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Article history: Sanding is a common machining method to obtain good surface quality. The 2D surface roughness Ra pre-
Received 12 September 2019 sents high error due to the biological structure of wood materials. In this study, a new calibration method
Received in revised form 10 May 2020 of reference plane is proposed to measure 3D surface roughness Sa, especially for large format panels.
Accepted 18 June 2020
Besides, the effects of G (granularity) on Ra, Sa and h (equilibrium contact angle) are investigated on
Available online 30 June 2020
Korean pine (Pinus koraiensis Sieb. Et Zucc.), JATOBA (Hymenaea cunrbaril L.) and medium density fiber-
board (MDF) respectively. The experimental results show the standard deviations of Sa are much lower
Keywords:
than that of Ra. As G increased, the variation of Ra, Sa and h of Korean pine and JATOBA are distinct from
Wood sanding
Granularity
MDF. The results of Grey Relevancy Degree (GRD) indicate MDF shows an obscure correlation between Sa
Surface roughness and h. The correlation between Sa and h for Korean pine is the highest.
Contact angle Ó 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.measurement.2020.108133
0263-2241/Ó 2020 Elsevier Ltd. All rights reserved.
2 B. Luo et al. / Measurement 165 (2020) 108133
Nomenclature
(arithmetical mean deviation of the surface) [11]. Li et al. [12] sample quantity. On the one hand, surface roughness varies with dif-
found that the mean variation of Sa was much smaller than Ra ferent sanding parameters [15]. On the other hand, there are many
when the sawing surface of Qurecus Coccofera was measured wood species showing complex cellulose structures. Therefore, Grey
through a 3D contact method, with the mean errors of Sa and Ra Relevancy Degree (GRD) analysis for Sa and h was conducted rather
all above 20%. But the 3D non-contact measurement technology than neural network predicting to evaluate the correlation between
of surface roughness has been so far developed for homogeneous Ra, Sa and h. The results would provide practical and theoretical
material like metal and glass. Wood materials’ fibrous texture value for wood materials sanding research.
and biological unevenness is inevitably to influence the determina-
tion of datum plane, which should be seriously considered. More-
over, machined wood surface always yields worse unevenness 2. Materials and methods
than metals, and wood products always have large surface areas,
which makes it inappropriate for existing 3D optical profilometers 2.1. Experimental details
with small scanning sizes.
To promote the precision and efficiency of roughness measure- As presented in Fig. 1, sanding experiments were conducted on
ment on sanded wood surface, a new method of setting a real ref- a single contact-roller sander. Details of equipment and materials
erence plane based on the sampling points has been proposed in used in this study were shown in Table 1 and Table 2, respectively.
this study. The calibration process of the reference plane can avoid Before the test, the wood workpieces should be double-sided
the overall non-uniform thickness of wood workpieces, and less planed and the MDF workpieces should be sanded to remove the
data processing makes it more suitable for large format wood pre-cue layer (double-sided for 4 mm). The workpiece was rigidly
panels. fixed on the workbench with a special fixture. The feed movement
Granularity (G) of the grits on abrasive belt shows a significant of workpiece was parallel to the wood texture during the whole
effect on Ra, but the dispersion of Ra is very large, which is attrib- sanding process. The specific sanding parameters were selected
uted to the biological and heterogeneous characteristics of wood at the sanding speed 5.35 m/s, the feed rate 1.49 m/min, and the
[13]. In fact, the surface roughness of sanded wood is mainly sanding thickness 0.2 mm.
caused by anatomical cavities’ structure and local deformation
derived from multi-grit cutting. Abrasive grits with different gran- 2.2. The measurement of surface roughness Ra and Sa
ularity induce various cells damage and machining waviness [10].
Using a blunt tool edge for sanding large-vessel wood species may To verify that traditional 2D surface roughness parameters can-
result in surface waviness due to compression. The wood structure not fully reflect and describe the integral sanded surface character-
however contains cavities and even cavities of smaller size are istics, Ra and Sa were selected to evaluate the sanded surface in
comparable to the radius of a sharp tool edge. In this sense, gran- this research, and the results of which were compared. The defined
ularity was emphasized and further investigated in this study to Ra and Sa can be better understood by Eqs. (1) and (2).
see its effect on Ra and Sa. Z lr
1
There are some studies about establishing a predictive model for Ra ¼ jzðxÞjdx ð1Þ
lr 0
surface roughness in wood sanding process. Bao et al. [14] used BP
neural network system to predict the surface roughness by using ZZ
1
2D contact method, but the results were not as good as expected Sa ¼ jzðx; yÞjdxdy ð2Þ
A
due to the large dispersion of original data and the insufficient A
Table 1
Details of experimental equipment.
