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TACII Manual031108
TACII Manual031108
Anti-Collision
System
TAC-II
Manual
Traveling Equipment Anti-Collision System
TAC-II
TABLE OF CONTENTS
Chapter 1 System Overview 3
1 Canrig Traveling Equipment Anti-Collision Overview 3
2 TAC II System Key Components 3
3 TAC II System Parts Check list 3
4 Warning: Wiring of cable AY 13381 Must Be Verified! 4
5 Connections to the Canrig Top Drive 4
6 Installation Overview 4
7 Rig Overview Diagram 5
Chapter 2 Hardware Installation 8
1 The Control Box Installation 8
2 The Driller’s Control Station Installation 9
3 The High Limit Switch Installation 10
4 Weighted Block Installation 11
5 JunctionBox Installation 12
6 Installation of the Encoder 13
7 Installation of the Warning Horn 17
8 Pneumatic installation 15
9 Cable Connections 20
10 Hole Pattern Dimensions 21
Chapter 3 Operating The PanelView 22
1 New Install 22
2 Operate Menu 25
3 Block Position and Encoder Pulse Count Screens 26
4 Alarm Screen 27
5 Braking Adjustment Menu 28
6 Floor Brake Adjustment 29
7 Zero Elevation Brake Adjustment 31
8 Racking Board Brake Adjustment 33
9 Crown Brake Adjustment 35
10 Alarm Adjustment Menu 37
11 Zero Alarm Adjustment 38
12 Racking Board Alarm Adjust 39
13 Air Actuator and Canrig Interface Selection 40
Chapter 4 Programming or Upgrading System Applications 43
1 Location of Components Inside the Panel 43
2 Communication Setup with Rslinks 45
3 Downloading a MicroLogix PLC Program 50
4 Downlaoding the PanelView Program 56
5 Updating the Top Drive Program for the TAC II 61
Chapter 5 Old Model Crownsaver to New Model TACII Upgrade 63
Tools Required 63
Hardware Changes 64
Software changes 65
Canrig / TAC II Interconnect Schematics 66
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Chapter 1
System Overview
The Traveling Equipment Anti-Collision System (TAC II) consists of a Control Panel mounted in the
Doghouse, a Rotary Encoder mounted on the Draw-works, a Remote Pendant located near the Driller,
an Alarm Horn mounted near the Driller, a Limit Switch and Weighted Block mounted at the Crown
and an Electric over Pneumatic valve which controls the air supply to the clutch and actuates the brake
handle.
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Adjustable Crown
Brake
Adjustable Crown
Alarm Default is 5% of
span below the Crown
Brake
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1-7.
Adjustable Racking
Board Brake defaults to
50% of span. This is
active in Drill Mode
only.
Adjustable Racking
Board Alarm Default is
5% of span below the
Racking Board Brake
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1-7.
Zero Alarm
defaults to 5% of
span above the
Zero point
Short horn
blast 0.5%
above floor
Ze ro B rake is
a djuste d w ith
e leva tors in floa t
Zero brake is
adjusted with the Floor brake
elevators in float defaults to 0.5%
of span below
zero
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Chapter 2
Hardware Installation
The control box should be mounted in the Dog House or other suitable location. The control box is not
rated for hazardous environments and must be kept dry. Provisions for cable routing and provided
cable lengths must also be considered. A cable way no less than 2” in diameter must be provided for
the TAC II system Cables. The TAC II system requires 120VAC power to operate. A six foot
120VAC power cable with a standard plug has been provided. The control box is equipped with
mounting feet to facilitate wall mounting. A suitable FLAT wall surface must be provided for
mounting the control box. 3/8” bolts with washers, lock washers and nuts are suitable fasteners for
attaching the control box to the wall. If other fasteners are to be used they should be capable of
supporting a minimum weight of 75 lbs.
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The Driller’s Control Station should be mounted near the driller and be within easy reach and in the
driller’s line of sight. The pendant should be mounted in a semi protected area that is free from direct
rain fall or severe moisture. The pendant has a 75 ft cable that must be connected to the TAC II system
Control Box.
