04-AA) Y
SHIELD4
CN581
W (S05-007) W
Output 1 1
B (S05-008) B
Pressure sender (main pressure) - 2 2
R (S05-009) R
+ 3 3
(S05-AA) Y
SHIELD5
IWZ03-5670E02
12 WZ03-5750E 344-124-46000 5 12
Z-5 Electric Circuit (Upper) (Carrier) Z-5
The electric circuit diagram of this machine is made by the composition shown by following block diagram.
In contents, it is divided into three paragraphs such as; Z-4 (Upper) (Crane), Z-5 (Upper) (Carrier) and Z-6
(Lower).
The electric circuit in the part of the block diagram drawn by a bold line is edited on the next page.
[Notes]
3.5 Electric circuit (SCT)
Option
3.6 Electric circuit (GSMT)
344-125-10000 △
4
13 WZ03-5760E
Z-5 Electric Circuit (Upper) (Carrier) Z-5 “Electric circuit diagram” shows each applicable paragraph No. Z-5
of this manual’s contents.
Refer to the contents.
2. Comparison table (Connector No., Usage, Coordinate and Paragraph No.)
Electric Electric Electric Electric Electric Electric
CN No. Usage circuit circuit CN No. Usage circuit circuit CN No. Usage circuit circuit
coordinate diagram coordinate diagram coordinate diagram
CN446 Fuel filter heater switch Z-5 3.7 CN812 Front wiper motor B-11 CN1069 Satellite communications terminal Z-5 3.5
CN461 Power window switch (outside cab) CN813 Power window motor O-2 To circuit (ICF) J-2 Z-5 3.1
O-2 CN1070
CN467 Power window switch CN814 Flasher unit F-12 To circuit (carrier, main) Z-5 3.4
Z-5 3.1
CN468 Roof wiper switch CN815 CN1071 To circuit (crane, main) I-2 Z-5 3.1
G-10 Buzzer 1 (low air pressure warning) I-16
CN816 To circuit (SCT) or To circuit (GSMT) Z-5 3.4
CN470 Working lamp switch
Z-5 3.7 CN819 For engine speed output I-16 CN1072 Z-5 3.5
To circuit (ICF)
CN476 High/low and 2/4wheel drive shift switch E-14 Z-5 3.1 CN824 Cigarette lighter P-15 Z-5 3.6
CN478 Suspension lock switch CN833 Condenser (C1) (roof wiper motor) M-3 Z-5 3.1 CN1281 Diode (emergency stop) E-15 Z-5 3.1
Z-5 3.2
CN480 Outrigger switch (for jack/slide selection) CN834 Condenser (C3) (power window motor) P-4 CN1380 -
CN494 Hazard switch G-10 CN835 Condenser (C5) (front wiper motor) B-10 CN1381 -
Z-5 3.1
CN495 Roof washer switch F-10 CN836 Condenser (C7) (power window motor) P-4 CN1382 -
CN497 Outrigger switch (for ext./ret. selection) CN837 Condenser (C2) (roof wiper motor) CN1384 -
B-9
CN498 Outrigger individual operation switch (ALL) CN849 Washer motor (roof) CN1392 To circuit (DPF) (not used) A-4
Z-5 3.1
CN499 Outrigger individual operation switch (FL) CN850 Washer motor (front) B-10 To circuit (T/M, O/R) I-15
Z-5 3.2 CN1503
CN500 Outrigger individual operation switch (FR) O-13 To circuit (carrier, main) Z-5 3.2
CN868
CN501 Outrigger individual operation switch (RL) Z-5 3.7 To circuit (T/M, O/R) J-15 Z-5 3.1
Fuse box (3) CN1504
CN502 Outrigger individual operation switch (RR) P-13 Z-5 3.1 To circuit (carrier, main) Z-5 3.2
CN869
CN509 PTO switch Z-5 3.7 To circuit (accelerator) L-19 Z-5 3.1
A-10 CN1505
CN510 Parking brake switch Z-5 3.1 CN870 To circuit (carrier, main) Z-5 3.3
O-12
CN511 Combination switch A-13 CN871 CN1537 Connector (for C/W control) (not used) G-19 Z-5 3.1
Fuse box (2)
CN513 Transmission selection switch (shift lever) (lamp) Z-5 3.2 CN872 CN1584 GSMT Z-5 3.6
P-12
CN514 Steering mode selection switch F-14 CN873 CN1585 Heater illumination power supply
Z-5 3.1
CN517 Engine emergency stop switch M-11 CN875 O-13 CN1586 Heater ACC power supply Z-5 3.7
CN548 Accelerator switch Z-5 3.3 CN876 O-12 CN1587 Temperature indicator
Fuse box (1)
L-11 Z-5 3.1 CN877 P-13 RA2 Working lamp (carrier) relay
CN557 Starter switch Z-5 3.1 E-10
Z-5 3.7 CN878 P-12 RA3 Washer (roof) relay
CN562 Combination switch A-12 Z-5 3.1 CN880 RA4 Neutral starter relay E-14
N-18
CN563 Transmission selection switch (shift lever) Z-5 3.2 CN881 RA5 Turn signal (R) relay
E-12
CN564 Emergency switch L-15 Z-5 3.1 CN882 RA6 Turn signal (L) relay
P-18
CN586 Accelerator sensor CN883 Center joint RA10 Emergency stop relay
Z-5 3.3 E-15 Z-5 3.1
CN587 Idling adjustment switch CN884 N-18 RA14 Horn relay
CN588 - O-18 RA26 Washer (front) relay E-12
CN885
CN620 MDT (upper) CN1 I-21 Z-5 3.7 RA28 High beam signal inversion relay E-9
CN621 MDT (upper) CN2 M-21 Z-5 3.1 CN895 To circuit (swing table, right) H-3 RA36 Low speed condition relay G-3
CN622 MDT (upper) CN3 F-21 CN899 To circuit (crane, main) M-16 RB5 Air conditioner power supply cut relay P-5
CN623 MDT (upper) CN4 Z-5 3.2 CN915 Emergency stop switch M-11 RB14 Connector (RB14) E-14
CN624 MDT (upper) CN5 E-21 CN925A RB15 Connector (for fuel filter heater) Z-5 3.7
For vehicle speed limit G-16
CN625 MDT (upper) CN6 G-21 Z-5 3.1 CN925B RC1 Roof wiper (ON) relay P-3
CN626 MDT (upper) CN7 J-21 CN926 Fan assy (option) P-15 RC2 Front wiper (ON) relay
E-11 Z-5 3.1
CN627 MDT (upper) CN8 Z-5 3.3 CN938A B-20 RC3 Front wiper (Hi) relay
For air bleeding of suspension lock cylinder
CN629 MDT (upper) CN9 I-21 CN938B B-21 RC7 Power window relay P-4
CN630 MDT (upper) CN10-1 C-21 CN1012 Resistance (bubble level) J-2 Z-5 3.1 RF1-1 Z-5 3.2
Emergency transmission selection relay
CN631 MDT (upper) CN10-2 B-21 CN1020 Combination meter D-1 RF1-2 K-16 Z-5 3.1
CN639 For MDT maintenance G-21 CN1022 I-7 JC08 Joint Z-5 3.7
CN693 B-8 CN1023 H-5 JC11 K-5
DCU
CN697 To circuit (crane, main) B-9 CN1024 F-5 JC12 Joint M-5 Z-5 3.1
CN699 B-7 CN1025 G-7 JC13 P-5
CN802 Air conditioner L-3 CN1028 For DCU maintenance G-4 JC17 Joint Z-5 3.2
Z-5 3.1
CN804A CN1030 Diode (swing horn) A-13 JC111 P-9
Room lamp N-3
CN804B CN1031 Diode (front wiper) A-12 JC112 N-5
Joint Z-5 3.1
CN805 Bubble level (illumination) J-2 CN1032 Diode (transmission selection) Z-5 3.2 JC113 N-16
Harness with cab CN1033 Diode (starter switch) L-11 Z-5 3.1 JC117 A-20
CN806 (room lamp, roof wiper motor, working lamp, door L-2 CN1065 ICF JC211 Joint Z-5 3.2
switch) CN1066 ICF Z-5 3.4 JC213 Joint A-14 Z-5 3.1
CN810 D-2 CN1067 For maintenance terminal (Dr ZX)
Combination meter
CN811 D-3 CN1068 Satellite communications terminal Z-5 3.5
14 WZ03-5760E 14
Z-5 Electric Circuit (Upper) (Carrier) Z-5 Applicable serial No. 2 : 540685-- Z-5
3. Electric circuit
3.1 Electric circuit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
(carrier, main) Lever P
JC213
JC213
JC213
Combination switch
JC113
JC113
JC113
JC117
(154AA) Y
CN1031
Wire To circuit (DPF) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
color A B C A B C A B C Connected to ON
1 Diode (swing horn) 2. Diameter of wiring type without indication is CAVS 0.5mm2 (0.0008in2)
1.25 (B33AA) B
1.25 (B31AA) B
(155AG) R/W
(155AC) R/W
(155AD) R/W
(155AE) R/W
(155AB) R/W
(155AA) R/W
(019AC) W/G
(019AB) W/G
(019AA) W/G
(558AD) R/W
(558AC) R/W
(558AB) R/W
(558AA) R/W
(157FG) R/G
(150HC) L/R
(176AC) Y/B
(157FH) R/G
1.25 (157MN) R/G
(009AC) L/R
(150HE) L/R
(130DN) L/Y
(030AD) R/L
(030AC) R/L
(020AC) Y/G
(020AD) Y/G
(176AA) Y/B
(176AB) Y/B
(157FE) R/G
(121AC) R/B
(009AB) L/R
(009AA) L/R
(150AB) L/R
(150AA) L/R
(013AC) L/B
(030AB) R/L
(020AA) Y/G
(020AB) Y/G
(157FF) R/G
(121AA) R/B
(121AB) R/B
(013AB) L/B
(013AA) L/B
(130AA) L/Y
(130AB) L/Y
(548AC) L/R
(548AD) L/R
(009DJ) L/R
(150FA) L/R
(013DL) L/B
(548AA) L/R
(548AB) L/R
1.25 (157AF) R/G
(178AC) SB
(178AA) SB
(178AB) SB
3 Counterweight equipped detection
6RW Head lamp
(B31AG) B
2
(B30DB) B
(B30HA) B
(B31AH) B
(B31AD) B
(B31AC) B
(B33AC) B
22LY
(B33AB) B
(179MM) L
(022AG) G
(022AC) G
(022AH) G
(022AB) G
A
(907AC) P
(022AF) G
4. Outrigger push switch FL, FR, RL, RR indicate each outrigger actuated position. A
(907AA) P
(907AB) P
1.25 (B31AZ) B
1.25 (B31AZ) B
(614AC) L
(179AA) L
(614AA) L
(614AB) L
(179DL) L
(179DJ) L
9 GW
22 LY
5 RW
6 RW
(193HE) Y/G
14 W
3 GR
(182AA) L/G
2 GB
CN510
12 O
8 GL
1 1a 2
13 R
7 RL
15 B
CN1030
21 L
18 Steering filter clogging warning
11 L
3
7RL Dimmer (1007AA) LG/W 2
1G
4B
B
※ A:Push forward 4 1 1 2 1
5. This figure is based on the following conditions:
CN562
CN511
8GL POWER
(B30HA) B
(130AA) L/Y
6 9 1 8 5 7 2 3 4 1 8 9 7 6 2 4 3 5
Turn, clearance
C:Pull backward 1.Crane : traveling condition 2.PTO switch : OFF
(E033)
(E031)
13 AML warning buzzer
(1003AA) BR/W (144AA) L/Y
(036AA) BR/R
(037AA) BR/Y
B
Wiper, Washer switch circuit
(155AE) R/W
(157MT) R/G
5 5
(193HC) Y/G
7
(176AC) Y/B
(182AB) L/G
(013AC) L/B
(194AA) Y/L
(009DJ) L/R
(035AA) BR
1 AML normal input
(178AA) SB
(1004AA) BR/R B (155AF) R/W
3.Boom : fully retracted, over-front 4.Hook blocks : overwound
Condenser (C2)
10 AML vent output
(B35HB) B
(052AA) Y
(179AA) L
3 3
(washer motor)
17 Positive control
8
Turn signal switch
Illumination
(1020AA) G/Y
16 PTO signal
color Wire Lever position 0.5μF
11L color R N L
HORN Connected to 10
(157MN) R/G 1.25 Condenser (C5) (150AC) L/R 1.25
Washer motor
Motor (Low)
11
(035NX) BR (front wiper motor) CN835 (182AB) L/G 6. The following symbols indicate connection between same numbered wirings.