Note: The granularity of sanding belt is following the standard of ISO 6344-2-1998.
Table 2
Details of workpiece materials.
Materials Air-dry density (g/cm3) Hardness (HD) Countryof Origin Size (mm) (L W T)
Korean pine (Pinus koraiensis Sieb. Et Zucc.) 0.47 42.4 China 150 100 30
JATOBA (Hymenaea cunrbaril L.) 0.96 83.7 Brazil 150 100 30
Medium density fibreboard (MDF) 0.66 62.0 China 150 100 24
where A represents the measurement area, x and y refer to the the wood. One of the stylus testing traces was located near center
boundary of the measurement area, z(x,y) means the height value line of the sanded surface, and the other two were along the bilat-
of the sanded surface. eral sides of the sanded surface. Then an average value was calcu-
The stylus moved across the wood texture during the 2D con- lated to determine Ra.
tacted roughness measurement, and the sampling length (lr) was At present, 3D profilometer has features of low speed, high
25 mm. Prior to the measurement, the sanding dust was blown accuracy and small single scanning area (like KEYENCE VR series,
off from the sanded surface by an air gun. Then, the stylus moved with a single scanning area of 5 cm2), which makes it inappropriate
across the feed direction to obtain the 2D average surface rough- for large format panels. Moreover, the required surface quality and
ness Ra. Under the same testing condition, the 2D contacted rough- the measurement accuracy of surface roughness is not that high,
ness measurement repeated three times, covering different parts of compared with metal grinding. In this sense, a more efficient
points under real reference plane. In this way, the calibrated sur-
face profile can reflect the real surface roughness with low thick-
ness error.
The least square median plane (LSMP) can be calculated by a
new scanned surface profile data according the Eq. (3) [17].
X
m X
n
2
e¼ z xi ; y j f xi ; y j ð3Þ
i¼1 j¼1
3.3. Grey Relevancy analysis (GRA) for Ra, Sa and h (4) Calculation of maximum and minimum difference of Dij ðkÞ.
The chemical composition of wood is not uniform, so the Wenzel M ¼ maxi maxk Dij ðkÞ; ð12Þ
and Cassie theory about h can’t be applied in this study. However,
in some cases, the relationship between Sa and h is obvious. So m ¼ mini mink Dij ðkÞ; ð13Þ
regardless of the complex influencing process on h, Grey Relevancy
Analysis (GRA), an important part of the Grey System Theory where M means the maximum difference of Dij ðkÞ, and m means the
founded by Deng Julong [27], was applied to analyze the minimum of Dij ðkÞ.
6 B. Luo et al. / Measurement 165 (2020) 108133
Table 3 (3) According to the results of GRD, MDF showed a closest rela-
The results of GRD analysis. tionship between Ra and Sa. The correlations between Sa and
GRD (c) Korean pine JATOBA MDF h, Ra and h for Korean pine were the highest.
Sa and h 0.815 0.742 0.499
Ra and h 0.953 0.851 0.588
Ra and Sa 0.887 0.911 0.987
CRediT authorship contribution statement
1X n
c¼ c ðkÞ; i ¼ 1; 2; ; n ð15Þ
n k¼1 ij Acknowledgements
Generally, the relationship between two factors is not corre- This research was supported by the National Key Research and
lated when the GRD is smaller than 0.5. According to the results Development Program of China (No. 2018YFD0600304) and China
shown in Table 3, the GRD between Sa and h of Korean pine and Scholarship Council (NO. 201806515038). The authors are grateful
JATOBA are much higher than that of MDF. This is partly because for the support of MOE Key Laboratory of Wooden Material Science
most of the adhesive polymers applied in MDF presents and Application, Beijing Key Laboratory of Wood Science and Engi-
hydrophobicity. Compared with the effect of surface roughness neering at Beijing Forestry University.
on h, the force between water molecules and chemical groups
play a more decisive role [32]. The different surface structures
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