Professional Documents
Culture Documents
by
Czar Edel N. Barce
Karla D. Ditangco
Jay C. Dubouzet
Japhet P. Moralidad
Bryan Solatorio
Aron Kyle S. Talanquines
Curt Jan B. Verde
An Undergraduate Thesis
Presented to
The Faculty, Mechanical Engineering Department
Technological University of the Philippines – Visayas
Talisay City
BSME – 4A
June 2022
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ABSTRACT
However, Brix results from the 11.5 months have the highest brix level among all
other results, which are measured to have the highest percentage by weight of sucrose and
theoretically have the most muscovado sugar produced. The pH level yielded at the age of
11.5 months is within the accepted pH level range to be balanced by the right amount of
lime concentration for a muscovado sugar product.
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1
Chapter 1
INTRODUCTION
billion to our economy annually. Out of the total land area of about 30 million
practices, and pest pressure also influence the optimal harvest age of sugarcane
humidity, and total rainfall variables, account for a major variation in harvest age
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Technology, 2007). It is rich in nutrients like potassium, which maintains the function of
heart muscles; iron, which helps to make hemoglobin and enhances the immune system;
and calcium, which strengthens bones and teeth because it retains all the natural
ingredients of sugarcane (Jaffe, 2015). Unlike the commonly used white sugar, which
high-energy food source that is essential to replenish lost vigor (Segui et al., 2015).
Sugarcane must be harvested at the right time and with the right technique
in order to produce the most millable canes with the fewest field losses possible in
with the wrong approach results in a loss of production, sugar recovery, poor juice
18-20 months. At or below 200 C, the Brix value is 16-18 in December and
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January. Leaves turn yellow, plants cease growing and arrows emerge, cane
creates metallic sounds, buds bulge up, and eyeballs sprout as indicators of
muscovado production in the Philippines. With this occurring problem, this study
aims to give scientific data basis to determine the highest quality of sugarcane to
be harvested.
The study was conducted with the main objective of providing a scientific data
basis that determines the optimum harvest age of the VMC 84-947 sugarcane variety with
The main objective of the study was to determine the effect of the
months, 11 months, 11.5 months, and 12 months when converted into muscovado and
analyze which age has the highest quality of sugarcane to produce muscovado sugar for
farmers. Its corresponding muscovado product was evaluated based on the standards set
Specifically, the study includes analysis of the pH level, Brix, moisture content,
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The study was conducted at Sitio Calatcat, Brgy. Binubuhan, Bago City where
sugarcane was harvested. Sitio Calatcat, Brgy. Binubuhan, Bago City is one of the
sugarcane fields in the province of Negros Occidental. The harvested sugarcane was then
transported to the R.U. Foundry and was extracted and converted to muscovado sugar.
The muscovado product was then analyzed by the Sugar Regulatory Administration
(SRA).
This study was conducted with the aim to provide a scientific data basis that
determines the optimum harvest age of the VMC 84-947 sugarcane variety with high
a tool that will assist students in analyzing credible, reliable and essential data for a
deeper grasp of the subject. Indeed, this study will be a major source of knowledge for
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The study focused only on the effect of the sugarcane age on the physicochemical
properties of the muscovado product on age 10 months, 10.5 months, 11 months and 11.5
months, and 12 months with the aim only to determine the optimum age for harvest. pH
level and Brix was evaluated on the concentrated juice while Reducing sugar, moisture
content and Polarity was evaluated on the muscovado product. The study limits only to
VMC 84-947 sugarcane variety cultivated within the locality. The study utilized a
standard process (shown on figure 3.3) of producing muscovado sugar done manually by
the researchers. Locally available materials were used in the processing of sugarcane, and
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Chapter 2
This chapter presents a review of related literature and studies regarding the effect
of muscovado sugar, production process of muscovado sugar, and sugarcane age on the
Related Reading
pressure also influence the optimal harvest age of sugarcane along the coast. The climate
account for a major variation in harvest age among sugarcane growing countries.
