A COMMISSIONING REPORT (Page: 01 to 09) Rating plate. information: ‘Serial no. | Mantfacturer: | ABB- Tada reais Address: ABB Limited, HV Machines Division, Maneja Works, Vadodera- 390 013, Gujarat, India ‘Telephone: +91 265- 2604341, 2604342 Fax: +91 265- 2631924 Email: Kelpesh.p.bhavser@in,abb.com | Customer: a Customer address: Contact person: Telephone: ‘Mobile phone: Fox: EmailABB Transportation General: Areival date of the machi Inspection date and location: Signature of consignee: o ‘Open box inspection: no (1 yes, done by: Damages: Packing list: no [] yes, missing items: ‘Machine: L] no D yes, what kind of: Package: no (_] yes, what kind of: Accessories: no 1) yes, what kind of: Spare parts + tools: no C1] yes, what kind of: Actions taken in response to damages: Photographed: no C1] yes, date: Reported to the 2 ne C1 yes,towham date Reported to the supplier: no (1 yes,towhom: date: Reported to the insurance cane no [] yes, towhom: date: Method of transportation: Railway []Airfreight [] Truck [] Mail [J shipped by M/S Dother:ABB Storage General: Storage: Cine (1 yes, begin: end: Storage time lenger than 6 months: no Cl yes Storage place: indoors [] outdoors in packing case [_] protected by a waterproof Daily temperature: min/max,__-_°C Humidity: = Storage actions: ‘Transportation package is ventilated: ro Llyes Extemal heating/fon is used: no Clyes. type: Mochine space heaters are used: no Cl yes, voltage: Bearings are flushed: nll penalty Bearing shells are removed: no (1) yes, date: Shaft end anti-corrosion protection : checked: mel yerire Shaft end anti-corrosion protection 5 renewed: no (1 yes, dete: ‘The rotor is turned 10 revolutions every two months: re Dyes ‘There are vibrations in the storage place: ro Clyes, mm/s, rms There ore corrosive gases in the air: no [1 yes, what kind of Machine documents are saved and protected for future use: ro (1 yes, location: ‘Comments:Mechanical Installation Cleaning of motor feet & base frame feet before installation of motor ro Clyes Gap between base frame & motor feet- To be checked with feeler gauge (Soft foot) “Alignment readings “Angular ‘Type of Coupling: Distance between tuo halves of couplings: mm No. of shims added for alignment under four feet: Tapered guide pins ore used to lock the position of the machine after Ono Dyes alignment: Foundations bolts are tightened with sorte ae One 1 yes, bolt size: torque: Nm Bolt lubrication: ODary Dott,F mos Cooling water: Dro Cyes, amount: m/s Cooling element piping: D flexible C1 rigid Type of water used: Rotor rotates without noise or [ne Dyes scraping:ABB Lubrication check Self lubrication Bearing cil: Manufacture: “Type: The oll quolity is the some as recommended: Om Dyes recommended: Bearing cil is filled up to the indicated level: Sight Glass Lubrication rings rotate freely: Ono Dyes Flood lubrication Bearing oil: Manufacturer: Type The oil quelity is the some es ie Che Lubrication rings rotate freely Cro Dyes Flood lubrication eil pressure Oil Flow: liters/min Rotation of the pumps checked: Cire L yes Jack-up pumps checked: relief valve setting: Wa Oil filters checked: Ore Dyes Grease lubricated bearings Grease: Manufacturer: Type: ‘The greose quelity is the same os recommended on the bearing plate: Ore Dives e The first greasing hos been done: | Date: Quantity: om ‘Comments:ABB Electrical installation Network variation: Line Lives, voltage: e frequeney:_ -_Hz Space heater operation: Cine FH manual [] automatic, controlled by: Space heater for slip ring unit: One Dyes, voltage: V, power: w Insulation resistance test Rotor winding (1 min.): _ | winding temperature: . ‘Stator winding (1 min., 1000 VOO): ee a winding temperature: a Stator winding (15/60. or 1/10 |PE=____, tested by WV, min.): winding temperature: 2G MO, tested by KV, Exciter stator (1 min.,500 voc): | —— M2, tested by ___k, winding temperature: c ‘Space heater: Ma (500 Voc) Temperature detectors: Neend bearing insulation: Accessories resistance test Ma (100 voc) MQ (100 VDC) Stotor 1 Pt 100: Stator 2 Pt 100: Stator 3 Pt 100; Stator 4 Pt 100: | Stator 5 Pt 100: Stator 6 Pt 100: Bearing Pt 100 D-end: Beoring Pt 100 N-end: Air temperature 1 Pt 100: Air temperature 2 Pt 100: Anti-condensation heater:AB Machine protection settings Overcurrent tripping: Instant overcurrent tripping’ Overvoltage setting: (ne [J yer, setting Earth fault setting: Line Ll yes, setting Reverse power setting: Cre Dyes settings Differential protection setting: Om 0 Vibration monitoring: yes, alarm: mm/s, trip min/s Temperature monitoring: = in stator winding no Cyes, alarm: °c, trip:__°c. + in bering Teal ote ar awts cert rps tee 7 in a Cone Dyes, alarm: 26, trip: 4 Other protection units: Dino Dyes, type:___ABB Test Run First start (a few seconds only) Note: Check that possible flood lubrication is on! Direction of ration (awed TO AV cw OIE cow from D-end): Are there abnormal noises? | [_]no []yes, from:___ Second start (uncoupled, if possible) Note: Check that possible flood lubrication is onl Cro Dyes, from: Does the machine vibrate | 4, [7 yes, where/how ‘abnormally? Bearing vibration level: D-end: _min/s, rms; N-end:_mnv/s, rme Running: [machine run OK [_Joperation stops, why: Checking schedule and information RTD RIDE DE NDE AMB, Time} Vo Amps | PF f ee ee URS. Comments: ‘Observations:Test run (with load) Checking schedule and information a Saior winding Saior winding — Bearing vibration temperature temperature ime | Amp | temperatire | Bearing vibetin ere roa mms —nimis Henin DE NDE. Pee | we me irae ee ee ‘Vibration spectrum attached: Ono Cyes Acceleration time: sec, ‘Cooling air temperature: Inlet: °C Outlet: ‘waler temperature: sae nan ‘Commenist Machine approval Machine approved for use Date: Commissioning done by: Approved by: