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Traveling Equipment

Anti-Collision

System

TAC-II

Manual
Traveling Equipment Anti-Collision System
TAC-II

TABLE OF CONTENTS
Chapter 1 System Overview 3
1 Canrig Traveling Equipment Anti-Collision Overview 3
2 TAC II System Key Components 3
3 TAC II System Parts Check list 3
4 Warning: Wiring of cable AY 13381 Must Be Verified! 4
5 Connections to the Canrig Top Drive 4
6 Installation Overview 4
7 Rig Overview Diagram 5
Chapter 2 Hardware Installation 8
1 The Control Box Installation 8
2 The Driller’s Control Station Installation 9
3 The High Limit Switch Installation 10
4 Weighted Block Installation 11
5 JunctionBox Installation 12
6 Installation of the Encoder 13
7 Installation of the Warning Horn 17
8 Pneumatic installation 15
9 Cable Connections 20
10 Hole Pattern Dimensions 21
Chapter 3 Operating The PanelView 22
1 New Install 22
2 Operate Menu 25
3 Block Position and Encoder Pulse Count Screens 26
4 Alarm Screen 27
5 Braking Adjustment Menu 28
6 Floor Brake Adjustment 29
7 Zero Elevation Brake Adjustment 31
8 Racking Board Brake Adjustment 33
9 Crown Brake Adjustment 35
10 Alarm Adjustment Menu 37
11 Zero Alarm Adjustment 38
12 Racking Board Alarm Adjust 39
13 Air Actuator and Canrig Interface Selection 40
Chapter 4 Programming or Upgrading System Applications 43
1 Location of Components Inside the Panel 43
2 Communication Setup with Rslinks 45
3 Downloading a MicroLogix PLC Program 50
4 Downlaoding the PanelView Program 56
5 Updating the Top Drive Program for the TAC II 61
Chapter 5 Old Model Crownsaver to New Model TACII Upgrade 63
Tools Required 63
Hardware Changes 64
Software changes 65
Canrig / TAC II Interconnect Schematics 66
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Chapter 1
System Overview

1-1. Canrig Traveling Equipment Anti-Collision Overview

1. The Canrig Traveling Equipment Anti-Collision System is a fully adjustable, robust


enhancement to the safety of your operation especially when combined with a Canrig top
drive.
2. To properly understand its features, please familiarize yourself with the TAC II manual.
3. Follow the PanelView directions for installation and all adjustments.
4. The Menu is divided into three sections: Alarms, Braking, and operation.
5. Initial startup and adjustments are performed with the “TAC II” switch in the OFF position.
6. Initial Setup requires setting the Zero with elevators in float and Crown Brake points. All other
points have adjustable defaults.
7. Alarming applies the brake. Release the brake by pushing the “Brake Bypass” for 5 Seconds.
Alarm light will flash until Zero is checked. Alarm light will extinguish when original Zero is
reached. If Zero is unacceptable, re-Zero.
8. Braking and Alarm points are individually adjustable from the PanelView screen.

1-2. TAC II System Key Components

The Traveling Equipment Anti-Collision System (TAC II) consists of a Control Panel mounted in the
Doghouse, a Rotary Encoder mounted on the Draw-works, a Remote Pendant located near the Driller,
an Alarm Horn mounted near the Driller, a Limit Switch and Weighted Block mounted at the Crown
and an Electric over Pneumatic valve which controls the air supply to the clutch and actuates the brake
handle.

1-3. TAC II System Parts Checklist


Upon receiving the TAC II system verify that the following components are present before attempting
installation or operation.
� Main Control Unit
� Driller’s Control Station & Cable
� Horn & Cable
� Electric Solenoid/Pneumatic Block & Cable
� Encoder
� Encoder/Draw-works Shaft Adapter
� Encoder Tether Arm Kit
� Limit Switch
� Weighted Block
� GRUE Junction Box
� Encoder Cable (Ace 22-50ft)
� Limit Switch Cable (Ace 67-200ft)
� Materials to fabricate mounting brackets
� Safety cables if prescribed
� Canrig CIP interface cable AY13381 (AY13381-1 if junction box has bulk head connector)
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1-4. Warning: Wiring of cable AY 13381 Must Be Verified!


Due to manufacturing changes, the pin out of the cable must be checked to insure that it is correct. A
new connector is included with the TAC II installation kit for the repair if needed. If left unchecked
equipment damage can occur. The schematic is located in Chapter 5-4.