12O 1G Flasher unit 12
CN697
CN699
CN693
13R Amp 2GB Turn signal lamp 13
(B70AA) B 1.25
(1000AA) G/R
(E070) Reception side of GND : Supplying side :
12
Front wiper motor
1
2
6
7
8
8
7
14W Turn signal lamp 14
Motor (High)
7. The signals and power supply in "3.7 Electric circuit (GOST-R)"
(730AA) R/W
(365AA) W/B
(333AB) B/W
15B GND 4B Horn solenoid
CN837 0.5μF
(720AA) R/G
(402AA) G/R
(309AA) W/L
(324AA) L/W
(269AA) G/Y
(388AA) Y/O
(820AA) R/B
(132AA) Y/R
(327AA) Y/R
(150AB) L/R 1.25
(300AA) G/L
(130DN) L/Y
R
(317AA) L/Y
(035NY) BR
(022AB) G
(334AA) Y
R
Roof Front 6 6
HI-BEAM 3 3
H L Y (185AA) G/B
CN850
CN849
B B
4 4
TURN-L TURN-R 1 2 1 2 W (189AA) Y/B 1.25
1 2 1 2 2 2 For air bleeding of suspension lock cylinder
GUAGE_LU GUAGE_RU L (190AA) Y/W 1.25
(when bleeding with PTO-ON, disconnect (CN10) MDT-9R-U
1.25 (158AF) L
1 1 Upper MDT
1.25 (158AG) L
(195AA) Y/O
1.25 (158RC) L
(188AA) Y/W
CN812 this connector) CN631 AMP040Ⅱ CN10
PRE-HEAT Wiring built in cab (052AA) Y
1 1 CN10-17 Di33(+) Exhaust brake
(324AA) L/W
2 2 CN10-18 Di34(+) Horn
SPEED SHIFT6 TACHO (167AA) Y/G MDT
3 3 CN10-19 Di35(+) Working lamp
(167AA) Y/G
(022AA) G
11 4 4 CN10-20 Di36(+) PTO 1.25 (B40AD) B E040
SHIFT5 CN938A CN938B (019AA) W/G (CN620)
(233AB) Y/B
5 5 CN10-21 Di37(+) Parking brake release
(193AA) Y/G (632AA) R M6_0.85-1.25
SHIFT4 6 6 CN10-22 Di38(+) Idle UP
(028AA) G/W GND (MDT CN620)
7 7 CN10-23 Di39(+) Input spare
(121AB) R/B
SHIFT3 8 8 CN10-24 Di40(+) Starter switch signal
GUAGE_RD (720AA) R/G
9 9 CN10-25 Di41(+) Main winch high-speed selection (B41AA) B E041
GUAGE_LD
TRIP/ODO HOUR (730AA) R/W (CN621)
SHIFT2 10 10 CN10-26 Di42(+) Aux. winch high-speed selection
(B43AE) B 1.25 (B43AA) B M6_0.3-0.5
(E043) 11 11 CN10-27 GND
(B43AB) B GND (MDT CN621)
SHIFT1 12 12 CN10-28 GND
(B43AC) B
(B43AD) B
13 13 CN10-29 GND
(CN626)
1.25 (B42AL) B E042
C (525AA) L/G
(743AA) SB
14
15
14
15
CN10-30
CN10-31
GND
Di43(+) Vehicle speed limit M6_0.85-1.25
GND (MDT CN626、629)
C
HL1 HL3 L1 L3 L5 L7 L9 L11 L13 L15 L17 L19 16 16 CN10-32 Di44(+) Eco mode
(333AB) B/W
17 17 CN10-33 Di45(+) Over-front detection
(548AD) L/R
HL2 HL4 L2 L4 L6 L8 L10 L12 L14 L16 L18 L20
(294AA) BR/R
18 18 CN10-34 Di46(+) Engine start
(CN631)
1.25 (B43AE) B E043
19 19 CN10-35 Di47(+) Counterweight equipped detection
(633AA) W M6_0.85-1.25
(022AE) G
20 20 CN10-36 Di48(+) Idle DOWN
GND (MDT CN631)
(CN10)
(S11AB) B
GAUGE_RD T/C OIL temperature
3 3 2 2 CN10-2 Di50(-)
(1051AA) W/R
L14 4WD select condition
Vehicle speed
35 5 5
+ High beam
(1052AA) W/Y
E044
Hour meter
Engine rev.
33
Battery
Turn R
GUAGE_LU Fuel
Turn L
SHIFT6 R
SHIFT5 N
SHIFT4 D
SHIFT3 3
SHIFT2 2
SHIFT1 1
30 30 96 Di35(-) Input spare 10 10 CN10-10 Di58(-) Input spare
HI-BEAM
(132AA) Y/R
TURN-R
TURN-L
E045
TACHO
SPEED
(1057AA) R (CN622)
BATT
GND
28 12 12
(1004AA) BR/R (1000AA) G/R
L1
L2
L3
L4
M6_0.85-1.25
27 27 93 Do40(-) DPF level indicator 13 13 CN10-13 Di61(-) DPF manual recycle SW
(269AA) G/Y (1008AA) LG/R GND (MDT CN622)
26 92 Do39(-)
2-19
2-18
2-13
2-14
2-15
2-10
2-12
2-16
2-17
2-20
1-10
1-12
1-27
1-28
1-14
1-21
1-22
1-24
1-25
1-26
1-13
1-15
1-16
1-17
1-18
1-19
1-20
1-23
Buzzer output 14 14 CN10-14 Di62(-) DPF control release SW
2-11
1-11
26
2-1
2-6
2-7
2-8
2-9
2-2
2-3
2-4
2-5
1-1
1-7
1-2
1-3
1-4
1-5
1-6
1-8
1-9
(158DF) L 1.25
CN811
CN810
(122DG) R/W
(155AC) R/W
(155AD) R/W
(181AA) B/W
(188AA) Y/W
(190AA) Y/W
12
13
10
18
17
16
20
19
15
14
12
10
10
16
15
13
12
14
11
11
11
(193HC) Y/G
(157FH) R/G
(202AA) G/R
RA28 (239AA) G/B
(224AA) B/G
(180AA) G/B
(021DC) L/G
(167AB) Y/G
(157FF) R/G
(251AA) R/Y
(182AA) L/G
(548AC) L/R
(030AD) R/L
(189AA) Y/B
(176AA) Y/B
1
5
4
3
2
9
8
7
6
5
4
3
2
1
9
8
7
9
7
8
6
5
4
3
2
1
(548AA) L/R
(549AA) L/Y
(178AC) SB
23 23 89 Do36(-) DPF level indicator (CN5)
(B30CD) B
(B31AG) B
(B33AC) B
(B30DB) B
RA3 (B31AC) B
(B31AD) B
(B33AB) B
(179DL) L
(179DJ) L
12 13 10 18 17 16 1 20 19 15 14 11 5 4 3 2 9 8 7 6 6 12 5 4 3 2 1 11 10 9 8 7 10 9 7 16 15 13 12 11 8 6 5 4 3 2 1 14 (365AA) W/B
22 88 Do35(-) Pilot vent output CN624 AMP070mk1 CN5
(572AA) L/R
22
(614AA) L
(1001AA) BR (029AA) L
21 21 87 Do34(-) DPF level indicator 1 1 CN5-1 Di20(+) 2 wheel steering
Air conditioner
(788AA) BR/W
(787AA) LG/R
(785AA) LG/B
(558AD) R/W
(753AA) W/G
20 86 Do33(-)
(752AA) W/R
(757AA) R/W
(751AA) W/B
(754AA) W/Y
20 2 2
(774AA) L/W
(758AA) R/G
(763AA) G/R
(239AA) G/B
(764AA) G/Y
(761AA) G/B
(770AA) Y/G
(772AA) Y/O
(756AA) R/B
(759AA) R/Y
(769AA) Y/R
(765AA) G/L
(778AA) L/O
(776AA) L/G
(767AA) Y/B
(799AA) Y/B
(009AB) L/R
(760AA) R/L
(750NP) Y/L
(013AB) L/B
(035NU) BR
(781AA) GR
(777AA) L/Y
(771AA) Y/L
CN1281
(638AA) BR
RB14
(006NY) O
RC2
(B03AA) B
(755AA) R
(782AA) P
(780AA) V
(773AA) Y
19 19 85 Do32(-) DPF warning lamp (manual recycle) 2 Input spare Di32(-) 135 34 34 3 3 CN5-3 Di22(+) Crab steering 2 (B60AA) B
(315AA) LG/W 3 1 4 2 3 1 4 2 3 1 4 2 2 1 4 6 3 2 1 4 6 3 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 2 1 (053AA) BR/W (CN802)
18 18 84 Do31(-) Speed reduction output Input spare Di31(-) 134 33 33 4 4 CN5-4 Di23(+) Rear steering spare
(776AA) L/G 2 1 (1058AA) G/W M6_2
17 17 83 Do30(-) 1 Input spare Di30(-) 133 32 32 5 5 CN5-5 Di24(+) Input spare
(777AA) L/Y (051AA) Y/B GND (air conditioner)
16 16 82 Do29(-) 2 Input spare Di29(-) 132 31 31 6 6 CN5-6 Di25(+) High/Low select
(778AA) L/O
15 81 Do28(-)
R R R R R R R R Connector R R R (050AA) Y/L
E E
15 3 Input spare Di28(-) 131 30 30 7 7 CN5-7 Di26(+) 2/4 drive select
(779AA) SB
(RB14) Diode (1059AA) G/B
(E003)
(006NK) O 1.25
12 12 Lo mode Input spare Di12(+) 115 14 14 3 3 3 9 9 CN3-9 GND
(761AA) G/B 6 (B32AC) B (157MM) R/G (E045) (B45AB) B GND (JC13)
11 11 42 Do11(-) Low air pressure warning Input spare Di11(+) 114 13 13 6 6 1 10 10 CN3-10 GND
(760AA) R/L 1.25 (073AA) R/W
(179MM) L
(B31AH) B
10 10 41 Do10(-) Fuel level Input spare Di10(+) 113 12 12 11 11 CN3-11 Tr9 2 wheel steering 1.25 (B34AA) B E034
(759AA) R/Y
9 9 40 Do9(-) CHG Input spare Di9(+) 112 11 11
1 (B34AG) B CN514 (074AA) L/G
12 12 CN3-12 Tr10 4 wheel steering
(JC112-1)
(758AA) R/G (317AA) L/Y 6 6 (173AA) L/Y (035MW) BR (075AA) G/L
39 Do8(-) 2 10 M6_0.85-1.25
8 8 Speed ・ overrun warning Bridging Device input Di8(+) 111 10 10 2 2 2 2 13 13 CN3-13 Tr11 Crab steering
(757AA) R/W (334AA) Y 3 (187AA) V (187AB) V 11 (B35FB) B (076AA) G GND (JC112)
7 7 38 Do7(-) Steering warning AML normal input Di7(+) 110 9 9 3 3 1 1 14 14 CN3-14 Tr12 Rear steering
CN814
(756AA) R/B (158JA) L 1.25 3 1 4 2 2 (029AA) L
6 6 37 Do6(-) Torque converter oil warning Swing operation detection Di6(+) 109 8 8
4
1 1 10 10 15 15 CN3-15 Tr13 1.25 (B31AA) B E031
(755AA) R
5 5 36 Do5(-) Engine oil pressure warning Boom elevating operation detection Di5(+) 108 7 7
6 (B34AJ) B 3 1 4 2 4
8 8
(048AA) L/R
16 16 CN3-16 Tr14
(JC113-1)
(754AA) W/Y 4 4 (035JZ) BR (047AA) L/B (309AB) W/L M6_0.85-1.25
(753AA) W/G
4 4 35 Do4(-) Radiator coolant level Boom telescoping operation detection Di4(+) 107 6 6
5
5 5 L B E Steering mode 6
8
6 6
(053AA) BR/W (559AA) Y/B
17 17 CN3-17 Tr15 Suspension lock completed
GND (JC113)
(752AA) W/R
3 3 34 Do3(-) Engine ECU error (red) Aux. winch operation detection Di3(+) 106 5 5 CN468 selection 4 4
(073AA) R/W (B45AC) B
18 18 CN3-18 Tr16 Engine is stopping
33 Do2(-) Water separator Main winch operation detection 3 CN1537 1.25 (B33AA) B E033
(751AA) W/B
2 2 Di2(+) 105 4 4
(121AC) R/B Working lamp switch switch 5
9 9
(074AA) L/G (022AH) G (B45AD) B
19 19 CN3-19 GND
(JC113-2)
1 1 32 Do1(-) CPU error Starter switch signal Di1(+) 104 3 3 7 7 1 20 20 CN3-20 GND
(792AA) L/G (792AA) L/G (075AA) G/L (B32AI) B 2 (B35AI) B M6_0.85-1.25
1 35 35 66 BOOT (for maintenance) CN1025 CN470 7
5 5 2 (CN6)
(791AA) L/W (791AA) L/W (035KW) BR (076AA) G (1050AA) W/B CN639 GND (JC113)
5
(790AA) L/R (790AA) L/R
34 34 65 RSRXD (for maintenance)
(S14-037) G
2
2 2
(B34AE) B Flasher unit
9
3 3
(157MZ) R/G
3
(1051AA) W/R (800AA) L/R
CN625 AMP040mkⅡ CN6
5 1
64 RSTXD
1
3
1
3
1
(167AB) Y/G
(152AC) L/Y 1.25
6
7
(1053AA) W/G
(1054AA) W/L
1
4
(802AA) L/G
(803AA) L/B
3
4
3
4
CN6-3
CN6-4
BOOT
GND
G
(S08AB) B (S14AA) B (1055AA) R/W (804AA) BR DCU
(762AA) G/W
(157FE) R/G
(157FG) R/G
(799AA) Y/B
3 1 4 2
24 24 55 Ai2 Input spare GND 22 22 22
T
3 3
(180AA) G/B
13
(1060AA) G/R
AMP070mk1 CN4 (CN1025)
(B02AA) B E002
3 1 4 2 (S08-011) W (788AA) BR/W T (006MH) O 1.25 (1061AA) G/Y
23 23 54 Ai1 Air pressure input Water temperature gauge Ao4 21 21 21 8 8 14 1 CN4-1 GND M6_0.3-0.5
(787AA) LG/R T (202AA) G/R (1062AA) L/W 2
22 22 53 AGND Fuel gauge Ao3 20 20 20 9 9 15 2 CN4-2 Di1(+) Emergency transmission GND (DCU CN1025)
(786AA) BR/B (1063AA) L/B
Low-speed condition relay R (S08-012) B
21 21 52 AGND Oil temperature gauge Ao2 19 19 19
(785AA) LG/B
B
7 7 16
(1064AA) BR/W
3 CN4-3 Di2(+) 1
20 20 51 AGND For air Air pressure gauge Ao1 18 18 18 5 5 17 4 CN4-4 Di3(+) 2
(1065AA) BR/B
19 19 50 AVCC GND 17 17 17
B
6 6 18 5 CN4-5 Di4(+) 3 Combination meter
(1066AA) BR/R
(S08-010) R
18 18 49 AVCC GND 16 16 16 2 2 19
(159AC) Y/B
6 CN4-6 Di5(+) D
(CN1020)
(B03AA) B E003
To circuit (swing table, right)
17 17 48 AVCC For air GND 15 15 15
Hazard switch 20 7 CN4-7 Di6(+) N
M6_0.3-0.5
CN1023 GND 14 14 14 8 CN4-8 Di7(+) R
GND (combination meter CN1020)
CN895
H H
GND 13 13 13 9 CN4-9 Di8(+) ALL
(S08-010) R
Air pressure detector (+) 4 Po3 12 12 12 10 CN4-10 Di9(+) FL
(S08-011) W (782AA) P
Air pressure detector (signal) 3 Vehicle speed signal Po2 11 11 11 11 CN4-11 Di10(+) FR
Air pressure detector (-) 2
(S08-012) B
Engine revolution signal Po1 10 10 10
(783AA) P/B
12 CN4-12 Di11(+) RL
Telematics
(S08AA) B (S08AB) B (912AA) LG/Y
Air pressure detector (shield) 1 Vehicle speed signal input Pi2 9 9 9
(908AA) LG/W
13 CN4-13 Di12(+) RR (B51AE) B E051
SHIELD8A SHIELD8B Engine revolution signal input Pi1 8 8 8 14 CN4-14 Di13(+) Extending (CN1070)
To circuit (crane, main) (915AA) W/Y
12V power supply output VOUT 7 7 7 15 CN4-15 Di14(+) Retracting M6_0.3-0.5
(B01AD) B
4 SHIELD11B GND 6 6 6 (B01AA) B 16 CN4-16 Di15(+) Jack
(S11AA) B SHIELD11A (B01AC) B
GND 3 GND 5 5 5 17 CN4-17 Di16(+) Slide
(S11-005) B (B01AB) B
CAN-L 2 GND 4 4 4 (E001) 18 CN4-18 Di17(+) Input spare
(S11-006) W (750NY) Y/L CN815 DPF indicator
CAN-H 1 +24V power supply MB 3 3 3 19 CN4-19 Di18(+) Suspension lock
(750NX) Y/L R (155AB) R/W
CN1071 +24V power supply MB 2 2 2 20 CN4-20 Di19(+) Suspension lock release
(750NW) Y/L Buzzer 1 (low air pressure warning) B (212AA) V
(CN1070)
1.25 (B70AA) B E070
+24V power supply MB 1 1 1 (CN1)
CN1022 CN816 CN620 AMP070mk1 CN1 M6_0.85-1.25
(213AA) W/B (213AD) W/B
1 1 CN1-1 MPOW Power supply 24V GND (DPF CN1392)
(213AB) W/B
(750AA) Y/L 2 2 CN1-2 MPOW Power supply 24V
CN819 (213AC) W/B
1.25 (B40AD) B 3 3 CN1-3 MPOW Power supply 24V
(907AA) P (B40AA) B
I For engine speed output
1
2
(B32CB) B
(E040)
(B40AB) B
(B40AC) B
4
5
4
5
CN1-4
CN1-5
GND
GND
I
3 6 6 CN1-6 GND
(CN9)
To circuit (T/M, O/R) CN629 AMP070mk1 CN9
(1064AA) BR/W
CN1503 1 1 CN9-1 Tr17 Output spare
(171AA) Y (1065AA) BR/B
1 Torque converter oil temp. sensor 2 2 CN9-2 Tr18 Output spare
(169AA) Y/G (193AA) Y/G
2 Fuel sensor 3 3 CN9-3 Tr19 Front wiper operation output
(170AA) Y/L (187AB) V
1.3kΩ CN1012(035KA) BR (020AB) Y/G
3 Engine coolant temperature sensor
(1066AA) BR/R 4 4 CN9-4 Tr20 Roof wiper operation output
Resistance (bubble level) 2 2
(563AA) G (214AD) Y
4 Emergency transmission switch 5 5 CN9-5 Tr21 Output spare
1 1 5 Power supply (transmission) 6 6 CN9-6 Tr22
CN805 (563AA) G 6 7 7 CN9-7 Tr23
1 1 7 8 8 CN9-8 Tr24
(B35NA) B
Bubble level (illumination) 2 2 8 9 9 CN9-9 Po4
(157KM) R/G
CN1504 10 10 CN9-10 Po5
To circuit (ICF) 1 Power supply (IGN_ON) 11 11 CN9-11 Tr25
(035NZ) BR (B42AA) B
CN1070 2 Indicator lamp 12 12 CN9-12 GND
J CAN_H
CAN_L
1
2
(S30-006) W
(S30-005) B
(030AC) R/L
(B35DA) B
3
4
Shift N
GND
(CN7)
CN626 AMP040Ⅱ CN7
J
(558AC) R/W (915AA) W/Y
Engine running signal 3 5 1 1 CN7-1 SPOW 12V IN
(907AC) P
RF1-1
(006TK) O
(E035)
Battery direct coupled power supply 4 6 2 2 CN7-2 Pi1 Tachometer sensor input
7 4 9 3 8 2 6 1 5 (908AA) LG/W
5 To circuit (T/M, O/R) 3 3 CN7-3 Po1 Tachometer sensor output
(016AC) Y/L (035AC) BR (911AA) W/L
IGN_ON power supply 6 4 4 CN7-4 Pi2 Main speed input
LgW
BrW
LgR
GW
BrR
(B51AE) B (912AA) LG/Y
GR
LW
LR
GND 7 (E051) 5 5 CN7-5 Po2 Main speed output
1.25
1.25
(B42AA) B
8 6 CN7-6 Po3
1.25
1 5 2 6 3 7 4 8 14 6
7 7 CN7-7 CHK System check
R 8 8 CN7-8 Ao1
(B42AL) B 1.25 (B42AB) B
9 9 CN7-9 GND
(B42AC) B
9 10 11 12 13 (E042) 10 10 CN7-10 GND
(157MX) R/G
(157AZ) R/G
(157MZ) R/G
(157KM) R/G
(157ML) R/G
1.25
(157MT) R/G
(157AB) R/G
(035MH) BR
(035KA) BR
(035NZ) BR
(035AA) BR
1.25
(035AB) BR
(157AZ) R/G
(B35AC) B
(B35AC) B
(B35HB) B
(B35DA) B
(B35KA) B
(B35AB) B
JC11 (B35AB) B
(B35AA) B
(B35KB) B
(B35FA) B
AMP040mkⅡ CN8
LgY
BrY
GY
LY
R
B
1 CN8-17 AVCC Spare1 5V
RF1-2
1.25
1.25
K K
23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 5 CN8-21 AGND Spare1 GND
JC11
(629AA) G/R
(010AA) G/Y
(020AA) Y/G
(B32CA) B
(008AA) Y/R
(012AA) Y/B
23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 2 CN8-18 AVCC Spare2 5V
10 CN8-26 Ai6 Spare2 input
6 CN8-22 AGND Spare2 GND
JC11-3 3 CN8-19 AVCC Spare3 5V
JC11-2 JC11-1 CN8-27 Ai7
11 Spare3 input
7 CN8-23 AGND Spare3 GND
(157AC) R/G (157AF) R/G
4 CN8-20 AVCC Spare4 5V
To circuit (accelerator)
12 CN8-28 Ai8 Spare4 input
(157AA) R/G
L (157AD) R/G
Diode (starter switch)
10
6
CN8-10
CN8-6
Ai2
AGND
Accelerator sensor 1 input
Accelerator 1 GND
L
14 CN8-14 SLD Shield GND
Air conditioner CN802 (1.5A) CN1033 3 CN8-3 AVCC Spare5 5V
(035MR) BR (122MA) R/W
Power supply (illumination) 1 1 3 3 11 CN8-11 Ai3 Accelerator sensor 2 input
(226AA) Y/G (121AA) R/B
(157AD) R/G 1.25
(006EA) O 1.25
(225AA) L/R
(158AB) L 1.25
(158AA) L 1.25
(158AF) L 1.25
(158RC) L 1.25
(006AC) O 1.25
(006TC) O 1.25
(158JA) L 1.25
(157MM) R/G
(157GA) R/G
(035MR) BR
(035MT) BR
(035AC) BR
(035AE) BR
(035AE) BR
CN557
(035TA) BR
(035JE) BR
(035JZ) BR
(238AA) R CN564
(006MH) O
(006NK) O
(006AB) O
(006AA) O
ST 12 Spare5 input
2 2
Starter switch (1008AA) LG/R
CN8-8 AGND
6 6 B1 1 1 8 Spare5 GND
(B60AA) B 2 (B32AE) B CN899
GND 7 7 ACC 3 3 4 4 16 CN8-16 SLD Spare5 GND
(017MB) L/W 1.25 0.85R (214AB) Y (S09-003) W
8 8 (E060) 23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 B 4 4
(122DH) R/W 1.25 (Transmission)
1
2 2
(020AD) Y/G
TX2 AML serial output (+) 1
(S09-004) B
(CN2)
JC12
JC12
JC12
0.85B
9 9 23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 G2 5 5
3
6 6 TX2 AML serial output (-) 2 CN621 AMP040mkⅡ CN2
(016AA) Y/L 1.25 0.85R (615AA) G/L (003AA) W/R
M 6 6 1 3 3 3 1 1 CN2-1 TXD1 Upper-lower serial output
0.85B (214AC) Y (005AA) L/Y
Engine emergency stop switch (Accelerator) 3 7 7
(B32AF) B 4 2 2 CN2-2 RXD1 Upper-lower serial input
CN517 (017AA) L/W 5 5 RX2 AML serial input (+) 5 (S09-001) R (S09-001) R
3 3 CN2-3 TXD2 AML serial output (+)
JC12-3 JC12-2 JC12-1
1.25 1
1 1 Emergency switch RX2 AML serial input (-) 6 (S09-002) G (S09-002) G
4 4 CN2-4 TXD2 AML serial output (-)
M (614AB) L (S09-003) W
M
(E032)
3 CN2-5 RXD2
2 2 To circuit (crane, main) 5 5 AML serial input (+)
2 (S09-004) B
3 3 6 6 CN2-6 RXD2 AML serial input (-)
(S14-036) R
7 7 CN2-7 TXD3 Combination meter serial output (+)
CN915 (251AA) R/Y SHIELD09B (S09AB)B
(E034)
1 1 8 8 CN2-8 GND
Working lamp (upper cab) 2 2
(022AE) G
(E041)
(B41AA) B
9 9 CN2-9 GND
70W Harness with cab Condenser (C1) (S14-037) G
10 10 CN2-10 TXD3 Combination meter serial output (-)
Roof wiper motor (roof wiper motor) (S14-038) W
11 11 CN2-11 RXD3 Combination meter serial input (+)
R 1.25L 0.5μF (S14-039) B
R
5 CN833 (158AE) L 1.25 Emergency stop switch
12 12 CN2-12 RXD3 Combination meter serial input (-)
6 CN806
(B32AI) B (B35AI) B
1.25
3
Y (184AA) L/W 1.25
JC112 (159AA) Y/B 1.25
(159AB) Y/B 1.25
H L 1.25LW CN880
6 6
(158AH) L
4
W 1.25LG (183AA) L/G 1.25 1.25 1.25 1.25 (003AA) W/R
2 4 4 1 1 1 1 RXD1 Lower MDT
(159AC) Y/B
2
1.25
(B32AH) B
(B32AD) B
(B32AD) B
(B32AC) B
(B32CA) B
(B32CB) B
(B34AC) B
(B34AD) B
(B32AE) B
JC112 (B32AA) B
(B32AB) B
(B32AB) B
(B32BA) B
(B32EA) B
(B32BB) B
JC112 (B34AA) B
(B34AE) B
(B34AB) B
(B32AF) B
(B34AZ) B
(B34AZ) B
(B34AF) B
(B34AJ) B
1 3 3 2 2 2 2 ACCEL SW(ON)
1.25YB
1 1
(233AA) Y/B 1.25 Au pin1 Toggle switch (the switch of lower electric circuit contains it.)
