You are on page 1of 243

MdSfeSjS -■ Wl-r

s&l

a ."'a

<5*. a
a
I
jglbiwi
- i&gj '■

fc- V ‘.
1980 FORD TRUCK
I JI M mi

SOK
LI. ■
it 111 I III
• :<
Bdpk. I
gBfcff.
ci
Hl■.$•> jMt- •
ife■ >2-
gg
-V
■ • ,
HUp MER'S IDE
F®si.
....
Vf
F ■fel
J
■%.„ sfe MSB?™
NOTICE TO VEHICLE OWNERS
ON MISFUELING
S

GASOLINE I
Vehicles equipped with catalytic converters must use UN­
LEADED GASOLINE ONLY (as specified on the fuel gauge
and adjacent to the fuel filler opening). Leaded gasoline can dam­ 4
age the catalytic converter and affect other emission compo­
nents. In addition, your warranty may be invalidated under cir­
cumstances where claimed vehicle malfunction or damage can be f
I
attributed to the use of improper fuel.
You should also be aware of the fact that current and future state
inspection programs and the use of more sophisticated testing
methods, will enable easier detection of misfueling. Under such
circumstances, the vehicle owner may be required to make re­
storative repairs at his or her own expense.
IT IS IN your interest, therefore, to fuel your vehicle in accor­
dance with the manufacturer's specifications.
I
t 1 1
TABLE OF CONTENTS

INTRODUCTION ROUTINE SERVICE


Foreword, Extended Service Plan; Equipment Routine Service General Checklist; Hood Release; Engine
Requirement Regulations; Design Features, Vehicle Compartment Service Points; Engine Oil and Coolant;
Identification 2-7 Transmission, Axle, Steering and Brake Fluids; Battery; Lights,
Windshield Wipers and Washers, and Other Functional Checks,
DRIVING ESSENTIALS Tires and Tire Care; Appearance Protection; Minor
Troubleshooting Guide 132-167
New Vehicle Break-In; Fuel and Fuel Tank Filling; Instrument
Panel; Doors and Tailgate; Warning Lights and Gauges; Lights, GENERAL MAINTENANCE
Steering. Window and Seat Controls; Seat Belts; Mirrors;
Service Assistance; Warranties; Maintenance Services and
Starting the Engine; Exhaust Fumes; Vehicle Loading;
Record Retention; Emission System; Owner and Authorized
Transmission; Four-Wheel Drive; Emergency Procedures;
Dealer Maintenance; Noise Emissions: Warranty, Maintenance
Trailer Towing 8-105
and Tampering; Scheduled Maintenance Charts; General
CONVENIENCE FEATURES Maintenance Check List; Dealer and District Office
Climate Control; Electronic Digital Clock; Radios; Cigar Assistance; Specifications and Capacities;
Lighter and Ashtray; Camper Body; Auxiliary Battery; Maintenance Record; Accessories; Service Literature;
Under-Hood Tool Box 106-131 Tool Kits; Index 168-237
INTRODUCTION

Welcome the equipment options you have chosen for your particular vehi­
Ford welcomes you to the growing group of discerning people cle application(s). Therefore, it is very important that you read
who own and drive Ford-built vehicles. We take great pride in the and thoroughly familiarize yourself and others operating your
long tradition of quality products and superior values that the vehicle with this guide.
Ford name represents. This Owner’s Guide has been written to There are many additional improvements which are "built-in”
help you enjoy many miles of motoring pleasure in your new your new Ford vehicle — they won’t be visible nor do they need
vehicle. operating instructions. Don't forget, though, that the most impor­
tant safety factor in highway transportation today is you, the
driver. Always use your safety equipment.
As the owner of a new Ford Light Truck, you are now among the
growing number of people who have recognized the utility, ver­ How To Use This Guide
satility, comfort and durability of Ford Light Trucks. Your new The purpose of this guide is to acquaint you with safe operation of
vehicle is designed to fulfill a variety of personal and business your vehicle and to familiarize you with its instruments, gauges,
transportation needs. Of necessity, a vehicle capable of numer­ and controls.
ous functions is different from a passenger car and will therefore Carefully read the guide from cover to cover. While no guide can
look, feel, drive and perform somewhat differently from a pas­ anticipate every possible driving condition, it should always be
senger car. These characteristics will also, in part, be a result of kept handy for easy reference.
2
Acquaint yourself with the various procedures in this guide. Un­ drive it. Your Ford dealer is pleased to answer any questions
derstand how all gauges, controls, and instruments function. about the operation and maintenance of your vehicle and will
Your authorized Ford dealer will be happy to answer any ques­ provide you with additional information should you require it. He
tions you may have about your vehicle's operation or the guide. is glad to help you.
Operate your vehicle safely; careful driving is your responsibil­
Because Ford Motor Company offers a great variety of options,
ity. Drive defensively and always wear seat belts. Make sure all
components and features on its numerous models, the equipment
doors are closed and locked. Know your vehicle’s capabilities
described in this Guide and the various illustrations may not all
and limitations. Adhere to all instructions in this guide, including
be applicable to your particular vehicle. If you have questions,
all cautions and warnings to avoid damage to your vehicle or the
always check with your dealer.
possibility of any harm to yourself and to your passengers.
NOTICE — The description and specifications contained in this
This guide provides essential information for proper service and
guide were in effect at the time the guide was approved for print­
periodic maintenance, including charts with vehicle specifica­
ing. Ford Motor Company reserves the right to discontinue mod­
tions and capacities. Carefully follow these. As with all quality
els at any time, or to change specifications or design, without
equipment, keep your vehicle in good operating condition.
notice and without incurring obligation. The equipment described
This guide is intended to be a permanent part of your vehicle. within this guide may not be identified as either standard or
Keep it in the vehicle as a ready reference for anyone who may optional.

3
FORD MOTOR COMPANY DEALERS determine the applicability of such laws and regulations to his/her
OFFER “OUR ULTIMATE OPTION” — intended use for the vehicle, and to arrange for the installation of
FORD’S EXTENDED SERVICE PLAN required equipment. Your Ford dealer has information about the
Many Ford Motor Company dealers offer the Company’s op­ availability of many items of equipment which may be ordered for
tional Extended Service Plan contract for buyers of new 1980 your vehicle.
Ford Motor Company vehicles and light trucks. The Ford Ex­ Design Features
tended Service Plan provides longer service protection than this Every 1980 Ford Truck includes the following Ford Motor Com­
vehicle’s basic limited warranty on specified major components. pany Safety Design Features: • Primary and Secondary hood
If you did not take advantage of the Ford Extended Service Plan latches • Dual hydraulic brake system with warning light • Glare
at the time of vehicle purchase, you still may be eligible. See your reduced instrument panel padding, windshield wiper arms, steer­
dealer for details of our "Ultimate Option” in extra protection. ing wheel hub, rear view mirror/mirror mounting and windshield
Not available in Nebraska, Rhode Island and South Dakota. pillars • Combination lap/shoulder seat belts with emergency lock-
i ng retractors for front outboard occupants, lap belts with automat­
Equipment Requirement Regulations ic locking retractors for super cab rear seat outboard positions;
Regulations such as those issued by the Federal Highway Ad­ and manually adjustable lap belts at all other seating positions •
ministration or issued pursuant to the Occupational Safety and Driver seat belt warning light and buzzer • Highlighted 55 mph
Health Act (OSHA), and/or state and local laws and regulations speed indication • Padded sun visors • Two-speed windshield
may require additional equipment for the way you intend to use wipers • Windshield washers • Turn indicators • Inside yield-
the vehicle. It is the responsibility of the registered owner to away rearview mirror • Impact absorbing laminated safety glass
4
windshield • Tempered safety glass (laminated on privacy glass) V.I.N. is the same as the warranty number appearing on the
on side and rear windows • Double-yoke safety door latches and Ownercard (see page 172).
safety hinges • Hazard warning flasher • Backup lights • Side
You’ll also find the vehicle identification number, along with some
marker lights • Outside rearview mirror on both sides •
other important identifying information, on the Safety Compliance
Corrosion-resistant brake lines • Uniform transmission shift quad­
Certification Label. The Certification Label is made of special
rant (on all vehicles equipped with automatic transmission) •
material to guard against altering it. If it is tampered with or
Parking lamps coupled with headlamps • Dual return system ac­
removed, it will be destroyed or lines will appear. Vehicle loading
celerator controls • Flame resistant interior materials • Illumina­
and tire inflation pressure levels are also shown on this label.
tion of specified controls • Windshield defroster/defogger • Con­
National Highway Traffic Safety Administration Regulations re­
trol and display illumination and standardized identification.
quire that a Safety Compliance Certification Label be affixed to
each complete vehicle. The Safety Compliance Certification Label
Vehicle Identification Number (V.I.N.) indicates the month and year of manufacture of the completed
The official vehicle identification vehicle, among other things. On F-Series completed vehicles, the
number for registration and title Safety Compliance Certification Label is located on the driver’s
purposes is stamped on a metal door rear pillar. Further information about the Safety Compliance
tag that is fastened to the cowl top Certification Label and the information contained in it may be
panel. It is on the driver’s side, found on pages 47-50 of this guide. On completed derivations of the
close to the windshield, and visi­ F-Series incomplete vehicles (the F-Series Chassis Cab), the
ble from outside the vehicle. The Safety Compliance Certification Label is affixed at a location
5
determined by a subsequent stage manufacturer of the completed If you ever find it necessary to correspond with Ford Motor
vehicle. In these cases the completed vehicle is manufactured in Company about your vehicle, please include the vehicle identifi­
two (or more) stages by two (or more) separate manufacturers, cation number.
with the manufacture of the completed vehicle occuring at a later
date than the manufacture of the incomplete vehicle. Con­ Vehicle/Engine Exhaust Emission Control
sequently, the model year of the completed vehicle may be later Information Decal
than the model year of its chassis. A decal is located on the right side of the radiator support in the
front of the engine compartment. On some vehicles it is called a
Vehicle Emission Control Information Decal, on others an En­
The model year of the vehicle may be determined from the unit gine Exhaust Emission Control Information Decal. It provides
number which consists of the last six characters in the warranty engine identification by displacement as well as emissions infor­
number, which is the same as the V.I.N. 1980 Model Year Light mation and certain engine tune-up specifications and
Trucks have unit numbers of GA-0000 through KE-9999. adjustments.

6
VEHICLE EMISSION CONTROL INFORMATION DECAL (Sample Only)_____________________________
SPARK PLUG GAP SPECIFICATION EVAPORATIVE FAMILY ENGINE VACUUM HOSE
TRANSMISSION TYPE SPARK ROUTING
MANUAL TRANSMISSION ENGINE CATALYST OR
PLUG
SHIFT SCHEDULE DISPLACEMENT TYPE NON-CATALYST
(VALVE LASH ON ENGINE pSHBrt mjZjBjJt
I(VAPOR* Ivf (AMU’ IS
JTOR COMP ECUUMHOSE ROUTING
SOME VEHICLES) tVEHICLE EMISSiq TKiiiiliiM!.1
FAMILY''
IGNITION TIMING ' f ENGINE DISPLACEMENT
J AP TRANS " CATALYST
SPECIFICATION ----------- TRANSMISSION GEAR
:2s’. .Vr-- WW.a
NEUTRAI V ORIVE

MAXIMUM TIMING_________
RPM SPECIFICATION CHOKE SETTING
EASJ ' HIGH CAM

iOOWN
CHOKE SETTING^-—■— A.C

SPECIFICATION NON AC
rfRPM NON A C \
NON A C
FAST IDLE RPM
SPECIFICATION
CURB IDLE RPM
SPECIFICATION
ft \
THIS VEHIcV CONFORMS TO U S E PA REGUlViONS APPLICABLE
TO 1980 MoV.L YEAR NEW MOTOR VEHICLES \
,o>.-iodc~

T
THROTTLE SOLENOID
POSITIONER OFF RPM (DECEL THROTTLE CONTROL \ TRANSMISSION ADJUSTMENT
SPECIFICATION SYSTEM RPM SPECIFICATION GEAR POSITION ■PROCEDURE
ON SOME VEHICLES) DURING ADJUSTMENT NOTES

7
DRIVING ESSENTIALS

New Vehicle Break In the oil and replace the filter at the regular time or mileage interval
Your new vehicle will not require extensive break in. Do not given in the maintenance schedules of this guide. Don’t add anti­
exceed the lawful speed limit. Also, try not to drive continuously friction compounds or special break in oils during the first few
at the same speed, as parts tend to better adjust themselves to thousand miles of operation, since these additives may prevent
other parts if various speeds are used during the first 1000 miles piston ring seating.
(1,600 km). Approximately 100 miles (160 km) of city or 1000
miles (1,600 km) of highway driving is required to fully break in a
new set of brake linings. Repeated heavy stops should be avoided
during this period. NOTE — Do not tow a trailer during the first 500 miles (800
km) of operation.
Don't expect top fuel economy until at least 4000 miles (6400 km).
All engines use more fuel until they are well broken in. Conserve
fuel by avoiding fast starts and sudden brake stops.
A break in oil is not used. The oil in the engine crankcase is the Tighten wheel lug nuts after 500 miles (800 km) of operation
same specified type as you will use in regular changes. Change following the instructions on pages 82-83.

8
Gasoline Octane Rating • Federal regulations require that each retail gasoline dispensing
• Unleaded Gasoline Only must be used in vehicles that are pump must display on its face a black bordered, yellow label
equipped with catalysts for control of emissions. If your vehi­ bearing the Minimum Octane Rating in black letters. This dis­
cle has a catalyst it will also have an Unleaded Gasoline Only played Octane Rating will be the average of the Research and
decal on the gasoline gauge on the instrument panel and Motor Octane Numbers and will appear on the pump label as
another one adjacent to the gasoline filler tank. It will also have an (R+M)/2 number.
a specially sized gasoline filler pipe inlet. In addition to protect­ • Your vehicle, when properly maintained and used, has been
ing the emission control systems, the use of unleaded gasoline designed to operate using gasoline with an (R+M)/2 Minimum
will also contribute to longer spark plug life and will help Octane Rating of 87. Use of gasoline with octane ratings lower
minimize exhaust system corrosion. If leaded fuel is used, than 87 can cause persistent, heavy engine spark knock, which
emission control components will be damaged and the emis­ can lead to engine damage. If your engine knocks heavily when
sion warranty coverage for those components may not apply. you use gasoline that meets the octane rating recommendations
• Vehicles without catalysts are designed to operate on unleaded of this manual, or if you hear continuous spark knock while
or leaded regular gasoline and do not require “premium maintaining cruising speed on level roads, take your vehicle to
gasoline”. your dealer for correction of the problem. However, you may
• Federal law prohibits gasoline retailers and certain others, and notice occasional, light engine spark knock of short duration
their employees, from dispensing leaded gasoline into any when either accelerating or driving up hills. This should not
motor vehicle which is labeled “unleaded gasoline only” or cause concern because maximum fuel economy benefit from
which is equipped with a gasoline filler tank inlet restriction. the gasoline’s octane rating is obtained under conditions of
9
occasional, light spark knock. Buying a gasoline with an octane
rating higher than that which allows occasional spark knock FRONT TANK REAR
FILLER TANK FILLER
will not damage your vehicle, but it is not necessary for the
proper operation of your vehicle.
7C
Octane rating and unleaded gasoline availability may vary be­
tween gasoline stations. If you plan to drive your vehicle outside
the United States, check the availability of gasoline of the correct
type and rating in the area you expect to visit.
Gasoline Tank Filler Location
The fuel tank filler locations for the front and rear tanks are
shown in the illustration at right. CAUTION — Use of an after-market fuel filler cap other
If a midship tank is installed, the filler is located on the driver's side than an authorized Ford/Motorcraft service part or the
of the vehicle, behind the cab on the side panel. equivalent could result in damage to the fuel system or
cause improper system operation if not properly
designed/manufactured for pressure and vacuum relief.
Customer warranty is void for fuel tank and/or fuel system
damage resulting from use of such caps.

10
Gasoline Tank Filling
Gasoline pumps which dispense unleaded gasoline are required flow at the filler cap when the vehicle is standing or if the cap is
by Federal regulations to be labeled with the words “Unleaded removed. To minimize this condition, it is recommended that the
Gasoline." Such pumps are also equipped with specially sized amount of gasoline put in the tank when filling be limited to the
nozzles to fit the gasoline filler pipe in your vehicle. automatic pump shutoff. If your vehicle has two tanks, use some
gasoline from each tank immediately after fill-up to reduce
If the fuel tank in your vehicle has been overfilled, expansion of gasoline levels. See pages 213-215 for the refill capacities of the
gasoline due to temperature increases may cause gasoline over- fuel tanks.

11
INSTRUMENT PANEL AND CONTROLS

3 4 5 6 7 8 1 9 10 11 1 1
2 17 14 13

41-

w
ZJ
29'
39'
J?"

T 16
o
40
27 26 25 24
38 32 18
36 ■(2 12
23 22 21 20 19
37
v7/
// i,
15
34 35 33 31 30 42
12
1. Instrument Panel Register 23. Heater/Air Conditioning Controls
2. Speedometer (MPH-km/h) 24. Oil Pressure Indicator Light/Oil Pressure Gauge
3. Seat Belt Warning Light 25. Battery Charge Indicator Light/Ammeter Gauge
4. Left Turn Signal Indicator 26. Fuel Gauge
5. High Beam Indicator Light 27. Temperature Gauge
6. Right Turn Signal Indicator 28. Tachometer
7. Brake Warning Light 29. Automatic Transmission Selector Indicator
8. Transfer Case Lock Warning Light 30. Accelerator Pedal
9. Digital Clock/Calendar Function Controls 31. Brake Pedal
10. Digital Clock/Calendar 32. Fog Lamp On/Off Switch
11. Digital Clock/Calendar Re-Set Controls 33. Clutch Pedal (With Manual Transmission)
12. Right Fresh Air Vent Controls* 34. Left Fresh Air Vent Control*
13. Transmission Shift Lever 35. Headlight Dimmer Switch
14. Ignition Lock Cylinder 36. Inside Hood Release
15. Hazard Warning Flasher Control 37. Parking Brake Pedal
16. Automatic Speed Controls 38. Parking Brake Release
17. Horn Switch Pad 39. Light Switch
18. Turn Signal Lever/Optional Tilt Column Release 40. Windshield Wiper/Washer Switch
19. Glove Box 41. Odometer (Miles-U.S.A./Kilometers-Canada)
20. Radio 42. Column Lock/Key Release Button**
21. Fuel Tank Selector Switch * Not Available with Air Conditioning
22. Ash Tray/Cigar Lighter ’’Manual Transmission Only
13
Keys Ignition Lock Cylinder
Record the key number OFF POSITION — Steering wheel unlocked. After the engine has
been started, the OFF position can be used to shut the engine down
stamped on the round plate that without locking the steering wheel.
accompanies your truck keys. on position —
This number enables your Ford OFF Normal running
LOCK POSITION — ON
dealer or a locksmith to replace KEY NUMBER Remove or install the position after the
key. Normal operation engine has been
lost keys. of steering wheel is START started.
LOCK,
prevented.

COMBAT VEHICLE THEFT — ALWAYS REMOVE THE ■ACCESSORY


IGNITION KEY AND LOCK ALL DOORS WHEN LEAVING
YOUR VEHICLE UNATTENDED.
ACC (ACCESSORY) POSITION — START POSITION — Used to start
the engine. The engine will crank
Vehicle electrical equipment can in this position until you release
be operated without electricity
flowing through ignition circuit. the key. The key will return to the
NOTE — It would be advisable to place a spare key in a ON position.
safe place in the event you lock the vehicle doors and leave IGNITION KEY RELEASE BUTTON (Manual Transmission) — Push ignition
the key in the ignition lock switch. key release button to move the ignition lock cylinder to LOCK (to remove the
key) or to ACC (ACCESSORY).

14 See pages 43-45 for additional engine starting instructions.


WARNING — Do not use LOCK POSITION or P Door Handles/Locks
(PARK) in place of parking brake. Door Inside Handles

WARNING — Never reach through steering wheel to turn


the ignition key on or off.

NOTE — If difficulty is encountered in turning the ignition


key, move the steering wheel left or right until ignition key
turns freely.

On automatic transmissions, do not rely on key rotation to the


LOCK position to indicate that the vehicle is in P (PARK). Make OPEN Q
sure transmission selector lever is in P (PARK) by pulling it toward
you and moving it counterclockwise until it latches in the P
(PARK) position, and set the parking brake before you tum the LOCK
i ini nnK>asii
ignition lock cylinder to ACC (ACCESSORY) or LOCK.
On manual transmissions, shift into reverse, set the parking brake
DOOR MAY BE OPENED ?
WITH THE LOCK SLIDER
'V=-
and depress the ignition key release button. IN EITHER POSITION
15
Door Outside Handles Door Locks

INSIDE-DOOR OUTSIDE-KEY LOCK


LOCK SLIDER CYLINDER

TO OPEN FROM LOCK


OUTSIDE THE
VEHICLE, DEPRESS LOCK UNLOCK
BUTTON AND SWING
DOOR OPEN X. y
I
LOCK ALL DOORS BEFORE DRIVING YOUR VEHICLE FOR GREATER
SECURITY AND TO HELP KEEP DOORS CLOSED IN THE EVENT OF AN

©
ACCIDENT THE DOORS MAY BE LOCKED FROM THE INSIDE AT ANYTIME
BYSLIDING THE DOOR LOCK SLIDER TO THE LOCK POSITION. LOCK THE
DOORS FROM THE OUTSIDE BY SLIDING THE DOOR LOCK SLIDER TO
THE LOCK POSITION AND MOVING THE DOOR TO THE CLOSED POSITION
OR BY USING THE KEY.

16
CAUTION — Remove ignition key and lock all doors when CAUTION — The tailgate load should not exceed 500
leaving your vehicle unattended. Be sure the transmission pounds (226 kg). When heavy cargo is to be loaded into your
gear selector lever has been latched in P (PARK) if automa­ vehicle, it is recommended that you release the tailgate and
tic, or R (REVERSE) if manual. Never leave the selector load the items directly onto the pick-up box floor to avoid
lever in any other position. Set the parking brake. Never possible damage to the tailgate or tailgate support arms.
leave the vehicle unattended with the engine running.
To release the tailgate, lower the tailgate as previously described.
Then pull the tailgate support arms upward (see illustration be­
Tailgate (Except Flareside Pick-Up) low) and lift the tailgate until the slot in the support arm and the
retaining knob on the pickup box align. Pull the support arm away
TO OPEN: LIFT HANDLE TO from the pickup box and lower the tailgate.
UNLATCH AND LOWER TAILGATE
<0

TO CLOSE: RAISE TAILGATE AND 0


__CLOSE WITH ENOUGH FORCE 1
TO LATCH SECURELY.
1
—nr i

17
Tailgate Removal (Except Flareside Pick-Up) Tailgate (Flareside Pick-Up Only)
To open the tailgate, lift the support chain hook out of the hole at
the side of the tailgate (see illustration © ). Pull the release lever
To remove tailgate from truck: outward until it releases from the tailgate flange (illustration (2) )
first release the tailgate as pre­ and position the support chain hook back into the tailgate hole
viously described. Then raise (illustration (5) ). Repeat this procedure for the mechanism on
the tailgate to a 45° angle (see the other side of the tailgate. Then, lower the tailgate.
illustration at right) and lift the
right side of the tailgate off its
hinge. The left side of the tail­ 1
gate can now be pulled away
©. \©
from the left hinge.

18
CAUTION — The tailgate load should not exceed 500 Warning Lights and Gauges
pounds. When heavy cargo is to be loaded into your vehi­ Charge Indicator Lights
cle. it is recommended that you release the tailgate and load The charge indicator light will

I'l
the items directly onto the pick-up box floor to avoid possi­ glow red with the ignition
ble damage to the tailgate or tailgate support arms. switch in the ON position until
the engine is started and the al­
To release the tailgate, lower the tailgate as described. Lift the ternator begins charging. If the
tailgate until the support chain hooks can be removed from the light glows red with the engine CHARGE ■
holes in the tailgate and remove the hooks (see illustration (4) running, your battery is being
below). Then, lower the tailgate (illustration (5)). discharged. Have the electrical system checked by your dealer.

I'*' I
Ammeter Gauge (Optional)
If your vehicle is equipped with
!■
an ammeter gauge (CHARGE),
it shows whether the battery is
being charged when electrical
a accessories are turned off and
the engine is running.
19
When electrical equipment is being operated with the engine energized when the fuel selec­
stopped or at slow idle, the gauge needle will move toward D to tor switch is moved from
indicate discharge. At fast idle or driving speed, the needle FRONT to REAR position, al­ FRONT
should move toward C to indicate charge. If the needle remains lowing fuel flow from the rear FUEL TANK
on the D (discharge) side of center or indicates a continuous high
charge rate when driving with electrical accessory equipment
turned off, have your truck's electrical system checked.
tank. On vehicles equipped
with dual fuel tanks, the
FRONT position supplies fuel
FUEL

REAR
III
L-SELECTOR
SWITCH
H
to the engine from the midship
Fuel Gauge fuel tank. The fuel valve is pro­
The fuel gauge indicates the approximate amount of gasoline left tected by the fuse labeled “AUX TANK SOLENOID" on the
in the tank. It operates when the ignition lock cylinder is in the fuse panel (see pages 205-207).
ACC or ON positions. It is a good practice to keep the fuel tank at
least half full at all times to help prevent excessive condensation
in the tank. NOTE — When operating in either mode, periodically
monitor the fuel gauge to verify that fuel is being consumed
If your vehicle is equipped with dual fuel tanks, the level in either from the selected tank. If the gauge indicates that fuel is not
tank may be checked by reading the fuel gauge with the fuel being consumed, switch to the alternate tank and have the
selector switch in the desired position. This switch also controls system checked.
the fuel flow from either tank to the engine. The fuel valve is
20
Oil Pressure Indicator Light Oil Pressure Gauge (Optional)

The oil pressure indicator light The oil pressure gauge (OIL)
will glow red with the ignition pointer will move to the normal
lock cylinder in the ON posi­ range of the gauge after starting L NORMAL H
tion, engine not running. This the engine. Higher or lower
indicates that the light and elec­ I 1 readings may be indicated op­
trical wiring are O.K. The light OIL erating under different condi­
should go out after starting the tions. If the pointer drops below
OIL
engine. the normal operating band
when the engine is running,
It is normal for the light to flicker with the engine at idle speed or there is a loss of pressure. Stop your vehicle as soon as possible,
during sudden stops. However, if the light glows steadily at any turn off the engine and check the oil level. Add oil if necessary.
time the engine is running, turn off the engine as soon as possible Do not operate the engine with the gauge pointer below the nor­
and check the oil level. Add oil if necessary. Do not run the mal operating band. Operating an engine without oil pressure can
engine if the warning light continues to glow. Operating an engine quickly destroy the engine bearings and other engine parts.
with the indicator light continuously glowing can destroy engine
bearings and other engine parts.

21
Engine Temperature Gauge
NOTE — The temperature indicating system design is
This gauge (TEMP) indicates
based on the company standard requirements for engine
the temperature of the engine
C NORMAL H cooling systems. It is possible under certain driving condi­
coolant. The pointer will move
tions such as heavy traffic or stop-and-go driving for the
to the normal range of the gauge A t—7/ gauge pointer to read at the very top of the normal band
when the engine is warm. Read­
with the coolant temperature within specification.
ings may vary depending on
weather and traffic conditions.
TEMP
There is no danger to the engine
unless the indicator hand moves all the way to the H (hot) posi­
tion. If it does, pull off the road and then stop engine im­ Seat Belt Warning Light and Buzzer
mediately to prevent severe en- This warning light glows for
gine damage. Refer to coolant four to eight seconds after the
C NORMAL H ^FASTEN BELTS
servicing instructions before re­ ignition lock cylinder is turned
starting engine. If the engine
continues to overheat, do not 'T/ to the ON position, regardless
of seat belt usage. The seat belt
drive the vehicle. Have the
cooling system checked and
TEMP warning buzzer will sound for
the same period if the driver's
repaired. belt is not in use.
22
Speedometer/Odometer Brake System Warning Light
The speedometer indicates the vehicle's forward speed below 85 Regardless of whether your
mph (137 km/h). The odometer records the total distance in miles truck has standard or power-
the vehicle has been driven and is useful in reminding you when the boosted brakes, it is equipped
vehicle is due for periodic lubrication and routine maintenance by with a dual master cylinder BRAKE
indicating total distance traveled. In Canada, the odometer is hydraulic system. If there is a
calibrated to register kilometers. loss of hydraulic pressure in
either portion of the brake sys­
tem this warning light on the instrument panel glows with the word
Trip Odometer (Optional) BRAKE when the brakes are applied. Illumination of the brake
The optional trip odometer is located below the total odometer. It warning light indicates a loss of hydraulic pressure in either the
has a reset button which changes the numbers displayed back to front or rear brake system. When properly adjusted, the other
zero when depressed. brake system is still capable of stopping the vehicle; however the
stopping distance will be increased. Have the brake system
checked immediately if the light comes on when you apply the
brakes.
Tachometer (Optional)
The optional tachometer shows the engine speed in hundreds of The brake warning light should glow briefly when you turn the
revolutions per minute. It serves as a guide for shifting transmis­ ignition lock cylinder to START. This indicates that the bulb and
sion gears at optimum engine speed. circuit are okay.
23
Depress the service brake pedal
CAUTION — If the brake system warning light does not with your right foot while firmly
glow red momentarily with the key at START, have elec­ pressing the parking brake
pedal with your left foot. To re­ BRAKE
trical system checked for a burned out bulb or open circuit. RELEASE
lease, apply the service brakes
with your right foot and depress
the parking brake pedal with
WARNING — If the BRAKE light goes on while you are your left foot while pulling the
driving the vehicle, this is an indication of a malfunction in release lever; lift your foot from
the brake system. Immediate attention is necessary. Do not the parking brake pedal after it
is released. PARKING BRAKE PEDAL
operate your vehicle.

WARNING — If you have an automatic transmission, al­


Parking Brake ways make sure the selector lever is latched in P (PARK)
The parking brake controls are mounted under the instrument before leaving the driver's seat. Never leave the selector
panel to the left of the steering column. F-Series trucks have a lever in any other position. If you have a manual transmis­
foot pedal-type apply mechanism with a hand operated release sion, shift into reverse gear. Set the parking brake. Remove
lever. Even if you have an automatic transmission and put it in P the ignition key. Lock all doors.
(PARK), set the parking brake before you leave the vehicle.
24
Headlamp On Warning Buzzer (Optional)
CAUTION — Always make sure the parking brake is re­
This optional warning buzzer sounds if you open the driver’s
leased before driving the vehicle. Failure to release the
door while any exterior lights are on.
parking brake will result in poor fuel economy and rapid
brake wear. Headlight Dimmer Switch and
Indicator Light
With the headlights on, press the dimmer switch located on the
Light Controls floor to the left of the parking brake pedal, to change the head­
Headlight Switch lights from high to low or low to high beam. When the high beams
are on, the indicator on the instrument panel will light.
THE PARKING LIGHTS, TAILLIGHTS, AND SIDE
OFF POSITION MARKER LIGHTS ARE ON.
HEADLIGHT
THE HEADLIGHTS, DIMMER SWITCH
TAILLIGHTS. PARKING
R LIGHTS, AND SIDE MARKER
LIGHTS ARE ON. M HIGH BEAMED M

-yL. .-'THE INSTRUMENT PANEL LIGHTS CAN c


INTERIOR LIGHTS ► BE DIMMED OR BRIGHTENED BY
ON ROTATING THE KNOB.

25
Interior Light
The dome light is automatically turned on when the driver door is CAUTION — Operate the fog lamps with the headlamps in
opened. Turning the headlight switch fully counterclockwise will the low beam mode only. Fog lamp operation with the high
operate the interior light when the doors are closed. beam or parking lamp mode may be illegal in certain states
Fog Lamps (Optional) as well as not being a recommended operational mode.

The fog lamps switch is located


left of the steering column. To x Cargo Light (Optional)
turn on the fog lamps, the head­
lamp switch MUST be in the FOG LAMPS The cargo light is located out­ CARGO
ON position (i.e., headlamps
and/or parking lamps) and the
fog lamp switch in the ON
position.
Cl ON
side the vehicle, directly over
the rear window. The headlight
control switch controls both the
interior or dome light and the
(r
LIGHT

OFF cargo light. The interior and


cargo lights turn on or off at the
same time.
SI
N
26
WARNING — Do not drive your vehicle with the cargo NOTE — Flasher will not operate with brake pedal
light on. depressed.

Hazard Warning Flasher


System
The hazard warning flasher sys­ CAUTION — Exercise care when using the hazard warn­
tem provides added safety dur­ ing flasher system while driving on the highway. Such op­
ing emergency parking or when eration may be prohibited in certain areas.
unusual circumstances force
you to drive so slowly that your o
vehicle might be a hazard to
other traffic. When you turn on The hazard warning flasher switch is located on the steering col­
the flasher, it serves as a warn­ umn. Pul! the switch out to start the flashers; push in on the
ing to other drivers to exercise switch to stop the flashing action. The flashers can be used with
extreme caution in approach­ the ignition switch in the ON or OFF position. The lights will
ing. overtaking, or passing your HAZARD WARNING flash continuously for two hours (battery fully charged and in
vehicle. FLASHER SWITCH good condition) without discharging the battery excessively.
27
Steering Wheel Controls the lever in the "hold'’ position by moving the lever either up or
Turn Signals down until the indicator flashes. When you release the lever it
will return to the center position.
RIGHT TURN
--------- \ \
RIGHT LANE If the turn indicator light on the instrument panel does not flash or
CHANGE \\ A remains on continuously when you signal a turn, the signaling
OFF system is malfunctioning. Have this condition corrected as soon
as possible, making sure in the meantime that you use the ac­
LEFT LANE cepted hand signals to indicate your driving intentions.
CHANGE

LEFT TURN Horn


The horn pad is mounted on the steering wheel crossbar. Regu­
larly check the horn for proper operation. Use the horn sparingly.
The lever will return to the center position (turn signals off) au­ Sound only when necessary.
tomatically once you complete your turn, unless the turn is very
shallow. If the indicator continues to flash after making a turn,
manually return the lever to center position. When you want to
change lanes, you can flash your turn indicators without putting
28
Tilt Steering Wheel (Optional) II OFF COAST
\\
To change the position of your
^-7
optional tilt steering wheel,
A
press the turn signal lever to­ PRESS TO '' |
ward the instrument panel. WHEEL \ W
Then move the steering wheel
up or down to the desired posi­
tion. Release the lever to lock
the wheel in place.
* t\ J ON RESUME SET ACCEL.

WARNING — Never use the automatic speed control sys­


tem when driving conditions do not permit maintaining a
WARNING — Never change tilt positions while the vehicle constant speed, such as in heavy traffic or on roads that are
is in motion, as this may affect driveability of the vehicle. winding, icy, snow-covered or slippery, or with a loose driv­
ing surface.

Fingertip Speed Control


CAUTION — Do not shift selector lever to N (NEU­
(Optional)
TRAL) when using the speed control system, as this will
The optional speed control allows you to automatically control
cause engine to overspeed.
the speed of your truck above 30 mph (48 km/h).
29
AUTOMATIC OPERATION — The controls used to set the • You can also increase the speed by pressing the SET-ACCEL
speed control for automatic operation are in the steering wheel switch until your vehicle reaches the desired speed. Release the
spokes. switch and automatic control will resume.
• Press the ON switch on the left steering wheel spoke. • If, after set in speed control, the system is shut off by application
of the brakes, the vehicle can be returned to the previous set
• Accelerate to the speed desired (must be above 30 mph/48 km/h)
speed by actuation and release of the RESUME switch. Upon
and momentarily press the SET-ACCEL switch on the right
actuation of RESUME, the vehicle will accelerate at a con­
spoke. Do not hold the switch in the depressed position or your
trolled rate to the previous set speed and then maintain that
vehicle will continue to increase its speed.
speed. RESUME can be cancelled at any time by applying the
• Release the accelerator pedal and your vehicle’s speed will be brake or pressing the OFF switch. The SET ACCEL, and
automatically maintained. COAST switches will also override RESUME. RESUME must
be activated above 30 mph (48 km/h).
The automatic control can be reset for an increase in speed by
using any of the following methods at speeds above 30 mph (48
km/h). To lower the speed at which automatic control is desired, press the
COAST switch on the right steering wheel spoke and hold it. The
• Accelerate to the increased speed and momentarily press the vehicle will gradually slow down. When the desired speed (above
SET-ACCEL switch. When the switch is released, your vehicle 30 mph/48 km/h) is reached, release the switch for automatic
will maintain the new speed. control at that speed.

30
While driving with the automatic speed control in use, you may Windshield Wipers and Washers
increase your speed for passing as you normally would, by Windshield Wipers (Two Speed)
depressing the accelerator. When you release your foot from the To turn on the two-speed wip­ OFF
pedal, the speed control will return your vehicle to the set speed. ers, rotate the WIPER/ y low

CAUTION — Do not operate mobile radio transmitters,


WASHER control knob clock­
wise. The first position is for
53
WASH /
X HIGH
WIPE I
except FCC approved Citizens Band radios, while the low speed and the second posi­
speed control is being used. This may cause momentary tion is for high speed operation.
fluctuations from the desired speed.
Interval Windshield Wiper (Optional)
TO CANCEL AUTOMATIC CONTROL — Use either
procedure: You can operate these optional OFF
• Slightly depress the brake pedal. This cancels the automatic wipers at one of two constant / LOW
control until you press the SET/ACCEL or RESUME switch. speeds, or with single wipes
• Press the OFF switch on the left steering wheel spoke. The separated by pauses of variable SX HIGH
WASH
automatic control will remain off until you press the ON length. The following sum­ WIPE
marizes the operation of the in­
switch. The speed control is also cancelled each time the igni­ INTER­
terval windshield wiper system:
tion switch is turned off, or the hazard warning flashers are VAL
turned on.
31
• Low speed wiping action — rotate control knob clockwise to Windshield Washers
low speed setting. To use the washers, turn the wiper/washer control knob to low
• High speed wiping action — rotate control knob clockwise to speed and push the knob in. Fluid will continue to spray as long as
high speed setting. the control knob is pushed in.

• Interval wiping action — rotate control knob counterclockwise


into the interval range. As you rotate the knob counterclock­ WARNING — Do not use the washers in freezing weather
wise the length of pause is increased. without first warming the windshield with the defrosters or
the fluid may freeze on the windshield and obscure your
vision.

CAUTION — When operating any vehicle equipped with a


snow plow, plowing long runs at normal speed can result in
snow splashing over the top of the plow onto the CAUTION — Do not operate washer when the washer
windshield causing restricted visibility. fluid is low.

32
Window Controls
CAUTION — Do not use the snap lock as a handle to slide
DOOR VENT WINDOW
WINDOW
the window.
■JT- @ REVERSE
k ’ pr-s X, x*r-rxl i
PROCEDURE
* TO CLOSE
AND LOCK
CLOSE
@ PUSH WINDOW
OUT TO OPEN
SNAP
(SV TURN HANDLE LOCK
b TO RELEASE
L=== WINDOW
OPEN
DEPRESS LOCK
j.
RELEASE BUTTON
Seats and Controls
Cab Rear Sliding Window (Optional) Seat Adjustment
To open the sliding cab window, release the latch by pulling the To move the seat forward or back, move the lever at the front of
left portion of the snap lock away from the window, then move the seat near the floor to the left and hold it there while you slide
the window to the desired position. To close, slide the windows the seat to the position that suits you best. Release the lever to
to the center and snap the latch closed. lock the seat in place.
33
REGULAR CAB SUPERCAB \
WARNING — Never adjust the seat while the truck is in BENCH SEAT
■notion to avoid the possibility of loss of vehicle control. 7~<
f
I1

Seat Back Release I

The front seat back locks auto­ STOWAGE


matically in the full upright
position. To fold the front seat
^SPACE
aa ■n I
I

/
back on regular cab models, lift
the release lever at the lower IW/f' / On SuperCab vehicles, fold the seat back forward, while cargo is
rear corner of the seat back. loaded or passengers are getting into or out of the back cab area, by
The front seat back on custom
models is locked and does not
tilt forward. SEAT
ADJUSTMENT
7rz
SEAT BACK
LATCH
lifting the release lever on the side of the seat back.

