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Construction and Building Materials 196 (2019) 437–442

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Modeling and prediction of modulus of elasticity of laminated veneer


lumber based on laminated plate theory
Peixing Wei a,⇑, Brad Jianhe Wang b,⇑, Xiaojun Wan a, Xiaohan Chen a
a
School of Landscape Architecture, Jiangsu Vocational College of Agriculture and Forestry, Jurong 212400, China
b
Ningbo Sino-Canada Low-Carbon Technology Institute, Ninghai 315600, China

h i g h l i g h t s

 The stiffness of laminated veneer lumber can be theoretically predicted based on laminated plate theory.
 The contribution of glue to the resinated veneer mainly depended on the glue spread and veneer thickness.
 The tensile modulus and bending modulus of LVL can be considered to be equal for engineering applications.

a r t i c l e i n f o a b s t r a c t

Article history: To better guide the manufacturing and application of laminated veneer lumber (LVL), a theoretical model
Received 22 March 2018 to describe the formation of the modulus of elasticity for LVL based on the laminated plate theory is
Received in revised form 13 November 2018 described in this work. An experiment was designed to validate the model. The results showed that
Accepted 16 November 2018
the theoretical prediction agreed with the measured value. The contribution of glue to the resinated
Available online 23 November 2018
veneer mainly depended on the glue solid spread (GS) and veneer thickness, namely, for a GS of
50 g/m2, the glue effect can be ignored when the veneer thickness was more than 1.2 mm. However,
Keywords:
for a GS of 90 g/m2, the veneer thickness must be more than 2.1 mm to ignore the glue effect. From the
Laminated plate theory
Laminated veneer lumber
standpoint of engineering applications, the tensile and bending moduli of LVL can be considered as equal.
Modulus of elasticity Ó 2018 Elsevier Ltd. All rights reserved.
Prediction
Validation

1. Introduction Classical laminated plate theory can theoretically predict the stiff-
ness and strength of LVL and plywood [15]. In order to simplify the
Laminated veneer lumber (LVL) is a type of wood veneer-based analysis, the role of the glue line is generally ignored. Okuma [3]
composite that is consolidated by laminating multi-layers of resi- noted that the veneer part of glue penetration can be considered
nated wood veneers in the longitudinal direction under a hot or as the glue line in plywood. When the glue line is thick and the pro-
cold press. According to its characteristic structure, the LVL billet portion in the cross section is relatively large, the role of the glue
can be viewed as a laminated plate composite, in which each layer line should not be ignored. Some researchers reported that the glue
of resinated wood veneer is a single layer plate [1]. Western hem- line effect can be negligible when the thickness of the wood is
lock (Tsuga heterophylla (Raf.) Sarg.) represents the largest compo- greater than 1.2 mm according to the experimental experience
nent of forests in the coastal forest region of British Columbia, [3,6]. However, the theoretical basis for this has so far not been
Canada. It is traditionally used for lumber, pulp, and other low provided. Additionally, the modulus of elasticity (MOE) of the glue
value products. Thus, opportunities exist to utilize hemlock for line is higher than the MOE of the wood or glue component. Fur-
manufacturing high-value engineered wood products represented thermore, wood veneers have been densified under heat and pres-
by plywood, LVL or cross-laminated timber. sure, and thus, the MOE of the wood veneer was improved [16].
As for veneer-based composites, many scientists have carried Wang [16] conceptualized the glue line as a wood-glue mixed layer
out studies of the relationship between the performance of and established a model for heat and mass transfer for a veneer-
veneer-based products and the assembly of the billet [2–14]. based composite. This mixed layer included wood and glue and
its thickness is 12.5% of aspen veneer thickness (3.2 mm). There-
fore, the MOE of veneer should be affected by the mechanical prop-
⇑ Corresponding authors. erties of the glue components. However, the contribution of the
E-mail addresses: 147997564@qq.com (P. Wei), bradwang@shaw.ca (B.J. Wang).