1.25B (B32EA) B 1.25 Au CN881
7 7
1.25O (006TC) O 1.25 (005AA) L/Y
Room lamp 2 2 23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 (907AB) P
3 3 5 3 TXD1 Lower MDT Up Middle Down Switch
N N
2 23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 1 1 3 1 Po1 Lower MDT
(door side) (911AA) W/L
2 2 2 Po2
①-2 <①-3> Power window
10W
1 Room lamp 4 Lower MDT ①-3 OFF *
Au pin1,3,4 ②-3 OFF Outrigger operation box illumination
CN804A CN884
Room lamp (006EA) O 1.25 JC112-3 JC112-2 JC112-1 (008AA) Y/R
②-3,⑤-6 OFF 1-②,4-⑤ Lower outrigger operation jack/slide selection
Door switch (relay box side) 2 2
(B32BA) B (010AA) G/Y
1 1 6 1 Emergency transmission selection relay RF1 (Engine water temp. sensor) <②-3,⑤-6> OFF <1-②,4-⑤> Lower outrigger operation extending/retracting selection
1 1 3 3 8 3 Emergency transmission selection relay RF1 (Fuel sender)
10W (B32BB) B (012AA) Y/B
4 4 9 4 Emergency transmission selection relay RF1 (T/C oil temp. sensor) Notice: < > shows the momentary switch.
(614AC) L
CN804B 6 6 11 6 Engine emergency stop switch
(009AA) L/R
Wiring built in cab (013AA) L/B
2 2 7 2 Turn signal switch (right)
5 5 10 5 Turn signal switch (left)
(627AA) G/B
CN467(B35KA) B 1.25 7 7 12 7 ACCEL SW(OFF) Rocker switch (the switch of lower electric circuit contains it.)
(157AA) R/G 1.25
(159AB) Y/B1.25
5 5 8 8 8
(152AA) L/Y 1.25
a (B35KB) B 1.25
3 3 Au pin10,11 Switch
Up Middle Down
(218AA) Y/G 1.25
(472AA) L/R
(214AA) Y 1.25
b
(750NP) Y/L
(151AA) L/B
(144AA) L/Y
4 4 CN885
(238AA) R
(154AA) Y
Working lamp, Main and aux. winch high-speed selection, Emergency mission, Emergency accelerator
(226AA) Y/G
OFF
(820AA) R/B
(234AA) Y/R
e 1-3
1 1 6 6 24 6 Engine start
d (128AA) L/Y 1.25 (629AA) G/R 3-4 OFF *
2 2 11 11 29 11 Emergency transmission selection relay RF2
(020AC) Y/G 1-3 OFF 1-2 Slider/Jack (O/R), Ext./Ret. (O/R), HI/LO, 2/4 wheel drive select, Roof wiper
5 5 23 5 Emergency transmission selection switch
CN869
CN871
CN870
CN876
CN875
1.25RY
1.25L
1.25W
1.25Y
1.25R
1.25G
R 〈L-B〉
〈E-U〉
1.25LR
1.25LY
1.25LW
1.25LB
1.25L
1.25LR
1.25LY
1.25LW
1.25LB
1.25L
1.25GY
1.25GR
1.25GW
1.25GB
1.25G
1.25LG
1.25GY
1.25GR
1.25GW
1.25GB
1.25G
1.25LG
3 (388AA) Y/O
(Wiring built in cab)
(G)
(H)
(D)
(C)
(E)
(B)
(A)
(F)
Fuse (1)
10A
10A
5A
5A
5A
5A
5A
3 3 7 7 25 7 PTO switch
15A
15A
10A
10A
10A
10A
15A
10A
15A
15A
15A
10A
10A
10A
10A
15A
10A
15A
5A
5A
5A
5A
G 1 (538AA) G 1.25
Power window motor 5 5
(016AB) Y/L
9 9 27 9 Fuel filter heater
(G)
(H)
(G)
(D)
(C)
(D)
(C)
(K)
(H)
(E)
(B)
(A)
(E)
(B)
(A)
(F)
(K)
(F)
(J)
(J)
(I)
(I)
2 2 2 2 14 2 Key switch
Starter switch
1.25WL
1.25YL
1.25RL
1.25LW
1.25WY
1.25YW
1.25RW
1.25GW
Door junction
1.25YR
1.25YW
1.25YB
1.25Y
1.25RL
1.25RY
1.25RW
1.25RB
1.25R
1.25YR
1.25YW
1.25YB
1.25Y
1.25RL
1.25RY
1.25RW
1.25RB
1.25R
1.25YG
1.25RG
1.25YG
1.25RG
4 4 HEAT/ACC/ON/START
(E030)
CN868
9 8 7 6 5 4 3 2 1
H Automatic return to "OFF"
(218AC) Y/G 1.25
(218AB) Y/G 1.25
1.25 (006AA) O
2 2 21 2 Upper power supply (battery connecting directly)
(B30CA) B 1.25
(B30DA) B 1.25
(006AC) O 1.25
CN873
CN872
CN878
CN877
JC13 (B30AA) B 1.25
(B30AB) B 1.25
(B30AB) B 1.25
5 4 3 2 1 5 7 6 4 3 2 1 5 4 3 2 1 5 7 6 4 3 2 1
(002AD) Y 1.25
(214AA) Y 1.25
(002AA) Y 1.25
(158AH) L 1.25
(017MB) L/W
(017MA) L/W
(035MW) BR
1.25 (250AS) LG
(017AA) L/W
5 4 3 2 1 5 7 6 4 3 2 1 5 4 3 2 1 5 7 6 4 3 2 1 16
(234DS) Y/R
(234DS) Y/R
(218AB) Y/G
1.25 (A01DG) W
(234AB) Y/R
(234AB) Y/R
(234AA) Y/R
RC1 (183AA) L/G
1.25 (A01DH) W
1.25 (A01DD) W
1.25 (A01DC) W
(559AA) Y/B
(539AA) Y/B
1.25 (A01DB) W
1.25 (A01DA) W
1.25 (A01DE) W
(035MS) BR
(016AD) Y/L
(016AC) Y/L
(128AA) L/Y
(035NU) BR
(016AB) Y/L
(016AA) Y/L
(035NX) BR
(035NY) BR
(035AD) BR
(035AB) BR
ACC
(B30CC) B
(B30CD) B
(006NY) O
(B30DA) B
(B30CB) B
(B30CA) B
RC7 (538AA) G
START
(006TK) O
(214AC) Y
(214AD) Y
JC13 (002AC) Y
(002AD) Y
(187AA) V
(214AB) Y
(002AB) Y
1.25 (A01CM) W
1.25 (A01BM) W
1.25 (A01CC) W
1.25 (A01CD) W
1.25 (A01CH) W
1.25 (A01CN) W
1.25 (A01CA) W
1.25 (A01CB) W
1.25 (A01CE) W
1.25 (A01CK) W
1.25 (A01BC) W
1.25 (A01BD) W
1.25 (A01BH) W
1.25 (A01BN) W
1.25 (A01BA) W
1.25 (A01BB) W
1.25 (A01BE) W
1.25 (A01BK) W
1.25 (A01CL) W
1.25 (A01CJ) W
1.25 (A01BL) W
1.25 (A01BJ) W
2 (A01AC) W
CN926 Fan assy (option) 2 2 18 2 Upper power supply fuse
JC111
JC111
JC111
8 (A01AA) W
JC13
0.5μF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
15 WZ03-5760E 344-124-41200 3 15
Z-5 Electric Circuit (Upper) (Carrier) Z-5 Z-5
CN478
3 (030AC) R/L
2 2
2 (038AA) LG/R
3 3
1 (039AA) LG
4 4
Suspension lock switch 6
5
7 7
8 8
4 (B35AC) B
1 1
7 (035AC) BR
6 6
5 5
(033AC) R/W
(033AB) R/W
(033AA) R/W
(231AA) G/R
(032AC) R/B
(031AC) R/Y
(032AC) R/B
(031AC) R/Y
(157AG) R/G
(032AB) R/B
(032AA) R/B
(031AB) R/Y
(031AA) R/Y
(157AH) R/G
(157AD) R/G
(157AC) R/G
(231AA) G/R
(157AK) R/G
(157AE) R/G
(157AB) R/G
(157AA) R/G
(157AF) R/G
(157AF) R/G
(033AC) R/B
(169AA) Y/G
(030AC) R/L
(157AL) R/G
(030AD) R/L
(157AJ) R/G
(030AB) R/L
(030AA) R/L
(035AC) BR
(170AA) Y/L
(035AD) BR
(035AE) BR
(035AB) BR
(035AA) BR
(157AI) R/G
(157AI) R/G
(034AC) O
(040AC) R
(033AB) O
(033AA) O
(040AB) R
(040AA) R
(B35AC) B
(B35AD) B
(034AC) O
(B35AE) B
(B35AB) B
(B35AA) B
(040AC) R
(171AA) Y
CN1032
RF1-1
3 2 1
JC211
JC211
JC211
23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 7 4 9 3 8 2 6 1 5 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
JC17
JC17
JC17
23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 7 4 9 3 8 2 6 1 5 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 2 1
LgW
BrW
LgR
GW
BrR
GR
LW
LR
R
B
RF1-2
1 2 4 6 5 3 7
16 WZ03-5760E 344-124-71200 0 16
Z-5 Electric Circuit (Upper) (Carrier) Z-5 Z-5
AMP040mkⅡ CN8
1 CN8-17 AVCC Spare1 5V
9 CN8-25 Ai5 Spare1 input
5 CN8-21 AGND Spare1 GND
2 CN8-18 AVCC Spare2 5V
10 CN8-26 Ai6 Spare2 input
6 CN8-22 AGND Spare2 GND
3 CN8-19 AVCC Spare3 5V
11 CN8-27 Ai7 Spare3 input
To circuit (carrier, main) 7 CN8-23 AGND Spare3 GND
CN1505 4 CN8-20 AVCC Spare4 5V
1 Idle UP 12 CN8-28 Ai8 Spare4 input
2 Idle DOWN 8 CN8-24 AGND Spare4 GND
3 IGN power supply (CN8)
CN548 4 Accelerator OFF Upper MDT CN627 AMP040mkⅡ
(626AA) W/B
Accelerator switch 2 2 5 Accelerator ON 1 1 CN8-1 AVCC Spare5 5V
(contact close : accelerator pedal released) (B35HA) B GND
1 1 6 9 9 CN8-9 Ai1 Spare5 input
5 5 CN8-5 AGND Spare GND
13 13 CN8-13 SLD Spare5 GND
(S20-030) R
CN586 2 2 CN8-2 AVCC Accelerator 1 5V
(S20-030) R (S20-031) W
6 6 10 10 CN8-10 Ai2 Accelerator sensor 1 input
(S20-031) W (S20-032) B
Accelerator sensor 1 5 5 6 6 CN8-6 AGND Accelerator 1 GND
(S20-032) B (S20AA) B
4 4 14 14 CN8-14 SLD Shield GND
Accelerator sensor switch (S21-033) R SHIELD20 (S21-033) R