WARNING — Area behind the seat should be clear to


LEVER
allow the seat back full rearward travel for proper latching.

34
the safety strap holding the seat in its stored position. Swing the
WARNING — Keep latch area free of foreign objects that bottom support away from the seat assembly while lowering the
would prevent seat latching properly. Insure that seat is seat to the cab floor. Then, raise the seat assembly back to the
latched before using. upright position.

Center Facing Jump Seat (Optional — SuperCab Only) NOTE — Be sure that the bottom support is completely
SAFETY STRAP extended (slightly past vertical), before using the jump
seat.

Rear Seat (Optional — SuperCab Only)



The forward facing rear seat in the SuperCab is designed to form a
cargo load floor when folded. To lower the seat, lift the handle at
the passenger's side of the seat bottom and pivot the assembly
forward. Raise the release lever at the top of the seat back, on the
BOTTOM SUPPORT passenger's side of the vehicle, and lower the seat back.

The center facing jump seats should be kept in the stored position
for easier access to the rear cab area. To open the seat, unsnap
35
TT Captain’s Chairs —
(Optional —SuperCab Only)
FORE/AFT
LEVER
rf SEAT ADJUSTING — The
.1
\V
driver’s seat adjustment (fore
and aft) lever is located at the
front lower left hand side of the
seat. Push the lever to the left to
22 unlock the seat. Move the seat
to the desired position and then
release the lever to lock the seat
in its new position.
NOTE — The front seat must be moved forward from the
full rearward position prior to folding the rear seat to form a
cargo load floor. To raise the seat, lift the seat back until it WARNING — Never adjust the seat while the vehicle is in
locks in the vertical position. Grasp the seat bottom and motion to avoid the possibility of loss of vehicle control.
pivot rearward.

36
SEAT RECLINING The
driver and passenger seat backs SEAT BACK
WARNING — Never adjust the seat while the vehicle is in
recline approximately 60 degrees ADJUSTMENT motion to avoid the possibility of loss of vehicle control.
LEVER
rearward from full upright normal
seating position. The recliner
handle is located on the left hand
side of the seat cushion. To adjust The front passenger seat does not adjust fore and aft, but it can be
the seat back to the reclining posi­ flipped forward by grasping the release lever on the lower right
tion, the occupant should lift up side of the seat and moving it rearward in a continuous motion. The
and hold the recliner handle, lean­ seat “pops up" and the seat back folds forward at the same time.
ing against the seat back and re­ The seat must be lifted forward manually to allow rear seat passen­
leasing the handle to lock when gers to get in or out. To return the seat to an upright position slam
desired position is reached. Unlocking (lift-up) and holding the the seat assembly against the base mounted striker so as to com­
recliner handle while leaning forward returns the seat back to an press the “pop-up" springs and properly engage the latch and
upright position. striker. Otherwise, it will automatically “pop up".

37
light will remain on for the same period with or without the belts
WARNING — The seat release lever is not a seatback re­ buckled.
cliner control. If the seat release lever is used while the seat is
occupied, the seat hold-down latch will be released, allowing CAUTION — Never wear the shoulder belt under the arm.
the seat to “pop up” suddenly when weight is removed. This practice may reduce the restraint system effectiveness.
Use shoulder belt on outside shoulder only; never swing it
around your neck over the inside shoulder.
WARNING — Keep latch area free of foreign objects that
would prevent seat front latching properly. Make sure seat is
latched before using.
Continuous Loop Lap-Shoulder Belt System
After entering your truck, adjust the front seat to obtain the best
Seat Belts position for your driving comfort and visibility. Then use the
For personal safety and protection, all vehicle occupants front following procedure for fastening belts.
and rear should fasten the lap and lap-shoulder belts. Your truck
features a lap-shoulder belt system for the front seat outboard • Pull the lap-shoulder belt from the retractor so the shoulder
positions and a seat belt warning system for the driver's seat. If portion of the belt crosses your shoulder and chest and insert
the driver does not buckle up before turning the ignition, the the belt slip tongue into the proper buckle until you hear a snap
buzzer will sound for four to eight seconds. The seat belt warning and feel it latch.
38
• The lap portion of the belt adjusts automatically to a snug imately 5 mph (8 km/h) or more. The reel cannot be made to
position, but be sure the belt is fitted AROUND THE HIPS, lock by jerking on the webbing.
not the waist. Failure to do so may result in unnecessary injury
in the event of a collision. Center Lap Belt and Lap Belts
for Rear Side Facing Seats (Super Cab)
a \ The center lap belts don’t have retractors. To lengthen the belt,
tip the tongue at a right angle to the belt, and pull the tongue until
the ends can be joined over the lap.
To fasten the belt, insert the tongue into the open end of the
buckle until you hear a snap and feel the latch engage. Shorten
the belt, if necessary, by pulling on the loose end of the webbing.
\\ The belt should be snug across the hips, NEVER ACROSS THE
WAIST.

1 WARNING — Never use a single belt for more than one


• The shoulder restraint portion of the belt adjusts automatically
to a snug position. The pendulum lock allows freedom of person.
movement, locking only on hard braking or impacts of approx-

39
Rear Outboard Belts (SuperCab 3. Pull the belt out of the retractor as far as it will go and inspect
with Forward Facing Seat) the webbing for foreign material or twisting.
To fasten the rear outboard belt, pull the belt out of the retractor 4. Remove the foreign matter or untwist the belt and let the
with a steady motion and insert it into the buckle until you hear a
webbing retract.
snap, and feel the latch engage. Adjust the lap belt snugly around
the hips, NEVER AROUND THE WAIST, by allowing the slack 5. Then, sit in the seat, pull out the lap belt, and buckle up. Do this
to return to the retractor. about five times to make sure the belt retractor operates prop­
erly.
Unfastening Seat Belts
Push the release button in the buckle and allow the front and rear
outboard belts to retract to the fully stowed position. Seat Belt Maintenance
If you should jam the lap belt retractor by allowing the belt to Seat belt assemblies are maintenance-free; however, they should
retract when it is twisted, you can free the webbing with this be periodically inspected to assure that they have not become
damaged and that they remain in proper operating condition, par­
procedure:
ticularly if they have been subjected to severe stress.
1. Use both hands to tighten the webbing on the spool by pulling
on the belt.
NOTE — Seat belt assemblies must be replaced after they
2. Push the webbing into the retractor until the belt is completely have been subjected to loading by occupants in a collision.
retracted. Repeat Step 1 if necessary.
40
Mirrors Outside Mirrors
Rear View Mirror With the door closed and the
Your inside rear view mirror may have a day and a night position. seat adjusted for proper com­
The night position reduces glare from the headlights of vehicles fort, move the mirrors for
maximum side viewing capacity
behind you. Move the tab at the bottom of the mirror away from
you for the day position and toward you for the night position. by tilting up or down, left or A
right.
OPTIONAL DAY-NIGHT MIRROR

Western Low-Mount Swing Lock Mirrors (Optional)/Dual


GRIP MIRROR IN CENTER Position Low-Mount Swing Out Recreation Mirrors
WHEN ADJUSTING POSITION
The optional mirrors are mounted on the exterior of the door
day'*'->\
panels in place of the standard outside mirror. Both mirrors should
NIGHT be adjusted by the driver for maximum viewing capacity.
DAY/NIGHT
ADJUSTING
LEVER

41
The Dual Position Low-Mount Swing Out Recreation Mirror ad­
justing nut can be tightened after the secondary pivot arm is CAUTION — On vehicles equipped with Western mirrors,
adjusted to the desired position, (see illustration below). the mirrors should be folded rearward slowly into the body
position prior to entering automatic car wash systems. On
vehicles equipped with “non”-swing lock and recreation
mirrors, automatic car wash systems are not recommended
as damage to the mirror may result. Special truck wash
facilities are recommended regardless of mirror type.

4 CAUTION — Do not clean your mirrors with a dry cloth or


SECONDARY ADJUSTING abrasive cleaning materials. Instead use a soft cloth, mild
PIVOT ARM NUT detergent and water, or Ford Glass Cleaner. Be extremely
careful when removing ice from your outside mirror or you
may scratch, crack, or shatter the glass surface.

42
Starter Operation
The START position on the ignition lock cylinder is used to crank CAUTION — If the engine stalls or falters in starting, wait
the engine. Before turning the key. make sure the parking brake 3 or 4 seconds before re-engaging the starter. This will
has been set. Place the automatic transmission lever in P (PARK) prevent possible serious damage to the starter or engine.
or N (NEUTRAL). On manual transmission vehicles depress the
clutch pedal and place the gearshift lever in the NEUTRAL posi­
tion, as starter will operate while selector is in any gear.
CAUTION — As soon as the engine fires, release key from
Avoid excessive cranking (In excess of 30 seconds) with an in­ START position to avoid starter drive damage.
termittently firing or flooded engine. To avoid starter overheat or
damage, do not crank the starter continuously for more than 30
seconds at a time. If the engine fails to start within the period Starting the Engine
mentioned above, wait 2 minutes before again attempting to start Climate conditions and other factors play a large part in deciding
the vehicle. how you should go about starting your vehicle. Read all the start­
ing instructions carefully, so you’ll be aware of these factors
when you start your vehicle.

43
COLD WARM ENGINE COLD WARM ENGINE
ENGINE ENGINE FLOODED ENGINE ENGINE FLOODED
• Set parking brake • Set parking brake If engine fails to start • Turn key to • Turn key to • Turn key to
firmly. firmly. using preceding “START” until “START” until “START”
instructions: engine starts, then engine is started,
• Make sure transmis­ • Make sure transmis­ release key. then release key. • When engine starts,
sion is out of gear. sion is out of gear. • Set parking brake If engine fails Release the parking release key then
Turn key to “On” Turn key to “On” firmly. to start wait brake. release the pedal
position. position. 3 or 4 seconds, gradually as
• Make sure transmis­ then repeat engine speeds up.
• Press accelerator • Press accelerator sion is out of gear. procedure once. Release the parking
pedal slowly to pedal XA to ¥2 way brake.
floor. down and hold. • Press the pedal all • After engine starts,
the way to the floor run a few seconds.
• Slowly release pedal CAUTION: (Do not and hold Release the parking
completely and re­ pump the pedal) brake. Hold foot
move foot from on brake. Engage
pedal. transmission, grad­
ually release
the brake and
drive away.

NOTE: speed by depressing the accelerator pedal slightly and releasing it. CAU­
During cold weather or if pavement is slippery, let the engine idle for about TION: Extended high speed idling of the engine (10 minutes or more) could
one minute after starting to allow for proper warm-up before engaging produce excessive exhaust system temperatures that can damage your vehi­
transmission. During this warm-up, after about 30 seconds, reduce idle cle. If extended idling occurs or is anticipated beyond 10 minutes, turn
44 off the engine. You also should avoid extended or unnecessary low speed
HERE ARE SOME STARTING TIPS: Tappet Noise
• Turn off your headlights while you crank the engine. This will It is normal for the oil to leak down from the hydraulic tappets in
reduce the electrical load on your battery and supply extra your engine during extended shut-down periods (overnight). As a
power to the starter motor. result, these tappets may clatter for a few seconds after the en­
• In a cold engine starting situation, when the outside air temp­ gine starts until oil pressure builds up. This momentary start-up
erature is below 10 degrees F (-12.2 degrees C) or when the noise is normal and is not detrimental to engine operation.
vehicle has been idle for several days, depress the accelerator
two or three times before starting.

45
Exhaust Fumes In order to guard against the possible entry of carbon monoxide
into your vehicle, the exhaust system and body ventilation sys­
tem should be properly inspected by a competent mechanic as
WARNING — EXHAUST GASES. PARTICULARLY follows:
CARBON MONOXIDE, ARE HARMFUL AND ARE
POTENTIALLY LETHAL. • Each time the vehicle is raised for service;

NEVER SIT IN A PARKED OR STOPPED VEHICLE • Whenever you detect a change in sounds from the exhaust
FOR ANY EXTENDED AMOUNT OF TIME WITH system;
THE ENGINE RUNNING.
• Whenever the vehicle has been damaged by an impact.
NEVER LEAVE YOUR VEHICLE UNATTENDED
WHILE THE ENGINE IS RUNNING.
Toassure proper ventilation, all air inlet vents should be kept clean
of snow, leaves, and other debris.

Carbon monoxide is colorless and odorless, but can be present


with all other exhaust fumes. Therefore, if you ever smell exhaust
fumes of any kind inside your vehicle, have it inspected im­ WARNING — NEVER IDLE ENGINE IN CLOSED
mediately by your dealer and have the condition corrected. Do AREAS.
not drive with exhaust fumes present.
46
Heating — Set fan speed on medium or high with function
CAUTION — Because of high engine compartment and control lever on heat or defrost and the temperature control
exhaust system temperatures resulting from emission lever on any desired position.
equipment, do not permit your vehicle to idle in dry grass Air Conditioning — Set fan speed on medium or high with
or other dry ground cover where the probability of ground function control lever on any position except off and the temp­
fire exists. erature control lever at mid-position.
Adjust the air control system to force outside air into the
vehicle.
WARNING — Do not remove or alter the floor covering If your vehicle has outside air control vents, open them fully.
(mat or carpet) or any insulation between it and the metal
floor of the cab. The floor covering and insulation protect
occupants of the cab from engine and exhaust system heat.
Vehicle Loading Information
Your Ford truck has been designed to give you its best perfor­
If you run the engine while stopped (idle) in an unconfined area, mance when it is properly loaded. Cargo should be evenly dis­
open the windows at least 1 inch and adjust the heating or air tributed over the floor of the cargo area. If a very dense or
conditioning to draw outside air into the vehicle as follows: concentrated load is carried, care must be taken to center the
47
load in the cargo area. Cargo should always be secured to prevent
SAFETY COMPLIANCE MFD BY FORD MOTOR CO IN U S A
it from shifting and causing damage in the event of a sudden CERTIFICATION LABEL UAli 10 79
IWIINt ',AWH 2870 LB
1.V7/R 6900 10 / 3130 KG
■ Hl AH GA'WH 4620 I1 8

maneuver or change in vehicle speed. (REFER TO ACTUAL LABEL 1301 KG


8 00 16 5£
;. ln I 2095 KG
IHI. 8 00-16 5^
WlIH
HUIS

ON YOUR VEHICLE) 16 5.60 KIMS

NIUHMS tl|
IHiSVfHH.il I.DNHlHMS ' IVlH4.ll SAIftV
Xfl‘‘£
Sl*N|)AHI)S il|ll £ KVj** ..uNIIIAt.niHI SHI AHOVt

Once you have reached the weight capacity of the vehicle, do not «,u HllNbl
3NGE
F25 Gt
i--------
add more, even if there is space available. -a ...
>•1 c«w I >00< T
F25I CD4

Your vehicle's load capacity is designated by weight, not volume.


Thus, with large or heavy loads, you cannot necessarily load the
vehicle until all available space is full. Maximum safe vehicle
weights (front, rear, and total) as well as tire and rim sizes and
inflation pressures are specified for your truck on the Safety Com­
pliance Certification Label on the driver's door rear pillar. A
sample Safety Compliance Certification Label with typical exam­ 2870 LBS. 4620 LBS.
ple numbers and an explanation of how this information should be MAXIMUM MAXIMUM
used is given below.
6900 LBS. MAXIMUM

48
CAUTION — Never load your vehicle in excess of either
NOTE — Do not use the sample numbers on the Safety GVWR or the GAWR's specified on the vehicle Safety
Compliance Certification Label shown. Use the actual Compliance Certification Label. Overloading can void the
numbers that appear on your vehicle. new vehicle warranty, shorten vehicle life, and create seri­
ous potential safety hazards. The use of selected heavier
suspension components (such as after market installations),
does not necessarily increase the rated vehicle capacity.
NOTE — The Vehicle Identification Number is listed on
the Safety Compliance Certification Label and is the same NOTE — The vehicle cannot be loaded to both the front and
as the warranty number. rear GAWR. since the GVWR will be exceeded. In the
example, the front GAWR 2870 pounds (1301 kg.) plus the
rear GAWR 4620 pounds (2095 kg.) equals 7490 pounds
G.V.W.R. (Gross Vehicle Weight Rating) — The maximum (3397 kg.) which is 590 pounds (267 kg.) over the allowable
loaded weight at which the vehicle is to be operated. GVWR of 6900 pounds (3130 kg.). The excess weight must
be removed from either the front or rear axle.
G.A.W.R. (Gross Axle Weight Rating) — The maximum loaded The total weight for the example vehicle (not yours) must not
weight of each axle measured at the ground. These ratings are exceed 6900 pounds (3130 kg.) with the front tires inflated to 45
attainable only with the tires inflated to the specified pressures. psi (310 kPa) cold, and the rear tires inflated to 75 psi (517 kPa)
49
cold. This includes full fuel tank(s), vehicle equipment, and oc­ The Safety Compliance Certification Label on your driver’s door
cupants (driver and passengers), as well as the cargo load. Note rear pillar lists the rim and tire size(s) as well as the tire cold
that the driver and passengers are part of the vehicle load. inflation pressure in psi for your vehicle's original equipment.
Due to the variety of engines, axles and accessories available on Always refer to these figures when servicing your vehicle. See
Ford trucks, each vehicle is subject to different maximum load comments on Routine Service for tire/wheel replacement on pages
weights. If you suspect that your camper or payload is excessive, 156-158.
have your vehicle weighed by axle at a highway weigh station or Refer to the 1980 Consumer Information sheet on truck camper
appropriate commercial facility. loading for information on slide-in camper loading.
Weigh the total vehicle, then separately weigh the vehicle at the Driving With 3-Speed Automatic Transmission
front and rear wheels. The GVWR and GAWR’s should not be
Gear Selector Positions
exceeded. To assure proper vehicle handling, the load should
also be balanced from side to side.
A loaded vehicle handles differently than an empty one. Be pre­
pared for:
• Longer stopping distances
|» R N D 2 1
• Slower acceleration
• More leaning on turns
• Different steering response
50
Your automatic transmission provides you with either fully au­
tomatic operation in the D (DRIVE) position or manual control by WARNING — When you shift into the P (PARK) position,
allowing you to start in either the 1 (FIRST) or 2 (SECOND) make sure that the selector lever has been pushed as far as it
positions and then to upshift manually to the next gear. Move the will go in a counterclockwise direction, and latches so that it
shift lever by first pulling it toward you so that it unlatches. cannot be moved back in a clockwise direction without first
being lifted towards you. The four wheel drive transfer case
(if so equipped) must be shifted into either the HI or LO
P (PARK) — This position locks the transmission whether oY not position to make the P (PARK) position effective.
the engine is running. Always come to a complete stop before
shifting into P (PARK). The lever will latch by moving away from
the steering wheel when it is fully in P(PARK). You cannot shift
R (REVERSE) — This position allows your vehicle to move
out of this latched P (PARK) position without lifting the lever
backward. Always come to a complete stop before shifting into or
toward the steering wheel.
out of R (REVERSE), except when “rocking" the vehicle as
explained in the “Special Situations” section of this guide.
WARNING — Do not use the P (PARK) position in place
of the parking brake. Shift into P (PARK) and set the park­ N (NEUTRAL) — When you place the transmission selector
ing brake. Turn off the ignition when you leave the vehicle, lever in the N (NEUTRAL) position, there is neither forward nor
even momentarily. Never leave the vehicle unattended reverse gear engagement. The wheels are not locked. If neces­
while the engine is running. sary you may start your vehicle in this position.
51
D (DRIVE) — The normal driving position is indicated by D approximately 19-38 mph (30-61 km/h), depending on tire size and
(DRIVE). In this position your vehicle will accelerate in first gear axle ratio, before downshifting to 1 (FIRST). Upshifts from 1
giving the best combination of automatic gear shifts for economi­ (FIRST) can be made only by manually shifting from 1 (FIRST) to
cal and full-power starts. As you press down on the accelerator 2 (SECOND) and then from 2 (SECOND) to D (DRIVE).
and the vehicle picks up speed, automatic shifts to second and
high gears will occur. The transmission will automatically down­
shift from high as speed decreases.
CAUTION — On slippery road surfaces (wet. icy, gravel,
2 (SECOND) — This position limits the transmission to second etc.) do not downshift into 1 (FIRST) position at speeds
gear. The 2 (SECOND) position is particularly useful when driving above 20 mph (32 km/h) to avoid loss of vehicle control.
up moderately steep grades or for braking purposes on mountain
downgrades. Use the 2 (SECOND) position for starting up when
the roads are slippery. Do not exceed 55 mph (89 km/h) in this
position. If you want to upshift to high gear from the 2 (SECOND)
FORCED DOWNSHIFTS — At speeds from 35 to 55 mph (56 to
position, move the selector to the D (DRIVE) position.
89 km/h) in D (DRIVE) position, you can get the power and
1 (FIRST) — This position limits the transmission to first gear. To acceleration needed to pass moving cars or climb steep grades by
help brake the vehicle on hilly roads where the 2 (SECOND) pushing the accelerator to the floor to downshift from high to
position does not provide sufficient braking, shift the selector second gear. A forced downshift from high or second to low gear is
lever to 1 (FIRST)- The transmission remains in 2 (SECOND) until possible at speeds under 35 mph (56 km/h) or less in D (DRIVE)
52
position by completely depressing the accelerator pedal. Re­ All forward gears are syn­ 3-SPEED TRANSMISSION
member. forced downshifts can be performed only when your chronized. This permits you to SHIFT PATTERN
vehicle is in the D (DRIVE) position. The speeds mentioned here shift while the vehicle is
are approximate and vary with engine size, axle ratio and tire size. moving.
To operate this transmission. Z 2

first make sure the gear shift


N
Driving With A lever is in the NEUTRAL posi­
1
Manual Transmission tion. Then, press the clutch
The 3-speed, 4-speed, and 4-speed overdrive manual transmis­ pedal fully to the floor. Now, 3

sions should be shifted at the speeds specified in the charts, (pages start the engine. Move the gear
54, 55, 56 and 57). Recommended shift points will vary within the shift lever to the FIRST(low) position to go forward to REVERSE
prescribed ranges, depending upon vehicle loading conditions: to back up. Depress the accelerator slowly, while letting out the
clutch gradually but firmly at the same time, so that the vehicle
moves smoothly away. During acceleration, upshift the transmis­
sion at the speeds shown in the chart on page 54.
3-Speed Manual Transmission
Gear Selector Positions To Stop The Vehicle
The shift pattern for the standard three-speed manual transmis­ To stop the vehicle, release the accelerator and apply the brakes.
sion is the familiar “H”. Press down on the clutch pedal only after the vehicle slows down
53
to 10 to 15 mph (16 to 24 km/h). Then continue to use the brake to Four-Speed Manual Transmission: Without Overdrive
completely stop the vehicle. Gear Selector Positions
Recommended Shift Speeds — The shift pattern for the standard four-speed manual transmission
Three-Speed Manual Transmission is shown on the gear shift lever knob.
Second, third, and fourth gears are synchronized. This permits
Upshifts When Accelerating you to shift while the vehicle is moving in these gears.
Shift Schedule
Condition To operate this transmission, first make sure the gear shift lever is
Part Throttle Full Throttle
in the NEUTRAL position. Then, 4-SPEED TRANSMISSION
FIRST to SECOND 15 MPH (24,1 km/h) 30 MPH (48.3 km/h)
press the clutch pedal fully to the SHIFT PATTERN
SECOND to THIRD 25 MPH (40.2 km/h) 45 MPH (72.4 km/h)
floor. Now, start the engine. To

Maximum Downshift Speed*


move forward, move the gear
shift lever to the 2 (SECOND)
1 3 k
Condition
Shift Schedule position when the vehicle is not 1
4 R J
Maximum Shift Speeds heavily loaded, or into the 1
THIRD to SECOND 40 MPH (64.4 km/h) (FIRST) position if the vehicle is
SECOND to FIRST 20 MPH (32.2 km/h) heavily loaded or on a steep uphill
grade. To back up, move the gear shift lever to R (REVERSE).
* Downshift at lower speeds when driving on slippery surfaces. Depress the accelerator slowly, while letting out the clutch gradu-
54
ally at the same time, so that the vehicle moves smoothly away. Recommended Shift Speeds —
During accelerations, upshift the transmission at the speeds shown Four-Speed Manual Transmission: Without Overdrive
in the chart at right.

To Stop The Vehicle Upshifts When Accelerating


To stop the vehicle, release the accelerator and apply the brakes. NPG 435 & Warner T-18
Press down on the clutch pedal only after the vehicle slows down Condition 4x4
to 10 to 15 mph (16 to 24 km/h). Then continue to use the brake to Shift Schedule 4x2 2H or 4H 4L
completely stop the vehicle. 10 MPH 10 MPH 4 MPH
FIRST to SECOND*
(16.1 km/h) (16.1 km/h) (6.4 km/h)
15 MPH 15 MPH 6 MPH
SECOND to THIRD
(24.1 km/h) (24.1 km/h) (9.7 km/h)
25 MPH 25 MPH 10 MPH
THIRD to FOURTH
(40.2 km/h) (40.2 km/h) (16.1 km/h)

* Driving from a standing position in SECOND gear is recommended in moving a


vehicle with a manual non-overdrive 4-speed transmission unless the vehicle has a
significant load or is on a significant grade, in which case FIRST gear should be
used.

55
Recommended Shift Speeds — 4-Speed Overdrive Manual Transmission
Four-Speed Manual Transmission: Without Overdrive
Gear Selector Positions
(Cont’d.)
The shift pattern for the four-
speed overdrive manual trans­
mission is shown on the gear shift R 1 3
Maximum Downshift Speeds* knob. L
Condition 4x4 2 0.0
All forward gears are syn­
Shift Schedule 4x2 2H or 4H 4L
chronized. This permits you to
55 MPH 55 MPH 21 MPH
FOURTH to THIRD shift while the vehicle is moving.
(88.5 km/h) (88.5 km/h) (33.8 km/h)
30 MPH 30 MPH ll MPH To operate this transmission, first make sure the gear shift lever is
THIRD to SECOND in the NEUTRAL position. Then, press the clutch pedal fully to
(48.3 km/h) (48.3 km/h) (17.7 km/h)
0 MPH 0 MPH 0 MPH
the floor. Now, start the engine. Move the gear shift lever to the
SECOND to FIRST FIRST (low) position to go forward or REVERSE to back up.
(0 km/h) (0 km/h) (0 km/h)
Depress the accelerator slowly, while letting out the clutch gradu­
* Downshift at lower speeds when driving on slippery surfaces. ally but firmly at the same time, so that the vehicle moves
smoothly away. During accelerations, upshift the transmission at
the speeds shown in the chart on page 57.

56
To Shift To Reverse From Neutral Recommended Shift Speeds —
Press down on the clutch pedal. Press down on the gear shift Four-Speed Overdrive Manual Transmission
knob while in neutral. Maintain downward pressure, pull the shift
Upshifts When Accelerating
lever to the left, and move the gear shift to the REVERSE posi­
tion shown on the knob. Release the clutch pedal. Always bring Condition Shift Schedule
your vehicle to a complete stop before shifting into or out of FIRST to SECOND 15 MPH (24,1 km/h)
REVERSE. SECOND to THIRD 25 MPH (40.2 km/h)
THIRD to FOURTH 40 MPH (64.4 km/h)

Maximum Downshift Speeds*


To Stop The Vehicle
To stop the vehicle, release the accelerator and apply the brakes. Condition Shift Schedule
Press down on the clutch pedal only after the vehicle slows down FOURTH to THIRD 55 MPH (88.5 km/h)
to 10 to 15 mph (16 to 24 km/h). Then continue to use the brake to THIRD to SECOND 35 MPH (56.3 km/h)
completely stop the vehicle. SECOND to FIRST 20 MPH (32.2 km/h)

* Downshift at lower speeds when driving on slippery surfaces.

57
When you drive with a manual transmission remember these • For best fuel economy, do not downshift as speeds above 15
points: mph (24 km/h) when decelerating to a stop. The fully syn­
• Always depress the clutch pedal all the way to the floor when chronized 3-speed manual or 4-speed overdrive transmissions
shifting gears. allow you to shift into FIRST smoothly at speeds below 20 mph
• Observe the maximum downshift speeds when decelerating. /32 km/h) from any higher gear, without downshifting through
each successive gear. To avoid possible damage to the clutch,
• On steep upgrades or if the vehicle starts to labor, downshift. however, don’t shift to FIRST when your vehicle is moving over
Such downshifting reduces the chance of stalling and gives 20 mph (32 km/h). With a 4-speed manual transmission without
better acceleration when you need to increase your speed again. overdrive, you cannot downshift into FIRST gear while the
While driving down steep hills, downshifting to THIRD, or even vehicle is in motion. Do not downshift at speeds above 55 mph
SECOND, helps to maintain safe speed and to prolong brake (89 km/h).
life.
CAUTION — When going down a steep or long grade, use • In vehicles with 4-speed overdrive manual transmission, do not
the same gear used going up the grade (hill) to avoid exces­ use the overdrive gear in heavy or “stop and go" traffic. Shift as
sive brake action and/or brake overheating. Under no condi­ though you were driving a 3-speed transmission.
tion should the vehicle descend the grade (hill) with the
• All loaded vehicles with 4-speed non-overdrive manual trans­
transmission and/or transfer case shifted into
missions should be driven from a standing position in FIRST
“NEUTRAL", or with the clutch pedal depressed, which
gear to minimize premature clutch wear. Starting a loaded ve­
would disengage the braking effect of the engine.
hicle in SECOND gear may result in excessive clutch slippage
58
causing excessive clutch wear. See pages 55-56 for recom­
mended shift speeds. WARNING — Clutch pedal free travel must be maintained
• It is recommended that all unloaded vehicles with 4-speed non­ between ‘A and 2 inches (13-50 mm). An adjustment of P/2
overdrive manual transmissions start in SECOND gear. For inches (38 mm) is preferred. Failure to maintain free travel as
unloaded vehicles with 4-speed manual transmissions the re­ indicated will result in clutch slippage and rapid loss of total
commended shift points are given in the speed shift chart on clutch function.
pages 55-56.
• All vehicles with 3-speed or 4-speed overdrive manual trans­
missions should be started from a standing position in first
CAUTION — To avoid premature clutch wear and/or fail­
gear. Do not start vehicle in second gear.
ure, do not drive with foot resting on the clutch pedal, or
• Be alert for any decrease in clutch pedal free travel. Free travel use it to hold the vehicle at a standstill on an up-grade, as
is the short distance the pedal travels before there is a noticeable when waiting for a traffic light. Failure to observe these
increase in pressure. Decrease in free travel may indicate exces­ instructions will result in unnecessary clutch wear or pos­
sive clutch wear. sible damage to the engine or transmission.

59
Four Wheel Drive
WARNING — Do not park your vehicle in N (NEUTRAL) Transfer Case
with manual transmissions. Use R (REVERSE) position and The part time four wheel drive transfer case (when engaged in
set the parking brake. Turn off the ignition, depress key four wheel drive) delivers equal and constant power to the front
release button, remove the key and lock all doors. and rear axles without differential action.
It does not compensate for the difference in front and rear axle
Traction-Lok Axle (Optional) speeds that may occur during cornering or by varied road
This optional axle provides added traction on slippery surface, conditions.
particularly when one wheel is on a poor traction surface. Under
normal conditions the Traction-Lok axle functions as a standard
differential.

CAUTION — Normal highway driving and excessive cor­


CAUTION — On vehicles equipped with a Traction-Lok nering on dry, hard surfaces is not recommended when the
axle, never run the engine with one wheel off the ground, transfer case is operating in the four wheel drive mode. This
such as when changing a tire. The wheel still on the ground could result in axle windup, increased tire wear, possible
could cause the vehicle to move. damage to the drive train, and poor vehicle handling.

60
Transfer Case Range Selections When the transfer case is in 4L or 4H, a blue indicator light at the
For normal street and highway driving, the transfer case shift lever top right of the instrument panel will be lighted.
should be in the 2H position. The 4H position should be used for
driving conditions that require more traction than normal two- TRANSFER CASE RANGE SELECTIONS FOR MANUAL
wheel drive operation can provide. Use the 4L position when the OR AUTOMATIC TRANSMISSIONS
vehicle cannot be kept moving with the lever at 4H. Shift into or 2-WHEEL DRIVE POSITIONS — power to
out of 4L only with the vehicle stopped and the automatic rear axle only. Dash mounted four- ■—______ ... .
transmission in NEUTRAL or the clutch disengaged on manual wheel drive light is OFF
transmissions. Do not drive in 4H or 4L on dry hard-surfaced 4-WHEEL DRIVE POSITION —
roads. The N (NEUTRAL) position should only be used when the power to front and rear Fx5**
axles at normal speed.
vehicle is being towed. A transfer case shift decal is located on the Dash mounted four-wheel IvA *
driver s sun visor explaining shift procedure. drive light is ON \
4-WHEEL DRIVE (LOW RANGE) / \
position — power to front and rear
axles at reduced speed Dash \
mounted four-wheel drive light is '
ON NEUTRAL — No power to either
axle. Used for vehicle towing.
Dash mounted four-wheel drive
light is OFF.

61
TWO-WHEEL DRIVE — Shift the transfer case to the two-wheel
CAUTION — With the transfer case in N (NEUTRAL), drive position (2H) and turn both hub lock selector knobs (located
neither the automatic transmission P (PA RK) mode, nor the at the center of each front wheel) to the “FREE” position.
manual transmission R (REVERSE) mode will hold the
vehicle stationary. Do not leave the vehicle unattended with
the transfer case in N (NEUTRAL). Always set the parking FOUR-WHEEL DRIVE — Lock both hubs by turning the selec­
brake and turn off the ignition when leaving the vehicle. tor knob to the “LOCK” position. If the hub teeth do not engage
with the knob in this position, a slight movement of the wheel in
Manual Locking Hubs either direction will complete the lock.
MANUAL LOCKING HUBS (STANDARD)
If the vehicle is stopped, place the transmission in neutral and
O select transfer case shift position.

I IS
If the vehicle is moving, the transfer case may be shifted between
2H and 4H only.

Shifting to or from the 4L position requires that the vehicle be fully


FREE RUNNING LOCK stopped and the transmission in neutral, or clutch disengaged
POSITION POSITION
(manual transmissions only).
62
Four-Wheel Drive
CAUTION — Both hubs must be set in the same function to Operating Precautions
avoid excess front differential wear on non-Traction-Lok
front axles or steering pull on Traction-Lok front axles. Any vehicle equipped with four-wheel drive is a special use vehi­
cle for driving on sand, snow, mud or rough terrain and has
operating characteristics that are somewhat different from con­
ventional vehicles, both off and on the road. As with any vehicle,
CAUTION — Clashing of gears and resulting transfer case prudent and cautious driving is essential, as the four-wheel drive
damage will occur if an attempt is made to shift to or from capability is not a substitute for driver competence. Coupled with
4L while the vehicle is in motion. If it is necessary to shift appropriate driver education and training, the driving tips below
to or from 4L, bring the vehicle to a full stop before doing will help you learn to use four-wheel drive.
so.
• Do not use four-wheel drive on dry, hard-surfaced roads.

• For smooth free-running hub operation, shift the transfer case


NOTE — It is recommended that the vehicle be driven in 2H into two-wheel drive before positioning the front hubs into the
with the hubs engaged in "LOCK" for the first 200 miles "free” position.
(320 km) and, thereafter, monthly for a minimum of 10
miles (16 km) to insure proper lubrication. • Avoid driving crosswise on steep slopes. A direct ascent, de
scent or an alternate route is preferred.
63
• Special maintenance procedures are necessary after operating
with drive components in water. CAUTION — With the transfer case in N (NEUTRAL)
neither the automatic transmission P (PARK) mode, nor
the manual transmission R (REVERSE) mode will hold the
• Do not take unnecessary risks or attempt impossible driving
vehicle stationary. Do not leave the vehicle unattended
feats.
with the transfer case in N (NEUTRAL). Always set the
parking brake and turn off the ignition when leaving the
• Standard manual hubs must be in the LOCK position before vehicle.
shifting into four-wheel drive.

64
Four-Wheel Drive “Driving Tips” through the soft terrain. Apply accelerator (gas) slowly and
Driving on Sand, Mud, Water, and Rough Terrain avoid spinning wheels.
When driving through water, determine the depth; avoid water
• Encountering sudden changes in terrain can result in abrupt higher than the hubs (if possible) and proceed slowly. The
steering wheel motion; therefore, full steering wheel control is vehicle is not a boat. Once the ignition system gets wet, the
required at all times. When driving over rough terrain, grip the vehicle will stall.
steering wheel securely. Keep your hands, including your
Once through water, always try the brakes. Wet brakes do not
thumbs outside the steering wheel spoke area and do not grip
stop the vehicle as effectively as dry brakes. Drying can be
the steering wheel spokes. Drive at a slow (walking) speed.
aided by moving the vehicle slowly with light pressure on the
• When the terrain is known to be extremely rough, determine brake pedal.
beforehand the driving route to be used.
After driving through mud, clean off residue stuck to rotating
• Drive cautiously in off-highway operation to avoid vehicle driveshafts and tires. Excess mud stuck on tires and rotating
damage from concealed objects such as rocks, stumps, glass, driveshafts cause an imbalance which could damage the truck
metal, etc. Also, look the terrain over before driving on it and components.
determine the depth of any mud or water before entry.
Always use caution and good judgment in operating the vehicle
• When driving over sand, mud and other soft terrain, do not off the road. Know the terrain or examine maps of the area in
reduce the tire pressures; shift to low gear, and drive steadily question before driving.
65
Driving on Hill and Slope Terrain • Go down a steep or long grade in the same gear used going up the
• When driving on a hill, natural obstacles may make it neces­ hill, thus avoiding excessive brake application and brake over­
sary to travel diagonally up or down. Avoid driving crosswise heating. Do not descend in neutral.
or turning on steep slopes. A danger lies in losing traction and • When descending a steep hill, avoid sudden braking. This could
slipping sideways. The vehicle may also tip over. Drive result in loss of steering control. Remember the front wheels
straight up, straight down, or avoid the hill completely. Do not have to be turning in order to steer the vehicle. Rapid pumping
drive over the crest of a hill without seeing what the conditions of the brake pedal will help to slow the vehicle and still maintain
are on the other side. Do not drive in reverse over a hill without steering control. Also, maintain as low a gear as possible.
an observer.
Driving on Snow and Ice
• When climbing a hill, it is not recommended to begin in a
higher gear and downshift after the ascent is started. Even if a • A four-wheel drive vehicle has advantages over two-wheel drive
steep hill can be climbed in high, it is usually better to shift to a vehicles in snow but can skid on ice like any other vehicle. If icy
or slippery conditions exist, leave the vehicle in four-wheel
lower gear while the vehicle still has good momentum, thereby
saving time as well as strain on the engine and minimizing the drive.
inconvenience of stalling. Apply just enough power to the • If stopping on ice, transmission should be put in neutral below
wheels to climb the hill. Too much power will cause the tires to 10 mph (16 km/h) and brakes should be gently “pumped” to
lose traction resulting in loss of vehicle control. bring the vehicle to a stop.