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It is typically easier to mount the limit switch and junction box with the mast lowered. The Canrig
TAC II is equipped with a limit switch bypass key switch that will allow the TAC II system to be
tested and/or operated without the weighted block in place. Once the limit switch, weighted block and
junction box are mounted and the mast is raised, the limit switch cable may be routed and connected to
the control box. When routing the limit switch cable, provisions must be made so that the cable’s path
does not interfere with the safe use of the mast ladder and so that it is easily removed (and stored in
the crown section) during subsequent rig moves. The high limit switch and weighted block assembly
are to be mounted at the crown of the mast. Mounting plates/brackets must be welded to the mast. The
limit switch fasteners and mounting plate/bracket must be capable of supporting at least 25lbs.
Safety cables are not included and are the responsibility of the customer to provide and ensure
that they comply with local safety regulations.
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The weighted block must be mounted on the dead line AFTER it passes over the
first sheave to ensure contact with the blocks. The limit switch should be mounted in the
crown section of the mast so that the angle between the drill line and the limit switch cable/weighted
block chain does not exceed 10°
IMPORTANT: IF your Rig uses Drill line that is 1’1/2 or Larger Contact Canrig Services for a
Larger Bore Weighted Block
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The TAC II system is equipped with a rotary shaft encoder that is used to determine the block
position. The Encoder must be mounted directly to the Draw-works drum shaft.
Encoder
A shaft seal adapter has been included with the TAC II system to facilitate the installation of the
encoder. The thread sizes, and dimensions of the shaft seal adapter are illustrated below.
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To install the encoder remove the shaft seal, install the adapter, the encoder collar and the encoder,
then reinstall the shaft seal. The encoder should be tethered (tether kit included) to prevent movement
and to provide accurate counts.
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Once the encoder has been mounted on the Draw-works drum shaft the encoder cable can be routed.
The TAC II system encoder cable should not be routed within 3 feet (1m) of any high voltage or high
current power cables. The encoder cable is 45ft long and is to be connected to the TAC II system
control box.
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The warning horn that is included with the TAC II system should be installed at a suitable location so
that the horn is within audible range of the driller.
When considering mounting locations ensure that the 40ft of provided cable will reach the TAC II
system control box. The horn is weather tight and explosion proof.
Warning Horn
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The valve operation that is provided with the TAC II system is designed to operate the system as an air
release (fail safe) system. It can be adjusted to act as an air supplied system (see Appendix A) The
Valve will easily interface with existing ‘Crown-O-Matic’ systems and is designed to supply air to the
cylinder to release the Draw-works brake (to apply the brake in an air applied systems). The
illustration below shows the pneumatic valves operation. The pneumatic valve block has 1/4” NPT
threads on all ports and should be fed with 3/8” pneumatic hose.
The pneumatic valve that is provided with the TAC II can be used to operate the system as air release
(Fail Safe) or as air applied system. To plumb in the pneumatic valve, locate the supply and vent line
which are connected to the cylinder that actuates the brake handle. The supply air should be
connected to port ‘P’ of the valve. The supply air should pass through ‘B’. Port A should be ‘teed’ into
the return for the brake handle air cylinder. This configuration will cause the brake handle to drop
(actuate) if supply air is lost or if the coil becomes de-energized (loss of power) in a fail safe system. If
the system is air supplied for brake on, the loss of air supply releases the brake. The illustration below
is a schematic representation of a typical pneumatic interface. To change the system to air supplied,
follow the instructions in Appendix A at the end of this document.
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WARNING -- Rig air systems may differ from rig to rig so it is important to
determine HOW the brake handle actuates and HOW the TAC II system is to
operate!!
Pneumatic Brake Valve
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The various cables that are to be attached to the TAC II system control box are keyed so that the correct
cable is connected to the correct receptacle. The connections to the control box are illustrated below.
Driller’s
Station
Horn Brake Encoder Hi Limit Sw.
Power Canrig
Interface
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4.0
3.0
5.0
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Chapter 3
Operating the PanelView HMI
Press to proceed
to the NEXT > step
These steps will set the zero brake point (0%) and crown brake point (100%). They also re-establish
the racking board brake at 50% of travel and over-drill floor brake to a -0.5% below zero. The alarms
will also be returned to the original set points of 5% before brake action at the racking board and
crown.
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Press (NEXT>)
after completing
requested actions
• Move the top drive to the desired brake point with the elevators in float.
• Press both the “PUSH TO OPERATE” push button and the “LIMIT SET” push button at the
same time. The block position LCD on the drillers pendant should now read 0%
• Press the NEXT> button on the Panelview (down arrow on the right side), bringing up the
next screen.
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Press when
Press F1 when
completed. Takes you to
completed to return to the BLOCK POSITION
the MENU SCREEN screen
• Move the top drive to desired crown brake position. This will also be set as 100% of travel.