3 3 3 3 CN8-3 AVCC Spare5 5V
(S21-034) W (S21-034) W
Accelerator sensor 2 2 2 11 11 CN8-11 Ai3 Accelerator sensor 2 input
(S21-035) B (S21-035) B
1 1 7 7 CN8-7 AGND Spare5 GND
(S21AA) B
CN587 15 15 CN8-15 SLD Spare5 GND
(S22-040) R SHIELD21 (S22-040) R
SLOW 1 1 4 4 CN8-4 AVCC Spare5 5V
(S22-041) W (S22-041) W
Idling adjustment switch 2 2 12 12 CN8-12 Ai4 Spare5 input
(S22-042) B (S22-042) B
FAST 3 3 8 8 CN8-8 AGND Spare5 GND
(S22AA) B
CN588 16 16 CN8-16 SLD Spare5 GND
(B35MA) B SHIELD22
1 1
Pull:ON:Manual
Push:OFF:Auto IWZ03-5191E04
17 WZ03-5760E 344-125-11300 0 17
Z-5 Electric Circuit (Upper) (Carrier) Z-5 Z-5
(016AC) Y/L
8 15 15 C-15 MAIN_GND
(006AC) O
(B51AE) B
(B51AD) B
3 3 C-3 CHK_V15
13 13 C-13 CHK_FG
16 16 C-16 E_LINE
10 10 C-10 E_DGND
17 17 C-17 RTC/INT
12 12 C-12 SUB_CANH
6 6 C-6 SUB_CANL
9 9 C-9 WAKEUP_GND
(826AA) W/L
4 4 C-4 WAKE_UP
(B51AD) B
CN1066
10 10 A-10 DG_IN1
11 11 A-11 DG_IN2
12 12 A-12 DG_IN3
For maintenance terminal (Dr.ZX) 13 13 A-13 DG_IN4
CN1067 14 14 A-14 DG_IN5
(831AA) L/W
1 6 6 A-6 Dr_RXD
To circuit (SCT) or To circuit (GSMT) (830AA) L/R
A-7 Dr_TXD
2 7 7
CN1072 3
(832AA) L/G
28 28 A-28 Dr_GND
(016AC) Y/L (833AA) L/B
IGN_ON power supply 1 4 18 18 A-18 Dr_CTS
(006AC) O (834AA) BR
Battery direct connected power supply 2 5 17 17 A-17 Dr_RTS
(B51AF) B
GND 3 6 1 1 A-1 DG_OUT1
(826AA) W/L (821AA) W/B
WAKE-UP 4 8 8 A-8 TERM_RXD
(821AA) W/B (822AA) W/R
TXD1 5 9 9 A-9 TERM_TXD
(822AA) W/R
RXD1 6 15 15 A-15 CHK_RTCV
(823AA) W/G (823AA) W/G
RS1 7 21 21 A-21 TERM_CTS
(824AA) B/W (824AA) B/W
TERM_GND 8 31 31 A-31 TERM_GND
(825AA) W/Y (825AA) W/Y
CS1 9 20 20 A-20 TERM_RTS
10 19 19 A-19 GND
11 22 22 A-22 DGIN_GND1
12 23 23 A-23 DGIN_GND2
24 24 A-24 DGIN_GND3
25 25 A-25 DGIN_GND4
26 26 A-26 DGIN_GND5
29 29 A-29 GND
30 30 A-30 GND
4 4 A-4 FWE
2 2 A-2 Flash_TXD
3 3 A-3 Flash_RXD
5 5 A-5 Flash_VCC
27 27 A-27 Flash_GND
16 16 A-16 EXT_RESET
IWZ03-5370E03
18 WZ03-5760E 344-124-41600 0 18
Z-5 Electric Circuit (Upper) (Carrier) Z-5 Applicable serial No. 2 : 540740-- Z-5
Satellite communications
terminal
CN1068
(016AC) Y/L
KEY_ON 1-1 10 10
(006AC) O
BATT 1-2 9 9
(B51AF) B
GND 1-11 20 20
(B51AG) B
GND 1-12 19 19
(B51AH) B
GND 1-15 16 16
(826AA) W/L
WAKE_UP 1-19 12 12
NC 1-3 8 8
NC 1-4 7 7
NC 1-5 6 6
NC 1-6 5 5
NC 1-7 4 4
NC 1-8 3 3
NC 1-9 2 2
NC 1-13 18 18 To circuit (ICF)
NC 1-14 17 17 CN1072
(016AC) Y/L
NC 1-16 15 15 1 IGN_ON power supply
(006AC) O
NC 1-17 14 14 2 Battery direct connected power supply
(B51AF) B
NC 1-18 13 13 3 GND
(821AA) W/B (826AA) W/L
TXD1 1-10 1 1 4 WAKE-UP
(822AA) W/R (821AA) W/B
RXD1 1-20 11 11 5 TERM_RXD
(822AA) W/R
CN1069 (823AA) W/G (823AA) W/G
6 TERM_TXD
RS1 1-21 8 8 7 TERM_CTS
(824AA) B/W (824AA) B/W
TERM_GND 1-22 7 7 8 TERM_GND
(825AA) W/Y (825AA) W/Y
CS1 1-29 16 16 9 TERM_RTS
NC 1-23 6 6 10
NC 1-24 5 5 2 11 2
NC 1-25 4 4 12
NC 1-26 3 3
NC 1-27 2 2
NC 1-28 1 1
NC 1-30 15 15
NC 1-31 14 14
NC 1-32 13 13
NC 1-33 12 12
NC 1-34 11 11
NC 1-35 10 10
NC 1-36 9 9
ANT_GPS 2-1 1
ANT_TXD 3-1 1
IWZ03-5192E06
19 WZ03-5760E 344-124-41700 2 19
Z-5. Electric Circuit (Upper) (Carrier) Z-5. Z-5.
To circuit (ICF)
GSMT CN1072
CN1584
(016AC) Y/L (016AC) Y/L
KEY_Pwoer_Supply 1-15 15 15 1 IGN_ON power supply
(006AC) O (006AC) O
BATT_Power_Supply 1-17 17 17 2 Battery direct connected power supply
(B51AF) B (B51AE) B
GND 1-2 2 2 3 GND
(B51AG) B (826AA) W/L
BATT_GND 1-34 34 34 4 WAKE-UP
(826AA) W/L (821AA) W/B
WAKE_UP 1-19 19 19 5 TERM-RXD
(821AA) W/B (822AA) W/R
ICF_RX 1-28 28 28 6 TERM-TXD
(822AA) W/R
ICF_TX 1-12 12 12 7
(B51AH) B
Transmission_Rate_Setting 1-22 22 22 8
External_Instrument_RS 1-13 13 13 9
External_Instrument_TX 1-14 14 14 10
External_Instrument_GND 1-29 29 29 11
External_Instrument_CS 1-30 30 30 12
External_Instrument_RX 1-31 31 31
NC 1-1 1 1
NC 1-3 3 3
NC 1-4 4 4
NC 1-5 5 5
NC 1-6 6 6
NC 1-7 7 7
NC 1-8 8 8
NC 1-9 9 9
NC 1-10 10 10
NC 1-11 11 11
NC 1-16 16 16
NC 1-18 18 18
NC 1-20 20 20
NC 1-21 21 21
NC 1-23 23 23
NC 1-24 24 24
NC 1-25 25 25
NC 1-26 26 26
NC 1-27 27 27
NC 1-32 32 32
NC 1-33 33 33
ANT_GPS 2-1 1
IWZ03-5370E04a
20 WZ03-5760E 344-124-41800 0
20
Z-5. Electric Circuit (Upper) (Carrier) Z-5. Z-5.
3
4 4
(1094AA) L/R CN885 CN885
3 3
(1096AA) R/B (021DC) L/G (021DC) L/G
1
1 1 6
(629AA) G/R (629AA) G/R
6 Engine start
(1096AA) R/B
11 11 Emergency transmission selection relay RF2
(167AC) Y/G
(152AC) L/Y
(020AC) Y/G (020AC) Y/G
Emergency transmission selection switch
(B40AE) B
5 5
(019AC) W/G (019AC) W/G
4 4 Parking brake switch
3 3
8 8
Temperature sensor (615AA) G/L (615AA) G/L
RB15
3 1 4 2 1 1 Emergency accelerator switch
3 1 4 2 10 10
(388AA) Y/O (388AA) Y/O
Temperature indicator Connector 12
(022AC) G (022AC) G
12 Positive control
(for fuel filter heater) 7 7 PTO switch
Controller CN1587 9
(1094AA) L/R
9 Fuel filter heater
(1080AC) W (016AA) Y/L (016AA) Y/L
1 N.C. Power supply 1 1 1 2 2 Key switch HEAT/ACC/ON/START
2 Sensor Output 1 4 4 4
3 N.C. Output 2 2 2 2
(B40AA) B
4 Sensor GND 3 3 3
WEBASTO heater
CN1586
(035AB) BR
Heater illumination power supply
(1080AB) W
Heater ACC power supply
CN1585
M6_0.3-0.5 E040
(B40AF) B
CN557 CN557
ST 1 1 1
B1 2 2 2
(011AA) O 1.25
ACC 3 3 3
Starter switch (017AA) L/W 1.25
(167AC) Y/G
(167AB) Y/G
(167AA) Y/G
(152AC) L/Y
(1080AC) W
JC08 (1080AA) W
(1080AB) W
(016AA) Y/L 1.25
(035AC) BR
JC08 (035AA) BR
(035AB) BR
(035AA) BR
Starter SW (M)
(B40AC) B
(B40AD) B
(B40AD) B
JC08 (B40AA) B
(B40AB) B
(B40AE) B
M 6
(B40AF) B
6 6
CN869
9 8 7 6 5 4 3 2 1
(159AA) Y/B 1.25
(1080AA) W 1.25
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(327AA) Y/R
(472AA) L/R
9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
1.25WR (H)
1.25YR (G)
1.25RY
1.25W
1.25G
1.25R
1.25Y
1.25L (D)
(C)
(E)
(B)
(A)
(F)
Fuse (3)
10A
10A
10A
5A
5A
5A
5A
5A
1.25GW
1.25RW
1.25YW
1.25WY
1.25WL
1.25LW
1.25RL
1.25YL
CN868
9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
1.25 (A01AG) W
1.25 (A01AD) W
1.25 (A01AC) W
1.25 (A01AE) W
1.25 (A01AB) W
1.25 (A01AA) W
1.25 (A01AF) W
(011AA) O
CN868
9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
1.25 (A01DG) W
1.25 (A01DH) W
1.25 (A01DD) W
1.25 (A01DC) W
1.25 (A01DB) W
1.25 (A01DA) W
1.25 (A01DE) W
IWZ03-5680E03
21 WZ03-5760E 344-124-41900 0 21
Z-6 Electric Circuit (Lower) Z-6
The electric circuit diagram of this machine is made by the composition shown by following block diagram.
The electric circuit in the part of the block diagram drawn by a bold line is edited on the next page.
347-512-30000 △
0
22 WZ03-5770E
Z-6 Electric Circuit (Lower) Z-6 “Electric circuit diagram” shows each applicable paragraph No. Z-6
of this manual’s contents.
Refer to the contents.
