‘SAUDI KAYAN PETROCHEMICAL COMPANY thy PHENOLICS FACILITIES btacasedlcnati recnicas reunipas, ELECTRICAL/INSTRUMENTATION INTERFACE Pago 1 of 24 DOCUMENT 500-658-0001 REV:2 DATE: 20.02.08 Asagauullis ‘SAUDI KAYAN ‘saudi keds cuewrs DOCUMENT: —_cliont's i Gode travis) MAIN DOCUMENT REV. DATE DESCRIPTION 00 07-08-07 Issued for Approval 1 23-01-08 Issued for Design 2 29-09-08 Issued for Construction > ATTACHMENTS, ATTACHMENT# DE: ~ DATE REVIEWED BY APPROVED BY Name’ Name. ae Thania Aguilar — Miguel Angel Sole ‘This document is property of TR Group. Reproduction thereof is forbidden,‘SAUDI KAYAN PETROCHEMICAL COMPANY tis PHENOLICS FACILITIES PROJECT: 1810 tecnicas reunipas ELECTRICAL/INSTRUMENTATION INTERFACE Page 2 of 24 Document 500-655-0001 REV:2 DATE: 2002.08 INDEX 1. INTRODUCTION... 1.1 Purpose . 1.2 Operating Areas or Plant Units. 2. APPLICABLE DOCUMENTS... 3. ENGINEERING AND SYSTEMS INVOLVING ELECTRICAL INSTRUMENTATION INTERFACE ..... a 3.1 Piping & Instrumentation Diagrams (P&IDs) 3.2 Hazardous Area Classification... 3.3 Fire Zones Drawings. 3.4 Fire and Gas System. 3.5 Electrical Load List. 3.6 Electrical One Line Diagrams.. 3.7 Instrument/Electrical Interface List. 3.8 Electrical Motor Control Schematic Diagram: 3.9 Cable Trench routes 0... 3.10 ‘Switchgear/MCC/VSD signal list fr at Grounding System 4, EQUIPMENT INVOLVING ELE 5. .PROJECT AREAS INVOLVING ELECTRICAL-INSTRUMENTATION INTERFACE... 18 5.1 The Electrical Substation No. 50... 5.2 The Electrical Prefabricated Power Room é Instrumentation Buildings (RIBs) 5.4 Analyzer Shelter 5.5 Operator Shelter 5.6 Process Areas... APPENDIX A: ACRONYMS... APPENDIX C: PIPING AND INSTRUMENTATION DIAGRAM OVERALL PLANT.. ‘This documents propery of TR Group. Reproduction thereotisforbdden. {500.868.0001 Rev 2‘SAUDI KAYAN PETROCHEMICAL COMPANY thy PHENOLICS FACILITIES fee tecnicas reunioas ELECTRICAL/INSTRUMENTATION INTERFACE Page 3 of 24 bocuMent : 500-655-0001 REV:2 DATE: 2002-08 APPENDIX C1: PIPING AND INSTRUMENTATION DIAGRAM OVERALL PLANT. SYMBOLS AND NOMENCLATURE. INSTRUMENTATION. DRAWING 000-25F- 0004. ..... 24 APPENDIX C2: PIPING AND INSTRUMENTATION DIAGRAM OVERALL PLANT. SYMBOLS AND NOMENCLATURE. INSTRUMENTATION. DRAWING 500-25F- 0003. .. i 7 a eee eareeeretad 24 ‘This document is property of TR Group. Reproduction thereefis forbidden. 500-655-0001 Rev 2SAUDI KAYAN PETROCHEMICAL COMPANY thy PHENOLICS FACILITIES Hiistauaeadae as ELECTRICAL/INSTRUMENTATION INTERFACE Page 4 of 24 ‘TecNIcAs DOCUMENT 500-658-0001 REV:2 DATE: 29.0208, 1. INTRODUCTION 44 Purpose ‘The purpose of this document is to identify the scope of work battery limits between the Electrical and the Instrumentation disciplines in the project and several descriptions of the minimum technical and functional requirements to complete properly the engineering interfaces between Instrumentation Systems and Electrical Systems for Saudi Kayan Petrochemical - Phenolics Facilites, contracted to Tecnicas Reunidas Fenoles. 1.2 Operating Areas or Plant Units According to the process performed this project and for operabilifysand maintefiance purposes, the FACILITIES have been divided into Units or Operating Are: ‘These areas are Cumene, Phenol, BPA and Tankage. ‘The control of these operational areas has been assigné (OCS) at Remote Instrumentation Buildings (RIB's), with Lt0 the Bistribution Control System There will be two (2) RIBs, one located in the other in BPA (for BPA and Tankage). nol (attending Cumene and Phenoi units) and ‘The power source for the electrical loads will Be a single Electrical Substation located at the north of the Tankage area, designated-as Substation No. 50, fed from the substation 75A, located outside the Phenolic Plants battety, limits and responsibility of the Utlities and Offsite (U8O) Contractor. é . A prefabricated power room tagged as PK-56704 will be installed at the north-east of the Phenol unit, to provide power.to the super-heater E-53813. The other buildings ‘ate the Warehouse, the Workshop, the Analyzer Shelter and the Operator Shelter. % 2.2 APPLICABLE DOCUMENTS The design and engineering of the systems and equipments described herein shall comply with the:following standards (listed only the ones involved with the interface related in this document): Project Specifications 300-708-0058 Warehouse Bulk Solids Functional Requirements Specification ‘This documont is property of TR Group. Reproduction thereof forbidden, 00-65-0001 Rev 2SAUDI KAYAN PETROCHEMICAL COMPANY thy PHENOLICS FACILITIES ips ELECTRICAL/INSTRUMENTATION INTERFACE ago 5 of 24 PROJECT: 1910, recnicas DOCUMENT 500-658-0001 REV:2 DATE: 79.0208, Process Engineering: 000-25F-0003 to 0009 Overall Plant. Symbols and Nomenclature. Typical Piping ‘components. 