Sleeve on Solid Shaft

Desc: K18061 sleeve to shaft blower Circumferential Stress on Sleeve

Based on Vendor information. The tolerance zone is designed as H7/k6. This is type of transition fit (Light Push Fit).
Analysis of Interference Fits (In a Interference fit, the shaft is compressed and the sleeve is expanded)

INPUT DATA
Sleeve/Hub
Sleeve/Hub Outer Diameter HOD 400.000
Hole Nominal Diameter HID 385.000
Hole Upper Tolerance 0.057
Hole Lower Tolerance 0.000
Hole Max. Diameter ID-max 385.057
Hole Min. Diameter ID-min 385.000
Young's modulus E 190.000
Friction coefficient
Shaft
Shaft Nominal diameter SOD 385.000
Shaft Upper Tolerance 0.040
Shaft Lower Tolerance 0.004
Shaft Max. diameter OD-max 385.040
Shaft Min. diameter OD-min 385.004
Shaft Internal Diameter (if hollowed) SID 0.000
Shaft Average diameter ID 385.022
Young's modulus E 210.000
Friction coefficient 0.300
Maximum Radial Interference, δmax (mm) δmax 0.020
Maximum Radial Interference, δmax (mm) δmin -0.026

Calculated Data: Interface Pressure Generated and hoop stresses between Shaft and Sleeve/Hub.
1) Start by finding the contact pressure. Where δ is the RADIAL interference for sleeve/hub and shaft
Shaft holes raduis a 0.000
Interferance Radius b 192.511
Outside radius c 200.000
[(c^2 -b^2)*(b^2-a^2)]/(2b^2*(c^2-a^2)) 0.037
Max. RADIAL Interference Fit δmax 0.020
Min. RADIAL Interference Fit δmin -0.026
Max. Interferance Pressure Generated Pmax 0.001
8.121
Min. Interferance Pressure Generated Pmin -0.00106
-10.760
2) Use cylinder equations to compute the hoop stresses at the interface
Once we have the pressure, we can use the cylinder equations to compute the hoop stresses at the interface.
The interface radius ( r ) r 192.51
ri 0.00
ro 200.00
Max. Hoop Stresses of the Sleeve/Hub σH(max) 212.88

Max. Radial Stresses of the shaft σR(max) -8.12

Yield Strength of Stainless Steel 316 Annealed bar at Room Temperature Sy 2447.00

MAXIMUM ALLOWABLE CONTACT (INTERFERANCE) PRESSURE (MAP):

In order to prevent damage to the sleeve due to the sleeve material going beyond its elastic limit the inequality:
σH(max) < Sy
The result is satisfied
 Comments
mm ---> This value will be nominal outer diameter, Hub outter radius 'c'
mm --->
mm Refer to fabrication drawing or fit and tolerance in design data book
mm
mm ---> Consider at Hole Upper Tolerance Internal Dimension
mm ---> Consider at Hole Lower Tolerance Internal Dimension
GN/m2 ---> SS 316L Sleeve ref. Young modulus Table

mm --->
mm Refer to fabrication drawing or fit and tolerance in design data book
mm
mm ---> Consider at Shaft Upper Tolerance Internal Dimension
mm ---> Consider at Shaft Lower Tolerance Internal Dimension
mm ---> This value will be "0" if the shaft is solid, shaft holes raduis 'a'
mm ---> Shaft average raduis 'b'
GN/m2 ref. Young modulus Table

mm ---> Difference between max. outer radius of shaft and min. inner radius of the Sleeve
mm ---> Difference between min. outer radius of shaft and max. inner radius of the Sleeve

---> Refer to formular 18.3

mm a = Shaft Internal Diameter / 2
mm b = Shaft Average Diameter / 2
mm c = Sleeve Outer Diameter / 2

mm ---> Given tolerances, largest interference

mm
GN/m2 ---> Given largest interference, max interface stress
kg/cm2
GN/m2
kg/cm2