2. Comparison table (Connector No., Usage, Coordinate and Paragraph No.)
Electric Electric Electric Electric Electric Electric
CN No. Usage circuit circuit CN No. Usage circuit circuit CN No. Usage circuit circuit
coordinate diagram coordinate diagram coordinate diagram
Suspension lock selection solenoid valve CN705 CN957 1 to 1 spare circuit P-3
CN002 Suspension lock G-4 CN706 CN1000 Fuse box (upper) H-22 Z-6 3.1
Z-6 3.1 Head lamp relay G-22
CN003 Suspension free G-5 CN707 CN1004 Head lamp relay G-22
CN004 Suspension lock pressure source solenoid valve J-11 Z-6 3.1 CN708 CN1005
Starter motor
Outrigger ext./ret. selection solenoid valve CN709 CN1006 Z-6 3.3
Combination lamp (RH) D-23
CN020 Retracting J-12 CN710 CN1007 Battery relay
Z-6 3.1 CN711 CN1008 Combination lamp (LH) D-21
CN021 Extending J-11 Combination lamp (LH) D-21
Outrigger jack/slide selection solenoid valve CN712 CN1009 Combination lamp (RH) D-23
Z-6 3.1
CN022 Slide (FR) J-18 CN717A Z-6 3.1 CN1017 Temperature switch (50°C/122°F)
E-5
CN023 Jack (FR) J-19 CN717B Rear combination lamp (L) F-21 CN1018 Temperature switch (85°C/185°F)
CN024 Slide (FL) CN718 CN1035 Level gauge resistance (R)
Z-6 3.4
CN025 Jack (FL) J-17 CN719A CN1036 Level gauge resistance (L)
Z-6 3.1 CN719B Rear combination lamp (R) F-23 CN1044 Battery relay
CN026 Slide (RR) Z-6 3.3
CN027 Jack (RR) J-18 CN720 CN1045 Fuse (air heater) (70A)
CN028 Slide (RL) J-16 CN721A F-22 CN1046 Battery relay
Back up lamp
CN029 Jack (RL) J-17 CN721B F-21 CN1047
Steering mode selection solenoid valve CN723 License lamp (option) F-22 CN1048 K-23
Battery
CN726 Bubble level (illumination) (R) Z-6 3.4 CN1049
CN030 Crab G-6 Z-6 3.1
Z-6 3.1 CN730 DIAG switch D-9 CN1050
CN031 4WS G-5
CN731 CN1060 Diode (battery relay)
CN041 PTO and lock up solenoid valve N-18 Z-6 3.1 DIAG lamp-1 (red) E-9 M-23
CN732 Z-6 3.1 CN1064 Diode (starter relay)
Transmission selection solenoid valve CN733 CN1080 For STM spare connection E-16
CN043 F1 L-17 DIAG lamp-2 (umber) D-9
CN734 CN1088 For K-LINE connection (Tier 3 only)
CN044 R and F2 L-18 Z-6 3.3
Z-6 3.1 CN745 Air dryer heater Z-6 3.2 CN1089 For MUT3, K-LINE connection (Tier 3 only)
CN045 F3 L-17 CN747 Starter relay CN1091 For STM maintenance E-16
CN046 High and low L-18 Z-6 3.1
CN748 To circuit (O/R operation assy) J-15
CN050 Air solenoid valve (parking brake) Z-6 3.3 CN1393
CN749 Alternator To circuit (lower, main) Z-6 3.4
CN051 Air solenoid valve (2/4 wheel drive shift) Z-6 3.2 CN750 To circuit (engine, without DPF) C-18 Z-6 3.1
CN054 Air solenoid valve (exhaust brake) CN1500
CN751 Back buzzer F-22 Z-6 3.1 To circuit (lower, main) Z-6 3.3
CN096 Positive control solenoid valve P-3 CN755 Fuse (air heater) (70A) Z-6 3.3 To circuit (engine, without DPF) H-21 Z-6 3.1
Z-6 3.1 CN1501
CN408 Straight ahead detection switch D-4 CN758 K-22 Z-6 3.1 To circuit (lower, main) Z-6 3.3
CN409 Low pressure switch (engine oil) Z-6 3.3 CN759 Z-6 3.3 CN1515 Outrigger accelerator operation
CN410 Air pressure detector Z-6 3.4
Z-6 3.2 CN760 CN1516 Outrigger accelerator neutral
CN411 Air pressure detection switch (parking brake) Battery relay
CN761 K-22 CN1525 Engine oil filter E-4
CN412 Coolant level detection switch Z-6 3.3 CN762 CN1597 Fuel filter heater M-18
CN413 4WD detection switch C-4 Z-6 3.1 CN763 K-23 RA8 Clearance lamp relay P-10
CN414 CN765 For terminal assy connection (without DPF) B-6 RA9 Battery power supply keeping relay M-20
Remaining brake fluid detection switch Z-6 3.2
CN415 CN767 RA11 Backup lamp relay P-11
CN416 Water in fuel sensor E-5 CN768 RA16 Emergency transmission selection relay
CN419 Torque converter oil pressure detector C-4 Fuse box (left) H-22 P-9
CN769 RA17 Steering solenoid earth relay
CN420 Main speed sensor Z-6 3.1
A-5 CN770 Z-6 3.1 RA21 ECU main power supply relay P-7
CN421 Sub. speed sensor CN771 RA22 Electronic governor power supply relay M-20
Z-6 3.1
CN422 Outrigger length detector (FL) CN772 RA28 Glow relay P-8
CN423 Outrigger length detector (FR) CN773 Fuse box (right) I-22 RA37 Fuel filter heater relay P-17
B-4
CN424 Outrigger length detector (RL) CN774 RB1 Transmission power supply cut relay P-9
CN425 Outrigger length detector (RR) CN775 RB3 PTO limiter relay P-10
CN426 Engine coolant temperature sensor Z-6 3.3 CN776 RB4 Engine emergency stop relay P-8
CN427 Torque converter oil temp. sensor M-18 Z-6 3.1 Fuse box (upper) G-22
CN777 Lower outrigger operation box power supply cut
CN428 Fuel sensor Z-6 3.2 RB6
CN778 Fuse (upper power supply) (75A) J-22 relay 1
CN434 Lower outrigger operation box (R) Z-6 3.4 CN779 Fuse (main) (75A) Z-6 3.3 Lower outrigger operation box power supply cut
CN440 - RB7 Z-6 3.4
CN780 N-2 relay 2
CN555 Temperature switch (50°C/122°F) CN781 Lower outrigger operation box power supply cut
E-5 Z-6 3.1 P-2 RB8
CN556 Temperature switch (85°C/185°F) CN782 relay 3
CN568 Air pressure switch (stop lamp) Z-6 3.2 Center joint RB11 Starter continuous energizing prevention relay
CN783 N-2 Z-6 3.1 P-7
CN600 MDT (lower) CN1-1 F-2 CN784 RB12 Starter interception relay
O-2 Z-6 3.1
CN601 MDT (lower) CN1-2 D-2 CN785 RC5 Emergency accelerator 1 relay
P-6
CN602 MDT (lower) CN2 G-2 To circuit (lower, air) F-17 RC6 Emergency accelerator 2 relay
CN603 MDT (lower) CN3 M-2 CN788 RD4
To circuit (lower, main) Z-6 3.2 Lower outrigger operation box relay Z-6 3.4
CN604 MDT (lower) CN4 A-2 To circuit (lower, air) F-17 Z-6 3.1 RD5
CN605 MDT (lower) CN5 G-2 CN789 RF2-1F
To circuit (lower, main) Z-6 3.2 Emergency transmission selection relay M-5 Z-6 3.1
CN606 MDT (lower) CN6 B-2 Z-6 3.1 To circuit (engine, without DPF) A-18 Z-6 3.1 RF2-2M
CN608 MDT (lower) CN7 L-2 CN790 RF2-2A
To circuit (lower, main) Z-6 3.3 -
CN609 MDT (lower) CN8 K-2 To circuit (engine, without DPF) B-18 Z-6 3.1 RF2-2B
CN610 MDT (lower) CN9 H-2 CN791 RF3-1F(A) To circuit (O/R operation assy) J-15 Z-6 3.1
To circuit (lower, main)
CN611 MDT (lower) CN10 I-2 CN792 Engine harness A RF3-1M To circuit (lower, main)
Z-6 3.4
CN612 MDT (lower) CN11 J-2 CN793 Engine harness B Z-6 3.3 RF3-1F(B) To circuit (lower, main)
CN619 For MDT maintenance G-3 CN794 Engine harness C RF3-2M Outrigger jack/slide selection relay J-16 Z-6 3.1
CN685 CN795 Glow relay JC01 Joint
Z-6 3.4
CN686 CN797 Memory clear switch D-9 JC02 Joint
CN687 Engine ECU CN940A Z-6 3.1 P-4 Z-6 3.1
CN688 Z-6 3.3 T/C oil temp. detection switch (110°C/230°F) D-4 Z-6 3.3
CN940B JC03 Joint
CN689 CN942 Lower outrigger operation box (L) P-11
CN690 Q-ADJ (Tier 3 only) Z-6 3.4 JC04 P-13
CN943 Bubble level (illumination) (L) Z-6 3.1
CN691 MUT3 CN944 Steering pump low-pressure warning switch (option) D-4 JC05 Joint P-15
CN692 STM-E C-17 CN945A JC06 M-21
CN701 Head lamp (LH) C-21 Side turn signal (LH) D-21
Z-6 3.1 CN945B Z-6 3.1
CN702 Head lamp (RH) C-22 CN946A
CN704 Head lamp relay G-22 Side turn signal (RH) D-23
CN946B
23 WZ03-5770E 23
Z-6 Electric Circuit (Lower) Z-6 Z-6
3. Electric circuit
3.1 Electric circuit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
(lower, main) MDT-9R-L
Transmission CN790 To citcuit (engine, without DPF) and (engine, with DPF)
Lower MDT (CN4)
(680AA) G/L
(052AA) Y
1 Neutral switch [NOTICE]
CN4 AMP040mk1 CN604 CN421 2 Exhaust brake switch
Sub-speed (+) Pi3 CN4-1 1 1
(S05W) W (S05W) W
2 2 Sub. speed sensor (021AA) L/G
3 Starter switch (S) 1. Number within ( ) indicate the circuit identification numbers (the numbering of wiring end).
Input (-) Pi3 CN4-2 2 2
(S05B) B (S05B) B
1 1 (pick-up sensor) (694AA) Y/W
4 Starter conditions energizing prevention relay
Tachometer (+) Pi4 CN4-3 3 3
(B02AL) B S05S1 (626AB) W/B
5 Emergency accelerator relay 1 2. Diameter of wiring type without indication is CAVS 0.5mm2 (0.0008in2)
input (-) Pi4 CN4-4 4 4 6
3. Colors depend on JASO D607. The initial is base color and 2nd letter is marking color.
A Tachometer input (ECU)
+5 (for accelerator)
Pi1
Ai11
CN4-5
CN4-15
5
15
5
15
(203AA) W
(025AA) R/G (914AA) W/R
CN420
1 1 VCC
(601AA) W/Y
(636AA) L/R
7
8
Engine emergency stop relay
Diagnosis switch
A
Main speed 12V CN4-9 9 9
(914AA) W/R (B10BH) B
3 3 GND Main speed sensor (022AA) G
9 PTO limiter relay 4.Outrigger push switch FL, FR, RL, RR indicate each outrigger actuated position,
(913AA) W/G (913AA) W/G
Main speed input
Main speed output
Pi2
Po2
CN4-7
CN4-8
7
8
7
8
(911AA) W/L
2 2 OUT
1.25 (602AA) R/B
10
11 ECU main power supply relay
and the outrigger solenoid valve FL, FR, RL, RR indicate the installation positions.
(907AA) P (203AA) W
Tachometer output
Accelerator sensor 1 output
Po1
Ao1
CN4-6
CN4-12
6
12
6
12
(616AA) Y/R
12
13
Tachometer input (ECU)
5.This figure is based on the following condition :
(026AA) B/G (644AA) LG/B
GND (for accelerator) GND CN4-16 16 16
(623AA) Y/L (624AA) Y/B
14 PTO MAX REV SET 1.Starter switch : OFF
Accelerator sensor 2 output Ao2 CN4-13 13 13 15 Emergency accelerator relay 2
(910AA) W/B (616AA) Y/R
1/1 main speed Po3 CN4-11 11 11
(625AA) Y/G (625AA) Y/G
16 Accelerator sensor 1 output 2.Fuel : filled
Idling volume output Ao3 CN4-14 14 14 17 Idle volume output
(B02AM) B (647AA) B/W
GND CN4-10 10 10 18 Sensor GND-4
(025AA) R/G
