BBL Qualifying in ROC

Service manual

Door: Gijs & Jelmer

Contents
Prologue................................................................................................................................................2
First sketch............................................................................................................................................3
Funtional description.............................................................................................................................4
Technical drawing..................................................................................................................................7
Material list...........................................................................................................................................8
Sequence function chart........................................................................................................................9
EasySoft program................................................................................................................................10
Error list...............................................................................................................................................11
Inspection report: quality....................................................................................................................12
Report of delivery................................................................................................................................15

Prologue

This document contains all the information you need to operate and service the maquette. For more
information look at our website: Life@water.com. A paper version of this document should always
be kept with the device.

Door: Gijs & Jelmer

First sketch

Door: Gijs & Jelmer

Funtional description

- Prologue:
Regulating the water level in the polders and canals is usually done by water pumping stations. To
simulate these water pumping stations we made a maquette. We have made a maquette based on
these water pumping stations. The maquette can simulate the process of these stations situated
between the canal and the polder. This document is made to clarify how to use this maquette

- Situation:
There are seven buttons built into this maquette. With these buttons you can simulate seven
different situations. With the use of the LEDs it will be simulated how the installation would respond.
In the text below there is a description of what the reaction of the installation would be. In the
legend below you can find extra information about the codes

- Button: Polder +10

1. The button gets pressed, this will simulate the water level in the polder to be 10 centimeters
above the wanted level. LED E2.1 will turn on.
2. LEDs M1.3, M2.3, M3.3 and M4.3 will turn on, this will simulate the pumps to start running
at full power.
3. After 5 seconds: LED E2.1 turns off, LED E2.3 turns on. The water level is at the wanted level.
4. LEDs M1.3, M2.3, M3.3 and M4.3 will turn off and the LEDs M1.1, M2.1 M3.1 and M4.1 will
turn on. The pumps will stop running.

- Button: Polder +5

1. The button gets pressed, this will simulate the situation of the water level in the polder
being at 5 centimeters above the wanted level. LED E2.2 turns on
2. LEDs M1.2, M2.2, M3.2 and M4.2 turn on, this will simulate the pumps running at half the
power.
3. After 5 seconds: LED E2.2 turns off, LED E2.4 turns on. The water level in the polder is at the
wanted level.
4. LEDs M1.2, M2.2 M3.2 and M4.2 turn off and LEDs M1.1, M2.1 M3.1 and M4.1 turn on. The
pumps will stop running.

Door: Gijs & Jelmer

 - Button: Polder -5

1. The button gets pressed, this will simulate the situation of the water being at 5
centimeters below the wanted level. LED E2.4 turns on.
2. LEDs K1.2, K2.2, K3.2 and K4.2 turn on, this will simulate the valves to open for 50%.
3. After 5 seconds: LED E2.5 turns off, LED E2.3 turns on. The water in the polder is at the
wanted level.
4. LEDs K1.2, K2.2, K3.2 and 4.2 turn off and the LEDs K1.1, K2.1, K3.1 and K4.1 turn on. The
valves will close completely.

- Button: Polder -10

1. The button gets pressed, this will simulate the situation of the water being at 10
centimeters below the wanted level. LED E2.5 turns on.
2. LEDs K1.3, K2.3, K3.3 and K4.3 turn on, this will simulate the valves to open completely.
3. After 5 seconds: LED E2.5 turns off, LED E2.3 turns on. The water in the polder is at the
wanted level.
4. LEDs K1.3, K2.3, K3.3 and K4.3 turn off and the LEDs K1.1, K2.1, K3.1 and K4.1 turn on.
The valves will close completely.