• Set the brake point position by pressing “PUSH TO OPERATE” push button and “LIMIT
SET” push button at the same time. Drillers pendant now reads 100%)
• All defaults have also been reloaded: racking board brake (50%), racking board alarm (5%
below brake elevation), zero alarm (5% above zero brake point), and over-drill floor brake
(-0.5% below zero).
• Turn the “CROWN SAVER” switch to the “ON” position. Brake will be applied. Press
“BRAKE BYPASS” button and lower top drive below 95% elevation (this is below alarm and
brake points). TAC II is now ready to operate.
• Press DONE > to change to the Block Position screen or press F1 (MENU) to return to the
MENU screens
*In step 4, the operator can lower the top drive to below 95% after pressing “PUSH TO OPERATE”
push button and “LIMIT SET” push button. Then turn “CROWN SAVER” switch to the ON
position if desired. This will avoid having to press the BRAKE BYPASS push button.
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(►) Arrow
designates selection
Scroll arrow
through operate
Press To Access the menu list of options
<OPERATE or <BRAKING
Menu Screens
↵ (Enter)
Selects the option
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Block Position
Press F1 to retrun to
Menu screens.
Block position screen displays percentage of travel from zero brake point to crown brake point
Pulse Count
Press F1 to retrun to
Menu screens.
Displays encoder pulse count. zero brake point is always at 0 counts. The count at 100% depends
upon the length of travel to the crown brake point.
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Press F1 to retrun to
Menu screens.
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(►) Arrow
designates selection
Scroll arrow
through braking
Press To Access the menu list of options
<OPERATE or <ALARMS
Menu Screens
↵ (Enter)
Selects the option
The Braking Menu allows access to all TAC II braking setup options:
• ALL ADJUSTMENTS ARE MADE WITH THE CROWN SAVER SWITCH IN THE OFF
POSITION.
• NEW INSTALL sets up the zero and crown elevations for braking. This is all that is required
to use this system. All other alarm and braking points are automatically set to their default
settings.
• SET ZERO is used to alter the brake point at zero elevation. This point is set with the
elevators in float.
• SET CROWN is to adjust the crown braking elevation. This is the 100% point selected at
installation.
• SET RACKING BOARD will adjust the racking board protection brake. During “New
Install” this will default to 50% of travel. Travel is from zero to the crown brake point. If
racking board brake elevation is unacceptable, it may be adjusted here.
• SET FLOOR is used to change the floor brake point active during over-drill. The default for
over-drill braking is -3% below zero.
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Press F1 to retrun to
Menu screens. Press F4 to Start
installation Process.
The manual floor brake screen 1 allows the floor brake elevation to be adjusted independent of other
points:
• F1 allows returning to the menu screens without effecting the setup if performed prior to
starting the process
• The “Crown Saver” selector switch on the main panel must be placed in the “OFF” position
prior to changing the racking board brake elevation. WARNING: THIS ACTION WILL
RELEASE THE BRAKE!
• Press F4 (Start) to start the process. Once F4 has been pressed, the “floor brake adjustment”
procedure must be continued to completion.
• After pressing F4 (Start), press NEXT >>. The next screen will appear.
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Press F1 to retrun to
Menu screens.
• Place the top drive at the desired elevation for racking board braking.
• Press the “Push to Operate” push button and “Limit Set” push button on the main panel
simultaneously.
• Press “DONE >> and check the block height.
• Lower the top drive about 10% and then place the “Crown Saver” switch in the on position.
(This prevents the brake from being applied during the set up).
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Press F4 to retrun to
Main Menu
• With the elevators in float, put the top drive at the desired elevation to be zero.
• Press the “Push to Operate” push button and “Limit Set” push button on the main panel
simultaneously.
• Press DONE > (down arrow on the right side) and check the block height. It should be 0%.
• Raise the top drive to about 10% and then place the “Crown Saver” switch in the ON position.
(This prevents the brake from being applied during re-zeroing).
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Press F1 to retrun to
Menu screens. Press F4 to Start
installation Process.
The manual racking brake screen 1 allows the racking board brake elevation to be adjusted
independent of other points:
• F1 allows returning to the menu screens without effecting the setup if performed prior to
starting the process
• The “Crown Saver” selector switch on the main panel must be placed in the “OFF” position
prior to changing the racking board brake elevation. WARNING: THIS ACTION WILL
RELEASE THE BRAKE!