(SASRI) exhibit pronounced differences in their suitability to different harvest ages, with
faster maturing varieties being more suited to the 12-month cycle, and slower maturing
Field experiment was conducted to determine the optimum maturity of the major
sugarcane varieties (Saccharium officinarum L.) with high sucrose content and sugar
yield. Six levels of harvest ages (10, 12, 14, 16, 18 and 20 months) and four major
varieties N-14, NCO-334, CO-680 and B52-298 which cover 90% of the area were used
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All data were collected at the end of each level of harvest ages. Analysis of
variance (ANOVA) showed that harvest age significantly influenced quality parameters
(brix, pol, purity and ERS) and yield parameters (plant height, cane yield and sugar yield)
(p<0.001). The important parameters of maximizing sugar yield and net revenue in
relation to harvest date and crop age is expressed by t/ha/month as an index of time value
of sugarcane crop. Considering the time value, increase in harvest age showed a negative
impact on brix, pol, estimated recoverable sucrose, cane yield and sugar yield in the
tropical area of Ethiopia. As a result, high sugar yield was recorded at the early harvesting
ages 12 and 14 months. However, optimum sugar yield was recorded on 12 months
harvest age with economically acceptable marginal rates of return 178.13%. Therefore,
adjusting harvest age to 12 months for the major sugarcane varieties was economically
recommended to obtain optimum sugar yield with efficient time use at the tropical areas
Related Studies
using ten varieties of sugarcane in Negros Occidental. Mixed juices and processed
Muscovado were analyzed for yield and physicochemical properties. The results of the
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Table 2.1. Mean values of the physicochemical properties of mixed juice (MJ)
of sugarcane varieties (Teves, 2016).
Brix Pol Purity
Sugarcane Variety (⁰B) (%) Pol/Brix
100%
Phil 2001-0295 9.57 a 8.33 a 87.06 b
Phil 2000-2569 10.14 b 8.95 b 88.24 c
Phil 99-1793 12.53 d 11.32 c 90.33 d
VMC 85-484 12.32 d 11.01 c 89.37 cd
VMC 84-524 12.25 d 11.05 c 90.15 d
VMC 86-550 12.28 d 10.88 c 88.57 c
Phil 99-0925 13.79 e 12.16 d 88.17 c
Phil 7464 12.25 d 10.88 c 88.76 c
VMC 87-95 11.17 c 9.38 b 84.03 a
VMC 84-549 11.20 c 9.38 b 84.03 a
Labels at the end of each value corresponds to its order in terms of quality in that category “a” being the highest
N = 3. Mean values with the same letter(s) in a column are not significantly (P≤0.05) different from each other.
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labels at the end of each value corresponds to its order in terms of quality in that category, “a” being the highest
The rheological behavior of untreated, clarified, and mixed sugarcane juices was
studied by Astolfi-Filho et al., (2010). Sugarcane juices were collected and were
quantified in terms of soluble solids, polarizable sugars, and pH value. The results of the
Table 2.4. Soluble solids, polarizable sugar, purity, total solids and pH
of the studied sugarcane juices.
Brix Pol Purity (%) Total solids (%) pH
MSCJ 18 14.9 82.8 18.8 6.8
CSCJ 18.2 16.1 88.5 18.2 6.1
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temperature as follows.
The Philippine National Standard (PNS) for Muscovado sugar intends to provide
Inc. (UMFI), Center for Agrarian Reform and Rural Development (CARRD), Panay Fair
Trade Center Corp. (PFTC), Global Organic and Wellness Corporation, Partnership for
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Development Assistance Programme, Inc.) was organized for the crafting of the standard
To achieve the aim of finalizing the PNS, the Bureau in collaboration with the
members of the TWG conducted a series of technical reviews and public consultations in
Region III, VI and XII. The TWG took into consideration provisions of relevant Codex
new methods, new SRA data analysis, Food and Drug Administration formerly Bureau of
Food and Drugs rules and regulations and comments from stakeholders in all public
consultation which were carefully assessed and deliberated prior to its finalization and
approval. Highlighted from the established standard found on the Annex A are the
essential compositions and quality factor including the methods of analysis for
muscovado sugar.