66
• Avoid sudden applications of power and quick changes of di­ Special Driving Situations
rection on snow or ice. Apply accelerator (gas) slowly and Driving on Slippery Surfaces
steadily when starting from a stop. Remember, if you’re on ice, Ice, snow, loose sand, or wet surfaces on paved or gravel roads
a four-wheel drive vehicle can lose traction just like any other and streets present hazardous driving conditions. Stopping dis­
vehicle. tances become unpredictable and heavy braking can result in loss
of vehicle control. On slippery surfaces, avoid quick movements
Driving on the Road (Normal Driving)
of the steering wheel. Apply the brakes by pumping the pedal
• Do not use four-wheel drive on dry hard surfaced roads as this
steadily and evenly to avoid wheel lockup. Decrease your speed
may damage your vehicle.
and allow for extra stopping distance required by these
• Four-wheel drive may be used for snow-covered roads for conditions.
extra traction and pulling power. If icy or slippery conditions
exist, vehicle should be left in four-wheel drive.
CAUTION — On slippery surfaces do not downshift into 1
(FIRST) at speeds above 20 mph (32 km/h). This may induce
NOTE — For maximum fuel economy and reduced wear on
skidding.
the front wheel drive system, manual locking hubs should be
set in the “FREE” position during two-wheel drive opera­
tion of your vehicle.

67
Bog Down If you are still stuck after a minute or two of rocking, have the
If the wheels bog down, use 2 (SECOND) to get started. Try to vehicle pulled out to avoid overheating and possible damage to the
move forward slowly and evenly. If the vehicle won't move and transmission, clutch, or engine.
begins to stall, shift to 1 (FIRST). You can also shift to R (RE­
VERSE) and try to back out.
WARNING — PERSONAL INJURY AND SEVERE
Wheel Spin DAMAGE MAY RESULT FROM EXCESSIVE WHEEL
If the wheels spin, use 2 (SECOND) to gain traction. Move for­ SPINNING. Avoid overspeeding the engine and spinning of
ward slowly and evenly. Backing up may be difficult; concentrate the rear wheels in excess of an indicated 35 mph (56 km/h).
on moving forward. Prolonged rocking, even at slow speeds, may cause engine
overheating, transmission damage, axle failure or tire disin­
tegration.
Rocking the Vehicle
"Rocking" the vehicle is moving it forward and backward in a
steady rhythm, trying to gain enough momentum to move if off a
particularly slippery spot. Shift, in a steady rhythm, between R Avoid driving through flooded areas unless you are sure the
(REVERSE) and D (DRIVE) for automatic transmission vehi­ water is no higher than the bottom of the hub caps. Shift into
cles, while pressing gently on the accelerator, or REVERSE and LOW gear and go through slowly. Try your brakes as soon as you
FIRST for manual transmission vehicles. get across.
68
Cold Weather Operation cases also require different lubricants in cold weather. If your
Your truck’s Motorcraft battery is your best friend in extremely vehicle is equipped with the optional engine block heater, refer to
cold weather. Have the battery terminal voltage checked at regu­ page 127 for operating instructions.
lar intervals and if the terminal voltage is below 12.48, have it
charged. It is also a good idea to turn off your headlights when the Whenever possible, it is good practice to let the engine run for a
engine is shut off or is idling. This prevents drain on the battery. few minutes to warm up before driving. Even light oils are more
Remember that the battery works overtime during the long hours sluggish when cold, and this gives the oil time to circulate to the
of winter darkness. A little care will be more than repaid in satis­ vital moving parts of the engine. When you drive away, take it
faction and reliability. easy at first because the lubricants in the transmission and axle
are cold, too, and need time to circulate.
When parking your truck overnight, leaving it inside a garage,
even if not heated, will make morning starting much easier. Chang­ Your new Ford truck has antifreeze protection to -20°F(-29°C),
ing to a lighter grade engine oil also makes the starting easier under -35°F (-37°C) for delivery in Alaska, Canada and some U.S.
these conditions. For continuous operation in extremely cold regions. If the radiator level is low, add Ford Cooling System Fluid
weather, alternate transmission lubricants are also available as or fluid meeting Ford specifications and water as recommended on
shown under Lubricant Specifications, pages 210-212. Transfer pages 139-141.

69
Check your antifreeze protection regularly as instructed on page Emergency Procedures
140, and watch the engine temperature indicator. Any sudden rise In any emergency, except in the case of a dead battery, where it is
in the temperature reading may indicate a freeze-up somewhere in necessary to park the vehicle until the difficulty can be corrected,
the cooling system. Do not put cardboard or cloth in front of the pull out the hazard warning flasher switch located on the right side
radiator to get higher temperatures. If the temperature does not of the steering column (see page 27). This will cause all directional
come up after a few miles/kilometers of driving, have your dealer lights to flash continuously, warning approaching traffic that the
check the thermostat. vehicle is temporarily disabled. It is also advisable to move the
Frost on outside glass surfaces is best scraped off with a plastic vehicle off the road or out of the main stream of traffic if possible.
scraper. Use of an aerosol de-icer makes the removal of frost and Hazard warning lights will flash for two hours (battery fully
ice much easier. If the windshield wiper blades are frozen to the charged) without discharging the battery excessively.
glass, free them gently to avoid damage to the rubber blades. In
very cold weather, even the best windshield washer solvents will Use Of Jumper Cables
not prevent freezing, so it is a good idea to carry paper towels in To avoid damage to your vehicle and your battery or the possibil­
your vehicle to wipe dirt and road splash from the glass, especially ity of any harm to yourself follow these instructions and precau­
where salt is used on roads for snow and ice clearance. tions. If you have any doubts, seek professional help.

70
WARNING — Keep batteries out of reach of children. Bat­
teries contain SULFURIC ACID. Avoid contact with skin,
nn
eyes or clothing. Also, shield your eyes when working near
the battery to protect against possible splashing of the acid
solution. In case of acid contact with skin, eyes, or clothing,
r — -Lulljjjnfc:
FLUSH IMMEDIATELY WITH WATER FOR A
MINIMUM OF 15 MINUTES. If acid is swallowed, drink
large quantities of milk or water, followed by milk of mag­
IJ!J ZZfeP
•7
nesia, a beaten egg or vegetable oil. CALL A PHYSICIAN
IMMEDIATELY.
POISON-CAUSES SEVERE BURNS DANGER — EXPLOSIVE GASES
Hydrogen and oxygen gases are produced during normal
CONTAINS SULFURIC ACID AVOID CONTACT BATTERIES PRODUCE EXPLOSIVE GASES
battery operation. This gas mixture can explode if flames, WITH SKIN, EYES. OR CLOTHING. ANTIDOTE KEEP SPARKS. FLAME CIGARETTES AWAY
EXTERNAL —FLUSH WITH WATER INTERNAL VENTILATE WHEN CHARGING OR USING IN
sparks or lighted tobacco are brought near the battery. —■ DRINK LARGE QUANTITIES WATER OR ENCLOSED SPACE ALWAYS SHIELD EYES
When charging or using a battery in an enclosed space, al­ MILK FOLLOW WITH MILK OF MAGNESIA. WHEN WORKING NEAR BATTERIES
BEATEN EGG OR VEG OIL CALL PHYSICIAN
ways provide ventilation and shield your eyes. IMMEDIATELY. EYES — FLUSH WITH WATER
FOR 15 MINUTES AND GET PROMPT MEDICAL
ATTENTION.
KEEP OUT OF THE REACH OF CHILDREN

71
Follow starting instructions on pages 43-45.
NOTE — Battery top has the above warnings. Make certain that engine is at idle speed before disconnecting
jumper cables.
Remove cable from engine block first, then other end of nega­
Use particular care when connecting a booster battery to prevent tive cable.
sparks. To jump start: Remove ends of positive cable.
Turn all the lights off and leave them off until after engine has
been started and cables removed.
Avoid contact with any moving engine parts.
Connect ends of one cable to positive (+) terminals of each
CAUTION — Use only a 12-volt jumper system. You can
battery.
damage a 12-volt starting motor and ignition system beyond
Connect one end of other cable to negative (-) terminal of repair by connecting it to a 24-volt power supply (two 12-
“good” battery. Connect other end of that same cable to en­ volt batteries in series, or a 24-volt motor generator set).
gine block on vehicle being started. (NOT TO NEGATIVE (-)
TERMINAL OF BATTERY.)

72
get you going, providing the battery isn’t “dead”. Since a sudden
forward surge often occurs when the engine starts, having your
WARNING — When lifting a plastic cased battery, exces­
vehicle towed to start the engine is not advisable.
sive pressure on the end walls could cause acid to spew
through the vent caps. Lift with a battery carrier or with Place the shift-lever in low gear before being pushed, and keep the
your hands on opposite corners. clutch pedal fully depressed; then, with the ignition lock cylinder
ON, slowly release the clutch pedal when the vehicle's speed
reaches 10 mph (16 km/h) and press the accelerator pedal halfway
Pushing down until the engine starts.
Vehicles equipped with automatic transmissions cannot be
started by pushing. Follow the directions under Use of Jumper Towing
Cables.
Vehicles equipped with manual transmissions and catalytic con­ CAUTION — Improper towing of the vehicle COULD
verters (requiring unleaded fuel) should not be push started due RESULT IN TRANSMISSION DAMAGE. Always follow
to possible catalytic converter damage. Follow the directions the outlined towing procedures. Always unload the vehicle
under Use of Jumper Cables. before towing it. The preferred method of towing is with
the drive wheels off the ground.
If your non-catalyst equipped manual transmission vehicle can­
not be started normally, a push from another vehicle will usually

73
IMPORTANT — Tow chain attachments must be made directly wheel clamping device designed for towing service use. such as
to the main structural members of the vehicle. The chains must provided by towing manufacturers.
be routed under the bottom edge of the bumper. Make sure the
parking brake is released and the transmission is in N (NEU­
TRAL). It is important to know that the transmission and rear
axle are in proper working order before towing. To move a vehi­
CAUTION — If the ignition key is not available to unlock
cle with an inoperative rear axle, it is necessary to raise the rear
wheels. If the transmission is inoperative, the driveshaft must be the steering column, place a dolly under the rear wheels
removed or the rear wheels raised. and tow the vehicle with the front wheels raised. Do not
use the vehicle’s steering column lock to secure the wheels
in straight ahead position when pulled from the rear.
When a vehicle is pulled on its front wheels, the steering wheel
must be clamped in the straight ahead position with a steering

74
Towing Two-Wheel Drive Vehicles Towing Four-Wheel Drive Vehicles
Front Wheels Off the Ground Your four-wheel drive vehicle should be prepared for towing in
• Transmission in neutral. the following manner:
• Transmission (automatic or manual) should be placed in
• Max. speed 35 mph. (56 km/h). neutral.
• Max. distance 50 miles (80 km). • Transfer case should be placed in neutral.
NOTE — If a distance of50miles(80km) or speed of 35 mph
NOTE — 4x4 indicator light on instrument panel will be off
(56 km/h) must be exceeded, disconnect the driveshaft.
when transfer case is in neutral.
Rear Wheels Off the Ground
• Manual hubs should be positioned in "FREE" position.
• Lock steering wheel straight ahead.
Vehicle speed should not exceed 35 mph (56 km/h), for maximum
All Four Wheels On the Ground distance of 50 miles (80 km). This applies with the front wheels off
• Transmission in neutral. the ground, the rear wheels off the ground, or both front and rear
wheels on the ground.
• Max. speed 35 mph (56 km/h).
• Max. distance 50 miles (80 km). NOTE — If a distance of 50 miles (80 km) or speed of 35 mph
NOTE — If a distance of 50 miles (80 km) or speed of 35 mph (56 km/h) must be exceeded, disconnect the rear
(56 km/h) must be exceeded, disconnect the driveshaft. driveshaft.

75
Jack Stowage WARNING — The jack is provided for wheel and tire
The jack is stowed on the right front fender inner panel, under the maintenance only. Never put any portion of your body
hood, and the jack handle is stowed on the radiator support. The under the vehicle, or start the engine while the truck is
lug wrench is stowed on the left front fender inner panel, behind supported by a jack. Use jack stands when servicing the
and below the windshield washer reservoir. vehicle.

Spare Tire Stowage


JACK JACK Spare Tire — Under Frame
HANDLE The spare tire is stowed at the rear of the truck under the frame
(standard location).

V\ CAUTION — Possible air seepage at the tire rim or valve


may cause the spare tire to become loose in the carrier.
Therefore, check the spare tire at least twice a month for
proper inflation. If the tire moves under hand pressure or
r>J| foot kicking, it requires air. Correct the cause of seepage,
then inflate the tire to the pressure recommended on the
Safety Compliance Certification Label (see pages 47-50).

76
Lift up on the wrench and at the same time pull the eyebolt
NOTE — The tire valve stem is on the top side of the tire to
toward the tube and push on the wrench to pass the eyebolt
reduce the possibility of accidental valve stem air leakage
shoulder through the channel keyhole.
through contact with mud. brush, snow. ice. or some other
obstruction. Lower the spare tire assembly and swing the channel to the rear
of the vehicle and remove the wrench from the tube.
WARNING — To avoid possible injury do not place any
With the channel assembly end on the ground, remove the wheel
part of the body under the channel with mounted spare tire
during its removal or installation. retainer from the center bolt. If necessary, insert the tang of the
wrench through the retainer handle to provide additional lever­
Removal of Spare Tire
age to loosen the retainer from the center bolt.
Insert the tang of the lug nut wrench through the spare tire Remove the spare tire from the channel assembly.
retaining eyebolt eye and turn the bolt until the tire is sufficiently
Replacement of Spare Tire
loose from the upper retaining support. To avoid a sudden drop
• To replace the spare tire under the frame, center the tire on the
off of the tire do not turn the end of the eyebolt out of the
retaining nut. channel assembly. Shift the tire as necessary until it is balanced
on the channel. Install and always tighten the retainer on the
Align the eye of the eyebolt with the channel slot. center bolt until the wheel is tight to the channel.
While holding the nut end of the wrench parallel to the ground • Install the tang of the lug nut wrench into the channel assembly
insert the tang of the wrench into the channel assembly tube. tube and swing the channel under the eyebolt.
77
• Lift the channel and insert the shoulder of the eyebolt through SHOULDER OF EYEBOLT 'y-h-TUBE
the keyhole. Shift the channel and eyebolt until the shoulder of MUST BE BELOW J BACKWALL OF
the eyebolt is pushed all the way into the slot. KEY HOLE SLOT,. 0 —" CHANNEL
EYEBOLT LOOP
• Insert the tang of the wrench into the eyebolt and always tighten MUST BE 90°
the eyebolt until the tire cannot be moved by hand pressure. TO THE LENGTH
TIRE OFTHE SLOT
Adjustment of the driver side channel ball end bolt is not re­ SUPPORT AND POINTING TO
quired when reinstalling original equipment size wheel and CHANNEL THE BACKWALL
tire. OF CHANNEL
AFTER TIGHTENING.
Spare Wheel Only
Position of Eyebolt When the wheel only (without tire) is ordered it is located at the
Refer to the illustration at right for proper position of the eyebolt rear of the truck under the frame. A wood spacer is installed for
after it has been tightened to secure the spare tire in stowage shipment of the wheel only and must be removed when installing
position. This eyebolt position is SPECIFIED to prevent possible the tire.
channel separation and/or possible tire loss when the spare tire is After installing the wheel and tire in the carrying position adjust
loose in the channel. Tire looseness is caused by air leakage or by the driver side channel ball end bolt and the eyebolt as necessary
insufficient tightening of the eyebolt when installing the spare tire until the tire cannot be moved by hand pressure. Then tighten both
(flat or inflated). bolts an additional 2 to 5 turns.
78
Slide-Out Spare Tire Carrier (Optional) jacking the vehicle. Push the tire inward to release it from the
F-100, F-150, F-250, F-350 (4x4) latch tangs, and carefully lower the spare tire and channel as­
and F-350 Super Cab sembly to the ground.
The spare wheel is located at the
rear of the truck, under the frame. HANDLE
The removal is as follows: CAUTION — To avoid a sudden weight drop, exercise

GOT?
• Remove the spare tire prior to 557 great care when releasing handle especially while vehicle is
jacking the vehicle. on a hoist.
• Rotate the lock pin, aligning the
tang on the pin with the slot in 4 LATCH
the channel assembly and re­ BRACKET • Grasp the “hand-hold” area of the upper channel assembly
move the lock pin. and, lifting slightly, pull both the spare tire and upper channel
assembly outward until it contacts the built-in stop.
• Slowly release handle by pulling it down and outward to unlock
the carrier channel assembly from the latch bracket assembly. • Remove the spare tire and wheel from the channel assembly.
The channel assembly and spare tire assembly is now held by
the latch bracket assembly tangs. TO REPLACE THE SPARE TIRE IN STORAGE, FOLLOW
THESE STEPS:
• Grasp the release handle and lift the carrier and spare tire
• Place the spare tire in position on the channel assembly.
upward to take the weight off the latch bracket assembly prior to
79
• Lifting the channel assembly and spare tire, slightly, push both • Install the lock pin and rotate to lock the release handle to the
back under the vehicle until the channel assembly hits the stop channel assembly.
and is positioned correctly on the support assembly.
In-Box Spare Wheel
F-100/150/250/350 —
NOTE — The latch bracket assembly must be lined up with Styleside Pickup
the slot in the channel assembly and the support assembly.
The optional ‘ In-Box" spare
wheel is mounted inside the pick­
• Lift the spare tire assembly and channel assembly upward. The up box on the driver's side panel.
latch bracket assembly should slide freely through the slot of
the channel and support assembly. Move the assembly out­
ward until positioned on latch tangs. The carrier now supports Changing a Tire
the spare tire assembly and channel assembly.
In the event of sudden tire failure, avoid heavy brake application,
• Firmly push the release handle downward (rotating inward) maintain a straight line while decreasing speed and slowly move
until it is in the '‘locked’’ position. A slight lifting of the spare to a safe, off-road position. Park the vehicle on a level spot, latch
tire assembly is usually necessary to complete the locking the selector in P (PARK) with an automatic transmission or in R
procedure. (REVERSE) if your vehicle has a manual transmission, and set
80
the parking brake. Turn on hazard flasher system. Turn off the Positioning The Jack
ignition. As an extra precaution, place an object in front and back Do not lift the vehicle by the bumper. To lift the vehicle by other
of the wheel that is diagonally opposite the wheel being changed. than the front or rear axle be sure to use only hoist adapters with
a wide contact surface.
WARNING — Never change a tire on public roads or high­ F-Series Jacking Points
ways. Always get completely off the road onto a firm, level
place. Do not put any portion of your body under the vehi­ Front Axle Rear Axle
cle, or start the engine while the vehicle is on the jack. The ALL F-SERIES F-150/250/350 ALL F-SERIES
jack is provided for wheel and tire changing only. If you (Without 4x4) (4x4 Only)
wish to service the vehicle, use jack stands.
===
===□
J
CAUTION — With the four wheel drive transfer case (if so
equipped) in N (NEUTRAL), neither the automatic trans­
mission P (PARK) nor the manual transmission R (RE­
TU
To raise front wheels,
1

place jack In position To raise front wheels, Position jack from rear of
VERSE) position will hold the vehicle stationary. Do not from side of vehicle under axle place jack in position from vehicle; place jack under
leave the vehicle unattended with transfer case in N arm 3 to 6 inches inboard of front of vehicle under rear axle between U-bolts or
(NEUTRAL). radius arm attaching bolt. axle. under U-bolt bracket.

81
Wheel and Tire Replacement
• With the vehicle on level ground, turn off the ignition. Latch NOTE — Remove plastic hub from styled steel wheel be­
the gear selector in P (PARK) if you have an automatic trans­ fore removing wheel lug nuts.
mission or R (REVERSE) gear if you have a manual transmis­
sion. Set the parking brake. Try to find an object lying nearby
(a piece of wood or a large smooth stone, for example) to block
• Position the spare wheel and tire on the axle studs, and install
the wheel which is diagonally opposite the wheel being
the lug nuts with the beveled end inward. Tighten the lug nuts.
changed. Always tighten alternate lug nuts to draw the wheel evenly
• Remove the spare tire (pages 76-80) and jack (page 76) from the against the hub and drum.
truck. By locking the handle into the jack, you can now use the
LUG NUT TIGHTENING SEQUENCE
jack handle to slide the jack under the vehicle to the proper
position (see "Positioning The Jack"). < 0 N
• Turn the jack handle clockwise to raise the vehicle slightly. ®c ■ ® O ®
Loosen the wheel lug nuts one half turn. Raise the vehicle until
the wheel is clear of the ground. Finish removing the wheel lug 5 LUG WHEEL
nuts and wheel. 8 LUG WHEEL

82
• Lower the vehicle until the tire touches the ground then se­ Wheel Lug Nut Torque Specifications
curely tighten lug nuts, in the same sequence. Wheel Lug
Model Bolt Size Nut Torque
Limits
(Ft.-Lbs./N«m )*
WARNING — Lug nuts must be retightened to torque F-100, F-150, F-250 1/2 - 20 65 - 115/89 - 155
specifications at 500 miles (800 km) of new vehicle opera­ F-350 (Single Rear) 115 - 175/156 - 237
9/16 - 18
tion (100 miles/160 km and 500 miles/800 km for vehicles
F-350 (Dual Rear) 9/16 - 18 175 - 260/238 - 352
equipped with dual rear wheels), after any change, any­
time the lug nuts have been loosened for any reason and "Torque specifications are for clean, dry bolt threads
at the intervals specified in the General Maintenance
Section. • Finish lowering the vehicle and install hub cap or wheel cover.
• Stow the jack, handle, wheel wrench and spare tire and prop­
erly secure.

S'!
Spare Tire Locking
In view of the great customer interest in locking the spare tire on NOTE — After closing the lock, pull on the lock case to
F-1OO/F-35O trucks, the following drawings illustrate the ensure that the locking pin is engaged.
suggested locking procedures.

SLIDE OUT SPARE TIRE CARRIER STANDARD SPARETIRE RETAINING EYE


CARRIER LOCK PD) BOLT MUST POINT
Z SS . REARWARD
''X
«
I
K./ fr

PADLOCK WITH 0.25 INCH


SHACKLE DIAMETER AND 0.75 INCH
FRONT OF VEHICLE
MINIMUM SHACKLE HEIGHT

84
Driving Tips • Keep your distance from other vehicles and be alert to avoid
sudden stops. This will greatly reduce wear on your brake
Be economical. Follow these tips:
linings and pads.
• Always keep your tires inflated to the pressure recommended
on the Safety Compliance Certification Label for longer tire life Trailer Towing
and fuel economy. It is important to your safety and to the care of your vehicle to
• Accelerate slowly. Avoid jack rabbit starts. Get into high gear properly match the trailer towing equipment with that of the
quickly. trailer and to carefully follow all vehicle and trailer loading re­
commendations. Make sure that all towing equipment is properly
• Avoid continuous speeding up and slowing down. and safely attached to your vehicle. Your dealer will be happy to
supply you with this information upon your request. Following is
• Remember that the faster you drive the higher the gasoline
some general information which you may find helpful.
consumption.
For the occasional use of a rental trailer, follow the usage and
• Keep your engine tuned-up and keep other maintenance work
recommendations of a reputable rental agency.
on schedule for longer life of all parts and lower operating
costs. The ignition wires on the new Dura-Spark electronic Towing a trailer puts additional loads on your vehicle’s engine
ignition system are not a scheduled maintenance item and and drivetrain. Be sure to refer to the notes in the “Scheduled
therefore not only provide improved performance, but help to Maintenance Services” section when towing a trailer for long
lower maintenance costs. distances.
85
ment and the tongue load of your trailer. If additional equipment
CAUTION — Do not tow a trailer during the first 500 miles
has been added to your vehicle since delivery, don't forget to
(800 km) of vehicle operation.
include this weight in figuring your load. If you don't know the
individual weights of the driver, passengers, luggage, extra
CAUTION — Vehicles equipped with 4-speed overdrive equipment, and tongue load, here is another method for calculat­
manual transmission must not be used for trailer towing. ing your total vehicle load.
Trailer towing with this application will automatically in­
validate you warranty.
To figure the gross vehicle weight and gross axle weights of your
Loads
vehicle, weigh the vehicle with the driver, passengers and extra
As a starting point you should know the total loaded weight of your equipment, and the fully loaded trailer attached. Weigh the vehicle
trailer. Weight should be fully loaded, just like you plan to tow. with both front and rear axles on the scale, then with just the front
When these figures are determined, check the charts on pages axle on the scale, and finally with just the rear axle on the scale.
92-105 for the class of your trailer, and the minimum towing Compare the respective readings with the gross vehicle weight
equipment recommended for your vehicle. You should distribute rating and front and rear axle weight ratings indicated on the Safety
the trailer load front to rear so the tongue load does not exceed Compliance Certification Label. All three actual readings must be
equal to or lower than the ratings indicated on the Certification
those shown on the charts on pages 92-105.
Label. If any of these readings is higher than the corresponding
To figure the load of your vehicle’s weight carrying hitch add the certification label rating, remove weight until all three scale read­
actual weight of the driver, passengers, luggage, any extra equip- ings are equal to or less than the allowable ratings.
86
Tire Pressure
Because of the added loads of trailering. tires on the towing vehicle CAUTION — Never overload the vehicle beyond the
require special attention. Underinflated tires get very hot and can GAWR's and GVWR stated on the Safety Compliance Cer­
lead to tire failures and possible loss of vehicle control. Over­ tification Label located on driver’s door pillar.
inflated tires can cause uneven tire wear. They should be checked
often for conformance to cold inflation pressures recommended on
the Safety Compliance Certification Label for original equipment
tires (see sample on page 48). CAUTION — Maximum GCWR (Gross Combined Weight
Rating) must not exceed those shown on the charts on pages
When towing a trailer, it is recommended that the tire pressure be 92-105. GCWR equals combined weight of towing vehicle
increased 4 psi (28 kPa) over that shown on the tire decal. Do not including driver, passengers, extra equipment and cargo
exceed the maximum inflation pressure given on the tire. plus the weight of the loaded trailer.

CAUTION — The cargo loads in both the vehicle itself and


the trailer should be restrained properly and evenly distri­
buted to avoid vehicle damage due to the cargo shifting
during acceleration or braking, and to avoid possible hand­
ling difficulties.
87
Hitches
Choose a proper hitch and ball and make sure its location is CAUTION — Whenever a trailer hitch is removed, be cer­
compatible with that of the trailer. Use a good weight carrying tain to have all mounting holes in the underbody properly
hitch which uniformly distributes the trailer tongue loads through sealed to prevent possible entry of exhaust fumes, dirt or
the bumper and frame (single point bumper hitches are not rec­ water. See Exhaust Fume Warning on page 46.
ommended, nor should safety chains be attached to the bumper or
ball hitch platform) for towing trailers up to 2000 lbs. (907 kg.)
gross loaded weight, with maximum tongue load of 200 lbs. (90
kg.). For trailers over this weight, use a frame-mounted weight Trailer Brakes
distributing hitch. Separate trailer brakes are required on most trailers weighing
over 1500 pounds (680 kg). Check your state or provincial
requirements.
CAUTION — Bumper hitches are not recommended, nor
should safety chains be attached to the bumper. However, Electric brakes, either manual or automatic, or surge-type hy­
multi clamp type hitches, for the occasional use of a rental draulic trailer brakes are considered safe systems if properly in­
trailer, are safe as long as you install them properly and stalled and adjusted as recommended by their manufacturer. Be
follow the usage and towing instructions of a reputable sure your brakes conform to local and Federal regulations.
rental agency. Single clamp bumper hitches and hitches
which attach to the the vehicle’s axle should not be used.

88
Safety Chains
CAUTION — Do not couple a trailer hydraulic brake sys­ If the hitch connection between your vehicle and trailer should
tem directly to the vehicle brake system. fail, your trailer could wander dangerously across other lanes of
traffic. To prevent this, safety chains should be used between
your vehicle and trailer. Cross chains and allow enough slack for
Trailer Lights turning corners. This will help support the trailer tongue in case
Equip your trailer with lights that conform to Federal and local of vehicle-trailer connection failure. Connect safety chains to
vehicle frame. For rental trailers, follow rental agency instruc­
regulations.
tions for proper hook-up.

CAUTION — Do not connect a trailer lighting system di­ Trailer Towing Tips
rectly to the lighting system of the vehicle. See your local Before starting on a trip, practice turning, stopping, and backing
recreational vehicle dealer or rental trailer agency for cor­ in an area away from heavy traffic to gain experience in handling
rect type of wiring and relays for your trailer and heavy duty the extra-weight and length of the trailer. Take enough time to
turn signal flasher. (Heavy Duty Trailer Towing Package). learn the "feel” of the vehicle-trailer combination before starting
out on a trip.

89
Skillful backing requires practice. Back very slowly, with some­ Check everything before starting out on the road. But don’t be
one outside at the rear of the trailer to guide your efforts. Place satisfied with that. After you’ve traveled about 50 miles (80 km),
your hand at the bottom of the steering wheel and move it in the stop in a protected location and double-check your trailer hitch
direction you want the rear of the trailer to swing. Make small and electrical connections for security. Also examine the trailer
corrections instead of exaggerated ones — a slight movement of wheel lug nuts for tightness.
the steering wheel will result in much larger movement of the rear
of the trailer.
TURNING — Because trailer wheels will be closer than the tow­
Allow considerably more room for stopping when the trailer is ing vehicle wheels to the inside of the turn, drive slightly beyond
attached. If you have a manual brake controller, ’‘lead” with the the normal turning point.
trailer brakes when approaching a stop, if possible. Trailer brakes
are also handy for correcting trailer side sway. Just touch them PASSING — Allow extra distance for passing other vehicles.
for a moment without using your vehicle brakes and the trailer Downshift to a lower gear for better acceleration, if necessary.
should settle down and track steadily again. FOLLOWING — Allow at least the equivalent of one vehicle and
trailer length combined for each 10 mph (16 km/h) of speed.
To assist in attaining good handling of the truck-trailer combina­
tion, it is important that the trailer tongue load be maintained at HILL CLIMBING — If your vehicle begins to lose speed as you
approximately 10-15% of the loaded trailer weight but not to ex­ climb a hill with the transmission in drive or high gear, downshift
ceed 200 pounds (90 kg). to a lower gear for more power at the rear wheels.

90
DOWNGRADES — To descend a steep grade, slow to 20 mph Heavy Duty Trailer Towing Package: F-1OO-35O (4x2); F-150-250-
(32 km/h) and shift to a lower gear at the top of the hill, before 350 (4x4) — Pickups (for trailers over 2000 lbs., 907 kg.) — In­
starting down. The trailer adds weight to the downhill inertia. cludes: 60 amp alternator; Heavy duty maintenance free battery;
Driving with transmission in a lower gear will assist in reducing Extra engine cooling *; Ammeter and oil pressure gauges; Bright
vehicle downhill speed. low mount recreational mirrors — Swing away; “Trailer Special"
emblem; Auxiliary transmission oil cooler; Handling package;
Trailer tow wiring harness; Heavy duty turn signal flasher.
Trailer Towing Packages
Light Duty Trailer Towing Package: F-1OO-35O (4x2), F-150-250- ‘Super Cooling is recommended if trailers over 2,000 pounds (907
350 (4x4) — Pickups (for trailers up to 2000 lbs, 907 kg.) — kilograms) will be towed in hot weather.
Includes: Extra engine cooling, trailer tow wiring harness, heavy
duty flashers (one relay), rear step bumper (F-100-350 Stylesides),
“Trailer Special” emblem.
NOTE — Refer to the following charts for additional tow­
ing information.

91
Regular Cab (4x2) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model Regular Cab F-100 (4x2)
Towing Method _____________ Conventional______________ _____________ Conventional_____________
Wheel base in. (cm.) 117 in. (297 cm.) 1 | 133 in. (337 117 in. (297 cm.) 1| 133 in. (337 ^T)~
Trailer Class________ 2 _ II ®________
Tongue Load lbs. (kg.) 10 to 15% of Trailer Weight 10 to 15% of Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs, (kg.) Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. (907-1587 kg.)
Cooling Package ® _____ Extra Cooling______ _______ Super Cooling_______
Towing Package © _________ L.P.__________ ___________ H.D.___________
Trailer Hitch ®______ Weight Carrying ® Weight Distributing ©
GVWR lbs. (kg.) (min.) 4700 5000 4700 5150 4700 5000 4700 5150
(2131) (2267) (2131) (2335) (2131) (2267) (2131) (2335)
GCWR lbs. (kg.) (max.) ©
4.9L(300CID) © 6500 6800 6500 6800 N/A N/A N/A N/A
(2948) (3084) (2948) (3084)
5.0L(302 CID) ® ® 6500 6800 6500 6800 7675 7975 7675 8125
(2948) (3084) (2948) (3084) (3481) (3490) (3481) (3685)
Min. Axle Ratio ©
4.9L (300 CID) 3.00 3.00 : 3.00 3.00 N/A N/A 1 N/A N/A
5,0L (302 CID) ©______________________ 3.00 3.00 ; 3.00 3.00 3.00 3.00 : 3.00 3.00
Transmission ©_______________________ Automatic Automatic
92 See page 105 for footnotes.
Regular Cab (4x2) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model_____________ _____ Regular Cab F-150 (4x2)_____
Towing Method______ __________ Conventional__________ __________ Conventional__________ __________ Conventional__________
Wheelbase in. (cm.) 117 in. (297 cm.) | 133 in. (337 cm.) 117 in. (297 cm.) | 133 in. (337 cm?)~ 117 in. (297 cm.) | 133 in. (337 cm.)'
Trailer Class________ _______________II______________ ____________ in____________
Tongue Load lbs. (kg.) 10 to 15% of Trailer Weight 10 to 15% of Trailer Weight 10 to 15% of Trailer Weight
______ 200 lbs. (90 kg.) max.______
Trailer Weight lbs, (kg.) ® Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. (907-1587 kg.) 3500 to 5000 lbs. (1587-2267 kg.)
Cooling Package ®______ __________Extra Cooling_________ _______ Super Cooling_______ _______ Super Cooling
Towing Package ®______ ______________ L.P.______________ __________ H.D. ___________ HD.
Trailer Hitch ®_________ _______ Weight Carrying ®_______ Weight Distributing ® Weight Distributing ®
GVWR lbs. (kg.) (min.) 5250 5850 5450 6100 5250 5850 5450 6100 5250 5850 5450 6100
(2381) (2653) (2472) (2766) (2381) (2653) (2472) (2766) (2381) (2653) (2472) (2766)
GCWR lbs. (kg.) (max.) ®
4.9L(300 CID) ® 7050 7650 7250 7900 N/A N/A N/A N/A N/A N/A N/A N/A
(3197) (3469) (3288) (3583)
5.0L(302 CID) ® 7050 7650 7250 7900 N/A N/A N/A N/A N/A N/A N/A N/A
(3197) (3469) (3288) (3583)
5.8L (351 CID) ® ® 7050 7650 7250 7900 8225 8825 8425 9075 9500 10100 9700 10350
(3197) (3469) (3288) (3583) (3730) (4002) (3821) (4116) (4309) (4581) (4399) (4694)
Min. Axle Ratio ®
4.9L(300 CID) 3.25 3.25 3.25 3.25 N/A N/A N/A N/A N/A N/A N/A N/A
5.0L (302 CID) 3.25 3.25 3.25 3.25 N/A N/A N/A N/A N/A N/A N/A N/A
5.8L(351 CID) 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00
3.00_______ 3.00
Transmission ® Automatic Automatic Automatic
See page 105 for footnotes. 93
Regular Cab (4x2) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model______________ Regular Cab F-250 (4x2) ®
Towing Method Conventional Conventional ______ Conventional Conventional Fifth Wheel
Wheelbase in. (cm.) 133 in. (337 cm.) 133 in. (337 cm.) _____ 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.)
Trailer Class_________ ___________ I_________ II Ill_______ IV II, III, IV
Tongue Load lbs. (kg.) 10 to 15% of 10 to 15% of 10 to 15% of 10 to 15% of Approx. 25% of
Trailer Weight Trailer Weight Trailer Weight Trailer Weight Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs. (kg.)® Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. 3500 to 5000 lbs. 5000 to 7000 lbs. Up to 6000 lbs. (2721 kg.)
(907-1587 kg.) (1587-2267 kg.) (2267-3175 kg.)
Cooling Package ® Extra Cooling Super Cooling Super Cooling Super Cooling Super Cooling
Towing Package ® L.P.________ H.D. H.D. H.D. HD.
Trailer Hitch ® Weight Weight Weight Weight Frame
Carrying ®_____ Distributing ® Distributing ® Distributing ® Mounted
GVWR lbs. (kg.) (min.) 6350 6900 7650 7800 6350 6900 7650 7800 6350 6900 7650 7800 6350 6900 7650 7800 6350 6900 “7650 7800
(2880)1(3129), (3469) (3583) (2880) (3129) (3469) (3538) (2880) (3129) (3469) (3538) (2880) (3129) (3469) (3538) (2880) (3129) (3469)|(3538)
GCWR lbs. (kg.)(max.)®
5.8L (351 CID) 8150 8700 9450 9600 9325 9875 10625 10775 10600 11150 11900 12050 12300 12300 12300 12300 11225 11775 12300 12300
(3696) (3946) (4286) (4354) (4229) (4479) (4819) (4887) |(4808) (5057) (5397) (5465) (5579) (5579) (5579) (5579) (5091) (5341) (5579)|(5579)
Min. Axle Ratio ©
5.8L(351 CID)_______ 3.07 (Std.) 3.07 (Std.) 3.33 3.33 3.33
Transmission ® Automatic Automatic Automatic Automatic Automatic
See page 105 for footnotes.
94
Regular Cab (4x2) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model______________ Regular Cab F-350 (4x2)
Towing Method______ Conventional Conventional Conventional_____ Conventional Fifth Wheel
Wheelbase in. (cm.) 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.)
Trailer Class_________ _________ I________ II _______ in_______ IV II, III, IV
Tongue Load lbs. (kg.) 10 to 15% of 10 to 15% of 10 to 15% of 10 to 15% of Approx. 25% of
Trailer Weight Trailer Weight Trailer Weight Trailer Weight Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs. (kg.)® Up to 2000 (907) 2000-3500 3500-5000 5000-8500 5000-8500 ® Up to 8000
(907-1587)________ (1587-2267) (2267-3855) (2267-3628) (3268)
Cooling Package Extra Cooling Super Cooling______ Super Cooling Super Cooling Super Cooling
Towing Package ® L.P. H.D.__________ H.D. _________H.D._________ H.D.
Trailer Hitch ® Weight Weight Weight Weight Frame
Carrying Distributing ®_____ Distributing ® Distributing ® Mounted
GVWR lbs. (kg.) (min.) 8650 8700 9950 1110,000 8650 8700 9950 10,000 8650 8700
..............................................................._____________________ ___ , 9950 10,000 8650 ..........
.................. 8700 ......... 8650I 8700
9950.10,000 ____ ___ . 9950 10,000
(3923) (3946^ (4513ff (4535p (3923) (3946)2 (4513)2 (4535p (3923) (3946)2 (4513)2 (4535p (3923) (3946)2 (4513)2 (4535p (3923) (3946)2 (4513)2 (4535)2
GCWR lbs. (kg.)(max.)®
5.8L (351 CID) ® ® 10450 10500 11750 11800 11300 11300 11300 11300 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
(4740) (4762) (5329) (5352) (5125) (5125) (5125) (5125)
6.6L (400 CID) ® ® 10450 10500 11750 11800 11625 11675 12925 12975 12900 12950 14200 14250 14200 14200 14200 14200 14200 14200 14200 14200
(4740) (4762) (5329) (5352) (5273) (5295) (5862) (5885) (5851) (5874) (6441) (6463) (6441) (6441) (6441) (6441) (6441) (6441) (6441) (6441)
Min. Axle Ratio ®
5.8L (351 CID) 3.73 3.73 3.73 3.73 3.73 3.73 3.73 3.73 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
6.6L (400 CID)_______ 3.73 3.73_______
3.73 3.73 3.73 3.73________
3.73 3.73 3.73 3.73 3.73
3.73_______ 4.10 4.10_______
4.10 4.10 4.10 4.10 4.10 4.10
Transmission ® Automatic Automatic ® Automatic ® Automatic ® Automatic ®
See page 105 for footnotes. 95
Regular Cab (4x4) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model ______ Regular Cab F-150 (4x4)______
Towing Method______ __________ Conventional__________ __________ Conventional__________ __________ Conventional__________
Wheelbase in. (cm.) 117 in. (297 cm.) | 133 in. (337 cnrY 117 in. (297 cm.) | 133 in. (337 cm.) 117 in. (297 cm.) | 133 in. (337 cm.)
Trailer Class_________ ________________ I_______________ _______________ II_______________ ____________in___________
Tongue Load lbs. (kg.) 10 to 15% of Trailer Weight 10 to 15% of Trailer Weight 10 to 15% of Trailer Weight
_______ 200 lbs. (90 kg.) max._______
Trailer Weight lbs, (kg.) ® Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. (907-1587 kg.) 3500 to 5000 lbs. (1587-2267 kg.)
Cooling Package ®_______ Extra Cooling__________ _______ Super Cooling_______ ________ Super Cooling_______
Towing Package ®________ L.P.______________ H.D.___________ ___________ H.D.____________
Trailer Hitch ®__________ Weight Carrying_________ Weight Distributing ® Weight Distributing ®
GVWR lbs. (kg.) (min.) 5600 6150 5800 6350 5600 6150 5800 6350 5600 6150 5800 6350
(2540) (2789) (2630) (2880) (2540) (2789) (2630) (2880) (2540) (2789) (2630) (2880)
GCWR lbs. (kg.) (max.) ®
5.0L(302 CID) ® 7400 7950 7600 8150 N/A N/A N/A N/A N/A N/A N/A N/A
(3356) (3606) (3447) (3694)
5.8L (351 CID) ® ® 7400 7950 7600 8150 8575 9125 8775 9325 9850 10400 10050 10600
(3356) (3606) (3447) (3696) (3889) (4139) (3980) (4229) (4467) (4717) (4558) (4808)
Min. Axle Ratio ®
5.0L (302 CID) 3.50 3.50 3.50 3.50 N/A N/A N/A N/A N/A N/A N/A N/A
5.8L(351 CID)________ 3.50 3.50 3.50 3.50 3.50 3.50_________
3.50 3.50 3.50 3.50
3.50________ 3.50
Transmission ®______ Automatic Automatic ® Automatic ®
See page 105 for footnotes.

96
Regular Cab (4x4) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model Regular Cab F-250 (4x4)
Towing Method______ _____ Conventional_____ Conventional Conventional_____ Conventional Fifth Wheel
Wheelbase in. (cm.) 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.)
Trailer Class_________ __________ I__________ 11 _______ in_______ IV II, III, IV
Tongue Load lbs. (kg.) 10 to 15% of 10 to 15% of 10 to 15% of 10 to 15% of Approx. 25% of
Trailer Weight Trailer Weight Trailer Weight Trailer Weight Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs. (kg.) ® Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. 3500 to 5000 lbs. 5000 to 7000 lbs. Upto 6500 lbs.
(907-1587 kg.) (1587-2267 kg.) (2267-3175 kg.) (2948 kg.)
Cooling Package © Extra Cooling Super Cooling Super Cooling Super Cooling Super Cooling
Towing Package ® _________L.P. ________ H.D.________ _______ H.D.________ _______ H.D._________ ________ H.D.
Trailer Hitch © Weight Carrying Weight Distributing @ Weight Distributing © Weight Distributing © Frame Mounted
GVWR lbs. (kg.) (min.) 6750 7350 8000 6750 7350 8000 6750 7350 8000 6750 7350 8000 6750 7350 8000
(3061) (3334) (3628) (3061) (3334) (3628) (3061) (3334) (3628) (3061) (3334) (3628) (3061) (3334) (3628)
GCWR lbs. (kg.) (max.) ©
5.8L (351 CID) © ® 8550 9150 9800 9725 10325 10975 N/A N/A N/A N/A N/A N/A N/A N/A N/A
(3878) (4150) (4445) (4411) (4683) (4978)
6.6L(400CID) ® © 8550 9150 9800 9725 10325 10975 11000 11600 12250 12700 13200 13200 11625 12225 12875
(3878) (4150) (4445) (4411) (4683) (4978) (4989) (5261) (5556) (5760) (5987) (5987) (5273) (5545) (5839)
Min. Axle Ratio ®
5.8L (351 CID) 3.54 3.54 3.54 3.54 3.54 3.54 N/A N/A N/A N/A N/A N/A N/A N/A N/A
6.6L(400 CID)________ 3.54 3.54 3.54 3.54 ____________
3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54
Transmission ©_______ Automatic Automatic © Automatic ® Automatic ® Automatic ®
See page 105 for footnotes. 97
Regular Cab (4x4) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model______________ Regular Cab F-350 (4x4)
Towing Method Conventional Conventional _____ Conventional_____ Conventional Fifth Wheel
Wheelbase in. (cm.) 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.) 133 in. (337 cm.)
Trailer Class_________ II ________ in________ IV II, III, IV
Tongue Load lbs. (kg.) 10 to 15% of 10 to 15% of 10 to 15% of 10 to 15% of Approx. 25% of
Trailer Weight Trailer Weight Trailer Weight Trailer Weight Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs. (kg.) Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. 3500 to 5000 lbs. 5000 to 7000 lbs. Up to 6500 lbs.
(907-1587 kg.) (1587-2267 kg.) (2267-3175 kg.) (2948 kg.)
Cooling Package & Extra Cooling Super Cooling Super Cooling Super Cooling Super Cooling
Towing Package ® L.P. H.D. _______ H.D._______ H.D. HD.
Trailer Hitch ® Weight Carrying Weight Distributing © Weight Distributing® Weight Distributing © Frame Mounted
GVWR lbs. (kg.) (min.) 8700 9100 8700 9100 ~8700 9100 8700 9100 8700 9100
(3946) (4127) (3946) (4127) (3946) (4127) (3946) (4127) (3946) (4127)
GCWR lbs. (kg.) (max.) ©
5.8L(351 CID) © ® 10500 10900 10400 10400 N/A N/A N/A N/A N/A N/A
(4762) (4944) (4717) (4717)
6.6L (400 CID) © ® 10500 10900 11675 12075 12950 13350 13700 13700 13575 13700
(4762) (4944) (5295) (5477) (5874) (6055) (6214) (6214) (6157) (6214)
Min. Axle Ratio ©
5.8L (351 CID) 3.54 • 3.54 3.54 3.54 N/A N/A N/A N/A N/A N/A
6.6L (400 CID)_____________ 3.54 ; 3.54 3.54
_________ 3.54 4.10__________
4.10 4.10
4,10__________ 4.10
4.10__________
Transmission © Automatic Automatic © Automatic © Automatic © Automatic ©
See page 105 for footnotes.
98
Super Cab (4x2) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model______________ _________ Super Cab F-150 (4x2)________
Towing Method______ _____________ Conventional____________ _____________ Conventional____________ Conventional
Wheelbase in. (cm.) 138.8 in. (352.5 cm.) | 155 in. (393.7 cm.) 138.8 in. (352.5 cm.) | 155 in. (393.7 cm.) 138.8 in. (352.5 cm.) | 155 in. (393.7 cm.)
Trailer Class_________ __________________ I_________________ __________________ II_________________ ______________in_____________
Tongue Load lbs. (kg.) 10 to 15% of Trailer Weight 10 to 15% of Trailer Weight 10 to 15% of Trailer Weight
_________ 200 lbs. (90 kg.) max._________
Trailer Weight lbs, (kg.) © ________ Up to 2000 lbs. (907 kg.)_______ 2000 to 3500 lbs. (907-1587 kg.) 3500 to 5000 lbs. (1587-2267 kg.)
Cooling Package ®_______ Extra Cooling____________ _______ Super Cooling_______ Super Cooling
Towing Package ©_______ L.P.________________ ___________ H.D. ____________ H.D.
Trailer Hitch ® Weight Carrying___________ Weight Distributing © Weight Distributing ©
GVWR lbs. (kg.) (min.) 5750 6100 5950 6300 5750 6100 5950 6300 5750 6100 5950 6300
(2608) (2766) (2698) (2857) (2608) (2766) (2698) (2857) (2608) (2766) (2698) (2857)
GCWR lbs. (kg.) (max.) ®
4.9L(300 CID) ® ® 7550 7900 7750 8100 N/A N/A N/A N/A N/A N/A N/A N/A
(3424) (3583) (3515) (3674)
5.01.(302 CID) © ® 7550 7900 7750 8100 N/A N/A N/A N/A N/A N/A N/A N/A
(3424) (3583) (3515) (3674)
5.8L (351 CID) ®® 7550 7900 7750 8100 8725 9075 8925 9275 10000 10350 10200 10550
(3424) (3583) (3515) (3674) (3957) (4116) (4048) (4207) (4535) (4694) (4626) (4785)
Min. Axle Ratio ®
4.9L (300 CID) 3.25 3.25 3.25 3.25 N/A N/A N/A N/A N/A N/A N/A N/A
5.0L(302 CID) 3.25 3.25 3.25 3.25 N/A N/A N/A N/A N/A N/A N/A N/A
5.8L(351 CID)_______ 3.00 3.00 3.00 3.00 3.00 3.00
3.00_________ 3.00 3.00 3.00 3.00 3.00
Transmission ©_______ Automatic Automatic ® Automatic ©
See page 105 for footnotes. 99
Super Cab (4x2) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model______________ __________ Super Cab F-250 (4x2) (SWB)
Towing Method______ Conventional_____ Conventional Conventional Conventional
Wheelbase in. (cm.) 138.8 in. (352.5 cm.) 138.8 in. (352.5 cm.) 138.8 in. (352.5 cm.) 138.8 in. (352.5 cm.)
Trailer Class_________ ________ II________ Ill _______ IV_______
Tongue Load lbs. (kg.) 10 to 15% of 10 to 15% of 10 to 15% of 10 to 15% of
Trailer Weight Trailer Weight Trailer Weight Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs, (kg.) ® Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. (907-1587 kg.) 3500 to 5000 lbs. (1587-2267 kg.) 5000 to 6000 lbs. (2267-2721 kg.)
Cooling Package ©_______ Extra Cooling _______ Super Cooling_______ ________ Super Cooling_______ Super Cooling
Towing Package ©_______ _______ L.P. ___________ H.D. ___________ H.D. H.D.
Trailer Hitch © Weight Carrying Weight Distributing © Weight Distributing © Weight Distributing ®
GVWR lbs. (kg.) (min.) 6350 7600 7750 6350 7600 7750 6350 7600 7750 6350 7600 7750
(2880) (3447) (3515) (2880) (3447) (3515) (2880) (3447) (3515) (2880) (3447) (3515)
GCWR lbs. (kg.) (max.)
5.8L (351 CID) © © 8150 9400 9550 9325 10575 10725 10600 11850 12000 11450 12300 12300
(3696) (4263) (4331) (4229) (4796) (4864) (4808) (5375) (5443) (5193) (5579) (5579)
Min. Axle Ratio ©
5.8L(351 CID) 3.07 3.07 3.07 3.07 3.07 3.07 3.33 3.33 3.33 3.33 3.33 3.33
Transmission © Automatic Automatic © Automatic © Automatic ©
See page 105 for footnotes.

100
Super Cab (4x2) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model______________ Super Cab F-250 (4x2) (LWB)
Towing Method______ ____ Conventional Conventional _______ Conventional_______ Conventional Fifth Wheel
Wheelbase in. (cm.) 155 in. (394 cm.) 155 in. (394 cm.) ______ 155 in. (394 cm.)______ 155 in. (394 cm.) 155 in. (394 cm.)
Trailer Class_________ __________ I_________ II _________ in_________ IV II, III, IV
Tongue Load lbs. (kg.) 10 to 15% of 10 to 15% of 10 to 15% of 10 to 15% of Approx. 25% of
Trailer Weight Trailer Weight Trailer Weight Trailer Weight Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs.(kg.;® Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. 3500 to 5000 lbs. 5000 to 6000 lbs. Up to 6000 lbs.
(907-1587 kg.) (1587-2267 kg.) (2267-2721 kg.) (2721 kg.)
Cooling Package © Extra Cooling Super Cooling Super Cooling Super Cooling Super Cooling
Towing Package ® L.D. htT HTL H.D. H.D.
Trailer Hitch ® Weight Weight Weight Weight Frame
Carrying Distributing © Distributing © Distributing © Mounted
GVWR lbs. (kg.) (min.) 6600 7150 7850 8000 6600 7150 7850 8000 6600 7150 7850 8000 6600 7150 7850 8000 6600 7150 7850 8000
(2993)|(3243) (3560) (3628) (2993) (3243) (3560) (3628) (2993) (3243) |(3560) (3628) (2993) (3243) (3560) (3628) (2993) (3243) (3560) (3628)
GCWR lbs.(kg.)(max.)O
5.8L(351 CID) ® ® 8400 8950 9650 9800 9575 10125 10825 10975 10850 11400 12100 12250 11700 12250 12300 12300 11100 11650 12300 12300
(3810)|(4059) (4337) (4445) (4343) (4592)|(4910) (4978)|(492l) (5170) (5488) (5556) (5307) (5556) (5579) (5579) (5034) (5284) (5579)|(5579)
Min. Axle Ratio ©
5.8L (351 CID) 3.07 3.07 3.07 3.07 3.07 3.07_________ 3.07 3.07 3.33 3.33 3.33 3.33 3.33 3.33________ 3.33 3.33 3.33 3.33 3,33 3.33
Transmission © Automatic Automatic ® Automatic ® Automatic © Automatic ©

See page 105 for footnotes.


101
Super Cab (4x2) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model _______ Super Cab F-350 (4x2)
Towing Method _____ Conventional Conventional Conventional Conventional Fifth Wheel
Wheelbase in. (cm.) 155 in. (394 cm.) 155 in. (394 cm.) 155 in. (394 cm.) 155 in. (394 cm.) 155 in. (394 cm.)
Trailer Class_________ __________ I__________ II ______ in______ IV II, III, IV
Tongue Load lbs. (kg.) 10 to 15% of 10 to 15% of 10 to 15% of 10 to 15% of Approx. 25% of
Trailer Weight Trailer Weight Trailer Weight Trailer Weight Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs. (kg.) Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. 3500 to 5000 lbs. 5000 to 8000 lbs. Up to 8000 lbs.
(907-1587 kg.) (1587-2267 kg.) (2267-3628 kg.) (3628 kg.)
Cooling Package ® Extra Cooling Super Cooling Super Cooling Super Cooling Super Cooling
Towing Package © ______ L.P. ______ H.D.________ _______ H.D.________ _______ H.D.________ H.D.
Trailer Hitch ® Weight Carrying Weight Distributing © Weight Distributing © Weight Distributing © Frame Mounted
GVWR lbs. (kg.) (min.) 8900 8900 8900 8900 8900
(4036) (4036) (4036) (4036) (4036)
GCWR lbs. (kg.) (max.) ©
5.8L(351 CID) ® ® 10700 11300 N/A N/A N/A
(4853) (5125)
6.6L (400 CID) © ® 10700 11875 13150 14200 14200
(4853) (5386) (5964) (6441) (6441)
Min. Axle Ratio ®
5.8L (351 CID) 3.73 3.73 N/A N/A N/A
6.6L(400 CID) ________________ 3.73 3.73 3,73 4,10 4.10
Transmission © Automatic Automatic © Automatic © Automatic © Automatic ©
102 See page 105 for footnotes.
Super Cab (4x4) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model Super Cab F-150 (4x4)
Towing Method______ ______ Conventional______ ______ Conventional______ Conventional
Wheelbase in. (cm.) 155 in. (394 cm.)_____ 155 in. (394 cm.) 155 in. (394 cm.)_____
Trailer Class_________ ___________ I___________ ___________ II___________ ___________HI___________
Tongue Load lbs. (kg.) 10 to 15% of Trailer Weight 10 to 15% of Trailer Weight 10 to 15% of Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs, (kg.) Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. (907-1587 kg.) 3500 to 5000 lbs. (1587-2267 kg.)
Cooling Package ® ______Extra Cooling______ _______ Super Cooling_______ Super Cooling
Towing Package ® _________ L.P.__________ ___________ H.D.___________ ____________ H.D.____________
Trailer Hitch Weight Carrying_____ Weight Distributing ® Weight Distributing ®
GVWR lbs. (kg.) (min.) 6600 6600 6600
(2993) (2993) (2993)
GCWR lbs. (kg.) (max.) ®
5.8L (351 CID) ® ® 8400 9575 10850
(3810) (4343) (4921)
Min. Axle Ratio ®
5,8L(351 CID) 3.50 3.50 3.50
Transmission ® Automatic Automatic ® Automatic ®
See page 105 for footnotes.

im
Super Cab (4x4) Trailer Towing
Minimum Optional Equipment Recommended or Required
Model______________ Super Cab F-250 (4x4)
Towing Method______ Conventional_____ Conventional Conventional Conventional Fifth Wheel
Wheelbase in. (cm.) 155 in. (394 cm.) 155 in. (394 cm.) 155 in. (394 cm.) 155 in. (394 cm.) 155 in. (394 cm.)
Trailer Class_________ ______ II______ ________ III________ IV II, III, IV
Tongue Load lbs. (kg.) 10 to 15% of 10 to 15% of 10 to 15% of 10 to 15% of Approx. 25% of
Trailer Weight Trailer Weight Trailer Weight Trailer Weight Trailer Weight
200 lbs. (90 kg.) max.
Trailer Weight lbs. (kg.)® Up to 2000 lbs. (907 kg.) 2000 to 3500 lbs. 3500 to 5000 lbs. 5000 to 6500 lbs. Up to 6500 lbs.
(907-1587 kg.) (1587-2267 kg.) (2267-2948 kg.) (2948 kg.)
Cooling Package ® Extra Cooling Super Cooling Super Cooling Super Cooling Super Cooling
Towing Package © L.P. _______ H.D._______ H.D. H.D. H.D.
Trailer Hitch © Weight Carrying Weight Distributing ® Weight Distributing ® Weight Distributing© Frame Mounted
GVWR lbs. (kg.) (min.) 6950 8200 6950 8200 6950 8200 6950 8200 6950 8200
(3152) (3719) (3152) (3719) (3152) (3719) (3152) (3719) (3152) (3719)
GCWR lbs. (kg.) (max.) ©
5.8L(351 CID) © ® 8750 10000 9925 11175 N/A N/A N/A N/A N/A N/A
(3968) (4535) (4501) (5068)
6.6L(400 CID) © ® 8750 10000 9925 11175 11200 12450 12475 13200 11825 13075
(3968) (4535) (4501) (5068) (5080) (5647) (5658) (5987) (5363) (5930)
Min. Axle Ratio ®
5.8L(351 CID) 3.54 3.54 3.54 3.54 N/A N/A N/A N/A N/A N/A
6.6L (400 CID) 3.54 3.54 3.54
3.54__________ 3.54
_________ 3.54 3.54
_________ 3.54 3.54
_________ 3.54
Transmission ® Automatic_______ Automatic © Automatic ® Automatic ® Automatic ®
See page 105 for footnotes.
104
GCWR defines the maximum combined weight of the towing vehicle (including driver, passengers, extra equipment and cargo) plus the weight of the fully loaded trailer.
GCWR, GVWR and both the front and rear GAWR’s must not be exceeded.
NOTE: Trailer tongue load affects the GVWR and GAWR. Use the scale method described on pages 86-87 to determine GVW and GAWs.
Hitch sway control recommended for trailer over 2,000 lbs.
Requires auxiliary transmission cooler.
® Recommended equipment.
Required minimum equipment. Do not tow trailers with manual transmission equipped vehicles.
Class II trailer towing in California only.
© Dual rear wheel.
When towing trailers over 2,000 lbs. (907 kg.) gross loaded weight for long distances, change engine oil every 3 months or 3,000 miles (4,800 km.), whichever occurs first,
and replace oil filter at alternate changes. Check, clean and regap spark plugs every 6,000 miles (9,600 km.).
© Camper special package with automatic transmission and external auxiliary oil cooler may be used in place of Trailer Towing Package if a conventional weight carrying or
weight distributing hitch is used (no extended hitches).
Attached to the frame or original equipment step bumper.

105
CONVENIENCE FEATURES

Climate Control direct sun), the air conditioner will do a much faster job of
For operation and control functions, refer to the following pages cooling if you drive for two or three minutes with the windows
for the appropriate climate control system which is installed in open. This will force most of the hot air out of the vehicle.
your vehicle. Then, close the windows and operate the air conditioner as you
These tips will help improve the efficiency of your truck’s heating normally would.
and air conditioning system: When stopped in traffic for long periods of time in hot weather,
• HEATING AND DEFROSTING — Heating and defrosting place the automatic transmission lever in P (PARK), or N
efficiency can be improved by removing snow, ice or leaves (NEUTRAL), to increase the engine idle speed. This aids in engine
from the air intake below the windshield on the outside of the cooling and air conditioning efficiency. Be sure to keep the brake
vehicle. Occasionally, light powder snow entering the air in­ applied while the engine is running and the transmission is in P
take may cause windshield fogging. This problem can be re­ (PARK) or N (NEUTRAL).
duced by operating the heater system on FLOOR or HEAT Slight increases and decreases of engine speed/power may be
position briefly before moving the function control lever to noticed at times when operating the air conditioning system. This
DEFROST. condition is normal, as the system is designed to cycle the com­
• AIR CONDITIONING — If your vehicle has been parked with pressor on and off to maintain the desired temperature. The re­
the windows closed during hot weather (especially under a duced compressor operation should benefit fuel economy.
106
LEFT AND RIGHT AIR VENTS (NOT AVAILABLE WITH
NOTE — Since the air conditioner removes considerable AIR CONDITIONING) — Pull the vent control knob rearward to
moisture from the air during operation, it is normal if water control the amount of ventilation desired. Moving the control
drips on the ground under the air conditioner drain after knob forward closes the vent. The air vents should be closed
you have stopped your vehicle. when heating is desired.
Heater Controls
Outside Air Vents The heater control has two slide levers and a fan switch. The
temperature control lever regulates the temperature of the dis­
o charge air. The function control lever selects where the air is
/j directed: through the floor ducts, defroster ducts, or both. The
fan switch is used to select fan speed.
TEMPERATURE CONTROL LEVER

RIGHT OUTSIDE
LEFT OUTSIDE AIR VENT CONTROL
AIR VENT CONTROL
FAN SWITCH FUNCTION CONTROL LEVER

107
HEATING — For maximum heating, move the temperature con­ Comfort Vent Heater Controls (Optional)
trol lever to the red end of the scale, the function control lever to The Comfort Vent Heater Control has two slide levers and a fan
HEAT, and the fan switch to HI. As the air warms up, adjust the switch. The temperature control lever regulates the temperature
fan switch and temperature control lever to maintain the desired of the entering air. The function control lever selects where the
temperature. air is directed: through the instrument panel registers, the floor
DEFROSTING — To defrost the windshield, move the tempera­ ducts, or the defroster ducts. This lever also controls the
ture control lever to the red end of the scale, the function control OFF-ON operation of the fan. The fan switch is used to select the
lever to DEFROST, and the fan switch to HI. various fan speeds.

Y ou can regulate the distribution of air flow between the defroster TEMPERATURE CONTROL LEVER
and floor ducts by positioning the function control lever between
the HEAT and DEFROST positions.
I
NOTE — A high-output heater is available as an option J
without air conditioning. The controls for that system are
identical to the standard system.

FAN SWITCH FUNCTION CONTROL LEVER

108
HEATING — For maximum heating, move the temperature lever
to the red end of the scale, the function control lever to FLOOR,
and the fan switch to HL As the vehicle warms up. adjust the fan
5 switch and temperature control lever to the desired position.
fl i; | (fl 7 DEFROSTING — To defrost the windshield, move the tempera­
ture control lever to the red end of the scale, the function control
lever to DEFROST and the fan switch to HI. Air flow can be split
INSTRUMENT PANEL REGISTERS between the defroster ducts and floor ducts by setting the function
control lever at the ■ position between FLOOR and DEFROST.
The side and rear windows can be defrosted by directing warm air
VENTILATION — To ventilate your vehicle, move the function
at them from the instrument panel registers with the function
control lever to VENT or HI-LO. In either position, the fan starts
control lever at VENT or HI-LO.
automatically, and outside air is directed primarily through the
instrument panel registers. Set the fan switch to the desired speed.
Air temperature is controlled in either position by adjusting the Heater-Air Conditioner Controls (Optional)
temperature control lever. The four instrument panel registers are The heater air conditioner control has two slide levers and a fan
fully adjustable and may be closed to shut off most of the air switch. The temperature control lever regulates the temperature
flow. However, closing more than two registers at once is not of the discharge air. The function control lever selects where the
recommended. air is directed: through the floor ducts, the defroster ducts, or
109
instrument panel registers. This lever also controls the OFF-ON VENTILATION — To ventilate your vehicle, move the function
operation of the fan. The fan switch is used to select the various control lever to VENT. When the lever is moved from OFF the
fan speeds. fan automatically starts. Set the fan switch to the desired speed.
TEMPERATURE CONTROL LEVER The outside air is directed to the instrument panel registers. Ad­
just the air temperature as desired using the temperature control

n-
mz X J lever.
----- TEMPERATURE
FRONT

OFF VENT MAX. NORM FLOOR


HEATER

* DEFROST

TZ
FUEL

REAR
i)a COOLING — Move the temperature control lever to COOL, the
function control lever to MAX A/C, and the fan switch to HI.
This will recirculate air in the vehicle for maximum cooling. For
FAN SWITCH " FUNCTION CONTROL LEVER outside air operation, set the function control lever to NORM
A/C. After the vehicle is cool, adjust the temperature control and
|sW.. .satma fan switch lever to maintain the desired temperature. NORM A/C
operation is recommended whenever climate or traffic conditions
l,| mm
5
permit and maximum cooling is not required.
The cooled air is directed through the instrument panel registers.
The registers can be adjusted to direct the air as desired. These
registers may also be closed to block most of the air flow. How­
INSTRUMENT PANEL REGISTERS ever, closing more than two registers at once is not
recommended.
110
HEATING — For maximum heating with outside air, move the A/C, and the fan switch to a high speed, then adjust the tempera­
temperature lever to the red end of the scale, the function control ture lever for comfort. Adjust the instrument panel registers to
lever to FLOOR and the fan switch to HI. Air is directed through direct air onto the windows.
the floor ducts. As the vehicle warms up, adjust the fan switch and
Electronic Digital Clock
temperature control lever to the desired position.
The optional electronic clock displays either time of day, date, or
DEFROSTING — To defrost the windshield, move the tempera­ elapsed time. Under normal operation, the clock displays time of
ture control lever to the red end of the scale, the function control day. To display the time with the ignition off, press the TIME
lever to DEFROST, and the fan switch to HI. Air flow can be split button. To display the date for a few seconds, momentarily push
between the defroster and floor ducts by setting the function the DATE button. The date is also automatically displayed for a
control lever at the position between FLOOR and DEFROST few seconds after the engine is started or when the ignition lock
marked ■. The side and rear windows can be defrosted by directing cylinder switch is turned to ACC. To continuously display
warm air at them from the instrument panel registers with the elapsed time, push in the E/T button. Push in the E/T button
function control lever at VENT. again to revert to the time of day. The elapsed time clock will first
display minutes and seconds. It will automatically convert to
The air conditioning system can be used to defog the side win­ hours and minutes at 59 minutes and 59 seconds. The elapsed
dows in mild weather. Set the function control lever to NORM time accumulates with the ignition lock cylinder OFF or ON.

Ill
TO SET TIME: TO SET E/T (ELAPSED TIME)':
Pull button out
until it locks
HI
Press recessed switch with ball point pen
Xj
(7) To advance hours. -----
(An “A” or “P” for AM .
□ HB
Pull button out to Zero E/T. S===\'\J
or PM will appear in QHQ
If it does not come out, cA ' ' \
the minutes location.) unlock it by pushing it in \’I I
@To advance first. Release it and pull it Push the E/T button all the way in
out, and the elapsed time for continuous elapsed time display,
minutes clock will start. Push again for time of day.
8 ?-;8

TO SET DATE: NOTE — If both time and date buttons are pulled out, four
Repeat above with date Push same button all the 8’s will be displayed and neither date nor time can be set.
way in until it stops
button except: then release (whenever
If, at any time, four 8’s appear, make sure neither the
Recessed switch the car battery is dis­ DATE nor the TIME button is pulled out.
connected, the clock will
® Advances month
display all zeros and must NOTE — The date will not set and E/T will not operate
© Advances date be reset.) unless time is set first.
112
Reception for details on the limitations of FM reception, and how
NOTE — There will be up to a 5 second delay to display to obtain maximum listening enjoyment from your radio.
E/T if E/T is .pushed immediately after pushing time or
date. NOTE — Do not operate the radio with the antenna or
speaker disconnected.
Radios
KNOW THE CONTROLS — Always “fine tune" your radio
Your new Ford Motor Company radio installed prior to delivery
after using a pushbutton. Even slight de-tuning causes unneces­
is covered under the basic vehicle warranty. Before returning the
sary noise. Turn the tone control full counterclockwise to cut out
radio to your dealer for repair . . . noise. Pushbuttons that were set in a strong signal area may
require resetting after driving to a weaker signal area.
KNOW THE LIMITATIONS — FM in the automobile is not KNOW THE TAPES — Defective tape cartridges can cause dis­
static free. If particular stations are always noisy in the same torted or slow sound from your stero tape player. Use a known
general area of driving, then the noise must be expected, and no good tape to check for proper sound reproduction. Any warranty
defect or malfunction is present in your radio. All FM radios claims will be checked by your dealer using a Ford Motor Com­
respond about the same way in these “bad" areas. Tune to a pany music tape. Defective cartridges or cassettes within their
stronger station. Experience will dictate which stations are best own warranty period should be returned to their source of pur­
for your usual listening area. On trips, tuning to stronger stations chase. Ford Motor Company does not warrant tape cartridges or
will have to be more frequent on FM than on AM. Refer to Radio cassettes.
113
Both Ford stereo tape player systems provide a true stereo sound, the direction of the station. The best AM antenna is a long piece of
using speakers mounted on both sides of the vehicle. The quality of wire ... the higher the wire the better the reception. However,
sound is not dependent upon atmospheric conditions or man-made because of design necessity, the truck antenna is restricted in size,
interferences. Ford stereo tape players are cassette or 8-track solid height and direction and must receive both AM and FM stations.
state units designed to use prerecorded stereophonic tape This means that comparatively less of the station's signal reaches
cartridges. the radio. In addition, the vehicle and its radio are portable. This
A "Stereo for Today" cartridge is furnished at no additional mobility and reduced signal pickup results in FM FLUTTER (as it
charge for the enjoyment of each customer purchasing a stereo would also in the “static free" home unit if it should ever be
combination unit. installed in a vehicle).

Automobile Radio Reception FM FLUTTER — "Flutter" can best be described as repeated


pops and hissing bursts heard in the speaker, during an otherwise
Although your new radio will give you outstanding mobile recep­ good broadcast. Usually this condition exists while traveling in the
tion, it cannot provide the continuous reception of that enjoyed on fringe area of the station. FLUTTER may also be noticed near the
the home radio. FM is not static free (as is sometimes advertised station because of the characteristics of FM radio waves. This
for FM home receivers). The home receiver is not limited by condition can happen when a building or large structure is between
operating characteristics and certain geographical effects as is the you and the station you are trying to receive. Some of the FM
mobile unit. For example . . . signal "bends” around the building, but certain spots have almost
ANTENNAS AND MOBILITY — Forthe best FM reception, the no signal. As you move out of the shadow of the structure, the
antenna should be designed similar to a TV antenna and pointed in station will return to normal.
114
FM MULTI-PATH CANCELLATION — Another effect caused tortion. Fortunately this condition is localized and it will not harm
by the FM characteristics is called CANCELLATION. This con­ your receiver. Some OVERLOADING or "CROSSTALK" (two
dition exists when the radio waves are reflected from objects or stations received at the same time) may also be noticed on AM
structures. The noises produced by CANCELLATION are simi­ when driving near towers, but usually to a lesser degree.
lar to FLUTTER, with the addition of distortion in the program.
RECEIVING AN FM STEREO STATION — Because more in­
CANCELLATION effects are most prominent in metropolitan
formation is carried in FM stereo waves than in monaural FM
areas, but can also become quite severe in hilly terrain and de­
broadcasts, FLUTTER, MULTI-PATH and CAPTURE are even
pressed roadways.
more noticeable. The FM stereo noise-free broadcast range is
FM STRONG SIGNAL CAPTURE AND OVERLOAD — FM approximately five miles (8 km) less than that appreciated with the
CAPTURE is an unusual condition that occurs when traveling in monaural FM radio. Your AM/FM stereo may never encounter
the vicinity of a broadcast tower. If you are listening to a weak FM any of these troublesome problems, as they are more prominent in
station, when passing the broadcast tower, a stronger station up or metropolitan areas, hilly terrain and depressed roadways. How­
down the radio dial may CAPTURE the weak station. This switch ever, for the finest listening pleasure, it is recommended that you
to the stronger station occurs without changing the radio dial. As accurately tune to the strongest FM stereo station.
you pass the tower, the station may switch back and forth a few
times before returning to the station that you were listening to OTHER INTERFERING NOISES — Located within a few feet of
originally. When several broadcast towers are present (common in your highly sensitive radio is your vehicle’s powerful electrical
metropolitan areas) several stations may OVERLOAD the re­ ignition system. The high voltage of this system produces noisy
ceiver resulting in considerable station changing, mixing and dis­ side effects that can interfere with both the AM and FM stations.
115
Although precautions have been taken to minimize ignition noise, AM and FM Comparison
a certain amount can be heard on FM when the station is not quite In general. AM has greater range than FM — up to several hundred
tuned. Ignition noise from passing vehicles can occasionally be miles (kilometers) on clear channel stations at night.
heard if they do not have proper suppression equipment installed.
Very little can be done with the radio receiver to protect against The range of AM depends on the power of the station and the time
this type of external interference. Some of the many electrical of day. Volume drops off as the station gets weaker.
accessories being added on today s vehicles contribute to addi­ FM range is limited to 20-25 miles (32-40 km), except for some high
tional radio interference. These devices are constantly scrutinized power stations. Monaural FM stations have greater range than
to establish their electrical compatibility with the radio. Add-on or stereo FM. Range does not depend on the time of day. As the
faulty accessories can cause radio noise problems. station gets weaker, volume stays about the same, but noise
increases.
The ability of AM signals to bend and be reflected by the upper
NOTE — Addition of transmitting equipment other than atmosphere (ionosphere) causes jamming of the AM band by dis­
original factory installed equipment, or operation of the tant stations at night, which might interfere with your favorite
vehicle in a strong RF (radio frequency) or EM (elec­ station.
tromagnetic) field may result in interference with the fac­
tory installed radio or other electronic devices in the FM signals follow "line-of-sight" path and are not reflected by the
vehicle. ionosphere, and therefore avoid night-time interference by distant
stations.
116
Static on AM is caused by power lines and electric fences, par­ radios at these dial locations. The Travelers Information Service
ticularly noticeable in rural areas where only weak signals are now consists of over 200 transmitter locations, most of which are
available (seldom occurs on FM). Traffic lights and electric signs located in our national parks and at airports. These stations have
can cause static. Static from thunderstorms can make AM limited range transmitters which are intended to supply informa­
unlistenable. tion of a localized nature, such as: road conditions, specialized
There is very little static on FM from power lines, electric signs instructions, etc.
and fences, traffic lights, or lightning.
AM fades under freeway viaducts and when tuned to distant
Operating Instructions
stations at night and in downtown areas with many tall buildings.
No fading occurs on FM under viaducts. Basically, all radios are tuned and operated in a like manner.
OFF-ON, VOLUME CONTROL — You can play your radio
NOTE — Fixed mast antennas are designed to withstand when the ignition switch is in either ON or ACC position. To turn it
the impact of low-hanging objects or car washes. on, turn the OFF-ON knob clockwise. By continuing to turn the
knob in the same direction, you will increase the volume.
Travelers Information TONE CONTROL — The tone control is the ring knob located
Most Ford radios will receive the Travelers broadcast information behind the OFF-ON knob. Turning the tone control clockwise will
stations which are at the extreme ends of the AM band (frequen­ increase the treble range while turning it counterclockwise will
cies of 530 and 1610 Kilo hertz). A "T" is positioned on many Ford increase the bass range.
117
STATION SELECTION — You can select the radio station you AM/FM Monaural Radio
want by turning the manual tuning knob, located on the right side
of the radio dial; or you can use the pushbuttons which can be
preset to the stations of your choice. AM DIAL FM DIAL AM/FM BAND
TONE CONTROL 1 SELECTOR BAR
Refer to the illustrations below for detailed information regarding /
the specific radio you have in your vehicle. MANUAL
AM Radio JI
3^ TUNING
m 100 104
'W/
TONE CONTROL MANUAL TUNING -I-
r

T 5*
Q)
I

ON/OFF & VOLUME PUSHBUTTON TUNING


OFF/ON & CONTROL
VOLUME
CONTROL PUSHBUTTON TUNING

118
BAND SELECTION BAR —The band selector bar allows you to AM/FM Stereo Radio
select either AM or FM broadcasts. Slide the bar. located just
below the radio dial, to the left for AM operation. Slide it to the
right for FM operation. Use the scale numbered 5.4 through 16 for STEREO
AM DIAL FM DIAL INDICATOR LIGHT
selecting AM stations and use the scale numbered 88 through 108 AM/FM
for FM stations. BAND
TONE SELECTOR
CONTROL BAR
CAUTION — Do not operate the band selector bar if any E.
pushbutton is pulled out. The pushbuttons must all be de­
pressed and locked before the band selector bar will operate.
[nrcl U S T C D E c (I

MANUAL
TUNING

OFF/ON & VOLUME


CONTROL FRONT/REAR
RIGHT/LEFT PUSH SPEAKER
SPEAKER BUTTON BALANCE
BALANCE TUNING

1 IO
RIGHT/LEFT SPEAKER BA LANCE — This control, located at Turn on the radio and allow it to warm up for about 5 minutes
the bottom of your radio, allows you to confine the sound to either before setting pushbuttons for tuning, as illustrated below.
the right or left speaker, or to balance the sound between both
speakers.
STEREO PROGRAM INDICATOR LIGHT — The amber jewel
light on the numbered scale will glow when your radio is receiving
an FM/Stereo broadcast. / /
PUSH SAME
Pushbutton Tuning BUTTON ALL THE
WAY IN UNTIL IT
Pushbutton tuning is accomplished by firmly pressing any one of UNTIL IT LOCKS STOPS'. THEN RELEASE
the five radio pushbuttons (located below the radio dial) which
automatically selects the AM or FM station for which it was
preset. For radios with AM/FM stereo, each pushbutton has a i.'I'.'V.'.'l.'l!.
dual function in that it can be set to select both an AM and an FM
station, for a total of 10 stations for five buttons. For AM/FM
monaural radio, only one station (either AM or FM) can be set on SLIDE BAND
TUNE IN
each button, for a total of five stations for five buttons. Always V STATION SELECTOR SWITCH
fine-tune manually on FM after using a pushbutton. To set TO RIGHT FOR FM

pushbuttons, proceed as follows:


120
Special Instructions — Tape Player Operation Operating Instructions — Stereo 8-Track Tape Player (Op­
Ford stereo tape players are 8-track solid state units designed to tional)
use prerecorded 8-track (4-program) stereophonic tape car­
tridges. (Do not use 4-track cartridges.) TO OPERATE THE TAPE PLAYER PORTION OF THE UNIT
— Turn the OFF-ON & VOLUME knob clockwise to turn the
AM/FM Stereo Radio and Stereo 8-Track Tape unit on. Select a tape cartridge and insert it — label side up and
BAND STEREO open end first — into the cartridge slot. Push the cartridge all the
TAPE SELECTOR AM FM INDICATOR BAND
SELECTOR
way into the slot until it is firmly seated and latched. Adjust the
CHANNEL SWITCH DIAL DIAL LIGHT
SELECTOR SWITCH volume, tone and balance controls as desired.
(PUSH) TONE I
\ CONTROL MANUAL During extremely cold wather, the unit may take a few minutes to
I TUNING warm up to operating temperatures.
ipnnBBl TO OPERATE THE RADIO PORTION OF THE UNIT — Dis­

ON/OFF &
VOLUME
re AM-FM STEREO-TAPE
engage the tape cartridge from the cartridge slot approximately
one inch, or remove it entirely. Then follow instructions in the
illustration.