510-25F-2001 to 2002 ‘Cumene Unit Piping and Instrumentation Diagrams 517-25F-2001 to 2004, 517-25F-2100 to 2109 Cumene Unit Services §19-25F-2101 to 2105 520-25F-2001 522-25F-2001 to 522-25F-2037 523-25F-2001 to §23-25F-2033 524-25F-2001 to 524-25F-2013 525-25F-2001 to 525-25F-2003 526-25F-2001 to 526-25F-2005 §27-25F-2001 to 527-25F-2017 §28-25F-2001 to §28-25F-2002 530-25F-2001 to 528-25F-2011 531-25F-2001 to 531-25F-2011 533-25F-2001 to 533-25F-2006 536-25F-2001 to 536-25F-2004 538-25F-2001 to 538-25F-2019 539-25F-2001 to 539-25F-2004, 4 542-25F-2001 to 542-25F-2040 544-25F-2001 to 544-25F-2040 545-25F-2001 to 45-252201 547-25F-2001 to 547-25F-2002 552-25F-2001 to 552: 554-25F-2001'to 654-25F.2010 555-25F-2001 to 555-25F-2012 557-25F;2001.to 557-25F-2002 567-25F-2001 toS67-25F-2014 567-25F-2100/to 567-25F-2110 590-25F-2001 591-25F-2001 to 591-25F-2011 592-25F-2001 to 591-25F-2003 593-25F-2001 to 593-25F-2004 597-25F-2001 to 597-25F-2002 597-25F-2100 to 597-25F-2111 ‘Cumene Unit Tankage and Transfer pumps. Phenol Unit Piping and Instrumentation Di Phenol Unit Piping and Instrumentation: Phenol Unit Piping and Instrumentation Phenol Unit Piping and'inst Phenol Unit Piping and.Instruméntation Diagrams Set 7 Phenol Unit Piping and instrumentation Diagrams Set 8 BPA Unit.Biping and Instrumentation Diagrams Set 1 BPA Unit Piping and Instrumentation Diagrams Set 2 and-Instrumentation Diagrams Set 3 i ing,and Instrumentation Diagrams Set 4 BPA Unit Piping and Instrumentation Diagrams Set 5 ing and Instrumentation Diagrams Set 6 BPA Unit Piping and Instrumentation Diagrams Set 7 ~ BPA Unit Piping and Instrumentation Diagrams Set 8 BPA Unit Piping and Instrumentation Diagrams Set 9 BPA Unit Piping and Instrumentation Diagrams Set 10 BPA Unit Piping and Instrumentation Diagrams Set 11 BPA Unit Piping and Instrumentation Diagrams Set 12 BPA Unit Piping and Instrumentation Diagrams Set 13 BPA Unit Piping and Instrumentation Diagrams Set 14 BPA Unit Piping and Instrumentation Diagrams Set 15 BPA Unit Piping and Instrumentation Diagrams Set 16 Tankage Unit Piping and Instrumentation Diag. Set 1 ‘Tankage Unit Piping and Instrumentation Diag. Set 2 ‘Tankage Unit Piping and Instrumentation Diag. Set 3 ‘Tankage Unit Piping and Instrumentation Diag. Set 4 ‘Tankage Unit Piping and Instrumentation Diag. Set 5 ‘This documents property of TR Group. Repreduction thereof i forbidden. 500-658-0001 Rev 2SAUDI KAYAN PETROCHEMICAL COMPANY tis PHENOLICS FACILITIES eee Tecnicas reunipas ELECTRICAL/INSTRUMENTATION INTERFACE page 6 of 24 DOCUMENT 500-658-0001 REV:2 DATE: 29.02.08 ‘ontrol Systems (Instrumentation) Engineerin. 000-70S-0001 Main Automation System Philosophy 000-708-0002 Specification for Instrumentation/Control Systems General Design Criteria, 000-708-0005 Control Systems Specification for Distributed Control Systems (DCS). 000-708-0007 Control Specification for Programmable Electronic Safety System (PESS). 000-708-0021 Field Instrumentation Electrical Systems Engineering: 000-658-0001 Criteria for Electrical System Design 501-65G-0001 Overall Single Line Diagram 501-65G-0010 13.8 KV Switchgear Single Line Diagram 501-656-0020 to 501-656-0023 4.16 KV Switchgear One Line Diagrams 501-65G-0030 to 501-656-0035 480 V MCC-50-401 One Line Diagrams 501-65G-0040 to 501-65G-0045 480 V MCC-50-402 OnelLir Diagrams 501-65G-0051 to 501-656-0056 480 V MCG-50-403 One Line Diagrams 501-65G-0060 to 501-856-0065 480 V MCC-50:404 One Line Diagrams 501-656-0070 to 501-656-0075 480.V.MCC#50-405,Gne Line Diagrams 501-656-0080 to 501-656-0081 480 V EMG-50:401 One Line Diagrams 501-656-0090 2, 120 VAC URS-56-401 System One Line Diagram 501-65G-0091 