---> r = b
---> ri = a
---> ro = c
kg/cm2 ---> Refer to fomular 10.45

kg/cm2 ---> Refer to fomular 10.49

kg/cm2 ---> refer - Davis, J.R. Metals Handbook Desk Edition. ASM, 1999
Sleeve on Solid Shaft
Desc: K18061 sleeve to shaft blower Circumferential Stress on Sleeve
Based on Vendor information. The tolerance zone for internal dimension (hole/shaft) is H7/k6. This is type of transition fit (push fit).
Analysis of Interference Fits (In a Interference fit, the shaft is compressed and the sleeve is expanded)

INPUT DATA
Sleeve/Hub
Sleeve/Hub Outer Diameter HOD 400.000 mm
Hole Nominal Diameter HID 385.000 mm
Hole Upper Tolerance ID-L 385.057 mm
Hole Lower Tolerance ID-S 385.000 mm
Shaft Taper Length TP-L N/A mm
Shaft Outer diameter SOD 385.000 mm
Shaft Larger diameter (Outer) OD-L 385.040 mm
Shaft Smaller diameter (Outer) OD-S 385.004 mm
Shaft hole diameter (if hollowed) SID 0.000 mm
Shaft Average diameter ID 385.022 mm
Young's modulus E 190.000 GN/m2
Friction coefficient 0.300
Max radial Interference between the Hole and shaft Hole Basis system 0.020 mm
Min radial Interference between the Hole and shaft Hole Basis system 0.002 mm

Calculated Data
1) Start by finding the interface pressure. Refer to formular 18.3
Shaft holes raduis a 0.000 mm
Interferance Radius b 192.511 mm
Outside radius c 200.000 mm
[(c^2 -b^2)*(b^2-a^2)]/(2b^2*(c^2-a^2)) 0.037
Max. RADIAL Interference Fit δ 0.020 mm
Min. RADIAL Interference Fit δ 0.002 mm
Max. Interferance Pressure Pi 0.001 GN/m2
 7.347 kg/cm2
Min. Interferance Pressure Pi 0.00000 GN/m2
0.040 kg/cm2
2) Analysis of Press Fits
Once we have the pressure, we can use the cylinder equations to compute the hoop stresses at the interface.
The interface radius ( r ) r2 37060.49
ri 2 0.00
ro 2 40000.00
Max. Circumferential Stresses in Thick-Walled Cylinders σH 0.00 kg/cm2
Max. Radial Stresses in Thick-Walled Cylinders σA 0.00 kg/cm2

Yield Strength of Stainless Steel 316 Annealed bar at Room Temperature 2447.00 kg/cm2
s type of transition fit (push fit).

c
--->
---> Max. Tolerance Internal Dimension
---> Min. Tolerance Internal Dimension

--->
---> Max. Tolerance Internal Dimension
---> Min. Tolerance Internal Dimension
a No hollowed
b
Young modulus Table

---> Difference between max. outer radius of shaft and inner radius of the Sleeve
---> Difference between min. outer radius of shaft and inner radius of the Sleeve
Refer to hoop stresses formular

---> refer - Davis, J.R. Metals Handbook Desk Edition. ASM, 1999
This calculation sheet is intend to use for engineering when we have some difficulties that we could not fit the taper solid hub on shaft as p
Like in this case we demonstrate for K9505 which we did not drive the taper torsion shaft as per equipment instruction.
We can also use this theory/calculation sheet to prove for case K2501 shaft surface damage and how should we do to compensate for it.

If doubtful of how to apply this theory/calcualtion sheet, please contact Suchart Monyanont
e taper solid hub on shaft as per equipment instruction

d we do to compensate for it.

Cylinder equations to compute the hoop stresses
Hub on Solid Shaft
Desc: for K9505 gear box to compressor torsional coupling taper driven up 1 mm less tha original position

INPUT DATA

Hub Outside diameter OD 125.00 mm

Shaft Taper Length TP-L 140.00 mm
Shaft Larger diameter ID-L 90.00 mm
Shaft Smaller diameter ID-S 70.00 mm
Shaft hole diameter (if hollowed) 2a 0.00 mm
Shaft Average diameter ID 80.00 mm
Actual measure taper 0.14 mm/mm
Actaul driven up (assume from 3.5mm- 1mm) 2.50 mm
Young's modulus E 207.00 GN/m2
Friction coefficient 0.30