https://doi.org/10.1016/j.conbuildmat.2018.11.137
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
438 P. Wei et al. / Construction and Building Materials 196 (2019) 437–442

glue line to the mechanical properties of veneer-based composites formal experiment, the MTS needed to be calibrated. After the
has seldom been reported [17]. The mechanical properties of extension was set to zero and installed in the middle of the speci-
veneer-based composites can be determined by two analytical mens, each specimen was loaded with a speed of 2 mm/min. The
methods: macroscopic mechanics and microscopic mechanics computer can collect the data of displacement and load at a given
[18]. The macroscopic mechanical analysis assumes that the mate- time. Depending on the original length (25 mm) of the extensome-
rial is homogeneous and does not consider the inhomogeneity ter and the effective cross-sectional size, stress r and strain e were
caused by component materials. Microscopic mechanics focus on obtained by automatic treatment. Therefore, the stress increment
the interaction between the components and the composite is Dr and strain increment De can be obtained in the elastic stage,
not uniform. The properties of single-layer composites can be and the elastic modulus can be obtained by dividing the stress
determined by a physical method and can also be obtained by a increment Dr by the corresponding strain increment De.
mathematical method of the properties of the component materi-
als, namely, the microscopic mechanics theory.
2.2.2. Manufacturing of hemlock LVL
Based on the analysis of the MOE of resinated wood veneer [18],
Wood veneer was resinated in the single side (the glue solid
this work proposes a prediction method for LVL according to the
spread was 72 g/m2). A total of 31 veneer sheets
microscopic mechanics. This quantitative study will help us to bet-
(1,200  600  3.2 mm) were assembled in the longitudinal direc-
ter understand the stiffness formation of LVL.
tion and heated for 25 min in a high-frequency press with a pres-
sure of 1.44 MPa. After being taken out and balanced for 24 h, the
2. Materials and methods LVL billet was then cut into specimens according to the relevant
standard. Three repetitions were made.
2.1. Materials

The rotary-cut veneer sheets of western hemlock were sampled 2.2.3. Determination of vertical profile density (VDP) of hemlock LVL
from a plywood mill in Canada and sapwood veneer sheets without Dense-Labx was used in this work to measure the vertical pro-
knots or other defects were further picked out based on lighter file density (VDP) of hemlock LVL by X-ray scanning. The five
color to use in this work. The veneer sheets had a thickness of 50  50 mm LVL specimens were made and tested according to
3.2 mm and its initial moisture content (MC) was kiln-dried to the specification.
6–8%. A special phenol formaldehyde (PF) resin with a solid con-
tent of 45% was used as the glue. It had a broad molecular weight
2.2.4. Determination of thickness of wood-glue mix in hemlock LVL
(MW) distribution (from 1000 to 2000) and a pH of 9.0.
The thickness of the wood-glue mix was observed using scan-
ning electron microscopy (SEM) (JEOL Ltd. Tokyo, Japan) and a
2.2. Test methods
stereo microscope (Leica Microsystems Inc. IL USA). Before the
SEM test, 10  10  1 mm thin slices were cut along the thickness
2.2.1. Determination of tensile modulus of hemlock veneer
of the LVL. Then, the specimens were put into a vacuum spraying
Until now, there has been no test standard for the tensile prop-
instrument to obtain a conductive surface of 10–20 nm. After the
erties of wood veneer. Therefore, test specimens and a setup were
SEM setup was adjusted to the best working condition, the speci-
made according to ‘‘Standard Test Methods for Small Clear Speci-
mens were placed into the sample room to observe. The specimens
men for Timber” (ASTM D7078/D7078M-12). Fifteen
for the stereo microscope were easy to make. Only one thin slice
1,200  600 mm hemlock veneer sheets were randomly selected.
was cut in the direction of the thickness and was then observed.
Five 100  100 mm specimens were cut from each veneer sheet
to measure the weight and calculate the density. A total of 150 ten-
sile specimens of wood veneer were made from the remaining 2.2.5. Bending test of hemlock LVL (edge-wise loading)
parts of the fifteen veneer sheets, as shown in Fig. 1(a). The speci- The LVL beam specimens with a nominal size of 920  40 mm
mens were placed in the clamping head of a universal mechanical were made and tested according to the Chinese standard (GB/T
testing machine (MTS Systems Corporation, MN USA). Before the 20241-2006, Laminated Veneer Lumber), as shown in Fig. 1(b).

(a) (b)

PC

Fig. 1. Specimen test: (a) tensile test for hemlock veneer and (b) edge-wise bending test of hemlock LVL.
P. Wei et al. / Construction and Building Materials 196 (2019) 437–442 439

3. Results and discussion content. qg is the density of glue solid. t0 is the thickness of wood
veneer.
In this section, the prediction formula of the longitudinal MOE Poplar (q0 = 400 kg/m3, Ef = 18,000 MPa [21]) was taken as an
of LVL was presented. And the experimental results were com- example. PF resin was used as a glue (qg = 1,500 kg/m3,
pared and analyzed. Eg = 8,800 MPa [21]. The relationship between the tensile modulus
and the thickness of the resinated wood veneer with a given com-
3.1. Prediction of longitudinal MOE of LVL pression ratio (CR, 20%) was described based on Eq. (1).
As shown in Fig. 2(a), for a given CR, the longitudinal MOE of the
Before modeling the system, the following assumptions were resinated wood veneer reduced along with the increment of wood
made for the LVL: veneer thickness. An increase in the glue spread (GS) improved the
tensile modulus of the veneer and the effect of the glue on the MOE
(1) the veneers were closely combined by glue; of the resinated wood veneer was gradually reduced, which
(2) strains of veneer and glue were consistent in the direction of depended on the thickness of the wood veneer. When the thick-
the grain; ness of the wood veneer was less than 1.2 mm, the glue had a sig-
(3) the glue solid was a homogeneous and isotropic material; nificant influence on the MOE of the resinated wood veneer. This
(4) LVL was regarded as an isotropic material only when consid- trend was also discovered for the performance of plywood [3,6].
ering the mechanical property of its longitudinal direction, In general, the amount of glue solid applied to a wood veneer is
although the veneer was an anisotropic material. between 50 and 90 g/m2 in wood industry. Therefore, the two
extremes (GS of 50 and 90 g/m2) were further studied. Fig. 2(b)
3.1.1. Calculation of longitudinal MOE of LVL shows the contribution of glue to the MOE of resinated wood.
The basic element of LVL was veneer. The MC affects the physical When the thickness of the wood veneer was greater than 1.2 mm
and mechanical properties of wood [19]. However, minimal and the GS was 50 g/m2, the contribution of glue to the MOE of
changes in MC have less effect on the MOE of wood [20]. To keep the resinated wood veneer was less than 5%, which can be ignored.
the wood MC of 5–8% in this work, the dryer was used in our exper- However, for a GS of 90 g/m2, when the thickness of the wood
iment and the temperature was 103 °C and the drying time was veneer was greater than 2.1 mm and the contribution of the glue
10 min. In a previous study [18], the formation of a wood-glue to the MOE of the resinated wood veneer was less than 5%, it can
mixed layer, owing to glue penetration, was discussed. Wang [16] be ignored under this situation. In other words, whether the glue
measured the VDP of LVL by X-ray scanning and the results showed effect can be ignored or not depends on the thickness of the wood
that there was no apparent high density area, meaning the thick- veneer and the GS.
ness of pure glue between the two elements can be assumed as When no glue was applied (GS of 0), the relationship between
zero. Thus, the MOE of resinated wood veneer along the longitudi- the tensile MOE (Ew ) of wood veneer and CR can be expressed as
nal direction can be calculated by the following model [18]: follows:
q0 GS q0
Ev ¼ Ef þ Eg ð1Þ Ew ¼ Ef ð2Þ
ð1  CRÞqf t0 ð1  CRÞqg ð1  CRÞqf

where, Ev is the MOE of resinated wood veneer along the longitudi- In this work, considering the glue penetration, LVL can be
nal direction. Ef and Eg are the MOE of wood fibers or cell walls and viewed as one laminated composite with N layers of wood veneer
the MOE of glue solid, respectively. q0 is the oven-dried density of (marked by wood grain) and N-1 layers of wood-glue mix (marked
wood veneer, and qf is the cell wall density of dry wood veneer, by red thick line), as shown in Fig. 3. It should be noted that,
generally 1,500 kg/m3. CR is compression ratio of wood veneer. GS although the glue permeation was considered in this work, the
is the glue solid spread (namely, glue solid weight per area), which chemical reaction between wood veneer and glue was not consid-
can be calculated by glue liquid spread multiplying by glue solid ered. It was assumed that the strain of each element in the LVL was

10000
The Contribution of Glue to the MOE of Reainated Wood (%)

25
9500
(a) (b)
9000
Tensile MOE of Resinated Wood (MPa)