20 VAC UPS-52-401 System One Line Diagram 501-656-0100 to 501-656-014. Mediur:Voltage Schematic Diagrams 501-656-0200 to 501- Low Voltage Schematic Diagrams 501-65G-0300 to 501-656-0459 Interconnection Diagrams 510-65P-0050 to 510-65P-0051 ~~, Cumene Unit Hazardous Area Classification P Phenol Unit Hazardous Area Classification BPA Unit Hazardous Area Classification Tankage Unit Hazardous Area Classification E01-D02 Electrical Definitions and Simbology. E01-E02 Hazardous Area Classification (NEC). £02-G01 _ Electrical System Design Criteria (NEC). E11-S01 Low Resistance Grounding System. E19-S01 Package Equipment. Electrical Requirements. ‘This documents property of TR Group. Reproduction thereof is forbiden, 500-655-0001 Rev 2‘SAUDI KAYAN PETROCHEMICAL COMPANY 1 tig PHENOLICS FACILITIES PROJECT 1910 tecnrcas reunipas ELECTRICAL/INSTRUMENTATION INTERFACE Page 7 of 24 bocument 500-658-0001 REV:2 DATE: 20-0208, Instruments Standards R00-G01 Guide to SABIC Instrument and Control System Standards RO1-CO1 Instrument Installation 01-001 Instrumentation Symbols and Identification R02-£02 Resistance Thermometers Detectors (RTD) Control Systems Standards X01-S02 Instrument Control Panels + Addendum X01-S03 Instrumentation for Packaged Equipment + Addendum X02-E01 Computer and Control Equipment Grounding Practices X02-£03 Electrical Instruments in Hazardous Areas X02-E05 Purged and Pressurized Enclosures, Hazardous Areas X05-S02 Distributed Control Systems X06-G01 Guide to Shutdown System X06-S01 General Specification for Shutdown Syster X07-£01 Control Rooms X08-C08 Instrument Wiring and Cable National and International Standards ANSUNFPA 70 National Electti Institute of Electrical and Electro: IEEE 1100 — Powering and-Grounding Sensitive Electronic Equipment. AND SYSTEMS INVOLVING —_—ELECTRICAL- Project engineering “systems or products related to the Instrumentation and Electrical interface are mainly the following: 9 aridristrumientation Diagrams (P&IDs). =, Hazardous Areas Classification. + FiréZones Drawings. * Fire and Gas System. * Electrical Load List. * Electrical One Line Diagrams. + Instrument/Electrical interface List. + Motor Control Schematic Diagrams. ‘This document is property of TR Group. Reproduction thereot Is forbade, {500-855-0001 Rev 2‘SAUDI KAYAN PETROCHEMICAL COMPANY tis PHENOLICS FACILITIES ree ae reewicas reunioas ELECTRICAL/INSTRUMENTATION INTERFACE rage sot2¢ DocUMENT 500-658-0001 REV:2 DATE: 29.02.08 * Cable Trench routes. + Switchgear/MCC signal ist from/to the DCS. * Grounding System, The rest of this section is orientated to define the battery limits between the disciplines, for the above listed systems. 34 Piping & Instrumentation Diagrams (P&IDs) Project Piping and Instrumentation Diagrams (P&IDs) generated by the Process. discijiline (and selected by Instrumentation) include the scope of work interface Instrumentation disciplines associated to the electric motors. Basically, the interface shown in these drawings is related:to the electric thotor command and electric equipment (Switchgears, Motor Control Centers, Variable Speed Drives and electric motors) monitoring signals (to be transmitted fromito the Medium Voltage Switchgear (SWG) and the Motor Control Centers (MCCs)) Distributed Control Systems (pcs). There are also electric motor commands (erfiergency shutdown or trip signal) signals (to be transmitted from/to the Medium Voltage Switchgear (SWG) and the Motor Control Centers (MCs) to/from the Programmable Electronic Safety System (PESS), The P&IDs show also which signails will-be transmitted by software, hardwire or serial link. Actually, drawing 500-25F-0003 attached, includes the motor contro! details “1” to “7", showing the different motor signal configurations, as follows’ + Motor Detait1” (Medium Voltage — Standard & Critical Motors): - Local/Oft/Remote Selector - Hardwire’Signals from/to DCS: Fault, Start, Stop. Available, Run, Remote. ~ Software Signals from/to DCS: Local and breaker/contactor position. ‘+ Motor Detail “2” (Low Voltage - Critical Motor with Stop from DCS): “).