PUSHBUTTON TAPE FRONT/REAR


CONTROL
TUNING CARTRIDGE SPEAKER
SLOT BALANCE

121
TAPE PROGRAM SELECTION — Although the tape player on. Insert the cassette (with the open end to the right) into the tape
will play all four programs automatically, a manual override is slot. Make sure the cassette is firmly seated. Adjust the volume,
provided to allow program selection at will. To change programs tone and fader controls as desired.
push the volume knob in and release it. Each time the knob is
pushed and released, the unit will step to the next program. AM/FM Stereo Radio and Stereo Cassette Tape (Optional)
BAND STEREO BAND
Operating Instructions — Stereo Cassette Tape Player EJECT SELECTOR AM FM INDICATOR SELECTOR
(Optional) CASSETTE SWITCH DIAL DIAL LIGHT SWITCH
(PUSH)
CASSETTE TAPE PLAYER OPERATION — Ford stereo cas­
MANUAL
sette tape players are 4-track solid-state units designed to use TUNING
prerecorded 4-track (2 programs) stereophonic cassettes. These
systems provide true stereo sound using speakers mounted on
both sides of the vehicle. When playing stereo cassette tapes, ( w'!!
sounds originating on the left are heard through the left speakers
and sounds originating on the right are heard through the right
TO
ON/OFF &
speakers. The quality of sound in all tape players is independent of VOLUME
MTROL / I / \
atmospheric conditions. CONTROL
/ I FAST FORWARt
FORWARD FRONT/REAR
CASSETTE PUSHBUTTON AND REWIND SPEAKER
TO OPERATE THE TAPE PLAYER PORTION OF THE UNIT TAPE SLOT TUNING CONTROL BALANCE
— Turn the OFF-ON & VOLUME knob clockwise to turn the unit
122
During extremely cold weather, the unit may take a few minutes REVERSE/FORWARD TAPE SPEED — With the cassette fully
to warm up to operating temperatures. engaged into the tape slot, the tape switch is automatically placed
in “PLAY”. Switch the REV-PLAY-FWD tape button to the left
TO OPERATE THE RADIO PORTION OF THE UNIT — Eject
to reverse or to the right for fast forward.
the cassette from the tape player. This automatically switches the
radio on, and the tape system off. Then follow instructions in the
illustration. Cassette Precautionary Notes
• Cassette performance can vary among different cartridges.
TAPE PROGRAM SELECTION — Remove the cassette from Wide variations in design, size, and especially quality have
the tape slot. Turn the cassette upside down and re-insert it into been found in a survey of cassette cartridges from different
the player, open end to the right, to play the second program manufacturers. If you experience problems with a particular
Selection. A total of only two programs are recorded on the cas­ brand of cassette, discontinue use of that brand.
sette tape, one program per side.
CASSETTE EJECTION — The cassette is automatically ejected • When inserting a cassette into the cassette radio, the cassette
from the tape player when (1) the end of tape has been reached, should be firmly pushed in and down to assure proper seating.
(2) The radio is turned OFF, or (3) the vehicle ignition is turned If the cassette ejects shortly after insertion, it may be because
OFF. The cassette can also be manually ejected by momentarily the cassette is at its end. Always insert the cassette so that the
pushing in on the OFF-ON/volume radio knob. empty hub of the cassette goes into the tape deck first.

123
• FOR OPTIMUM PERFORMANCE, IT IS RECOM­ happens, manual removal of the cassette will restore operation
MENDED THAT C90 OR LONGER CASSETTES (90 MIN­ of the radio (AM or FM).
UTES TOTAL PLAYING TIME FOR BOTH SIDES) NOT
BE USED IN FORD MOTOR COMPANY CASSETTE Caring for your 8-Track Tape Cartridges and Cassettes
RADIOS. Due to the thinness of the tape used in C90, C120 • Do not expose the cartridges or cassettes to intense sunlight or
and Cl80 cassettes, these cartridges are more prone to failures other temperature extremes.
due to stretched or broken tape and tape jamming in the
• If accidental exposure to extreme temperature occurs, allow
mechanism.
the cartridge or cassette to run for several minutes with the
• It is recommended that cassettes, when not in use, always be volume turned low before attempting to obtain completely
stored in their protective cases (with hub locks in place). Fail­ satisfactory reproduction.
ure to do so increases the risk of the tape to loosen on its hubs, • When the cartridge or cassette is not in use, disengage it ap­
which may lead to tape spill or tape jamming in the radio. If a proximately one inch from the tape playback head or remove it
cassette has loose tape, the tape should be wound firmly entirely to prevent a flat spot from occurring on the cartridge
around the cassette hubs prior to insertion of the cassette into roller or possible tape jam-up.
the radio.
• Protect the open end of the cartridge or cassette from damage,
• Occasionally, the cassette radio may not eject some cassettes
dirt, oil, or grease.
far enough to turn the radio portion of the unit on. When this

124
• Do not attempt to pull out the tape from the cartridge or
cassette. CAUTION — Excess alcohol on the swab may run down
• Do not attempt to open the cartridge or cassette itself. the capstan and damage the bearings. Do not use carbon
tetrachloride, acetone, or other solvents.
Playback Head and Capstan Cleaning
The playback head and the capstan shaft in your tape player may
accumulate tape coating residue (oxide) as the tape passes over VIEW LOOKING INTO 8-TRACK CARTRIDGE SLOT
the head. This accumulation may need to be periodically re­
CAPSTAN
moved, as part of normal maintenance, if it causes weak or wav­ CARTRIDGE.
SHAFT
ering sound. This should be done by holding the player cartridge door'
door open and cleaning the playback head with a cotton swab
slightly moistened with 70% isopropyl (rubbing) alcohol. To clean
the capstan, trip the motor on-off switch at the rear of the car­
tridge slot with the eraser end of a pencil and hold the alcohol
moistened swab against the rotating capstan.
COTTON.
z PLAYBACK
MOTOR
ON-OFF

SWAB HEAD

125
Citizens Band (CB) Radio — Optional
Cigar Lighter (Optional)
The controls for the optional 40-channel CB unit are on the
hand-held microphone attached to the side of the driver’s seat. The cigar lighter is located to the left of the ash tray. To operate,
The microphone can be detached for easy storage. The trans­ push the lighter forward. It will remain in this position until heated,
ceiver itself is hidden under the driver’s seat as an anti-theft then return to the original position, ready for use.
feature. The CB unit includes a disguised fixed-type antenna. The
NOTE — Do not hold lighter in manually.
CB transmitter may be damaged if operated without the antenna
properly installed. The CB plays through the center instrument
panel speaker. Ash Tray CIGAR LIGHTER
To open, push ashtray down­
ward. To remove ash receptacle 7r — 7
NOTE — Do not operate the CB transceiver unit with the from the tray, grasp the tab, push
antenna or speaker disconnected. downward, slide receptacle
slightly forward in tray, and lift.
57
I------------------

If you order the optional CB radio, you must obtain the proper ASHTRAY
license before operating. An.operating manual will be provided
CAUTION — Never use the ashtray as a waste receptacle.
with the citizens band radio package. Refer to it for operating
Do not close the ashtray until your tobacco has been com­
instructions and cautionary notes before attempting to use the CB
pletely extinguished.
unit.
126
Engine Block Heater — Optional GT Bar (Optional)
The optional engine block heater is used to warm the engine The optional GT bar is strictly an appearance option and does not
coolant which improves starting, provides for faster engine provide roll-over protection.
warm-up. and results in quicker response from the heater­
defroster system. It is recommended for use whenever the out­
side temperature is 0°F or below (- 18°C or below). The heater is Slide-In Camper Body
plugged into a grounded 110 volt outlet (household system) and Ford Motor Company recommends that all full height slide-in
consumes about 600 watts of power. For best results the heater camper bodies be directly attached to the vehicle frame structure.
should be plugged in at least three hours prior to starting. The use Since it is required that no holes be added through the vehicle
of the heater for longer periods of time will not cause the engine frame side rail horizontal flanges, it is suggested that the owner
coolant to exceed the thermostat setting. have outrigger type “L” brackets attached to the frame’s vertical
web to which the camper body can be conveniently attached.

CAUTION — Unplug heater cord and secure it to the vehi­


cle prior to moving the vehicle.

127
Chassis Equipment Requirements for F-250/F-350
WARNING — Ford recommends that passengers and pets Camper Specials
be carried only in the cab of the truck. Slide-in campers The following charts (pages 129-130) show the Gross Vehicle
should not be occupied while the vehicle is in motion. Weight Rating and minimum optional equipment required for use
with the Camper Special package. The equipment shown does
not necessarily represent the maximum equipment obtainable. In
Camper Body Installations many cases, additional equipment is available for maximum
Once you have obtained your new camper, it is recommended that camper loads and applications.
you place a 5 foot long 2x4 or 4x4 wood spacer between the
headboard of the pickup box and the forward most part of the The Truck Consumer Information Sheet on truck camper loading
camper floor, resting the spacer on the pickup box bed. If a 2x4 is located in the glove box. Be sure to read this sheet for informa­
spacer is not wide enough to prevent contact of the fully installed tion regarding slide-in camper usage and whether your vehicle is
camper with the pickup box headboard or taillight rear pillars, a recommended for carrying a slide-in camper.
4x4 spacer should be used.
CAUTION — The 4-speed manual overdrive transmission
must not be used with camper applications.

128
F-250, F-350 Super Cab
Slide-In Camper Body Minimum Optional Equipment Required
_______________ Model F-250 4x2 F-250 4x4 F-350 4x2
Wheelbase in. (cm.) 155 in. (394 cm.)
GVWR lbs, (kg.)_______ 8000 lbs. (3628 kg.) 8200 lbs. (3719 kg.) 8900 lbs. (4036 kg.)
Max. Camper Length © 11 Ft. (335 cm.)
Styleside Pickup
Body Type
_______________ Chassis — Cab_______________
Engine ___________ 5.8L(351 CID) V-8_____________
Transmission (3) Cruise-O-Matic or 4-Speed Manual T18 or NP435
Tires (2) Std. ® Sid.
Recommended Axle Ratios 3.54 ________ 4,10____________ 3.73 ®
Recommended for High Ambient Temperatures Super Cooling__________
Suspension Front and Rear Stabilizer Bars
© — Camper length shown for reference only. The combined weight of any camper body, occupants and equipment when added to the vehicle weight must
not exceed vehicle GVW rating.
© — Radial ply tires available in 8.75 size only.
0 — 9.50 x 16.5-E recommended.
© — 4-Speed Overdrive N.A. W/Camper Pkg.
0 — Not recommended for operation on grades over 15% on 5.8L (351) V-8 W-Cruise-O-Matic transmission.
129
F-250 4x2, F-250 4x4, F-350 4x2, and F-350 4x4 w/Single and Dual Rear Wheels —
Regular Cab Slide-In Camper Body Minimum Optional Equipment Required
F-350 4x2 F-350 4x2
Model F-250 4x2 F-250 4x4 F-350 4x4
Sngl. Rr. Dual Rr.
Wheelbase 133 in. (338 cm.) 133 in. (338 cm.) 133 in. (338 cm.) 133 in. (338 cm.) 133 in. (338 cm.)
GVWR 6900 lbs. 7650 lbs. 7800 lbs. 7350 lbs. 8000 lbs. 8650 lbs. 8550 lbs. 8700 lbs. 9950 lbs. 10000 lbs.
(3136 kg.) | (3470 kg.) (3538 kg.) (3334 kg.) (3628 kg.) (3923 kg.) (3878 kg.) (3946 kg.) (4513 kg.) (4536 kg.)
Max. Camper Length ® 11 Ft. (335 cm.) 11 Ft. (335 cm.) 11 Ft. (335 cm.) 11 Ft. (335 cm.) 11 Ft. (335 cm.)
Styleside Pickup Styleside Pickup Styleside Pickup
Body Type Flareside Pickup Flareside Pickup Styleside Pickup Flareside Pickup Styleside Pickup
_________ Chas sis-Cab _____ Chassis-Cab Chassis-Cab
Engine 5.0L (302 CID) | 5.0L/5.8L 5.0L (302 CID) 5.8L (351 CID)
Transmission ©________ Cruise-O-Matic or 4-Speed Manual NP435 orT-18
Tires © 8.75xl6.5-E~| Std. 8.75xl6,5-E ]~ Std. Std. ® Std. © Std.
Recommended Axle Ratios 3.54 3.54 3.73 © 4.10 3.73
Recommended for High
Ambient Temperature Super Cooling
Suspension Front and Rear Stabilizer Bars
© — 4-Speed Overdrive N.A. W/Camper Pkg. © — Radial ply tires available in 8.75 size only.
— Camper length shown for reference only. The combined weight of any @ — Not recommended for operation on grades over 15% on 5.8L (351) V-8
camper body, occupants and equipment when added to the vehicle W/Cruise-O-Matic transmission.
weight must not exceed vehile GVW rating. © — 9.50xl6.5-E Std.
130
Dual Battery (Optional) Under-Hood Tool Box (Optional)
This option provides a separate power source for auxiliary equip­ The optional under-hood tool box is located in the engine com­
ment, such as the camper, interior lighting, etc. partment on the driver’s side front corner beside the windshield
washer fluid reservoir. The following warning appears on the tool
The option consists of an 81 ampere-hour battery, wiring and
box lid:
relay. The battery is located under the hood on the driver’s side
of the engine compartment opposite the main vehicle battery. It is
automatically connected to the alternator charging circuit when WARNING — This engine operates at high temperatures.
the ignition lock cylinder is turned on and automatically discon­ To avoid the possibility of fire, explosion or injury, never
nected when the ignition lock cylinder is turned off. store pressurized containers or flammable materials in this
With this system the auxiliary battery can be used during an tool stowage box. Always latch stowage box lid securely to
overnight stop and recharged during normal operation of the avoid spillage of contents into the engine compartment
truck with no effect on the regular vehicle battery. The service and possible damage to the vehicle.
requirements of the auxiliary battery are identical to those for the
primary battery in the vehicle, with the exception that the fluid
level of the auxiliary battery must be checked periodically.

131
ROUTINE SERVICE

Make sure your vehicle is ready to go whenever you need it.


There are some things that you can do, or have done, to be sure NOTE — Not required with standard "Maintenance Free”
your vehicle is well cared for. battery.
Keep the gasoline tank(s) at least half filled. This reduces the
possibility of condensation forming in the tank and moisture • Check the windshield washer reservoir fluid level. If the fluid
entering the fuel lines. level is low, add water with the recommended proportion of
Ford Ultra-Clear Windshield Washer Solution.
Make frequent checks of the motor oil and coolant levels. The
name "Ford" on the label of the motor oil and cooling system • Visually inspect the tires daily and have the air pressure
fluid will assure you of the highest quality for long-lasting, checked regularly. Tire pressure lower than recommended will
performance-keeping operation. reduce tire life, and can damage tires and affect vehicle control.
Pressure higher than recommended can cause uneven tire wear
Check the auxiliary battery (if equipped) fluid level often,
and will tend to magnify, rather than absorb, road shocks.
especially if your vehicle is being driven in a warm, dry
Remember that tire pressure will usually increase after long
climate. driving periods at high speeds or operation with heavy loads.
Do not bleed air out of an extremely warm tire to adjust the
pressure.
132
Maintaining the correct tire pressure for the load which you are
carrying is one of the most effective steps you can take for the RELEASING OUTSIDE AUXILIARY HOOD CATCH
safety of yourself and your passengers. See pages 154-159 for tire
care tips.

Whenever your vehicle requires maintenance of any kind, your


L.
authorized dealer has skilled technicians who will do an expert
job of keeping your vehicle in its prime condition.

Opening the Hood


HOOD RELEASE HANDLES
LOCATED BELOW
INSTRUMENT PANEL,
LEFT OF DRIVER
DEPRESS LEVER AS SHOWN. LIFT HOOD TO FULL OPEN
POSITION. AFTER CLOSING, ALWAYS MAKE SURE HOOD IS
PULL TO LATCHED SECURELY BY TRYING TO LIFT HOOD.
RELEASE
HOOD

133
Locking Hood Release (Optional)
CAUTION — Do not release the hood latch until the au­
The optional locking hood re- “
tomatic transmission selector lever has been latched in P
lease handle is on the lower left
(PARK), the transfer case (if so equipped) is not in neutral,
of the instrument panel. To un­
and the parking brake has been set. Turn the ignition off
lock, insert the square-headed -
unless it is necessary to check systems with the engine
running. If your vehicle is equipped with a manual trans­
key, turn it clockwise and pull
handle. Open the hood by push­
-O
mission. do not release the hood latch unless the ignition is
ing up on the outside auxiliary
first turned off. the transmission is placed in reverse gear,
hood catch mounted on the
and the parking brake is set. With a manual transmission, if
front underside of the hood near the center of the vehicle. Never
it is necessary to check beneath the hood with the engine
turn the key to lock position when the hood release handle is
running, place the transmission in neutral and set the park­ pulled out. You cannot pull the key out unless you have relocked
ing brake.
the handle.

134
Engine Compartment Service Points
6-Cylinder — Typical 8-Cylinder — Typical

n o a □o
o
g> Q
o
-till

<D
B
[o 61
O- o o
O- oo cz Z) O na cz ZZ) O
o- ■S?Tl IO j a o
8 Radiator filler cap
Battery
Q Brake master cylinder
Q Engine oil filter
0 PCV valve

I Engine oil filler cap

8 Air cleaner
Automatic transmission dipstick 8 Distributor
Engine oil dipstick
Power steering reservoir
fg Windshield washer reservoir
r» *-» z4 »-<~i < r-k + >- /M/a /Mi z Aft 1^1 IK
Avoid Mixing Lubricants the oil level within the SAFE range or above the ADD mark on
the dipstick by adding oil as required. Do not overfull.
In some cases, different brands of lubricants are not compatible
with each other and deteriorate when mixed. It is best to stick
with one brand at successive maintenance intervals. You can be
sure that Ford lubricants are compatible with those used at the Changing Oil and Filter
factory. You should have your vehicle’s engine oil and the filter changed
according to the Scheduled Maintenance Charts. Under normal
driving conditions, you don't need to change more often if you
z-erJ - -{'LL- use oil and filters of the recommended quality. Change your oil

F
/f F
MAINTAIN
and filter more frequently if your vehicle operation includes ex­
tended periods of idling or low-speed operation, towing trailers,
driving for a long time in cold temperatures, or driving short
distances.
LEVEL
ENGINE OIL DIPSTICK HERE
Your new vehicle is equipped with a Motorcraft Long-Life Oil
Engine Oil Filter. A filter of this quality should be used throughout the life of
Checking Oil Level and Adding Oil the vehicle. It is designed to protect your engine by filtering
Because it is normal to add some oil between oil changes, have harmful, abrasive, or sludgy particles without clogging up or
your engine oil level checked each time you stop for gas. Keep blocking the flow of oil to vital engine parts.
Use a Motorcraft Long-Life Oil Filter or one of equal quality then tighten another one half turn. Fill the crankcase and run the
which meets engine oil filter specification numbers ES-D5ZF- engine to check for leaks. Refer to the maintenance schedules for
6714-AA or ES-D5ZF-6714-BA. the proper time and mileage intervals for changing the oil filter.

To replace, unscrew the filter


from the adapter fitting, using WARNING — Do not handle a hot oil filter with bare
an oil filter wrench. Turn it hands.
horizontally and let the excess It Motorcraft h
oil drain off. Slide the filter to­
ward the side of the vehicle and
remove. Oil Quality
To help achieve proper engine performance and durability, it is
important that you use only engine lubricating oils of the proper
Clean the engine block mount­ quality in your vehicle’s engine. Proper quality oils also provide
ing area, lightly coat the gasket -------------------------------------- maximum efficiency for the crankcase ventilating system which
surface of the new filter with reduces air pollution.
engine oil and hand tighten until the gasket contacts the base:

137
Use only Ford or Motorcraft oil or equivalent meeting Ford Oil Viscosity Recommendations
specification ESE-M2C153-A (API classification SE). ALL 1980 LIGHT TRUCK ENGINES

low 1
2OW-2O
NOTE — Improved engine oils labeled "API Classification 30 *
SF" (Ford Specification ESE-M2C153-B) are expected to 40 *
L
be introduced during the 1980 model year. Oils labeled API
SF or in combination with other classifications i.e. SF SE.
SF CC. SF CD are preferred, as they offer improved wear
5W-2O*
5W-30 *____________
r
protection. These improved oils should be used as soon as
I0W-30_______ *
I0W-40
they are available. 10W-50

2OW-4O *
Oil Viscosity
20W-50 : *
When you change or add oil, select oil with the proper viscosity.
(°F) -10
(°C)
I » iI
-20 15
-15
10 | 20 |
-10 -5
30 j
0
4o|
5
50
10
60
15
I70
20
| 80
25
90
32
Check the accompanying table and select the oil which most
* Not recommended for sustained high speed driving.
closely matches the temperature range you expect to encounter * Recommended for improved low temperature starting where temperatures are
for the service interval. consistantly below -10°F (-23°C).
Engine Coolant
Your cooling system is of the coolant recovery type. The WARNING — Never attempt to remove the radiator cap
washer/coolant reservoir is a one-piece molded unit. under any circumstances while the engine is operating. Fail­
ure to follow these instructions could result in serious per­
The factory installed solution of Ford Cooling System Fluid and
sonal injury from hot coolant or steam blowout and/or dam­
water will protect your truck to -20°F (-29°C) or -35°F (-37°C)
age the cooling system or engine. Switch off the engine and
in some northern districts of the U.S., Alaska and Canada. Since
wait until it has cooled. Even then, use extreme care when
the coolant contains rust and corrosion inhibitors, you should
removing the cap from a hot radiator. Wrap a thick cloth
leave it in the vehicle year around. Refer to the maintenance
around the cap and turn it slowly to the first stop. Step back
schedule for recommended coolant change intervals.
while the pressure is released from the cooling system.
When you are sure all the pressure has been released, press
down on the cap — still with a cloth — turn and remove it.

139
Checking Coolant Whenever you do add coolant to the radiator, use equal parts of
Check the freezing protection rating of the coolant at least once a water and Ford Cooling System Fluid or equivalent. If you have
year, just before winter. Maintain a protection rating of at least to add coolant more than once a month, or if you have to add
-20 degrees F (-29 degrees C) to prevent engine damage as a more than one quart at a time, have your dealer check the cooling
result of freezing and to assure proper engine operating tempera­ system for leaks.
ture. The rust and corrosion inhibitors tend to deteriorate with
time; follow the maintenance schedule for recommended coolant Whenever coolant level checks are made check condition of
change intervals to insure proper protection. radiator cap rubber seal. Make sure it is clean and free of any dirt
particles. Rinse off with clean water if necessary. When replacing
Check the coolant level in the radiator at least once a month, only cap on radiator, also make sure radiator filler neck seat is clean.
when the engine is cool.
Replacing Coolant
Use the following refill procedure to remove air from the system
MAINTAIN FLUID LEVEL
BETWEEN FILLER NECK SEAT
V~o and provide proper coolant level. See warning on page 139.
AND 1.50 INCHES (38MM) BELOW
FILLER NECK SEAT. ADD • Place heater temperature control at maximum (W^RM)
COOLANT ONLY WHEN FLUID position.
LEVEL IS MORE THAN 1.50
INCHES (38MM) BELOW FILLER • Fill radiator when cold to a level between the filler neck seat
NECK SEAT. and \'/2 inches (38mm) below the filler neck seat. Leave the
radiator cap off.
140
• Operate the engine until the thermostat opens and the radiator leaks, and loose hose clamps as specified in the maintenance
upper hose becomes hot. schedule. Repair or replace as necessary.

• Stop engine and add coolant to 1/4 inch (6mm) below the bot­ Transmission Fluid
tom of the filler neck. Install radiator cap.
The automatic and manual transmission are filled with fluid at the
Coolant Specification factory. The fluid level, however, should be checked periodically.
Use only a permanent-type coolant that meets Ford Specification
ESE-M97B18-C, such as Ford Cooling System Fluid. Refer to the
coolant mixture chart on the container for additional antifreeze Automatic Transmissions
protection information. Do not use alcohol or methanol anti­ Automatic Transmission Fluid
freeze, or mix them with the specified coolant.
The fluid level in your vehicle’s AUTOMATIC TRANSMISSION
transmission should be checked DIPSTIC ____ _
Plain water may be used in an emergency, but replace it with the
specified coolant as quickly as possible to avoid damage to the
occasionally. Correct fluid level
is very important for proper
2^^
system. With only water in the system, do not let the engine run
transmission function. Low
hot.
level causes slippage and over­
Checking Hoses fill can cause foaming or loss of o £
Inspect all engine and heater system hoses for deterioration, fluid from fill tube or vent.
141
The most convenient time for checking is when other engine Normal Operating Temperature
compartment maintenance is being performed. At normal operating temperature (150c-170cF/66c-77cC fluid feels
too hot to hold comfortably) the fluid level on the dipstick should
Checking Fluid Level be between the ADD and DON'T ADD (Full) marks. Add or
The dipstick is designed to check fluid level at normal operating remove fluid as required.
temperature (150c-170cF/66c-77cC) (approximately 20 miles/32 km
vehicle operation), but can be used to check fluid level at room
temperature for convenience. CAUTION — If vehicle has been operated for extended
period at high speed, or in city traffic in hot weather or
To check the fluid level in yourautomatic transmission, apply foot vehicle is being used to pull a trailer, to obtain an accurate
brake, start and move the transmission shift lever through all of the reading the fluid has to cool, usually about 30 minutes after
gear positions allowing sufficient time in each range to engage the engine has been turned off.
transmission. Shift fully into P (PARK) so that the lever latches,
making sure the transfer case (if so equipped) is not in N (NEU­
TRAL). Apply the parking brake. With the engine still running and
the vehicle on a level surface, wipe off the dipstick cap. Pull the NOTE — The transmission fluid expands as temperature
dipstick out of the transmission filler tube. Wipe it clean, and push rises from room temperature to operating temperature and
it all the way back into the tube. Pull the dipstick and check the above as shown on page 143.
level.
142
Room Temperature added at this time, an overfill condition could result when the
At room temperature (70°-95°F [21°-35°C]/cool to touch) fluid fluid reaches operating temperatures of 150° to 170°F (66° to 77°C)
level on dipstick should be between middle and top hole on stick. (dipstick hot to touch).
Add or remove fluid as required. Be careful not to overfill as fluid
The following illustration shows how the fluid will expand with
expands rapidly due to temperature rise. (Illustrated) If vehicle
temperature increase, causing a rise in fluid level.
has not been operated for some time and outside temperature is
below 70°F/21°C the fluid must be raised to room temperature by
running engine until dipstick feels warm.
When the dipstick is installed, always make sure it is fully seated. TYPICAL FLUID LEVEL
Overfill can cause the fluid to foam and spill out through the EXPANSION* WITH
---------------- /■&!
SAME OIL FILL RISE FROM ROOM
transmission vent with resultant transmission malfunction. AT 150°F (66°C) TO OPERATING
Underfill can result in transmission loss of engagement or slip­ TEMPERATURE
ping. This condition is most evident in cold weather or when the OIL LEVEL AT 90°F
vehicle is parked or being driven on a hill. (32°C)

If the transmission fluid level is checked when the fluid is cold,


the dipstick could indicate that fluid should be added. If fluid is

143
NOTE — If the vehicle has been operated under such con­ CAUTION — Use of a fluid other than specified above
dition as hot weather operation in downtown traffic, ex­ could result in transmission damage and/or failure.
tended periods of high speed driving or trailer towing, the
fluid may have become hotter than 150°-170°F (66°-77°C).
When this has happened, the fluid should be allowed to Manual Transmission Fluid
cool before attempting to check the fluid level. • Clean all the dirt from the filler plug on the side of the transmis­
sion case.
• Remove the filler plug. The fluid level should be up to the
Automatic Transmission Fluid Specification bottom of the filler plug hole.
When it is necessary to add or replace fluid, use only fluid that
• If additional fluid is required, add enough fluid through the
meets Ford Motor Company specification ESP-M2C138-CJ or
filler plug hole to bring the level up to the bottom of the hole.
Dexron II series D fluid, or equivalent, which will appear on the
fluid container in the following manner: • Install the filler plug, making sure it is fully seated.
Ford
FLUID SPECIFICATION (Manual Transmission) — When it is
Qualification
necessary to add or replace the manual transmission fluid, use only
No. 2P-XXXXXX
fluids which have been certified by the supplier as meeting Ford
ESP-M2CI38-CJ Motor Company Specifications as shown on page 212.
144
Rear Axle Fluid
The rear axle lubricant level and quality should not deteriorate NOTE — It is normal for the power steering pump to make a
under normal driving conditions. (Fluid must be replaced if the hissing sound at the end of the steering wheel travel.
axle has been immersed in water.) However, it is suggested that
Inspecting for Road Damage
you have the fluid level checked occasionally. The most conve­
nient time for such a check would be when your vehicle is raised on The suspension and steering linkage in your vehicle should be
a hoist for some other reason, such as oil changes, lubrication or inspected periodically for abnormal looseness and damaged
other repairs. If lubricant is required, add only lubricant meeting seals. The most convenient time would be when your vehicle is
Ford Specifications ESP-M2C154-A for F-100/150 conventional on a hoist for another reason, such as oil changes or other
rear axles and F-100/150 Traction-Lok rear axles. Use ESW- scheduled maintenance.
M2C105-A for F-250/350 conventional rear axles. Use ESW- Power Steering Fluid
M2C105-A with EST-M2C118- A friction modifier for all F-150/350 Checking Fluid Level
4x4 front driving axles and F-250/350 limited slip rear axles. Before checking the fluid level in your vehicle, let the engine run
until it has reached normal operating temperature. With the en­
Steering gine at idle, turn the wheel back and forth several times to get any
Be alert for any changes in steering action. Hard steering, exces­ air our of the steering system. Then stop the engine and check the
sive free play or unusual sounds when turning or parking indicate fluid level on the dipstick. The level must be between the FULL
a need for inspection or servicing. COLD and FULL HOT mark on the dipstick.

145
Adding Fluid
If you have to add fluid to the power steering system, add just CAUTION — Do not hold the steering wheel in a “full
enough to bring the level up to its correct point. Do not overfill turn” position for more than 2 seconds. This could damage
the system. Use only a fluid that meets Ford Specification the power steering pump and overheat the power steering
ESW-M2C33-F (Type F) or equivalent, such as Ford Automatic fluid.
Transmission and Power Steering Fluid. Whenever the dipstick is
installed, always make sure it is properly seated and locked.
CAUTION — To avoid loss of pump dipstick and/or loss or
C7 contamination of fluid, be sure that the dipstick is properly
Tr installed. Position the dipstick with lock tabs in groove,

w
■^1
'■“'j l I
jl
I
.T
y
then rotate clockwise until lock tabs contact the stop in
pump filler.

I) I POWER STEERING
FLUID DIPSTICK
CAUTION — Clean all dirt from outside of the reservoir
before removing the cap. Do not use gear oil in the power
steering system.

146
corrosion on the battery cables or terminals, remove the cables
NOTE — The dipstick has a FULL COLD and FULL and clean the cables and terminals with a wire brush. Neutralize
HOT line to show the fluid level. Be sure you use proper the acid with a solution of baking soda and water. After installing
level line when checking the fluid level. cables, apply a small quantity of grease to the top of each battery
terminal to help prevent corrosion.

Non-Maintenance Free Battery (Optional)


CAUTION — Low fluid level may indicate a leak in the
power steering system. Inspect system to determine cause CHECKING FLUID LEVEL — Check the fluid level in the
of leak and correct. battery at least every three months in temperatures up to 80cF
(27CC) and more often in temperatures above 80cF (27CC). Keep the
water level in each cell up to the FILL TO RING mark.
Battery
The new Motorcraft maintenance free battery does not require
the addition of water during its normal service life. The vents, If the fluid level gets low, you can add plain tap water to the
which are for venting only, are part of the cover and cannot be battery, provided the water isn't hard or doesn’t have a high
removed. Keeping the top of the battery clean and dry will give mineral or alkali content. However, if possible, refill with distil­
you longer, trouble-free operation. Also, make certain the battery led water. If the battery needs water quite often, have the charg­
cables are tightly fastened to the battery terminals. If there is any ing system checked for a possible problem.

147
WARNING — Keep lighted tobacco, or any other flame or WARNING — Clutch pedal free travel must be maintained
spark, away from open battery cells. Hydrogen, which is between ¥2 and 2 inches (13-50mm). An adjustment of V/2
highly combustible gas, is always present in cells. See com­ inches (38mm) is preferred. Failure to maintain free travel
plete warning on page 71. as indicated will result in clutch slippage and rapid loss of
total clutch function.

WARNING — When lifting a plastic cased battery, exces­


Brakes
sive pressure on the end walls could cause acid to spew
through the vent caps. Lift with a battery carrier or with Be alert for changes in braking action, such as repeated pulling to
your hands on opposite corners. one side, unusual sounds when the brakes are applied or in­
creased brake pedal travel. Check the brake system warning light
when starting your vehicle and while driving. Any of these items
could indicate the need for brake system inspection and/or
Clutch (Manual Transmission Only) service.
Be alert for any decrease in the clutch pedal free travel. Free
travel is the short distance the pedal travels before there is a
noticeable increase in pressure.

148
• Stop the vehicle by firmly applying the brakes. Release the
NOTE — Occasional or intermittent brake squeal may re­ brake and move the vehicle forward a short distance. Stop the
sult from environmental conditions such as cold, hot, wet, vehicle by firmly applying the brakes.
snow, salt, mud, etc. This condition is not a functional one • Repeat this procedure four or five times.
and will not affect braking effectiveness. Only if squeal
occurs continuously with every application should the Always check braking efficiency immediately after operating your
brakes be checked. vehicle under any condition which may expose the brake linings to
water. Several gentle applications of the brake pedal while the
Foot Service Brakes vehicle is moving at a slow speed can help to dry the brakes.
Rear drum brakes are designed to be self-adjusting. Automatic
adjustment, when required, occurs whenever the brakes are Know the minimum stopping distance for all driving conditions
applied while “backing-up”. If normal operation does not include that may be encountered. For longer brake lining life, take full
much of this type driving, adjust the brakes any time they seem advantage of engine braking power when coming to a stop.
“low” by making several sharp brake applications while moving
in reverse. CAUTION — "Riding” the brake pedal can result in ab­
normally high brake temperatures, excessive lining wear,
To operate the self-adjusting mechanism:
and increased stopping distances. Do not drive with your
• On level, dry pavement, drive the vehicle in reverse at 5 mph foot resting on the brake pedal.
(8 km/h).
149
Power Brakes to the P (PARK) position, making sure the transfer case (4x4
Power for the vacuum booster brakes is obtained from engine vehicles only) is not in N (NEUTRAL).
vacuum. This acts to multiply the effort applied to the brake
pedal, so that very little effort is required to operate the brakes Brake Fluid
while the engine is running. Brakes will operate with the engine Checking Fluid Level
off, but more effort is required. All instructions regarding stan­ When checking the brake fluid RETAINING BAIL
dard brakes also apply to power brakes. reservoir level, carefully clean
the filler cap before removing.
Front Disc Brakes
Remove any dirt accumulation
Front disc brakes are self-adjusting. They require no service
other than periodic lubrication of the caliper slide rails and in­ from around the cover. The
IJ7
spection for wear. Because of their quick-acting design, the brake fluid should be full to 1/4 inch
“pads” have minimum clearance to the disc. (6.35mm) from the top of the V

reservoir.
Parking Brake and Park Mechanism
Periodically check the holding ability of the parking brake by
stopping on a steep hill and restraining the vehicle by using only The fluid level in reservoirs servicing disc brakes will decrease
the parking brake (transmission in NEUTRAL). Check the hold­ with accumulated mileage. This is a normal condition associated
ing ability of the P (PARK) mechanism (automatic transmissions) with wear of the disc brake linings.
by releasing all brakes after moving the transmission selector lever
150
Adding Fluid Check for open seams, cracks, holes, loose connections and
If the fluid level is low, top off. If the fluid level is excessively low, other deterioration which may permit exhaust fumes to seep into
inspect the brake linings for wear and/or the brake system for the passenger compartment. Repair or replace as necessary.
possible leaks. Add only a DOT 3 brake fluid meeting Ford
Specification J1SA-M6C25-A such as Ford Heavy Duty Brake Checking Lights
Fluid (see Specifications chart on page 210). It’s a good safety practice to check your headlights, taillights,
brake stoplights, turn signals, and hazard flasher system each
day. Replace any burned-out bulbs immediately and clean dirty
CAUTION — An abnormally low level of brake fluid may
lenses.
indicate a leak in the brake system or badly worn disc brake
pads. The brake lines, cylinders, and disc brake pads Check the headlights alignment if oncoming motorists frequently
should be inspected to determine the cause. signal when you are already using your low beams; if the high
beams are pointed substantially away from the straight ahead
position; or if the headlight illumination seems inadequate after
Check the Exhaust System the headlights are cleaned.
Check the complete exhaust system, including heat and brush
shields, exhaust system fasteners and hangers, and surrounding
body areas periodically for broken, damaged, or missing parts.

15!
Cleaning Lights Refilling Windshield Washer Reservoir
Dirty lights reduce night vision distances. Not only is your vision
The windshield washer reser­
distance reduced with dirty lights, but oncoming drivers can’t see LIFT TO FILL
voir is in the driver’s side frqnt
your vehicle as soon either. That’s why it’s important to keep all
corner of the engine compart­
your lights clean at all times. In between vehicle washes, period­
ment. To make sure you always
ically wipe your lights with a cloth. It’s also good practice to
have fluid for cleaning the
clean your license plates when you clean your lights.
windshield, keep the reservoir
full. It’s best to use special solu­
Check Horn and Accessories tions when refilling, because
Check the horn, heater, defroster and other accessories for they contain additives which
proper operation. dissolve road grime. They also
il
contain antifreeze so you can
use the washers in cold
Windshield Wipers and Washers weather. We recommend year
Check the aim and amount of solution sprayed by the windshield around use of Ford Ultra-Clear
washers. Inspect the solution level in the washer reservoir when Windshield Washer Solution or
insufficient solution is sprayed. equivalent in the reservoir.

