ISTRUCTION MANUAL FOR THE MAINTENANCE

OPERATOR OF THE UNIT 2262HP

INTRODUCTION
Thank you for purchasing this VI.BE.MAC. S.p.A. industrial sewing machine.
Before using this automatic unit, please read the following instructions in order to gain a better
understanding of how the machine operates. The instructions illustrate the correct working method to follow
in complete compliance with current legislation.

No part of this catalogue can be copied without asking VI.BE.MAC. S.p.A.

The information content in this catalogue can be changed at any time without advising by VI.BE.MAC. S.p.A.
To request an other manual or to get technical advice regarding this unit feel free to contact:

VI.BE.MAC. S.p.A.
Via Monte Pastello 7/i
37057 S.Giovanni LUPATOTO (VR)
Ph. (+39) 045 8778151
Fax. (+39) 045 8779024
Email: customercare@vbm-grp.com
http:// www.vibemac.com

“Suggestions to improve this manual are appreciated”

REV. 1.1 1
 INDEX
1. LIFTING AND TRANSPORT.................................................................... 6
2. GENERAL MACHINE SPECIFICATIONS ............................................. 7
2.1- Power supply.................................................................................................................... 7
2.2- Air consumption.............................................................................................................. 7
2.3- Needle type...................................................................................................................... 7
2.4- Dimension and weight.................................................................................................... 7
2.5- Working position ................................................................................7
3. CONDITIONS FOR USE .......................................................................... 8
3.1- Guarante conditions........................................................................................................ 8
4. DESCRIPTION OF SWICTHES AND COMMANDS................................. 9
4.1- Main switch..................................................................................................................... 9
4.2- Command pedal.............................................................................................................. 9
4.3- Sense of rotation.............................................................................................................. 9
5. EQUIPMENT............................................................................................ 10
6. PULLER ADJUSTMENT........................................................................... 11
7. TRIMMER DEVICE REGOLATION.......................................................... 13
8. NEW TRIMMER DEVICE REGOLATION................................................ 15
8.1- Knife maintenance.......................................................................................................... 17
8.2- New knife maintenance................................................................................................... 17
9. LAP SEAM FELLER.................................................................................. 18
9.1- Feller position.................................................................................................................. 19
9.2- Adjustable lower side....................................................................................................... 19
10. FEED DOG REGOLATION....................................................................... 20
11. SEWING CYCLE PARAMETERS.............................................................. 22
11.1- Paramater list.................................................................................................................. 24
12. PHOTOCELL ADJUSTMENT................................................................... 27
13. SENSOR ADJUSTMENT........................................................................... 28
13.1- Flat sewing....................................................................................................................... 28
13.2- Crossing area................................................................................................................... 28
14. STOP POSITION...................................................................................... 29
15. THREADING............................................................................................ 30
16. THREAD EYELET STANDARD ADJUSTMENT....................................... 31
17. STITCH LENGTH ADJUSTMENT............................................................ 32
18. NEEDLE AND LOOPER SYNCHRONIZATION........................................ 33
19. LUBRIFICATION...................................................................................... 37
19.1- Lubrication...................................................................................................................... 38
20. TEST INPUT AND OUTPUT.................................................................... 39
20.1- Input test.......................................................................................................................... 39
20.2- Encoder test..................................................................................................................... 39
20.3- Up sensor test................................................................................................................... 40
20.4- Output test....................................................................................................................... 41
20.5- Reset control box ............................................................................................................ 42
20.6- Error list........................................................................................................................... 43
21. ELECTRIC DIAGRAM.............................................................................. 44

2 REV. 1.1
22. PNEUMATIC DIAGRAM.......................................................................... 48
22.1- Technical Pneumatic Diagram....................................................................................... 48
22.2- Topographic Pneumatic Diagram.................................................................................. 49

REV. 1.1 3
 Declaration of CE Conformity

E
Translated Version

The company: VI.BE.MAC. S.p.A.

IL
Via Monte Pastello 7/i
37057 San Giovanni Lupatoto
VERONA - ITALIA
Tel. +39-045-8778151
Fax +39-045-8779024

In quality of manufacturer, declares under its responsability that the product:

COMPANY: VIBEMAC
M
SERIAL NUMBER: XXXXXXXX
MODEL:
MANUFACTURED IN YEAR:

DESCRIPTION: REVERSE FEED OF THE ARM COMPLETE OF ALL OPTIONS: UNIT, 3 NEEDLE
CHAIN STITCH EQUIPPED WITH THREAD TRIMMER, PULLER DEVICE AND LOW
2262HP
2016 two thousand sixteen
SI
INERTIA MITSUBISHI MOTOR XCG 554 20Y AND CONTROL BOARD XCG MFY 2005

SEWING HEAD: DT-30-05E.05E

SERIAL NUMBER: XXXXXXXX

POWERED BY: YAMATO SEWING MACHINE MFG CO. LTD

C

4-12 NISHI - TENMA 4-CHOME KITA-KU

OSAKA 530-0047 JAPAN

The present declaration has been issued according to machinery directive 2006/42/CE dated 17 May 2006
and to the following directive:
FA

- Electromagnetic Compatibility 2004/108/CE

As required, CE mark is applied on the machine

PLACE AND DATE C.E.O.