- Local/Off/Remote Selector ‘4. Star/Stop pushbutton - “Hardwire Signals from/to DCS: Fault, Start, Stop. Available, Remote. - Software Signals from/to DCS: Run. * Motor Detail “3” (Low Voltage - Standard Motor with Start/Stop from DCS): - Local/OfffRemote Selector ~ Star/Stop pushbutton - Hardwire Signals from/to DCS: Available, Remote. = Software Signals from/to DCS: Fault, Stop, Run, Available. ‘This documents property of TR Group. Reproduction thereof is forbidden, '500-66S.0001 Rev 2‘SAUDI KAYAN PETROCHEMICAL COMPANY tis PHENOLICS FACILITIES ee recnicasreunioas ELECTRICAL/INSTRUMENTATION INTERFACE Poge 90f24 DocUMENT 500-658-0001 REV:2 DATE: 2902.08 * Motor Detail “4” (Low Voltage - Standard Motor with Stop from DCS) = _ Star/Stop pushbutton - Hardwire Signals from/to DCS: Available. - Software Signals from/to DCS: Fault, Stop, Run * Motor Detail “5” (Low Voltage - Standard Motor with Stop from DCS): = LocalOfi/Remote Selector = Star/Stop pushbutton - Hardwire Signals from/to DCS: Fault, Start, Stop, Available, Control, Speed, Motor Current, * Motor Detail “6” (Low Voltage - Critical Motor with Stopifrom DCS): = Star/Stop pushbutton é - Hardwire Signals from/to DCS: Fault, Stop, Availat ‘+ Motor Detail “7 Low Voltage Fin Fan: - LocaVOft/Remote Selector - _ Star/Stop pushbutton at grade level ~ _ Star/Stop pushbutton at beside mot - Hardwire Signals from/to DES#Rem Software Signals from/to BC wailble. Faulty Statt Stop, Run. fom DCS to VSD: 4-20 ma motor speed monitoring. VSD to DCS: 4-20 ma motor speed monitoring. Hazardous Area Classification oup is responsible for preparing and issuing the “Flammable/Combustible The Electrical i ication drawings. Matetial” Cl ‘These drawings will be generated using the “Flammable/Combustible Material List” produced by the discipline of Process and the ‘List of Flammable Releases’, issued by the Electrical discipline. The Instrumentation discipline is responsible for reading the Hazardous Area Classification drawings, in order to specify properly the field instrument design technology and protection type. This documents property of TR Group. Reproduction thereof is forbidden 500-855-0001 Rev2‘SAUDI KAYAN PETROCHEMICAL COMPANY tig PHENOLICS FACILITIES eee recnicas reunioas ELECTRICALANSTRUMENTATION INTERFACE Page 10 of 24 ocuMENT 500-658-0001 REV:2 DATE: 29.02.08 It is recommended that for a single process unit, the more exigent hazardous area will be specified for all the instruments to be installed there, to guarantee total interchangeability betweens them and avoid that a new instrument with low level of hazardous protection will be used to replace an existing one installed in a more strict hazardous area, creating an unacceptable risk. 3.3 Fire Zones Drawings The Instrumentation discipline will be responsible for preparing and issuing the Fire Zones drawings. the fire according to the project standard No. 000-658-0001, section 3. 3.4 Fire and Gas System ‘The Fire and Gas System engineering will be pérformed by the Instrumentation discipline. The Fire and Gas detectors, sensors and.manuaf stations'will be located considering the Fire Zones issued by the Instrumentation’ discipline “and” the Hazardous Area Classification drawings issued by the Electrical discipline. The Instrumentation discipli the system components at:the pr corresponding to the Fire and Electrical Substation No. 50. Swill be’responiible for specifying, supplying and installing all 2eSS areas and inside buildings and for supplying the data equipment dimensions and required clearance in the Instrumentation_will inform," the electrical load of the Fire and Gas System and the type of service requiréd (Consumption, voltage, circuits, backup, etc). 3.5 Electrical Load List The Electrical Load list includes all electrical loads to be powered at 480 Volts or more (4.16 kV and 13:8kV), for normal and emergency services. This list includes the load requirements informed by Instrumentation for the Analyzer Shelter, the Operator Shelter and the Remote Instrumentation Buildings (RIBs), responsible of that discipline, ‘This document is property of TR Group. Reproduction thereo is forbidden. 