152
Windshield Wiper Blades CAUTION — Do not manually move the wiper arms
For maximum wiper effectiveness, the windshield and wiper across the windshield, or you will damage the wiper arms
blades must be kept clean. Foreign matter on the windshield or and pivots.
wiper blades may cause streaking or smearing. If blades do not
Do not add radiator antifreeze to washer reservoir.
clean properly, wash the windshield and wiper blades with undi­
luted Ford Ultra-Clear (an equivalent cleaner or mild detergent
may be used). Rinse with water while rubbing with a clean cloth. Replacing Air Cleaner Filter
For access to the blades, turn the ignition to accessory with the The Motorcraft air cleaner filter element must be replaced at
wipers on and when the wiper blades are approximately vertical, regular intervals as outlined in the Maintenance section of this
turn the ignition off. If you find cracks or breaks in the rubber, guide.
replace wiper blades with new Ford elements.
Check Door Latches, Lock Cylinders, Hood Latches
CAUTION — Do not allow wiper blades to come in con­ and Hinges
tact with gasoline, kerosene, paint thinner or similar Check the doors for positive closing, latching and locking as well
solvents. as smooth operation of the locks with the key. Make sure the
hood closes firmly and completely after each opening. Check the
CAUTION — Commercial hot waxes applied by automatic auxiliary latch by lifting the hood after disengaging the main
car washes have been known to affect the cleanability of latch. When opening the hood, check for ease of operation and
the windshield. noise in the hood hinges due to loss of lubrication.
153
Check for Fluid Leaks Inspect the tire side walls for cuts, bruises, and other damage. If
Check for fuel, coolant, oil or other fluid leaks by observing the internal damage to the tire is suspected, have the tire demounted
ground beneath the vehicle after it has been parked awhile. If and inspected for need to repair or replace.
gasoline fumes or fluid are noticed at any time, the cause should
Wheel Inspection and Maintenance
be determined and corrected without delay.
Check for damage that would effect the runout of the wheels.
Wobble or shimmy caused by a damaged wheel will eventually
Check the Throttle damage the wheel bearings. Inspect the wheel rims for damage
With the engine off, slowly push the accelerator all the way to the that could permit air to leak from tubeless tires.
floor, then slowly release. If any binding or sticking is noticed, The front (and some rear) wheel bearings require periodic repack­
have the throttle linkage checked. ing and adjustments as specified in the Required Maintenance
Services (pages 176-192). Loose or worn front wheel bearings tend
to let the vehicle wander or shimmy, and can eventually cause
Tires and Tire Care excessive tire wear.
Tire Inspection and Maintenance
Inspect the tire treads, and remove stones, nails, glass or other Tire Performance and Loading
objects that may be wedged in the tread grooves. Check for holes The tires for your new vehicle were selected to provide the best
or cuts that may permit air leakage from the tire, and make the combination of reliability, traction, weight-carrying ability, sta­
necessary repairs. bility at high speeds, tread life, and riding comfort. For proper
154
performance, safety, and maximum fuel economy, it is essential inflation" pressure for your vehicle's original equipment tires. The
that you always maintain recommended inflation pressures and tire pressure should be checked after the vehicle has been parked
stay within the load limits and weight distribution recommended for at least one hour. Do not let air out of warm tires to adjust
for your vehicle. Your Safety Compliance Certification Label (see pressure. It is normal fora warm tire to exceed the specified "cold
sample on page 48) should be consulted for recommended inflation inflation" pressure.
pressures for original equipment tires.

NOTE — When loading your vehicle, the weight on each NOTE — For the best handling, riding comfort, and fuel
axle should be evenly distributed so that the weight on any economy, always maintain the recommended pressure dif­
wheel does not exceed 1/2 the GAWR for the axle on which ference between the front and rear tires.
that wheel is mounted.

Before driving each day, glance at all your tires. If one looks
lower than the others, have all pressures checked. Otherwise,
check pressures every few weeks. CAUTION — Over-or under-inflated tires can reduce tire
life, adversely affect vehicle handling and possibly lead to
Recommended Tire Inflation Pressures sudden failure which could result in loss of vehicle control
The Safety Compliance Certification Label (see sample on page without warning.
48) attached to your vehicle specifies the recommended "cold
155
Tire Replacement
If the tire is worn evenly across CAUTION — Never mix radial, bias-belted or conven­
the tread a tread wear indicator tional bias tires. Also avoid mixing P-metric tires with
will appear as a solid band across • 9
alpha numeric tires whenever possible.
TREAD­
the tread. Replace the tire. Re­ WEAR
placement of unevenly worn tires INDICATOR . TIRE
may be necessary before an indi­ TREAD

cator band appears across the en­ For tire sizes other than original equipment, consult your au­
tire tread. thorized Ford Dealer for optional tire sizes and correct wheel size.
Use only tires specified for the wheel rim width originally installed
When you are replacing tires or ________________________ on your vheicle. Use of any other tire/wheel combination may
wheels, it is MANDATORY that you use only the recommended adversely affect handling, ride, load carrying capacity, bearing life
size tires and types listed on the tire decal attached to your vehicle. and tire/wheel clearance to the body and chassis components.
Use only wheel rim widths and offsets recommended by the vehi­
cle manufacturer for that tire size. Do not use tires and wheels
other than those recommended above because they can affect the
safety and performance of your vehicle. Make sure all tires and
wheels on the vehicle are of the same size, type, and load-carrying
capacity.

156
Mounting Tires
• Be certain to clean all rust and scale from the mating areas of
CAUTION — After-market wheel assemblies are not rec­
ommended for use on Ford light trucks. If they are installed, the wheel rim.
extreme caution must be used in the installation and mainte­ • Be certain to use tire mounting lubricant to reduce the possibil­
nance of the wheels and the surrounding components. Refer ity of tire damage during mounting.
to pages 82-83 for the wheel nut torque requirements. The
• Be certain to inflate the tires to the pressures shown below to
use of after-market wheels voids your warranty.
insure proper seating of the tire bead to the wheel rim.

Tubeless tires — Inflate to 45 psi (310 kPa.)


Tires larger or smaller than originally installed may affect the Tube type tires — Inflate to 75 psi (517 kPa.)
accuracy of the speedometer. Consult your dealer about the need
to change speedometer and odometer drive gears.
Reminder: After inflating to make sure tire bead is properly seat­
Demounting Tires ed adjust to the tire pressure shown on the Safety Compliance
• Be certain tires are completely deflated before removing the Certification Label attached to your vehicle (see sample on page
valve stem core. 48 for instructions on how to read your vehicle's Safety Com­
• If the tire is to be remounted, be certain the tire bead is not pliance Certification Label.)
damaged by the removal equipment.
157
For 15 and 16 inch diameter tires, an added indication that the tire in the rotation diagram to allow more even wear. Radial tires
bead is properly seated is the distinct “pop” when the tire bead should be rotated front to rear. Do not use any other method of
goes over the bead hump on the wheel rim. rotation for radials.
For 16 and 16.5 inch diameter tires, you can tell if the tire is CONVENTIONAL TIRES RADIAL PLY TIRES
properly seated when the thin rings molded on to the sidewall are
4 TIRE 5 TIRE 5 TIRE 4 TIRE
visible just above the rim flange and are evenly spaced around the
whole rim.
II 0
WARNING — When remounting and inflating a tire use
only appropriate equipment and adhere to prescribed safety
precautions to avoid damage to the tire and possible injury
to yourself.
10 ^0 /I /I
FRONT TO REAR
Tire Rotation CROSS ROTATION ROTATION
Check your tires periodically for wear. If you notice abnormal
wear, find and correct the cause. Then rotate the tires as shown
158
Proper exterior appearance protection includes proper and fre­
CAUTION — Do not use any other method to rotate radial quent washings (including underside areas), polishing to shield
ply tires because ride, handling, or tire life could be paint and bright metal surfaces, touching up nicks and scratches
affected. with proper paint and keeping body drain holes unplugged.
NOTE — It is very important to remember when using any
chemical cleaner or polish to always follow label direc­
tions. Read all warning and caution statements which ap­
WARNING — Spare tires, other than the conventional type pear on label.
of spare are provided only for temporary, emergency use.
Never use this type of spare for tire rotation or as a regular Washing
tire. Use Ford Wash and Wax Concentrate, or equivalent, diluted to
the proper concentration, followed by a rinse with clear cold
water. Do not wash vehicle with hot water, in the direct rays of
Appearance Protection the sun, or while sheet metal is hot.
Proper maintenance will help you keep your vehicle looking
Polishing
"factory-new” for years to come. The following cleaning and
care recommendations will provide your vehicle with necessary Use Ford Custom Silicone Gloss, Ford Custom Auto Wax or
appearance protection. equivalent, to remove harmful deposits, and provide added pro­
tection on body surfaces.
159
Underbody
In geographic areas using a heavy concentration of road salt or CAUTION — Do not use steel wool, abrasive type clean­
other corrosive materials for snow removal or road dust control, ers, or strong detergents containing highly alkaline or caus­
flush and inspect the complete underside of the vehicle several tic agents on chrome plated or anodized aluminum parts
times each year. Particular attention should be given to cleaning because you may damage the protective coating and cause
out underbody members and drain holes where dirt and other discoloration or paint deterioration.
foreign materials may have collected.

CAUTION — The driveshaft in your vehicle is a balanced Cleaning White Sidewall Tires
mechanism. Therefore, if the vehicle is to be undercoated, it Clean tires with Ford Multi-Purpose Cleaner Concentrate (di­
is mandatory that no undercoating material be present on the luted to the proper concentration), Ford Triple Clean, or equiva­
driveshaft after application. This condition may cause lents. Follow directions on container and rinse tires and wheels
driveshaft imbalance or driveline vibration. with plenty of clean water.
Chrome and Bright Metal Care
Frequent washing and the use of Ford Bright Metal Cleaner, or Cleaning Upholstery and Interior Trim
equivalent, are recommended for bumpers, body hardware, Remove dust and loose dirt with a whisk broom or vacuum
chrome-plated materials and aluminum components. A coating of cleaner. Clean the vinyl surfaces with Ford Leather and Vinyl
wax (such as Ford Custom Auto Wax or equivalent) should be Cleaner, or equivalent.
applied, for additional protection, to aluminum wheels.
160
Cleaning Upholstery and Interior Trim (Fabric) METHOD “A” (SPOT CLEANING):
Stains such as grease, oil, tar, water spots, crayon and lipstick.

NOTE — It is advisable to clean all fabric material im­


mediately upon detection of soilage.
NOTE — Using other than recommended cleaners or pro­
cedures may affect flammability or fabric appearance.
The following procedure is recommended for the removal of
spots and stains encountered in service. It is important that
proper cleaning techniques and cleaning agents be used to pre­
vent the stain setting or affecting the color and/or flame resis­ Spray stain with Ford Spot Lifter or equivalent from a distance
tance properties of the fabric. of 8-10” as directed on the instructions furnished with the can.

CLEANING PROCEDURE Allow the Spot Lifter to dry completely, forming a white pow­
• Remove excess staining material from fabric by scraping or der on the surface of the fabric.
wiping with a clean cloth. Brush and vacuum the white powder from the surface of the
• Identify the staining material if possible. fabric.
• Clean the fabric as outlined in the following Methods "A," If the soiled spot is not removed from the fabric, repeat first
“B,” or “C.”
three steps as necessary.
1K1
• Wipe clean area with clean damp cloth to remove any residual
CAUTION — Care should be used in the application of the cleaner.
Spot Lifter to prevent it from contacting vinyl trim.
METHOD “C” (GENERAL CLEANING)
Stains such as dirt, dry soil, food, pop and coffee.
METHOD “B" (GENERAL CLEANING)
Stains such as grease, oil, tar, adhesive, crayon and lipstick. • Apply the “Rosenthal" or “Bissell” upholstery cleaner with a
clean brush or sponge as directed on the instructions furnished
• If the stain is still visible after the spot cleaning procedure with the container.
(Method “A"), blot the soiled area with a clean cotton cloth
saturated with Ford Spot Remover or equivalent. • Rub in a circular motion until stain is removed.

• Rub in a circular motion while continuously exposing clean • Gradually widen area of application to edges of design, pleat,
portion of cloth. or biscuit.
• Repeat first three steps as necessary.
• Gradually widen area of application onto edges of design,
pleat, or biscuit. • Rub cleaned area with a damp cloth to absorb residual cleaner.
• Repeat first three steps as necessary. • Allow to dry at room temperature.

162
marks, etc.) with Ford Custom Silicone Gloss or Ford Custom
NOTE — Spot cleaning as described in Method “A” above Auto Wax or equivalent.
will be sufficient on fabrics which are not excessively
soiled. However, to maintain a uniform appearance of the Cleaning Lap-Shoulder Belt Webbing
seat material in the event of severe soil and stain, the entire Clean the belt webbing with any mild soap solution recom­
seat or insert will have to be cleaned to prevent a "ring" mended for cleaning upholstery or carpets; follow the instruc­
condition. tions provided with the soap. Do not bleach or redye the webbing
because this may weaken it.

Cleaning Mirrors Minor Troubleshooting Guide


Do not clean your mirrors with a dry cloth or abrasive cleaning Most operating troubles that might be encountered with a new or
materials. Instead use a soft cloth and mild detergent and water well-maintained vehicle will be of a minor nature. Therefore, if
or Ford Glass Cleaner. Be extremely careful when removing ice you have trouble starting or operating your vehicle, look for
from outside mirrors because you may damage the reflective some simple cause rather than malfunction of a major compo­
surface. nent. For instance:
Loose or corroded battery connections are more likely than a
Cleaning Simulated Woodgrain Interior Trim
battery malfunction.
Clean soiled or stained surfaces with any mild household deter­
gent or Ford’s Multi-Purpose Cleaner, diluted per label instruc­ A loose ignition wire is much more likely than a distributor, a
tions (3 oz./gal.) and a soft cloth. Remove mild abrasions (key coil, or an ignition system malfunction.
i
In many cases, operating troubles are coupled with outside fac­ movement corrects the problem, return the vehicle to your
tors, such as climate conditions, road conditions, a change of dealer. The neutral start switch may require adjustment.
servicing or fueling source, or change of drivers. Switch on the headlights. If lights are dim or do not go on, or if,
Vehicle troubles that occur as a result of normal use and wear when the ignition key is turned to START, the lights become
usually give plenty of advance warning. These troubles usually dim or go out, the battery cable connections may be loose or
result from overlooking the specified Required Maintenance Ser­ corroded or the battery may be discharged.
vice (pages 176-192). Another indication of loose battery connections or low battery
charge is a stuttering or clicking noise from the engine compart­
Whenever vehicle performance seems less than normal in any ment when the ignition lock cylinder is turned to START. Check
category, it is best to consult your dealer at the first symptom,
connections at battery posts, cable connections to engine
rather than wait until a serious problem develops. One of the ground point, and at starter relay terminals. Make sure relay
aims of regular maintenance is to help you in just these bracket is fastened securely to mounting surface. If starter relay
circumstances. clicks (no stuttering), but starter does not crank, check connec­
If Engine Won’t Crank tions at starter terminal. If a discharged battery is suspected,
• Check the automatic transmission selector lever position. Lever have it checked and corrected.
should be moved to N (NEUTRAL) or P (PARK). To start Try operating the starter switch several times. Should the
engine, if engine does not crank, apply the brakes and, with switch be corroded, this operation may clean the contacts or
ignition key in START position, try moving the lever slightly make the switch temporarily operable until you can reach your
right or left of the N (NEUTRAL) position. If such slight lever dealer.
164
• If all electrical connections are tight and you need assistance to three seconds. If there is no spark between the wire and the
start, read the instructions on pages 70-73 under Use of Jumper metal, the trouble may be in the distributor coil. If you see a
Cables. spark, then check the fuel system for trouble.

If Engine Cranks But Won’t Start


• Check the fuel gauge. You may be out of fuel. If the gauge WARNING — Spark plug wires carry high voltage, capable
shows that there is fuel in the tank, the trouble may be in the of giving a shock. Be sure to grasp the moulded boot well
ignition system or the fuel system. If equipped with an auxilia­ back from the open end.
ry tank, be sure the tank control switch is set for the tank with
fuel and not at an empty tank.
Engine Runs Hot
• Check the ignition system. Remove the wire from one of the
The following items could cause an engine to overheat:
spark plugs by grasping the moulded boot of the wire only;
• Retarded ignition timing • Loose fan belt or lack of coolant
insert a short piece of bare wire or other metal object in the • Dirty cooling system • Prolonged idling, low idle speed, or
terminal of the wire. automatic transmission in drive while stopped with engine and air
Hold the boot with insulated pliers or a dry cloth so that the conditioning operating • Driving with frozen coolant • Sticking
inserted bare wire is about 3/16 inch from the engine block and thermostat • Overloading or pulling heavy trailers during hot
crank the engine (with the ignition lock cylinder on) for at least weather.
If Brakes Do Not Grip Well brake self-adjusting mechanism, drive the vehicle on dry, level
• After driving through deep water, gently apply the brakes sev­ pavement at 5 mph (8 km/h) in reverse, then firmly apply the
eral times as the vehicle is moving slowly, in order to dry off brakes. Release the brakes and drive the vehicle forward a
the brakes. short distance. Repeat this procedure 4 or 5 times.
• Let the brakes cool if you have been using them abnormally, as
in mountain driving or after several fast, high-speed stops. • If pull occurs during the first 500 miles (800 km), make 10
moderately fast stops from 40 mph (64 km/h), then perform the
• Check the brake master cylinder fluid level.
adjustment procedure mentioned above. Repeat if required.
This procedure may be necessary to properly seat new brake
WARNING — If the BRAKE light goes on while you are linings against the brake drums and rotors.
driving the vehicle, this is an indication of a malfunction in
the brake system. Immediate attention is necessary. Do not
drive the vehicle. NOTE — Occasional or intermittent brake squeal may re­
sult from environmental conditions such as cold, hot, wet,
If Brakes Pull snow, salt, mud, etc. This condition is not a functional one
• Check tire pressure. and will not affect braking effectiveness. Only if squeal
occurs continuously with every application should the
• Your drum brakes adjust automatically when the brakes are brake be checked.
applied while the vehicle is moving in reverse. To engage the
If the Vehicle Steers Hard If Fuses Burn Out
This may be caused by low air pressure in the tires, by misalign­ Burned-out or “blown-out” fuses usually indicate an electrical
ment of the front wheels, low fluid level in the power steering short-circuit, although a fuse may occasionally burn out from
reservoir, low engine idle speed, or loose drive belts. vibration. Insert a second fuse (see pages 205-207). If this fuse
immediately burns out and you cannot locate the cause, return
NOTE — Do not operate the vehicle with a low power your vehicle to your dealer for a circuit check.
steering pump fluid level to preclude damage to the power
If Lamp Bulbs Burn Out
steering pump.
Repeated lamp burn-out usually indicates a loose connection,
either at the lamp socket or the system ground or a malfunction­
If Steering Wanders or Pulls at High Speeds
ing voltage regulator. If examination does not indicate the cause
This condition may be caused by:
• Unevenly inflated tires of the trouble return your vehicle to your dealer for inspection.
High crown in center of road If Headlights Flash Off and On
High cross winds If headlights (and/or taillights and instrument panel lamps) flash
Wheels out of alignment off and on at regular intervals, the system circuit breaker is
Steering gear preload and/or mesh load needs adjusting operating, indicating a short circuit or overload. Take you vehicle
Vehicle overloaded or unevenly loaded. to your dealer for a circuit check.
GENERAL MAINTENANCE

For your convenience, your vehicle has been designed to give and attend to it promptly. This is your responsibility. You play an
long, reliable service with the simplest and least costly mainte­ important part in maintenance. Only you can make sure that your
nance requirements possible. vehicle regularly receives the care it needs.
The Scheduled Maintenance items are those specified to be done Service Assistance
at regular intervals and are considered essential to the life and Your Ford dealers want you to be completely satisfied with your
performance of your vehicle. new vehicle. If you feel that you require service assistance
Use only recommended fuels, lubricants, fluids and filters con­ beyond that which your dealer is able to provide, the Ford Motor
forming to Ford specifications. Motorcraft parts are designed and Company District or Regional Office in your area will be pleased
built for best performance and reliability in your vehicle. Using to work with you and your dealer. We have district offices
these parts for replacement is your assurance that Ford-built throughout the United States and Canada to help resolve any
quality stays in your vehicle. service questions you may have. For more information about the
function of these district offices and the address of the office in
The General Maintenance recommendations are those matters of
your area, see the District Office Assistance section in the back
day-to-day care that are important to the proper operation of your
of this guide.
vehicle. In addition to the conditions described in the General
Maintenance Check List, be alert for any unusual noise, vibration In the back of the Guide there are some convenient forms for
or other indication that your vehicle may need service attention do-it-yourself mechanics to order truck shop manuals.
1£O
Warranties vehicle was not properly maintained or used. In order to aid in
The general warranty, emission control system warranty, and the the determination of whether such a defect exists, however,
noise emissions warranty covering this vehicle are stated in detail owners may be required to provide proof that required mainte­
in the Warranty Facts Booklet. Read this booklet carefully; it nance has been performed at the specified time or mileage/km.
states in precise terms everything that is covered in the warranty. Failure to perform required maintenance or to properly use a
See below for Maintenance Services and Record Retention vehicle may result in the necessity for repairs or adjustments and
information. any such repairs or adjustments are not covered by the emissions
and vehicle warranties.
Dura Spark Ignition System
The purpose of this system is to provide improved ignition system The maintenance record form on pages 221-222 is for your con­
performance and lower vehicle maintenance cost. This lower ve­ venience. In addition to recording the services performed, you
hicle maintenance cost may be realized by performing only that should retain copies of your receipts for the services. You also
system maintenance which is called for in your maintenance should keep records of any non-scheduled emission control sys­
schedule. It is important to note that the ignition wires on your tems maintenance service performed on your vehicle.
Dura Spark system are not a scheduled maintenance item.
Maintenance Services and Record Retention Your authorized Ford dealer has the proper equipment and
Claims for repairs or adjustments found to be caused by defects trained technicians needed to perform the maintenance services
in material or workmanship will not be denied solely because the on your vehicle.

169
Emission System You can be confident that lubricants and parts marketed by Ford
meet these specifications.
The catalytic converter(s) in your vehicle (if equipped) changes
most exhaust emissions into water vapor and carbon dioxide and
allows Ford to develop settings which may result in better fuel CAUTION — Because of high engine compartment and
economy and improve overall vehicle operation. To assure that exhaust system temperatures resulting from emission
the converter, as well as other emission control devices and sys­ equipment, do not permit your vehicle to idle in dry grass
tems, operate effectively, you should use only unleaded fuel in or other dry ground cover where the probability of ground
vehicles equipped with a catalytic converter and have the ser­ fire exists.
vices listed in the maintenance schedule performed at the specific
time and mileage intervals. You also should avoid running out of When you take your vehicle to the dealer to be serviced, please
gasoline or turning off the ignition while the vehicle is in motion,
do not ask him to modify any part of the emissions control system
especially at high speeds.
on your vehicle. Modifications of the emissions control systems
Your authorized dealer has the equipment and trained techni­ could create liability under Federal law (U.S.) if made prior to the
cians needed to perform the required maintenance services. The first sale and registration, and under the laws of some states, if
use of fuels, lubricants, fluids, and parts that do not conform to made thereafter. Further, Federal law prohibits vehicle manufac­
specifications may result in invalidating the emission warranty turers, dealers and other persons engaged in the business of re­
when the use of such fuels, lubricants, fluids or parts causes the pairing, servicing, selling, leasing, or trading motor vehicles, as
vehicle or engine to fail to comply with applicable regulations. well as fleet operations from knowingly removing or rendering an
170
emissions control system inoperative after sale and delivery to an idle cam or at other high engine speeds or after sustained high
ultimate purchaser. In Canada, modifications of the emissions speed operation. If extended idling occurs or is anticipated
control system could create liability under applicable Federal or beyond 10 minutes, turn off the engine. Within 30 seconds after
Provincial laws. starting the engine, depress and release the accelerator pedal to
Avoid damage to the vehicle or possible harm to yourself. Follow produce a lower idle speed. Always avoid idling in dry grass or
these precautions: other dry ground cover. (See maintenance recommendations
with regard to keeping grass shields free of debris.
• Avoid excessive starter cranking (in excess of 30 seconds) with • Do not make unauthorized modifications to the engine or vehi­
an intermittently firing or flooded engine. To avoid starter cle including the floor covering and insulation between it and
overheat or damage, do not crank the starter continuously for the metal floor. Modifications causing increased amounts of
more than 30 seconds at a time. If the engine fails to start unburned fuel to reach the exhaust system (including the
within the period mentioned above, wait 2 minutes before catalytic converter) can significantly increase the temperature
again attempting to start the vehicle. of the engine compartment and/or the exhaust system.
• Avoid attempting to start a vehicle by pushing. Instead, use • Avoid operation under conditions of malfunction or neglect
jumper cables as described in the “Special Situations" section (e.g., disregard for recommended maintenance on the ignition
of this guide. (Vehicles with automatic transmissions cannot be system, fuel system, and emission control system). It is impor­
started by pushing.) tant that you have your vehicle examined at the first indication
• Avoid extended (in excess of 10 minutes) and unnecessary of any significant depreciation in its normal performance. Such
idling, particularly extended idling on the high step of the fast indications include, but are not limited to, extended dieseling
171
(more than 5 seconds of engine run-on with the ignition lock amount of mechanical ability. If you prefer to have this work
cylinder key off), persistent misfiring, heavy surging, repetitive done professionally, your authorized dealer stands ready to help
stalls orbackfires, fluid leakage, odor, smoke, loss of oil pres­ you.
sure, or charge indicator or overtemperature warning.
Ownercard
You should present the Owner­
WARNING — Do not remove or alter the original equip­ card to your authorized dealer OWNERCARO
WARRANTY IDENTIFICATION CARD
when requesting warranty or o
ment floor covering or insulation between it and the metal NAME 77 Q.
7~ Q. ___
floor of the vehicle. The floor covering and insulation protect maintenance services. It will A DDR FSS/o/
CITY & STATEftferrW^d-. J// zrpygtoo
occupants of the vehicle from engine and exhaust system help him to write your service IN SERVICE DATE

heat. On vehicles with no original equipment floor covering instructions quickly and i DEALER SAIES CODE_ »' 7/7 |

or insulation, do not carry passengers in a manner that per­ accurately.


mits prolonged skin contact with the metal floor. Provide F15AHAE1234
adequate insulation. Going to a Dealer for Service
When you return your vehicle «SS>
to a dealer for service, make a
Owner Maintenance list of the conditions that you
Much of the maintenance your vehicle requires is so simple that are experiencing and items needing service. This will help him to
you can do it yourself if you have the time and a reasonable easily diagnose your troubles and give you more prompt service.
172
Authorized Dealer Maintenance IN GENERAL, MAINTENANCE, REPLACEMENT, OR RE­
Your authorized dealer specializes in knowing all about Ford PAIR OF THE EMISSION CONTROL DEVICES OR SYS­
vehicles rather than knowing a little about all makes. TEMS IN YOUR NEW FORD VEHICLE OR FORD ENGINE
MAY BE PERFORMED AT YOUR EXPENSE BY ANY AU­
There are over 7300 Ford or Ford of Canada dealer service shops TOMOTIVE REPAIR ESTABLISHMENT OR INDIVIDUAL
ready to serve you wherever you drive in the U.S. or Canada. USING AUTOMOTIVE PARTS EQUIVALENT TO THOSE
They stock Ford and Motorcraft parts, and Ford Chemicals and WITH WHICH YOUR VEHICLE OR ENGINE WAS ORIGI­
lubricants. You can be confident that these meet the same exact­ NALLY EQUIPPED. IF OTHER THAN FORD OR MOTOR­
ing design and quality standards as those used to build the vehicle CRAFT SERVICE PARTS OR FORD AUTHORIZED RE­
originally. Dealer Service Technicians are constantly trained in MANUFACTURED PARTS ARE USED FOR MAINTE­
the latest product development and service techniques. NANCE REPLACEMENTS OR FOR THE REPAIR OF
Dealer’s shop equipment is modern and is best suited to servicing COMPONENTS AFFECTING EMISSION CONTROL, THE
OWNER SHOULD ASSURE HIMSELF THAT SUCH PARTS
your vehicle. He has many special tools that are essential to
ARE WARRANTED BY THEIR MANUFACTURER TO BE
doing the job to the exacting quality standards established for
EQUIVALENT TO GENUINE FORD MOTOR COMPANY
your vehicle, thereby helping to insure that your vehicle is ser­
PARTS IN PERFORMANCE AND DURABILITY. FORD,
viced quickly and correctly the first time.
HOWEVER, ASSUMES NO LIABILITY WHATSOEVER
UNDER THE EMISSION CONTROL SYSTEM OR ANY

173
OTHER WARRANTY WITH RESPECT TO PARTS OTHER maintenance, and the noise warranty found in the Warranty Facts
THAN FORD SERVICE PARTS OR FORD AUTHORIZED Booklet, are applicable to completed F-series chassis cabs over
REMANUFACTURED PARTS. THE EMISSION CONTROL 10,000# GVWR.
SYSTEM WARRANTY COVERS THE EMISSION CON­
TROL DEVICES AND SYSTEMS. PLEASE CONSULT
YOUR WARRANTY FACTS BOOKLET FOR ADDI­ Tampering with Noise Control System Prohibited
TIONAL WARRANTY INFORMATION. Federal law prohibits the following acts or the causing thereof: (1)
The removal or rendering inoperative by any person other than
for purposes of maintenance, repair or replacement of any device
Noise Emissions Warranty, Prohibited Tampering or element of design incorporated into any new vehicle for the
Acts and Maintenance purpose of noise control prior to its sale or delivery to the ulti­
On January 1, 1978, Federal regulations became effective govern­ mate purchaser or while it is in use, or (2) the use of the vehicle
ing the noise emissions on trucks over 10,000# GVWR. The fol­ after such device or element of design has been removed or ren­
lowing statements concerning prohibited tampering acts and dered inoperative by any person.

174
Among those acts presumed to constitute tampering are the acts 193-198). To further help minimize noise emission degradation
listed below: throughout the life of the vehicle, Ford Motor Company recom­
mends that this vehicle should be operated in the manner de­
Vehicle System Acts
scribed within the Owner’s Guide. Caution should be exercised by
Engine Air Removal of the air duct, air cleaner the owner when installing replacement parts to be sure that a
Induction System and/or air cleaner element. tampering act (as outlined above) is not committed. Note any
Exhaust System Removal or rendering inoperative exhaust inspection and service performed in the Maintenance Record on
system components including the inlet pages 221-222.
pipe, muffler, outlet pipe, resonator or A decal has been placed on the right side of the radiator support
diffuser. located in the front of the engine compartment. On some vehicles
Engine Cooling Removal of the fan shroud. it is called a Vehicle Emission Control Information Decal, on
System Removal or rendering inoperative the others an Engine Exhaust Emission Control Information Decal.
fan clutch. This decal gives your engine’s displacement along with certain
engine tune-up specifications and adjustments. (See sample de­
cal, page 7). Other specifications for maintenance service ad­
Maintenance justments are published in the 1980 Ford Truck Performance
Instructions for maintenance and service of the noise control Specifications Manual. This manual is available for $1.00 and can
system have been included in the Required Maintenance Services be ordered from Helm Incorporated, P.O. Box 07150, Detroit,
(pages 176-192) and in the General Maintenance Check List (pages Michigan 48207.
175
maintenance services are not covered by the warranty, and the
NOTE — 1980 vehicles built after January 1, 1980 will be customer will be charged for labor, parts, and lubricants used.
equipped with engines which have been certified as com­
plying with 1980 Emission Standards. Certain 1980 vehicles There are three maintenance schedules for 1980 F-Series vehicles:
built prior to that date may be equipped with engines which a “B”, (all unleaded fuel engines) an “E”, and an “L” schedule.
have been certified as complying with 1979 Emission Stan­ The “B" schedule is divided into two charts by engine size and
dards. In either case, the maintenance schedules contained model. See the heading at the top of the chart to find out which
herein must be used to maintain your engine. chart is appropriate for your vehicle. All F-100's have “B”
maintenance. F-150’s and F-250’s sold in the United States have
"B" maintenance. Canadian F-150and F-250 vehicles with leaded
The following charts (pages 177-192) detail the maintenance ser­ fuel engines have the “E” maintenance schedule, except for the
vices which must be performed at the indicated intervals, follow­ 5.0L (302 CID) engine which uses the “L” schedule. All F-350
ing the procedures in the 1980 Ford Light Truck Shop Manual. vehicles have the “E" maintenance schedule. If the Vehicle Emis­
Maintenance service adjustments MUST CONFORM TO sion Control Information Decal appears in your engine compart­
SPECIFICATIONS contained in this shop manual, those pub­ ment, use the “B" maintenance schedule. If the Engine Exhaust
lished in the 1980 Ford Truck Performance Specifications Manual Emission Control Information Decal appears, use the “E” or “L”
and those shown on the decal described above. These vehicle maintenance schedule.

176
Maintenance Schedule B
MONTHS 7.5 15 22.5 30 37.5 45 52.5
F-100/150 Except 4.9L (300 CID); F-250; F-150 4x4 4.9L
MILES 7.5 15 22.5 30 37.5 45 52.5
(300 CID)
KILOMETERS 12 24 36 48 60 72 84
SERVICE INTERVAL Emission Control Devices and Systems (Cont’d.)
Time in months or miles (or kilometers)
in thousands, whichever occurs first, Check drive belt condition and tension B Qj B
unless otherwise specified. Check idle speeds (adjust as required)
MAINTENANCE OPERATION
Note — Scheduled maintenance beyond
50,000 miles (80,000 km) should be
o©_____________ B B
Check and clean choke system B
continued at the same intervals
Replace carburetor air cleaner
as before except as noted.
element 0 B
MONTHS 7.5 15 22.5 30 37.5 45 52.5
MILES X5 15 2X5 30 3X5 45 52.5 Replace crankcase emission filter in
air cleaner © V-8 Engines NOT REQUIRED
KILOMETERS___________________ 12 24 36 48 60 72 84
Emission Control Devices and Systems 4.9L (300 CID) 6 Cyl. B
Change engine oil Q) 0 B B B B B B B Check and lubricate exhaust heat
B
Replace engine oil filter 0 0 T "B "B control valve — 4.9L (300 CID) only
Replace spark plugs Q 0 B Other Systems
Check coolant condition and Lubricate slip yoke grease fitting 0 (!) B IT B B B B B
protection 0 ANNUALLY Lubricate front axle spindle pins 0 O “B ¥ ■F T “B B~ T
"b b"
Replace coolant 0 0
Check cooling system hoses
I EE Lubricate steering linkage ® 0 "b B "B ~B “b

See pages 179-180 for footnotes.


and clamps ANNUALLY 177
Maintenance Schedule B
F-100/150 Except 4.9L (300 CID); F-250; F-150 4x4 4.9L (300 CID)
MONTHS 7.5 15 22.5 30 37.5 45 52.5
SERVICE INTERVAL MILES 7.5 T? 22.5 30 37.5 45 52.5
Time in months or miles (or kilometers)
KILOMETERS____________ 12 24 36 48 60 72 84
in thousands, whichever occurs first,
unless otherwise specified. Other Systems (Cont’d.)
MAINTENANCE OPERATION
Note — Scheduled maintenance beyond Inspect drum brake linings, brake lines
50,000 miles (80,000 km) should be and hoses CD © B
continued at the same intervals
as before except as noted, Check and lubricate clutch linkage © B B B B B B B
MONTHS 7.5 u 22.5 30 37.5 45 52.5 Inspect the exhaust system including
the heat and brush shields and all
MILES 7.5 15 22.5 30 37.5 45 52.5
exhaust system fasteners CD CD B
KILOMETERS 12 24 36 48 60 72 84
Other Systems (Cont’d.) Inspect and lubricate the automatic
Inspect front wheel bearing and (4x4) transmission shift linkage CD © B B B B B B B
spindle needle bearing lubrication Adjust automatic transmission
® ® ©_________________ B bands ® B B B
Clean and re-lubricate free running Drain and refill automatic
hubs (4x4) 0 0 B transmission ® B B
Check and adjust wheel lug nut torque Check brake master cylinder fluid level B
to the torque specified on page 83. CD B B B B B B B Repack and adjust rear wheel bearings
Inspect disc brake linings, rotors, (Dana axles only) 0© © B
piston boots, and caliper retainers and
clean and lubricate caliper slide rails See pages 179-180 for footnotes.
®© ® © B
Maintenance Schedule B SEVERE SERVICE OPERATION: WHEN OPERATING YOUR VEHI­
F-100/150 Except 4.9L (300 CID); F-250; F-150 4x4 4.9L CLE UNDER ANY OF THE FOLLOWING CONDITIONS, CHANGE
ENGINE OIL EVERY 3 MONTHS OR 3,000 MILES (4,800 KILOME­
(300 CID) TERS), WHICHEVER OCCURS FIRST, AND REPLACE OIL FILTER
AT ALTERNATE OIL CHANGES. CHECK, CLEAN AND REGAP
NOTES: SPARK PLUGS EVERY 6,000 MILES (9,600 KILOMETERS).
Refer to the Vehicle Emission Control Information Decal for specification. • EXTENDED PERIODS OF IDLING OR LOW SPEED OPERATION
SUCH AS POLICE, TAXI, OR DOOR-TO-DOOR DELIVERY.
After 50,000 miles (80,000 km), these services are required only to correct
• TOWING TRAILERS OVER 2,000 LBS. (900 KG) GROSS LOADED
unusual engine operation. WEIGHT FOR LONG DISTANCES.
(?) ENGINE OIL AND FILTER: Change oil at 7,500 miles (12 000 kilometers) or • OPERATION WHEN OUTSIDE TEMPERATURE REMAINS BELOW
12 months, whichever occurs first. Replace oil filter at first oil change, fol­ + 10°F (—12°C) FOR 60 DAYS OR MORE AND MOST TRIPS ARE
lowed by replacement at alternate oil changes. If vehicle mileage is less than LESS THAN 10 MILES (16 KILOMETERS).
15,000 miles (24,000 kilometers) each 12 months, replace oil filter at every oil • OPERATION IN SEVERE DUST CONDITIONS (DOES NOT APPLY
change. TO SPARK PLUG MAINTENANCE.)
• EXTENDED PERIODS OF HIGH SPEED OPERATION WITH FULLY
LOADED VEHICLE (MAX. GVW).

