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Construction

and Building

Construction and Building Materials 21 (2007) 1720–1725


MATERIALS
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The effects of ply organization and loading direction on


bending strength and modulus of elasticity in laminated veneer
lumber (LVL) obtained from beech (Fagus orientalis L.) and
lombardy poplar (Populus nigra L.)
Erol Burdurlu *, Murat Kilic, Abdullah Cemil Ilce, Ozan Uzunkavak
Hacettepe University, School of Vocational Technology, Department of Wood Products Industrial Engineering, 06532, Beytepe, Ankara, Turkey

Received 7 April 2005; received in revised form 19 April 2005; accepted 31 May 2005
Available online 29 September 2006

Abstract

The effects of ply organization and loading direction on bending strength and modulus of elasticity in laminated wood materials
produced from 3 mm thick veneers, of beech (Fagus orientalis L.) and lombardy poplar (Populus nigra L.) placed one on top of the other
in various arrangements were examined in this study. Kleiberit 303 (PVAc), a vinyl (polyvinyl acetate – PVAc) based glue was used in
lamination. Eight hundred samples were prepared in order to measure oven-dry specific gravity, bending strength and modulus of elas-
ticity values perpendicular and parallel to the glue line of a total of 10 different arrangements, eight of which have different laminated ply
organizations, namely (AAAAAAA) (7A), (BBBBBBB) (7B), (ABBBBBA), (ABABABA), (AABBBAA), (AABABAA), (ABBABBA),
(BABABAB), in which (A) represents beech wood and (B) represents poplar wood and the other two, which consist of solid beech and
solid poplar wood in same dimensions as control samples. The samples were subjected to tests perpendicular and parallel to the glue line
in accordance with the ISO 16978 standard. As a result of statistical analysis of the data obtained from the tests, the bending strength and
modulus of elasticity values of solid woods both perpendicular and parallel to the glue line were observed to be smaller than those values
of laminated woods made of the same species of woods. It was also observed that as contribution rate of beech in lamination increases,
the bending strength and modulus of elasticity values increase.
 2006 Elsevier Ltd. All rights reserved.

Keywords: Laminated veneer lumber (LVL); Beech; Lombardy poplar; Bending strength; Modulus of elasticity; Specific gravity; Glue

1. Introduction and literature review factured having different structural properties compared
to solid woods obtained from the same or different tree spe-
Laminated lumber is defined as ‘‘the structural compo- cies with the same thickness as the laminated materials. It is
nent produced by gluing layers one on top of the other, with possible to use methods including cold or hot bending pro-
grain directions parallel to each other’’ [1]. According to cesses. Using inexpensive or low-grade materials in the
this definition, wooden veneers with equal or different thick- inner plies can reduce the processing costs. Moreover, com-
nesses obtained from the same or different tree species are posite materials that have different structural properties can
fixed using a variety of suitable adhesives, one plate being also be manufactured in different ways with the aim of com-
on top of other and making sure that the grain directions bining some other industrial materials with wood.
are parallel to each other for producing laminated lumber. Veneers having a maximum thickness of 3.2 mm are
By using this technique, laminated materials can be manu- used in the production of small sized laminated compo-
nents used in the furniture industry. Such laminated woo-
*
den components are called ‘‘laminated veneer lumber
Corresponding author. Tel.: +90 312 2978950; fax: +90 312 2976885.
(LVL)’’ [2].
E-mail address: burdurlu@hacettepe.edu.tr (E. Burdurlu).

0950-0618/$ - see front matter  2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2005.05.002
E. Burdurlu et al. / Construction and Building Materials 21 (2007) 1720–1725 1721