500-655-0001 Rev2‘SAUDI KAYAN PETROCHEMICAL COMPANY thy PHENOLICS FACILITIES fee tecnicas reunipas ELECTRICAL/INSTRUMENTATION INTERFACE | Pogo 11 of 24 DocuMENT 500-658-0001 REV:2 DATE: 20.02.08 3.6 Electrical One Line Diagrams The Electrical One line Diagrams performed by the Electrical discipline will include moreover the inherent data to these type of drawings, a reference to the signals to be transmitted and received from/to the DCS and the PES. It includes the signals related to the Switchgear and Motor Control Center power system breakers, buses and feeders, as well as the signals associated to the electric motors. 37 Instrument/Electrical Interface List. = discipline showing the signals associated to each electric motof; reduired fo be transmitted to/from the DCS and the PESS, from/to the Switchgears, Mot6r Control Genters and Variable ‘Speed Drives. 2, : 38 ‘The Motor Control Schematics show all the witing’necessary to control each motor properly, including the signals coming and going from:the Electric Power Distribution equipment to the DCS and the PESS, according to the requitéments:contained in the corresponding P&ID, communicated to the Electrical by. Instrumentation, trough the instrument/Electrical Interface List. 39 Cable Trench routes The Electrical disciplihé'will-develop the Power and Control cable route drawings, consisting mainly in this project in:cable treiches. Because Electrical cable trenches are extremely wide and feeders have bigger=diameters in main routes, available spaces will be assigned with preference to the Electrical discipline instead of the Instrumentation trenches, but always the final distribution will be the result of an accordance between involved parts. To ayoid interferences in routes between both dis :s, Instrumentation will design the required special raceways sections to pass the crossing trenches downside of the Electrical ones. For:this purpose, manholes and duct banks could be incorporated in the design, but it is necessary to consider the installation of manholes in non hazardous areas only. 3.10 ‘Switchgear/MCCWVSD signal list from/to the DCS. The Electrical discipline generates and issues this document that includes all the signals to be transmitted by project requirements form the Switchgears, Motor Control Centers and Variable Speed Drives to the Distributed Control System (DCS). ‘This document is property of TR Group. Reproduction theres forbidden, {600-65-0001 Rev 2‘SAUDI KAYAN PETROCHEMICAL COMPANY thy PHENOLICS FACILITIES Paes eee tecwicas reunipas ELECTRICAL/INSTRUMENTATION INTERFACE | Page 12 0f 24 DOCUMENT 500-658-0001 REV:2 DATE: 29.02-08 This list will include also the signals to be transmitted between control PLCs from packaged equipment to the corresponding Motor Control Centers, Furthermore, this document contains the list of all the serial links loops defined to handle the signals transmitted by “software” between the Electric equipments and the DCS. A section of this document will include the graphics related to the Electrical System (as one line diagrams) to be displayed in the DCS when it presents the data and alarms related to the electrical system. 3.11 Grounding System The Electrical discipline will be responsible for designing any grounding systerfiin. the Plant according to the project Electrical and instrumentation requirements ‘equipment and metallic structure, including the system material supply and installation. The grounding system will include the safety grounding”grid for the Power and distribution equipment as Switchgears, Motor Control Centers, electric:motors, ‘power and distribution transformer, switchracks, panelboards, junction boxe8)'metallié:structures in general, etc, the high resistance grounding system for the neutral‘of power transformers with medium voltage side neutral connection and the dedicated grounding grid for the Control System equipments, The Electrical discipline will providesgrounding collécting bus bars as required by Instrumentation, connected to the Control ‘System, grounding grid at the corresponding equipment location building. The grounding for the instrumentation system “Instrument Wiring and Cable’. ill met the requirements of standard X08-CO8 The Instrumentation discipline is tesponsible for supplying and installing the grounding wires from the collecting uS*bars up to the Control System equipment inside the Unit Control Building (UCB) :. 