SAN GIOVANNI LUPATOTO, 14/09/2016 Elena Guerreschi

4 REV. 1.1
 SAFETY SIGNALS

ELECTRICAL SHOCK DANGER:

BEFORE OPENING THE COVER OR DOING THE OPERATION SWITCH OFF
THE MAIN POWER

MECHANISM MOOVING:
BEFORE DOING THE OPERATION BE SURE THAT THE MACHINE IS
STOPPED AND DISCONNECTED FROM MAIN SWITCH

DANGER:
BE SURE TO FOLLOW THE ISTRUCTION

DANGER:
THE TEMPERATURE WILL BE OVER 70C°-160F°

DON’T REMOVE SAFETY PROTECTIONS

DON’T LUBRIFICATE OR ADJUST WHILE MOVING

TURN OFF THE MAIN SWITCH BEFORE WORKING ON THE MACHINE

THE USE OF EAR PROTECTION IS MANDATORY

IT IS MANDATORY TO USE THE GOGGLES

REV. 1.1 5
 1. LIFTING AND TRANSPORT

Make sure that during lifting the whole Position the machine on the truck surly fixed with
machine rests on the forklift forks. straps or balts that will insure the stability during the
transport.

Make sure that during unloading the whole machine Remove straps, and loosen the fixing screws,
rests on the forklift forks. Place it on a hard flat remove the top part of the packing box by pulling it
surface repaired from weather. upwards.
6 REV. 1.1
 2. GENERAL MACHINE SPECIFICATIONS
The Unit VIBEMAC 2262 is endowed with a Puller CG81, a Chain Trimmer and Low Inertia devices.
The Puller function is to throw the upper part of the material to counterbalance the draught of the feed dog.
In this way the unit has the possibility:
∙ increase the speed of seam without losses some traction in the material.
∙to
∙ get a quality of seam better, because a draught constant seam is performed.
∙to
Using the device Low Inertia the pressure of the presser foot is increased for the first 12 stitches of seam.
In this way in the departure of the seam on the material, the stitch length is constant and it is keep
maintained, having the Unit the maximum traction, and improving the quality of execution of the seam.
After the 10 stitches to improve the Puller traction and to get a constant seam is relieved the pressure from
the Presser Foot.

2.1- Power supply

The tension is 220/Volts mono phase 50/60 Hz for the MITSUBISHI Motor. The power consumption is 1000
watt.

2.2- Air consumption

The air consumption is of around 0.4 liters every cycle with pressure than at least 6 bar. The air cooler device
use a air and its consumption is in base ad the adjustment.

2.3- Needle type

This unit works with needle type 149x3

2.4- Dimension and weight

Widht: 85cm
Leight: 75cm
Height: 100cm (120cm with device Low Inactivity)
Weight: 80kg

2.5- Working position

The operator works seating in front of the Unit and:
1 Pedal to command the sewing speed is located near the standing base, fixed to the Motor by a leaver.
2 Feller that drives fabric is fixed to its support set in the arm of the Unit.
3 Main Switch for power Electricity is fix under the table.

3
2

REV. 1.1 7
 3. CONDITIONS FOR USE
All operations that comply with the following conditions are considered “normal”:

∙ user applies all instructions in this manual and CE directives

∙the
∙ safety standards are respected, not removing the casing or safety catches installed by the manufacturer
∙all
∙ power supply is constant and does not fluctuate by more than 10%
∙the
∙ unit has to be connected under an automatic cut-out switch of 30mA
∙the
∙ machine is connected to an earthing system in order to prevent disturbances or electric shocks
∙the
∙ machine is connected to an electric circuit with separate NEUTRAL and EARTH wires
∙the
∙ machine is not used at high temperatures (over 40ºC) or low temperatures (below 10ºC)
∙the
∙
∙water or other fluids are not permitted to enter the motor
∙
∙water or other fluids are not permitted to come into contact with the control card, the solenoid valves
and the cylinders
∙ machine is not used in the presence of explosive gases, dust or oil fumes
∙the
∙ machine is not connected to a compressed air system containing water or other fluids in the
∙the
pressurized circuit
∙ machine is connected to a compressed air system with minimum constant internal pressure of 5.5
∙the
bar
∙ machine is installed in a factory not over 1000 mt from sea level
∙the
∙ machine is installed on a flat service with no inclination
∙the
∙
∙only qualified personnel are permitted to commission the machine and carry out extraordinary
maintenance work

The manufacturer declines all responsibility for damage caused to people or things by the machine if:

∙ machine was not commissioned by qualified personnel

∙the
∙ repairs to the machine were not made by qualified personnel
∙any
∙ power supply is not constant or does not correspond to requirements
∙the
∙ machine is not earthed, or there are electronic problems in the electrical system
∙the
∙ motor has not been subjected to the scheduled maintenance operations
∙the
∙
∙original or model-specific spare parts have not been used
∙ user demonstrates total or partial failure to observe the instructions
∙the
∙
∙rain or snow get in contact with the unit

It is absolutely prohibited to:

∙
∙remove the casing and safety devices from their positions, thereby posing a risk to the user
∙
∙remove the eye protection mirror without equipping the user with special eye protection glasses in
compliance with the law
∙
∙deactivate the safety catches installed by the manufacturer, thereby posing a risk to the user
∙
∙make changes to the machine without authorization from the manufacturer, thereby posing a risk to the
user
∙
∙exceptional circumstances

3.1- Guarante conditions

All unit components have a 1 (ONE) year guarantee and should be send to the manufacturer for inspection if
found to be defective.
All pieces damaged due to negligence of the end user and/or incorrect adjustments to the unit, carried out by
unqualified personnel, will NOT be recognized as defective and will not be covered by the guarantee. These
will be charged at the normal price, including consequent delivery and/or installation costs.