The physical and mechanical properties of laminated Turkey, and beech (Fagus orientalis L.), a tree species hav-
materials manufactured on the basis of aforementioned ing relatively better structural properties, and more expen-
principles vary according to the type of trees from which sive than poplar, were put together in different layer
the lumber is manufactured, general properties of different arrangements. It is aimed to determine the effects of ply
materials used in the layers, the composition of wood spe- organizations on bending strength and modulus of elastic-
cies, glue type, ply thicknesses, etc. [3,4]. ity in two wood species.
The quality of wood used in laminated lumber influences
the bending strength of the material [5]. Beams made of 2. Materials and method
first-grade veneer have a 6% higher bending strength com-
pared to the ones made of second or third-grade veneer [6]. Beech (F. orientalis lipsky) woods used in this study were
As the number of knots, diameter of knots and the distance obtained from the Mengen district in Bolu and poplar (P.
between knots increases, the bending strength of the lami- nigra) woods were obtained from the Beytepe district in
nated material decreases [7]. The width of layers used in Ankara, Turkey. Trees were cut in accordance with ISO
lamination does not affect the bending strength and modu- 4471 standarts [20]. Round logs obtained from trees were
lus of elasticity of laminated materials [8,9]. As the thick- cut into stocks in rough sizes by taking into consideration
ness of layers used in lamination increases, the bending the final layer dimensions of 3 mm · 20 mm · 360 mm
strength decreases and the modulus of elasticity varies (thickness · width · length), and by making sure that the
according to the wood species [9–12]. The wood species growth rings were perpendicular to the surface. The stocks
and glue type affect the strength properties of laminated were dried in a drying kiln until a moisture content of 10%
materials [8,10–17]. was reached and were stored in natural environment.
Various materials other than wood can be used for Afterwards, samples having dimensions of
improving the structural properties of laminated materials 5 mm · 50 mm · 450 mm were cut out of the stocks. They
in the production process. In the lamination of fir wood were sanded on both sides with 50-grit sandpaper in a
with graphite–epoxy and polyester–glass to increase the top and bottom belt-sanding machine until the finished
hardness and strength, it was determined that the hardness sample thickness of 3 mm was obtained. The preparation
of laminated materials with graphite–epoxy is higher than and determination of the dimensions of the samples were
that of laminated materials with polyester–glass and that made according to the ISO 16978 standards [1]. Kleibert
lamination with polyester–glass gives better results in bend- 303 (PVAc) (160 g/m2), a vinyl (polyvinyl acetate – PVAc)
ing tests than lamination with graphite–epoxy [18]. It was based glue, with the quality meeting D4 EN 204 standards
determined that the spreading of cracks at the moment of [21], was applied on a single surface of each layer by fol-
determination of strength limit against cracks that can lowing the recommendations of the manufacturing com-
occur due to tensions in wooden laminated beams in vari- pany. The glued layers were assembled together, one on
ous forms [19]. the top of the other, and were pressed in a pressing machine
As it can be understood by examining the studies made, for 5 min under a pressure 1 N/mm2 and a temperature of
factors such as wood species, wood quality, adhesive type, 50 ± 1 C to form seven-ply samples in eight different com-
and thickness of layers used in laminated material produc- positions, (AAAAAAA), (BBBBBBB), (ABBBBBA),
tion influence the properties of manufactured products. In (ABABABA), (AABBBAA), (AABABAA), (ABBABBA),
addition, it is also mentioned in previous studies that struc- (BABABAB), with (A) representing beech woods and (B)
tural components with higher quality can be produced by representing poplar woods (Fig. 1). Pressed pieces were
using low-grade wood in the lamination processes [5]. In transformed into specific gravity experiment samples with
this study, layers obtained from poplar (P. nigra), a fast- finished dimensions of 20 mm · 20 mm · 30 mm, and the
growing, low-cost tree species that is quite widespread in modulus of elasticity and bending strength samples with
A B A A
A B B B
A B B A
A B B B
A B B A
A B B B
A B A A
7A 7B ABBBBBA ABABABA