7 For the Remote Instrumentation Buildings (RIBs), the Analyzer Shelter and the Operator Shelterthe ‘Electrical ‘design will include the appropriate wiring for connecting the Plant grounding grid to'the specified grounding points of them. pment scope of the Instrumentation discipline to be installed at process areas, iscipline will supply and install the grounding wires required to complete the connections required according to Instrumentation indications. 4. EQUIPMENT INVOLVING ELECTRICAL-INSTRUMENTATION INTERFACE The following is the corresponding equipment list related directly to interfaces between the Electrical and the Instrumentation disciplines: ‘This document is property of TR Group. Reproduction thereof forbidden, 500-658-0001 Rev 2‘SAUDI KAYAN PETROCHEMICAL COMPANY PHENOLICS FACILITIES nas, ELECTRICAL/INSTRUMENTATION INTERFACE Page 13 of 24 DOCUMENT: 500-655-0001 REV:2 DATE: 29-07-08 PROJECT: 1810 ‘+ Instrumenv/Electrical (VE) Control Interface Cabinet * Distributed Control System (DCS) * Programmable Electronic Safety System (PESS) * Packaged Equipment * Electric Motors * Uninterruptible Power Supply Loads Interface * Non Uninterruptible Power Supply Loads Interface * DCS/SWG-MCCs Serial Interface Communication System .. * Programmable Logic Control (PLC) 44 InstrumentElectrical (VE) Control interface Cabinet The VE Interface Cabinet will be used as interfacébetween, the Instrument Department scope equipment (the Distributed Control System (DCS) and the Programmable Electronic. Safety System (PESS)) with the Electrical Department Stope equipment (the Motor Control Centers (MCCs), the Switchgears (SWGs) and.Variable Speed Drives (VSDs)). Wired signal interfaces between Insirumentation and'Electrical Systems shall take place at a single Instrumenv/Electrical (VE) Interface Cabinet to be installed at the substation No. 50. These signals will be digital, Link types, as indicated in P&ID No. 500-25F- 0003. This equipment will segregatéthe signals and wiring into independent sections to provi physical separation between, thé:equipment associated to each of these units or Oper Areas, Cumene, PhéfidlzBiphénol A (BPA) and Tankage. The Instrument /Electrical:(V/E) Interface Cabinet will be installed in the electrical substation No. 50, to réceive and transmit electrical data from the equipment installed there (inclu motor.data from relays at the MCCs), to the DCS at the UCB for Power equipment signal transmission, fo'the*Phenol RIB for the Cumene and Phenol motor signals and to the BPA RIB for the BRA and Tankage motor signals. The Interfaéé Cabinet will be specified, purchased and installed by the Electrical discipline. It is Instrument’s department responsibilty, the quantity, type and function designation of signals to be wired through the VE Interface Cabinet and this will be detailed in the Instrument database and in the Control, Monitoring & Indication Schedule. Sufficient spare terminals shall be provided in the Cabinet, to allow the termination of all cores of Instrument cables that will be connected to the VE Interface Cabinet. The VE Interface Cabinet design will be for bottom entrance of cables coming from MCC, ‘Switchgears and Variable Speed Drives and top entry for instruments cables coming from the DCS or the PESS. This document is propery of TR Group. Reproduction thereof is foridden. 500-655-0001 Rev 2‘SAUDI KAYAN PETROCHEMICAL COMPANY tis PHENOLICS FACILITIES eee recntcas reunipas ELECTRICAL/INSTRUMENTATION INTERFACE page 14 0f 24 Document 500-658-0001 REV:2 DATE:29.02.08, The VE Interface Cabinet will contain mainly, interposing relays and Terminal Strips. Signal segregation will be maintained within the cabinet to ensure that serial link cable and the instrument digital and analogue signals are segregated. Where electrical analogue signals are included, they will be installed within the instrument analogue signals section, separated from relays. Instrumentation Department is responsible for listing all motors and other equipment signals to the Electrical Department, with the respective signal's tag, according to signal types shown on Appendix B, which are: ‘Signal Function Signal Type | Remarks Motor Start A From the DCS otithe PESS Motor Trip (interlock) R From PESS.