- Button: Refresh

1. The button gets pressed, this will simulate the water in the polder to get refreshed.
2. LEDs K1.2, K2.2, K3.2 and K4.2 turn on, this will simulate the valves to open for 50%.
3. After 5 seconds: LEDs E2.1 turns on. The water in the polder is 10 centimeters above the
wanted level.
4. LEDs K1.2, K2.2, K3.2 and K4.2 turn off, LEDs K1.1, K2.1, K3.1 and K4.1 turn on. The
valves will close completely.
5. LEDs M1.2, M2.2, M3.2 and M4.2 turn on, this will simulate the pumps to run at half the
power.
6. After 5 seconds: LED E2.1 turns off, LED E2.3 turns on. The water in the polder is at the
wanted level.
7. LEDs M1.2, M2.2, M3.2 and M4.2 turn off, LEDs M1.1, M2.1 M3.1 and M4.1 turn on. The
pumps will stop running.

Door: Gijs & Jelmer

 - Button: Canal level high

1. The button gets pressed, this will simulate the water in the canal to be too high.
2. LED E1.2 turns off, LED E1.1 turns on. The water level in the canal is too high.
3. LEDs K1.3, K2.3, K3.4 and K4.4 turn on. All the valves will open fully.
4. After 5 seconds: LED E1.1 turns off, LED E1.2 turns on. The water in the canal is at the
wanted level.
5. LEDs K1.3, K2.3, K3.4 and K4.4, LEDs K1.1, K2.1, K3.1 and K4.1 turn on. The valves will
close completely.

- Button: Emergency stop

1. The button gets pressed, this happens when an unsafe situation occurs in one of the
pump stations. There will be an emergency stop present in all four water pumping
stations.
2. All LEDs turn off, except for M2.1 M3.1 and M4.1, and also K1.1, K2.1, K3.1 and K4.1. All
pumps will turn off immediately and all valves will be fully closed.

- Legend:

Door: Gijs & Jelmer

Technical drawing

Door: Gijs & Jelmer

Material list

Door: Gijs & Jelmer

Sequence function chart

Door: Gijs & Jelmer

EasySoft program

Control program maquette

This is the written control program of how the maquette works. The program is written in Siemens
Logosoft V8 (DEMO).

The four upper lines are made by Jelmer Goetheer.

The three lower lines are made by Gijs Mol.

Door: Gijs & Jelmer

Error list

All pump LEDs start blinking -> Pump defect

All valve LEDs start blinking -> Valve defect
LED E2.1 blinking -> Polder overflowing
LED E2.5 blinking -> Polder water level below valves
LEDs E1.1 and E1.2 blinking -> Canal water level sensor defect

Door: Gijs & Jelmer

Inspection report: quality

Inspection report:
Quality
GIJS & JELMER

Door: Gijs & Jelmer

This checklist can be used to check is all aspects of the machine are up to standard. This list has to be
filled in truthfully.

1. Checklist: Human aspects

Quality demands; Menselijke aspecten Check?

This machine is suited for users of 18 years and older YES NO
The machine is suited for people that are fluent speakers YES NO
of the dutch language
The machine may only be used by people that have had a YES NO
basic instruction about how to use it.
Suited for the colourblind YES NO

2. Checklist: Technical aspects

Quality demands; Technical aspects Check?

The machine has the CE mark of quality YES NO

The machine fits all the requirements for NEN3140 YES NO

The machine fits requirements for IP54 YES NO

The machine can be updated for the next 5 years YES NO

Comes with 1 year warranty. Can be extended after YES NO

periodical service checkup
Machine is delivered with plenty of spare parts YES NO

Replaceable parts are available for the next 5 years. YES NO

Door: Gijs & Jelmer

 3. Checklist: Durability

Quality demands; Durability Check?

Parts of this machine are recyclable YES NO

Checked and approved on

June 13th 2022 in Vlissingen

Signature:

Instructing party: Contractor:

Name: Naam:

Signature Signature:

Yellow: Made by Gijs Mol

Green: Made by Jelmer Goetheer

Door: Gijs & Jelmer

Report of delivery

Door: Gijs & Jelmer

Door: Gijs & Jelmer