A A A B
A A B A
B B B B
B A A A
B B B B
A A B A
A A A B

AABBBAA AABABAA ABBABBA BABABAB

Fig. 1. Ply organizations of the samples: (A) solid beech; (B) solid poplar.
1722 E. Burdurlu et al. / Construction and Building Materials 21 (2007) 1720–1725

finished dimensions of 20 mm · 20 mm · 360 mm. Thus, different ply organizations on specific gravity, bending
pressing was continued until a total of 640 samples were strength and modulus of elasticity values. In the case the
produced with 16 samples each for specific gravity, bending difference between groups was significant, then a compari-
strength and modulus of elasticity tests perpendicular and son was made with Duncan’s multiple range test, at
parallel to the glue line (Fig. 2) for each ply organization. (a = 0.05) confidence level. The analysis of variance
Solid beech and poplar samples (160) were also prepared (ANOVA), arithmetic mean, standard deviation, standard
in the same dimensions as a control group. error, minimum and maximum calculations were made
The samples that had been prepared for experiments by using version 11.5 of the SPSS software.
were put in a climatization chamber, in which the temper-
ature was 20 ± 2 C and the relative humidity was 3. Results and discussion
65 ± 5%, until the weights of the samples remained con-
stant (until reaching a rate of 12% moisture content), for The samples from two different wood species, which
the purpose of homogenization of moisture by volume were prepared for measuring the effects of air-dry specific
before the experiments. Then the samples were put into gravity, ply organizations and loading direction on bending
plastic bags to prevent loss of moisture and were kept until strength and modulus of elasticity values, were subjected to
the experiments. tests according to the relevant standards. The results are
The measuring of the specific gravities of the samples given in Table 1.
were made in accordance with the ISO 3131 standarts The F-test was used to find out whether there was any
[22] and the measuring of the modulus of elasticity and difference between air-dry specific gravity, bending strength
bending strength was made in accordance with the ISO and modulus of elasticity values and to analyze whether or
16978 standards. not differences were significant. Hence, it was detected that
The F-test was applied for determining the effects of there were differences between the air-dry specific gravities,
solid materials obtained from both types of wood and eight bending strengths and modulus of elasticity with a signifi-
cance (a = 0.05) and at a confidence levels of 95% and that
the differences were significant (P < 0.05) (Table 1).
Duncan’s multiple range test was used to find out
between which groups there are differences. The homogene-
ity groups found as the result of the test are given in Table 2.
As it can be seen in Table 2, laminated beech wood has
the highest air-dry specific gravity, 0.731 g/cm3 and solid
beech has the second highest air-dry specific gravity of
0.703 g/cm3. In addition, solid poplar has the lowest air-
dry specific gravity of 0.400 g/cm3, while laminated poplar
wood with glue in its structure has the second lowest air-
dry specific gravity of 0.438 g/cm3. In laminated materials,
Fig. 2. Test specimens according to the loading directions: (a) loading as the contribution rate of beech having a higher specific
perpendicular to the glue lines; (b) loading parallel to the glue lines. gravity increases, the specific gravities of laminated materi-

Table 1
Air-dry specific gravity, bending strength, and modulus of elasticity values corresponding to different woods, loading direction and ply organization types
Woods and ply Air-dry specific Bending strength (N/mm2) Fsum = 178.53, Modulus of elasticity (N/mm2) Fsum = 155.02,
organization type gravity (g/cm3) p = 0.000 p = 0.000
Fsum = 442.54,
Perpendicular to glue Parallel to glue line Perpendicular to glue Parallel to glue line
p = 0.000 line line
Average Standard Average Standard Average Standard Average Standard Average Standard
deviation deviation deviation deviation deviation
Solid beech 0.703 0.028 130.43 8.03 134.13 3.64 11,063.36 450.44 11,685.64 542.65
Solid poplar 0.400 0.028 65.45 4.26 68.83 3.46 5750.19 492.96 6126.57 280.45
ABBBBBA 0.548 0.027 84.08 8.03 86.16 6.84 8949.57 1670.60 7814.85 791.79
ABABABA 0.623 0.015 99.63 5.72 106.42 4.87 9564.20 533.96 9363.64 430.69
AABBBAA 0.611 0.012 103.11 5.74 104.07 3.64 10,277.01 473.84 9081.68 407.74
AABABAA 0.660 0.021 113.59 6.38 116.68 8.06 10,443.50 565.09 10,060.35 649.29
ABBABBA 0.587 0.014 93.66 7.77 100.21 5.76 9134.32 625.07 8800.16 574.49
BABABAB 0.581 0.015 93.40 5.98 105.64 6.13 6874.15 804.64 8350.87 629.12
AAAAAAA 0.731 0.012 152.36 14.05 148.30 14.51 12,679.69 1231.30 13,235.10 666.13
BBBBBBB 0.438 0.013 81.40 7.51 84.40 7.33 6894.87 606.05 6819.14 564.98
Total 0.588 0.102 101.71 25.06 105.48 23.41 9163.09 2189.60 9133.80 2930.7
E. Burdurlu et al. / Construction and Building Materials 21 (2007) 1720–1725 1723