8 REV. 1.1
 4. DESCRIPTION OF SWICTHES AND COMMANDS
In the unit 2262HP there are the following switches:

4.1- Main switch

It is positioned under the drawer fixed to the central leg of the stand.
There are two buttons.
The left RED one is used to switch power OFF and as emergency.
The right BLACK one is used to turn power ON.

4.2- Command pedal

It is positioned at the base of the stand, connected by a connecting rod to the lever of the Motor panel.

The pedal has 4 positions:

1. Forward, to increase the sewing speed.

2. Neutral
3. Back pedal, to rise the presser foot
4. Complete back pedal , rise presser foot and needle position in upper dead point

Neutral Position

Sewing Rotation Presser foot lift + ON

More pression=more speed Low Inertia function

Presser foot lift and

needle up position
4.3- Sense of rotation
In the VI.BE.MAC. 2262HP unit the sense of rotation with Mitsubishi Motor is automatically inserted.

REV. 1.1 9
 5. EQUIPMENT
The 2262 HP unit is equipped with:

1. Pulled device
2. Presser foot cylinder
3. Presser foot compensating cylinder
4. Pneumatic trimming device

2
1

10 REV. 1.1
 6. PULLER ADJUSTMENT
The leaver (3) is to increase or reduce the transport of the pulled device. It is very important to synchronise
the movement of the belt with the movement of the feed dog. The feeding begins when the needle exits from
the fabric upward stroke (image A) and It should be ensured that the Puller has stopped pulling before the
needle enters the fabric (image B) on the downward stroke.
Adjusting the puller belt timing, is possible loosening the grab screws (1&2 image1) and turning the shaft of
the puller using a screw driver and synchronizing the movement of the belt with needle bar.

A B

REV. 1.1 11
The material-pulling device (Puller) is set as close as possible to the needle clamp using the adjustment screw
on it (image3).
To adjust the distance between the puller belt and the needle clamp screw or unscrew the end stroke bar.

The correct belt position is 2,5 mm between the needle clamp and the belt with the needle bar in lower dead
point.

2.5mm

12 REV. 1.1
 7. TRIMMER DEVICE REGOLATION
After removing the cylinder that moves the knife we must pay really attention re install it in the correct
position with the pin (image1) entering in the knife hole and than moving the cylinder left /right check that
the knife doesn’t touch the body when moving to right position (image 2)
0.05mm
2

Right position

This slide must

positined aligned
with the edge of the
cylinder

Green tube White tube

1
PIN

KNIFE HOLE

REV. 1.1 13
To adjust the trimmer cutting pressure loosen or tighten the screw on the left side of the knife.

Cutting pressure screw

It is also really important to always keep the knife clean and NEVER force the blade with screw drivers or
other tools.
14 REV. 1.1
8. NEW TRIMMER DEVICE REGOLATION

This protection must ne with

a distance of 0.5 mm from the
blade

This screw 1 must be slightly

tighten so that there is no
play on the knife but the knife
must be free to move left and
right after that look the screw
tightening the grab screw 2 on
the side

To adjust the pressure of the knife

is possible from this hole where
there is a grab screw :
Unscrewing to increase the
pressure
Screwing to decrease the pressure.

REV. 1.1 15
 Loosening the 2 screws
that fix the knife cylinder
it is possible to adjust the
movable knife position so that
the blade will cut correctly
overpassing the fixed blade

 


   
    
   
    
     

   


   
    
     

    
    
    
    
 
   
   
   
    
    
    
  
   
    
   
    
   

     
     
 
   
   

   
    
    
     
     



16 REV. 1.1
 8.1- Knife maintenance
For maintenance of the knife it is really important to CLEAN AT LEAST 1 TIME A DAY THE MARKED
SPOTS WITH THE AIR GUN

8.2- New knife maintenance

For maintenance of the knife it is really important to CLEAN AT LEAST 1 TIME A DAY THE MARKED
SPOTS WITH THE AIR GUN

REV. 1.1 17
 9. LAP SEAM FELLER
There are two types of Feller.
The NORMAL type to perform the operations of seam and.
The REVERSE Upside-down type to perform:
1. Inseam
2. Back rise
3. Back joke

The Fellers are available in the Four versions super heavy (HS) heavy (H), medium (M) and light (L).

NORMAL REVERSE

The code of the fellers are formed in this way:

RD(NORMAL ) RR(REVERSE) 01(TYPE OF FABRIC HS,H,M,L,) (SIZE ¼,9/32,3/8) K

RD 01** **K2 RR 01** **K2

FABRIC NEEDLE FABRIC NEEDLE
TYPE TYPE
TYPE GAUGE TYPE GAUGE
RD 01 HS 1/4 K2 RR 01 HS 1/4 K2
H 9/32 H 9/32
M M
L L

18 REV. 1.1
 9.1- Feller position
To aligned correctly the feller loosen the fixing screw and:

∙
∙performed and control that both edges are centred with the sewing
∙ Feller doesn’t touch the presser foot
∙the
∙ left side of the Feller is aligned with the wisecrack inside on the left of the presser foot
∙the

1 mm

9.2- Adjustable lower side

To verify that the Adjustable opening of the Feller allows the transition of the fabric without getting jammed.
Usually the distance among the two inside guides as tight as possible making sure that the material can pass
easily even on the joint. Adjust the strength of the mobile guide, as strong as possible always making sure that
the joint can pass without getting jammed.