GS=50 20
GS=50
8500 GS=60

GS=70 GS=90
8000 15
GS=80
7500
GS=90
7000 10

6500

6000 5

5500

5000 0
0.2 0.6 1 1.4 1.8 2.2 2.6 3 3.4 3.8 4.2 0.4 0.8 1.2 1.6 2 2.4 2.8 3.2 3.6 4

Wood Thickness (mm) Wood Thickness (mm)

Fig. 2. Relationship between longitudinal MOE of resinated wood veneer between glue solid spread (GS) and wood veneer thickness. (a) Relationship between tensile MOE of
resinated wood veneer and wood veneer thickness. (b) Contribution of glue to MOE of resinated wood veneer.
440 P. Wei et al. / Construction and Building Materials 196 (2019) 437–442

Probability distribution of hemlock veneer


2.4E-04 1.2

Cumulative distribution of hemlock veneer


tensile modulus of elasticity (MOE)

tensile modulus of elasticity (MOE)


2.0E-04 1.0

1.6E-04 0.8

Fig. 3. Schematic diagram of axial stress acting on LVL.


1.2E-04 0.6

8.0E-05 0.4
equal when axial loading was applied. Based on the mechanics of
composite materials [14], the equation for the longitudinal tensile 4.0E-05 0.2
MOE of LVL can be derived by:
0.0E+00 0.0
El ¼ Ew  ð1  mm Þ þ Em  mm ð3Þ 7000 9000 11000 13000 15000 17000

where, El is the longitudinal tensile MOE of LVL. Ew is the tensile Hemlock veneer tensile modulus of elasticity (MOE) (MPa)
MOE of wood veneer. Em is the tensile MOE of wood-glue mix layer. Fig. 5. Probability distribution and cumulative distribution of hemlock veneer.
And mm is the volume fraction of wood-glue mix layer.
By combining Eqs. (2) and (3), the equation for calculating the
longitudinal tensile MOE of the LVL is as follows: 3.2. Comparison of calculated and experimental results
q0
El ¼ Ef  ð1  mm Þ þ Em  mm ð4Þ The measured average density of hemlock veneer was 420 kg/m3
ð1  CRÞqf
and the standard deviation was 36.7 kg/m3. Fig. 5 shows the
According to the above analysis, the tensile MOE of LVL was probability and cumulative distribution of the hemlock veneer
affected by the MOE and volume fraction of the wood-glue mix. tensile MOE. It can be seen that the tensile MOE of the hemlock
If the thickness of the veneer was thick and the GS was small, veneer was consistent with a normal distribution, and this work
the effect of the glue on the tensile MOE can be negligible. Under took the mean value of 12,058 MPa as an input parameter.
this situation, Eq. (4) can be further simplified as: The VDP of hemlock veneer is shown in Fig. 6. The observation
q0 results of SEM and stereoscopic microscopy of the wood-glue mix
El ¼ Ef ð5Þ interface are shown in Fig. 7. In Fig. 6, the density of the mixed
ð1  CRÞqf
layer of wood-glue was much higher than that of wood veneer,
so the VDP of the LVL showed that high alternated with low. This
3.1.2. Calculation of bending MOE of LVL can also be reflected in Fig. 7, where the densification of the mixed
A third-point bending test (edge-wise loading) was carried out layer of wood-glue can be seen clearly.
on the LVL beam specimens, as shown in Fig. 4. It can be assumed During manufacturing of hemlock LVL, after resinated veneers
that the LVL was composed of several layers of virtual veneer. Each were assembled and before they were put into the hot press, there
virtual veneer layer was made up of wood and wood-glue mix. was a certain time interval. During this period, the liquid glue grad-
Thus, the tensile MOE of each virtual veneer layer can be calculated ually penetrated into the wood veneer on both sides and formed a
by Eq. (1) (with glue) or (2) (without glue). wood-glue mixed layer. In the later process of the hot press, wood
The interface slip between wood and glue played an important veneers were compressed and the glue curing reacted. Thus, wood
role in the controlling the mechanical behavior of LVL. But its effect veneers bonded together. The pure glue layer was almost nonexis-
was little when the bond quality between wood and glue was good. tent. As shown in Fig. 7(a), a deeper color layer existed between
This work assumed that the bending MOE and tensile MOE of LVL two wood veneers, namely, a phenolic resin and wood mix layer.
were equal. Thus, the bending rigidity of LVL can be calculated This layer thickness had a close relationship with penetration of
without considering the interface properties between wood and glue and wood surface properties. In Fig. 7(b), the SEM showed
glue by the following equation: more clearly the microform of the wood-glue mixed layer and
X wood veneer. In this layer, the wood cells were filled with glue
EI ¼ Ei Ii ð6Þ (marked by pentacles). The part of the wood-glue mix close to
the wood (marked by triangle) was not filled with glue. In the fur-
where, E is the bending MOE of LVL, I is the inertia moment of LVL, ther area (marked by oval), there was no adhesive in the wood cell
th
Ei is the tensile MOE of the i veneer layer and Ii is the moment of and the wood cell wall was only compressed and not crushed, so it
th
inertia of the i veneer layer. can maintain the original strength. This revealed the distribution