(?) Coolant protection checks should be made just prior to the onset of freezing
weather, where applicable. If coolant is dirty or rusty in appearance, the
system should be drained, cleaned and refilled with the prescribed solution of
cooling system fluid and water. Use only a permanent type coolant that meets
Ford Specification ESE-M97B18-C.
Replace coolant every 3 years or at specified mileage, whichever occurs first.
More often if operated in severe dust conditions.
179
NOTES (Cont’d.):
Qf) Perform each 1,000 miles (1,600 kilometers) in off-highway operation. Maintenance Schedule B
® Perform daily when operating in mud and/or water. F-100/150 4.9L (300 CID) Only Except F-150 4x4
Q0) Replace wheel seal, axleshaft bolts, lockwashers, and axleshaft gasket SERVICE INTERVAL
whenever a hub assembly is removed. Time in months or miles (or kilometers)
U_l) Adjust, service, or replace as required. in thousands, whichever occurs first,
(12) More frequent intervals may be required under adverse operating conditions. MAINTENANCE OPERATION unless otherwise specified.
Q3) Remove accumulated debris and inspect shields, skid plate and attachments. Note — Scheduled maintenance beyond
Perform each 3,000 miles (4,800 kilometers) for severe service usage over un­ 50,000 miles (80,000 km) should be
paved roads or off-road applications. continued at the same intervals
@ SEVERE SERVICE OPERATION: The automatic transmission is considered as before except noted.
operating under severe service conditions when vehicle is not equipped with an
auxiliary cooler and in fleet usage, or accumulates 2,000 miles (3,200 km) or more
MONTHS
MILES__________________________
5 10 20
£ io 20 30 40 50
30 ZE 50

per month. KILOMETERS___________________ 8 16 32 48 64 80


NOTE:* After 45,000 miles (72,000 kilometers) continue to adjust bands and drain Emission Control Devices and Systems
and refill transmission at each 22,500 mile (36,000 kilometer) interval. Change engine oil 0 (1) B B B B B
(15) Perform initial check and adjustment at 500 miles (800 km.). Perform succeeding IT "b
Replace engine oil filter CD 0 B b" B
checks and adjustments at the intervals shown.
Replace spark plugs 0 (£) B
(16) These initial break-in service intervals are not required after 50,000 miles (80,000
kilometers) — other standard maintenance interval items should be continued as Check coolant condition and
previously specified. protection ® ANNUALLY
(17) Use ESB-M1C93-A (D0AZ-19584-A) polyethylene grease.
INSPECT means a visual observation of a system.
Replace coolant (s) 0
Check cooling system hoses
I I I EZ
CHECK means a functional measurement of a system’s operation (performance) — and clamps ANNUALLY
correct as required. See pages 182-183 for footnotes.
180
Maintenance Schedule B
MONTHS 5 10 20 30 40 50
F-100/150 4.9L (300 CID) Only Except F-150 4x4 (Cont’d.) MILES s’ 10 20 30 40 50
SERVICE INTERVAL KILOMETERS_________________________ 8 16 32 48 64 80
Time in months or miles (or kilometers) Emission Control Devices and Systems (Cont’d.)
in thousands, whichever occurs first,
Check and lubricate exhaust heat
unless otherwise specified. B
MAINTENANCE OPERATION control valve
Note — Scheduled maintenance beyond
50,000 miles (80,000 km) should be Other Systems
continued at the same intervals Inspect exhaust system including heat
as before except noted. and brush shields and all exhaust system
MONTHS 5 10 20' 30 40 50 fasteners ® ® B
MILES 2 10 20 30 40 50 Lubricate slip yoke grease fitting ® ® B B B B B
KILOMETERS 8 16 32 48 64 80 Lubricate front axle spindle pins ® © B- b" "b B- "b
Emission Control Devices and Systems (Cont’d.) Check and lubricate clutch linkage ® B B B B B B
Check drive belt condition and tension B B Inspect drum brake linings, brake lines
Check idle speeds (adjust as required) and hoses 0 Q) B
o®______________________ B B Inspect front wheel bearing and (4x4)
B spindle needle bearing lubrication
Check and clean choke system
Replace carburetor air cleaner
®® ® ® B
element ® B Inspect disc brake linings, rotors,
piston boots, and caliper retainers and
Replace crankcase filter in air clean and lubricate caliper slide rails
cleaner ® B ®® ® © B
See naees 182-183 for footnotes. 181
Maintenance Schedule B
F-100/150 4.9L (300 CID) Only Except F-150 4x4 (Cont’d.) NOTES:
SERVICE INTERVAL Refer to the Vehicle Emission Control Information Decal for specification.
Time in months or miles (or kilometers)
in thousands, whichever occurs first,
unless otherwise specified.
§ After 50,000 miles (80,000 km), these services are required only to correct
unusual engine operation.
MAINTENANCE OPERATION (¥) ENGINE OIL AND FILTER: Change oil at 10,000 miles (16,000 kilometers)
Note — Scheduled maintenance beyond
50,000 miles (80,000 km) should be or 12 months, whichever occurs first.
continued at the same intervals SEVERE SERVICE OPERATION: WHEN OPERATING YOUR VEHI-
as before except noted. CLE UNDER ANY OF THE FOLLOWING CONDITIONS, CHANGE
MONTHS 5 10 20 30 40 50 ENGINE OIL EVERY 3 MONTHS OR 3,000 MILES (4,800 KILOME­
MILES TERS), WHICHEVER OCCURS FIRST, AND REPLACE OIL FILTER
5 10 20 30 40 50
AT ALTERNATE OIL CHANGES. CHECK, CLEAN AND REGAP
KILOMETERS ~ ¥ 16 32 48" 64 80 SPARK PLUGS EVERY 6,000 MILES (9,600 KILOMETERS).
Other Systems (Confd.) • EXTENDED PERIODS OF IDLING OR LOW SPEED OPERATION
Check and adjust wheel lug nut torque SUCH AS POLICE, TAXI, OR DOOR-TO-DOOR DELIVERY.
• TOWING TRAILERS OVER 2,000 LBS. (900 KG) GROSS LOADED
to the torque specified on page 83. © B B B B B WEIGHT FOR LONG DISTANCES.
Lubricate steering linkage ® © ¥ ¥ ¥ ¥ ¥ • OPERATION WHEN OUTSIDE TEMPERATURE REMAINS BELOW
Check brake master cylinder fluid level ¥ + 10°F (—12°C) FOR 60 DAYS OR MORE AND MOST TRIPS ARE
LESS THAN 10 MILES (16 KILOMETERS).
Inspect and lubricate automatic • OPERATION IN SEVERE DUST CONDITIONS (DOES NOT APPLY
transmission shift linkage © ® B B B B B B TO SPARK PLUG MAINTENANCE.)
Adjust automatic transmission • EXTENDED PERIODS OF HIGH SPEED OPERATION WITH FULLY
bands © B B LOADED VEHICLE (MAX. GVW).
B
Drain and refill automatic
transmission © B B
1 O-T
Maintenance Schedule B NOTES (Cont’d.):
F-100/150 4.9L (300 CID) Only Except F-150 4x4 (14) Perform initial check and adjustment at 500 miles (800 km.) (100 and 500 miles/160
and 800 km for vehicles equipped with dual rear wheels.) Perform succeeding
NOTES (Cont’d.): checks and adjustments at the intervals shown.
(?) Coolant protection checks should be made just prior to the onset of freezing @ Replace wheel seal whenever a hub assembly is removed.
weather, where applicable. If coolant is dirty or rusty in appearance, the ® Use ESB-M1C93-A (DOAZ-19584-A) polyethylene grease.
system should be drained, cleaned and refilled with the prescribed solution of
cooling system fluid and water. Use only a permanent type coolant that meets INSPECT means a visual observation of a system.
Ford Specification ESE-M97B18-C. CHECK means a functional measurement of a system’s operation (performance) —
@ Replace coolant every 3 years or at specified mileage, whichever occurs first. correct as required.
(T) More often if operated in severe dust conditions.
(T) Remove accumulated debris and inspect shields and attachments. Perform
each 5,000 miles (8,000 kilometers) for severe service usage over unpaved roads
or off-road applications.
@ Adjust, service, or replace as required.
@ Perform each 1,000 miles (1,600 kilometers) in off-highway operation,
(jj) Perform daily when operating in mud and/or water.
(12) More frequent intervals may be required under adverse operating conditions.
@ SEVERE SERVICE OPERATION: The automatic transmission is considered
operating under severe service conditions when vehicle is not equipped with an
auxiliary cooler and in fleet usage, or accumulates 2,000 miles (3,200 km.) or
more per month.
NOTE: After 50,000 miles (80,000 kilometers) continue to adjust bands and drain
and refill transmission at each 20,000 mile (32,000 kilometer) interval.
183
Maintenance Schedule E MONTHS 5_ JO 15 20 25 30 35 40 45 50
Leaded Fuel Engines Except Canadian 5.0L (302 CID) MILES 5 10 15 20 25 30 35 40 45 50*
SERVICE INTERVAL KILOMETERS 8 16 24 32
_________ 40 48 56 6? 72 80
Time in months or miles (or kilometers) Emission Control Devices and Systems (Cont’d.)
in thousands, whichever occurs first,
unless otherwise specified. Replace crankcase emission
MAINTENANCE OPERATION filter ©
Note — Scheduled maintenance beyond E
50,000 miles (80,000 km) should be Replace or service carburetor
continued at the same intervals air cleaner ® E
as before except as noted.
Replace PCV valve "E
MONTHS 5 10 15 20 25 30 35 40 45 50
MILES 5 10 15 20 25 30 35 40 45 50
Replace spark plugs (1) 0 E "e E
Check automatic choke system E "E E
KILOMETERS 8 16 24 32 40 48 | 56 64 72 80
Replace fuel system filter E e
Emission Control Devices and Systems
Change engine oil ® Check curb idle speed
E E E E E E E E E
Replace engine oil filter Q E E E E E E E E E E
(curb, fast, TSP off) O EG E E E
Check coolant condition and Check/adjust decel throttle
protection G) control system O eG E E E
ANNUALLY
Check and lubricate exhaust
Replace engine coolant ® TH heat control valve (6 cyl. only)
E
Check cooling system hoses
and clamps ANNUALLY See page 187 for footnotes.
Check drive belt condition
and tension ® ® E E E
184
Maintenance Schedule E (Cont’.d) MONTHS___________________ 5 10 15 20 25 30 35 40 45 50
Leaded Fuel Engines Except Canadian 5.0L (302 CID) MILES 5 10 15 20 25 30 35 40 45 50
KILOMETERS______________ 8 16 24 32 40 48 56 64 72 80
SERVICE INTERVAL
Time in months or miles (or kilometers) Other Systems (Cont’d.)
in thousands, whichever occurs first, Check and adjust wheel lug nut
unless otherwise specified. torque to the torque specified
MAINTENANCE OPERATION
Note — Scheduled maintenance beyond on page 83. ® E E E E E E E E E E
50,000 miles (80,000 km) should be
continued at the same intervals Inspect entire exhaust system
as before except as noted. (including inlet pipe, muffler,
outlet pipe, heat and brush
MONTHS___________________ 5 10 IF 20 25 30 35 40 45 50 shields, resonator, diffuser and
MILES 5 10 21 20 25 30 35 40 45 50 all exhaust clamps and fasteners)
KILOMETERS_______________ 8 16 24 32 40 48 56 64 72 80 for holes, leakage, breakage,
Other Systems looseness, and corrosive
Lubricate slip yoke grease damage 0 0® E
fitting 0 ©_________________ E E E E E E E E E E Inspect engine air induction
system (including air duct, air
Lubricate front axle spindle cleaner, and air cleaner element)
pins 00 E E E E E E E E E E for loose fitting, damaged or
Lubricate steering linkage 0 0 E E E E E E E E E E missing components (F-350 over
Check and lubricate clutch 10,000 lbs. GVWR only) ® ® E
linkage 0 E E E E E Inspect the fan and fan shroud
for damage. (F-350 over
See page 187 for footnotes.
10,000 lbs. GVWR only) O> 0 E E E__
185
Maintenance Schedule E (Cont’d.) MONTHS__________________ 5 10 15 20 25 30 35 40 45 50
Leaded Fuel Engines Except Canadian 5.0L (302 CID) MILES_____________________ 5 10 15 20 25 30 35 40 45 50
KILOMETERS______________ 8 16 24 32 40 48 56 64 72 80
SERVICE INTERVAL Other Systems (Cont’d.)
Time in months or miles (or kilometers)
in thousands, whichever occurs first, Inspect front wheel bearing and
unless otherwise specified. (4x4) spindle needle bearing
MAINTENANCE OPERATION lubrication 0® ®
Note — Scheduled maintenance beyond E
50,000 miles (80,000 km) should be Repack and adjust rear wheel
continued at the same intervals bearings (F350 axles only)
as before except as noted. 0® ®___________ E
MONTHS £ 10 ~15~ 20 25 30 35 40 45 50 Inspect and lubricate
MILES_____________________ _5 10 J5 20 25 30 35 40 45 50 automatic transmission
KILOMETERS_______________ 8 16 24 32 40 48 56 64 72 80 shift linkage © ® E E E E E E E E E E
Other Systems (Cont’d.) Adjust automatic transmission
Check brake master cylinder bands © E E E
fluid level_________________ E Drain and refill automatic
Inspect disc brake linings, transmission © E E
rotors, piston boots, and caliper
retainers and clean and lubricate Clean and repack free running
caliper slide rails ® ® © ® hubs (4x4 only) Q Q
E
E
Inspect drum, brake linings,
lines and hoses © ® E See pages 187 for footnotes.

186
Maintenance Schedule E (Cont’d.)
Leaded Fuel Engines Except Canadian 5.0L (302 CID)
NOTES: NOTES (Cont’d.):
(n Refer to the Engine Exhaust Emission Control Information Decal for
snprifiratinn
specification. (b) Replace coolant every 3 years or 40,000 miles (64,000 kilometers) whichever
occurs first.
® SEVERE SERVICE OPERATION: WHEN OPERATING YOUR VEHI­
CLE UNDER ANY OF THE FOLLOWING CONDITIONS, CHANGE
(7) Perform each 1,000 miles (1,600 kilometers) in off-highway operation.
ENGINE OIL EVERY 3 MONTHS OR 3,000 MILES (4,800 KILOMET­ (T) Perform daily when operating in mud and/or water.
ERS), WHICHEVER OCCURS FIRST, AND REPLACE OIL FILTER AT {9} Replace wheel seal, axleshaft attaching bolts, lockwashers, and axleshaft gas­
ALTERNATE OIL CHANGES. CHECK, CLEAN AND REGAP SPARK ket whenever a hub assembly is removed.
PLUGS EVERY 6,000 MILES (9,600 KILOMETERS). (To) Adjust, service, or replace as required.
• EXTENDED PERIODS OF IDLING OR LOW SPEED OPERATION
(H) More frequent intervals may be required under adverse operating conditions.
SUCH AS POLICE, TAXI, OR DOOR-TO-DOOR DELIVERY.
• TOWING TRAILERS OVER 2,000 LBS. (900 KG) GROSS LOADED Q2) Remove accumulated debris and inspect shields and attachments. Perform
WEIGHT FOR LONG DISTANCES. each 3,000 miles (4,800 kilometers) for severe service usage over unpaved roads
• OPERATION WHEN OUTSIDE TEMPERATURE REMAINS BELOW or off-road applications.
+ 10°F (-12°C) FOR 60 DAYS OR MORE AND MOST TRIPS ARE (13) SEVERE SERVICE OPERATION: The automatic transmission is considered
LESS THAN 10 MILES (16 KILOMETERS). operating under severe service conditions when vehicle is not equipped with an
• OPERATION IN SEVERE DUST CONDITIONS (DOES NOT APPLY auxiliary cooler and in fleet usage, or accumulates 2,000 (3,200 km) miles or more
TO SPARK PLUG MAINTENANCE.) per month.
• EXTENDED PERIODS OF HIGH SPEED OPERATION WITH FULLY NOTE: After 35,000 miles (56,000 kilometers) continue to adjust bands and drain
LOADED VEHICLE (MAX. GVW)._________________________________ and refill transmission at each 15,000 mile (24,000 kilometer) interval.
(T) Coolant protection checks should be made just prior to the onset of freezing
(14) Perform initial check and adjustment at 500 miles (800 km). Perform succeeding
weather, where applicable. If coolant is dirty or rusty in appearance, the
checks and adjustments at the intervals shown.
system should be drained, cleaned and refilled with the prescribed solution of
cooling system fluid and water. Use only a permanent type coolant that meets
Ford Specification ESE-M97B18-C.
More often if operated in severe dust conditions.
g Also a noise emission control service (F-350 over 10,000 lbs. GVWR only).
Use ESB-M1C93-A (D0AZ-19584-A) polyethylene grease.

§ These initial break-in service intervals are not required after 50,000 miles
(80,000 kilometers) — other standard maintenance interval items should be
INSPECT means a visual observation of a system.
CHECK means a functional measurement of a system’s operation (performance) —
correct as required.
continued as previously specified. Io 7
Maintenance Schedule L
Canadian Leaded Fuel 5.0L (302 CID) Engines Only MONTHS 6 12 15 18 24 30 36 42 45 48
MILES_______ 6 12 15 18 24 30 36 42 45 48
SERVICE INTERVAL
Time in months or miles (or kilometers) KILOMETERS 9.6 19.2 24 28.8 38.4 48 57.667.2 72 76.8
in thousands, whichever occurs first, Emission Control Devices and Systems (Cont’d.)
MAINTENANCE OPERATION unless otherwise specified. Replace coolant © L
Note — Scheduled maintenance beyond
Check drive belt condition L L L
50,000 miles (80,000 km) should be
continued at the same intervals and tension
as before except as noted. Replace PCV valve L
MONTHS 6 12 15 18 24 30 36 42 45 48 Check fast idle speed (adjust
MILES 6 "12“ 15 18 24 30 36 42 IF 48 as required) © L L
KILOMETERS
____________________________ 9.6 19.2 24 28.8 38.4 48 57.6 67.2 72 76.8 Check curb idle speed (adjust
Emission Control Devices and Systems as required) © L L L L
Change engine oil 0 © L" “ L L I. L L L L Check TSP off-speed (adjust
Replace engine oil filter Q) © L L T L as required) © ©___________ L
Replace spark plugs © © L 17 L Check automatic choke system,
Lubricate and check exhaust throttle linkage and air valve L L L
control valve (if so equipped) L L L Replace carburetor air cleaner
Check coolant condition and element © L
protection ® ANNUALLY Replace crankcase filter in air
Check cooling system hoses cleaner ©__________________ L
and clamps ANNUALLY
Check air cleaner temperature
control L L L
188
See pages 191-192 for footnotes.
Maintenance Schedule L (Cont’d.) MONTHS 6 12 15 18 24 30 36 42 45 48
Canadian Leaded Fuel 5.0L (302 CID) Engines Only MILES_______ 6 12 15 18 24 30 36 42 45 "48“
SERVICE INTERVAL KILOMETERS 9.6 19.2 24 28.8 38.4 48 57.6|67.2 72 761
Time in months or miles (or kilometers) Emissions Control Devices and Systems (Cont’d.)
in thousands, whichever occurs first, Clean PCV system, hoses
unless otherwise specified. and tubes___________________ L
MAINTENANCE OPERATION
Note — Scheduled maintenance beyond Other Systems
50,000 miles (80,000 km) should be Lubricate U-joints and slip yoke
continued at the same intervals when equipped with grease
as before except as noted.
fittings ® ® L L L L L L L L
MONTHS 6 12 15 18 24 30 36 42 45 48
Lubricate front axle spindle
MILES_______ 6 12 15 18 24 30 36 42 45 48
pins ® ® L L L L L L L L
KILOMETERS 9.6 19.2 24 28.8,38.4 48 57.6167.2 72 76.8
Lubricate steering linkage ® ® L 17 17 L L T7 17 L
Emissions Control Devices and Systems (Cont’d.)
Check thermactor system lT" L L Check and lubricate clutch
linkage O L L L L L
Inspect fuel vapor system 17
Inspect exhaust system including
Check ignition initial timing
heat and brush shields and all
(adjust as required) ® ® L
exhaust system fasteners © © L
Check/adjust decel throttle
L Check brake master cylinder
control system L L L
fluid level___________________ L
Clean crankcase breather cap 0 17 17 17 Inspect disc brake linings,
Check and clean EGR system T T7 T rotors, piston boots, and caliper
Check PCV system, hoses retainers and clean and lubricate
and tubes L L caliper slide rails ® © © © L
See pages 191-192 for footnotes. 189
Maintenance Schedule L (Cont’d.)
Canadian Leaded Fuel 5.0L (302 CID) Engines Only
SERVICE INTERVAL MONTHS 6 12 15 18 24 30 36 42 45 48
Time in months or miles (or kilometers)
MILES 6 12 15 18 24 30 36 42 45 48
in thousands, whichever occurs first,
unless otherwise specified. KILOMETERS 9.6 19.2 24 28.8138.4 48 57.6)67.2 72 76.8
MAINTENANCE OPERATION
Note — Scheduled maintenance beyond Other Systems (Cont’d.)
50,000 miles (80,000 km) should be Adjust automatic transmission
continued at the same intervals bands 0__________________ L L L
as before except as noted.
MONTHS Drain and refill automatic
6 12 15 18 24 30 |~36 42 45 48
transmission 0 L L
MILES___________________ 6 12 15 18 24 30 36 42 45 48
Clean and repack free running
KILOMETERS______________ 9.6 19.2 24 28.8 38.4 48 57.667.2 72 76.8
hubs (4x4 only) ® ® L
Other Systems (Cont’d.)
Check and adjust wheel lug nut
Inspect drum brake linings, torque to the torque specified
lines, and hoses 0 ® L on page 83. 0 L L L L L L L L
Inspect front wheel bearing and
See pages 191-192
(4x4) spindle needle bearing
lubrication ® ® O L
Repack and adjust rear wheel
bearings (Dana axles only)
®®@ L
Inspect and lubricate
automatic transmission
shift linkage © 0__________ L L L L L L L L L L
190
Maintenance Schedule L (Cont’d.)
Canadian Leaded Fuel 5.0L (302 CID) Engines Only
NOTES: NOTES (Cont’d.):
(T) Refer to the Engine Exhaust Emission Control Information Decal for (3) Coolant protection checks should be made just prior to the onset of freezing
specification. weather, where applicable. If coolant is dirty or rusty in appearance, the
system should be drained, cleaned and refilled with the prescribed solution of
(2) After 50,000 miles (80,000 km), these services are required only to correct cooling system fluid and water. Use only a permanent type coolant that meets
unusual engine operation. Ford Specification ESE-M97B18-C.
(5) ENGINE OIL AND FILTER: Change oil at 6,000 (9,600 kilometers) or six up Replace coolant every 3 years or at specified mileage, whichever occurs first.
months, whichever occurs first. Replace oil filter at first oil change and then at Cu More often if operated in severe dust conditions.
alternate oil changes thereafter.______________________________________
Gp Perform each 1,000 miles (1,600 kilometers) in off-highway operation.
SEVERE SERVICE OPERATION: WHEN OPERATING YOUR VEHI­
CLE UNDER ANY OF THE FOLLOWING CONDITIONS, CHANGE (V) Perform daily when operating in mud and/or water.
ENGINE OIL EVERY 3 MONTHS OR 3,000 MILES (4,800 KILOME­ Replace wheel seal, axleshaft bolts, lockwashers, and axleshaft gasket
TERS), WHICHEVER OCCURS FIRST, AND REPLACE OIL FILTER whenever a hub assembly is removed.
AT ALTERNATE OIL CHANGES. CHECK, CLEAN AND REGAP (fi) Adjust, service, or replace as required.
SPARK PLUGS EVERY 6,000 MILES (9,600 KILOMETERS).
U2) More frequent intervals may be required under adverse operating conditions,
• EXTENDED PERIODS OF IDLING OR LOW SPEED OPERATION
SUCH AS POLICE, TAXI, OR DOOR-TO-DOOR DELIVERY. (jj) Remove accumulated debris and inspect shields and attachments. Perform
• TOWING TRAILERS OVER 2,000 LBS. (900 KG) GROSS LOADED each 3,000 miles (4,800 kilometers) for severe service usage over unpaved
WEIGHT FOR LONG DISTANCES. roads or off-road applications.
• OPERATION WHEN OUTSIDE TEMPERATURE REMAINS BELOW @ SEVERE SERVICE OPERATION: The automatic transmission is considered
+ 10°F (—12°C) FOR 60 DAYS OR MORE AND MOST TRIPS ARE operating under severe service conditions when vehicle is not equipped with an
LESS THAN 10 MILES (16 KILOMETERS). auxiliary cooler and in fleet usage, or accumulates 2,000 miles (3200 km) or more
• OPERATION IN SEVERE DUST CONDITIONS (DOES NOT APPLY per month.
TO SPARK PLUG MAINTENANCE.) NOTE: After 36,000 miles (57,600 kilometers) continue to adjust bands and drain
• EXTENDED PERIODS OF HIGH SPEED OPERATION WITH FULLY and refill transmission at each 18,000 mile (28,900 kilometer) interval.
LOADED VEHICLE (MAX. GVW).
191
Maintenance Schedule L (Cont’d.)
Canadian Leaded Fuel 5.0L (302 CID) Engines Only
NOTES (Cont’d.):
@ These initial break-in service intervals are not required after 50,000 miles
(80,000 kilometers) — other standard maintenance interval items should be
continued as previously specified.
@ Perform initial check and adjustment at 500 miles (800 km) (100 and 500 miles/160
and 800 km for vehicles equipped with dual rear wheels). Perform succeeding
checks and adjustments at the intervals shown.
(17) Use ESB-M1C93-A (DOAZ-19584-A) polyethylene grease.
INSPECT means a visual observation of a system.
CHECK means a functional measurement of a system’s operation (performance)—
correct as required.

192
General Maintenance Check List
Listed below are vehicle checks that should be made periodically either by the owner or a qualified technician. It is recommended that
deficiencies be brought to the attention of your qualified dealer or service outlet as soon as possible, so advice regarding the need for repairs
or replacement can be obtained.
These services are not covered by warranty. You will be charged for the labor, parts and lubricants used.

________________ Maintenance Operation ________________ Frequency-Observation__________


Clean body door drain holes. At least twice annually.__________________________
Lubricate door and tailgate hinges and checks. Doors or tailgate bind during opening or closing, or
noisy operation.____________________________ ___
Lubricate door locks, door latches, and hood latch. Difficult to operate or noisy.______________________
Check the battery and recharge if necessary (terminal voltage Starter turns engine slower than usual. Headlights are
is below 12.48). Check connections for tightness. Clean brighter when engine is speeded up from idle.
corrosion from terminal and top of battery.________________
Check engine oil level._________________________________ As required — at each fuel stop.______________________
Check headlamp alignment. Light beam appears too high or too low while driving with
a normal load.

193
General Maintenance Check List (Cont’d.)

Maintenance Operation Frequency-Observation

Check alternator and regulator output. Slow engine cranking, hard starting, headlights dim at engine
idle speed, early or repeat electrical component
malfunction.
Check operation of lights, horn, tum signals, windshield wipers As required.
and washers, instruments, vent system, heater and accessories.
Check seat and shoulder belt buckles, release mechanisms As required.
and belt webbing._______________________________________
Inspect the seat back latches for proper operation. As required.
Replace windshield wiper blades. Wiper blades do not clean windshield after windshield and
blades have been properly cleaned.____________________
Check aim of windshield washer jets. When insufficient solution is sprayed on windshield. Also
Check windshield washer fluid level. Add fluid if required. check fluid level when fueling, or after extended use of
washer system.____________________
Check for fuel, coolant, oil or other fluid leaks. At frequent intervals.
194
General Maintenance Check List (Cont’d.)
Maintenance Operation Frequency-Observation

Check fluid levels in front axle, transfer case and rear axle. When malfunction is suspected or fluid leakage or
Back the plug out slowly and if seepage occurs around the contamination is observed or after operation in water.
threads, the specified amount of lubricant is present. Turn
the plug back in immediately to avoid seepage. Replace fluid
daily if the vehicle is operated in water or if fluid level
check indicates entrance of water.__________________________
Check manual steering gear lubricant level.__________________ Periodically and if lubricant leakage is observed.
Check power steering reservoir and automatic transmission Periodically and if fluid leakage is observed.
fluid levels. Add fluid if required.__________________________
Lubricate clutch and manual or automatic transmission linkage. Linkage action is rough and scrubby.
To avoid attracting dust and grit to the lube points, do not
overlubricate.___________________________________________
Check and adjust clutch pedal free play (1/2 in./13mm minimum). Adjust as required to maintain 2 in. to 1/2 in.(50-13mm) free play.
Check and adjust transmission controls and shift operation. When hard shifting is encountered.

195
General Maintenance Check List (Cont’d.)
Maintenance Operation Frequency-Observation
Lubricate automatic transmission kickdown linkage (6 cylinder). Abnormal accelerator pressure needed for forced downshift.
Check and lubricate parking brake linkage. If excessive foot pedal travel is required or operation
is sluggish.
Adjust the parking brake. Parking brake does not hold the vehicle on a reasonable grade.
Check parking gear mechanism on automatic transmission Any malfunction or failure of holding action when transmission
equipped vehicles. lever is latched in P (PARK) position.____________________
Check braking warning light operation. At engine start-up.
Adjust the service brakes. Whenever there is increased brake pedal travel or repeated
pulling to one side.
Adjust steering gear preload and/or front wheel bearings. Excessive steering wheel play, loose steering system or front
Check suspension, steering and frame for loose attachments wheel shimmy.
and wear.

196
General Maintenance Check List (Cont’d.)
Maintenance Operation Frequency-Observation
Inspect the entire exhaust system (including inlet pipe, muffler, Excessive noise or smell of fumes is experienced.
outlet pipe, heat and brush shields, resonator, diffuser and all
exhaust system clamps and fasteners) for holes, leakage,
breakage, looseness and corrosive damage._________________
Inspect engine air induction system (including air duct, Excessive noise emanates from the engine compartment.
air cleaner, air cleaner element) for loose fitting,
damaged or missing components.
Inspect the fan and fan shroud for damage. Excessive noise emanates from the engine compartment.
Inspect the fan clutch (if so equipped) for proper operation. Engine overheats or fan runs at high speed constantly.
Check the spring leaves for being evenly stacked and the While the vehicle is hoisted for lubrication.
spring clips or U-bolts, rear spring front eye bolt and
shackle bolts for being tight._____________________________
Tighten frame mounted fuel tank strap bolts. Driving conditions or inspection indicates looseness.

197
General Maintenance Check List (Cont’d.)
Maintenance Operation Frequency-Observation
Check the driveshaft._________________________________ At frequent intervals when operating off-highway.
Remove excessive mud build-up from wheels, undercarriage At frequent intervals when operating off-highway
and steering linkage. Inspect for and correct any bent or if front wheel shimmy is experienced.
or damaged components.______________________________
Flush complete underside of the vehicle. Inspect all Several times annually.
underbody components for damage or deterioration.
Inspect and rotate tires and check tire pressures. Poor handling characteristics and/or abnormal
tire wear are experienced.
Check tires, wheel balance and front wheel toe. Poor handling characteristics and/or abnormal
(Caster and camber are preset and do not require tire wear are experienced.
adjustment on the Twin I-Beam front suspension).

198
Dealer Assistance District Office Assistance
Your dealer is vitally interested in your complete satisfaction For further assistance beyond that provided by your dealer, or if
with the vehicle you purchased from him. He is ready to help you you are driving in an unfamiliar area and are in need of service,
with all of your maintenance and service needs — and he has the you may contact the nearest Ford District (U.S.) or Regional
support and assistance of the Ford Motor Company with District (Canada) office. The addresses and telephone numbers of these
and Regional Offices in 41 locations in the United States and offices are listed below and on the following pages.
Canada. Ford Parts and Services Division
ATLANTA DISTRICT OFFICE BOSTON DISTRICT OFFICE
If for any reason you are not satisfied with the service received, Northern Georgia, Maine, New Hampshire, Vermont,
the following actions are suggested: Eastern Alabama Massachusetts, Rhode Island,
P.O. Box 105003 Northeastern Connecticut
• First, discuss the matter with your dealership Service Manager Atlanta, Georgia 30348 P.O. Box 587
(404) 763-6440 Waltham, Massachusetts 02154
— make sure he is aware of any problem you may have and (617) 895-1000
that he has had the opportunity to assist you.
BUFFALO DISTRICT OFFICE CHARLOTTE DISTRICT OFFICE
• If you are still not satisfied, seek out the Owner or General Upper and Western New York, Western North Carolina,
Manager of the dealership, explain the problem, and request Northern Pennsylvania South Carolina
P.O. Box 244 P.O. Box 17307
assistance. Buffalo, New York 14225 Charlotte, North Carolina 28211
(716) 631-4430 (704) 364-0335

199
District Office Assistance
Ford Parts and Service Division (Cont’d.)

CHICAGO DISTRICT OFFICE CINCINNATI DISTRICT OFFICE CLEVELAND DISTRICT OFFICE DALLAS DISTRICT OFFICE
Northeastern Illinois, Southern Ohio, Southern W. Eastern Ohio, Northern Texas, Oklahoma
Northwestern Indiana Virginia, Eastern Kentucky, Northwestern Pennsylvania P.O. Box 37
2225 W. North Avenue Southeastern Indiana P.O. Box 41035 Carrollton, Texas 75006
Melrose Park, Illinois 60160 P.O. Box 15280 Brecksville Ohio 44141 (214) 242-6611
(312) 681-6500 Cincinnati, Ohio 45215 (216) 526-6900
(513) 782-7264

DAVENPORT DISTRICT OFFICE DENVER DISTRICT OFFICE DETROIT DISTRICT OFFICE HOUSTON DISTRICT OFFICE
Northwestern Illinois, Colorado, Eastern Wyoming, Southeastern Michigan, Southern Texas
Eastern Iowa Western Nebraska, Northwestern Ohio P.O. Box 827
Northwest Towers, Suite 305 Southwestern South Dakota P.O. Box 775 Houston, Texas 77001
100 E. Kimberly Road P.O. Box 5588, Terminal Annex Wixom, Michigan 48096 (713) 680-4260
Davenport, Iowa 52806 Denver, Colorado 80217 (313) 337-9900
(319) 383-5550 (303) 573-4610

200
District Office Assistance
Ford Parts and Service Division (Cont’d.)
INDIANAPOLIS DISTRICT JACKSONVILLE DISTRICT KANSAS CITY DISTRICT LANSING DISTRICT OFFICE
OFFICE OFFICE OFFICE Western and Northern Michigan
Central and Western Indiana, Florida, Southern Georgia Western Missouri, Kansas (exc. Upper Peninsula)
Southeastern Illinois P.O. Box Y P.O. Box 11000, Antioch Station 6810 S. Cedar St.
P.O. Box 19448 Jacksonville. Florida 32203 Kansas City, Missouri 64119 Suite 11
Indianapolis, Indiana 46219 (904) 783-4400 (816) 452-1150 Lansing, Michigan 48910
(317) 353-8251 (517) 694-3301

LOS ANGELES DISTRICT LOUISVILLE DISTRICT OFFICE MEMPHIS DISTRICT OFFICE MILWAUKEE DISTRICT OFFICE
OFFICE Western Kentucky, Central Arkansas, Western Tennessee, Wisconsin (exc. Northwestern
Southern California, Tennessee, South Central Indiana Northern Mississippi, Corner Upper Peninsula Michigan)
Southeastern Nevada P.O. Box 32080 Northwestern Alabama 16535 W. Bluemound Rd.
P.O. Box 1118 Louisville, Kentucky 40232 P.O. Box 8347, Hollywood Station Suite 350
Pico-Rivera, California 90660 (502) 459-1620 Memphis, Tennessee 38108 Brookfield, Wisconsin 53005
(213) 723-8633 (901) 454-7270 (414) 259-3660

NEWARK DISTRICT OFFICE NEW ORLEANS DISTRICT


Northern New Jersey, OFFICE
Eastern New York Southern Mississippi, Louisiana,
Northeastern Pennsylvania Southwestern Alabama
U.S. Highway 46 P.O. Box 8630
Teterboro, New Jersey 07608 Metairie, Louisiana 70011
(201) 288-9421 (504) 454-6764

201
District Office Assistance
Ford Parts and Service Division (Cont’d.)
NEW YORK DISTRICT OMAHA DISTRICT OFFICE PHILADELPHIA DISTRICT OFFICE PHOENIX DISTRICT OFFICE
OFFICE Western Iowa, Southeastern Pennsylvania, Arizona, New Mexico
Southeastern New York, Southern Central and Eastern Nebraska. Southern New Jersey, Delaware Western Texas
and Western Connecticut Southeastern South Dakota P.O. Box 816 P.O. Box 844
Long Island P.O. Box 37433 Pennsauken, New Jersey 08110 Phoenix, Arizona 85001
252 Westchester Avenue Millard Station (609) 662-8021 (602) 266-8500
White Plains, New York 10604 Omaha, Nebraska 68137
(914) 682-9450 (402) 334-4750

PITTSBURGH DISTRICT OFFICE RICHMOND DISTRICT OFFICE SALT LAKE CITY DISTRICT SAN JOSE DISTRICT
Southwestern Pennsylvania, Southern Virginia, OFFICE OFFICE
Northern West Virginia, Eastern North Carolina Utah, Southern Idaho, Northern California, Southern
Southeastern Ohio P.O. Box 26984 Northeastern Nevada, Oregon, Western Nevada, Hawaii
P.O. Box 13289 Richmond, Virginia 23261 Southeastern Oregon, P.O. Box 1740
Pittsburgh, Pennsylvania 15243 (804) 222-7680 Montana San Jose, California 95108
(412) 928-2939 P.O. Box 2428 (408) 262-9110
Salt Lake City, Utah 84110
(801) 487-1301

202
District Office Assistance Ford of Canada Regional Offices
Ford Parts and Service Division (Cont’d.) Ford Motor Company of Canada, Limited
SEATTLE DISTRICT OFFICE ST. LOUIS DISTRICT OFFICE
Alaska, Washington, Northern Southern Illinois, Eastern Missouri ATLANTIC REGIONAL OFFICE CENTRAL REGIONAL OFFICE
Oregon P.O. Box 24575 New Brunswick, Nova Scotia, Southern Ontario East
Ford Motor Co. St. Louis, Missouri 63141 Prince Edward Island, From: Oakville — Peel
Ford Parts and Service Division (314) 569-4455 Newfoundland County — Lake Simcoe —
10604 N.E. 38th Place, Suite 123 P.O. Box 2166 Algonquin Park
Kirkland, Washington 98033 Suite 605, 6080 Young St. 8000 Dixie Road
(206) 244-5800 Halifax, Nova Scotia B3J 3C4 Bramalea, Ontario L6T 2J7
(902) 453-1610 (416) 459-2210
TWIN CITIES DISTRICT OFFICE WASHINGTON DISTRICT OFFICE
Northwestern Wisconsin, Mainland Maryland, Northern
Minnesota, North Dakota Virginia, Eastern W. Virginia,
Northern South Dakota Peninsular Maryland EASTERN REGIONAL OFFICE GREAT LAKES REGIONAL OFFICE
P.O. Box 9303 8051 Gatehouse Road Quebec, Labrador Northern Ontario East of
Minneapolis, Minnesota 55440 Falls Church, Virginia 22042 7800 South Service Road Geraldton, Southern Ontario
(612) 887-4290 (703) 698-1900 Trans Canada Highway West of: Oakville — Peel
Pointe Claire, Quebec H9R 1C6 County — Lake Simcoe —
Questions in the U.S. that cannot be answered by one of the (514) 697-8220 Algonquin Park
above offices may be directed to: 3350 South Service Road
Burlington, Ontario L7N 3L8
Ford Parts and Service Division
(416) 632-2570
P.O. Box 1805
Dearborn, Michigan 48121
Ford of Canada Regional Offices Outside U.S. and Canada
Ford Motor Company of Canada, Limited (Cont’d.) All locations outside the United States and Canada should use the
MIDWESTERN REGIONAL PACIFIC REGIONAL OFFICE following address should it become necessary to correspond with
OFFICE British Columbia, Yukon Ford Motor Company. In addition, owners who purchase domes­
Saskatchewan, Manitoba P.O. Box 7100
Northern Ontario — West of Vancouver, B.C. V6B 4E3 tically built vehicles and subsequently relocate outside of the
Geraldton (604) 936-2111 United States or Canada should notify the Ford Export Division
1725 Ellice Avenue
Winnipeg, Manitoba R3H 0B2 of their new address in order that they may receive important
(204) 775-8101 information concerning their vehicles.
WESTERN REGIONAL OFFICE
North West Territories, Alberta, Ford Export Division
P.O. Box 2357 P.O. Box 600
Edmonton, Alberta T5M 2P5 Wixom, Michigan 48096, U.S.A.
(403) 454-9621

In the event that you have a question that cannot be answered by


the Regional Offices, you may contact:

Vice President and General Manager — Sales


Ford Motor Company of Canada, Limited
The Canadian Road
Oakville, Ontario L6J 5E4

204
Specifications and Capacities Selected circuits, such as headlights and windshield wiper motor,
Fuses and Circuit Breakers are protected with circuit breakers. A circuit breaker is designed
For your convenience, most of the replaceable fuses for the elec­ to stop current flow in case of short-circuit or overload. It will
trical system are located on the fuse panel which is located under automatically restore current flow after a few seconds, but will
the instrument panel to the left of the steering column. again interrupt current if the overload or short-circuit continues.
This on-off cycle will continue as long as the overload or short-
The locations of all fuses are indicated on the next page and circuit exists.
below. If a fuse needs to be replaced, use only a new fuse rated
according to the specifications.