Table 2.5. Essential Compositions and Quality Factor including the Methods of Analysis
Specification as Produced
Characteristics Powder Powder Method of Analysis
Lump
Class A Class B
Polarization ⁰Z, ICUMSA GS1/2/3/9-1(20017)
minimum 86.00 77.00 57 Polarimetry
Reducing Sugar %, maximum GS1/3/7-3 (2005) Lane and Eynon
7.50 12.00 28.00 Constant Volume
Loss on drying, %, ICUMSA GS2/1/3/9-15 (2007)
Maximum 3.5 4.2 2.0 Gravimetry
Conductivity Ash, %, maximum ICUMSA GS1/3/4/7/8-13 (1994)
2.9 3.0 3.0 Conductimetry
Insoluble matter, mg/kg,
maximum GMP GMP GMP
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characteristics of ten different sugarcane varieties in Negros Occidental, it was found out
that the normal moisture content of muscovado sugar ranged from 1.45 % to 6.8%. Other
components include ash that ranged 1.33 % to 2.72 %, sucrose that ranged from 77.9 % to
92.7 % and insolubles that ranged from 0.2 % to 1.26%. These properties of the produced
muscovado as well as its color (light brown, regular brown, dark brown) and texture were
Muscovado Processing
The usual process starts by extracting the juice by means of sugar mills. The juice is
clarified with the aid of lime and then boiled in an open pan to remove most of its water
content. Sugar crystals will start to form, but the actual crystallization will occur when
super saturation is reached. The mass is removed from the large boiler and taken to the
cooling porringer. Following that, the mass is beaten (agitated) in all directions with
wood or metal shovels until it gets cold. During agitation or beating, the crystallization of
the sucrose occurs, and the consequent formation of the sugar as well (FAO, 2016).
Drying
Drying has been defined as the process whereby moisture is vaporized from a
material and is swept away from the surface, sometimes under vacuum, but normally by
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means of a carrier gas which passes through or over the material (Keey, 1992).
Commonly, drying is conceived as the removal of water into a hot airstream, but drying
may encompass the removal of any volatile liquid into any heated gas. For drying, so
defined, to take place, the moist material must obtain heat from its surroundings by
inductive heating; the moisture in the body evaporates and the vapor is received by a
carrier gas.
Drying only takes place if the wet material contains more moisture than the
equilibrium value for its environment. The earliest ideas about convective drying implied
that liquid moisture diffuses to the exposed surface of a wet body where it evaporates, the
vapor diffusing through the boundary layer into the bulk of the surrounding air.
Drying Curve
Every product has its own representative curve that describes its drying
This curve is known as the drying curve (Figure 2.1). The variation in the curve is
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Drying occurs in three different periods or phases which can be clearly defined.
Sensible heat is transferred to the product and the contained moisture during the first
phase or initial period. This is the heating up of the product from the inlet condition to the
process condition that enables the subsequent processes to take place. The rate of
evaporation increases dramatically during this period, with mostly free moisture being
removed. Drying occurs in three different periods or phases, which can be clearly defined.
Sensible heat is transferred to the product and the contained moisture during the first
phase or initial period. This is the heating up of the product from the inlet condition to the
The rate of evaporation increases dramatically during this period, with mostly free
The second phase, or constant rate period, is when the free moisture persists on
the surfaces, and the rate of evaporation alters very little as the moisture content reduces.
During this period, drying rates are high and higher inlet air temperatures than in
subsequent drying stages can be used without detrimental effect to the product. There is a
gradual and relatively small increase in the product temperature during this period.
Interestingly, a common occurrence is that the time scale of the constant rate period may
The third phase, or falling rate period, is the phase during which migration of
moisture from the inner interstices of each particle to the outer surface becomes the
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Crystallization
Hallas (2011) stated that crystallization is the process of forming solid material
(crystals) from a liquid solution or melt, where the solid material formed has a crystalline
Typical applications include bulk chemicals, such as salt, sugar, and fertilizers. The
driving force for both the formation of new crystals and the growth of existing ones is
supersaturation. This arises from the concentration of solute exceeding the equilibrium
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Chapter 3
Abstract
However, brix results from the 11.5 months have the highest brix level among all
other results, which are measured to have the highest percentage by weight of sucrose and
theoretically have the most muscovado sugar produced. The pH level yielded at the age of
11.5 months is within the accepted pH level range to be balanced by the right amount of
lime concentration for a muscovado sugar product.