Virtual veneer layer

Fig. 4. Third-point loading scheme of LVL (edge-wise).


P. Wei et al. / Construction and Building Materials 196 (2019) 437–442 441

1150
(a) (b)
1025

Density (kg/m3)
775

Density (kg/m3)
900

775 650

650 525

525 400
32 33 34 35
400 Thickness of LVL (mm)
0 15 30 45 60 75 90
Thickness of LVL (mm)

Fig. 6. Vertical density profile of hemlock LVL. (a) Density distribution of wood and glue layer in the direction of the thickness of veneer. (b) Wood-glue mixed layer.

(a) (b)

wood-
wood-
wood glue wood
wood glue
mix wood mix

Fig. 7. Wood glue mixing layer: (a) microscope (100) and (b) SEM.

Table 1
Longitudinal elasticity of hemlock LVL.

Tensile MOE of Tensile MOE of Bending MOE of Bending MOE of LVL


LVL (formula 1) LVL (formula 2) LVL (formula 1 and 3) (measured values)
13,676 13,191 13,676 13,205 ( ± 620)

Note: () represents standard deviation.

state of the glue in the veneer layer, and also explained the reason 4. Conclusions
for the high and low VDP of LVL in Fig. 6.
According to Eq. (1), glue penetrated into the wood veneer, and In this study, the formation of the MOE of LVL was analyzed the-
in turn improved the MOE of the wood veneer. For the calculation oretically and the results were verified by testing of hemlock LVL.
of the MOE of the wood-glue mixed layer, Eq. (1) was adopted, and The main findings are summarized as follows:
the MOE of glue was Eg = 8,800 MPa and the density of the cell wall
was 1,500 kg/m3. Thus, the MOE of the mixed layer of wood-glue (1) Based on the theory of a laminated plate, the prediction
was 18,394 MPa. models of the MOE of LVL were established. The experimen-
By comparison of the SEM and stereoscopic microscopy results tal results showed that the measured values agreed well
for the wood-glue mixed layer, its thickness was 80 lm. The final with the theoretical value, and the validity of the model
thickness of the hemlock LVL was 88 mm and the average CR was was proved.
11%. (2) The theoretical analysis showed that with the amount of
According to Eqs. (1)–(3), the longitudinal tensile MOE and glue commonly used, the glue contribution in LVL mainly
bending MOE of hemlock LVL can be calculated and compared with depended on the glue solid spread (GS) and veneer thick-
the measured data, as shown in Table 1. ness, namely, when the GS was 50 g/m2 and the veneer
In Table 1, ignoring the effect of glue (Eq. (2)), the tensile MOE thickness was greater than 1.2 mm, the effect of glue can
of LVL only reduced by 3.55%. This proved that when the veneer be ignored. However, only when the GS was 90 g/m2 and
thickness was above 2.1 mm, and only veneer CR was considered the veneer thickness was greater than 2.1 mm could the
and the effect of glue was ignored, the prediction of stiffness can effect of glue be ignored.
fully satisfy the engineering application. The model assumed that (3) Under the consideration of production application, the
the bending MOE and tensile MOE of LVL were equal, and the mea- veneer of LVL used in the bearing component was thick,
sured results were reasonably close to the theoretical value, which and the stiffness prediction of the final product can ignore
also proved the correctness of the model. During actual applica- the glue effect and only consider the mechanical properties
tion, the veneer thickness of the wood was usually greater than and compression ratio (CR) of wood veneer. In addition,
1.4 mm, so the effect of glue on the LVL mechanical properties the tensile and bending moduli of elasticity of LVL were
can be ignored. equal in engineering application.
442 P. Wei et al. / Construction and Building Materials 196 (2019) 437–442

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