Calculated Data
Refer to formular 18.3
Shaft holes raduis a 0 mm
Interferance Radius b 40.00 mm
Outside radius c 62.50 mm
[(c^2 -b^2)*(b^2-a^2)]/(2b^2*(c^2-a^2)) 0.30
Estimated delta (take 90% figures) δ 0.16 mm
Interferance Pressure Pi 0.25 GN/m2
2,487.09 kg/cm2
Interferance Surface Area 0.031651 m2
Normal force Pi * Area 7.77E-03 GN
7,770,901 N
792,141 kg
Friction force F 2,331,270 N
Friction torque 93,251 N-m
9,506 kg-m
Max power at speed 5500 rpm 53,681,383 N-m/s
53,681 kW
Safety factor over 3500 kW 15 OK

Check shear strength of coupling

Tensile strength 4000.00 kg/cm2 Input
Shear strength 0.45 1800.00 kg/cm2
Coulping torsion shaft dia 50.00 mm Input
5.00 cm
Polar moment of interia J 613,592.32 mm4
61.36 cm4
Maximum shear torque T=Shear*J/r 44,178.65 kg-cm
441.79 kg-m
Safety factor over max shear torque 21.52 OK
riginal position
Sleeve on Solid Shaft
Desc: K18061 sleeve to shaft blower Circumferential Stress on Sleeve
Based on Vendor information. The tolerance zone for internal dimension (hole/shaft) is H7/k6. This is type of transition fit (push fit).
Analysis of Interference Fits (In a Interference fit, the shaft is compressed and the sleeve is expanded)
Start by finding the interface pressure.

INPUT DATA

Sleeve Outer diameter HOD 400.000 mm c

Sleeve Inner diameter HID 385.000 mm --->
Sleeve Larger diameter (Inner) ID-L 385.057 mm --->
Sleeve Smaller diameter (Inner) ID-S 385.000 mm --->
Shaft Taper Length TP-L N/A mm
Shaft Outer diameter SOD 385.000 mm --->
Shaft Larger diameter (Outer) OD-L 385.040 mm --->
Shaft Smaller diameter (Outer) OD-S 385.004 mm --->
Shaft hole diameter (if hollowed) SID 0.000 mm a
Shaft Average diameter ID 385.022 mm b
Young's modulus E 190.000 GN/m2
Friction coefficient 0.300
Max radial Interference: Hole Basis syst 0.020 mm --->
Min radial Interference: Hole Basis syst 0.002 mm --->

Calculated Data
Refer to formular 18.3
Shaft holes raduis a 0.000 mm
Interferance Radius b 192.511 mm
Outside radius c 200.000 mm
[(c^2 -b^2)*(b^2-a^2)]/(2b^2*(c^2-a^2)) 0.037
Max. RADIAL Interference Fit δ 0.020 mm
Min. RADIAL Interference Fit δ 0.002 mm
Max. Interferance Pressure Pi 0.001 GN/m2
 7.347 kg/cm2
Min. Interferance Pressure Pi 0.00000 GN/m2
0.040 kg/cm2

Estimate Max. Hoop (Cylinder Circumference) Stress σH =Pi*D/2t kg/cm2

188.58 kg/cm2
Yield Strength of Stainless Steel 316 Annealed bar at Room Temperature 2447.00 kg/cm2
r2 38528.13
ri 2 37056.25
ro 2 40000.00
Max. Circumferential Stresses in Thick-Walled Cylinders σH 188.51 kg/cm2
Max. Radial Stresses in Thick-Walled Cylinders σA -3.53 kg/cm2
e of transition fit (push fit).

Max. Tolerance Internal Dimension

Min. Tolerance Internal Dimension

Max. Tolerance Internal Dimension

Min. Tolerance Internal Dimension
No hollowed

Young modulus Table

Difference between max. outer radius of shaft and inner radius of the Sleeve
Difference between min. outer radius of shaft and inner radius of the Sleeve
Pi - Internal Pressure (kg/cm2)
D - Cylinder Inside Diameter (mm)
t - Wall Thickness (mm)
refer - Davis, J.R. Metals Handbook Desk Edition. ASM, 1999