Professional Documents
Culture Documents
A project Report
Submitted in partial fulfillment of the requirements
for the award of the degree of
BACHELOR OF TECHNOLOGY
IN
MECHANICAL ENGINEERING
BY
N. SIVAKRISHNA 19MG5A0307
K. SURENDRA 19MG1A0304
N. GOPI RAJU 19MG5A0306
M. UMA MAHESH 19MG5A0305
V. NARASIMHA RAO 19MG5A0313
(2018-2022)
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DEPARTMENT OF MECHANICAL ENGINEERING
CERTIFICATE
N. SIVAKRISHNA 19MG5A0307
K. SURENDRA 19MG5A0304
N. GOPI RAJU 19MG5A0306
M. UMA MAHESH 19MG5A0305
V. NARASIMHA RAO 19MG5A0313
This thesis is submitted to the Jawaharlal Nehru Technological University
Kakinada, Kakinada in the partial fulfillment of the requirement of the award of degree
BACHELOR OF TECHNOLOGY in MECHANICAL ENGINEERING, during the
academic year 2019-2022 ( under lateral entry Scheme).
The results embodied in the dissertation have not been submitted to any other
University or institute to the best of my/our knowledge for the award of the degree.
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DECLARATION
This is declare that the project work reported in this present this is entitled
“FABRICATION OF MECHANICAL SCRUBBING MACHINE”, is the bona-fide
work done by us in the partial fulfillment of the requirement of Degree BACHELOR
OF TECHNOLOGY IN MECHANICAL ENGINEERING. The project done by us
and not as be submitted to any other institute of University for the award of any degree.
N. SIVAKRISHNA 19MG5A0307
K. SURENDRA 19MG5A0304
N. GOPI RAJU 19MG5A0306
M. UMA MAHESH 19MG5A0305
V. NARASIMHA RAO 19MG5A0313
Place:Tiruvuru
Date :
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ACKNOWLEDGEMENT
We would like to take the opportunity to express sincere gratitude to our project
guide Mr. M. Muttaiah, Asst. Professor of Mechanical Engineering Department, SREE
VAHINI INSTITUTE OF SCIENCE AND TECHNOLOGY, Tiruvuru for his
valuable suggestions and guidance towards the completion of the project. We sincere
have no words to express our gratitude to him, whose constant encouragement, guidance
and inspiration proves to the morale boosting for us.
And also, we are very much obliged DR. R. NAGENDRA BABU, Professor and
Principal of SREE VAHINI INSTITUTE OF SCIENCE AND TECHNOLOGY, for
giving consent to under this project.
Finally, we would like to thank all of our family members and all others who had
helped us directly and indirectly in successful completion of our project work in time.
Project Associates
N. SIVAKRISHNA 19MG5A0307
K. SURENDRA 19MG5A0304
N. GOPI RAJU 19MG5A0306
M. UMA MAHESH 19MG5A0305
V. NARASIMHA RAO 19MG5A0313
CONTENT
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S.NO TOPIC PAGE NUMBER
ABSTRACT
CHAPTER-1
1. Introduction
CHAPTER-2
1. Literature review
CHAPTER-3 1. Chassis
2. Handle Rod
(Holder)
3. Wheels
4. Chain Drive
(i) Chain
(ii) Sprockets
5. Shaft
6. Bevel Gear
7. Adjusting Pin
8. Break Lever
9. Break Cable
10. Spray Heads
11. Liquid Storage Tank
12. Scrubber
CHAPTER-4
1. Experimental Setup
2. Specifications
CHAPTER-5
1. Result & Discussion
2. Advantages & Disadvantages
CHAPTER-6
1. Conclusion
2. References
ABSTRACT
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This project is mainly designed to build mechanical movable floor cleaners. The
greater common its on alternative energy and its applications, as well as to built a
practical that Mechanical energy powered floor cleaner that could have real world
applications upon further technological advances. This project has a strong desire to
innovate and uses at technology and resources. When we push handle on the car then
force energy get. Off converted into mechanical energy will produce since petrol and
diesel is not required it uses force energy which is abundant in nature. Energy is now-a-
applications. Mechanically energy is being used to produce force through handle. With
the help of this technology we aim to make mechanical and force energy ( by push)
powered car. Preliminarily our objective would be to implement our idea and afterwards
with help of this prototype a extend our future work on building an actual floor cleaner
car powered by the human of force cost effective and of course environment friendly .
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CHAPTER -1
INTRODUCTION
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INTRODUCTION
Now a-days, dealers of natural resources like fuel, coal etc. are facing a hard time
to keep pace with the increasing demand. At one hand, there are more all cleaner vehicles
are dominating. There are some important points to be applicable as a result the limited
resources are being squashed by the producer and dealer satisfy this need which is
leading us to an uncertain future with having the scarcity of fuel and minerals. This
project is mainly designed to build mechanical energy off powered floor cleaner car that
build practical human energy powered car using a hand force to regenerate then it power
that could world application upon further technological advances. This is for innovate
and uses human force energy which is abundant in nature and similarly it’s regenerates
purely economical aspects; the influences on ecology and society are recognized by at
&production, supplier integration and all the others financial- related issues ecological
consider the consumption of energy and resources, the effects of produces substances
influences on the environment. Finally, social factors represent the involvement staff well
as the influences on the general society. All these aspects have to be taken into account
during entire life cycle of a floor cleaner car, which includes the phase position
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development, production engineering, manufacturing the in-uses phase, and finally the
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CHAPTER -2
LITERATURE SURVEY
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LITERATURE SURVEY
into mechanical energy, evaluation of energy performance, and the current of the efforts
being made to improve conversion efficiency. It was also important to the examine the
actual effort of the force energy into mechanical energy and cleaner. The issue has been
examined from several angles, both from that maximum possible efficiency and from that
of highest possible efficiency and from that of highest possible efficiency while
These improvements being made in the technology are wonderful. But worthless
unless they can be put to good use. Why should scientists bother with all the effort of
improving alternative energy collection methods when the world is already quite hapy
As the world moves forward to new technologies and horizons, but in these force
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CHAPTER- 3
METHODOLOGY
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COMPONENTS USED :
1. Chassis
2. Holder
3. Wheel
4. Chain Drive
5. Shaft
6. Bevel Gear
7. Adjusting Pin
8. Break Lever
9. Break Cable
12. Scrubber
3.1.CHASSIS
Chassis for a car is analogous to the skeleton for a human body. Chassis also
known as ‘Frame’ is the foundation structure of any car that supports it from
undernearth. The purpose of the chassis is to bear the weight of the car in its idle
and dynamic states. Given that, most people don’t get to choose the chassis of
their car and many may not really care abut them as mush. However, if you have
some level of know-how about chassis, it can help to determine the abilities of
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Fig1.0Chassis
Named after the shape it replicates, the ladder-frame chassis is one of the oldest
chassis types. This chassis is characterized by two long heavy beams that are
supported by two smaller ones. Its quality of being easily manufactured not only
made it contemporarily popular but also eased the way for its mass production.
Since ladder frame chassis is significantly heavy it’s usually used for vehicles that
BENEFITS :
Its crafting allows better contact between the half axle and ground making
A cylindrical tube covering the driveshaft saves it from any damage while
off-raoding
chassis.
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DRAWBACKS:
The production of single frame chassis on a small scale isn’t financially plausible,
thereby it can prove fairly costly for the cars that are produced in small numbers.
HOLDER
used to move the vehicle forward to backward by using pressure force. Most of
the cases human force can automatically generated force by us. It is cheaply
A holder can support the body that means it is completely attached with the body.
The body can transfer motion by using holder, which can be moved by us.
Fig.1.1.HandleBar
WHEELS
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Wide variety of industrial castors and wheels suitable for manual or mechanical
handling of trucks, trolleys and equipment for different not sectors on different surfaces,
and for medium- heavy, heavy and extra heavy loads. The strength of the line of castors
and wheels is then the great variety that is the result of the combination of the
Consequently, a range of versatile wheels which presents a series off with specific
characteristics better able to respond to all needs. Castors are supplied with different
types of wheels and metal support. Polyurethane wheels, techno polymer wheels, rubber
wheels and the duroplast., wheels are combined to fixed or turning plate bracket, with or
without brakes.
Fig.1.2.Wheel
Basic requirements of wheels and tyres, types of road wheels and then it’s
wheel balancing, tyre construction, material and of the tubeless, cross ply radial type, tyre
sizes and designation, aspect ration, tyre trade pattern, tyre valve, tyre inflation pressure,
safety precautions in tyres, tyre rotation and matching, types of tyre reheating, hot and
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Theory of shoe brake, drum brake arrangements, disc brake arrangements, self
Emerging, brake friction material brake linkages, hydraulic brake system and
components, hydraulic brake fluids, air brakes, vaccum servo assisted brake, engine
exhaust brake, parking brakes, dual power brake system, regenerative brake system, fail-
safe brake, anti- lock brakes, anti skid brakes, brake efficiency and testing, weight
In our project basically three two types of wheels are arranged, which can be used
for moving the machine from one place to another. In this a small wheel can be fixed in
front of the machine and also two similar sizes of wheels are fixed horizontally in back
The back side or rear side of the vehicle require high strength, so that’s why large
We can done the project in example model, then the wheels are arranged to show
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Generally, wheel consists of three basic parts one is hub, second one is rim and
Hub and rim are made up of cast iron. Because cast iron has rigidity in nature and
Wheels are primary parts of the machine, which can be used to transfer of the
The basic model of wheels arranged for my project to simplify the project in a
systematic manner.