1-5. Connections to the Canrig Top Drive


This system is designed to work in conjunction with a Canrig top drive. The cable connects to the
labeled receptacle located on the bottom of the TAC II Control Panel. It interfaces to the Canrig top
drive in Junction Box 1. A schematic of the hook-up is in the appendix.
ACE 53 (40')

1-6. Installation Overview


The figure below illustrates the system installation overview for the TAC II system. When choosing
mounting locations for the control box it is important to consider the cable lengths provided and that
the control box is NOT rated for hazardous environments.

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1-7. Rig Overview Diagram

Fail Safe Crown


Emergency Stop

Adjustable Crown
Brake

Adjustable Crown
Alarm Default is 5% of
span below the Crown
Brake

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1-7.

Adjustable Racking
Board Brake defaults to
50% of span. This is
active in Drill Mode
only.

Adjustable Racking
Board Alarm Default is
5% of span below the
Racking Board Brake

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1-7.

Zero Alarm
defaults to 5% of
span above the
Zero point

Short horn
blast 0.5%
above floor
Ze ro B rake is
a djuste d w ith
e leva tors in floa t

Zero brake is
adjusted with the Floor brake
elevators in float defaults to 0.5%
of span below
zero

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Chapter 2
Hardware Installation

2-1. Control Box Installation

The control box should be mounted in the Dog House or other suitable location. The control box is not
rated for hazardous environments and must be kept dry. Provisions for cable routing and provided
cable lengths must also be considered. A cable way no less than 2” in diameter must be provided for
the TAC II system Cables. The TAC II system requires 120VAC power to operate. A six foot
120VAC power cable with a standard plug has been provided. The control box is equipped with
mounting feet to facilitate wall mounting. A suitable FLAT wall surface must be provided for
mounting the control box. 3/8” bolts with washers, lock washers and nuts are suitable fasteners for
attaching the control box to the wall. If other fasteners are to be used they should be capable of
supporting a minimum weight of 75 lbs.

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2-2. The Driller’s Control Station Installation

The Driller’s Control Station should be mounted near the driller and be within easy reach and in the
driller’s line of sight. The pendant should be mounted in a semi protected area that is free from direct
rain fall or severe moisture. The pendant has a 75 ft cable that must be connected to the TAC II system
Control Box.

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2-3. The High Limit Switch Installation

It is typically easier to mount the limit switch and junction box with the mast lowered. The Canrig
TAC II is equipped with a limit switch bypass key switch that will allow the TAC II system to be
tested and/or operated without the weighted block in place. Once the limit switch, weighted block and
junction box are mounted and the mast is raised, the limit switch cable may be routed and connected to
the control box. When routing the limit switch cable, provisions must be made so that the cable’s path
does not interfere with the safe use of the mast ladder and so that it is easily removed (and stored in
the crown section) during subsequent rig moves. The high limit switch and weighted block assembly
are to be mounted at the crown of the mast. Mounting plates/brackets must be welded to the mast. The
limit switch fasteners and mounting plate/bracket must be capable of supporting at least 25lbs.
 Safety cables are not included and are the responsibility of the customer to provide and ensure
that they comply with local safety regulations.

Limit Switch Mounting

Limit Switch Mounting – Close-up

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2-4. Weighted Block Installation

The weighted block must be mounted on the dead line AFTER it passes over the
first sheave to ensure contact with the blocks. The limit switch should be mounted in the
crown section of the mast so that the angle between the drill line and the limit switch cable/weighted
block chain does not exceed 10°

Weighted Block Illustration

WARNING: Although possible, operating the TAC II system without the


High Level Limit Switch is not recommended, installation or repair of the
limit switch and/or weighted block assembly is highly recommended for
fail-safe operation.

IMPORTANT: IF your Rig uses Drill line that is 1’1/2 or Larger Contact Canrig Services for a
Larger Bore Weighted Block

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2-5. Junction Box Installation

Typical GRUE Box Installation

GRUE Box Installation – Close Up


A ‘GRUE’ junction box has been included in the TAC II system package to facilitate the termination
of the high limit switch cable and the limit switch at the crown. The junction box mounting
plate/bracket and fasteners must be able to withstand a minimum of 50lbs of weight. Safety cables
should be installed to protect against the fall of any device mounted in the mast†.
* Mountingbrackets are not included.
† Safety
cables are not included and are the responsibility of the customer to provide and ensure that they
comply with local safety regulations.