Adjusting screw to open the front Adjusting spring screw to increase

side in base at the material thickness the force on the front movable side
REV. 1.1 19
 10. FEED DOG REGOLATION
In this unit is possible to use 2 different types of needle plate and presser foot:
A with different heights (recommended for heavy and extra heavy fabric) and
B flat type (for heavy ,medium and light fabric)
With both type of needle plate and presser foot we must adjust the feed dog in the same way

To adjust correctly the feed dog height:

∙
∙loosen screw (A image1) and push feed dogs (B image 1) against the presser foot to have a planar
alignment (as image 2)
∙
∙after that tighten screws (A image1)

1 B A

A
B

X O X
20 REV. 1.1
Setting and adjustment of Feed Dogs

(1) Position of Feed Bar Eccentric Pin

The Feed Bar Eccentric Pin (A) is situaded at the center of the
Cylinder and used for making the fine adjustment of height of
Main and Differential Feed Dogs simultaneously.
Before assembling both Dogs, make the groove on the Pin (A)
horizontal and fix it with Screw (B) to get the same scope of vertical
adjustment for both Dogs. The vertical movement scope shall be
2,5mm at the rear end of the Feed Dogs.
By turning Pin (A) to clockwise the Dogs are raised, and to
counterclockwise the Dogs are lowered.

(2) Position of Main Feed Bar

In such cases as Feed Dogs contact the front part or rear part of the
groove on Stich Plate, Main Feed Bar (K) can be moved to front
or rear by turning Main Feed Bar Driving Link Pink Pin (J) after
loosening Screw (I).
To turn the Pin (J), knock the notched place on its brim with the
tapering tool or similars.
After adjustment, tighten Screw (I) without any play on Main Bar
(K) and Main Feed Bar Driving Ling(L).

REV. 1.1 21
 11. SEWING CYCLE PARAMETERS

1 2

Sewing start
Presser foot high pressure (3.0 psi)
programmable (↓+B+D) During normal sewing (without thickness)
K32 Duration (standard value 12) Presser foot low pressure (1.2 psi)
Trimmer and chain suction programmable High speed (3700 rpm)
(↓+B+D)
K22 Duration (standard value 30)

On crossing area
Presser foot high pressure (3.0 psi) & Low
speed (2500 rpm) programmable
(↓+B+D) K42 Duration (standard value 10)
Presser foot cylinder activation programmable
(↓+B+D) K11Delay (standard value 1)
K12 Duration (standard value 10)
22 REV. 1.1
4

After Crossing
Presser foot low pressure (1.2 psi)
High speed (3700 rpm)

At the end
After photocell detects the end of the fabric
suction trimming and low speed activate
(2500 rpm)