CHAIN DRIVE :
Chain drive is a way to transfer mechanical power from one place to another.
Chain drives are widely used in vehicles such as bicycles and motorcycles to transfer
power ti the wheels. It is alsi used in different types of machines. Most often, power is
communicated by a roller chain, known as a drive chain or transmission chain, that passes
over a sporket gear, with the gear teeth intersecting holes in the chain’s links.
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The gear is rotated and this pulls the chain exerting mechanical force in the
mechanism. The chain is made up of several rigid links that are held together by pin
joints to provide the necessary flexibility to wrap the driving and driven wheels. Chains
are mostly used to transfer speed and power from one shaft to another when the centre,
The chain can also be used for long centre distances of up to 8 metros. The chains
are used for velocities upto 25 m/s and power upto 110kw. In some cases, higher power
transmission is also possible. These wheels have special profile teeth and its fit the
corresponding recess in the chain link. Toothed wheels are known as sprocket wheels or
simply sprockets.
Thus the sprocket and chain are constrained to move together without off slipping
and ensuing the correct velocity ratio. Chains are suitable for the at relatively long or
short center distance drives and give a more compact drive than is possible with belts.
Some features of chain drive:- The alignment of the shaft should be more
precise than that of the belt. Centre distances is not as important as gear drives. Proper
lubrication must be provided for satisfactory service life. Their efficiency is compared to
Chain drives have greater versatility, adaptability and reliability. They are an
important component of lifting and moving machinery. Their cost is competitive due to
automated production and extremely high rates of demand. Chains are low in cost, easy
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Usually chain drives are used for transferring the motion of the vehicle from on
In most of the cases, many chain drive links have greater flexibility to work and
The chain drive consists of sprockets and chain, which can be linked together to
The various advantages are provided to us by using this chain drives but always
make a slight noise whether it is working.
to the exact.
Chain drive installation is fairly easy. It’s the best choice for these who
Much easier than the possibility to redesign and configure chain drives for
others.
Chain drive performance is effective and better than other drives shock
loading conditions.
Chain drives are effective for fluent speeds as the operating load is spread
drives.
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Bearing loading substantially reduced as these chain drives are not
slippery.
The major reason for these chains suffering from excessive vibration is the
chordal effect.
The maintenance required for chain drives is also high as one has to
Without proper lubrication, these chains are more prone to wear and tear.
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Applications of chain drives:
A chain drive is a device widely used for the transmission of electricity
where shafts are separated by a distance greater than that for which gears
are practical.
Overhead hoist.
Chain drives are used in many industries for many purposes, such as the
Increase or decrease the driver’s output speed by changing the gear ratio
A chain drive is a type of mechanical power transmission system that uses chains
to transfer power from one place to another. A conventional chain drive consists
of two or more sprockets and the chain itself. The holes in the chain links fir over
Sprockets are sturdy wheels with teeth that lock onto a chain. As the sprocket
spins, the teeth grab onto the chain and move other parts that interlock with the
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chain. This sequential series of operations allows for simple and controlled rotational
mechanical components used to transmit power or materials from one location to another.
There is a wide range of chains that are used depending on the application. The operating
SHAFT:
Torque and Power Transmission
Most of rotary prime movers either motors or turbines use shaft to transfer the
power.
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Shaft failure analysis is critical.
Shaft Design:
Material selection ( usually steel, unless you have good reasons)
Failure strength
-Static strength
-Fatigue strength
Shaft deflection
-Bending Deflection
-Torsional Deflection
Shaft Materials:
Deflection primarily controlled by geometry, not material
Strain controlled by geometry but material has a role in stress strength, yield or
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Fig 1.5 Shaft
-Keys
-splines
-Setscrews
-Pins
-Tapered fits
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BEVEL GEAR :
namely the Gleason method and being method, which each have differing teeth
shapes and presently most gears use the Gleason method. Incidentally all gears
Furthermore, there are also variations in gears in terms of teeth pitch ( modules,
etc). whether polished or not , and materials used. For example in the case of
structural alloy steel and MC901 of engineering plastic etc are often used and
Fig.1.6.BevelGear
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ADJUSTING PIN:
Adjusting pins are used for connecting the shaft and bevel gears that can be
These adjusting pins are special ones, which can be fixed in a specified manner.