205
Mini-Fuse Panel
TURN SIGNAL FLASHER AND HEATER-A/C MODE SWITCH AND BLOWER
BACK-UP LAMPS. 15 AMP FUSE—<2 MOTOR. 30 AMP FUSE (LIGHT GREEN).
(LIGHT BLUE). / 75 A
INSTRUMENT PANEL, CLUSTER AND
TURN SIGNAL INTERIOR ILLUMINATION, HEADLAMP
FLASHER - ul SWITCH, WINDSHIELD WIPER-WASHER
ILLUMINATION, HEATER-A/C CONTROL
SPARE AND SWITCH ILLUMINATION, CLOCK,
70/
SPARE
RADIO AND TRANSMISSION INDICATOR
SPARE
?l I LAMP, ASHTRAY. 4 AMP FUSE (PINK).
IS/ SPEED CONTROL RELAY AND CONTROL
SPARE AMPLIFIER, AXLE CONTROL 4-WHEEL
/oJ DRIVE INDICATOR LAMP, ACCESSORY
THROTTLE POSITIONER AND SEAT BELT SAFETY RELAY, CONVENIENCE GROUP, 10
WARNING BUZZER. 10 AMP FUSE (RED). AMP FUSE (RED).
3f
SPARE >SPARE
COURTESY LAMPS — UNDER
FUEL TANK SELECTOR SWITCH. 10 AMPZ
INSTRUMENT PANEL, DOME, GLOVE BOX,
FUSE (RED). % CIGAR LIGHTER FEED, CLOCK FEED,
SPARE ENGINE COMPARTMENT LAMP FEED,
EMERGENCY WARNING FLASHER AND L RADIO AND C.B. RADIO FEED. VISIBILITY GROUP, CARGO LAMP, C.B.
MEMORY CIRCUIT. 15 AMP FUSE (LIGHT
STOP LAMPS. 20 AMP FUSE (YELLOW). 10 AMP FUSE (RED).
BLUE).
206
Fuses and Circuit Breakers (Cont’d.)
Protective Device f) Integral with headlamp switch.
Circuit Rating f) Integral with windshield wiper switch.
18 AMP Circ. Brkr. 2) At starter motor relay.
Headlamps & High Beam Indicator (T)______________
2) At junction block left hand side of dash panel — (engine compartment).
Roof Marker & Rear Marker Lamps, Trailer
Exterior Lamps Rear, Park, License, Front & 15 AMP Circ. Brkr. 2) 16 Ga. fuse link for 40 and 60 amp. alternator.
Rear Side Markers, Relay Coil Feed ©_____________ 14 Ga. fuse link for 70 amp. alternator.
Windshield Wiper (STD) And Washer Pump © 7.0 AMP Circ. Brkr. 6) At starter motor relay.
Windshield Wiper(2-Speed Interval)And Washer Pump(J 7.0 AMP Circ. Brkr. j) At junction block left hand side of dash panel (engine compartment).
#22 Electric Brakes (Trailer) © 16 ga. Fuse Link 8) In alternator harness near starter motor relay.
#37 Trailer Lamps (Relay Feed) © 14 ga. Fuse Link 9) At accessory safety relay.
#198 Accessory Safety Relay, Dual Battery (Feed) ® 14 ga. Fuse Link IQ) C.B. Radio Chassis
#38 Alternator Battery Feed © 14 or 16 ga. Fuse

#666 Dome Lamp (Camper) w/o Dual Battery © ©


#526 Marker Lamps Relay (Feed) ©_____ _______
a
Link ©
14 ga. Fuse Link
18 ga. Fuse Link
Flashers

20 ga. Fuse Link Turn Signal Flasher Front of mini-fuse panel.


#478 Fog Lamps (Feed) ©___________________ __
C.B. Radio C.B. Chassis Hazard Warning Flasher Back of mini-fuse panel.

707
Light Bulb Specifications Fog Lamps 2 H2
Number
Trade
Front Parking Light and Turn Signal 7 1157NA
Lamp Description of Bulbs Front Side Marker Light T 194“
Number
Required
Glove Compartment Light (Std. on Ranger) 7 1891
A/C Control Illumination (Optional) 161
Charge Indicator Light
1
194
Halogen Headlamps (Optional)___________________ 7 H6052
1 Headlamps 2 6052
AM or AM-FM Radio Dial Illumination 1 1893 Headlight Switch and Wipe/Wash Switch Illumination 1 1816
AM/FM/MPX Tape Dial Illumination 1 /A
N WA Heater Control Illumination 7 167"
Stereo Indicator Lamp nTa n7a“
Hi-Beam Indicator 7 194
CB Scan and Memory Lamps N/A n7a“
Identification Front 7 194~
Ash Tray Light (Std. on Ranger) 1 1892 Identification Rear (Styleside w/Dual Rear Wheels 7 194“
Back-up Light 2 1156 Instrument Panel Gauge Illumination 7 194
Brake Warning Light 1 “194 Instrument Panel Courtesy Light 2 89
Cargo Light (Optional) 1 “9iT License Plate Light Styleside__________ 7 97“
Clearance Fender (Styleside w/Dual Rear Wheels) 4 194 License Plate Light — RPO Rear Bumper (Styleside)
Clearance Front 2 194 Mandatory on Platform (T)
2 194
Clearance Lamps, Stake/Platform 7 1895" Transfer Case Lock Indicator Light 1 194
Dome Light________________________________ 1 912 7
Map/Dome Light (Optional) Dome W
Electric De-ice Indicator Light 3 Map 7 105
Engine Compartment Light (Std. on Ranger) 1 105 Oil Pressure Indicator Light 7 194
Fasten Seat Belt Warning Light 1 194 Rear Tail/Stop/Turn Light 2 1157

208
Light Bulb Specifications (Cont’d.)
Roof Marker Lights 5 194
Turn Signal Indicator Light 2 194

For California usage only.


Use Ford Part D4TZ-10C915-B (bulb is an integral part of lamp assembly).
Use Ford Part D7BB-18C622-AA (bulb is an integral part of lamp assembly).
Heavy Duty (one candle power).
•D42B-13465-A bulb.

209
Lubricant Specifications
Item Ford Part Name Ford Part Number Ford Specification
Windshield Washer Reservoir__________ Ultra-Clear Windshield Washer Solution C9AZ-19550-A or B ESR-M17P5-A
Body Hinges, Latches, Door Striker Plates Polyethylene Grease D7 AZ-19584-A ESB-M1C106-B
and Rotors, Seat Tracks, Door Checks
and Tracks, and Hood Latch and
Auxiliary Latch.____________
Lock Cylinders______________ Lock Lubricant D8AZ-19587-A ESB-M2C20-A_________
Distributor Bushing Oil Cup Engine Oil SAE-10W D3AZ-19579-K ESE-M2C153-A (API SE)
Front Axle Spindle Pins, Steering Column Multi-Purpose Lubricant C1AZ-19590-B ESA-M1C75-B
U-Joints, Clutch Linkage Pivots,
Parking Brake Linkage Pivots and
Clevises, Transmission Control Linkage Pivots
Steering Gear (Manual) Housing (F-100, F-150, Steering Gear Lubricant C3 AZ-19578- A ESW-M1C87-A
F-250 and F-350 Except Four-Wheel Drive)_______
Hydraulic Clutch Master Cylinder — Brake Master Heavy Duty Brake Fluid C6AZ-19542-A or B ESA-M6C25-A
Cylinder
Engine Oil — All Engines Ford Premium or Super Premium Motor Oil D3AZ-19579-G, K ESE-M2C153-A (API SE) or
ESE-M2C153-B (API SF)
Front Drive Axle Free Running Hubs on 4x4 Steering Gear Lubricant C3 AZ-19578-A ESW-M1C87-A
Door Weatherstrips Silicone Lube C0AZ-19553-A ESR-M13P4-A
Steering Linkage________________________ Steering Linkage Lubricant D4AZ-19590-A~ ESA-M1C48-A
Automatic Transmission Shift Linkage Polyethylene Grease D0AZ-19584-A ESB-MIC93-A
210
Lubricant Specifications (Cont’d.)

Item_________________________________________ Ford Part Name Ford Part Number Ford Specification


Upper/Lower King Pin Bearing — F-250 (4x4) Steering Linkage Lubricant D4AZ-19590-A ESA-M1C92-A Type II
4500# Axle___________________________________
Disc Brake Caliper Rails Disc Brake Caliper Slide Grease D7AZ-I959B-A ESA-M1C172-A
Front and Rear Wheel Bearings (Except Rear Wheel Multi-Purpose Lubricant C1AZ-19590-B ESA-M1C75-B
Bearings on F-100 and F-150, Brake and
Clutch Pedal Shaft, F-150/250 4x4 Spindle
Needle Bearings)______________________________
Automatic Transmission Automatic Transmission Fluid D7AZ-19582-A, B ESP-M2C138-CJ or Dexron II,
Series “D”
Power Steering Reservoir__________________ Automatic Transmission Fluid C1AZ-19582-A, C, D ESW-M2C33-F Type F
Parking Brake Cable______________________ Speedometer Cable Lubricant D2AZ-19581-A ESF-M1C160-A
Engine Oil Filter_________________________ Motorcraft Long Life Oil Filter D9AZ-6731-A (FL-1A) ES-D5ZF-6714-AA or BA
Accelerator Throttle Lever Ball Stud________ Multi-Purpose Lubricant C1AZ-19590-B ESA-M1C75-B
Front and Rear Dana Axles and Dana Limited Hypoid Gear Lubricant C6AZ-19580-B or E ESW-M2C105-A
Slip Rear Axles (T)_______________________
Ford Conventional and Traction-Lok Axles Hypoid Gear Lubricant E0AZ-19580-A ESP-M2C154-A

211
Lubricant Specifications (Cont’d.)
Transfer Case — Four-Wheel Drive Automatic Transission Fluid D7 AZ-19582-A ESP-M2C138-CJ or Dexron II,
Series D Fluid
Exhaust Control Valve Rust Penetrant and Inhibitor C0AZ-19A501-A ESR-M99C56-A
D7AZ-19A501-A
3- Speed, 4-Speed Manual Transmission and Standard Transmission Lube D8DZ-19C547-A ESP-M2C83-C
4- Speed Overdrive Transmission
Drive Shaft, Universal Joints (if equipped with Multi-Purpose Lubricant C1AZ-19590-B ESA-M1C75-B
fitting). Slip Spline and Spring Stud
Shackles (P-Series)
Engine Coolant Cooling System Fluid 8A-19549-A ESE-M97B18-C
(T) Add EST-M2C118-A (friction modifier Part No. C8AZ-19B546-A) for complete refill of Dana limited-slip axles.
Add 4 ounces for F-250-350 rear. For F-150 & F-250 4x4 add 2 ounces to front axle.

212
Fuel Tank Refill Capacities

Wheelbase Mounting Standard Approximate Capacity


Model In./mm Front/Rear Optional U.S. Gal. j Imp. Gal. Litres
F-100 Regular Cab______
4x2 (SWB) 116.8/2967 F S 16.5 13.7 62
R O 19.0 15.8 72
4x2 (LWB) 133/3378 F S 19 15.8 72
R O 19.0 15.8 72
F-150 Regular Cab______
4x2 (SWB) 116.8/2967 F S 16.5 13.7 62
R o 19.0 15.8 72
4x2 (LWB) 133/3378 F s 19 15.8 72
R o 19.0 15.8 72
4x4 (SWB) 116.8/2967 F ® s 16.5 13.7 62
R ® o 19.0 15.8 72
4x4 (LWB) 133/3378 F ® s 19 Ks 7T
R © o 19.0 15.8 72

213
Fuel Tank Refill Capacities (Cont'd.)
Wheelbase Mounting Standard Approximate Capacity
Model
InJmm Front/Rear Optional U.S. Gal. Imp. Gal. Litres
F-150 Super Cab
4x2 (SWB) 138.8/3526 F S 16.5 13.7 62
R O 19.0 15.8 72
4x2 (LWB) 155/3937 F ® S 19 15.8 72
R O 19.0 15.8 72
4x4 (LWB) 155/3937 F © S 19 15.8 72
R © o 19.0 15.8 72
F-250 Regular Cab
4x2 133/3378 F S 19 15.8 72
R O 19.0 15.8 72
4x4 133/3378 F © S 19 15.8 72
R£ O 19.0 15.8 72
F-250 Super Cab________
4x2 (SWB) 138.8/3526 F S 16.5 13.7 62
R o 19.0 15.8 72
4x2 (LWB) 155/3937 F s 19 15.8 72
R o 19.0 15.8 72
4x4 (LWB) 155/3937 F © s 19 15.8 72
R © o 19.0 15.8 72

214
Fuel Tank Refill Capacities (Cont’d.)

F-350 Pickup
4x2 133/3378 F S 19 15.8 72
R® O 19.0 15.8 72
F-350 Cab Chassis
4x2 (SWB' 136.8/3475 F® S 19 15.8 72
R ® O 19.0 15.8 72
4x2 (LWB) 160.8/4084 F ® s 19 15.8 72
R ® o 19.0 15.8 72

® RPO Skid Plate


@ STD. Skid Plate
® Rear tank STD. on F-350 Pickup with Dual Rear Wheels.

215
Transmission Refill Capacities

Approximate Capacities

Transmission Type and Make U.S. Imperial


Measure Measure Litres
(Pints) (Pints)
3- Speed (Ford) 53 53 1.6
4- Speed (Warner T-18) 7.0 5.5 3.3
4-Speed (New Process 435) 7.0 5.5 3.3
4-Speed (New Process 435 without Extension) 6.5 5.2 3.0
4-Speed Overdrive 4.5 3.7 2.1
C-4 Automatic 20.0 16.5 8.2
C-6 Automatic 26.8 22.3 12.7
5.8L (351M CID), 6.6L (400 CID),
F-150/250/350 4x4 (C-6) 26.4 22.0 12.7
4-Wheel Drive Transfer Case — Warner 1345 6.5 5.4 3.0
— NP 208 7.0 5.5 3.3

216
Axle Lubricant Capacities
Approximate Capacities

Axle Model Truck Type U.S. Imperial


Measure Measure Litres
(Pints) (Pints)
Ford F-100/150 (4x2) 6.5 © 5.4 ® 3.0 ©
Ford F-150 (4x4) 6.5 ® 5.4 © 3.0 @
Dana 44-IFS F-150 (4x4) 4.0 © 3.2 1.9
(Front Axle) F-250 (4x4) 4.0 3.3 1.9
F-250 (4x4) Crew Cab
Dana 60 F-250 (4x2) 5.0 © 4.2 @ 2.4 @
Dana 60 (Rear) F-250/350 (4x4) 5.0 ® 4.2 © 2.4 @
Dana 61-2 F-250 (4x2) 6.0 5.0 2.8
Dana IFS F-350 (4x4)
(Front Axle) Heavy Duty and
Snow Plow 4.3 3.6 2.0

217
Axle Lubricant Capacities

Approximate Capacities

Axle Model Truck Type


U.S. Imperial
Measure Measure Liters
(Pints) (Pints)

Dana 70 (Rear) F-350 DRW Chassis Cab 6.5 5.4 3.1


Dana 70 HD (Rear) F-350 DRW Regular Cab 6.5 5.4 3.1
Dana 61-1 (Rear) F-350 SRW 6.0 5.0 2.8

4 Pints for part-time 4x4.


5.8 Pints for full-time 4x4.
0) Service refill capacities are determined by filling to the bottom of the filler hole.

218
Engine Cooling System Refill Capacities
Truck Approximate Capacity
Engine Equipment Imperial
Model/Type U.S. Litres
Qts. Qts.
4.9L F-100-350 Manual/Automatic Transmission Standard and
(300 CID) Extra Cooling 13 10 12
1-6 Manual/Automatic Transmission Air
Conditioning and Super Cooling_______________ 14 11 12
5.0L F-100/350 Manual/Automatic Transmission Standard
(302 CID) Cooling
V-8 Manual Transmission Extra Cooling 13 10 12
Automatic Transmission Extra Cooling
Manual/Automatic Transmission Air
Conditioning and Super Cooling_______________ 14 11 13
5.8L F-150/350 Manual/Automatic Transmission Standard
(351 CID) and Extra Cooling 15 12 14
V-8 Manual/Automatic Transmission Air Conditioning
and Super Cooling 16 13 15

219
Engine Cooling System Refill Capacities

Truck Approximate Capacity


Engine Equipment
Model/Type U.S. Imperial Liters
Qts. Qts-
6.6L F-250/350 Manual Transmission Standard Cooling 15 12 14
(400 CID) Automatic Transmission Standard and Extra
V-8 Cooling Air Conditioning and Super Cooling 16 13 15

Engine Oil Refill Capacities ®


Engine U.S. Quarts Imperial Quarts Litres

4.9L (300 CID) 6 5 5.6


5.0L (302 CID) 6 5 5.6
5.8L (351 CID) 6 5 5.6
6.6L (400 CID) 6 5 5.6

(T) Includes one quart for filter replacement.

220
Maintenance Record

Vehicle Identification Number

Warranty Start Date Engine Displacement

Owner Name

Important: This document should remain with the vehicle at all times.

Maintenance Date
Intervals/ Service Shop
Service Mileage
Service Name and Address
Performed
Performed

?71
Maintenance Record
Maintenance Date
Intervals/ Service Shop
Service Mileage Name and Address
Service Performed
Performed

222
Accessory Equipment Available • Chemicals and Paints
The following accessories are available through your local au­ • Cigar Lighter
thorized dealer. • Day-Nite Rear View Mirror
• Door Edge Guards
NOTE — When adding accessories, equipment, passen­ • Dual Air Horns
gers, and luggage to your vehicle, the total weight capacity • Emergency Reflector Kit
of the vehicle or of the front or rear axle (GVWR. GAWR • Engine Heater
as shown on the vehicle Safety Certification label) MUST • Fire Extinguisher
NOT BE EXCEEDED. Consult your dealer for specific • Floor Mats — Vinyl Carpet Insert Twin — Deluxe Rubber Full
weight information and assistance in installing Ford Front
accessories. • Fog Lights
• Glide-out Step
Protection, Comfort and Convenience Equipment • Hood Lock — Key Operated
• Air Conditioning (Except F-350) • License Plate Frames
• Air Lift Kit • Locking Fuel Cap
• Body Side Moldings — Self Adhering • Mirrors — Low Mount Swing Lock 6x9, Dual Position Low
• Box Rails Mount Swing Lock 6x9, Convex — Clamp-on or Stick-on.
• Bumper Guards— Front • Radios — AM, AM/FM, MPX, AM/FM Tape
• Cab Caddy — Storage Compartment • Rear Step Bumpers
Accessory Equipment Available (Cont’d.)
• Rifle Case — Deluxe
• Running Boards
• Slide Out Spare Tire Carrier
• Sliding Rear Window
• Speed Control
• Steering Wheel Covers
• Super Seal ® Anti-Corrosion Treatment
• Tonneau Covers — (White and Black)
• Tool Kits — Metric
• Transmission Oil Cooler — Auxiliary
• Vanity Mirror
• Wheel Splash Guards (Front)
• Window Vent Shades

224
U.S. RESIDENTS USE THIS PAGE
1980 SERVICE LITERATURE (CANADIAN RESIDENTS USE NEXT PAGE) 6
Q z
UJ
-u
! CIRCLE ITEM DESIRED CD
LU <
i 2 Z3
i DESCRIPTION PRICE EA.* -J O
i Uj
i • Please allow ample time for postal service. k-
a:
i 1980 Light Truck Shop Manual $20.75 2 2 Q
• Make check payable to: az
i
i 1980 Light Truck Service £Q_ g LU
LU
h-
i Specifications 3.25 HELM, INCORPORATED LU LU
i az
1980 F 100-350 Truck
• Cut out and mail this completed page. CD
2 CD
CD s s
!
i
Do It Yourself Service Guide 4.50 MAILORDER TO: w
LU
g £N sO
1980 F 100-350 Truck Electrical &
VacuumTroubleshooting Manual 5.00
HELM, INCORPORATED d
CO
CsJ
oo < < s s
P.O. Box 07150 c LU I— I—
■£ .2 c
m cd co
-J
1980 F 100-350 Truck Detroit, Michigan 48207 S eaO S, > o
Ii Wiring Diagrams Only 3.00 z o
Q
5
Q-
S ° ,E>
Q.'— 1- —
=■= r- 4=
J- JQ I— CD
CD f-
O
CL
2:
az
i TOTAL ORDER $ g
i Michigan
CD — o

o
Q3 o© -?
i
i
Purchasers SALES TAX $ NAME CC. •>~.cd
CD □□ ~
03 A;
LU
ac
Add 4% Sales Tax
GRAND TOTAL $ 2 E E
9 "aS CD
s
aS
i
i TCDCLQ
STREET ADDRESS CD
i ‘Prices are subject to change without notice
i
i
and without incurring obligation. 2 cc
i CITY, STATE, ZIP CODE E § O
u.
i
CANADIAN RESIDENTS USE THIS PAGE ■
~n Yi 1980 SERVICE LITERATURE (U.S. RESIDENTS USE PREVIOUS PAGE)
i
O
a 2 s
Co 1i
ncown co CIRCLE ITEM DESIRED
i
“ ST® ° <
3 =■. 2 a. o DESCRIPTION PRICE EA.*
X
Q. 2 o =» C
• Please allow ample time for postal service. 1i
1980 Light Truck Shop Manual $20.75 i
2] Q • Make check payable to: FORD MOTOR
COMPANY OF CANADA, LTD. 1980 Light Truck Service
§ < Specifications 3.25
i
i
* § co j=. =1 3 2 • Cut out and mail this completed page.
CO <--------
c §
3 z.
0/5 z sm
> 5 Illi
■2-3. p
MAILORDER TO:
Ford Motor Company of Canada, Ltd.
1980 F 100-350 Truck
Do It Yourself Service Guide
1980 F 100-350 Truck Electrical &
4.50
!
i
i
i
o m
Service Publications, P.O. Box 4000, Station A Vacuum Troubleshooting Manual 5.00
g*> %> m
co Mississauga, Ontario, Canada L5A 3W3
co 1980 F 100-350 Truck
I 8 x
rn
p-X“ s Wiring Diagrams Only 3.00 i
i
a s Q
X
Ss S TOTAL $
i
i
s X
- • 5
NAME ‘Prices are subject to change without notice
i

rn O
and without incurring obligation.
O
> c: 2X STREET ADDRESS
CO i
3 i
z S i
o o CITY. PROVINCE, POSTAL CODE
i
TOOL KITS AND MAINTENANCE MANUALS 5 EMERGENCY ROAD HAZARD KIT 7 Items 2, 3, 4, 5 & 6 May Be Ordered Individually
Special and unique tools selected and designed 1
to fit specific components of Ford vehicles
are available exclusively to owners of Ford
built cars who wish to do some of their
own maintenance.
i ■_
Flashlight/Emergency Light
lares
2 Flares
Si
The Owners Maintenance Manual is especially
written for the amateur mechanic. The 2
scheduled maintenance operations and commonly Booster Cables
encountered minor adjustments and replace­ Bunge Tie Down Cord
Power Track Pliers
4
ments explained in the manual can be performed Emergency Flag Fire Extinguisher
using the tools offered for sale. 3
TO ORDER TOOLS AND MANUALS Universal
4-Way Screwdriver
Many of the tools featured in these kits can nch
Lug Wrench X %
be purchased individually, however there is

/a
a considerable savings by ordering complete Duct Tape *

A
tool kits. Select the tools desired, fill out 8” Adjustable Wrench |
the order blank and mail it with your check,
money order or credit card information to the Fuse & Bulb Pack
address indicated on the order blank. All J /'
tools are guaranteed for life against Tool Pouch 1 Safety Triangle
manufacturing defects. Your tools and manual The pouch included with this kit is designed
will be mailed promptly postpaid. Shipping ^^Yswis6 Victorinox
for storing all items except nos. 2, 3, 4 & 5. Swiss Army Knife
and handlina charaes paid bv OwnerTool Kits.
COMBINATION METRIC/STANDARD KIT 18 MASTER DIAGNOSTIC KIT 23
8 Components May Be Ordered Separately By Number
Tools May Be
10 1111111 14 =0 S Ordered Individually
Standard Sockets 3/8” Flex Ratchet
3/4” -11/16" - 5/8” • 9/16” -1/2” - 7/16” - 3/8” Feeler Gauge
Standard Open End Wrenches 5/8” Spark Plug Socket 21
11/16” x 3/4” 11 EifLitfit iJt> 11 t.t.1 3” Extension
5/8” x 9/16” Drive Belt 19
Metric Sockets

lit
1/2” x 9/16" 19mm - 18mm - 17mm - 16mm ■ 15mm - 14mm Tension Gauge Combination
3/8" x 7/16” 13mm - 12mm- 11mm ■ 10mm -9mm -8mm Tach/Dwell/Timing Light
16
9 20
12 -J LPS Battery
3/8” Flex Ratchet 15 Lubricant Post Cleaner
Adaptor Universal Joint Battery 20A
Tire Pressure Gaugei Cable Puller
3- "C
w >“13
-T«r
Oil FilterWrench Distributor Wrenches
Metric Open End Wrenches
18mm x 19 mm Adjustable Wrench 22 17mm for 2.3 Litre Engine
16 x 17 mm «Sa«e> 4-Way Screwdriver
14 x 15mm Torque Wrench 1/2" for All Except 2.3
PowerTrack Pliers
12 x 13mm Litre Engine
10x 11mm 17 Tool Pouch
8 x 9mm Pouch No. 17 is designed for storing all tools in this kit
77R /See Order Form nn Fnllnwinn 9 naciert\
ITEM QTY DESCRIPTION PRICE AMOUNT 14 3/8" drive flex head ratchet. 3" extension. $ 21.85
5/8" spark plug socket, feeler gauge.
1 8" adjustable wrench, power track pliers. 4-way $ 38.74 Tire pressure gauge, oil filter wrench__________ $ 9 41
15
screwdriver, fuse & bulb pack, emergency flag, Battery cable puller, battery post cleaner. LPS $ 11 82
16
2 flares, flashlight/emergency light, bunge tie lubricant____________________________________
down cord, duct tape, tool pouch.
17 Tool pouch____________________________ $ 9 90
2_ 12 toot booster cables $ 22.52
18 Complete Kit (includes nos 8 thru 17 & owner's $110 15
2 Universal lug wrench $ 19.89 maintenance manual, includes only one flex head
£ 2-3/< lb. tire extinguisher, dry chemical, BC $ 13.93 ratchet).
2 Safety triangle $ 8.61 19 Combination tach/dwell/timing light $ 39 96
2 Victorinox swiss army knife $ 12.49
$ 88.731
20 Distributor wrench, 17mm for 2 3 litre engine $ 6.45
7 Complete kit (includes no. 1 thru 6 & owner's 2OA Distributor wrench. 1/2" for all except 2.3 litre $ 7.05
maintenance manual). engine
8 Standard open end wrenches $ 14.75 21 Drive belt tension gauge $ 11.07
_9 Metric open end wrenches $19.84 22 Torque wrench, combination metric/standard $ 17.25
10 3/8" drive standard sockets $ 12.34 23 Complete Kit (includes nos. 19. 20. 21. 22 &$ 69.57
11 3/8" drive metric sockets $18.46 owner s maintenance manual).
12 3/8" drive flex head ratchet, universal joint. $ 22.84 24 Owner's maintenance manual (no charge if ordered $ 4.50
3/8" Fx 1/2” M adapter with nos. 7.18. and/or 23).
13 Power track pliers, 8" adjustable wrench. 4-way $ 15.89 TOTAL
screwdriver ________ TAX
TOTAL ENCLOSED
Credit Card Account No.
Year Model
Engine CID.
Credit Card expiration date
PRICES ARE SUBJECT TO CHANGE WITHOUT NOTICE AND
WITHOUT INCURRING OBLIGATION. Bank Number.
(Mastercharge Only)

Signature. This is your shipping label — PLEASE PRINT PLAINLY

Date.
Michigan purchasers — add 4% sales tax. Name
Canadian purchasers — add applicable Provincial Sales Tax for tool kits only.
Please allow ample time for postal service.
Street
Make check or money order payable to:
IN U.S.A. - OWNER TOOL KITS, 1738 Maplelawn, Box 1239. Troy. Ml 48099
IN CANADA — FORD MOTOR COMPANY OF CANADA. LTD., City
Service Publications. P.O. Box 4000.
Station A. Mississauga. Ontario L5A 3W3
State or Province
For U.S. Residents ONLY:
Please bill my: I I Zip or Postal Code.
VISA MASTERCHARGE
INDEX B (Cont’d.)
A Brake Fluid 150-151
Accessory Equipment .... ..... 223-224 Brakes
Air Conditioning Controls 106-107, 109-110 Disc Brakes ........................ 150
Alternator Indicator Light 19-20 Foot Brake Operation........ .. 148-150
AM/FM Monaural Radio . ....... 118 If Brakes Do Not Grip Well 166
AM/FM Stereo Radio ... .... 119-120 If Brakes Pull....................... 166
AM/FM Stereo Radio and Stereo 8-Track Player 121-122 Parking Brake 24-25, 150
AM/FM Stereo Radio and Stereo Cassette Tape 122-123 Service Brakes..................... 149
AM Radio.................................. 118 Brake System Warning Light .. . . 23-24
Ammeter Gauge........................ 19-20 Break-In, New Vehicle ......... 8
Appearance Protection............. 159-163 C
Antifreeze .................................. 139-141 Camper Body Installation .... . .. 128
Ashtray ...................................... 126 Camper Equipment 128-130
Authorized Dealer Maintenance 173 Cargo Light............................ . . 26-27
Automatic Transmission 50-52, 141-144 Certification Label ................. .... 48
Axle Lubricant Capacities........ 217-218 Changing a Tire ..................... . . 80-83
B Changing Engine Oil 136-138
Battery 131, 132, 147-148 Changing Engine Oil Filter... 136-137
INDEX (Cont’d.) D (Cont’d.)
Disc Brake ............................................... ... 150
C (Cont’d.) District Office Assistance 199-204
Chrome Care ................... ...160 Driving Essentials ................................... .. 8-105
Cigar Lighter................... ... 126 Driving on Sand, Snow or Ice................. .. 65-67
Circuit Breakers 205-207 Driving with an Automatic Transmission .. 50-53
Citizen Band (C.B.) Radio ... 126 Driving with a Manual Transmission .... .. 53-60
Climate Control 106-111 Door Controls and Locks........................ .. 15-17
Clock, Electronic Digital . 112-113 Dual Battery............................................. ...131
Cold Weather Operation .. .. 69-70 Dura Spark Ignition ................................ ... 169
Comfort Vent Heater .... 108-109
Convenience Features .... 106-131
Coolant 139-141 E
Economy Driving Tips........ 85
D Electronic Digital Clock ... .... 111-113
Dealer Assistance . ...199 Emergency Procedures........ 70
Dealer Maintenance .... 173 Emergency Starting ... 70-73
Dealer Service .... ...172 Emission System............... .... 170-172
Defroster 106-111 Emission Systems Warranty 169, 173-174
Design Features ... .... 4-5 Engine Block Heater ......... 127
INDEX (Cont’d.) F (Cont’d.)
Fuel Tank Filling .... 11
E (Cont’d.) Fuses 205-207
Engine Oil......................................... .. 136-138
Engine Service Points....................... 135
Engine Temperature Gauge............. 22 G
Equipment Requirement Regulations 4 Gasoline Octane Rating............. ...9-10
Exhaust Fume Warning..................... 46 General Maintenance 168-204
Exhaust System 46-47, 151 General Maintenance Check List 193-198
GT Bar.......................................... ... 127

F
Fasten Seat Belt Warning Light 22 H
Fingertip Speed Controls ..29-31 Hazard Warning Flasher System......... .... 27
Fog Lamps................................ 26 Headlight Dimmer Switch and Indicator .... 25
Four-Wheel Drive ..................... .. 60-67 Headlight Switch.................................... .... 25
Fresh Air Vents......................... ... 107 Heater Controls 106-111
Fuel Gauge................................ 20 Hood Release 133-134
Fuel Tank Capacities 213-215 Horn 28, 152
Fuel Tank Filler Locations .... ....... 10 How to Use this Guide........................... .... 2-3
233
INDEX (Cont’d.) L
Light Bulb Specifications 208-209
I Light Controls................. .. 25-26
Identification Plate................... .... 5-6 Lights Switch................. 25
Ignition Lock Cylinder......... .. 14-15 Loading Information ... . .. 47-50
Inflation Pressures 154-156 Locking Hood Release .. .... 134
Instrument Panel and Controls .. 12-13 Locking Spare Tire....... 84
Interior Light.......................... .... 25 Lubricant Specifications . 210-212
Interval Windshield Wipers .. .. 31-32
Introduction.............................. .... 2-7 M
Maintenance Appearance................................ .. 159-163
Maintenance Check List.................................. .. 193-198
J Maintenance Record........................................ .. 221-222
Jacking Points Maintenance Services and Record ..81 Retention 169
Jack Stowage . ..76 Maintenance Services Required — Scheduled . . 176-192
Jumper Cables Manual Transmission 70-72 54-60, 144
Manual Transmission Shift Speeds................. .... 54-57
Mirrors.............................................................. .... 40-42
K Minor Troubleshooting Guide........................ .. 163-167
Keys and Key Record 14-15 Mounting Tires................................................. .. 157-158
234
INDEX (Cont'd.) P
Park Mechanism ... ... 150
N Parking Brake 24-25, 150
New Vehicle Break-In 8 Parking Lights....... 25
Polishing................. 159
Power Brakes......... 150
Power Steering Fluid .. 145-147
Pushing ................... 73
O
Odometer .................................................... .... 23
Oil, Engine 136-138 R
Oil Filter 136- 137 Radio 113-126
Oil Pressure Gauge..................................... ....21 Radio Reception 113-117
Oil Pressure Indicator Light...................... ....21 Rear Axle Fluid.................................... ... 145
Oil Quality 137- 138 Rear Seats............................................. .... 36
Oil Viscosity................................................. ...138 Recommended Shift Speeds................. .. 54-57
Opening the Hood 133-134 Recommended Tire Inflation Pressures 154-155
Operating Precautions (Four-Wheel Drive) ....64 Refill Capacities 213-220
Ownercard .................................................. ... 172 Replacing Coolant 140-141
Owner Maintenance ................................... ... 172 Replacing Tires 156-158
235
INDEX (Cont’d.) S (Cont’d.)
Slide-In Camper Body 127-129
R (Cont’d.) Spare Tire Locking............... .... 84
Required Maintenance Services 176-192 Spare Tire Stowage............. .. 76-80
Routine Service 132-167 Special Driving Situations . . .. 67-68
Specifications and Capacities 205-220
S
Speed Control...................... . . 29-31
Safety Certification Label ............... .. 47-50
Speedometer.......................... 23
Scheduled Maintenance 176-192
Starting the Engine ............. .. 43-45
Seat Adjustment................................ .. 34-37
Steering Wheel Controls .... .. 28-31
Seats and Controls............................. . . 34-37
Seat Belts............................................ .. 38-40
Seat Belt Cleaning............................. ... 163 T
Seat Belt Maintenance..................... 40 Tailgate........................ .. 16-19
Seat Belt Warning Light and Buzzer 22 Tappet Noise ............... .... 45
Seat Back Release............................. 34 Temperature Gauge ... .... 22
Service Assistance ........................... ...168 Tilt Steering Wheel ... .... 29
Service Literature 225-226 Tire Care 154-159
Service Points .................................. ... 135 Tire Changing............. .. 80-83
Shift Speeds ...................................... . . 54-57 Tire Inflation Pressures 154-155
236
INDEX (Cont’d.) V (Cont’d.)
Vehicle Identification ............. .... 5-6
T (Cont’d.) Vent Windows......................... .... 33
Tire Performance and Loading .... 154-155 Ventilation and Heater Control 106-111
Tire Replacement 156- 158
Tire Rotation 158-159
Tires — Mounting and Demounting 157- 158
Tool Kits 227-228 W
229-230 Warning Lights and Gauges........... 19-24
Tool Kit Order Form
.. 73-74 Warranties........................................ 169
Towing.............................................
....... 75 Warranty Number........................... 5-6
Towing 2-Wheel Drive Vehicles ...
....... 75 Washing........................................... 159
Towing 4-Wheel Drive Vehicles ...
60 Wheel and Tire Replacement......... 82-83
Traction-Lok Differential...............
. 85-105 Wheel Inspection and Maintenance 154
Trailer Towing ................................
141-144 Wheel Replacement......................... 82-83
Transmission Fluid
... 216 Wheel Lug Nut Torque ................. 83
Transmission Refill Capacities ....
28 Window Controls............................ 33
Turn Signals....................................
Windshield Washers....................... 32, 152
V Windshield Wiper Blades............... 153
Vehicle Appearance 159-163 Windshield Wipers 31-32, 152-153
237
Z
o
«n

O
z
Z
o

.X
WE SUPPORT VOLUNTARY MECHANIC CERTIFICATION 1980 TRUCK ./g ll’i
ft- J v

9
^Lfxaiifucf
- -

V’Ari

>J
WIRING * . J. 'X

Would you like to obtain


service literature
DIAGRAMS
f
•^LJ^ANUal I
ij J
for your new truck? 1980 s&'S/S' I<
•tfcwjss LIGHT TRUCK A
PUBLICATIONS ARE AVAILABLE FOR VEHICLE
X
SERVICE
SPECFCMTONS /©@®/
/NCO /
T I I
OWNERS WHO WISH TO DO SOME OF THEIR OWN /?-35o /
MAINTENANCE. REFER TO THE ORDER FORMS IN THIS ■ •I

OWNER'S GUIDE.

■so
I

Ford Parts and Service Division


—I
|< >0>
I
Training and Publications Department G^Of
Litho in U.S.A. 'S’
FPS 365-10980-B JANUARY, 1980 SECOND PRINTING
Part No. EOTA-19A321-BB 1980 OWNERS GUIDE

Ll.3 ■;

You might also like