REV. 1.1 23
 11.1- Paramater list
Function
Mode Digital Function Name Unit MIN MAX 2262HP
Number
0000 P H. Maximum Speed rpm 1000 3699 3699
0003 P N. Start Tacking Speed rpm 0 3999 600
0004 P V. End tacking speed rpm 0 3999 400
0005 P M. Medium speed rpm 2000 2499 2499
0006 P S. Slow Start Speed rpm 0 2999 850
0047 P K8. Reverse Run Angle From Down To Up Position degree 0 360 224
0050 P SNM. Setting sensor “SEN” input function - OF
0051 P KD. Virtual down Setting - ON
0054 P D8. Needle Down Position Stop Angle degree 10 180 40
0055 P U8. Needle Up position stop angle degree 10 180 10
0102 A AC. Acceleration Time Simple Setting - L
0103 A ACT. Acceleration Time x10msec 6 99 16
0110 A MR. Setting Motor Pulley Diameter mm 20 349 85
0111 A SR. Setting Sewing Machine Pulley Diameter mm 20 349 59
0114 A STM. First priority stop → Speed Control - ON
0300 C IA. Function Selection Of Input Signal IA - NO
0303 C IB. Function Selection Of Input Signal IB - NO
0306 C IC. Function Selection Of Input Signal IC - NO
0309 C ID. Function Selection Of Input Signal ID - NO
0312 C IE. Function Selection Of Input Signal IE - NO
0315 C IF. Function Selection Of Input Signal IF - NO
0327 C II. Function Selection of input signal II - F
0339 C IM. Function Selection Of Input Signal IM - IOB
0342 C IN. Function Selection Of Input Signal IN - IOB
0357 C I1. Function Selection Of Input Signal I1 - IOA
0358 C I1L. Logical Conversion Function of Input signal I1 - ON
0370 C I2. Function Selection Of Input Signal I2 - IO7
0390 C OA. Function Selection Of Output Signal OA - OTC
0395 C OB. Function Selection Of Output Signal OB - OTC
0400 C OC. Function Selection Of Output Signal OC - KS1
0405 C OD. Function Selection Of Output Signal OD - NO
0416 C O1. Function Selection Of Output Signal O1 - OTB
0426 C O3. Function Selection Of Output Signal O3 - NO
0431 C O4. Function Selection Of Output Signal O4 - NO
0435 C O5. Function Selection Of Output Signal O5 - NO
0449 C OM. Function Selection Of Output Signal OM - KS4
0453 C ON. Function Selection Of Output Signal ON - KS3
0477 C A1. Logic [And]Module A1 Input Function Selection - IO6
0480 C N1. Logic [And]Module N1 Input Functions Selection - OTA
0482 C N2. Logic [And]Module N2 Input Functions Selection - KS3
0483 C N2L. Logic [And]Module N2 Setting Of Hi/Low Logic - ON
0484 C A2. Logic [And]Module A2 Input Functions Selection - IOC
0487 C N3. Logic [And]Module N3 Output Functions Selection - OT7
0488 C N3L. Logic [And]Module N3 Setting Of Hi/Low Logic - ON
24 REV. 1.1
Function
Mode Digital Function Name Unit MIN MAX 2262HP
Number
0489 C N4. Logic [And]Module N4 Output Functions Selection - OP
0491 C A3. Logic [And]Module A3 Input Functions Selection - IOC
0494 C N5. Logic [And]Module N5 Output Functions Selection - KS2
0496 C N6. Logic [And]Module N6 Output Functions Selection - OP
0498 C OR. Logic [Or] Module Input Function Selection - SVM
0501 C R1. Logic [Or] Module R1 Output Function Selection - OT7
0502 C R1L. Logic [And]Module R1 Setting Of Hi/Low Logic - ON
0503 C R2. Logic [And]Module R2 Setting Of Hi/Low Logic - KS4
1000 H LHH. Upper Limit Of Maximum Speed [H] x100rpm 0 99 50
1001 H LHL. Lower Limit Of Maximum Speed [H] x100rpm 0 99 10
Upper Limit Of Start/End Tacking (Condensed
1006 H LNH. x100rpm 0 99 40
Stitching) Speed
1008 H LMH. Upper Limit Of Medium Speed [M] x100rpm 0 99 25
1009 H LML. Lower limit of medium speed [M] x100rpm 0 99 15
1102 J CWC. Rotation Direction Changeover Prohibit - ON
1103 J 12C. 1-2 POSITION CHANGEOVER PROHIBIT - ON
1104 J SLC. Slow Start Changeover Prohibit - ON
1106 J JKC. Not Used - ON
1107 J SBC. Start Tacking Validity Changeover Prohibit - ON
1108 J SNC. N° Of Start Tacking Stitches Changeover Prohibit - ON
1109 J EBC. End Tacking Validity Changeover Prohibit - ON
1110 J ENC. N° Of End Tacking Stitches Changeover Prohibit - ON
1111 J SKC. Start Tacking Type Changeover Prohibit - ON
1112 J EKC. End Tacking Type Changeover Prohibit - ON
1113 J TSC. Pattern Stitching Validity Changeover Prohibit - ON
Pattern Stitching N° Of Stitches And Times
1114 J TNC. - ON
Changeover Prohibit
1115 J MDC. Pattern Mode Pattern Changeover Prohibit - ON
Prohibit The Teaching Mode Key Switches On - ON
1117 J BPC.
Control Switch Panel
Prohibit The Following Key Switches On Control - ON
1118 J BSC.
Switch Panel
1120 J BKC. Prohibit The Key Switches On The Control Switch - ON
Panel Before Thread Trimming
1121 J NSV. The use number is preserved by the number call - ON
1339 O I1. Function selection of making I1 two input signal - IO9
functions
1340 O I1L. Logical conversion function to make I1 two input - ON
signal functions
Function selection of making I2 two input signal
1352 O I2. - IO8
functions
1430 Q MOB. Not Used Stitches 5
1431 Q MOC. Not Used Stitches 23
1500 S KSM. KS1, KS2 output run mode - ON
1501 S SQS. Simple Sequence Start Conditions - GO

REV. 1.1 25
Function
Mode Digital Function Name Unit MIN MAX 2262HP
Number
1503 S NS1. Simple Sequence Output Ks1output Beginning Is - ON
Time Or The Number Of Stitch Is Selected
1504 S NE1. Simple sequence output KS1output is time or the - ON
number of stich is selected
1505 S S1S. Output Beginning Standard Of Simple Sequence - IN
Output Ks1
Simple Sequence Output Ks2output Is Time Or The
1508 S NE2. - ON
Number Of Stich Is Selected
Output Beginning Standard Of Simple Sequence
1509 S S2S. - IN
Output Ks2
Simple sequence output KS3 output is time or the
1512 S NE3. - ON
number of stich is selected
Output beginning standar of simple sequence
1513 S S3S. - IN
output KS3
Simple sequence output KS4 output beginning is
1515 S NS4. - ON
time or the number of the stich is selected
Simple sequence output KS4 output is time or the
1516 S NE4. - ON
number of stich is selected
Output beginning standar of simple sequence
1517 S S4S. - IN
output KS4
0msec/
1519 S K11. Ks1 Output Start [Time]/[N° Of Stitches] Setting 0 99 1
stitches
0msec/
1520 S K12. Ks1 Output [Time]/[N° Of Stitches] Setting 0 99 10
stitches
0msec/
1521 S K21. Ks2 Output Start [Time]/[N° Of Stitches] Setting 0 99 0
stitches
0msec/
1522 S K22. Ks2 Output [Time]/[N° Of Stitches] Setting 0 99 25
stitches
0msec/
1523 S K31. Ks3 Output Start [Time]/[N° Of Stitches] Setting 0 99 0
stitches
0msec/
1524 S K32. Ks3 Output [Time]/[N° Of Stitches] Setting 0 99 12
stitches
0msec/
1525 S K41. KS4 output start [Time]/[N° Of Stitches] Setting 0 99 0
stitches
0msec/
1526 S K42. KS4 output [Time]/[N° Of Stitches] setting 0 99 10
stitches

26 REV. 1.1
 12. PHOTOCELL ADJUSTMENT
On the photocell there are 2 regulators screw:
1) Is to adjust the sensibility
2) Is to adjust the sensor normally open or normally closed ALWAYS SET OUR photocell on D.ON
position (AND DO NOT TOUCH ONCE IT IS SET)

To adjust the sensibility of the photocell:

when there is NO fabric under the photocell only the green light must be ON
Then to adjust it correctly we suggest to do the regulation using a peace of white fabric. Position the
sensitivity to 0 (rotating anti clock wise). And position the fabric under the photocell both lights (green and
red) must be ON if they are not rotate the sensitivity regulator clockwise until both lights are on.