(Fail % Trip (interlock) T From PESS {non Fail Safe) Analogue Output E 4-20mA, output fom DCS. * Relays energised with DCS voltage (24 VDC. diode suppression circuits Signal Function Status Indication Analogue Input ‘Serial Link Remarks ‘To DCS or PESS 4-20mA input to DCS From the DCS or the PESS th electrical equipment will operate with 120 V, 60 Hz coils and 5A @ 24 VDC. ‘Those relays associated to the PESS will be of the safety type with a higher level of reliability ‘compared with general purpose interposing relays. Distributed Control System (DCS) The complete Distributed Control System will be a responsibility of the Instrumentation discipline. This system will monitor the Power and Control System main parameters as well as the project electric motors. The DCS also will execute control commands on the mentioned electric motors. ‘This documents property of TR Group, Reproduction thereof I forbidden 500-858.0001 Rev2SAUDI KAYAN PETROCHEMICAL COMPANY th PHENOLICS FACILITIES eee yecwicas reunioas ELECTRICAL/INSTRUMENTATION INTERFACE Page 15 of 24 BOcUMENT : 500-655-0001 REV:2 DATE: 20.02.08 Any signal from the DCS to the Electrical equipment (including electric motors) and from the electrical equipment to the DCS, will be wired trough the Instrumentation/Electrical Interface Cabinet, described in this document section 4.1. 43 Programmable Electronic Safety System (PESS) The complete Programmable Electronic Safety System (PES), performing the emergency shutdown operations, will be a responsibilty of the Instrumentation discipline. The PESS will execute emergency commands on the project electric motors. Any signal from the PESS to the electrical equipment (including electric motors) and froritthe clecricl equipment tothe PES, wil be wited trough the Insttumentatonlectical terface Cabinet, described in this document section 4.1 44 Packaged Equipment The Electrical discipline will check that the Local Céintrol.P: control components for Packaged Equipment iniciudé:all the pushbuttons, local-remote selectors, indicating lights, any signal specified as required for the electric 2Is (where used) or separated quired elements (start-stop eters, etc), in order to consider All the wiring up to the packaged equipment ntrols from the Motor Control Centers, cee and Variable Speed Drive sat the substation will be responsible of the Electrical rs to the package will be sized, supplied and idtional signals to those associated to electric motors, the sponsible of them, as well of any instrument installed in If Local Control Panels ¢ontain: Instrumentation discipline will the package. Electrical Will be responsible of specify and check the supply of RTDs by motor manufacturer, if required by project specifications, as well as include the connection capabilities of the corresponding wiring. According to project applicable specification No. 000-658-0016 “Specification for Induction Motors rated above 150 KW (200 HP), motors rated 750 kW (1000 HP) shall have the stator windings equipped with RTDs. Unless otherwise specified in the data sheet, for motors rated 1500 KW (2000 hp) and above, which have hydrodynamic bearings, the lower section of each bearing shall be provided with RTDs. This documents property of TR Group. Reproduction thereot i forbidden, ‘500-658-0001 Rev 2‘SAUDI KAYAN PETROCHEMICAL COMPANY thy PHENOLICS FACILITIES PROIECT: 1010 tecnicas reunipas ELECTRICAL/INSTRUMENTATION INTERFACE Poge 16 of 24 pocuMENT 500-658-0001 REV:2 DATE: 29.02.08 Instrumentation will select, the vendor, purchase, supply and install into an instrument cable trench, the corresponding wiring for the motor windings RTD's, directly from the RTDs to the motor protection relay at the comesponding Motor Control Center. Connection of this wiring as stated above will be by Electrical. Motor bearings RTDs will be wired by Instrumentation to the Machinery Monitoring System (MMS). Instrumentation will be responsible of supplying and installing a serial link cable to collect all motor information from the Motor Control Centers. 