Adjusting pins plays a major role in this scrubbing machine, the pin can be adjust
to our requirement.
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BREAK LEVER
The brake lever is a device used for increasing the pressure of cleaning
The brake levers are generally used by connecting brake cables to the
finished object.
Various brake levers are used for various purposes. But in our project this
BREAK CABLE:
A cable that connects a brake handle, pedal, or lever to a vehicles braking
mechanism.
Brake and gear cables are a form of Bowden cable. They comprise an inner cable
made of twisted steel wire that runs through and outer sleeve from your vehicles control
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Both gear and brake cables are made of tighty wound individual wires
Fig.1.8.Break Cable
SPRAY HEADS :
A spray head offers to the outlet attached to a spray gun, through which surface
preparation fluids such as coating, linings and paints are ejected. The fluid is passed
through the spray head and applied to surfaces to prevent corrosion and for decorative
purposes.
A nozzle is often a pipe or tube of varying cross sectional area and it can be used
to direct or modify the flow of a fluid ( liquid and gases). Nozzles are frequently used to
control the rate of flow, speed, direction mass, shape and/or the pressure of the stream
SPRAY GUNS
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Specially designed handles control and reduce operator fatigue
Fig.1.9.Spray Heads
Storage tanks are containers that hold liquids compressed gases ( gas tank, or in USA
pressure vessel’ which is not typically labeled or regulated as a storage tank) or medium
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In our project cleaning liquid and water are mixed with proper position and stored
in a storage tank.
Here, these storage tank can store the mixture and helps us whenever it is
required.
In many small houses and domestic places these storage tanks are necessarily
used.
The liquid storage tank can be used to store the cleaning liquid in a proper
Easily maintenance
SCRUBBER
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A scrubber is a device or process for removing pollutants from industrial
of the exhaust streams. It is an air- stream pollution control device which uses
liquid spray to remove solid and liquid particulate matter ( which washes out) and
It is necessary element in our project, which can be used for cleaning the
floor.
This can be attached to the staff, which is rotated by bevel gear system.
Advantages of Scrubber:
Disadvantages of a scrubber:
Collected particulate may be contaminated and recyclable.
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Fig 1.11. Scrubber
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CHAPTER – 4
EXPERIMENTAL SETUP
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EXPERIMENTAL SETUP
Cleaning machines is very much useful in cleaning floors and outside
ground in hospitals, houses, auditorium, shops, bus stands, public places etc.
Hence it is very useful in hospitals, any large area space. The time taken
for clearing is very less and cost is very less, maintenance cost is also less.
way simple in a construction and very easy to operate, anyone can operate
it.
Cotton is wound around supporting roller and main rollers but main roller
So that wetted cotton is transfer forward for cleaning cotton is rotate due
Chain drive gives the drive from wheel two small rollers is mounted on
surface.
The compression rollers are used for removing the excess water. In front
When we are push the machine forward direction cotton will be rotate
around the rollers which will clean the surface. This cycle of rotation of
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CHAPTER -5
RESULT & DISCUSSION
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RESULT & DISCUSSION :
The no fuel cell used in the vehicle, general transmission with the ration
1:5 placed the wheel in order to provide the needed torque and rpm
The drag coefficient is 0.21 and the maximum vehicle speed is 3km/hr, the
body shell is 1mm thickness carbon fibre and it is not used as a structural
ADVANTAGES :
Unlike regular floor cleaner cars, force energy powered cars are able to
Force energy powered cars do not require any expense for running.
emissions.
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DISADVANTAGES:
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APPLICATIONS:
FUTURE SCOPE :
Floor washing ideal for small & medium size super markets. Floor
washing ideal for hospitals because of the noise level. Essential tool for
maintaining high level of hygiene for hotel, kitchens and restaurants. Safety
feature includes pedal to secure the handle intact. Floor washing is easy to reach
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CHAPTER -6
CONCLUSION
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CONCLUSION
A three wheeled low of cost human force vehicle very cleaning areas is
very good and easy. It don’t require too much water and shampoo. We don’ t even
strain with the use of it developing countries is feasible and practicable. Human
force can change into mechanical energy can be good choice for Indian and
international market. A technical group has enriched the design and fabrication of
our cleaners for which it stands with higher safety, high performance as well as
cost efficient human force cleaner vehicle has been successfully done through
maintaining the CG in the front half of the vehicle which in turn taking care for
lateral and roll over stability as well our design for wide floor, longer wheel base
and forward weight distribution system improves lateral stability of the human
force floor cleaner vehicle, which also reduces directional stability and we have
was given to reduced stability and we have fixed detergent sprayers on its safety
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REFERENCES
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