The photocell must read on the parallel surface on the needle plate(image 1)

REV. 1.1 27
 13. SENSOR ADJUSTMENT
The presser foot compensating system is activated by a N/C sensor that has to be regulated in this way:

13.1- Flat sewing

On a flat sewing the detector must be at the edge of the sensor (image1)in this condition the pressure of
presser foot is low.

13.2- Crossing area

In this position the presser foot rises and the detector covers the sensor (image 2) activating it, giving high
pressure on the presser foot and after a few stitches also the presser foot point cylinder will activate.

28 REV. 1.1
 14. STOP POSITION

The correct STOP position is when machine stops with the thread take up leaver at upper dead point.

0.4▶0.6mm

To adjust correctly the stop position sensor position the take up lever at the upper dead point, and position
the detector ring in the center of the sensor keeping a distance of 0,4▶0,6 mm .

REV. 1.1 29
 15. THREADING

The treading should be correcty made according to the illustration shown hereunder.
Skipping stich, thread breakage, lack of uniformity and/or other troubles may be caused by the incorrect
threading. Take care, please.

A, B, C . . . . Needle threads
D, E, F . . . . Looper threads

Threading of Lopper threads

Bring Loopers to left end and press

Pushbutton (G), then the threading can
be made easily as Loopers come out.

30 REV. 1.1
 16. THREAD EYELET STANDARD ADJUSTMENT

Proper adjustment
Tension of noodle thread

(1) Needle Thread Eyelet(Left)

Needle Thread Eyelet(Left)(A) shall be tightened with
Screw(C) at the fitting hole just under the Eyelet(Right)(B).
The standard position of the Eyelet(A) is 20 mm to its thread
eye from the center of Screw(C).
To tighten the needle thread, move the Eyelet (A) downward.
To loosen, move it upward.

(2) Needle Thread Take-up

The Needle Thread Take-up (D) will help to keep the
tightness of needle threads which come out of Loopers and
also to form loops satisfactorily when Loopers hook them.
When Needle Bar is at its lowest position, the Needle Thread
Take-up (D) will he at 5,0 - 5,5 mm above the upper edge of
Needle Bar Lever Thread Eyelet(E).
This is the standard position of the Needle Thread Take-up(D)
After loosening Sorews(F), when the Needle Thread Take-up
(D) is moved upward, loops are large. And when noved
downward, loops are small.

Tension of Looper thread

The illustration shows Looper Thread Take-up seen from

operatorator’s side.
Loosen Screw (H). When Needle Bar is at its top position,
adjust so that Take-up (G) is 5,3 mm above the top of Eyelet
Supporting Plate (J). To increase the amount of looper thread,
turn Take-up (G) in the direction indicated by arrow mark.
And then, tighten Screw (H).
Note: In adjusting the Take-up(G), it must not be moved
longitudinally.

REV. 1.1 31
 17. STITCH LENGTH ADJUSTMENT
To adjust the stitch length of the unit:
Loosen the screw A (image1)

From the hole you can reach the screw B (image2) loosen it and move up to increase the stitch length and
down to decrease it .

stitch lenght stitches per

(mm) inch 30 mm
After changing the stitch length always remember to adjust 4.2 6 7
correctly the puller and the needle guard as explained in the
3.6 7 8
Stitch lenght can be adjusted from 2.1 to 4.2 mm. 3.2 8 9.5
The right table shows stitch length and number of stitches per 2.8 9 10.5
inch or 30 mm.
At the shipment, stitch length is set to 3.5 mm. 2.5 10 12
2.3 11 13
2.1 12 14
32 REV. 1.1
 18. NEEDLE AND LOOPER SYNCHRONIZATION
To have the correct meeting point we must have the looper in the same position in the front stroke and in the
back stroke.

To adjust this timing :

Remove E cover (image 2)

After that loosen the screws J (image3) and turn the main shaft clock wise to. Anticipate and anticlockwise to
delay and tighten again screws J (image3).

2 3

REV. 1.1 33
 SETTING OF NEEDLE CLAMP
The Clamp is screw in Needle Bar and tightened with the torque
of N•m (20 kgf • cm).
Moderate tightening is obtainable by means of Needle Bar Setting
Torque Bar (#68375 - the extra parts). Insert the Torque Bar (A)
to the hole at upper part of Needle Bar and continue tightening
until it begins to bend.
NOTE: Do not tighten Needle Bar with the torque of 2 N•m
(20kgf • cm) or more, otherwise the external diameter of lower
edge of Needle Bar and upper edge of Needle Clamp must not
meet each other. Please take care.

RELATION BETWENN NEEDLE AND STITCH PLATE

When adjusting the height of Needle Bar or others, Needle must
be made to be at the center of dropping point on Stitch Plate as
shown in fig. ΙΙ, and must not be as shown in fig. Ι and ΙΙΙ.

HEIGHT OF NEEDLE BAR

When Needle is at the top of its travel, make the distance of
14.5 mm from the point of Needle to the top of Stitch Plate.
The adjustment is made by moving Needle Bar vertically after
loosening Screw (J) of Needle Bar Connecting Bracket.

34 REV. 1.1
 HEIGHT AND SETTING ANGLE OF LOOPER
Loopers (A), (B), and (C) shall be fully inserted to Loopers
Holders (D), (E), and (F) respectively and tightened with Screw
(G). Then, height and setting angle (3°) of Looper are decided
accordingly.