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Introduction
our economy annually. Out of the total land area of about 30 million hectares,
practices, and pest pressure also influence the optimal harvest age of sugarcane
humidity, and total rainfall variables, account for a major variation in harvest age
17
18
Technology, 2007). It is rich in nutrients like potassium, which maintains the function of
heart muscles; iron, which helps to make hemoglobin and enhances the immune system;
and calcium, which strengthens bones and teeth because it retains all the natural
ingredients of sugarcane (Jaffe, 2015). Unlike the commonly used white sugar, which
high-energy food source that is essential to replenish lost vigor (Segui et al., 2015).
Sugarcane must be harvested at the right time and with the right technique
in order to produce the most millable canes with the fewest field losses possible in
with the wrong approach results in a loss of production, sugar recovery, poor juice
18-20 months. At or below 200 C, the Brix value is 16-18 in December and
18
19
January. Leaves turn yellow, plants cease growing and arrows emerge, cane
creates metallic sounds, buds bulge up, and eyeballs sprout as indicators of
standard traditional way with no scientific data basis. With this occurring
problem, this study aims to give scientific data basis to determine the highest
being followed by most farmers. However, harvesting many fields without considering
Considering this drawback, the study was conducted with the objective of
providing a scientific data basis that determines the optimum harvest age of the VMC 84-
The main objective of the study was to determine the effect of the
months, 11 months, 11.5 months, and 12 months when converted into muscovado and
analyze which age has the highest quality of sugarcane to produce muscovado sugar for
farmers. Its corresponding muscovado product was evaluated based on the standards set
Specifically, the study includes: analysis of the pH level, Brix, moisture content,
The sugarcane was harvested in Sitio Calatcat, Brgy. Binubuhan, Bago City, and
was transported to RU Foundry to be extracted and converted into muscovado sugar since
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20
properties of sugarcane. The muscovado product was analyzed by the Sugar Regulatory
Administration (SRA), and all the results from different ages were compared to determine
which age has the highest quality of sugarcane to produce muscovado sugar.
The scope of the study focused on the effect of the sugarcane age on the
process of producing muscovado sugar. Locally available materials were used in the
processing of sugarcane, and this project was used for muscovado production only. The
experimental set up was done in Negros Occidental, where there is an abundant source of
muscovado were done at the R.U. Foundry located at Sitio Aning, Brgy. Pahanocoy,
Bacolod City. The testing of physicochemical properties was done by the Sugarcane
Methodology
The study utilized applied research method which is used to address the problem
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Conceptual Framework
The researchers entail coming up with the appropriate and suitable method using
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Figure 3.4 Plantation of VMC 84-947 sugarcane variety is available at Sitio Calatcat,
Brgy., Binubuhan, Bago city.
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Figure 3.6 Standard testing for Muscovado Product is available at SRA Bacolod,
located at Araneta Street, Brgy. Singcang, Bacolod City
Step 2: Identification of the Critical Parameters affecting the product
Standard materials were used to produce quality and standard muscovado product.
Standard testing facility and materials were used to acquire accurate and precise data
results.
pH level and Brix were the properties evaluated on the concentrated juice.
Polarity, Reducing Sugar, and Moisture content were the properties evaluated on the
muscovado product.
The sugarcane was harvested at sitio Calatcat, Brgy. Binubuhan, Bago City
starting on the 10th month since it was planted, until the 12th month of age.
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converted into muscovado sugar, since it is an unrefined form of sugar that gives the
The extraction stage, where the sugarcane is crushed by mills to extract its juice;
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The clarification stage, where impurities are removed using lime and acidity is
balanced, then tested through a refractometer that determines its brix and pH strip to
e brix
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Figure 3.12 Measuring lime proportion to the number of liters of sugarcane juice
extracted
(The ratio of lime to juice is 1 gram per liter which is equivalent to 1000 ppm)
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Proper liming gives good clarification, and good sett, ling and maintains the pH
of clarified juice at 7.0.