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2-6. Installation of the Encoder

The TAC II system is equipped with a rotary shaft encoder that is used to determine the block
position. The Encoder must be mounted directly to the Draw-works drum shaft.

Encoder

A shaft seal adapter has been included with the TAC II system to facilitate the installation of the
encoder. The thread sizes, and dimensions of the shaft seal adapter are illustrated below.

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Shaft Seal Adapter Dimensions

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Shaft Seal Adapter

Shaft Seal Adapter Installed

To install the encoder remove the shaft seal, install the adapter, the encoder collar and the encoder,
then reinstall the shaft seal. The encoder should be tethered (tether kit included) to prevent movement
and to provide accurate counts.

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Encoder Installed on Shaft Seal Adapter

Once the encoder has been mounted on the Draw-works drum shaft the encoder cable can be routed.
The TAC II system encoder cable should not be routed within 3 feet (1m) of any high voltage or high
current power cables. The encoder cable is 45ft long and is to be connected to the TAC II system
control box.

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2-7. Installation of the Warning Horn

The warning horn that is included with the TAC II system should be installed at a suitable location so
that the horn is within audible range of the driller.
When considering mounting locations ensure that the 40ft of provided cable will reach the TAC II
system control box. The horn is weather tight and explosion proof.

Warning Horn

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2-8. Installation of the Pneumatic Valve

The valve operation that is provided with the TAC II system is designed to operate the system as an air
release (fail safe) system. It can be adjusted to act as an air supplied system (see Appendix A) The
Valve will easily interface with existing ‘Crown-O-Matic’ systems and is designed to supply air to the
cylinder to release the Draw-works brake (to apply the brake in an air applied systems). The
illustration below shows the pneumatic valves operation. The pneumatic valve block has 1/4” NPT
threads on all ports and should be fed with 3/8” pneumatic hose.

The pneumatic valve that is provided with the TAC II can be used to operate the system as air release
(Fail Safe) or as air applied system. To plumb in the pneumatic valve, locate the supply and vent line
which are connected to the cylinder that actuates the brake handle. The supply air should be
connected to port ‘P’ of the valve. The supply air should pass through ‘B’. Port A should be ‘teed’ into
the return for the brake handle air cylinder. This configuration will cause the brake handle to drop
(actuate) if supply air is lost or if the coil becomes de-energized (loss of power) in a fail safe system. If
the system is air supplied for brake on, the loss of air supply releases the brake. The illustration below
is a schematic representation of a typical pneumatic interface. To change the system to air supplied,
follow the instructions in Appendix A at the end of this document.

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WARNING -- Rig air systems may differ from rig to rig so it is important to
determine HOW the brake handle actuates and HOW the TAC II system is to
operate!!
Pneumatic Brake Valve

Pneumatic Brake Valve Ports

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2-10. Cable Connections

The various cables that are to be attached to the TAC II system control box are keyed so that the correct
cable is connected to the correct receptacle. The connections to the control box are illustrated below.

Bottom of Control Box

Driller’s
Station
Horn Brake Encoder Hi Limit Sw.

Power Canrig
Interface

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2-10. Hole Pattern Dimensions

4.0

3.0
5.0

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Chapter 3
Operating the PanelView HMI

3-1. New Installation (1)

Press  to proceed
to the NEXT > step

Press F1 to Return to Press F4 To Start


Menu Screens installation process

These steps will set the zero brake point (0%) and crown brake point (100%). They also re-establish
the racking board brake at 50% of travel and over-drill floor brake to a -0.5% below zero. The alarms
will also be returned to the original set points of 5% before brake action at the racking board and
crown.

The first install screen starts the new installation process:


• F1 allows returning to the menu screens without effecting the setup if performed prior to
starting the process
• The “Crown Saver” selector switch on the main panel must be placed in the “OFF” position
prior to starting the new installation process. WARNING: THIS ACTION WILL RELEASE
THE BRAKE!
• Press F4 (Start) to start the process. Once F4 has been pressed, the NEW INSTALL
procedure must be continued to completion.
• After pressing F4 (Start), press NEXT> (down arrow on the right side of the PanelView).
The next screen will appear.

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New Installation (2)

Press  (NEXT>)
after completing
requested actions

• Move the top drive to the desired brake point with the elevators in float.
• Press both the “PUSH TO OPERATE” push button and the “LIMIT SET” push button at the
same time. The block position LCD on the drillers pendant should now read 0%
• Press the NEXT> button on the Panelview (down arrow on the right side), bringing up the
next screen.