SWING DISTANCE OF LOOPER

When Loopers come to the extreme left of the swing, distance to
the point from center of the needle must be 3.5 mm.
This adjustment is made after loosening Screw (H). Whith Looper
Gauge (J) #3021700 which is supplied on the extra order, the
adjustment is accomplished much easir.
NOTE: Looper Gauge for 3.5 mm in size is attached.

Checking of relation between Needle and Looper After adjusting

swing distance of Looper, check if the following is satisfied.
When the Looper point coming from left meets the centraline
of Needle, check that the point is 1.5 mm above the top end of
needle eye. If it is not satisfied, readjust the swing distance of
Looper.

REV. 1.1 35
 ADJUSTMENT OF NEEDLE GUARD
When Needle Bar is at its bottom position, loosen Screw (L) and adjust
Needle Guard up and down so that the distance between the bottom of
Needle Clamp and the top of Needle Guard (K) is 26.5 mm.
When Loopers pass behind Needles, loosen Screw (M) and adjust Needle
Guard (K) so that Needle Guard (K) presses Neeles by 0 - 0.05 mm.
Examine one of the three Needle, which is least touched Needle Guard,
and make a distance of 0 mm between the Needle and Needle Guard.
Other Needles are allowed to press Needle Guard slightly.

NOTE: Readjustment must be made when stitch lenght in changed,

because Needle Guard is fitted to Main Feed Bar and the clearance for
Needles will be changed in proportion to the change of stitch lenght.

LONGITUDINAL POSITION OF NEEDLE AND LOOPER

In the movement to right from its extreme left end, when Looper passes
behind Needle and its point comes to the center of Needle, make the
clearance of 0.1 - 0.15 mm between Needle and Looper. This adjustment
is made by loosening Screw (H) of Looper Holder.
Subsequently, it must be confirmed that Needle brushes the back face of
Looper very lightly when it comes down behind Looper which is moving
to left from the extreme right end. When Needle touches Looper so
strong that the Needle bends when there is a clearance between them,
refer to “ADJUSTMENT OF LONGITUDINAL MOVEMENT OF
LOOPER” and adjust it.
NOTE: At the shipment, the Needle #22 is installed. The longitudinal
movement of Looper is set to 3.0 mm.

ADJUSTMENT OF LONGITUDINAL MOVEMENT OF LOOPER

After loosening Screw (N) on the front of Looper Avoid Connect Rod,
remove Sewing Cylinder Cover (Left) and move the Looper Avoid
Connecting Rod (P) up and down. Scope of the movement shall be
decreased by moving the Rod upward and increased by moving the Rod
downward.

36 REV. 1.1
 19. LUBRIFICATION
Oil exchange
In order to kepp long use of the Machine, chenge oil entirely after about 200 hours on the initial use. Then, oil
should be exchanged 2 or 3 times a year. For draining oil, remove Screw (H) and (I).

Cleaning of filter screens

When oil is changed 2 or 3 times a year, remove Oil Reservoir (J) and clean the interior of Cylinder and the
Reservoir together with the Filter Screens.
Simultaneously, remove Pump and clea its In-take Filter (K).

REV. 1.1 37
 19.1- Lubrication
Lubricant
YAMATO SF OIL #68 is recommedable as a lubricant or SAE 32 Oil

OIL FEEDING
Before operation, remove Oil Caps (A) and (B) marked “OIL”.
Then, new oil must be fed there without fail. When feeding at
(A), fill oil till the point of Oil Height Indicator comes to the
upper line on Oil Gauge (C), and when feeding at (B) fill oil to
the upper line of Oil line of Oil Gauge (D).

OIL GAUGE AND CONFIRMATION OF OIL FLOW

Prior to the operation, always check Oil Gauge (C) and (D), then
operate the Machine with oil kept between two lines.
Replenish oil if its amount is below the lower line. When starting
Machine, look into Oil Windows (E) and (F) and confirm that oil
is smoothly flowing out of Oil Pipe.

OIL PRIMING
In installing a brand-new machine or starting the machine has
not been in use for some time, priming of oil may be necessary.
In this case, remove plugs screw (G) of gear pump and feed oil
from here. operate the machine after the screw is retightened as
before.

38 REV. 1.1
 20. TEST INPUT AND OUTPUT
To test manuali Inputs outputs , Encoder and synchronizer fallow this instructions.

20.1- Input test

The following appears on the control panel display:
☐2-99

Press the DOWN arrow key and the UP arrow key and button A in the same time.
The following will then appear on the display:
P - E (E mode)

Keep the two buttons pressed down untill this chahges to:
1-E--
Scroll the parameters pressing the Down Arrow key until IA appears:

I A. O F A input parameters = OFF

By changing the relative input logic state (pedal – switch – sensor – photocell) the value changes from off to
on. The correspondence of the inputs is:

FUNCTION DISPLAY
Thickness sensor I1
Photocell I2

Press the DOWN arrow key and the UP arrow key to exit.

20.2- Encoder test

The following appears on the control panel display:
☐2-99

Press the DOWN arrow key and the UP arrow key and button A in the same time.
The following will then appear on the display:
P - E (E mode)

Keep the two buttons pressed down untill this chahges to:
1-E--

Press the DOWN arrow in order to proced to a review of the desidered parameters.

The following will then appear on the display:

E C A. x x Encoder motor phase A input parameter

The INPUT value (ON/OFF) of parameter E C A is displayed.