46 Uninterruptible Power Supply Loads Interface Electrical Department will be responsible for size, specify: supply Altermating Current Uninterruptible power Supply (AC UPS), 16:be located at the Control Room, to supply power at 120 V, 60 Hz. to the Control Systems equipment installed at this building, as well as for the Polycarbonate’s Contrator UP: i ymption, quantity of circuits, etc.) to the corresponding equipment sizing ‘There will be installed a DC UPS’ Power Supply of Power and lectrical Substation No. 50 for the Control System No AC UPS will be installed &t:thé electrical substation No. 50. At the main ContrélRoom, the Electrical Department scope is to connect cables for signals from the UPS.to the. Anntnciator Alarm Panel. A Common Fault Alarm between the Uninterruptiolé Power Supply Unit (UPS) and the DCS shall be hardwired, using Volt Free Contacts. It is in Instrument Department scope, to connect the associated common alarm cables from the UPS to the DCS. At the Remote Instrumentation Buildings (RIBs), the complete UPS and the output circuits will be handled by the Instrumentation discipline, The Electrical discipline will provide power to the UPS, two normal service feeders plus one emergency backup circuit for the equipment bypass. 47 Non Uninterruptible Power Supply Loads Interface Electrical scope of work is to provide 120 V, 60 Hz at the Control Room, to provide non UPS Power to the Control System cabinets, for these equipments lighting, receptacles and non ‘This documents propery of TR Group. Reproduction thereot is forbidden 500-655-0001 Rev2‘SAUDI KAYAN PETROCHEMICAL COMPANY 491 ths PHENOLICS FACILITIES eee recnicas reunipas ELECTRICAL/INSTRUMENTATION INTERFACE | Page 17 of 24 bocuMeNT 500-658-0001 REV:2 DATE: 75.02.08 essential services. For this purpose, Instrumentation shall indicate all 120 V non-UPS loads to the Electrical discipline. The Instrumentation discipline will provide power to all the instruments at field from the RIB’s power distribution panelboards. The Electrical discipline will not be responsible for supplying any non-UPS 120 V distribution panelboard or any other panelboard’s downstream requirement. 48 DCS/SWG-MCCs-VSDs Serial Interface Communication System’ = Voltage Motor or relays (GE LM-10 relay), the communicati rtacot will'be Devicenet and from this to this to the rest of the relays the protocol will be Modbus RTU. Between the UCB and the RIBs and the Electrical Sul WANO. 50, for the hardware layer in between these buildings, fiber optic cables wil xd. The Fiber Optic conversion to copper will be carried out on each side ofthe interface. “The conversion modules will be located in the UCB, the RIBs and the Substation: All required at the UCB and the RIBs is in the scope of the Instrumentation discipline. All. equipment required at the Substation is in the scope of the Electrical discipline. A For more details about how.the interface. between package units and the DCS will be realized, refer to documefit No, 000-70S-0056-008 “Standard Design Specification — Packaged Systems” 49 Eppurapiple Logie Controllers (PLC) Some packaged equipment will be controlled by dedicated Programmable Logic Controllers. The_transmission.of signals related to motors controlled by those PLCs, between the Motor Control Centers and the PLCs will be via the Interface Cabinet. ‘The PLCs_will be located at the Remote Instrumentation Buildings (RIBs). ‘The DCS will receive the data from the PLCs trough a separated serial link loop. This document is property of TR Group. Repreduction thereof fs forbidden, 500-658-0001 Rev 2‘SAUDI KAYAN PETROCHEMICAL COMPANY reciuicas reunioas, ELECTRICAL/INSTRUMENTATION INTERFACE Page 19 0f 24 DocuMENT 500-658-0001 REV:2 DATE: 29.02.08, PROJECT AREAS INVOLVING —_ ELECTRICAL-INSTRUMENTATION INTERFACE ‘The project areas involved in the Electrical/Instrumentation interface are: * The Electrical Substation No. 50 * The Electrical Pre-fabricated Power Room ‘+ Remote instrumentation Buildings (RIBS) + Analyzer Shelter * Operator Shelter * Process Areas 54 The Electrical Substation No. 50 Project includes an Electrical Substation to be constfiicted.at the north of the Tankage area. 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