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New Installation (3)

Press  when
Press F1 when
completed. Takes you to
completed to return to the BLOCK POSITION
the MENU SCREEN screen

• Move the top drive to desired crown brake position. This will also be set as 100% of travel.
• Set the brake point position by pressing “PUSH TO OPERATE” push button and “LIMIT
SET” push button at the same time. Drillers pendant now reads 100%)
• All defaults have also been reloaded: racking board brake (50%), racking board alarm (5%
below brake elevation), zero alarm (5% above zero brake point), and over-drill floor brake
(-0.5% below zero).
• Turn the “CROWN SAVER” switch to the “ON” position. Brake will be applied. Press
“BRAKE BYPASS” button and lower top drive below 95% elevation (this is below alarm and
brake points). TAC II is now ready to operate.
• Press DONE > to change to the Block Position screen or press F1 (MENU) to return to the
MENU screens

*In step 4, the operator can lower the top drive to below 95% after pressing “PUSH TO OPERATE”
push button and “LIMIT SET” push button. Then turn “CROWN SAVER” switch to the ON
position if desired. This will avoid having to press the BRAKE BYPASS push button.

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3-2. Operate Menu

(►) Arrow
designates selection

Scroll arrow
through operate
Press  To Access the menu list of options
<OPERATE or <BRAKING
Menu Screens
↵ (Enter)
Selects the option

The Operate menu allows access to several readings:


• Selecting BLOCK POSITION allows access to a digital readout of the top drives elevation.
The reading is in percent of elevation. Zero brake is 0% elevation. Crown brake is 100%
elevation.
• The ALARM screen indicates alarms that have occurred.
• The PULSE COUNT indicates how many counts (from the high speed counter located at the
draw works) that represent the location of the top drive.

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3-3. Block Position and Encoder Pulse Count Screens

Block Position

Press F1 to retrun to
Menu screens.

Block position screen displays percentage of travel from zero brake point to crown brake point

Pulse Count

Press F1 to retrun to
Menu screens.

Displays encoder pulse count. zero brake point is always at 0 counts. The count at 100% depends
upon the length of travel to the crown brake point.

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3-4. Alarm Screen

Alarm screen enables viewing of past alarms.

Press F1 to retrun to
Menu screens.

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3-5. Braking Adjustment Menu

(►) Arrow
designates selection

Scroll arrow
through braking
Press  To Access the menu list of options
<OPERATE or <ALARMS
Menu Screens
↵ (Enter)
Selects the option

The Braking Menu allows access to all TAC II braking setup options:
• ALL ADJUSTMENTS ARE MADE WITH THE CROWN SAVER SWITCH IN THE OFF
POSITION.
• NEW INSTALL sets up the zero and crown elevations for braking. This is all that is required
to use this system. All other alarm and braking points are automatically set to their default
settings.
• SET ZERO is used to alter the brake point at zero elevation. This point is set with the
elevators in float.
• SET CROWN is to adjust the crown braking elevation. This is the 100% point selected at
installation.
• SET RACKING BOARD will adjust the racking board protection brake. During “New
Install” this will default to 50% of travel. Travel is from zero to the crown brake point. If
racking board brake elevation is unacceptable, it may be adjusted here.
• SET FLOOR is used to change the floor brake point active during over-drill. The default for
over-drill braking is -3% below zero.

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3-6. Floor Brake Adjustment (1)

Press NEXT >> to


Proceed to next step

Press F1 to retrun to
Menu screens. Press F4 to Start
installation Process.

The manual floor brake screen 1 allows the floor brake elevation to be adjusted independent of other
points:
• F1 allows returning to the menu screens without effecting the setup if performed prior to
starting the process
• The “Crown Saver” selector switch on the main panel must be placed in the “OFF” position
prior to changing the racking board brake elevation. WARNING: THIS ACTION WILL
RELEASE THE BRAKE!
• Press F4 (Start) to start the process. Once F4 has been pressed, the “floor brake adjustment”
procedure must be continued to completion.
• After pressing F4 (Start), press NEXT >>. The next screen will appear.

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Floor Brake Adjustment (2)

Press DONE >> to


Check block Height.

Press F1 to retrun to
Menu screens.

