INDIA

IDEAL - LIFT
(NON-LOCKABLE)

Car-Rear Dicky Opening Car-Bonnet Lifting

Control Panel Double Bed Overhead Loft

 IDEAL - LIFT (NON - LOCKABLE)

Ideal Gas Springs, manufactures gas filled springs used for opening, lifting, closing, adjusting and positioning applications in varied
fields. Ideal is the OEM supplier to the leading Indian and overseas manufacturers of automobiles, domestic furniture, industrial
equipments, hospital furniture, passenger seats and chairs.
Ideal also offers the design services to the customers to develop an appropriate gas spring tuned to the specific application.
Ideal is a team of dynamic engineers having over 15 years experience in designing, developing and manufacturing of gas springs.
Ideal’s motto is,
Offer cost effective and reliable solutions to the customers
Total customer satisfaction by producing quality goods
Continuous improvement in the products by up gradation of technology.
Ideal’s dedicated team achieved ISO-9001-2000 certification in January 2007 for its quality systems.
Ideal’s plant is located at Satara - an industrial town 260 Km south of Mumbai. The production facility is equipped with the apt
manufacturing, assembly, development and test set up that includes special purpose machines, presses, endurance and force testing
machines.

Advantages :
As compared to coil springs, gas spring has an extremely flat, nearly linear characteristic curve, which facilitates uniform
comfortable adjustment or pivoting movement.
Also, its another advantage over mechanical spring , is damping . When gas spring is installed piston rod facing downwards, during
extension it first travels through gas portion & then through oil portion. The oil dampens the movement & reduces the speed
considerably.
However, the extension speed & damping characteristics FORCE
can be adjustedas per applications requirement.
F4
Other advantages & benefits are : I N
SSO
PRE
COM
Automatic & damped, force supported opening F3
Secure holding in place
Compact design N
F2
Easy to mount NSIO
EXTE
Maintenance Free
Modern Technology F1
Fatigue Free
Single person can lift heavy doors easily. STORKE

Instructions for Design of Gas Spring

K Calculations for THICKNESS (T)

L Force F1 in Newton EXTENDED LENGTH (L)

CENTER DIST (P) CENTER DIST (P)
a W X K
F1 = X 13 (N)
a X n
HOLE (H) STROKE (S)
W TUBE DIA (D)
W = Weight of flap in Kg ROD DIA (d) q

L = Distance of center of gravity

from hinge in mm R

a = Effective lever arm of gas SHOULDER LENGTH (L1)

spring in mm, flap open

THDS LENGTH (R)

THDS LENGTH (R)

13 = Constant
K = Effective lever arm of CENTER DIST (P) CENTER DIST (P)
center of graviti flap open
EXTENDED LENGTH (L)
n = No of gas springs ( Normally n = 2) THD SIZE (q)
THD SIZE (q)
a = Opening Angle
 IDEAL - LIFT (NON - LOCKABLE)

Capacity Chart

EXT.LENGTH(mm) STROKE(mm) FORCE(N) (F1)

STANDARD
MODEL STROKES
MIN. MAX. MIN. MAX. MIN. MAX.

615 86.0 360.0 25.0 140.0 50.0 300.0 60,94,140

6 15
MODEL
818 91.0 725.0 25.0 300.0 50.0 500.0 60,94,140

1021 141.0 800.0 25.0 350.0 100.0 800.0 100,150,277

ROD DIA TUBE DIA

1028 210.0 820.0 25.0 350.0 100.0 800.0 100,150,200

1428 210.0 820.0 50.0 350.0 200.0 1750.0 100,250,300

End Fittings : Ball Joints

B-10 B-13 B-16

12.0 13.0 16.5

20 25 35

12.9 Ø16.0
Ø10 4.0
4.0 2.7

Hex. A/F 11 A/F 17.0

10.0 Hex. A/F 14 16.5 20

M 10X1.5
M 8X1.25
M 6X1

Threaded Eyelets
10.0
Model : 615 / 818
6.10 8.10
5.0
H
12.0
+0.05
+0.10

ØH -0.00
-0.00

28.0 28.0
20.0 ±0.20
20.0 ±0.20

ØH

11.0 7.4

M 6X1.0 M 6X1.0 Ø 16
Ø 12
 IDEAL - LIFT (NON - LOCKABLE)

Threaded Eyelets
8.10 10.10
10.0
H
Model : 1021 / 1028 16.0
20.0

+0.05
-0.00 28.0

25.0 ±0.15
20.0 ±0.20

Model : 1028 / 1428

ØH

Ø10.1 16.0
7.4

16.0
M 8X1.25 Ø 16
M 8X1.25

B-10 Metallic Ball Joint

20.0 L-Bracket End Bracket
27.0

Ø11.2
12.0 26.0 R 3.46 ±0.10
4.0

R 20.85
Hex. A/F 12.70 20.0 14.0
12.5
Nut M 8X1.25 3.0
Two Ribs (Emboss) 27.5
M 8X1.25 for Strengthening
54.5
31.5

12.0
Fork Ø11.2
25.0
17.5
18.0
16.0 14.0 R 8.00

24.0 3.0 10.1

M6 M8 36.6 R 5.00
Ø 8.1 42.5
THDS. THDS.

8.5

32.0

Plot No.: E3/3, Old M I D C, Near Dhanashree Industries, Satara 415004 Maharashtra India
Tel. No.: +91-2162-244294 Mob. No.: +91-7887882905 / 7887882906
Email: response@gasspringindia.com / sales@gasspringindia.com