Contractor’s Doc. No.

INCO-MS-PIP-0007

INCO INDUSTRIAL CONTRACTING Sheet 1 OF 6

SARL

SAFE WORK METHOD STATEMENT FOR PIPING

PNEUMATIC TEST

REV. DATE PAGE ISSUE PURPOSE/DESCRIPTION PREP’D CHK’D APP’D

00 10-07-2020 ALL For Review Boukeloua.H

 INCO INDUSTRIAL CONTRACTING INCO-MS-PIP-0007
SARL REV. 00
Safe work method statement for DATE: 10/07/2020
piping pneumatic test PAGE: 2/6

INDEX

1.0 SCOPE………………………..…………………………………………………………………3
2.0 References…………….………………………………………………….……………………3
3.0 Responsibilities……………………………………………………………………………….3
4.0 Equipment………………………………………………………………………………………4
5.0 Materials…………….…………………………………………………………………………..4
6.0 Resources………………….…………………………………………………………………..4
7.0 Procedure / Work Method……………………………………………………………………5
8.0 Safety…………………………………..………………………………………………………..6
9.0 Attachments (include JSA) ………… ………………………………………………………6

Document de propriété INCO: défense de le reproduire, circuler et utiliser sans autorisation MOD-0
 INCO INDUSTRIAL CONTRACTING INCO-MS-PIP-0007
SARL REV. 00
Safe work method statement for DATE: 10/07/2020
piping pneumatic test PAGE: 3/6

1.0 SCOPE:

The purpose of this document is to outline the methodology for piping Pneumatic test that shall be
carried out as part of INCO scope of the PROJECT, and precautions necessary to ensure that
hazards and risks associated with all works and to ensure safe operations, safety of personnel and
protection of the environment.
This method statement Identifies the manpower, equipment and drawing requirements as well as
the arrangements and precautions for the erection tasks

2.0 REFERENCES:

- Test Package

3.0 RESPONSIBILITIES:

-SITE MANAGER:
The Site Manager will ensure that the good industry practice, quality and HSE aspects are
addressed.

-CONSTRUCTION MANAGER:
The construction Manager is responsible for the overall management of the work team to ensure
that the installation is conducted in safe and effective way as per the client requirement
QA/QC Manager
-Is responsible for the implementation, documentation, and scheduling of all inspections and tests
required. He shall assign a competent inspector to perform or to supervise different inspections
and tests mentioned in this procedure. He must perform and record all inspections, audits, and
testing requirements and must complete all work necessary for the preparation of inspections,
checks and tests, including the provision of adequate scaffolding to carry out inspections safely.
-He must provide all equipment’s and tools necessary to carry out inspections, tests and
measurements, and must make available the applicable drawings and specifications.
-He must issue inspection reports, audits and tests immediately after the completion of each
inspection activity.
-All inspection reports must be properly numbered in accordance with project specifications.
-All the necessary inspections and tests will be performed as per approved Project Quality Control

-QA/QC INSPECTOR:
The QA/QC Inspector will be responsible for the assurance of the use of approved methods and
materials in conformance with the specifications by conducting inspections and surveillance as per
the procedures.

Document de propriété INCO: défense de le reproduire, circuler et utiliser sans autorisation MOD-0
 INCO INDUSTRIAL CONTRACTING INCO-MS-PIP-0007
SARL REV. 00
Safe work method statement for DATE: 10/07/2020
piping pneumatic test PAGE: 4/6

-SUPERVISOR/ FOREMAN:
The supervisor/ foreman will ensure that the tasks are being carried out effectively in accordance
with the work procedure that is mentioned in this method statement.

-HSE MANAGER:
The HSE Manager shall report to the site Manager and shall be responsible for overall control and
inspection of HSE issues.

-HSE SUPERVISOR:
The HSE supervisor shall report to HSE Manager and shall be responsible for all safety aspects
for this procedure.