• Place the top drive at the desired elevation for racking board braking.
• Press the “Push to Operate” push button and “Limit Set” push button on the main panel
simultaneously.
• Press “DONE >> and check the block height.
• Lower the top drive about 10% and then place the “Crown Saver” switch in the on position.
(This prevents the brake from being applied during the set up).

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3-7. Zero Elevation Brake Adjustment (1)

Press NEXT > to


Proceed to the next step.

Press F1 to return to Pressing F4 Starts the


Main Menu screen installation process.

The reset zero screens 1 starts the changing zero process:


• F1 allows returning to the menu screens without effecting the setup if performed prior to
starting the process
• The “Crown Saver” selector switch on the main panel must be placed in the “OFF” position
prior to starting the new zero process. WARNING: THIS ACTION WILL RELEASE THE
BRAKE!
• Press F4 (Start) to start the process. Once F4 has been pressed, the “Reset Zero” procedure
must be continued to completion.
• After pressing F4 (Start), press NEXT > (down arrow on the right side of the Panelview).
The next screen will appear.

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Zero elevation Brake Adjustment (2)

Press  DONE > to


check Block Height

Press F4 to retrun to
Main Menu

• With the elevators in float, put the top drive at the desired elevation to be zero.
• Press the “Push to Operate” push button and “Limit Set” push button on the main panel
simultaneously.
• Press  DONE > (down arrow on the right side) and check the block height. It should be 0%.
• Raise the top drive to about 10% and then place the “Crown Saver” switch in the ON position.
(This prevents the brake from being applied during re-zeroing).

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3-8. Racking Board Brake Adjustment (1)

Press NEXT >> to


Proceed to next step

Press F1 to retrun to
Menu screens. Press F4 to Start
installation Process.
The manual racking brake screen 1 allows the racking board brake elevation to be adjusted
independent of other points:
• F1 allows returning to the menu screens without effecting the setup if performed prior to
starting the process
• The “Crown Saver” selector switch on the main panel must be placed in the “OFF” position
prior to changing the racking board brake elevation. WARNING: THIS ACTION WILL
RELEASE THE BRAKE!
• Press F4 (Start) to start the process. Once F4 has been pressed, the “racking board brake
adjustment” procedure must be continued to completion.
• After pressing F4 (Start), press NEXT >>. The next screen will appear.

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Racking Board Brake Adjustment (2)

Press DONE >> to


Check block Height.

Press F1 to retrun to
Menu screens.

• Place the top drive at the desired elevation for racking board braking.
• Press the “Push to Operate” push button and “Limit Set” push button on the main panel
simultaneously.
• Press DONE >> and check the block height.
• Lower the top drive about 10% and then place the “Crown Saver” switch in the ON position.
(This prevents the brake from being applied during the set up).

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3-9. Elevation Adjustment for the Crown Brake (1)

Press  NEXT >


to Proceed to the
next step.
Press F1 to return to
Menu screens Press F4 (Start) to start
installation process.
The reset crown screen 1 allows the crown elevation to be changed independent of other points:
• F1 allows returning to the menu screens without effecting the setup if performed prior to
starting the process
• The “Crown Saver” selector switch on the main panel must be placed in the “OFF” position
prior to changing the crown elevation. [WARNING: THIS ACTION WILL RELEASE THE
BRAKE!]
• Press F4 (Start) to start the process. Once F4 has been pressed, the “Reset Crown” procedure
must be continued to completion.
• After pressing F4 (Start), press  Next > (down arrow on the right side of the PanelView).
The next screen will appear.

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Elevation Adjustment for the Crown Brake (2)

Press  DONE > to


check Block Height.

Press F4 to return to
Menu screens.

• Place the top drive at the desired elevation for crown braking.
• Press the “Push to Operate” push button and “Limit Set” push button on the main panel
simultaneously.
• Press  DONE > and check the block height. It should be 100%.
• Lower the top drive to about 90% and then place the “Crown Saver” switch in the “ON”
position. (This prevents the brake from being applied during the set up).