CN6 AMP040mk (CN6) For terminal assy connection (026AA) B/G
19 For accelerator (+5V)
CN606 CN422 20 For accelerator GND
(S01R) R (S01R) R R 1KΩ CN765
FL O/R length 5V AVCC CN6-17 1 1
(S01W) W (S01W) W
3 3 Outrigger length (606AB) L/Y (681AA) W/R (681AA) W/R (655AA) B/W
CN791 To citcuit (engine, without DPF) and (engine, with DPF)
W
FL O/R length input Ai1 CN6-27 11 11 1 1 11 1 Exhaust brake
(S01B) B (S01B) B B detector (FL) 2.2KΩ
(606AA) L/Y (606AA) L/Y (681AA) W/R
Sensor source-3(+5V)
B B
FL O/R length GND AGND CN6-22 6 6 2 2 33 2
(S01AA) B S01S (607AA) Y/R (607AA) Y/R (617AA) B
Shield GND SLD CN6-32 16 16
(S02R) R (S02R) R
CN423 (607AB) Y/R (617AA) B
55
(617AA) B (609AA) B/Y
3 Sensor GND-3
R
FR O/R length 5V AVCC CN6-18 2 2 3 3 Outrigger length 680Ω
77 4 ECU main power supply relay
(S02W) W (S02W) W W (647AA) B/W (647AA) B/W (054AA) L/O
FR O/R length input Ai2 CN6-28 12 12 1 1 44 5 Glow relay
FR O/R length GND AGND CN6-23 7 7
(S02B) B (S02B) B
2 2
B detector (FR) (644AA) LG/B
22
(644AA) LG/B (600AC) R
6 MUT3
(S02AA) B S02S (161AA) Y/R
Shield GND SLD CN6-33 17 17
(S03R) R (S03R) R
CN424 270Ω 66
(638AC) BR
7 Glow lamp (-)
R
RL O/R length 5V AVCC CN6-19 3 3 3 3 Outrigger length 88 8 Diagnosis lamp 2(-)
(S03W) W (S03W) W W (637AC) BR/R
RL O/R length input Ai3 CN6-29 13 13 1 1 99 9 Diagnosis lamp 1(-)
RL O/R length GND AGND CN6-24 8 8
(S03B) B (S03B) B
2 2
B detector (RL) 1010
(910AA) W/B
10 1/1 main speed
(S03AA) B S03S (635AA) L/Y
Shield GND SLD CN6-34 18 18
(S04R) R (S04R) R
CN425 11 11
(092AF) R/Y
11 Memory clear switch
R
RR O/R length 5V AVCC CN6-20 4 4 3 3
Outrigger length 1212 12 IGN-ON power supply
(S04W) W (S04W) W W (679AA) L
RR O/R length input Ai4 CN6-30 14 14 1 1 13 Glow relay
RR O/R length GND AGND CN6-25 9 9
(S04B) B (S04B) B
2 2
B detector (RR) 14
(S04AA) B S04S
Shield GND SLD CN6-35 19 19
(S06R) R (S06R) R
CN419 (118AA) G/L
15
T/C 5V AVCC CN6-21 5 5 3 3 VC 16 Engine coolant temperature sensor Head lamp (LH) Head lamp (RH)
T/C oil pressure sensor input Ai5 CN6-31 15 15
(S06W) W (S06W) W
2 2 VOUT
Torque converter 17
(S06B) B (S06B) B oil pressure detector (085AA) B/R
T/C GND AGND CN6-26 10 10 1 1 GND 18 Engine oil low pressure
Traveling beam
Traveling beam
(S06AA) B S06S
C C
Passing beam
Passing beam
Shield GND SLD CN6-36 20 20 CN413 CN1500 To citcuit (engine, without DPF)
(070AA) G/B
2 2 4WD detection switch (S07-027) G
1 CAN-1(L) Combination lamp (LH) Combination lamp (RH)
(B10BE) B (S07-028) W
AMP040mk2 1 1 (contact close : 4WD) (1020AA) G/Y
2 CAN-1(H) Side turn signal (RH)
Clearance lamp
Clearance lamp
Spare 1 5V AVCC CN6-1
Earth
Earth
1 3
(1010AA) BR/Y
Spare 1 input Ai6 CN6-11 11
(1000AA) G/R
4 Side turn signal (LH)
(B10BB) B
Turn signal
Turn signal
Spare 1 GND AGND CN6-6 6 5 G L U G L U
CN701
CN702
(1009AA) LG/B
Spare 2 5V AVCC CN6-2 2 6 1 2 3 1 2 3
Transmission (071AA) W/B
Earth
Earth
CN945BB
GB
Spare 2 input AI7 CN6-12 12 7 Coolant level detection switch
CN946B B
CN946A GB
Spare 2 GND AGND CN6-7 7 8 K-LINE
Used in crane without DPF only
1.25 (B10AD) B
Spare 3 5V AVCC CN6-3 3
(B10AF) B CN1008 B
CN712 GB
CN711 G
CN1009 B
CN709 GB
CN710 G
STM-E
2(B10AA) B
Spare 3 input Ai8 CN6-13 13 CN1500 To citcuit (engine, with DPF)
CN692 (S07-027) G
0.85 (B10AE) B
(123AA) R/G Br (645AA) LG/W (S07-028) W
Spare 4 5V AVCC CN6-4 3 3 10 10 CN1-10 K-LINE
4
(078AA) Y Straight ahead detection switch (S07-028) W (S07A-028) W (S07A-028) W 2 CAN-1(H)
0.85 (B10AB) B
DIAG switch 3 Upper oil level (+)
(B10DD) B (contact close : straight ahead) (S07-027) G (S07A-027) G (S07A-027) G
(B10AC) B
Spare 5 5V AVCC CN6-5 5 22 S07S 27 27 CN1-27 CANL_Term_OUT 5 DPF regeneration switch
Spare 5 input Ai10 CN6-15 15
(123AB) R/G
33 3
R Steering pump low-pressure display the DIAG code.) 11
(B10FK) B (1030AA) W/R
19 19 CN1-19 CANH_Term_OUT (1009AA) LG/B
6 Parking switch
D Spare 5 GND AGND CN6-10 10
(080AA) Y/G
(B10FP) B
11 1
G
W
warning switch (option)
Memory clear switch CN797
(1030AA) W/R
(1031AA) L/Y
5 5 CN1-5 CAN_H CAN
(071AA) W/B
(645AA) LG/W
7 Coolant level detection switch D
Shield GND SLD CN6-16 16 22 2 (contact close : low pressure) (092AH) R/Y (578AA) G/R
13 13 CN1-13 CAN_L Driver 8
(CN1) (Releasing the connector once and 22
(635AA) L/Y (B10FB) B
4 4 CN1-4 RXD+ Serial input +
CN1 AMP040mk3 CN601 closing it again can clear the memory.) 11 12 12 CN1-12 RXD- Serial input -
(579AA) G/Y
Input spare (-) Di15 CN1-17 1 1 3 3 CN1-3 TXD+ Serial output +
(1010AA) BR/Y (B10FC) B
DPF warning lamp (-) Di16 CN1-18 2 2 11 11 CN1-11 TXD- Serial output -
0.85 (142AE) BR/W
Input spare (-) Di17 CN1-19 3 3 22 22 CN1-22 NC
(575AA) L/R CN940A T/C oil temp.detection switch (110°C/230°F) (602AC) R/B 0.85 (009AC) L/R
T/C oil temp. detection (110°C) (-) Di18 CN1-20 4 4 CN733 CN734 8 8 CN1-8 MBSRC 24V power source
(B10DN) B (092AD) R/Y (638AB) BR (602AB) R/B 0.85 (013AC) L/B
Input spare (-) Di19 CN1-21 5 (contact close : 110°C (230°F)) 9 9 CN1-9 MBSRC 24V power source
(B02AO)B
5
CN940B (602AD) R/B (602AE) R/B
Input spare (-) Di20 CN1-22 6 6 17 17 CN1-17 MBSRC 24V power source
1.25 (B10FA) B
1.25
(B10FD) B
Input spare (-) Di21 CN1-23 7 7 CN1525 DIAG lamp-2 (umber) 7 7 CN1-7 MBGND
E002 (1095AA) G/R
1 1
Engine oil filter (B10FE) B
Input spare (-) Di22 CN1-24 8 8 15 15 CN1-15 MBGND
GND (contact close : clogging) (B10FF) B
Input spare (-) Di23 CN1-25 9 9
M6_1.25-2_Water-proof CN731 CN732 16 16 CN1-16 MBGND
(1095AA) G/R (092AC) R/Y (637AB) BR/R
Engine oil filter warning (-) Di24 CN1-26 10 10 CN1017 CN1080 30 30 CN1-30 NC
(B02AP) B (123AC) R/G (827AA) Y/W 0.85 (827AA) Y/W
GND CN1-36 20 20 Temperature switch (50°C/122°F) 4 33 33 CN1-33 Di1(-) Input spare
(B02AD) B (232AA) Y/G (828AA) R/W 0.85
GND CN1-35 19 19
(1020AA) G/Y (contact close : 50°C (122°F)) DIAG lamp-1 (red) 3 24 24 CN1-24 Di2(-) Input spare
CN555
E E
Upper oil level (+) Di32 CN1-34 18 18 2 32 32 CN1-32 Di3(-) Input spare
Input spare (+) Di31 CN1-33 17 17 CN1018 1 23 23 CN1-23 Di4(-) Input spare
(232AA) Y/G (123AD) R/G 0.85 (828AA) R/W
Hydraulic oil temp 50°C (+) Di30 CN1-32 16 16 Temperature switch (85°C/185°F) For STM spare connection 21 21 CN1-21 Do1(-) Output spare
(230AA) B/Y (230AA) B/Y
Hydraulic oil temp 85°C (+) Di29 CN1-31 15 (contact close : 85°C (185°F)) 29 29 CN1-29 Do2(-) Output spare
(142AD) BR/W
(101AA) W/Y
(101AB) W/Y
(236AA) Y/B (553AA) B/G
(B10DO) B
Outrigger switch neutral (+) Di26 CN1-28 12 2 2 31 31 CN1-31 NC
(168AA) Y/L
12
Water in fuel sensor
CN717B (B10DI) B
(021AB) L/G (B10CF) B
CN721B (B10DR) B
(040AE)R
Engine start (+) Di25 CN1-27 11 11 1 1 CN1091 34 34 CN1-34 NC
(841AA) L/W (841AA) L/W
5 5 6 6 CN1-6 RSRXD Serial input for rewrite
AMP040mk2 CN600 (840AA) L/R (840AA) L/R
2 2 14 14 CN1-14 RSTXD Serial output for rewrite
(078AA) Y (842AA) L/G (842AA) L/G
CN719B
CN718
CN720
Straight ahead detection (-) Di6 CN1-6 6 6 1 1 25 25 CN1-25 BOOT Boot for rewrite
CN721A
(B10FI) B
CN723
2 1 3 3 1 2
Lo detection (-) Di5 CN1-5 4 4 1 1 CN1-1 NC
CN751
5 5 1
(080AA) Y/G (B10FJ) B 2 1 3 3 1 2
Steering low-pressure (-) Di4 CN1-4 4 4 3 3 2 2 CN1-2 NC
(638AA) BR
GW
GW
GY
GY
GL
GL
Diagnosis lamp 2 (-) Di14 CN1-14 14 14 6 6
G
G
B
B
(637AA) BR/R 1
Diagnosis lamp 1 (-) Di13 CN1-13 13 13
For STM maintenance
(071AA) W/B
Coolant level warning (-) Di12 CN1-12 12 12
Engine oil low-pressure (-) Di2 CN1-2 2 2
(085AA) B/R
CN788 To circuit (lower, air) Backup lamp Back buzzer
(553AA) B/G
F Water separator (-)
Glow lamp (-)
Di11
Di10
CN1-11
CN1-10
11
10
11
10
(161AA) Y/R
(244AA) Y/O (083AA) B/L
6
5 Tail, stop lamp Turn signal
License lamp
12W Turn signal Tail, stop lamp F
Fuel level detection (-) Di7 CN1-7 7 7 4 Air pressure detection switch (parking brake)
(175AA) G/W (655AA) B/W Rear combination lamp (L) (option) Rear combination lamp (R)
Air low-pressure (-) Di9 CN1-9 9 9 3 Exhaust brake 1
(083AA) B/L (092AA) R/Y
Air low-pressure (parking brake) (-) Di3 CN1-3 3 3 2 Exhaust brake 1 power source
(082AA) B/Y
Brake fluid level detection (-) Di1 CN1-1 1 1 1
(070AA) G/B
4WD detection (-) Di8 CN1-8 8 8
(B02AA) B
1.25 (B02AI) B
(092AA) R/Y
(CN5) Suspension lock Suspension free 4WS Crab (124AE) R/Y
3 Air pressure switch (stop lamp)
CN5 AMP040mk2
CN605 CN619 SL02 SL03 SL.31 SL.30 2 Air pressure switch (stop lamp) power source
Fuse box (upper)
(800AA) L/R 2 2 (082AA) B/Y
TXD CN5-1 1 1 1 Remaining brake fluid detection switch CN777 CN776
(801AA) L/W 1.25WR 1.25WL (A02AH) W 1.25
Used in crane with DPF only
(H)
P/C
CN031
CN030
5 5
CN002
CN003
RXD CN5-2 2 2 6 6 5A 6 6
(802AA) L/G 1 1 1 2 1 2 1 2 1 2 1.25YR (G) 1.25YL (100AI) R 1.25
BOOT CN5-3 3 3 1 2 1 2 1 2 1 2 5 5 5A 5 5
(803AA) L/B 4 4 (B10AG) B 1.25RY (F) 1.25RL (A02AC) W 1.25
GND CN5-4 4 4 4 4 10A 4 4
(804AA) BR (B10AI) B (092AG) R/Y 1.25G 1.25GW (A02AD) W 1.25
(038AA) LG/R
(E)
GND CN5-5 5 5 3 3 3 3 10A 3 3
(048AA) L/R
(060AB) B/L
(060AA) B/L
(047AA) L/B
(039AA) LG
2 (B10BA) B (580AA) R/B 1.25 (580AA) R/B 1.25LG (D) 1.25LW (100AH) R 1.25
(B10FQ) B
(B10FR) B
2 (B10CG) B
Alternator L terminal 4
CN9 AMP070mk1 3L (A) 3W (100AF) R3
CN610 M6_1.25-2_Water-proof 5 1 30A 1 1
RY28 CN9-7
7 7 To circuit CN1501
6 Fuse box (left)
RY29 CN9-8 CN769
8 8 (engine,without DPF) and (engine,with DPF) (126AD) Y/W 0.85RB
RY30 CN9-9 (A)
9 9 1 1 5A
RY31 CN9-14 (096AA) Y/L 0.85RW (B)
CN768
14 14 4 4 5A
RY32 CN9-15 (087AA) P 0.85LgB (C) 2Y 2 (A04AC) W
15
H
2 2
H
15 5A 1 1
RPOW9 CN9-2 (084AB) R/G (079AA) GR 0.85Gy (D) 2L 2 (A04AD) W
2 2 6 6 5A 2 2
GND CN9-10 (B01AE) B (090AA) G/R 0.85GR (E)
10 10 3 3 5A
GND CN9-11 (B01AF) B (088AA) G/Y 0.85GY (F)
11 11 7 7 5A
GND CN9-12 (B01AG) B
12 12 5 5
GND CN9-13 (B01AH) B (L)
13 13 CN770
GND CN9-20 (B01AJ) B (095AC) R/L 0.85RL (G)
20 20 1 1 5A
RY33 CN9-16 (094AC) G 0.85G (H)
CN767
16 16 3 3 5A
RY34 CN9-17 (093AA) G/W 0.85GW (I) 2R 2 (A04AE) W
17 17 4 4 5A 1 1
(084AC) R/G 0.85GL 2W 2 (A04AF) W
1.25 (B01AI) B
(A02AG) W
4 4 CN774
RY26 CN9-5 E001 (123AA) R/G 1.25RG (A)
5 5 1 1 5A
RY27 CN9-6 GND (1092AA) R/W 1.25 1.25RL (B)
CN771
2 (B10BA) B
6 6 4 4 15A
RPOW8 CN9-1 (126AC) Y/W M6_1.25-2_Water-proof (124AD) R/Y 1.25RY (C) 3Y 3 (A02AE) W
1 1 2 2 10A 2 2
RY24 CN9-3 (1009AA) LG/B 2 (B10DA) B (141AA) R/B 1.25WR (D) 3L 3 (A02AB) W
3 3 6 6 10A 1 1
E011 1.25RB (E)
(B10CA) B 2
CN10 GND (556AA) R/W 1.25RW
I I
(F)
CN611 7 7 10A (R)
RY23 CN10-13
13 13
(1000AA) G/R
M6_1.25-2_Water-proof source solenoid valve 5 5
RY22 CN10-12 (036AA) BR/R
12 12 CN775
RY21 CN10-11
11 11
(052AA) Y E012 1.25 (600AA) R
1
1.25R
1
(G)
15A CN772
RPOW7 CN10-3 (079AA) GR GND 1.25 (017AA) L/W 1.25LW (H) 3R 3 (100AB) R
3 3 3 3 15A 1 1
RPOW5 CN10-2 (084AA) R/G M6_1.25-2_Water-proof 1.25 (006AA) O 1.25O (I) 3W 3 (100AC) R
2 2 4 4 15A 2 2
RPOW6 CN10-1 (095AD) R/L 1.25 (002AA) Y 1.25Y
Outrigger jack /slide selection solenoid valve
(J)
1 1 2 2 15A CN773 (A04AB) W
RY20 CN10-10
10 10
(038AA) LG/R Outrigger ext./ret. selection To circuit (O/R operation assy)
Slide (RL) Jack (RL) Slide (FL) Jack (FL) Slide (RR) Jack (RR) Slide (FR) Jack (FR)
(105AD) W
5 5
1.25W (K)
5A
1.25G
1 1
SL04 CN1393
RY19 CN10-9
9 9 solenoid valve SL28 SL29 SL24 SL25 SL26 SL27 SL22 SL23 Fuse box (right)
RY18 CN10-8 (043AB) W/B
8 8 Extending Retracting 1 Outrigger extension
(050AA) Y/L (062AB) Y
RY17 CN10-7 SL21 SL20 (For RR) (For FR) (For RL) (For FL)
CN028
CN029
CN024
CN025
CN026
CN027
CN022
CN023
GND CN10-14
7 7
(B01AK) B 1.25 (249AA) R/L
2 Outrigger retraction
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 75A Fuse
CN021
CN004
CN020
14 14 3 Outrigger accelerator 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 (upper power supply)
1 2 (236AA) Y/B
CN778
RY16 CN10-6 4 Outrigger switch neutral position
6 6 1 2 1 2
(75A)
(106AA) Y/W
(110AA) R/W
1 2 0.85 (142AE) BR/W
(108AA) Y/O
(109AA) Y/G
(113AA) R/G
(107AA) Y/B
(111AA) R/B
RY15 CN10-5
(112AA) R/L
5 Clearance lamp (illumination) 2 1
(B10DM) B
(B10DQ) B
5 1 2 1 2
(B10AG) B
(B10DP) B
(B10AH) B
5
(B10DL) B
(B10AJ) B
(560AA) R/Y
(B10AI) B
(505AA) R/B
(A01AA) W
RY14 CN10-4
(001AA) W
(JB10FO) B
6 Outrigger upper operation output
(043AA) W/B
4 4
(141AA) R/B
Outrigger lower operation box power supply
(B10FN) B
7
(062AA) Y
(B10FG) B
(B10FL) B
(CN11)
CN11 AMP070mk1
CN612 8
J RY13
RY12
CN11-17
CN11-16
17
16
17
16
3.5 Electric circuit J
RY11 CN11-15 (B10FM) B (B10FH) B (O/R operation assy)
15 15 RF3-2M
RY10 CN11-14 1 LR (112AA) R/L
14 14 9 4 4
RY9 CN11-13 RF3-1F(A) 5 LW (113AA) R/G
13 13 9 9
RY1 CN11-5 (045AA) P/B (045AA) P/B LY 2 GR (110AA) R/W
5 5 1 1 10 3 3
RY2 CN11-6 (044AA) W/Y (044AA) W/Y GY 6 GW (111AA) R/B
6 6 2 2 8 8
RY3 CN11-7 (042AA) W/R (042AA) W/R LgY 3 LgR (108AA) Y/O
7 7 4 4 11 2 2
RY4 CN11-8 (041AA) W (041AA) W BrY 7 LgW (109AA) Y/G
8 8 6 6 6 6
RY7 CN11-11 (046AA) W/L 4 BrR (106AA) Y/W
11 11 5 5 12 1 1
RY5 CN11-9 (043AA) W/B (046AA) W/L R 8 BrW (107AA) Y/B
9 9 7 7 5 5
RY6 CN11-10 (062AA) Y (B08AI) B B CABLE5
10 10 3 3 14 13 7 7
8 (A01AA) W
3 (A04AA) W
5 (A02AA) W
60 (C04AA) B
(560AA) R/Y R
3 (100AA) R
60 (C04AA) B
60 (C05AA) B
60 (C06AA) B
RY8 CN11-12
(C05AA) B
12 12
(091AA) G/O
CN1046
CN1047
CN1048
CN1049
CN1050
RPOW3 CN11-1
CN761
CN758
CN760
CN763
1 1
RPOW2 CN11-4 (087AA) P
4 4
RPOW1 CN11-3 (090AA) G/R
RPOW4 CN11-2
3 3
(126AB) Y/W Outrigger jack/slide selection relay
K K
2 2
GND CN11-18 (B01AL) B1.25 E101
18 18
(CN8) Battery
CN8 AMP070mk1
CN609 + -
RPOW10 CN8-1 (126AA) Y/W
1 1
GND CN8-6 (B01AB) B CN762
6 6
GND CN8-12 (B01AC) B 1.25
2 (B10DB) B
(134AB) R/L
12 12
MSOL2 RPOW14 CN8-5
5 5
(089AA) G/B
Transmission selection solenoid valve Battery relay
MSOL1 RPOW13 CN8-4 (088AA) G/Y
4 4 F1 SOL F3 SOL HI,LO SOL F2,R SOL
RPOW12 CN8-3 (095AB) R/L E013
3 3 SL43 SL45 SL46 SL47 SL44 SL42
RPOW11 CN8-2 (095AA) R/L GND
2 2 M6_1.25-2_Water-proof
RY37 CN8-7 F1 F3 HI LO R F2
7 7
RY38 CN8-8
CN043
CN045
CN046
CN044
8 8
RY39 CN8-9 2 1 2 1 4 3 2 1 4 3 2 1
9 9 2 1 2 1 4 3 2 1 4 3 2 1
RY40 CN8-10
10 10
RY41 CN8-11 (680AA) G/L
(033AA) R/W
(032AC) R/B
(031AA) R/Y
(030AA) R/L
TH1 11 11
(B10BG) B
(B10CC) B
(B10CD) B
(B10CH) B
(034AC) O
(B10CE) B
(040AD) R
(B10BF) B
(CN7)
CN7 AMP070mk1
L RY42
RY43
CN7-3
CN7-4
CN608
3 3
(058AA) LG/Y
(031AB) R/Y
L
TH3 4 4
RY44 CN7-5 (032AB) R/B
TH2 5 5
RY45 CN7-6 (033AB) R/W
6 6
RY46 CN7-7 (034AA) O
7 7
RY47 CN7-8 (030AA) R/L
8 8
RY48 CN7-9 (040AC) R
9 9
K RY49 CN7-10 (037AA) BR/Y
10 10
K RY50 CN7-11 (039AA) LG
11 11
K RY51 CN7-12
12 12
RY52 CN7-13 (505AA) R/B
13 13
RY53 CN7-14 (048AA) L/R
14 14 RF2-2
RY54 CN7-15
15 15
(047AA) L/B
9
1 LR
4 4
(117AA) G/W
CN1597 Fuel filter heater
(B10DE) B 1.25
16 16 9 9 1 1
RY56 CN7-17 (010AA) G/Y LY 2 GR 1.25 (B30AA) B
(017AC) L/W
(696AC) W/L
(696AC) W/L
(696AB) W/L
(696AA) W/L
(086AC) B/G
(086AB) B/G
(086AB) B/G
(086AA) B/G
3 3
(649AA) B/Y
(134AC) R/L
(134AC) R/L
17 17 1 1
(134AB) R/L
(016AC) Y/L
(016AC) Y/L
2 2
(016AB) Y/L
(016AB) Y/L
10
(094AB) G (629AA) G/R (033AC) R/W
(B10DG) B
(B10DG) B
GY GW
(B10DK) B
(B10DK) B
RPOW16 CN7-2
(B10DF) B
(B10DJ) B
(B10DJ) B
6
2 2 2 2 8 8 M6_1.25-2_Water-proof
M M
MSOL3 RPOW15 CN7-1 (093AA) G/W (008AA) Y/R LgY 3 LgR (118AA) G/L
1 1
(B01AA) B 1.25 (012AA) Y/B
4 4
BrY
11
7 LgW
2 2
(032AA) R/B E014
GND CN7-18 18 18 6 6 6 6 CN427
4 BrR (147AA) G/R (147AA) G/R Torque converter
(CN3)
CN1060
5 5 1 1
CN1064
12
(020AC) Y/G R BrW (031AC) R/Y oil temp. sensor
RA22
3 1 4 2 3 1 4 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 2 1 2 1
RA9
8
CN3 AMP040mk2 CN603 7 7 5 5
(005AA) L/Y (B08AA) B B 3 1 4 2 3 1 4 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 1 2 1
JC06
Upper/lower unit serial output TDX1 CN3-1 1 1 3 3 14 13 7 7 1,2 pins : Lock up JC06-3
2 2
(003AA) W/R R 3,4 pins : PTO
Upper RDX1 CN3-2
(578AA) G/R (B10DC) B
Satellite communication serial output TDX2 CN3-3 3 3 1 1
(579AA) G/Y (058AA) LG/Y SL.49 R R JC06-1 JC06-2 DIODE3.0A DIODE1.5A
Satellite communication serial input RDX2 CN3-4 4 4 2 2 PTO and lock up
(B10BI) B
solenoid valve Diode Diode
GND CN3-5 5 5 Emergency transmission selection relay (246AA) BR/Y
3 3
SL.41 (starter relay) (battery relay)
System check input CHK CN3-6 6 6 4 4
(086AA) B/G
Charging lamp input CHG CN3-7 7 7
(245AA) Y/R
CN041 Battery power supply keeping relay
PTO limiter Tr1 CN3-8 8 8
(035AA) BR Torque converter
Clearance lamp Tr2 CN3-9 9 9 Electric governor power supply relay
(247AA) G/B
Steering solenoid earth Tr3 CN3-10 10 10
Tr4 CN3-11 11 11
(B02AJ) B
GND CN3-12 12 12
N CN780
(003AA) W/R
E003
GND N
Upper MDT TXD1 1 23 1 1 M6_1.25-2_Water-proof
(626AA) W/B
ACCEL SW (ON) 2 26 2 2
CN783
(005AA) L/Y
Upper MDT RDX1 3 25 3 3
(907AA) P
Upper MDT Po1 1 7 1 1
(911AA) W/L
Upper MDT Po2 2 11 2 2
CN784
(008AA) Y/R
Emergency transmission selection relay RF1 (Engine coolant temp. sensor) 1 8 1 1
(010AA) G/Y
Emergency transmission selection relay RF1 (Fuel sender) 3 10 3 3
(012AA) Y/B
Emergency transmission selection relay RF1 (T/C oil temp. sensor) 4 12 4 4
(614AA) L
Engine emergency stop switch 6 14 6 6
(009AC) L/R 0.85
Turn signal switch (right) 2 9 2 2
(013AC) L/B 0.85
Turn signal switch (left) 5 13 5 5
O 7
8
7
8
7
8 O
CN785
(021AD) L/G 1.25
Engine start 6 21 6 6
(629AA) G/R
Emergency transmission selection relay RF2 11 29 11 11
(020AE) Y/G
Emergency transmission switch 5 20 5 5
(019AA) W/G
Parking brake switch 4 19 4 4
(618AA) G/B
1 to 1 spare 3 18 3 3
Spare 8 24 8 8
(615AA) G/L
Emergency accelerator switch 1 15 1 1
(628AA) G/W
1 to 1 spare 10 28 10 10
(388AA) Y/O
Positive control 12 30 12 12
(022AC) G
PTO SW 7 22 7 7
(602AA) R/B 1.25
(1094AA) L/R
(1093AA) R 1.25
(016AA) Y/L 1.25
(626AC) W/B
(615AC) G/L
(607AA) Y/R
(615AB) G/L
(624AA) Y/B
(606AA) L/Y
(694AA) Y/W
(623AA) Y/L
(696AB) W/L
16
(092AE) R/Y
(021AC) L/G
(092AB) R/Y
(054AA) L/O
(B08AE) B
(1094AA) L/R
(604AA) Y
(604AA) Y
(B08AG) B
(B08AH) B
(600AB) R
(689AA) R
(689AA) R
(614AC) L
(679AA) L
P P
(B08AP) B
(601AA) W/Y
(246AA) BR/Y
(020AD) Y/G
(089AA) G/B
(247AA) G/B
(124AC) R/Y
(142AE) BR/W
(020AA) Y/G
(020AB) Y/G
(124AB) R/Y
(124AA) R/Y
(245AA) Y/R
(649AA) B/Y
(060AB) B/L
(096AA) Y/L
(168AA) Y/L
CN781
(035AA) BR
(021AD) L/G 1.25
(B08AM) B
(B08AN) B
(B08AD) B
(022AD) G
(034AB) O
(094AA) G
(022AB) G
(B08AK) B
(B08AL) B
(614AB) L
(002AA) Y 1.25
(B08AO) B 1.25
(040AA) R
(B08AF) B 1.25
Power window 1 5 1 1
(637AC) BR/R
(637AA) BR/R
(637AB) BR/R
(033AC) R/W
(626AC) W/B
(033AB) R/W
(033AA) R/W
(126AC) Y/W
(126AD) Y/W
(006AA) O 1.25
(626AA) W/B
(626AB) W/B