Table 2
Duncan’s multiple range test for woods and ply organization types, air-dry specific gravities, bending strengths, and modulus of elasticity perpendicular to
the glue line
Woods and ply organization type a = 0.05
1 2 3 4 5 6 7 8
Duncan’s multiple range test for air-dry specific gravities
Poplar (A) 0.400
7B 0.438
ABBBBBA 0.548
BABABAB 0.581
ABBABBA 0.587
AABBBAA 0.611
ABABABA 0.623
AABABAA 0.660
BEECH (B) 0.703
7A 0.731
Duncan’s multiple range test for bending strengths
Poplar 65.45
7B 81.40
ABBBBBA 84.08
BABABAB 93.40
ABBABBA 93.66
ABABABA 99.63 99.63
AABBBAA 103.11
AABABAA 113.59
Kayin 130.43
7A 152.36
Duncan’s multiple range test for modulus of elasticity
Poplar 5750.1
BABABAB 6874.1
7B 6894.8
ABBBBBA 8949.5
ABBABBA 9134.3
ABABABA 9564.2 9564.2
AABBBAA 10,277.0 10,277.0
AABABAA 10,443.5 10,443.5
Beech 11,063.3
7A 12,679.6

als produced increase as expected. There is no statistical glue line, the bending strength of laminated beech (7A) is
difference between the specific gravity values of materials 17% higher than that of solid beech and the bending
in the pairs (BABABAB)–(ABBABBA) and (AABB- strength of laminated poplar is 23% higher than that of
BAA)–(ABABABA) materials in each pair having an equal solid poplar. In other words, the bending strengths perpen-
beech to poplar ratio. Similarly, and as expected, since glue dicular to the glue line of laminated materials are higher
was used in the structure, the specific gravities of laminated than those of corresponding solid materials. The increase
beech (7A) and laminated poplar (7B) are higher than solid is assumed to be due to glue usage and layered structure.
beech and solid poplar. In the samples in which loading was made perpendicular
In the samples in which loading was made perpendicular to the glue line, laminated beech appears to have the highest
to the glue line, while laminated beech has the highest modulus of elasticity at 12,679.6 N/mm2. It is followed by
bending strength value of 152.36 N/mm2, solid beech has the modulus of elasticity of solid beech at 11,063.3 N/
the second highest value. The lowest value is 65.45 N/ mm2. Solid poplar has the lowest modulus of elasticity at
mm2 in solid poplar. Laminated poplar has the second low- 5750.1 N/mm2 and the (BABABAB) ply organization has
est bending strength perpendicular to the glue line at the second lowest modulus of elasticity at 6874.1 N/mm2.
81.40 N/mm2. The bending strength differences between The modulus of elasticity differences between the laminated
laminated wood materials produced with the ply organiza- composite materials produced with ply organizations of
tions (7B) and (ABBBBBA), (BABABAB) and (ABB- (7B)-(BABABAB), (ABBBBBA)–(ABBABBA)–(ABAB-
ABBA), and (AABBBAA) and (ABABABA) are ABA), (ABABABA)–(AABBBAA)–(AABABAA), and
insignificant. Any organization in each pair can be used (AABBBAA)–(AABABAA)–(solid beech) are insignificant.
instead of the other for obtaining the same bending Any one of the organizations in each pair can be used
strengths perpendicular to the glue line (Table 2). In the instead of any other for obtaining the same modulus of elas-
samples in which loading was made perpendicular to the ticity. Since the modulus of elasticity perpendicular to the
1724 E. Burdurlu et al. / Construction and Building Materials 21 (2007) 1720–1725