• Press F4 (Start) to start the process. Once F4 has been pressed, the “racking board brake
adjustment” procedure must be continued to completion.
• After pressing F4 (Start), press NEXT >>. The next screen will appear.
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Press F1 to retrun to
Menu screens.
• Place the top drive at the desired elevation for racking board braking.
• Press the “Push to Operate” push button and “Limit Set” push button on the main panel
simultaneously.
• Press DONE >> and check the block height.
• Lower the top drive about 10% and then place the “Crown Saver” switch in the ON position.
(This prevents the brake from being applied during the set up).
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Press F4 to return to
Menu screens.
• Place the top drive at the desired elevation for crown braking.
• Press the “Push to Operate” push button and “Limit Set” push button on the main panel
simultaneously.
• Press DONE > and check the block height. It should be 100%.
• Lower the top drive to about 90% and then place the “Crown Saver” switch in the “ON”
position. (This prevents the brake from being applied during the set up).
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(►) Arrow
designates selection
Scroll arrow
Press To Access the through alarm menu
<OPERATE or <BRAKING list of options
Menu Screens
↵ (Enter)
Selects the option
The Alarm Menu allows you to change the default of all alarms.
• ALL ADJUSTMENTS ARE MADE WITH THE CROWN SAVER SWITCH IN THE OFF
POSITION.
• CROWN alarm defaults to 95% of full scale (from zero to crown brake point) during NEW
INSTALL. CROWN selection allows adjustment
• RACKING BOARD alarm defaults to 5% below racking board brake. RACKING BOARD
selection allows adjustment and disabling of the racking board alarm. The racking board alarm
maintains its relationship to the racking board brake when the brake is adjusted. For example,
if the alarm has been adjusted so that it is 3% below the brake and the brake elevation is
changed, the alarm will remain at 3 % below the new brake level.
• ZERO is to adjust the zero brake. This is performed with the elevators in float. All other
points are referenced to the zero. If zero is adjusted, all other points move accordingly.
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If the draw works requires an air applied system or the TAC II is not being used with a Canrig
Top Drive, the changes needed to accomplish either of these are performed at the PanelView on the
TAC II panel. The system has to be energized to perform either action.
Go to NEW INSTALL
Scroll arrow
through braking
menu list of options
↵ (Enter)
Selects the option
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Press F2
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Press to use
with a non-
Canrig top
drive
Press to go to MENU
Press to enable CANRIG
interface
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Chapter 4
Programming or Upgrading System Applications
4-1. Location of Components inside the Panel
Micrologix
Panelview 300 Programmable Logic
Controller
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Mini-din connector
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Laptop Connections
To communicate with the programmable logic controller and the operator’s screen, it is necessary to
know what com port is assigned to your PCMCIA or ExpressCard serial adaptor. The following
instructions will show how to gather that information.
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Select Control
Panel from the
Start menu
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After recording the COM port being used, close all to the desktop.
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Then press OK
When configuration is completed, DO NOT CLOSE RSLINX CLASSIC. Minimize the screen but
RSLinx must remains running on the laptop.
Select Open
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Then press OK
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Press Yes
Press OK
Press Yes
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Press Yes
Press Yes
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Press Yes
Then press OK
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Press Yes
This completes the upgrade of the programmable logic controller and EEPROM.
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Press Browse
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Press OK
Select Download
Select Yes
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Then press
OK
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4-6. Updating the Top Drive Program for use with the TAC II System
The following logic must be changed in older top drive programs to allow over drill to function when
the TACII is added to the system. This change should only be performed by a Canrig technician who
is fully versed in making changes to applications using RSLogix 500. An improperly performed
program change can render the top drive to be hazardous or inoperative.
Remove the indicated logic from the Top Drive PLC Ladder 2
Remove this
contact block
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Ensure that the program is downloaded, the EPROM is burned, and a copy of the
new program is transmitted to Canrig Engineering Dept., after the change has been
made.
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Chapter 5
Old Model Crownsaver to New Model TACII Upgrade
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The front panel is upgraded by removing obsolete markings and replacing them with the upgraded
ones. Be careful not to scratch the panel. Remove all adhesive from the panel using an appropriate
cleaner and putty knife. Emboss the serial number found on the Crown saver placard onto the Canrig
placard using the stamp kit and hammer. THIS MUST BE ACCOMPLISHED PRIOR TO
ATATCHING THE PLACARD TO THE PANEL.
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