4.0 EQUIPMENT:

1-Crane

2-Fork Lift,

3-Hiab Truck
4-Truck
5-Compressor

5.0 MATERIALS:
 Basic & specific PPE
 Extinguishers
 Hand tools (clamps, slings…)
 Power generators
 Supports
- Chain block
- ladder
- Scaffolding
- Nitrogen bottle
- Certified manifold
- fittings
- Certified pressure gauges
- Pressure Relief Valve
- Pressure Recorder
6.0 RESOURCES:
a) Team leader e) Helpers
b) HSE Supervisor f) Drivers & operators
c) Hydro test operator
d) Hydro test
Document de propriété INCO: défense de le reproduire, circuler et utiliser sans autorisation MOD-0
 INCO INDUSTRIAL CONTRACTING INCO-MS-PIP-0007
SARL REV. 00
Safe work method statement for DATE: 10/07/2020
piping pneumatic test PAGE: 5/6

7.0 PROCEDURE / WORK METHOD:

General:
- Before starting work.
-Emergency procedures to be explained for all workers.
-Prepare the fire extinguishers.
-Prepare the necessary hand tools (wrenches, hammers…).
-Lifting equipment inspected by third party (INSPECT Algeria), and color coding applied by EA
competent person.
-Mark up safety perimeter & barricade will be in place around the work area.
-Preparation of fittings (flanges, caps, valves…).
-Installation of test equipment to place.
-Preparation of different possible connections.
Tasks Sequences
1. Lines shall be Tested with clean, dry, oil free air or nitrogen and pneumatic test systems
shall be kept as small as possible in terms of volume.
2. The compressed air will be used as the medium for pressurizing up and there after nitrogen
gas will be used up to the test pressure.
3. The lines will be thoroughly cleaned by blowing with air to remove all dirt and foreign matter
inside the pipes.
4. The test Schedule giving the material class, test pressure as per line list and details of test
medium will be prepared for each loop test.
5. All piping components That may hinder the tests or which may be damaged during the
tests shall be removed before the test and replaced after the completion of test.
6. Pressure gauge shall be located at high and lowest point of the system. The gauges shall
be perfectly calibrated and reset to zero.
7. All relief valves and pressure gauge certificates will be included in the test pack.
8. The test pressure diagram and the test manifold arrangement showing the location of air
vents, safety relief valve and pressure gauge shall be attached.
9. Testing
a. The system under test shall be gradually pressurized as per approved pressurization
procedure.
b. Pressure shall then be reduced to design pressure and all joints shall be inspected for
leaks with soap suds. The joint shall be swabbed with soap solution to detect the leak.
c. When the test pressure has stabilized, the cylinder shall be disconnected. The pressure
shall be held for one hour and then reduced to design pressure after which all the welded and/or
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 INCO INDUSTRIAL CONTRACTING INCO-MS-PIP-0007
SARL REV. 00
Safe work method statement for DATE: 10/07/2020
piping pneumatic test PAGE: 6/6

threaded joints shall be inspected for leaks with soap suds.

d. Once the above checks have been carried out and if there is no drop in pressure the test
can be considered as completed.
e. Pneumatic test pressure shall not exceed 125% of the operating pressure and also shall
not exceed 110% of the design pressure.
f. All defects revealed by the test shall be repaired and re-tested.
10. Throughout the Testing period, the pressure is to be closely monitored to ensure that over
pressuring due to thermal expansion does not occur. Venting to relieve any over pressure shall
be done.
11. After completion of Testing, the system shall be de-pressurized in a safe manner, as was
done during pressuring.
12. After testing, systems shall be reinstated.

8.0 SAFETY:
-As specific JSA for the various stages of the work shall be prepared and reviewed prior to
commencing of the works.
-All work PTW for site are to be completed and received by authorized Personnel only.
-Specific STARRT is to be filled prior start any task.
-Emergency procedures to be explained for all workers,
-Prepare the fire extinguishers,
-Prepare the necessary tools (wrenches, hammers…),
-All tools will be inspected and color coding applied,
-Proper barricade will be in place around the work area with warning signs,
-Carry out housekeeping checks and clear the area.
-Traffic within the construction area will be coordinate with the safety and security department to
minimize disruption of traffic flagman will be provided as required when and if traffic interruption
occurs. Road crossing will be coordinated with HSE department.
-Keep the personnel away from trench edges.
-Do not work under raised loads.
-Safe access and egress to all work at height and excavations, including ladders, steps or other
safe means of exit for employees
-Minimize the number of workers at work area
-Check list for the equipment (Cranes, fork lift….)
-Ensure the validity of the equipment third party inspection.

9.0 ATTACHMENTS (INCLUDE JSA):

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