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3-10. Alarm Adjustment Menu

(►) Arrow
designates selection

Scroll arrow
Press  To Access the through alarm menu
<OPERATE or <BRAKING list of options
Menu Screens

↵ (Enter)
Selects the option

The Alarm Menu allows you to change the default of all alarms.
• ALL ADJUSTMENTS ARE MADE WITH THE CROWN SAVER SWITCH IN THE OFF
POSITION.
• CROWN alarm defaults to 95% of full scale (from zero to crown brake point) during NEW
INSTALL. CROWN selection allows adjustment
• RACKING BOARD alarm defaults to 5% below racking board brake. RACKING BOARD
selection allows adjustment and disabling of the racking board alarm. The racking board alarm
maintains its relationship to the racking board brake when the brake is adjusted. For example,
if the alarm has been adjusted so that it is 3% below the brake and the brake elevation is
changed, the alarm will remain at 3 % below the new brake level.
• ZERO is to adjust the zero brake. This is performed with the elevators in float. All other
points are referenced to the zero. If zero is adjusted, all other points move accordingly.

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3-11. Zero Alarm Adjust

Press (◀) <ON to Press UP to Raise


Enable and (▶) <OFF zero floor alarm
to Disable alarm. height.
Press DOWN to
Lower zero floor alarm
height.
Press F1 to retrun to
Menu screens.

This screen is to adjust the elevation of the zero alarm.


• Adjustment is performed with the “Crown Saver” switch on the main panel in the “OFF”
position.
• System defaults to 5% above zero brake point.
• The adjustment is performed using the UP and DOWN arrows on the right side of the
PanelView
• After adjustment, return the “Crown Saver” switch to the “ON” position.
• Press (◀) <ON to Enable or (►) <OFF to disable the alarm with the arrows on the left side of
the PanelView.

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3-12. Racking Board Alarm Adjust

Press (►) <YES/NO Press UP to Raise


SELECT to Enable or racking board alarm
Disable alarm. height.
Press DOWN to
Lower racking board
alarm height.
Press F1 to retrun to
Menu screens.

This screen is to adjust the elevation of the racking board alarm.


• Adjustment is performed with the “Crown Saver” switch on the main panel in the “OFF”
position.
• System defaults to 45% of travel which is 5 % from the racking board brake point.
• The adjustment is performed using the UP and DOWN arrows on the right side of the
PanelView
• After adjustment, return the “Crown Saver” switch to the “ON” position.
• Press (►) <YES/NO SELECT to enable or disable the alarm with right arrow on the left side
of the PanelView.

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3-13. Air Actuator and Canrig Interface Selection

Changing the Air Actuator Methodology


And Turning off Canrig Interface

If the draw works requires an air applied system or the TAC II is not being used with a Canrig
Top Drive, the changes needed to accomplish either of these are performed at the PanelView on the
TAC II panel. The system has to be energized to perform either action.

Go to NEW INSTALL
Scroll arrow
through braking
menu list of options

(►) Arrow designates


selection
Select NEW IINSTALL

↵ (Enter)
Selects the option

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Press the unmarked F2 Button on the NEW INSTALL screen

Press F2

Air Applied / Fail Safe Selection Screen

Press to go to Canrig Press for Press for Air


interface Screen Fail Safe Applied

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Canrig Top Drive Interface Screen

Press to use
with a non-
Canrig top
drive

Press to go to MENU
Press to enable CANRIG
interface

Press to return to Air


Applied Screen

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Chapter 4
Programming or Upgrading System Applications
4-1. Location of Components inside the Panel

Micrologix
Panelview 300 Programmable Logic
Controller

Unplug this cable from the PLC


and the Panelview

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Programmable Logic Control Connections

Plug the mini-din connector of the Allen Bradley


cable PN 1761-CBL-PMO2 here

Mini-din connector

Allen Bradley cable PN 1761-CBL-PMO2 to laptop serial port

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4-2. Communications Setup with RSLinks

Laptop Connections

ExpressCard ( or PCMCIA) serial


adaptor ( if no serial port on laptop)

laptop with Rockwell RSlogix, RSlinx


and PanelBuilder32 software.
Allen Bradley cable
PN 1761-CBL-PMO2
to PLC

Checking for Com Port in Use

To communicate with the programmable logic controller and the operator’s screen, it is necessary to
know what com port is assigned to your PCMCIA or ExpressCard serial adaptor. The following
instructions will show how to gather that information.

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Select Control
Panel from the
Start menu

Select System from the Control


Panel Menu

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Select the Hardware tab

Press the Device Manager Button

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With no serial ports, there will not be any


Ports (COM&LPT) after PCMCIA. So if
you have your adapter card removed, the
page will look like this.

If you insert your serial adapter while


observing this page, a COM port will appear.
Remember which one it is. This one is COM6.

After recording the COM port being used, close all to the desktop.