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The evaporation and concentration stage, where the juice is boiled to remove
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o o
Once the massecuite reached the temperature of 120 C to 125 C , it should be
batch of production. It was further crushed and sieved in the usual process.
Samples of the produced muscovado sugar from each experiment were sent to the
Sugar Regulatory Administration for quality testing and evaluation. A series of tests were
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done in accordance with the standard sampling and testing set by the Philippine National
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total change in the weight of the material until the product sample is dried.
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2. Concentration
polarimetry (PNS/BAFPS, 2015). This method, which may form the basis of
sugar contracts, measures the optical rotation of the normal solution of raw
optical rotation of polarized light passing through a sugar solution (Kung, 2017).
3. Reducing Sugar
method of analysis that was used on determining the reducing sugar was Lane
consists primarily, but not exclusively, of glucose and fructose and are obtained
through the hydrolysis of sucrose. The method is applicable to all juices and
relies upon the property of reducing sugars to reduce and precipitate copper from
The results of the testing were tabulated, analyzed, and compared. The individual
characteristics of different ages were evaluated based on the pH level, Brix, final moisture
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Since the produced muscovado sugar properties needed for the evaluation to
determine the effect of sugarcane age on the physicochemical properties, the muscovado
product was sent to the laboratory of the Sugar Regulatory Administration (SRA). Only
the date conducted and time duration were recorded per trial of testing.
Research Setting
The sugarcane was harvested at sitio Calatcat, Brgy. Binubuhan, Bago City, and
was delivered to RU Foundry, specifically to the Puro Organic at Sitio Aning, Brgy.
Pahanocoy, Bacolod City. One of their business products is producing muscovado sugar.
The testing, however, was done at the Sugar Regulatory Administration (SRA) located at
This section includes some of the important terms that can be found in this study.
This section aims to provide readers with background information as well as some
substance.
Muscovado sugars - are unrefined cane sugars made from sugarcane juice that has been
evaporated and crystallized. This creates a rich, deeply colored sugary crystal with
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a sticky consistency and heaps of molasses built in. The sugar is coarse and
granular, similar to damp sand; the abrasive texture also allows for a pleasant
crunch. While it does resemble brown sugar, the production process is very
different.
Loss on drying - is the loss of weight expressed as percentage w/w resulting from water
and volatile matter of any kind that can be driven off under specified conditions.
Polarization - the purity of the sugar, with the sucrose content of the sugar provided as a
mass percentage. It is the main standard that is used to determine the quality of the
sugar.
Reducing Sugar - is a chemical term for a sugar that acts as a reducing agent and can
Reducing sugars can react with other parts of the food, like amino acids, to change
VMC 84-947 – a commercial cane noted for its high tillering capability and adaptability
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The quality of the sugarcane on a certain age was evaluated based on the
physicochemical properties of the produce muscovado sugar that were sent to the
testing procedure.
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Age
F
igure 4.1 Polarization vs Sugarcane
Polarization is the measure of the purity of the sugar crystal. In the graph
shown in Figure 4.1, the sugar produced at an age of 11.5 months yielded the highest
F
igure 4.2 Moisture vs Sugarcane Age
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In the graph shown in Figure 4.2, the muscovado sugar produced at the age of
11 months yields the lowest moisture content. However, all moisture content results
did not reach the class A category of the national standards. This may be due to the
date it was harvested, which was from October to December, which is considered the
F
igure 4.3 Reducing Sugar vs Sugarcane Age
Figure 4.3 shows the graph of the percent of the reducing sugar that was
present in the sample. The sugar sample at age 11.5 months contained the least
percentage of reducing sugar that fell into a Class A Category. The rest of the samples
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Fi
gure 4.4 Brix vs Sugarcane Age
solution. In the graph shown in figure 4.4, the muscovado sugar produced at an age of
11.5 months yields the highest brix, which has the highest theoretical estimation for
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In Figure 4.5, the graph shows that the results yielded from 10.5, 11, and 12
months have the closest ideal pH level to the results from Astolfi-Filho et al., (2010)
studies on the rheological behavior of untreated, clarified, and mixed sugarcane juices
(based on table 1.4). The pH level was measured using a pH strip, which was
conducted after the lime was mixed to purify the sugarcane juice. Therefore, the result
fell into the clarified sugarcane juice category in table 1.4. All results are acceptable
Summary of Results
based on the standards set by the Philippine National Standards for Muscovado
Table 3.2 Essential Compositions and Quality Factor including the Methods of
Analysis
Characteristics Specification as Produced Method of Analysis
Reducing Sugar, %
GS1/3/7-3 (2005) Lane and Eynon
maximum 7.50 12 28.00
Constant Volume
Loss on Drying, %
4.2 ICUMSA GS2/1/3/9 – 15(2007)
maximum 3.5 2.0
Gravimetry
Insoluble Matter,
mg/Kg maximum GMP GMP GMP
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References
Ameur, Houari, Youcef Kamla, Djamel Sahel, FAO, Yasunobu Kaneko, Takeo
31. https://doi.org/10.1016/j.powtec.2016.07.017.