glue line of beech is higher than that of poplar, the increase to the glue line in the (7B)–(ABBBBBA) and (ABBABBA–
in contribution rate (number of plies) of beech in lamination AABBBAA–BABABAB–ABABABA) ply organizations is
results in an increase in the overall modulus of elasticity of insignificant (Table 3). Consequently, in practice, any ply
the material. The highest modulus of elasticity value of organization within the group can be preferred.
12,679.6 N/mm2 perpendicular to the glue line depends on The highest modulus of elasticity value (13,235.1 N/
achieving the air-dry specific gravity with the 7A ply organi- mm2) parallel to the glue line was obtained in the laminated
zation, of which all the layers are made of beech and which beech (7A). However, the difference between the values of
has the highest specific gravity of 0.731 g/cm3. The lowest the modulus of elasticity parallel to the glue line of solid
modulus of elasticity value of 5750.1 N/mm2 perpendicular beech and laminated beech (7A) is insignificant (Table 3).
to the glue line is obtained with solid poplar, whose specific Consequently, the lamination of beech is not influential
gravity is the lowest at 0.400 g/cm3 (Table 2). in the increase of the modulus of elasticity parallel to the
It was determined that the modulus of elasticity perpen- glue line. The lowest modulus of elasticity value
dicular to the glue line of laminated beech (7A) is 14% (6126.5 N/mm2) parallel to the glue line was obtained in
higher than that of solid beech and that modulus of elastic- the solid poplar (Table 1). However, the differences
ity perpendicular to the glue line of laminated poplar (7B) between the modulus of elasticity values parallel to the glue
is 19% higher than that of solid poplar. In other words, the line in solid poplar and the (BABABAB), (7B) and
modulus of elasticity values perpendicular to the glue line (ABBBBBA) ply organizations were insignificant (Table 3).
of laminated materials are higher than those of solid mate- The t-test with Bonferroni correction was used to deter-
rials made of the same species of wood. The glued and plied mine whether or not the differences between the bending
structure may be the cause of the increase. strength and modulus of elasticity values perpendicular
The bending strength and modulus of elasticity values and parallel to the glue line according to the ply organiza-
according to the ply organization in case the loading is tions were significant. According to the test results, the dif-
made parallel to the glue line are given in Table 1. As it ferences between the modulus of elasticity values
can also be seen from an examination of the table, the lam- perpendicular and parallel to the glue line were insignifi-
inated beech (7A) has the highest bending strength of cant. The differences between the bending strengths per-
148.3 N/mm2 parallel to the glue line according to the pendicular and parallel to the glue line were significant in
alternative ply structure. This is followed with a bending the ABABABA vs BABABAB ply organizations and were
strength of 134.1 N/mm2 in solid beech and 116.6 N/mm2 insignificant for the other ply organizations. Consequently,
in the (AABABAA) ply organization. The lowest bending the loading direction in the laminated structural elements is
strength parallel to the glue line is obtained in solid poplar not generally influential on the bending strength and mod-
at 68.8 N/mm2. The difference in bending strengths parallel ulus of elasticity.

Table 3
Duncan’s multiple range tests for woods and ply organization types, air-dry specific gravities, bending strengths and modulus of elasticity parallel to the
glue line
Woods and ply organization type a = 0.05
1 2 3 4 5 6 7 8
Duncan’s multiple range test for bending strengths
Poplar 68.83
7B 84.80
ABBBBBA 86.16
ABBABBA 100.21
AABBBAA 104.07
BABABAB 105.64
ABABABA 106.42
AABABAA 116.68
Kayin 134.13
7A 148.30
Duncan’s multiple range test for modulus of elasticity
Poplar 6126.57
BABABAB 6819.14 6819.14
7B 7814.85 7814.85 7814.85
ABBBBBA 8350.87 8350.87 8350.87
ABBABBA 8800.16 8800.16
ABABABA 9081.68 9081.68
AABBBAA 9363.64 9363.64
AABABAA 10,060.35 10,060.35
Beech 11,685.64 11,685.64
7A 13,235.10
E. Burdurlu et al. / Construction and Building Materials 21 (2007) 1720–1725 1725

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