COVERAGE : ENTIRE PLANT

DURATION: JULY 2021-----JUNE-2022

TITLE : PREVENTIVE MAINTENANCE MASTER SCHE

S.N

1.0 MILINDIA LINE (line -1)

1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
2.0 MAZZONI LINE (Line -2)
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0 TOILET SOAP LINE (Line -3)
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
4.0 GUEST SOAP LINE (LINE-4)
4.1
4.2
4.3
4.4
4.5
4.6
5.0 AJAX LINE (LINE-5)
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
6.0 LIQUID DETERGENT LINE-1
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
7.0 LIQUID DETERGENT LINE -2
7.1
7.2
7.3
7.4
7.5
7.6
7.7
8.0 POWDER DETERGENT PLANT
8.1
8.2

8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13

8.14
8.15

8.16

8.17

8.18
8.19
8.20

8.21
9.0 SAPONIFICATION PLANT
9.2
9.3
9.4
9.5
10.0 UTILITY
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
11.0
 ZAK ETHIOPIA
ANNUA

TLE : PREVENTIVE MAINTENANCE MASTER SCHEDULE

PRODUCTION SECTIONS / MACHINES NAME

DOUBLE SIGMA MIXER

DUPLEX REFINER
INCLINED CLEATED CONVEYOR
TRIPLE ROLE MILLER
INCLINED CLEATED CONVEYOR -2
DUPLEX PLODDER
HORIZONTAL CONVEYOR
CUTTER
AUTOMATIC WRAPPING MACHINE
VIDEOJET PRINTER

MAZONNI MIXER
REFINER SIMPLEX
CLEATED INCLINED CONVEYOR
DUPLEX VACUUM PLODDER
FLAT CONVEYOR
ELECTRONIC CUTTER
BELT CONVEYOR
AUTOMATIC WRAPPING MACHINE
VIDEOJET PRINTER

DOUBLE SIGMA MIXER

SIMPLEX REFINING PLODDER
INCLINED BELT CONVEYOR
PLODDER
BELT CONVEYOR
AUTOMATIC SOAP STAMPING MACHINE
ELECTRONIC CUTTER
FLAT BELT CONVEYOR [STAMPER TO RECYCLE]
FLAT BELT CONVEYOR [CUTTER TO RECYCLE]
CLEATED BELT CONVEYOR [OVERALL RECYCLE TO PLODDER]
GLYCOL CHILLER FOR AUTOMATIC SOAP STAMPING MACHINE

MAZZONI MIXER
REFINER
INCLINED BELT CONVEYOR
SIMPLEX REFINING PLODDER
CONVEYOR
CUTTER

AJAX MIXER
REFINER SIMPLEX
INCLINED BELT CONVEYOR
PLODDER
ELECTRONIC CUTTER
AUTOMATIC WRAPPING MACHINE
CHILLER-PLODDER
CHILLER -REFINER

METERING PUMP TO FILLING AND STORAGE TANK

MIXER WITH LUB PUMP
ADJUSTABLE 4 HEAD LIQUID DETERGENT FILLING MACHINE
SEMI AUTOMATIC FILLING MACHINE
LINEAR SCREW CAPPING MACHINE
DOUBLE SIDE STICKER LABELLING MACHINE SBSL-120D
AUTOMATIC SHRINK WRAPPING MACHINE
CONVEYOR

METERING PUMP TO FILLING AND STORAGE TANK

MIXER WITH LUB PUMP
SEMI AUTOMATIC FILLING MACHINE
LINEAR SCREW CAPPING MACHINE
DOUBLE SIDE STICKER LABELLING MACHINE
SEMI AUTOMATIC SHRINK WRAPPING MACHINE
CONVEYOR

SOLID RAW MATERIAL HANDLING SECTION

VIBRO SIFTER
BUCKET ELEVATORS
FEED SECTION (SLURY SECTION )
LABSA PUMP AND PIPING
SILICATE SUPPLY PUMP AND PIPING
WATER SUPPLY PUMP AND PIPING
CAUSTIC LYE PUMP AND PIPING
MIXING VESSEL (CRUCHER ) WITH AGITATOR
HOT WATER GENERATOR
VIBRO SIFTER
TRANSFER PUMP
AGING TANK AND PIPING
BOOSTER PUMP ,TRANSFER PIPE AND VALVE
HP PUMPS PIPING AND NOZZLES
AIR HEATING SECTION
INLET AIR FILTER ,DELIVERY BLOWER
AIR HEATER AND BURNER AND DUCTING
SPRAY DRYER SECTION
SPRAY CHAMBER AND BELT CONVEYOR
EXHAUST AIR SECTION
EXHAUST BLOWER AND DUCTS AND BAG FILTER
PRODUCT CONVEYING SECTION
CONVEYOR AIR LIFT BLOWER ,DUCTING ,BIN VENT BAG FILTER &EXHAUST DUCT
PERFUME MIXER AND DOSING SYSTEM
ENZYME AND WATER DOSING SYSTEM
CONTROLS AND INSTRUMENTATION SECTION
CONTROL PANEL, MCC AND MOUNTED INSTRUMENTS

MELTING AND PUMPING

CRUTCHER
PLODDER AND ATOMIZER
VACUUM SYSYEM

BOILER AND PING ( 4 T/hr)

BOILER AND PIPING ( 2 T/hr)
ASTLAS COPCO COMPRESSOR
PISTON TYPE COMPRESSOR
COOLING TOWER
CHILLER LOUNDRY SOAP
CHILLER TOILET SOAP
CHILLER AJAX SOAP
1250KVA GENERATOR
MITMOLCONVEYOR
LEGEND
1. OVERHAUL
2. MEDIUM MAINTENANCE
3.SMALL MAINTEBABCE/INSPECTION
N.B : INSPECTION OF MACHINERIES WOULD BE PERFORMED DAILY HENCE ACCORDING TO THE INSPECTION REPORT C
ZAK ETHIOPIA MANUFACTURING AND TRADING PLC
ANNUAL PREVENTIVE MAINTENANCE PLAN

ISSUE :1st

PREPARED BY: ALEM KEBEDE

APPROVED BY: EYOEL SHIWANGIZAW

YEAR : 2021-2022

JULY AUGUST SEPTEMBER OCTOBER NOVEMBER DECEMBER

WEE
1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st
MEDIUM AND OVERHAUL MAINTENANCE ARE DEPENDENT ON RUNNING HO

MEDIUM AND OVERHAUL MAINTENANCE ARE DEPENDENT ON RUNNING H

HE INSPECTION REPORT CONDITION BASED MAINTENANCE SHALL BE PERFORMED .
DECEMBER JANUARY FEBRUARY MARCH APRIL MAY
WEEKS
2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd
PENDENT ON RUNNING HOUR WHILE SMALL MAINTENANCE WILL BE EFFECTED ON MONTHLY BASIS.

PENDENT ON RUNNING HOUR WHILE SMALL MAINTENANCE WILL BE EFFECTED ON MONTHLY BASIS
MAY JUNE

3rd 4th 1st 2nd 3rd 4th