Astolfi-Filho, Zailer, Vânia Regina Nicoletti Telis, Eduardo Basilio de Oliveira, Jane
Sélia dos Reis Coimbra, and Javier Telis-Romero. 2011. “Rheology and Fluid
FAO. 2016. “Food and Agriculture Organization of the United Nations.” FAO
https://doi.org/10.1016/j.jfca.2015.06.007.
http://www.bafs.da.gov.ph/bafs_admin/admin_page/pns_file/2021-02-24 PNS
%20BAFS%20145_2015_COHP%20Muscovado%20Sugar.pdf.
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Chapter 4
CONCLUSION
In this study, the researchers were able to imply that the sugarcane harvested
at the age of 11.5 months produces the highest quality of muscovado, with the highest
polarization of 84.69oZ, and the lowest reducing sugar and was classified as a class A
category of 4.61%. All the results on moisture content did not reach the class A
However, the brix results for the 11.5 months have the highest brix level
among all other results, which are measured to have the highest percentage by weight
of sucrose and theoretically have the most muscovado sugar produced. The pH level
yielded at the age of 11.5 months is within the accepted pH level range and can be
balanced by the right amount of lime concentration for a muscovado sugar product.
The rest of the sugarcane harvesting age provided the following results:
6.97 % moisture content, 8.90 % reducing sugar, 17 % brix and 8 grade pH level.
6.62 % moisture content, 9.32 % reducing sugar, 16 % brix and 7 grade pH level.
5.92 % moisture content, 9.30 % reducing sugar, 16 % brix and 7 grade pH level.
7.72 % moisture content, 5.72 % reducing sugar, 18 % brix and 7 grade pH level.
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Chapter 5
RECOMMENDATION
1. If possible, during the day of the harvest record the weather to observe its
muscovado product.
ages considering that the delay of harvest has a drawback on the income of
farmers.
data.
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APPENDIX A
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50
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APPENDIX B
Photo Documentation
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(d) pH analysis
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(h) Product
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APPENDIX C
Gantt Chart
Test 1
Collection and transportation of sugarcane
Extraction of sugarcane juice
Evaporation of sugarcane juice
Crystallization of sugarcane juice
Analyzation of physicochemical properties of
muscovado product
Test 2
Collection and transportation of sugarcane
Extraction of sugarcane juice
Evaporation of sugarcane juice
Crystallization of sugarcane juice
Analyzation of physicochemical properties of
muscovado product
Test 3
Collection and transportation of sugarcane
Extraction of sugarcane juice
Evaporation of sugarcane juice
Crystallization of sugarcane juice
Analyzation of physicochemical properties of
muscovado product
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Test 4
Collection and transportation of sugarcane
Extraction of sugarcane juice
Evaporation of sugarcane juice
Crystallization of sugarcane juice
Analyzation of physicochemical properties of
muscovado product
Test 5
Collection and transportation of sugarcane
Extraction of sugarcane juice
Evaporation of sugarcane juice
Crystallization of sugarcane juice
Analyzation of physicochemical properties of
muscovado product
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APPENDIX D
Bill of Materials
Transportation
(La Carlota to 5 shipments 1000/shipment ₱ 5,000
Bacolod)
SRA Testing
TOTAL ₱ 15,079
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