Rotating the hand wheel of the unit the value will change from ON to OFF.

REV. 1.1 39
Press the DOWN arrow.
The following will then appear on the display:

E C B. x x Encoder motor phase B input parameter

The INPUT value (ON/OFF) of parameter E C B is displayed.

Rotating the hand wheel of the unit the value will change from ON to OFF.

Press the DOWN arrow key and the UP arrow key to exit.

20.3- Up sensor test

The following appears on the control panel display:
☐2-99

Press the DOWN arrow key and the UP arrow key and button A in the same time.
The following will then appear on the display:
P - E (E mode)

Keep the two buttons pressed down untill this chahges to:
1-E--

Press the DOWN arrow in order to proced to a review of the desidered parameters.
U P. O N STOP position sensor reading input signal

The INPUT value (ON/OFF) of parameter UP is displayed.

Turning the pulley check if the value changes form ON to OF and viceversa.

The following will then appear on the display:

D N. O F LOW thread-puller position sensor reading input parameter

The INPUT value (ON/OFF) of parameter DN is displayed.

Turning the machine synchronizer makes it possible to change it from on to off and vice versa.

Press the DOWN arrow key and the UP arrow key to exit.

40 REV. 1.1
 20.4- Output test
The following appears on the control panel display:
☐2-99

Press the DOWN arrow key and the UP arrow key and button A in the same time.
The following will then appear on the display:
P - E (E mode)

Keep the two buttons pressed down untill this chahges to:
1-E--

Press the DOWN arrow in order to proced to a review of the desidered parameters.
The following will then appear on the display:
O A D. O F output signal 0 A = STACKER CYLINDERS OFF

The OUTPUT signal value of the 0 A d parameter is displayed.

The normal factory-set parameters are as follows:

FUNCTION DISPLAY
Air vacuum oAd
Trimmer oBd
Press foot point cylinder oCd
Presser foot up oFd
Presser foot high pressure o1d
Needle cooling o2d

Press the DOWN arrow

Display of all the OUTPUTS (TEST OUTS) with the possibility to test them manually by pressing button D
on the console.
The following will then appear on the display:

O A O. O F

The OUTPUT signal value of the O A O parameter is displayed.

Press button D in order to change the value from OFF to ON.
The normal factory-set parameters are as follows:

FUNCTION DISPLAY
Air vacuum oAo
Trimmer oBo
Press foot point cylinder oCo
Presser foot up oFo
Presser foot high pressure o1o
Needle cooling o2o

Press the UP and DOWN arrows at the same time in order to exit.

REV. 1.1 41
 20.5- Reset control box
The following appears on the control panel display:

☐2-99

Press the DOWN arrow key and B and C button in the same time.

The following will then appear on the display:

P - r (r mode)

RESET

Keep pressed D key in order to start the resetting cycle and keep it pressed DOWN until the writing flashes
three times.
The following appears on the control panel display:

☐2-99

42 REV. 1.1
 20.6- Error list
Error code Probable cause Inspection

Is the power voltage too low? Check the power voltage.

Is the power supply capacity too small? Check the power supply capacity.

NOTE: It does this display when power supply

is turned OFF, but this is not an error

Is the wire to the motor short-circuited? Check the motor wiring.

E1 Is the sewing machine load torq ue too high? Check the sewing machine

Is the power voltage too high? Check the power voltage.

E2 Is the sewing machine inertia too high? Lengthen the deceleration time.
(Refer to DC in [A] mode)

Is the connector to the motor encoder securely inserted? Check the connector insertion.
Are the signal from the motor encoder correct? Check the encoder signal.
E3 Is the sewing machine locked?
(Refer to [E] mode)
Check the sewig machine.
Is the motor locked? Check the motor.

Is the motor connector securely inserted? Check the motor connector insertion.
E4 Are the signal from the motor connector correct?
Check the motor connector.

Is an extraordinary signal inputted? (the signal as it repeats Check the input signal.
E6 ON/OFF at the high frequency)
Does the noise from outside enter an input signal Remove a noise source.

Is the position detector connector securely inserted? Check the detector insertion.
E8 Are the signal from the detector correct?
(UP/DOWN signal interruption)
Check the decettor UP/DOWN signal.
(refer to [E] mode)

Is the solenoid wiring short-circuited? Checkn the solenoid wiring.

E9 Solenoid defect (coil defect) Replace the solenoid.

A error of the copy mode using the control panel. Check the connector insertion.
M5 Is the control panel connector securely inserted?
The voltage or the type of control panel is difference.
Check the voltage and the type are
right.

The position data of the internal lever unit is defective. The pedal is neutralized.
MA When power supply is turned ON.
The pedal is not neutral position.
(it returns automatically 1 second later)

REV. 1.1 43
 21. ELECTRIC DIAGRAM

44 REV. 1.1
REV. 1.1 45
46 REV. 1.1
REV. 1.1 47
 22. PNEUMATIC DIAGRAM
22.1- Technical Pneumatic Diagram

48 REV. 1.1
 



  

 



   
     
 


  
  













REV. 1.1
22.2- Topographic Pneumatic Diagram







   

49
 P.F. LOW P.F. HIGH
PRESSURE PRESSURE
1.2 psi 3.0 psi PULLER
PRESSURE
3.0 psi

50 REV. 1.1
 DISTRIBUTOR FOR:

Via Monte Pastello 7/i 37057

S. GIOVANNI LUPATOTO (VERONA), ITALIA
Tel. (+39) 045 8778151 - Fax (+39) 045 8779024
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