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Setting up RSLinx Driver- Open Rockwell’s RSLinx Classic

Select Configure Drivers

First, select RS-232 DF1 devices

Then press Add New

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Select the COM port that is


being used by your serial
adapter.
Ensure Auto-Configuration is
Press Auto-Configure successful

Then press OK

When configuration is completed, DO NOT CLOSE RSLINX CLASSIC. Minimize the screen but
RSLinx must remains running on the laptop.

4-3. Downloading a MicroLogix PLC Program

Open the RSLogix 500 program.

Select Open

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Select the TAC II (.RSS) program you


acquired from the G: drive.

Enter the password 3117

Then press OK

Select Download from the


Comms menu

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Press Yes

Enter password for the program that is in


the PLC. The old program password is 800
new program is 3117

Press OK

Press Yes

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New program is now loading

Press Yes

Press Yes

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Burning the EEPROM in the PLC

Select Store to EEPROM


under the Comms menu

Press Yes

Select Normal Protection – Allows


reuse of device

Then press OK

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Press Yes

Close the RSLogix program

This completes the upgrade of the programmable logic controller and EEPROM.

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4-5. Downloading the Panelview Program

Remove the mini-din connector of the


Allen Bradley cable PN 1761-CBL-
PMO2 from the PLC and plug it in the
Panelview

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Open Rockwell’s PanelBuilder32

Select Open existing application

Press Browse

Select the folder which contains


the

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Select the TAC II program for the


Panelview (.PBA) you acquired
from the G: drive.

Press OK

Select Download

Select Yes

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Select DF1 Point to Point –RSLinxAB_DF1-1

Then press
OK

The download progress screen will


be observed until process is
completed

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When successfully complete, select close.

When upgrade is completed, reinstall Allen Bradley


1761-CBL-AMOO between the Panelview and PLC

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4-6. Updating the Top Drive Program for use with the TAC II System

The following logic must be changed in older top drive programs to allow over drill to function when
the TACII is added to the system. This change should only be performed by a Canrig technician who
is fully versed in making changes to applications using RSLogix 500. An improperly performed
program change can render the top drive to be hazardous or inoperative.

Remove the indicated logic from the Top Drive PLC Ladder 2

Remove this
contact block

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Logic should appear as below after change

Ensure that the program is downloaded, the EPROM is burned, and a copy of the
new program is transmitted to Canrig Engineering Dept., after the change has been
made.

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Chapter 5
Old Model Crownsaver to New Model TACII Upgrade

Note: These instructions should be performed in order.

5-1. Tools Required


Allen Bradley nine pin to mini din
Large flat tip cable1761-CBL-PM02, SER. C
screwdriver Hammer to strike the Canrig part# E11519
serial number on the new To connect laptop to either the
ID tag. Micrologix PLC or the PanelView
300 for programming

Stamp kit to mark


serial number on new
ID plate
Express Canrig part# M11092
card or
PCMCIA
to serial
adapter if
suitable tool to necessary
scrape glue residue
from panel

• Large screwdriver to open and secure main panel


• Hammer and stamp kit to mark the serial number on the Canrig placard.
• Putty Knife and adhesive remover to remove placard and residual adhesive
• Express card or PCMCIA serial adapter with appropriate driver if the laptop does not have a
serial port
• Allen Bradley cable PN 1761-CBL-PMO2 to connect and download programs to the
Metrologic and Panelview 300
• A laptop with Rockwell’s RSlogix 500, RSlinx, and PanelBuilder32 loaded is also required.
• Upgrade programs are at G:\Canrig\Shared\ENGR\PLC\TAC_II\Programs. The .PVA is for
the PanelView and the .RSS is for the PLC

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5-2. Hardware Upgrade

Remove label completely

Remove Placard and residual adhesive


with putty knife and remover

The front panel is upgraded by removing obsolete markings and replacing them with the upgraded
ones. Be careful not to scratch the panel. Remove all adhesive from the panel using an appropriate
cleaner and putty knife. Emboss the serial number found on the Crown saver placard onto the Canrig
placard using the stamp kit and hammer. THIS MUST BE ACCOMPLISHED PRIOR TO
ATATCHING THE PLACARD TO THE PANEL.

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Replace removed label with the new Canrig


TACII instruction label

Emboss serial number on Canrig


placard and THEN adhere to the panel.

5-3. Load new MicroLogix and Panelview programs as described in Chapter 4.

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5-4. CIP / TAC II Control Panel Interconnect Schematic

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